SM20 User Manual 1-2010.indb
Contents
1. SM20 HYDRAULIC SUMP PUMP SAFETY OPERATION AND MAINTENANCE USER S MANUAL O 2005 The Stanley Works USER MAINT USA Printed in U S A 66393 1 2010 ver 3 TABLE OF CONTENTS CERTIFICATE OF CONFORM TY e HR 4 REED 5 SAR PREGAU TIO NS ricotta 6 TOOLS HORES gi BI ee al agnar 8 HYDRAULIC HOSE REQUIREMENTS 4 9 E EN 10 OPERATII 11 muB uci Eee 11 CHECK POWER SOURG lm 11 CONNECTROSES rt lei li EE tem eet E E E E E E pia 11 11 WHEN PUMPING WATER MIXED WITH SOLIDS Ne 11 COLD WEATHER OPERATION 12 ER 12 CLEANING THE PUMPING T 12 EQUIPMENT PROTECTION ri ti 13 NG 14 sre ccm 15 AUS ONES m 15 PAR TS ILLUSTRATION DP 16 MA a AP e 17 WA 18 SERVICING THE STANLEY HYDRAULIC Sump Pump This manual contains2. NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements 10 OPERATION PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge make sure the hydraulic power source develops a flow of 4 6 gpm 15 23 Ipm at 1000 2000 psi 70 140 bar or 7 9 gpm 26 34 lpm at 1000 2000 psi 70 140 bar 2 Make certain that the power source is equipped with a relief valve set to open at 2100 psi 145 bar maximum 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar 4 Make sure the pump inlet screen is clear of debris and the outlet hose is clean Remove any obstruction before op erating Refer to PUMP CLEANING PROCEDURES CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the couplers on the sump pump or sump pump hoses It is a good practice to connect return hose first and disconnect it last to minimize or avoid trapped pressure within the trash pump motor Note If uncoupled hose
3. The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse circuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow or pressure Refer to the Specifications in this manual for correct flow rate and pressure If specifications are exceeded rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Do not use the tool for applications it was not designed for Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended 13 TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing f
4. authorized and properly trained personnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Do not point water discharge at bystanders TOOL STICKERS amp TAGS C 20Lpm at 138bar BHTMA CATEGORY 11207 28323 Circuit Type C Decal CE Only CE Decal CE Only 30Lpm at 138bar BHTMA CATEGORY 11206 Circuit Type D Decal CE Only SM2052101 Only 28788 fManual Decal 28 85 Model Decal SM2052101 Only 28786 Coupler Decal 1 FAILURE TO USE HYDRAULIC HOSE LABELED D DO NOT LIFT OR CARRY TOOL BY THE 28784 Model Decal The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCOR DANCE WITH YOUR SAFETY
5. or restricted rigid conduit with large diameter of the expanded hose This keeps the hose from Use 2 1 2 inch 63 5 mm diameter fire Discharge hose too small h ose Lower the outlet end of the discharge max Check impeller for damage and excessive Impeller worn or damaged wear Replace necessary Check for wear ring damage or excessive Wear ring worn or damaged wear Replace if necessary Remove Use no plumbing on suction side Remove suction screen and thoroughly clean Reassemble Poor pump performance at the top of the hole use a piece of split kinking Water lift too high hose Increase hydraulic flow 9 gpm 35 Pump not matched to application Obtain higher capacity pump of pump Hose used on suction side of pump Too many solids in the water Water speed out of the hose may be too slow therefore hose and pump load up with solids Poor pump performance with excessive Reduce solids content Increase pump speed wear 14 SPECIFICATIONS A o A 250 gpm 946 Ipm Lio t 13 7 lbs 6 3 kg LEG Fn a OE ET T aida Geen aaa A an A 7 5 in 19 cm WII 10 in 25 4 cm OS SIR me Kr T 1000 2000 psi 70 140 bar 4 6 gpm 15 23 lpm SM2052101 Flow Range scans 7 9 gpm 26 34 Ipm SM2043101 SM2043107 SM2053101 ON 8 SAE O Ring Connect Size iio iaa 3 8 in Flush
6. safety operation and routine main tenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative 3 CERTIFICATE OF CONFORMITY AT ce END CERTIFICADO DE CONFORMIDAD Hvd lic Tool CERTIFICATO DI CONFORMITA yaraulic 10015 the undersigned Ich der Unterzeichnende Piert Charlie Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby certify that the construction plant or equipment specified hereunder bestatige hiermit daB das im folgenden genannten Werk oder Gerat certifies par ceci que l usine ou equipement de construction indiqu cidessous por el presente certifico que la fabrica o el equipo especificado a continuacion certifico che l impianto o l attrezzatura sotto specificata 1 Category Submersible Pump Hydraulic Kategorie Cat gorie Categoria Categoria 2 MMake Ausf hrung Marque Marca M
