User Manual - Badger Meter, Inc.
Contents
1. liq barrels Units of Measure Ibs kgs Time Intervals Day hour minute second May 2015 DSY PM 00286 EN 02 Page 15 Mounting Options and Dimensions MOUNTING OPTIONS AND DIMENSIONS Meter Mount 9000 KSBlancett k F gt A B C D E F G dia 9 25 in 7 00 in 5 75 in 4 00 in 3 45 in 1 50 in 0 875 in 235 0 mm 177 8 mm 146 0 mm 101 6 mm 87 6 mm 38 1 mm 22 2 mm Remote Mount QU KE Blancett A B C D E F G H I dia 7 00 in 2 40 in 2 25 in 7 00 in 5 75 in 4 38 in 3 45 in 1 50 in 0 875 in 177 8mm 61 0mm 57 2 mm 177 8 mm 146 0 mm 111 2 mm 87 6 mm 38 1 mm 22 2 mm Page 16 DSY PM 00286 EN 02 May 2015 Swivel Mount Mounting Options and Dimensions A B C D E F G dia 12 25 in 7 00 in 5 75 in 4 00 in 3 45 in 1 50 in 0 875 in 311 2 mm 177 8 mm 146 0 mm 101 6 mm 87 6 mm 38 1 mm 22 2 mm May 2015 DSY PM 00286 EN 02 Page 17 Replacement Parts REPLACEMENT PARTS Component Part Number Keypad B260713 Battery B280601 Battery Tie Wrap B228036 Pickup Cable B222 121 Desiccant Bag B260630 PVC Union B220016 PVC Reducer Bushing B220056 Rubber Washer B228207 Steel Lock Washer B220018 PCB Shield battery units B282. pulse rate is related proportionally to flow rate Pulses can also be modified to produce higher output amplitudes or specific wave shapes The other output format is an analog signal This is a continuous variable voltage or current signal that is normally scaled to the dynamic range of the meter Typical analog signals are 0 5V DC 0 10V DC and 4 20 mA The analog signals may or may not be derived from a raw pulse signal produced by the flow meter Scaling for any of these input signals always requires at least two scaling points for a linear process zero or minimum flow point and the maximum flow point Additionally each scaling point has two components the actual input signal value and the desired display value at that input signal for that scaling point For example a pulse output flow meter has a flow of 50 gpm at a pulse rate of 100 Hz The actual input signal is the 100 Hz figure but allowing the display to read 100 would be meaningless to the operator The solution to this problem is to scale the display to read 50 gpm when the input is 100 Hz Pulse Output Signals for Linear Processes Pulse output signals are related to flow rate by a constant usually referred to as the K factor The K factor is reported as the number of accumulated pulses that represents a particular volume such as gallon or liter K factors are indicated in pulses per unit volume or counts per unit volume An example of a K factor normally supplied by th
3. 0 2 in 50 8 mm 52 0 41 6 62 0 3 in 76 2 mm 57 0 45 6 68 0 4 in 101 6 mm 29 0 23 2 35 0 6 in 152 4 mm 7 0 5 6 8 0 8 in 203 2 mm 3 0 24 4 0 10 in 254 mm 1 6 1 3 2 0 May 2015 DSY PM 00286 EN 02 Page 13 Troubleshooting Guide TROUBLESHOOTING GUIDE Issue Remedy No LCD display Check battery voltage Should be 1 5V DC Replace if low or dead Check connection from meter pickup to display input terminals Ne E r total Check turbine meter rotor for debris Rotor should spin freely displayed Check programming of flow monitor Flow rate display Check for large motors close to the meter pickup interprets reading constantly Check for radio antenna in close proximity Try disconnecting the pickup from the monitor pig tail This should stop the noise This is usually an indication of external noise Keep all AC wires separate from DC wires Flow rate indicator This usually indicates a weak signal Replace pickup and or check all connections bounces e Check K factor PART NUMBER INFORMATION B 23B AXX CS L Units of Measure Program Level CS Customer Selectable A Advanced Power Option Mounting Style B Battery M Meter Mount L Loop R Remote Mount S Swivel Mount H Hand Held Page 14 DSY PM 00286 EN 02 May 2015 Specifications SPECIFICATIONS Battery Powered One D size 1 5V alkaline battery Power Supply Options Loop
4. 0603 Desiccant Shield B280680 Cord Grip B220103 Page 18 DSY PM 00286 EN 02 May 2015 Installation Drawing L z y s 9 L 8 6 or D a Dors e vea messe avon aves 4 44 09 due Mun Z O SHALINVEVd Duer mm SSFNN SILON Looosza mee a es ONMOTIOS JHL HLM 3189 ISN YILIN LYZSAINO YO Zeen ue zm AS We CAN SANOS TW MONA 1 ACS 38 O HSING Z 010 s00 38 OL Have enn ge ON ou 3009 325 S31Y3S OOLL OL NOLLOINNO9 404 318V9 ONLLOFIIS NAHM S YOLINON 008Z8 OJYIMOS AN3LLVS 3 XION3ddV ONS 8L 935 t LYWd 3009 Page 19 DSY PM 00286 EN 02 INSTALLATION DRAWING 1 I I CEA I SO ONIMVYC NOLLVTIVISNI can A OGZ NVHL RON duu HO asn LON en OL 1033538 HLM ROL NVIQYNYO ONY ONIMVYG TOYLNOD SAIANLIVANNIN a SORE a os JUE YaNev8 HUN ZONVGYOOOY NI O3TIVLSNI 38 ISAW Sue Se eet ts nd ININAMOT TOYINOO NO SION G3AOUddY OS 41 NOL
