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User manual deltawaveC-F

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1. 121 Picture 51 Oscilloscope menu showing good 5 10 nnne nnne nnne nnns 122 Picture 52 Oscilloscope menu showing noisy 5 0 er nnn nnne nnns 122 Picture 53 Oscilloscope menu showing coded 124 Picture 54 Oscilloscope menu showing diffuse 124 Picture 55 Interfering 126 Picture 56 Separated 128 List of Tables Table 1 Terminal REPRROTERE TELE 21 Table 2 Data in main menu FIOW d e 68 Table Additional content of menu flow2 sssssssssssssssssseseeeeeen nennen nnne nnn nnne nn nennen nnne nnne anne nnns 69 Table 4 Data in menu heat ssssssssssssssssssssseeseen nennen nennen nnn nnne nnne sinas rse nsu sisse sse sias isa sse sns rne nnns 70 Table 5 Data imn diagnostic Menu adis ut naiiai 131 Table 6 Data in diagnostic menu 2 132 Table 7
2. 31 12 2 Mounting ultrasonic transducers on horizontal 31 7 9 Mounting ultrasonic transducers 33 7 3 1 E 33 7 9 2 We MOTE c 33 7 3 3 Vds ld ose a waist Seca M 34 8 Measuring with 35 8 1 Parameterization PR OHC 36 8 2 What needs to be parameterized ccccccccceeccceeeeceeecceececeuceceeeeseeeeeseeeesseeessaeessueeeseusesseesseeeseeeeseeeeseas 36 8 3 Parameterizing with Quick 36 8 4 34 Ie sro MENS TAIN MN T T 44 8 4 1 V m d MARRE E Ee 44 8 4 2 Installation at Z Mode ARTT ORE 45 8 4 3 Introduction in ultrasonic transducer nennen nnns 4T 8 4 4 Mounting in V mode or 48 8 4 5 Fix transducers at pipe USING mounting chains 48 8 4 6 Mounting the ultrasonic transducers based on the Z 50 8 5 Edit paramete S RI
3. 31 Picture 15 Preferable mounting positions for ultrasonic transducers 2 32 Picture 16 Mounting of transducers in V mode sssssssssssssssseeseee nennen nennen nnn nnne nenne nen sean nnns nnns nnn 33 Picture 17 Mounting of transducers W mode sssssssssssssssssseeeeeen nennen nennen nenne nnn nnn nsns 33 Picture 18 Mounting of transducers in Z mode ssssssssssssssssseseeee nennen nennen nnn nnne nnns nn nnn n snas nnne 34 Picture 19 Mounting of ultrasonic transducers V mode ssssssssssssssesse eese nennen nnne rn nnne nnn nnn 44 Picture 20 Example of the V or W mode with spacer 44 Picture 21 Example of the V mode mount with fabric reinforced tensioning tapes for large pipe diameters 45 Picture 22 Mounting of ultrasonic transducers nennen nnn 45 Picture 23 Mounting of ultrasonic transducers in Z mode using mounting 46 Picture 24 Example of Z mode installation with fabric reinforced tensioning tapes for large pipe diameters 46 Picture 25 Lower side of ultrasonic transducer touching pipe 4T Picture 26 Using spacer bar grid holes numbe
4. Picture 19 Mounting of ultrasonic transducers V mode Picture 20 Example of the V or W mode with spacer bar systec Controls Mess und Regeltechnik GmbH 44 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTROLS PP JV s am A EF Picture 21 Example of the V mode mount with fabric reinforced tensioning tapes for large pipe diameters 8 4 2 Installation at Z Mode Distance Transducer 1 Transducer 2 Picture 22 Mounting of ultrasonic transducers Z mode systec Controls Mess und Regeltechnik GmbH 45 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTROLS Picture 23 Mounting of ultrasonic transducers in Z mode using mounting chains Picture 24 Example of Z mode installation with fabric reinforced tensioning tapes for large pipe diameters systec Controls Mess und Regeltechnik GmbH 46 142 www systec controls de Ver 1 14 deltawaveC F E yst Br User manual T UTERDLS 8 4 3 Introduction in ultrasonic transducer mountin Basic structure of the ultrasonic transducer The ultrasonic transducer F10 and F20 F21 consists of a transducer carrying element and the actual ultrasonic transducer The ultrasonic transducer is made of plastic PEEK that has a beige colour and is protected by means of a metal sheath The sheat has two threaded bars ontop which prepares the transducer for use of spacer bar The ultrasonic transducer t
5. HEAT Displays the actual heat quantity 0 00 mun DIFF TEMPERATURE Displays the differential temperature between the 0 00 c connected PT100 T1 and PT100 T2 temperature sensors Table 4 Data in menu heat Change to measuring window Flow 2 9 4 Selecting the physical units How to access the Units Setup menu In the primary measuring window Flow 1 Select SETUP CMPL SETUP gt Navigate to Units Setup in the main menu oelect the variable at which you want to change the physical unit systec Controls Mess und Regeltechnik GmbH 70 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE Time 15 22 45 60 Memory 1 98GB Accu full Please select which unit should be changed Total Flow Power Heat Fluid Velocity 9 4 1 Selecting the flow unit How to access the physical unit from submenu Flow1 In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP Navigate to Units Setup in the main menu and then select Flow oelect the parameter you want to change the unit Time 15 22 45 60 Memory 1 98GB tull Units Setup Please select which unit should be changed Total Flow Power Heat Fluid Velocity systec Controls Mess und Regeltechnik GmbH 71 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE Time 15 22 45 5D Memory 1 986B Accu full Please select Flo
