User Manual - Rittal GmbH & Co. KG
Contents
1. YE type 12V7Ah 12V7Ah Remarks for models RITTAL PMC UPS 2KVA and RITTAL PMC UPS 3KVA If input voltage is 184 V load has to be less than 9096 of nominal power otherwise UPS system will switch to batteries At least one external battery pack is necessary to operate the UPS The units bear the CE mark and comply with the following standards limit value class B EN 60950 1992 8 EN 50091 1 1994 4 prEN 50091 3 1994 4 EN 50081 1 1992 2 EN 50082 1 1992 2 IEC 801 2 Level 4 IEC 801 3 Level 3 IEC 801 4 Level 4 IEC 801 5 Level 2 48 7 2 Typical Backup Time Battery mode Typical values at 25 C in minutes 100 Load 50 Load RITTAL PMC U RITTAL PMC U extension RITTAL PMC U extensions PS IKVA PS IKVA 4 1 battery PS IKVA 2 battery RITTAL PMC UPS 1 5KVA 1 battery extension RITTAL PMC UPS 1 5KVA 2 battery extensions RITTAL PMC UPS 2KVA 1 battery extension RITTAL PMC UPS 2KVA 2 battery extensions RITTAL PMC UPS 2KVA 3 battery extensions RITTAL PMC UPS 2KVA 4 battery extensions RITTAL PMC UPS 2KVA 5 battery extensions RITTAL PMC UPS 3KVA 1 battery extension RITTAL PMC UPS 3KVA 2 battery 13 34 extensions RITTAL PMC UPS 3KVA 3 battery 25 63 extensions RITTAL PMC UPS 3KVA 4 battery 36 86 extensions RITTAL PMC UPS 3KVA 5 battery 52 124 extensions 49 7 3 Dimensions and2. charged batteries defective Charge the batteries for at least 1 2 hours Check capacity If the problem still persists consult your dealer Please have the following information at hand before calling the After Sales Service Department 1 Model number serial number 2 Date on which the problem occurred 3 Detailed description of the problem 46 6 Maintenance 6 1 Operation The UPS system contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be exchanged In this case please contact your dealer 6 2 Storage If the batteries are to be stored in temperate climatic zones they should be charged every three months for 1 2 hours see Chapter Installation and Start Up You should shorten the charging intervals to two months at locations subject to high temperatures 47 7 Technical Data 7 1 Electrical Specifications Model number RITTAL RITTAL RITTAL RITTAL PMC UPS PMC UPS PMC UPS PMC UPS IKVA 1 5KVA 2KVA 3KVA INPUT Voltage 230 VAC 160 276 VAC 3 Frequency 50 60 Hz 5 automatic detection Maximum 4 0A 5 7A 7 7 A 12A current OUTPUT Power rating 1000 VA 1500 VA 2000 VA 3000 VA 700 W 1050 W 1400 W 2100 W Voltage 208 220 230 240 VAC 3 Frequency 50 Hz 0 5 synchronized Wave form Sinusoidal BATTERIES Number and 3x 4x NE
3. Weights Model Dimensions Net Gross WxHxD mm Weight ke Weight ke RITTAL PMC UPS IKVA 19 x 2HE x 410 17 19 Battery extension for 19 x 2HE x 460 23 25 RITTAL PMC UPS IKVA RITTAL PMC UPS 19 x 2HE x 493 20 22 1 5KVA Battery extension for 19 x 2HE x 460 29 31 RITTAL PMC UPS 1 5KVA RITTAL PMC UPS 2KVA 19 x2HEx410 8 10 Battery extension for 19 x 2HE x 460 29 31 RITTAL PMC UPS 2KVA RITTAL PMC UPS 3KVA 19 x 2HE x 460 Battery extension for 19 x 2HE x 460 29 31 RITTAL PMC UPS 3KVA 7 4 Operating Environment Temperature 10 C to 40 C Installation height lt 1500 m 0 C to 35 C Installation height 1500 m to 3000 m Relative humidity 20 to 90 no condensation 7 5 Port Connectors A computer can be connected to the port connectors RS232 interface on the back panel of the UPS system This allows e the UPS system to be monitored 50 the mains system to be monitored data to be backed up the computer to be switched off and the UPS system to be switched off There are various software packages for implementing these functions Please consult your dealer for further details 7 5 1 RS232 Interface The 9 pin Sub D connector socket makes an RS232 interface available Description of the PIN assignment Pin TXD 7 5 2 Relay Interface Relay Control The 9 pin Sub D connector socket makes a relay interface available 51 Battery