5. Flow 20 mA parameter To change the setting press UP to increment the flashing digit and press RIGHT to move to the next digit Press ENTER to save and advance to the Flow 20 mA parameter Flow 20 mA Setting The turbine meter s maximum flow rate is the default value for the 20 mA setting If the current selection is correct press ENTER to advance to the 4 20 mA Calibration parameter To change the setting press UP to increment the flashing digit and press RIGHT to move to the next digit Press ENTER to save and advance to the 4 20 mA Calibration parameter 4 20 mA Calibration The 4 20 mA Calibration parameter is the fine adjustment of the 4 20 mA output The 4 mA setting is typically between 35 50 To set the 4 mA value connect an ammeter in series with the loop power supply At the 4MA OUT prompt press UP to increment and RIGHT to decrement the 4 mA value to until a steady 4 mA reading is reached on the ammeter Press ENTER to lock in this value and advance to 20MA OUT The 20 mA adjustment is performed using the same procedure as the 4 mA adjustment 4 20 mA Test The monitor contains a diagnostic routine that allows the simulation of mA values between 4 20 to check output tracking At the 4 20TEST prompt press UP to increment the simulated mA output or RIGHT to decrement the value in increments of 1 mA The ammeter should track the simulated mA output If a 4 20 mA test in not necessary press ENTER once to escape the tes
6. IGHT to advance to the PASSWORD parameter Page 8 DSY PM 00286 EN 02 May 2015 Additonal Scaling Parameters Password The password setting restricts access to PROGRAM mode Initially the password is set to all zeros and any user can modify the paramter settings To change the password press ENTER at the PASSWORD prompt The first digit flashes Press UP to increment the digit and RIGHT to advance to the next digit After entering all digits press ENTER to store the password and advance to RST PSWD The new password is now required to enter PROGRAM mode With this password set any user is able to reset the stored totals on the monitor NOTE This password will allow the operator to manually reset totals Reset Password The reset password parameter restricts resetting the totals on the monitor The PASSWORD must also be set to restrict the total reset Initially the password is set to all zeros and any user can reset the stored totals on the monitor To change the password press ENTER at the RST PSWD prompt The first digit flashes Press UP to increment the digit and RIGHT to advance to the next digit After entering all digits press ENTER to store the password and return to the METER parameter The reset pasword is now required to reset the totals on the monitor NOTE Entering a password in the PASSWORD screen and leaving the default password in the RST PSWD screen allows for total resets not requiring a password but restricts programmi
7. LS Blancett Blancett Flow Monitor Turbine Flow Meters Flow Meters B2800 Advanced 3 Badger Meter fi B2800 0000 Ke Blancett gt Badger Meter EPM aan User Manual Flow Monitor B2800 Advanced CONTENTS Scope of This Manali get 9 daa a a A Ree ee eRe eee eee ed A a a dae E a 3 Unpacking and Inspection cepa 20 ced Sead A deh baked Goad ads AAA adda AE A 3 Sal EY a EE den se ou Re Dates done has den des IN bee atte Sgt E RMA as ates De 3 Terminology and SymbolsS 5 isis coached coed add teak ake coud A Palak add eh LA 3 CONMSIDEATIONS se waa da enna Ohne ee eee ROR eee eed od Oe eee need eos eae dass 3 Introduction 2222 a A a Se a eR Bake aa Rachel Gwe SR aad aha bates 4 Operating the Monitor tacita a lek es E ia OE ed 5 BUTONS isa 06a eee wae dea 4 AE ede teach ade ted ec apa Lew A Wa aa ew aed arf gg ed 5 lee NEE 5 Programming 4 4 5 carr a aa a a a A AAA AA 6 Programming MOE EE sr rara danse RR AA AAA 6 R turnto R n Mode s aneis ars a ERE AHS dr naine t LEAR EE L CR RE art 9 PRU IVI OGG ee teg Dee D en dla ant de D EE E E 9 Additonal Scaling Parameters 5 5434 ee dede Ae mnt Pad nat nine ne aa mate ds eee se 9 ale rue BEER 10 Flow20 mA Setting 22 454 8e a RA ARA AA aa 10 4 20 MA Calibration ets ca as a AE a SaaS a Sees Be ae 10 Ar 20 MATESE os a aie A Ar AR AR ERED ER WERE E E A E AAA GA A A A EE RA A 10 Battery Replacements sa 5 044 240 040 ad a a ENN a ee CaS SR a e de 10 Additional Input Opt