6. Voltage supply The relay has a NO normally open contact The contact is only closed when triggered by a parameterized function The contact will retain its open state on power failure and with low rechargeable battery You do not have to observe the polarity of the wiring since it is potential free How to access the Analog output menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select gt I O Setup gt Relay 2 11 15 22 45 50 Speicher 1 98GB Akku full Das intern Relais Parametrierung Relais schaltet in einem vorher definierten Bereich einer unterstehenden Grohe Wahlen Sie die Grote Fliessgeschwindigkeit Diff Temperatur Temp PT100 1 Temp PT100 2 SD Karte 5peicher 13x l Akku 10 Funktionsfehler Schallgeschwindigkeit el oe LI o systec Controls Mess und Regeltechnik GmbH 80 142 www systec controls de Ver 1 14 deltawaveC F SYSteEC User manual ONTROLS Choose value lower limit for activation of relay Relay will be activated when measured value fall below the limit Time 15 22 45 50 Memory 1 98GB Accu full Relay Setup Help min max level defines the range where the relay is switched on Define min treshold level 0000 00 mn ENTER deltawaveC F applies the corresponding unit that is selected in the Units Setup setting and appended to the respective variable that is
7. eesesesesssssssseeeneeeen nennen 13 4 3 4 rote Tala Ko eoi s s NEED M 14 4 3 5 P1100 Temperature SCNSOMS roo eo nno gen re Ya axe conus nho nao Da ENS reper 14 RS PAN VG MET E cc 16 Scope of supply basis 22 4 8 Saftey o ad Rs RUE 23 5 OOD es sans 24 5 1 CONTO BUNG c 24 5 2 gel Moli e 25 6 tiro 26 6 1 Basic settings main menu navigation sssesssesssssssssseeenneen nennen nnne nnne nnne nnne nnne sens reser nean 26 6 1 1 vini god inre EMEN ER RR EE M 26 6 1 2 Navigation in main menu flow 1 27 6 1 3 Setting the time and date 29 T Preparing for 30 T 1 Required straight 30 MOUNTING positions TOF Ii 31 7 2 1 Basics on the mounting of ultrasonic transducers
8. The Flow 1 measuring window provides concise information that is important for your flow and heat Time 15 22 45 50 Memory 1 98G6B Accu tull vs 0 0 m s T1 0 C Status 5100 T2 O 07C LOG AKTIV FLOW SETUP 0 00 m s TOTAL FLOW 0 00 m POWER 0 00 mu HEAT 0 00 Mun FLOW 0 00 m s Displays the current flow rate TOTAL FLOW Totalizer flow rate counter Displays the actual flow 0 00 m rate value Displays the actual heat quantity systec Controls Mess und Regeltechnik GmbH 67 142 www systec controls de Ver 1 14 deltawaveC F SYStec User manual CONTROLS POWER B 0 00 Mu Displays the actual heat quantity HEAT 0 00 mun Displays the actual heat quantity Returns the sonic speed of the mediums Specifies the signal quality in Outputs the actual temperature of the connected PT100 temperature sensors Signals the measurement status Signalisiert den Status der Messung LOG Indicates deactivated data logging INACTIVE LOG ACTIVE Indicates ongoing data logging USB ON Indicates USB connection to PC Table 2 Data in main menu Flow1 Resets the Totalizer flow rate counter to zero e Change to the diagnostics windows Only necessary for information or if you do not receive any measurement results Change to measuring window Flow 2 providing further information asc Change to oscilloscope menu where you can watch signals systec Controls Mess und Regeltechnik GmbH 68 142 www syst
9. 1 98GB full Analog Ouput Setup Choose the measurement result which Should be given out Define Metering Output Fluid Velacitu Diff Temperature T2 T Temp PT100 T1 Temp PT100 T2 Power HEXT 4l Sonic Velocity systec Controls Mess und Regeltechnik GmbH 78 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS Select the value to be assigned to the 4 mA output Example Flow Time 15 22 45 50 Memory 1 98GB full Analog Ouput Setup DEFINE 4mA OUTPUT 0000 00 mh ENTER ded oelect the value to be assigned to the 20mA output The analog outputs at your deltawaveC F only support unidirectional flow Time 15 22 4d5 5D Memory 1 98 GB Analog Ouput Setup DEFINE 20mA OUTPUT 0000 00 mn i What happens if the value exceeds the parameterized high or low limits Example You expect a flow rate of 100 and assigned this rate a value of 20 mA However the flow rate may reach 130 m h This means that a value of 20 mA will also be output for flow rates higher than 100 m3 h oelect the error response of the analog output systec Controls Mess und Regeltechnik GmbH 79 142 www systec controls de Ver 1 14 deltawaveC F User manual SYStEC CONTROLS 10 2 Parameterize the Relay Your deltawaveC F is equipped with a relay output This output can be assigned a function or a range Example of an external circuitry Alarm
10. Proceed as follows In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt CALIBRATION SETUP PT100 T1 Time 15 22 45 5D Memory 1 88 GB Calibration 5etup Enter the absolute setpoint for T1 Caution The setpoint is an absolute value and not an offset in terms of the temperature displayed You can select RESET to delete the setpoint for PT 100 T1 In this case PT100 will indicate the actual temperature systec Controls Mess und Regeltechnik GmbH 65 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual CONTROLS Time 15 22 45 50 Memory 1 9868 Accu full Enter the carrect 100 calibration temperature alus for PT100 Ho 1 Enter value for T1 gt 000 000 c lt ESC Same procedure is applicable for second temperature sensor In this case please choose PT100 T2 in calibration menu systec Controls Mess und Regeltechnik GmbH 66 142 www systec controls de Ver 1 14 deltawaveC F User manual SysiBEL ONTHOLS 9 Measuring windows of deltawaveC F 9 1 The main display flow1 The flow1 menu is the main menu which shows the current measured values like flow thermal output etc How to open the central measuring window Flow 1 After power on Wait approx five seconds for the display of the start screen The deltawaveC F automatically opens the central measuring window Flow 1 Starting in the main menu Select ESC gt MEAS