4. of battery extensions to RITTAL PMC UPS IKVA and RITTAL PMC UPS 1 5KVA 43 Figure 4 Connection of battery extensions to RITTAL PMC UPS 2KVA and RITTAL PMC UPS 3KVA 44 Figure 5 Circuit diagram of relay interface iii 52 Figure 6 Front and back view of RITTAL PMC UPS IKVA nennen 54 Figure 7 Front and back view of RITTAL PMC UPS 1 5KVA ii 55 Figure 8 Front and back view of RITTAL PMC UPS 2KVA iii 56 Figure 9 Front and back view of RITTAL PMC UPS 3KVA nennen 57 Figure 10 Front and back view of battery extension for RITTAL PMC UPS IK VA ne Ip PE nn sg ehe 58 Figure 11 Front and back view of battery extension for RITTAL PMC UPS LIEVA is 59 Figure 12 Front and back view of battery extension for RITTAL PMC UPS 2KVA and RITTAL PMC UPS 3KVA i 60 33 1 Introduction The Rittal PMC UPS 1 3KVA Series is a rack mount uninterruptible power supply incorporating double converter technology It provides perfect protection specifically for Novell Windows NT and UNIX servers The double converter principle eliminates all mains power disturbances A rectifier converts the alternating current from the socket outlet to direct current This direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter generates a sinusoidal AC voltage which permanently supplies th
5. or the mains cable has been disconnected 4 2 Battery Extension External battery extensions are available for the UPS systems RITTAL PMC UPS IKVA RITTAL PMC UPS 1 5KVA RITTAL PMC UPS 2KVA and RITTAL PMC UPS 3KVA In order to connect them to the UPS system proceed as shown below 1 Disconnect the UPS system from the mains power supply and the load from the UPS system 2 Verify that the security switch on the back side of the battery extension is in the OFF position 3 Connect the battery extensions to the UPS system with the included cables according to the following instructions 42 Figure 3 Connection of battery extensions to RITTAL PMC UPS IKVA and RITTAL PMC UPS 1 SKVA 43 Figure 4 Connection of battery extensions to RITTAL PMC UPS 2KVA and RITTAL PMC UPS 3KVA 4 Switch the safety button on the back of the battery extensions to ON 5 The UPS system can now operate normally Note Operating the system with external batteries prolongs charging time to 24 hours after total discharge 44 5 Troubleshooting If the UPS system does not operate correctly please attempt to solve the problem using the table below No indication no No input voltage Check building wiring socket warning tone even outlet check input cable though system is connected to mains power supply Fuse has blown Replace fuse RITTAL PMC UPS Reset input pr
6. User Manual Rittal PMC UPS 1 3kVA Germany Rittal GmbH amp Co KG Auf dem Stiitzelberg D 35745 Herborn Tel 49 27 72 5 05 0 Fax 49 27 72 5 05 23 19 Internet www rittal de 31 Contents 1 3 4 5 6 Introduction ll e nee 34 Safety Instructions eret tere aaa 35 Indicators and Operating Controls eee 38 3 1 Front Panel ose eee re Ae ets 38 3 27 Back Raine isi 22 a eedem te s 40 Installation and Start Up iii 41 COEUR 41 4 2 Battery Extension i 42 Troubleshooting 0 8 ern nenne eene neo ed 45 Maintenance esse me Bann 47 6 1 Operation iine ee RE RT ree ana 47 6 2 DLOTAGSS wax RI HD EMI RM 47 Technical Data tie eee tei nee edet o 48 7 1 Electrical Specifications ii 48 7 2 Typical Backup Time Battery MOde sse 49 7 3 Dimensions and Weights n 51 TA Operating Environment Re tI se ete dg ees 50 7 5 Port Conriectots eicere ene d deret E e te e e ri 50 7 5 1 RS232 Interface cse ei e RE Ie e etes 51 TDD Relay Interface Relay Control nennen 51 Appendix tn etr tr teer etre rep ee Poenus 54 32 List of Figures Figure 1 Operating and display panel ie 38 Figure 2 Slide buttons to select output voltage nenn 40 Figure 3 Connection
7. and back view of RITTAL PMC UPS IKVA 54 000000000 00000000000000 00000000 000000000000000000000000000 DOOOOO0O0CO000000000000000000 0000000000000 00000000000000 xm Ausgangssteckdosen Sicherung Eingangssteckdose DIP Schalter f r Ausgangsspannung Output Connectors Fuse Input Connector DIP Switch for Output Voltage RS232 Schnittstelle Slot f r optionale RS232 Interface Schnittstellenkarten Rslot for optional Interface Cards Figure 7 Front and back view of RITTAL PMC UPS 1 5KVA 55 nponcocococccco nonaonooooonDO o000000000000 000000000 0000000000000 0000000000 0000000000000 DOO0000000000000000000000000 000000000000000000000000000 u 00000000 Eingangssteckdose Sicherung DIP Schalter f r Ausgangsspannung Input Connector Fuse DIP Switch for Output