7. Backup Washer Quad Ring 17 pere ot SM20 Model Decal SM20 Model Decal SM2052101 Only Lockwasher Manual Decal No Item Seal Carrier O Ring Wiper Seal CE Decal CE Only Circuit Type D CE Only Circuit Type C CE Only SM2052101 Only Coupler Decal Female Coupler Male Coupler Coupler Set REPAIR KIT SEAL KIT WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period e
8. DEPARTMENT INSTRUCTIONS 2 A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR 3 4 5 HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROP ERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE RE VERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SAFETY TAG P N 15875 shown smaller then actual size TOOL HOSE INFORMATION HOSE TYPES The rated working pressu
9. Face Quick Disconnect Couplers DISSA AD clap e ANNO eo o E EE I 2 1 2 in 6 3 cm ACCESSORIES Description Part No Fire Hose 25 ft x 2 1 2 in Diameter di opc 02183 HOSIN 05134 PIG NOZIO I ee T Tm 02317 Lay Flat Hose with Couplers 25 ft x in Diameter 4 56761 Thread Adapter Tor Pump to Fire Hose 210 2 05133 Spanner Wrench for Pin Lug Coupler een rtc mbi Foren qium ttn a eun elle uet Puis Comm es EF iac dns 05135 ANGA RR 59101 15 SM20 PARTS ILLUSTRATION U CD CO FILIAE NN gt J N N AA Jq amp des e c jd SM20 PARTS LIST Volute Top Volute Bottom Suction Screen Impeller Impeller SM2043101 SM2043107 Only Wear Ring Main Shaft Main Shaft SM2052101 Only Front Bearing Retainer Assy Incl Items 7 9 Front Bearing Retainer DU Bushing 9 16 ID DU Bushing 3 8 ID Idler Shaft Idler Gear Idler Gear SM2052101 Only Drive Gear Drive Gear SM2052101 Only Gear Housing Assy Incl Items 9 13 20 Gear Housing Assy Incl 9 13 20 SM2052101 Only Capscrew Lockwasher Capscrew Lockwasher Capscrew Shims 020 Dowel Pin Flat Washer Capscrew Needle Roller Capscrew Capscrew SM2052101 Only Capscrew Capscrew SM2052101 Only Adapter O Ring O Ring Bearing Race Thrust Bearing
10. OSE 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP OR SERIOUS INJURY HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY AVOID KINKING ABRASION CUTTING OR BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OE o so Do NOT USE IF KINKED DO NOT USE OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING velia WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO MOSE FOR e CURRENT LEAKAGE IN AN WITH SARETY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY DEPARTMENT INSTRUCTIONS NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA lt E cla T kE gt O gt TT oc E O Z O OVI SIHL 3AON3H LON OG shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO N
11. TEMPERATURE Sufficient heat rejection capacity 4 6 gpm 15 23 2000 psi 138 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu TOOL CATEGORY TYPE Il 11 13 gpm 26 34 lpm 42 49 2000 psi 2000 psi 138 bar 138 bar 2100 2250 psi 2100 2250 psi 145 155 bar 145 155 bar 250 psi 250 psi 17 bar 17 bar 400 ssu 400 ssu TYPE 111 TYPE RR 9 10 5 gpm 34 40 lpm 2000 psi 138 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 60 C to limit max fluid temperature to at max expected ambient temperature Min cooling capacity 3 hp 5 hp 7 hp 6 hp at a temperature difference of 2 24 kW 3 73 kW 4 47 kW 5 22 kW between ambient and fluid temps 40 F 40 F 40 F 40 F 22 C 22 C 22 C 22 C NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 lpm 114 lpm 114 lpm 114 lpm For cold temp startup and max dirt holding capacity HYDRAULIC FLUID Petroleum based premium grade anti wear non conductive VISCOSITY at min and max operating temps 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu 20 82 centistokes