11. Test requirements DIN EN 61000 6 1 10 2007 DIN EN 61000 6 3 09 2007 systec Controls Mess und Regeltechnik GmbH 6 142 www systec controls de Ver 1 14 deltawaveC F Sy5stBEL ONTROLS 3 Measuring Principle goo Flow transmitter Clever n Piezo Element Transducers Picture 1 Measuring Principle deltawaveC F employs the precise ultrasonic transit time differential method This method involves installation of two ultrasonic transducers on the surface of the piping and their interconnection with the electronic evaluation system The ultrasonic transducers operate in alternating mode as transmitter and receiver with cyclic exchange of ultrasonic signals Measurements cover the transit times of the upstream and downstream signals t1 t2 The electronic circuit of deltawaveC F measures the transit time differential of the ultrasonic signals t1 and t2 that that travel upstream and downstream These signals are accelerated t1 or retarded t2 The difference that develops between both signal transit times is proportional to flow velocity and is used on combination with the piping geometry data for precise calculation of the volumetric flow rate 2 1 D sop 2 TD O L a Tl T2 2cosc T1 T2 2cos amp calculation of flow velocity m s calculation of flow rate m3 s systec Controls Mess und Regeltechnik GmbH 7 142 www systec controls de Ver 1 14 deltawaveC F SYSteEC ONTRO
12. flow1 please choose SETUP gt COMPL SETUP gt SYSTEM gt RESET SYS JAN After software reset you need to set date amp time again systec Controls Mess und Regeltechnik GmbH 109 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS 13 Troubleshooting Use the following check lists for troubleshooting and check all items listed If the error that prevents you from taking proper measurements persists after you completed the check contact your systec delater or the systec Controls Hotline at 49 0 89 809 06 0 Please make sure to have the following information at hand for your support request Pipe material Pipe outer diameter Wall thickness Medium medium temperature Type length of the intake discharge circuits Type of transducer used i Simply print the deltawaveC F troubleshooting information chapter 15A for troubleshooting by means of step by step elimination of all items This procedure helps you in remaining cool calm and collected when troubleshooting an application that is possibly rather complex and in locating the fault systematically systec Controls Mess und Regeltechnik GmbH 110 142 www systec controls de Ver 1 14 deltawaveC F E yst PB User manual UTEDLS 13 1 Integrated sensor test function Your deltawaveC offers the possibility checking the ultrasonic transducers in combination with sensor cables which are connect to them For example if you got
13. 70 39 1527 49 64 1553 35 89 1551 35 15 1466 25 40 1529 18 65 155376 90 1550 79 16 1469 70 41 1530 80 66 1554 11 91 155020 18 1476 35 43 1533 88 68 155470 93 1548 92 19 1479 55 44 1535 33 69 1554 93 94 154823 21 1485 69 46 1538 06 71 1555 27 96 154675 23 1491 50 48 1540 57 73 1555 44 98 1545 14 24 149429 49 1541 74 74 155547 99 154429 T Temperatur V Speed of sound systec Controls Mess und Regeltechnik GmbH 138 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTHROLS Dynamic Viscosity coefficient of various liquids Fl ssigkeit T C Vm s v x10 n Pentan T Temperatur p Density V Schallgeschwindigkeit v Dynamic Viscosity opeed of sound of various pipe materials systec Controls Mess und Regeltechnik GmbH 139 142 www systec controls de Ver 1 14 deltawaveC F SYS teEc CONTROLS Material Vms 3230 Stahl 3206 Kupfer 2260 Be o 01 J Z 9UO 2170 V Speed of sound systec Controls Mess und Regeltechnik GmbH 140 142 www systec controls de Ver 1 14 deltawaveC F User manual SYS tEc CONTROLS 16 Specifications Operating voltage 90 240 V AC or 18 36VDC Power consumption lt 10 W Operating temperatures 20 C to 60 C Degree of protection flow transmitter IP65 Flow transmitter w
14. Data in diagnostic MON 3S sssacscaisncverannwssnctilascotachomuerdaanvacanawsncth Lescananbsasncnbnesiandennssaedhcehebnessesuiacssnaaebarsenaaebusaed 133 Table 8 List of available ultrasonic transducers nnne nnne nn nnns nnn nn nn nnns 141 systec Controls Mess und Regeltechnik GmbH 4 142 www systec controls de V 1 14 deltawaveC F SYS t EC User manual CONTROLS 1 About this manual You don t have much time for reading Use the beacon You are a Newcomer Advanced user Professional The chapter headings are appended red orange or green spots These will help you in getting started with deltawaveC F in no time at all Professional You already have professional knowledge of ultrasonic measuring systems gt Set out with the deltawaveC F Getting Started separate attachment gt You may also want to read the chapters that are marked with the green dot Advanced user You occasionally had the opportunity to handle ultrasonic measuring equipment gt Start with chapter 8 3 Quick setup Start with the chapters that are marked with an orange spot You may also want to continue reading the chapters with the green spot Newcomer You have never worked with an ultrasonic meter before Start at the first chapter You will receive a step by step introduction to ultrasonic measuring technology The fields identified with an exclamation mark contain important informatio
15. User manual CONTROLS i deltawaveC F uses sophisticated algorithms to separate desired signals from interfering signals These algorithms are mainly applied when having the auto window function activated But especially when measuring at very small pipes interference might occur anyway In that case the user can separate signals in order to filter out the desired signal manually in the oscilloscope mode If interference does occur you can try to Use W Mode rather than V mode first counter measure e Use Z Mode rather than V mode when W mode does not work e Deactivate Auto Window see chapter 14 1 1 6 and use ZOOM function shift function arrow buttons to kick out disturbing signals of the measuring window e Use different signal sequence see previous chapter e g 3 Barkers or 1Puls rather than 4 Barker 7 e Use transducer working at higher frequency F20 rather than F10 to get sharper signals When using F20 2MHZ instead of F10 1MHZ the signals become half as wide half of time which makes it easier to separate signals systec Controls Mess und Regeltechnik GmbH 127 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS Amplitude time Zoom indow Zoom 3 Zoom Picture 56 Separated Signals If you de activate the auto window e g in order to separate signals manually please always check the measured speed of sound of the separated signal When having th