8. LVOOT Z NOISIAIO NI 38 AVN 47 00 0 3 0088ET EU JONVLONON IHL vu O0 xow a 009981 mem SONILLIY NYHL LHOIVULS X04 Sanddv IWYS IHL O3SN Naive ANY NO NMOHS 2PA Of XDW A E IM4IMO d31VTOST OO gi al a LHOIL GINO ODA3H GalsUYIO YSI IN G3ZIS ATEVLINS HONOYHL 29 ZONVLIOVd D ODIIVA Mou SSJI 38 LSNN SONVLOVAVO GE CEE Dem 1H9NOY8 38 ISMA 34NSOTINI IHL OLNI SHIMLNA 38YO Tv AN3WdINDA 34VS ATIVOISNIMLNI SIA 30NVLIOVAVO 8V9 Z gt EE wf oem ar 1 378VL NI NMOHS SY 38 TIVHS INVA JONVILIOVAVO NOILVWYOINT SNMOTIO SHI 3SN 8 eee am SEI LNAW30V1d 310H YOLOINNOD INOG X04 IVNNVN NOLVTIVLSNI 39N3Y3438 Z SNE LON 381 ONY die ONDA TON NOL saya WIL gt Leet neren ETIA 9 oer o 8 Z pti 0330X3 OL LON JIBVO 30 YILINYIQ 30A 3AVH ONY NOILVOMddV JHL X04 34VS ATIVOISNIMLNI SSES EC 2976 YY909Z8 YIEWNN LUVA YOLOINNOD JOG AULNI NAVI l SY 3I4LLYZO VSO 38 LSNN SYIWWVa 03193135 t O eat ru MINT TAVI NO SHON SYI NO SION SEET SEL B E S31835 S31YIS 3Z1S 18ISAINO oort 313W A014 I NMOHS SY UDIUVW 38 OL L S TWS 199097 Luvd YILIN Luew YO l IW130 INNON TAMS SSINYVH 2901 ANISYNL S3IH3S 0011 T3GON Z0008Z8 YO 1000828 Yad O3TIVISNI N3HM 0x3 O 3NOZ 19 I 09 dd Ald L 19 I en SESSBL PR D l E AGOB NO ONDE S l TJ NOMVSOT SMOTIVZVH NON 9 73 3 snows SOLL LYYd l L AIQ il SSYTO d G DILINOVN SOLL Luvd cal ail O 3NOZ 1 SSV10 dNHOId OULANOWN I a 2 dnow I L AIQ 1 SSY OZ
9. Powered Optional 4 20 mA loop power Battery Powered Less than 1 milliwatt Power Consumption Loop Powered 25 mA maximum Eight digit 0 75 in 19 05 mm high numeric display Alphanumeric Rate and Total Display Eight character 0 38 in 9 65 mm high alphanumeric display Fixed or toggle modes of operation for flow rate and totalizer display One pulse for each increment of the least significant totalizer digit Pulse Type Opto isolated open collector transistor Pulse Output Signal Maximum Voltage 30V DC Pulse Width ON state 20 mS max pulse rate 20 Hz Current ON state 0 9V drop 5 0 mA or 0 7V drop 0 1 mA Frequency Range 0 3500 Hz Inputs Trigger Sensitivity 30 mV p p Over Voltage Protected 30V DC Accuracy 0 1 Temperature Drift 50 ppm C maximum Analog Output Loop Type 4 20 mA current loop Powered Version Resolution 1 4000 Operating Temperature 22 158 F 30 70 C Environmental Humidity 0 90 non condensing Enclosure Rating Meter Remote and NEMA UL CSA Type 4X IP 66 Swivel Mount Transient Over Voltages Category 3 in accordance with IEC664 Pollution Degree 2 in accordance with IEC664 DER CSA Class I Div 1 Groups C D Class Il Div 1 Groups E F G CSA C22 2 No 157 92 UL 913 Certifications CE IEC 61326 1 US Gallons oil barrels liters cubic meters MGal cubic ft mliters mcf mmcf acre ft
10. V DC JOm Loop Supply Voltage 5 0 02 R Common MAX Figure 5 Wiring diagram Loop Powered Mag Input A Keypad gt Connector oben m 12345 Pulse Inuput 30V DC Max 10K T 10 30VDC gt SE Magnetic Pickup Keypad Connector 12345 Battery Powered Mag Input Ze Pulse om Com Com loi 1 2 3 4 5 6 Pise Out ssesss88 181 Fre In Feta TT 2507yp 1 5VDC O Be May 2015 Loop Supply Voltage 5 A Magnetic Pickup 5 Figure 6 Circuit board layouts DSY PM 00286 EN 02 20 mS Pulse I lt N C N C Om Magnetic Pickup gt Page 11 Additional Scaling Information ADDITIONAL SCALING INFORMATION This information is supplied as a general introduction to the basic concepts used to scale rate displays The applicability of the information is dependent on the type and capabilities of the specific display monitor used Flow meters producing an electronic signal are normally supplied in one of two output formats The pulse format generates some form of alternating signal that can be raw that is no amplification or wave shaping can be done prior to transmission to the readout The output