12. arca Stanley 3 Type Typ Type Tipo Tipo SM2043101 SM2043107 SM2052101 SM2053101 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura 5 Year of manufacture Baujahr ann e de fabrication A o de fabricacion Anno di fabbricazione Beginning 2002 Has been manufactured in conformity with EEC Type examination as shown Wurde hergestellt in Ubereinstimmung mit EEC Typ Pr fung nach Est fabriqu conform ment au x type s examin s comme indiqu dans le tableau ci apres Ha sido fabricado de acuerdo con tipo examen EEC como dice E stata costruita in conformit con le norme CEE come illustrato examen de ye Directive Approved body Date of expiry Hichtlinie Pr fung durch Ablaufdatum Directives particuli res Organisme agr Date d expiration Directriz Aprobado Fecha de caducidad Direttiva Collaudato Data di scadenza EN Machinery directive 98 37 EC 6 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 7 Representative in the Union Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 7 30 2002 a Signature Unterschrift Signature Firma Firma Position Position Fonction Puesto Posizi
13. aults in operation always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure as listed in the table Use a flowmeter know to be accurate Check the flow with the hydraulic fluid tempera ture at least 80 F 27 C PROBLEM CAUSE SOLUTION Turn on power unit and check that 4 9 No hydraulic fluid flow or pressure gpm 15 34 Ipm at 1000 2000 psi 70 140 bar is available at the pump Defective couplers Check the couplers Replace if necessary Pump will not start Impeller jammed with debris eat in the Maintenance section this manual Check and adjust the impeller clearance Impeller rubbing against wear plates as described in the Service Instructions section in this manual Defective hydraulic motor Repair or replace motor Check that the hoses are correctly con nected to the pump motor ports The Hydraulic flow reversed female coupler should be connected to the IN port The return fluid must never flow through a reversing valve Check that 4 9 gpm 15 34 lpm at 1000 2000 psi 70 140 bar is available at the Improper hydraulic fluid flow trash pump A 2096 decrease in flow can result in a 5096 decrease in pump perfor mance Lift the pump from the bottom of the hole Pump submersed in sediment or chamber Use a flat support under the pump if necessary Trash pump inlet restricted Straighten the hose If the hose must bend Discharge hose kinked
14. cles can accumulate in the hose and backup the pumping chamber causing further restric tion The impeller then acts as a grinding wheel which causes accelerated pump wear Reduced liquid flow can be caused by the following e The pump sinks into solids at the bottom of the hole he end of the outlet hose is too high causing an exces sive lift height for the column of liquid being pushed by the sump pump This slows the flow of liquid to a level where it can no longer carry solids out the end of the hose The flow and pressure of hydraulic fluid to the pump is too low which reduces impeller speed A 20 decrease in hydraulic fluid flow can reduce pump performance by 50 When operating at reduced hydraulic flow and pressure the end of the outlet hose should not be more than 40 ft 12 m above the liquid 5 When pumping is complete set the hydraulic control valve to the OFF position Lift the pump from the work area WHEN PUMPING WATER MIXED WITH SOLIDS Do not use a nozzle e Remove all hose kinks before starting the pump OPERATION Do not lift water mixed with solids over 40 ft 12 m if hy draulic flow from the power source is less than 7 gpm 26 lom f output flow from the water hose drops during operation clean out the hose to remove all obstructions Check for kinks in the hose Note Always keep water speed as fast as possible during operation This helps to pump solids through the hose and
15. h as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tools operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE 8 FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pres sure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which ex
16. keeps the pump clean for longer life COLD WEATHER OPERATION If the sump pump is to be used during cold weather pre heat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or pump motor seals can result from use with fluid that is too viscous or thick MAINTENANCE CLEANING THE PUMPING CHAMBER Debris such as weeds sand and other solids may become trapped in the water hose and pumping chamber This can reduce pump performance It is important that the pumping chamber be kept clean at all times The chamber can be cleaned as follows 1 Remove motor and impeller by removing the seven 5 16 18 capscrews item 14 2 Thoroughly clean the volute and impeller Do not remove the impeller unless necessary for repair or replacement or to remove trapped debris 3 Remove all debris from the pump screen by removing the four 5 16 18 capscrews item 18 4 Assemble the motor and impeller to the volute Clean the capscrews and lubricate the threads with underwater grease before installation 5 Remove all debris from the hose Otherwise solids will backfill the pump EQUIPMENT PROTECTION amp CARE NOTICE In addition to the Safety Precautions in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection
17. ny local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regula tions If so place the added precautions in the space provided in this manual The models SM20 Hydraulic Pump will provide safe and dependable service if operated in accordance with the instruc tions given in this manual Read and understand this manual and any stickers and tags attached to the pump and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operations Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool e D
18. o not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Operating Instructions Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Never operate the tool near energized transmission lines know the location of buried or covered services before starting work e Do not wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury e Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Besure all hose connections are tight e The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths e Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause damage to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool Do not put hand under volute while the pump is running e o avoid personal injury or equipment damage all tool repair maintenance and service must only be SAFETY PRECAUTIONS performed by
19. one Quality Assurance Manager Ver 4 11 09 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equip ment DANGER A WARNING i CAUTION CAUTION NOTICE IMPORTANT NOTICE IMPORTANT This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter a
20. or ELE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT ED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY Ae eh PROCEDURES REQUIRED FOR WORK ON OR AROUND 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST AND OTHER Rd FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG OVI SIHL 3AON3H LON OG Mn SEE OTHER SIDE 55 shown smaller than actual size HTMA REQUIREMENTS HYDRAULIC SYSTEM REQUIREMENTS FLOW RATE TOOL OPERATING PRESSURE at the power supply outlet SYSTEM RELIEF VALVE SETTING at the power supply outlet MAXIMUM BACK PRESSURE at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature
21. poses them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 18 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com
22. re of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid rein forcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforcement and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conduc tors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be ob tained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE H
23. s are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the sump pump is the inlet pressure coupler PUMP OPERATION 1 Observe all safety precautions Note The SM20 is not designed for use with a suction pipe inlet The diameter of the suction screen at the bot tom of the pump provides maximum pump efficiency Reducing the size of this inlet will greatly reduce pump performance 11 2 Connect a hose fitted with a 2 1 2 inch 63 5 mm male pipe end to the pump outlet fitting Make sure the fitting is securely tightened For best performance keep the hose as short as possible and lay it out to avoid sharp bends or kinks 3 Lower the pump into the liquid to be pumped Locate the outlet end of the discharge hose to disperse the liquid as required Remove any kinks from the hose to assure maximum water flow IMPORTANT Never point the hose at bystanders 4 Turn on the hydraulic power source Watch for solids in the liquid being pumped If solids are excessive the dis charge flow might decrease If this happens stop the pump and check for the cause of the problem Under some conditions the liquid being pumped might be slowed enough so lt can no longer push particles in the liquid If this happens parti
24. xpires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS 8 DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS 8 MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear suc
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