16. WWW Systec controls de Ver 1 14 deltawaveC F SYS tec CONTROLS deltawaveC F is capable to handle noisy signals thanks to its sophisticated signal processing But of course a high SN should be approached by user to have some leeway in case of additional interferences If there are problems with your measurement SN can be improved by Surface of pipe Remove painting or rust e Coupling grease Use sufficient coupling grease Magnalube e Alignment of transducers Make sure that transducers are mounted as suggested by deltawaveC F Please also make sure that center of transducers touches the pipe sufficiently might be problem at very small pipes You can check the oscilloscope while mounting the transducers e sure that transducers are not mounted e g on welding seams Make sure to remove air from your liquid deareate Choose another mounting position e g vertical pipe Make sure to provide sufficient straight run Make sure that signal cables are not disturbed by power cables Especially pumps and motors with frequency inverters generate electric noise and should be avoided to be nearby e Use Z mode rather than V mode to reduce path length and therefore to increase signal strength e Use V mode rather than W mode e Use stronger transducers e g F05 instead of F10 or F10 instead of F20 F21 systec Controls Mess und Regeltechnik GmbH 123 142 www systec controls de Ver 1 14 deltawaveC F
17. an attenuation of signal output in this dialog Enter a damping time It is a T63 damping That means after damping time the displayed value has reached 63 of real change Example Damping time 5 seconds Flow change from 1 m3 h to 2 m3 h Display Shows 1 63m3 h after 5 seconds 1 93 m3 h after another 5 seconds 10 seconds in total Typical values are 5 30 seconds The higher the damping the slower the measurement but the smoother the measurement curve 12 6 Flow Cut off In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to System Setup gt Damping Cut off Zero Cut off Flow Only the flow velocities that are greater than the parameterized Cut off will be displayed Lower velocities will be considered and displayed as O Time 15 22 45 50 Memory 1 98GB Accu full Cutoff Flow Setup Cut off flaw means only values above the set value will be displayed gt Cutotf flow 000 00 m s systec Controls Mess und Regeltechnik GmbH 106 142 www systec controls de Ver 1 14 deltawaveC F User manual SYS tEc CONTROLS 12 Zero Setting In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to System Setup gt Damping CutOff Zero gt Zero For more information refer to chapter 8 6 12 8 System Setup gt System information In the primary measuring window Flow 1 Sele
18. derived as a function of thermal output over time 8 2 Installing the PT100 The PT100 temperature sensors be mounted on your piping using a metal strap photo mounting chains or a fabric reinforced tape strap which is standard when buying deltawaveC F package Install the PT100 on the pipe as follows for example Picture 39 Mounted temperature sensor PT100 The measuring method deployed for the PT100 is a relative measurement This means that the measured temperature values with absolute reference may deviate from this measuring equipment e g compared to submersion thermometers It is of importance to set up a relation between both PT100s The ideal differential temperature between the PT100 temperature sensors should amount to zero degrees prior to installation on the piping systec Controls Mess und Regeltechnik GmbH 63 142 www systec controls de Ver 1 14 deltawaveC F User manual SYS teEc CONTROLS 8 3 Zero setup of temperature sensors From main menu flow1 Press button SETUP COMPL SETUP gt CALIBRATION SETUP gt Select PT100 T2 T1 Time 15 22 45 5D Memory 1 98 GB Calibration 5etup 3 10 T1 4 10 T2 The differential temperature between both PT100 should amount to approximately zero degrees prior to installation of the transducers on the piping You should avoid touching the transducers in the preliminary phases To equal both PT100s you can e
19. g put them in a glass of water for a couple of minutes o check the temperature of both transducers use the values displayed in the Heat quantity measuring window that is described in the following chapte oelect READ OFFSET Now deltawaveC F automatically calculates the 2 to T1 offset On completion of this calculation the differential temperature T1 to T2 should amount to approximately zero degrees Use the Reset Offset command to reset the calculated differential temperature to zero Time 15 22 45 50 Memory 1 0868 full EHTER save offset PT100 calibration READ calculate oftset T2 T1 RESET set offset back to zero PT100 1 0000 000 C PT100 2 0000 000 C Offset 0000 000 C systec Controls Mess und Regeltechnik GmbH 64 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS 8 4 Absolute thermal output measurements absolute measurement with PT 100 The device supports the alignment of the displayed temperature with a reference thermometer for each PT100 used This functionality can be useful for example for heat measurements Example The resistance thermometer installed in the pipe displays 80 C However the resistive contact thermocouple PT100 T1 of your deltawaveC F displays only 78 5 C deltawaveC F also supports manual adjustment of the offset In this case specify a setpoint of 80 C The setpoint is an absolute value and not an offset