11. ZOZZ Luvd YOLOINNOO 1ONZHANWY ee TI auer TAO a j ON3HANV 06 HUN 318VO 31038 INIBYNL OL LHOIVULS E T NOLLV901 SNOIGEVZVA Z a 1Zz077 LHVd YOLIINNOD 0 06 YOLOINNOO WOT J A ON3HANV LHOIVHLS VUN IAYO 3LOW3Y ONSHANY TWNOLLdO 0 GE HJ 205 ATIVOISNIMLNI SI ATENISSV JI8VO 1NdNI 35104 CE LNdLNO YOLOITIOO aay 1081 01 do e N3dO d21V108i 01d0 S a XVN 9PA 92 O es A E 13 001 en OL 13 OL LSLL 1300W 9 VO DTd NIE aaae ALZIVS UN Nota SN av E g NOMVOOT STEEN 7 18V9 090 on O O S LNNOW T3AIMS YO LNNOW YILIN e S e 9 A A K 121 2224 Lad H SSINSVH 38M Or Owen VOS Oo Z 2 XQ KR co zz elsscoal ou 111 dAd An swm CL e Leen 1 0 1 6 jesc08 WAOUddY VS Y3d ONIMVUG VOAN Y TW EZONE DEE FOLIES animoz SNOISIA3Y T z E 7 5 9 Z a 6 May 2015 Flow Monitor B2800 Advanced Control Manage Optimize BLANCETT is a registered trademark of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists O 2015 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xi
12. and total At the DISPLAY prompt press ENTER The monitor shows the current display mode To change to an alternate display mode press UP or RIGHT to scroll to the correct display mode Press ENTER to save and advance to the RATE UNT parameter Select Units of Measure At the RATE UNT prompt press ENTER The monitor shows the current rate unit If the current selection is correct press ENTER to advance to the next parameter To change to an alternate unit press UP or RIGHT to scroll to the correct rate unit Press ENTER to save and advance to the RATE INT parameter Page 6 DSY PM 00286 EN 02 May 2015 Programming Select Rate Time Interval At the RATE INT prompt press ENTER The monitor shows the current time interval If the current selection is correct press ENTER to advance to the next parameter To change to an alternate time interval press UP or RIGHT to scroll to the correct time interval Press ENTER to save and advance to the TOTL UNT parameter NOTE If flow rate is the only measurement of interest press RIGHT to advance to the KFAC UNT to complete the programming process Select Units of Measure At the TOTAL UNT prompt press ENTER The monitor shows the current total units If the current selection is correct press ENTER to advance to the next parameter To change to an alternate unit press UP or RIGHT to scroll to the correct totalization unit Press ENTER to save and advance to the TOTL MUL parameter NOTE This un
13. co Badger Meter de las Americas S A de C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office C209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Maf kova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 02 DSY PM 00397
14. ctor supplied with the meter or calculated from calibration data is needed to complete this step At the KFAC UNT prompt press ENTER The display shows the current K factor unit If the current selection is correct press ENTER to advance to the next parameter To change the K factor press UP or RIGHT to scroll to the correct K factor Press ENTER to save and advance to the SCALE F parameter NOTE For meters calibrated in gallons use PUL GAL for meters calibrated in cubic meters use PUL M3 or any other unit option Scale Factor The scale factor is used to force a global change to all variables For example under operating conditions the display is reading a consistent three percent below the expected values at all flow rates Rather than changing all parameters individually the scale factor is used to compensate for the three percent offset Set the scale factor to 1 03 to correct the readings The range of scale factors is 0 5 1 5 The default scale factor is 1 0 At the SCALE F prompt press ENTER The first digit of the current scale factor flashes If the current selection is correct press ENTER to advance to the next parameter To change to an alternate scale factor press UP to increment the display digit until it matches the first digit of the new scale factor Press RIGHT to advance to the next digit Repeat for all digits Press ENTER to save and advance to the METERTYP parameter May 2015 DSY PM 00286 EN 02 Page7 Programmi