Voltage Ausgangssteckdosen RS232 Schnittstelle Slot f r optionale Output Connectors RS232 Interface Schnittstellenkarten Rslot for optional Interface Cards Figure 8 Front and back view of RITTAL PMC UPS 2KVA 56 eeseececeeseoo 0 cosooccocosooooa cnccccocococococoa ooooo pbooooooooooono 00000000 00000000000000 0000000000 00000000000000 000000000000000000000000000 DOO0000000000000000000000000 000000000000000000000000000 eooce eoo0oo ooooo ooooo Do L a a n o o Eingangsschalter Ausgangssteckdose DIP Schalter f r Ausgangsspannung Input Breaker Output Connector DIP Switch for Quiput Voltage Eingangssteckdosen RS232 Schnittste
8. e Please use only VDE approved CE power mains cable e g the power cable of your computer to connect the UPS system to the building wiring socket outlet Schuko socket outlet 35 Please use only VDE approved CE marked power cables to connect the loads to the UPS system Do not connect domestic appliances such as hair dryers to UPS output sockets Do not connect appliances or items of equipment which would overload the UPS system e g laser printers to the UPS output sockets Place cables in such a way that no one can step on or trip over them The sum of all earth fault currents of the loads connected to the UPS must not exceed 3 5 mA Operation Do not disconnect the mains cable on the UPS system or the building wiring socket outlet Schuko socket outlet during operation since this would cancel the protective earthing of the UPS system and of all connected loads The UPS system features its own internal current source batteries The UPS output sockets may be electrically live even if the UPS system is not connected to the building wiring socket outlet In order to fully disconnect the UPS system first press the Standby button then disconnect the mains lead Ensure that no fluids or other foreign objects can enter the UPS system Maintenance servicing and faults The UPS system operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel Caution risk of electric shock E
9. e loads Computers and periphery are thus powered entirely independently of the mains voltage In the event of power failure the maintenance free batteries power the inverter This means an end to the switchover times from mains to battery operation which cannot be avoided on other systems 34 2 Safety Instructions PLEASE READ THROUGH AND FOLLOW THE USER MANUAL AND THE SAFETY INSTRUCTIONS BEFORE INSTALLING THE UNIT AND STARTING IT UP Transport e Please transport the UPS system only in the original packaging to protect against shock and impact Set up e The UPS is designed for indoor use e Condensation may occur if the UPS system is moved directly from a cold to a warm environment The UPS system must be absolutely dry before being installed Please allow an acclimatisation time of at least two hours e Do not install the UPS system near water or in damp environments e Do not install the UPS system where it would be exposed to direct sunlight or near heat e Do not block off ventilation openings in the UPS system s housing Installation e Connect the UPS system only to a socket outlet with earthing contact Schuko socket outlet e Connect maximum two battery cabinets type batt ext for PMC 1000 and PMC 1500 to the UPS and five battery cabinets type batt ext for PMC 2000 3000 to the UPS e The building wiring socket outlet Schuko socket outlet must be easily accessible and close to the UPS system
10. en INVERTER LED lights up if the inverter is operating LED and powering the UPS output FAULT LED 1 Thered FAULT LED lights up and an acoustic warning signal is issued every second when the UPS system is overloaded 2 Thered FAULT LED lights up and an acoustic warning signal is issued when the UPS system is in fault condition Press the Standby button in order to turn off the warning tone 39 Load and These LEDs signal the UPS system load if the mains power is battery capacity available normal operation LEDs IstLED 1 35 2nd LED 35 55 3rd LED 55 75 4th LED 75 95 Sth LED 95 105 In the case of battery operation the LEDs indicate the capacity of the batteries Ist LED 1 35 2nd LED 35 55 3rd LED 55 75 4th LED 75 95 5th LED 95 100 3 2 Back Panel Slide buttons on the back panel allow selection of the outgoing voltage of the UPS system This must be changed only when the UPS system is switched off 21 ui 2 1 1 4208 1 1 220 V 4230 vit 240 Figure 2 Slide buttons to select output voltage 40 4 Installation and Start Up 4 1 UPS 1 2 3 4 5 Inspect the packaging carton and its contents for damage Please inform the transport agency immediately should you find signs of damage Please keep the packaging in a safe place for future use Verify that UPS voltage corresponds to your compute