20. no measurement results from your actual application measurement you have after the sensor test the certainty that your ultrasonic transducers work proper and the loss of measurement is caused from the application itself Please proceed as described in the following steps 1 Open the OSCI window You could navigate to the OSCI window while you activate the function DIAG in one of the three measurement windows As further step in DIAG window please press the OSC button After you have pressed the osci button a window appears with the question if you want to use autowindow function or not Pls press no if you choose yes otherwise transducer test function 2 Press repeatedly the arrow button on the right side of the window 1 and watch the displayed delay time 2 so long until 0 0 will occur At the beginning of the y line you will see two signal packages 3 This packages are the both send signals Picture 43 Osci window send signal 4 Put on one of the two transducers a little bit acoustic coupling grease systec Controls Mess und Regeltechnik GmbH 111 142 WWW Systec controls de Ver 1 14 deltawaveC F my f mm User manual UTEDLS 9 Put both ultrasonic transducers as shown in the picture below together so that app two thirds of the beige surfaces overlap Picture 44 sensorpositions for sensortest 6 fhe ultrasonic transducers will function well then you will see a second signal package
21. pipe diameters DN10 DN100 Temperature 40 C 150 C Picture 5 Ultrasonic transducers types F10 F20 Ultrasonic transducer XUC FW 10 1 MHz For pipe diameters DN10 DN100 Temperature 40 C 150 C The ultrasonic transducer XUC N PW F20 was replaced by model type XUC PW F21 Picture 6 Ultrasonic transducer type F 10 Ultrasonic transducer XUC FW F05 0 5 MHz For pipe diameters from DN200 to DN6000 Operating temperatures 40 C to 80 C 150 C optional on request systec Controls Mess und Regeltechnik GmbH 11 142 www systec controls de Ver 1 14 deltawaveC F User manual 5ystBEL CONTROLS Picture 7 Ultrasonic transducers type F05 4 3 Mounting material and accessories 4 3 1 Signal cables oignal cables are a part of the ultrasonic transducers and can not separated from transducers 4 3 2 Spacer bar for transducer mounting For transducers F10 F21 F20 spacer bars are available Transducer XUC FW F05 is mounted on pipes using textile belts rather than spacer bar Spacer bar types _ Fi Jm Short 25 cm Eoo X Long 40 cm X S X j A Space bar long is not compatible with ultrasonic transducer model XUC PW F21 15mm ge O 00 0 00 0 0 00 00 0 0 O O 0 0 O 0 0 O O O O O 500mm Picture 5 Spacer bar long for Transducer models F 10 F20 A Spacer bar short is not compatible with ultrasonic transducer models XUC PW F20 an
22. relevance Hot water piping is subject to the formation of lime deposits that may propagate the deposit of solid particles of media with high content thereof Use a wall thickness meter You can lease or purchase a wall thickness meter from systec Controls check the wall thickness entry on the device 9 A Did you enter the outer diameter of the pipe or its circumference Check the corresponding values once again Please make sure that you did not mix it up 6 A Have you selected the correct piping material You are certain that the piping is not lined When taking measurements on a pipe made of concrete you must presume that this piping does not have sound conducting properties Check the parameterized values once again A Does the ultrasonic transducer match the application with regard to pipe dimensions and medium temperature Is the systec Controls Mess und Regeltechnik GmbH 114 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual DNTERDLE temperature of the medium within permitted limits Did you select a suitable ultrasonic transducers for the application with regard to the pipe dimensions Once again verify that you selected the correct ultrasonic transducer and that it is parameterized 8 A Which transducer mounting mode did you select otandard is the V mode If you selected the W mode you should first try the V mode 9 A You selected the proper transducer distance Take the measuremen
23. syst PB User manual CBNTEDLS 14 1 1 4 Sharpness of Signals deltawaveC F uses coded signals to ensure to detect signals also in case of noise Coded means that deltawaveC F makes phase shifts within a signal package Picture 53 Oscilloscope menu showing coded signals Picture 53 shows a sharp signal You can see ca 5 waves followed by a phase shift and another waves omj Signal Sensor 2 1 DOWN DIAG Picture 54 Oscilloscope menu showing diffuse signals Picture 54 shows diffuse signals There is basically no phase shift This might result in misdetection of signals systec Controls Mess und Regeltechnik GmbH 124 142 www systec controls de Ver 1 14 deltawaveC F User manual i sharp signals should be aspired SYS tec CONTROLS Thanks to it s sophisticated signal processing deltawaveC F is able to handle diffuse signals until a certain limit Nevertheless If there are problems the sharpness can be increased by Use other mounting mode Use different transducer Magnalube Choose different signal sequence described later Pipe surface Remove painting and or rustKoppelpaste Make sure to use sufficient amount of coupling grease e Alignment of transducers Make sure that transducers are mounted as suggested by deltawaveC F Please also make sure that center of transducers touches the pipe sufficiently might be problem at very small pipes You can check the oscilloscope while mounting t