15. e manufacturer might be 2000 counts per gallon The K factor is correlated to flow through a simple mathematical relationship Frequency K factor Volume er unit of time Using the previous example of 2000 counts per gallon and further assuming this meter has a maximum flow rate of 25 gpm the formula can be arranged to calculate the input frequency required for a scaling point as follows 2000 x 1 gal Frequency 60 33 333 Hz at 1 gpm Given that the meter has a maximum flow rate of 25 gpm the maximum frequency would then be 2000 x 25 gal Frequency 60 833 333 Hz at 25 gpm A programmable display requires at least two points The first point is the zero or minimum flow and the second is normally the maximum flow rate For the imaginary flow meter used in the example above the scaling would be as follows Input Value for Scaling Point 0 Display Value for Scaling Point 0 Input Value for Scaling Point 1 833 33 Display Value for Scaling Point2 25 Page 12 DSY PM 00286 EN 02 May 2015 Default K factor Values Pulse Output Signals for Non linear Processes Few flow meters actually behave in a linear way There is always some uncertainty about the exact flow at a given reported input value For many common flow measurement applications the assumption of linear flow is adequate for the process being measured When higher accuracy is required a technique called linearization is often employed When the flow m
16. ers and exits PROGRAM mode Scrolls forward through the parameter options increments numeric variables and scrolls A UP backward through parameters Scrolls backward through the parameter options moves the active digit to the right and gt RIGHT scrolls forward through parameters Saves programming information advances to the next programming parameter and al ENTER used in the reset process Modes RUN Normal operating mode PROGRAM Used to program parameters in the display If your monitor was ordered with a Blancett flow meter the two components ship from the factory calibrated as a set If the monitor is a replacement the turbine s K factor has changed or the monitor is being used with some other pulse generating device the monitor must be programmed May 2015 DSY PM 00286 EN 02 Page 5 Programming PROGRAMMING Each turbine flow meter is shipped with either a K factor value or frequency data If frequency data is provided the data must be converted to a K factor before programming the monitor K factor information when supplied can usually be found on the neck of the flow meter or stamped on the flow meter body The K factor represents the number of pulses per unit of volume The K factor will be needed to program the monitor readout Programming Mode TO SE TUF DC 225 EI 1250 HTHS TOTAL RATE TEST AE Idi INT 031 KEG 031 INT gt SECS MINS HRS TAY Cp GRAY ER
17. eter is being calibrated multiple data points are obtained for the particular meter being tested A typical five point calibration run is displayed below GPM LPM Average Frequency UUT Hz Counts GAL UUT K Hz x 60 NK gpm Error FS 15 00 59 78 769 7 3078 59 14 90 0 65 9 06 34 3 466 1 3086 75 9 03 0 38 5 49 20 78 285 2 3118 64 5 52 0 65 3 32 12 57 171 7 3103 95 3 32 0 17 2 00 7 57 103 6 3101 80 2 01 0 10 UUT Unit Under Test If this meter produced an actual linear output the K factor calculation for the Unit Under Test would be exactly the same for each measurement point Inspection of the UUT K in the example provided shows that this is not the case and indicates that this meter is not a perfectly linear device Many programmable displays allow for linearization and can provide a better match of the displayed flow values with the actual flow values by incorporating more measurement points In the example the unit would be programmed for six points the five data points and a zero point and use pairs of input values to accomplish the linearization DEFAULT K FACTOR VALUES Meter Size Default K factor Lower Limit Upper Limit 3 8 in 9 53 mm 20 000 16 000 24 000 1 2 in 12 7 mm 13 000 10 400 15 600 3 4 in 19 05 mm 2750 2200 3300 7 8 in 22 23 mm 2686 2148 3223 1 in 25 4 mm 870 0 696 0 1044 1 1 2 in 38 1 mm 330 0 264 0 396
18. ions 4 28 ee ace aa e a EE EE EE EE ERMA aa Rd ea Bee we 11 Additional Scaling Information 12 Pulse Output Signals for Linear Processes 12 Pulse Output Signals for Non linear Processes 13 Default factor Valles sico rs gach Gaels EE aE ew A AS ee aE ER aha Bal a Bae we 13 Troubleshooting Guide 9 EEN a ed ca a OA RRO La OK Vea OE da Ge EON Oe ee ee Od ae d 14 Part Number Information s saci ecn ceed SS da aa Gaha ee ho eee ne Ghee de eh eae eut 14 SPECINCALIONS saapa e asda re cue ala ad Oa ebe a ed oo ae a SP due Due DAMES dde Der Oe GO e Ee 15 Mounting Options and Dimensions pader 42 fe pure de A Ai aa ed 16 Meter MOUNT sse ssm eaea A A EE eg E AR EE Ri a EE 16 Remote MOUNT er sesa naina aa AAA A EL EEN OURS RETARD A acia 16 SWIVEIMOUN T ane e a a S ee E dee 17 Replacement Parts ici ca e E a ad A aaa 18 Installation Drawing 4 04 96 AC AR A E EE RA PORE A oa 19 Page ii May 2015 Scope of This Manual SCOPE OF THIS MANUAL This manual is intended to help you get the B2800 flow monitor up and running quickly IMPORTANT Read this manual carefully before attempting any installation or operation Keep the manual accessible for future reference UNPACKING AND INSPECTION Upon opening the shipping container visually inspect the product and applicable accessories for any physical damage such as scratches loose or broken parts or any o