11. lle Slot fur optionale Input Connectors RS232 Interfoce Schnittstellenkarten Rslot for optional Interface Cards Figure 9 Front and back view of RITTAL PMC UPS 3KVA 57 O000oooo 000000200200000020000000000000 m oeo98090989 0980809000000 0 0 00 00 0000 n 0000000000000 rm 000000000000 000000000000 000000000000 Gonnannnaaan 000000000000 um MATRIKS BatterieonschluG Schutzschalter BatterieanschluB Battery Connector Circuit Breaker Battery Connector Figure 10 Front and back view of battery extension for RITTAL PMC UPS IKVA 58 000000200200000020000000000000 m ococoococeococococcoccoocococoocoo n 0000000000000 rm 000000000000 000000000000 000000000000 BBSSBRBRSSBS 000000000000 um MATRIS BatterieanschluB Schutzschalter BatterieanschluG Battery Connector Circuit Breaker Battery Connector Figure 11 Front and back view of battery extension for RITTAL PMC UPS 1 5KVA 59 O000oooo mam MATRIX BatterieonschluB Pol Schutzschalter Botterieanschlu Pol Battery Connector pole Circuit Breaker Battery Connector pole Figure 12 Front and back view of battery extension for RITTAL PMC UPS 2KVA and RITTAL PMC UPS 3KVA 60
12. mode O 2 Normal mode BE o 3 4 Battery capacity 2 5 low um 6 UPS shutdown N Y 7 DB 9 female Figure 5 Circuit diagram of relay interface Description of the PIN assignment Pin No Battery mode normally open PIN 2 is shorted to PIN 4 ground if the mains power supply fails or is out of tolerance Normal mode normally closed The connection between PIN 3 and PIN 4 ground is opened if the mains power supply fails or is out of tolerance Battery capacity 5 normally open PIN 5 is shorted to PIN 4 ground low if batteries have become discharged to such an extent that the remaining backup time at full load is less than 2 minutes UPS shut down in 6 7 If in the case of battery operation case of battery a positive signal level 5 V to operation 12 VDC is applied for 500 ms 52 the UPS system shuts down 53 8 Appendix eos ooo ooo oooooooo oooo0o0000 000000000 000000000000000 00000000 DOO0000000000000000000000000 000000000000000000000000000 e L L o o o OOooes 0Dooo a OOoaes ooOoaces OOcece sooo sooo oooo oooo o000 0000 0000 Ausgangssteckdosen Sicherung Eingangssteckdose DIP Schalter f r Ausgangsspannung Output Connectors Fuse Input Connector DIP Switch for Output Voltage RS232 Schnittstelle Slot f r optionale RS232 Interface Schnittstellenkorten Rslof for optional Interface Carcds Figure 6 Front
13. otection switch 1 5KVA RITTAL PMC UPS 2KVA RITTAL PMC UPS 3KVA Input protection switch has disconnected LINE LED blinks Phase and neutral Tum mains power socket by 180 conductor at input of UPS system are reversed LINE LED blinks Input voltage and or Check input power source and and BATTERY frequency are out of inform dealer if necessary LED lights up tolerance LINE and Inverter not switched on Press ON button T BYPASS LED light up even though the power supply is available 45 INVERTER LED lights up warning tone at intervals every 1 or 4 seconds Mains power supply has failed Not necessary battery operation warning tone at intervals of 1 second means battery is almost empty INVERTER LED lights up warning tone in intervals 1 to 4 seconds mains power RITTAL PMC UPS 1KVA Fuse has blown Replace fuse RITTAL PMC UPS IKVA 6 3A 250 V T If the problem persists please inform your dealer supply available RITTAL PMC UPS Reset input protection switch 1 5KVA RITTAL PMC Ifthe problem persists please UPS 2KVA RITTAL inform your dealer PMC UPS 3KVA Input protection switch disconnected FAULT LED Overload Reduce load at UPS output lights warning tone once a second FAULT LED lights up permanent warning tone UPS mistake Notify dealer Battery backup time shorter than nominal value Batteries not fully