24. 00 T2 T1 3 1 TI 4 PrT1 0 T2 11 1 Calibrating flow Select Flow from the calibration menu Time 15 22 45 SD Memory 1 986B Accu full Flow Calibration Please calculate the percental offset accordin our Comparison standard e ESC Please enter the percental flow offset Enter an offset percentage that is relative to your calibration reference systec Controls Mess und Regeltechnik GmbH 100 142 www systec controls de Ver 1 14 deltawaveC F SYS teEc CONTROLS i To calibrate your deltawaveC F it is recommended to take measurements at different flow velocities and then calculate the mean value of the results systec Controls calculates the mean value based on five different flow velocities The flow offset is retained in device memory until it is overwritten with a new valuwird 11 2 Calibrating the PT100 For more information on PT100 calibration refer to the chapter 8 7 3 Heat measurement systec Controls Mess und Regeltechnik GmbH 101 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE 12 Systems Settings How to access the System settings menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to System Setup in the main menu Time 15 22 45 60 Memory 1 98GB Accu full System Setup SYSTEM SETTINGS 1 TIME and DATE DISPLAY BACKLIGHT 3 LANGUAGE 4 SYSTEMTEST INFO FLOW H
25. 2 www systec controls de Ver 1 14 deltawaveC F 5 yst PB User manual DENTEDLS 7 2 3 Ultrasonic transducers on non planar surface You should never mount the transducers on non planar surfaces such as welding seams or deformations You should always try to remove thick and uneven protective paint coating from the piping area where the ultrasonic transducers are to be mounted 7 3 Mounting ultrasonic transducers C This chapter informs you of the options for mounting the ultrasonic transducers The V mode is standard for most applications 7 3 1 V Mode Picture 16 Mounting of transducers in V mode In the so called V mode both ultrasonic transducers are mounted onto the same side of the pipe This mode is the standard for small and medium pipe dimensions The ultrasonic signals are reflected from the pipe wall 7 3 2 W Mode Transducer 1 Transducer 2 Picture 17 Mounting of transducers in W mode systec Controls Mess und Regeltechnik GmbH 33 142 WWW Systec controls de Ver 1 14 deltawaveC F 5 yst Br User manual ONTROLS The W mode is a special method for mounting the ultrasonic transducers This method is usually employed on small to very small piping 7 3 3 Z Mode Transducer 1 Transducer 2 Picture 18 Mounting of transducers in Z mode The Z mode is a special method for mounting the ultrasonic transducers In comparison to the V and W mode the signal is transmitted across a shorter distanc
26. 2 45 50 Memory 1 986B full dero Setup Please select 1 Set Zero Delete Zzero Durchfluss 0 0 m s Uarmeleistung 0 0 MIU 5 H Indizes 0 0 Max Ampl 1 0 0 Ampl 2 Lambda Korr 0 Your deltawaveC F displays the calculated correction value for the signal transit time on completion of zero calibration systec Controls Mess und Regeltechnik GmbH 59 142 www systec controls de Ver 1 14 deltawaveC F SYS tec CONTROLS 8 6 2 Zero calibration using the main menu In the main menu select damping cutOff Zero gt Zero calibration Time 15 22 45 50 Memory 1 0868 Accu full Zero Setup Please select 1 Set zero Delete Zero e Stopp flow of media closing a valve e Choose Set Zero 8 6 3 Deleting the zero value In the main menu select Zero Setup Zero Delete zero This action deletes your zero calibration and resets the device to factory settings Once the zero offset has been set it will remain in the N system until it will be deleted or a new zero offset will have been set Please consider this for your next item We recommend to make new zero setting at each new measurement when possible i In the course of zero calibration with closed pipe valves your deltawaveC F calculates the transit time differential that may develop between the transducers and any residual flow This calculated time including zero is automaticall
27. 5808 08 0 000 9223372036854775808 08 0 000 9223372036854 775808 08 0 000 0223372036854775808 08 0 000 92233 2036854 7 75808 08 0 000 9223372036854775808 08 0 000 9223372036854 7 75808 08 0 000 9223372036854775808 08 0 000 9223372036854775808 06 0 000 9223372036854 7 75808 08 0 000 9223372036854775808 08 0 000 92233720368547 75808 08 0 000 9223372036854775808 08 www systec controls de 0 0 100 0K 0 0 100 0 0 0 100 0K 0 0 100 0K 0 0 100 OK 0 0 100 OK 0 0 100 0 0 0 100 0 0 0 100 OK 0 0 100 0K 0 0 100 0K 0 0 1100 0K 0 0 100 0K 0 0 100 OK 0 0 100 0K 0 0 100 OK 0 0 109 0K Ver 1 14 98 142 deltawaveC F SystBEL Picture 41 Receiving Data via RS232 interface To receive Data you can use the Hyper Terminal provided by Windows If you do not have serial interface on your PC you can use standard RS232 Sub D 9 to USB converter systec Controls Mess und Regeltechnik GmbH 99 142 www systec controls de Ver 1 14 SystBEL 11 Calibration Your deltawaveC F provides a calibrating function that can be used to calibrate the flow It may also be used to calibrate the analog outputs and 100 temperature sensors How to access the Calibration menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to Calibration Setup in the main menu Time 15 22 45 50 Memory 1 98GB full Calibration Setup Please select 2 PT1
28. 6 Determining the mounting position for transducer e Mount the second transducer Its face is positioned on the axis of the second line drawn The transducer face is centered onto the third crosshair The transducers are now mounted precisely opposite to each other and are prepared for measuring in Z mode Picture 37 Right mounting of transducers in Z mode systec Controls Mess und Regeltechnik GmbH 04 142 WWW Systec controls de Ver 1 14 deltawaveC F SystBEL User manual CONTROLS You can also parameterize the system using the complete setup menu However this method is less convenient as it does not offer a step by step guide to parameterization It is therefore recommended to use the main menu only in situations that require editing of an individual parameter 8 5 Edit parameters You have direct access to the parameters of the piping and medium as well as to the dialogs for selecting the ultrasonic transducers and mounting mode If you only want to change the mounting mode from V to Z simply select Transducer parameters and change it without having to run a complete Quick Setup session This document provides only a brief overview of parameterization and main menu in the form of structure diagrams that help you to identify the functions grouped in the respective menu The basic parameterization sequence is similar to a complete parameterization using the Quick Setup tool We therefore do not elaborate in clo