19. it of measure does not have to reflect the rate unit you have previously chosen Example Rate Units Gallons Total Units Barrels Select Total s Display Multiplier This parameter displays the accumulated flow total in multiples of 10 For example if the optimum totalization unit is 1000 gallons the unit total display increments by one digit for every 1000 gallons monitored In RUN mode at 1000 gallons the total monitor reads 1 at 3000 gallons the total display reads 3 This feature eliminates having to look at a total count the digits and mentally insert commas for each 1000 multiple At the TOTL MUL prompt press ENTER The monitor shows the current total multiplier If the current selection is correct press ENTER to advance to the next parameter To change to an alternate multiplier press UP or RIGHT to scroll to the correct multiplier unit Press ENTER to save and advance to the KFAC UNT parameter NOTE If pounds or kilograms were chosen as the RATE UNT or TOTL UNT the monitor advances to the SP GRAV parameter Specific Gravity At the SP GRAV parameter press ENTER The first digit of the current specific gravity flashes If the current setting is correct press ENTER to advance to the next parameter To change the current setting press RIGHT to move to the correct digit Press UP to increment the digit Repeat for all digits Press ENTER to save and advance to the KFAC UNT parameter Enter Meter s K Factor Unit NOTE The K fa
20. ng Meter Type At the METERTYP prompt press ENTER The current meter type displays If the current selection is correct press ENTER to advance to the next parameter To change the type press UP or RIGHT Press ENTER to save and advance to the next parameter If GAS is selected the operating pressure psig and operating temperature F must be entered If LIQUID is selected the monitor advances to the DAMPING parameter NOTE The 4 20 mA zero and span values are not factory set Operating Pressure At the OP PRES prompt press ENTER The first digit of the current setting flashes If the current setting is correct press ENTER to advance to the next paramter To change the current setting press RIGHT to move to the correct digit Press UP to increment the digit until it matches the new operating pressure Repeat for all digits Press ENTER to save and advance to the OP TEMP parameter Operating Temperature At the OP TEMP prompt press ENTER The first digit of the current setting flashes If the current setting is correct press ENTER to advance to the next paramter To change the current setting press RIGHT to move to the correct digit Press UP to increment the digit until it reaches the new operating temperature Repeat for all digits Press ENTER to save and advance to the DAMPING parameter Damping Factor The damping factor is increased to enhance the stability of the flow readings and decreased to allow the flow meter to reac
21. ng modification Return to Run Mode After entering all parameters press MENU to return to RUN mode Run Mode Reset Total To reset the monitor s total display in RUN mode press MENU and ENTER simultaneously until TOTAL RST starts to flash The display returns to the RUN mode at the conclusion of the reset procedure Store Total The current total can be manually stored in the monitor s flash memory This procedure may be needed prior to changing the settings or replacing the battery Press and hold ENTER for two seconds The display flashes TOTALSVD and then returns to RUN mode Automatic Store Total The monitor is equipped with a store total feature that works automatically saving the current total to flash memory The frequency of saves depends on the power supply option chosen Battery Powered Once per hour and just before a low battery condition turns the unit off Loop Powered Once every ten minutes ADDITONAL SCALING PARAMETERS H D SETUP 4 y di mn 88888888 er gt 88888888 HUILA uo BBB em 3 Figure 3 4 20 mA programming menu NOTE The programming instructions in this section are only available for loop powered units Battery powered units do not include these programming parameters May 2015 DSY PM 00286 EN 02 Page 9 Battery Replacement Flow 4 mA Setting Zero is the default flow rate at the 4 mA setting If the current selection is correct press ENTER to advance to the