14. r s voltage normally 230 V Output voltage on the UPS system can be regulated with the slide buttons on the back panel Build the UPS into the 19 rack The use of special add ons might be necessary Please consult the manufacturer of the 19 rack Connect the UPS system to a Schuko socket outlet of the building wiring using a VDE approved and CE marked mains lead Caution The UPS outlet sockets are now powered This is indicated by the LINE and BYPASS LEDs Fully charge the batteries of the UPS system by leaving the UPS system connected to the mains for 1 2 hours You can also use the UPS system directly without charging it but the stored energy time may then be shorter than the nominal value specified Caution Do not connect appliances or items of equipment which would overload the UPS system e g laser printers to the UPS outlet sockets Do not connect domestic appliances to the UPS system 41 6 Press the ON button T on the front panel Note Load capacity LEDs first light up simultaneously then one after the other After a few seconds the INVERTER LED lights up and the BYPASS LED turns off The UPS is now functioning normally 7 Test the function of the UPS system by disconnecting the voltage from the input of the UPS system by disconnecting the building wiring fuse Caution The output sockets of the UPS system may still be electrically live even if the mains supply has been disconnected
15. s Do not dismantle the UPS system Exhausted batteries should be given to a recycling company 37 3 Indicators and Operating Controls 3 1 Front Panel pe 2 Fault LED Standby Button Hc and _ On Button atterycapacity LED Bypass LED Inverter LED Line LED Ci gt INVERTER Battery LED BATTERY Figure 1 Operating and display panel ON button 1 Turn on UPS system By pressing the ON button I the UPS system is turned on 2 Deactivate acoustic alarm By pressing this button an acoustic alarm can be deactivated Standby button The UPS system switches to Standby mode when the Standby button O is pressed It is then switched to Bypass and the 38 inverter is off The output sockets are supplied with voltage via the bypass if the mains power supply is available LINE LED The green LINE LED lights up if mains voltage is applied to the UPS input LINE LED blinks when the phase and neutral conductor have been reversed at the input of the UPS system IfLINE LED and BATTERY LED light up the mains power supply is out of tolerance BATTERY The orange coloured BATTERY LED lights up when the mains LED power supply has failed and the inverter is being powered by the batteries BYPASS LED The orange coloured BYPASS LED lights up when the UPS system is supplying voltage provided by the mains power supply system via the bypass INVERTER The gre
16. ven after the unit is disconnected from the mains power supply building wiring socket outlet components inside the UPS system are still connected to the battery and are still electrically live and dangerous Before carrying out any kind of servicing and or maintenance disconnect the batteries and verify that no current is present Only persons adequately familiar with batteries and with the required precautionary measures may exchange batteries and supervise operations Unauthorised persons must be kept well away from the batteries 36 Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Before touching please verify that no voltage is present Batteries may cause electric shock and have a high short circuit current Please take the precautionary measures specified below and any other measures necessary when working with batteries remove wristwatches rings and other metal objects use only tools with insulated grips and handles When changing batteries install the same number and same type of batteries Do not attempt to dispose of batteries by burning them This could cause battery explosion Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes It may be toxic Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazard
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