29. 6 Signal propagation The UP transducer mounted at upstream position emits the send or desired signal This signal propagates within the pipe wall pipe signal as well as in the fluid The signal propagating in the fluid is reflected a couple of times at the pipe walls Z Mode signal V mode signal W mode systec Controls Mess und Regeltechnik GmbH 117 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual DNTERDLE signal The signal which represents the desired signal depends on mounting mode E g when mounted in V mode the V mode signal is the desired signal The other signals Z mode W mode pipe wall are also there and might disturb seldomly this signal see below The corresponding transducer is mounted in V mode as standard but also Z mode and W modes are possible This transducers receives the signals and return another signal to UP transducer The time the signals needs from one transducer to the corresponding transducer run time depends on path length distance speed of sound of materials and fluid and of course on flow velocity Depending on mounting mode the signals might look as shown in Picture 47 tlw Amplitude P T ii time Picture 47 Signal images At t 0 the UP transducer starts signal transmission After time T tp you can see the pipe wall signal which reaches the corresponding transducer first because of shorter distance and usually faster propagation cau
30. BACK Returns you to the previous window Increases the value Ht Reduces the value XYZ Triggers the XYZ function variable depending on the application C I No function systec Controls Mess und Regeltechnik GmbH 25 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr 6 Get started 6 1 Basic settings main menu navigation 6 1 1 Setting language Switch on the device During the start sequence press the multifunctional button that is located next to the SETUP field System Check Please wait ar select SETUP SYStec CONTROLS syustec Controls GmbH Puchheim Germany Ssystec controls de DeltaWaveC Revision 1 0 7 Production Date 29 2011 Confirm the SETUP LANG button Time 15 22 45 5D Memory 1 0868 Accu full Help For a fast Son of the basic im Parametr choose QUICK SETUF else choose SETUP Setup ADCR dist 0 0 mm BAR index 0 systec Controls Mess und Regeltechnik GmbH 26 142 www systec controls de Ver 1 14 deltawaveC F User manual SYSteEC ONTHOLS Use the arrows in the next window to select the dialog language Confirm your entry with Enter Exit the menu with SETUP Time 15 22 4d5 5D Memory 1 98 GB Set Language German 3 Chinese simplified The language setting changes the language used in the menus The language in the fields next to the multifunctional button remains more or less uncha
31. C F Improper supply voltage might seriously damage the flow transmitter You can check the type of power supply at the name plate printed on right side of enclosure of flow transmitter as shown in this picture here AC version 90 240VAC systec Controls Mess und Regeltechnik GmbH 18 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual ONTROLS 4 5 Wiring The connection terminals are located under the lower cover Please open the two screws to remove plastic cover and to get access to connection terminals as shown Picture 12 Access the connection terminals Picture 12 Access the connection terminals For power supply please use cables with a cross section of ca 0 5 4mm Solid cables should be dismantled about 8mm to allow proper contact to terminals emm 0 5 4 systec Controls Mess und Regeltechnik GmbH 19 142 www systec controls de Ver 1 14 deltawaveC F SystBELr CONTROLS For I O terminals please use cables with a cross section of ca 0 5 2 5mm Solid cables should be dismantled about 6mm to allow proper contact to terminals 0 5 2 5mm 4 6 Terminal Diagram Description UP1 ORANGE Connection for upstream E transducer red cable black cable Channel 1 Connection for downstream transducer red cable black cable Channel 1 UP2 only 2 channel Connection for upstream version transducer red cable black cab
32. DE 55 8 6 Zero ea M 58 8 6 1 Zero calibration starting in Flow1 59 8 6 2 Zero calibration using the main nenne nennen nennen nnne 60 8 6 3 Deleting the zero 60 8 7 Heat NS dipl M 61 8 7 1 PVE OCC TION Me eo n 61 8 7 2 Installing the WOO pc r t 63 8 7 3 Zero setup of temperature sensors cccseccccseccceececeeeeceeececeuceceecesseeeeseueeseueesseeeeseeeeseueesseeessueeeetseeess 64 8 7 4 Absolute thermal output measurements absolute measurement with PT100 65 9 Measuring windows of deltawaveC F 67 9 1 CIS TOWT 67 9 2 Maeasuingwilidowilil IDW 2 69 9 3 Measuring window Heat 69 9 4 Selecting the 2 T 70 9 4 1 Selecting the flow Sedeah sc exsexceavantecdessaactcndategeecantaxts 71 9 5