22. rsonnel May 2015 DSY PM 00286 EN 02 Page 3 Introduction INTRODUCTION The B2800 flow monitor is a state of the art digital signal processing flow monitor designed to provide exceptional flexibility at a very affordable price Though designed for use with Blancett flow meters this display can be used with almost any flow meter producing a low amplitude AC output or contact closure signal This flow monitor is capable of accepting a low level frequency input for calculating flow rate and total These calculations can then be displayed in the specified units of measurement All B2800 flow monitors are pre programmed at the factory if ordered with a Blancett flow meter If required however the monitor can easily be reconfigured in the field The monitor s large 8 digit by 0 75 in 19 05 mm numeric liquid crystal display makes extended range viewing practical The second 8 digit by 0 38 in 9 65 mm alphanumeric display provides for selectable units viewing in RUN mode and prompts for variables in program mode You can display rate or total or alternate between rate and total Page 4 DSY PM 00286 EN 02 May 2015 OPERATING THE MONITOR Rate Total Display And Programming Choices Mode Indicator Badger Meter S 8880880 B2800 A Bg QI TOTAL FLOW RESET Units Display And Programming Choices Programming Keys Figure 1 B2800 flow monitor Operating the Monitor Buttons MENU Ent
23. t faster to changing values of flow This parameter can be any value 0 99 with 0 being the default At the DAMPING prompt press ENTER The first digit of the current damping setting flashes If the current selection is correct press ENTER to advance to the next parameter To change the damping factor press UP to increment the digit Press RIGHT to move to the next digit After all digits are entered press ENTER to save and advance to the PULS OUT parameter Totalizer Pulse Output The pulse output parameter can be either enabled or disabled When enabled this output generates a 20 mS duration pulse for every time the least significant digit of the totalizer increments The amplitude of the pulse is dependent on the voltage level of the supply connected to the pulse output and is limited to a maximum 30V DC Linearization Linearization enhances the accuracy of the display The linearization accepts a maximum of ten points and requires additional calibration data from the meter being used with the monitor Typically calibration information can be obtained in three five and ten points from the flow meter s manufacturer If linearization is not needed press RIGHT to advance to the next parameter To complete linearization press ENTER at the LINEAR prompt The meter advances to the NUM PTS parameter Number of Points If the number of points is set to 0 linearization is disabled Press ENTER The most significant digit of the number of poin
24. ther sign of damage that may have occurred during shipment NOTE If damage is found request an inspection by the carrier s agent within 48 hours of delivery and file a claim with the carrier A claim for equipment damage in transit is the sole responsibility of the purchaser SAFETY Terminology and Symbols ADANGER Indicates a hazardous situation which if not avoided is estimated to be capable of causing death or serious personal injury AWARNING Indicates a hazardous situation which if not avoided could result in severe personal injury or death ACAUTION Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to property Considerations The installation of the B2800 monitor must comply with all applicable federal state and local rules regulations and codes EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 44 AVERTISSMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CEMAT RIEL INACCCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 DO NOT CONNECT OR DISCONNECT EITHER POWER OR OUTPUTS UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUSTENSION A MOINS QU LL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX IMPORTANT Not following instructions properly may impair safety of equipment and or pe
25. ting at any time NOTE If you ordered the B2800 flow monitor with a Blancett turbine flow meter the 4 20 mA was programmed and factory calibrated Connector SSSSSS8I 1 Pise Out 20 m Freq In 10 30V DC 1 5VDC Figure 4 Typical ammeter connection BATTERY REPLACEMENT Battery powered monitors use a single 1 5V D size alkaline battery When replacement is necessary use a clean fresh battery to ensure continued trouble free operation It is recommended that the total be saved to memory before the battery is removed 1 Unscrew the two captive screws on the front panel to gain access to the battery 2 Replace the battery being sure to observe the proper polarity 3 Refasten the front panel Page 10 DSY PM 00286 EN 02 May 2015 ADDITIONAL INPUT OPTIONS Additional Input Options The B2800 flow monitor is capable of receiving magnetic pickup input small signal sine wave or a contact closure input pulse Since most Blancett turbine flow meters use a magnetic pickup the B2800 flow monitor is shipped configured for magnetic pickup input To change to a contact closure input remove JP2 from the top two pins and jumper them to the bottom two pins See Figure 6 30V DC Max 20 mS Pulse Pulse Input Card 30V DC Max 1 E SA 5 6 eeeesese 5 Pulse In 20 mS Pulse lt Pulse In IS Analog Input Card 4 20 mA 10 30
26. ts entry begins to flash The first number can be a 7 or a 0 only Press UP to increment the first digit Press RIGHT to move to the least significant digit When both digits have been entered press ENTER to save and advance to the FREQ 7 parameter Frequency At the FREQ 1 prompt press ENTER The first digit of the first linear point s frequency input flashes If the first frequency is correct press ENTER to advance to the next parameter To change the frequency press UP to increment the digit Press RIGHT to move to the next digit After all digits are entered press ENTER to save and advance to the COEFF 7 parameter Coefficient The coefficient is the value applied to the nominal K factor to correct it to the exact K factor for that point The coefficient is calculated by dividing the actual K factor for that point by the average K factor for the flow meter Actual K Factor Coefficient Average K Factor At the COEFF prompt press ENTER The first digit of the coefficient flashes If the first coefficient is correct press ENTER to advance to the next parameter To change the frequency press UP to increment the digit Press RIGHT to move to the next digit Repeat for all digits After all digits are entered press ENTER to save and advance to the next set of linear points Continue entering pairs of frequency and coefficient points until all data has been entered Press MENU twice at the NUM PTS prompt to exit to the LINEAR prompt Press R
27. y 0500 See Note LE UJUU NT t 0756 X PTA LIN FARR 0150 Mi nov Sg x On Le UB i5 d Note Only available when either oi mn 888 KGS or LBS are Selected y SCH A e LU XI HH FT i y y 15 vp MEGLTRG g y y d XA CUBIC ME n 30 Zu CURE FT yn y i y i LU un MM CL FT ba RE le A mmm MCUFT HI TEE EEGEN A y XIAN wo 100 d 7 1 I NLM PTS FREQ x J 4 COEFFx LITERS LINEAR 88 PRESA BBB 8 Figure 2 Advanced programming menu Enter Programming Mode Press MENU to enter the programming mode The mode indicator changes from RUN to PROGRAM NOTE If any input value exceeds the meter s capabilities for that particular parameter the LIMIT indicator flashes indicating an invalid entry Press ENTER to return to the parameter s entry screen to reenter the value Select Meter Size At the METER prompt press ENTER The current meter size flashes If the current setting is correct press ENTER to advance to the next parameter To change the current setting press UP or RIGHT to scroll to the bore size of your meter Press ENTER to save and advance to the DISPLAY parameter NOTE The meter connection size and the bore size are different For example many of the one inch NPT turbines have bore sizes that range from 3 8 1 in 9 53 25 4 mm Use the correct bore size so the meter will report correct flows and totals Select Display Function The monitor can display RATE or TOTAL or alternate between BOTH rate
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