33. HOLS 10 3 Parameterize the digital output transistor Introduction In each measurement application the connection from the deltawaveC F to the evaluation unit can be different Hardware specifications like 2 wire 3 wire passive active and others are not the only difference The length of a pulse can also be important To meet the most applications the deltawaveC F was developed with universal configurable digital outputs and the Firmware with configurable pulse length 20ms 40ms 60ms The universal digital output is located on the connector board The visible difference to older versions without universal digital output is the connector terminal Screw terminal on the connector board gt Universal digital output Clamp terminal on the connector board gt Classic open collector output The possibility to parameterize different impulse length is a feature of the firmware and could also be used together with all old connector boards The connector board uses the circuit as shown below On the right side is the output which is connected to the connector board deltawaveC F has implemented two digital outputs The second digital IN output can only be used together with a two channel version systec Controls Mess und Regeltechnik GmbH 83 142 www systec controls de Ver 1 14 deltawaveC F SYStEC User manual ONTROLS Below is a picture of the impulse output connector layout It is located in colour field
34. LS The flow transmitter uses a sophisticated cross correlation to detect signals This ensures a reliable detection of signals even in case of harsh circumstances like gas and or particle load systec Controls Mess und Regeltechnik GmbH 8 142 www systec controls de Ver 1 14 deltawaveC F E yst PB User manual UTRDLS 4 deltawaveC F and components Picture 2 deltawaveC F With mounted ultrasonic transducers bottom and flow transmitters Your deltawaveC F essentially consists of the ultrasonic transducers and the flow transmitter that are mounted onto your piping systec Controls Mess und Regeltechnik GmbH 9 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual ONTROLS 4 1 deltawaveC F flow transmitter nun Picture 3 deltawaveC F flow transmitter The flow transmitter processes the signals and makes the measurement results available to the user 4 2 Ultrasonic transducers The ultrasonic transducers are mounted onto the piping and transmit and receive the ultrasonic signals that are used in the flow transmitter to calculate the volumetric flow rate Ultrasonic transducer XUC FW 21 2 MHz For pipe diameters DN10 DN100 Temperature 40 C 150 C systec Controls Mess und Regeltechnik GmbH 10 142 www systec controls de Ver 1 14 deltawaveC F E yst PB User manual DENTEDLS Picture 4 Ultrasonic transducers type F21 Ultrasonic transducer XUC FW 20 2 MHz For
35. MODUL 6 SYSTEM RESET 12 1 Editing the time and date How to access the Time and date menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select System Setup gt Time and date Time 15 22 4d5 5D Memory 1 98 GB Date 19 05 2011 Set Time and Date ACCU Voltage 17 68 V New Time MEE 22 45 Hew Date 19 5 2011 systec Controls Mess und Regeltechnik GmbH 102 142 www systec controls de Ver 1 14 deltawaveC F User manual ZSystBELr Enter the time with the notation hh hour mm minutes ss seconds Enter the time with the notation dd day mm month yy year 12 2 Modifying the display backlight How to access the Backlight menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select System Setup gt Backlight Time 15 22 4d5 5D Memory 1 98 GB Set Display Adjust the display brightness by setting value 0 no backlight 100 maximum brightness systec Controls Mess und Regeltechnik GmbH 103 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBLr ONTROLS 12 3 Change language e Switch on the device Within the start sequence press the multifunctional key next to the SETUP field Selbsttest 5ustempriifung Bitte warten oder SETUP wahlen SYStec lt ONTROLS sustec Controls GmbH Pucheim bei Miinchen syustec controls de DeltaWav
36. NS an en Op eee se p we aes Rak sa Ahi Ss sy ys regis det 4 ALORS Ole eet seat V t 94 Picture 26 Using spacer bar grid holes numbering Example bar index Will be used the wrong spacer bar short or long version the N measurement will fail or you will got wrong measurement values 8 4 5 Fix transducers at pipe using mounting chains The transducers are mounted by using the metal tension belts The length of the belts are related to the max pipe size of the corresponding transducer e g when using F10 DN32 DN400 size of belt is suited for max DN400 If you use the same transducer for smaller pipes you can shorten the belts The belts are fastend by a tightener Picture 27 which can be tighten by using a screw driver Picture 28 Please systec Controls Mess und Regeltechnik GmbH 48 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTROLS T Picture 27 Tightener for metal tension belts Picture 28 Tighten metal belts with screw driver systec Controls Mess und Regeltechnik GmbH 49 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual BDETRDLS 8 4 6 Mounting the ultrasonic transducers based on the Z method As shown in chapter 7 3 3 the mounting of transducers in Z Mode might be useful for bigger pipes and or applications with low signals strengths high particle gas load When using Z
37. OLS Choose from data base or Setuser defined fluid Select from data base 1 Water 20 Degree 2 oet speed of sound of user defined fluid Enter kinematic viscosity Enter heat capacity Enter density systec Controls Mess und Regeltechnik GmbH 57 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS Direct access to selection of ultrasonic transducer and mounting mode Transducer Setup Choose transducer Choose mounting mode 8 6 Zero Setting It is advisable to run a zero calibration before you start measurements if possible Prerequisite for error free zero calibration is the complete parameterization of the device proper installation of both ultrasonic transducers on the pipe as well as their electrical interconnection with the flow transmitter Also there should be really zero flow It is recommendable to wait some minutes after stopping process shut off pipe to allow the flow to calm down systec Controls Mess und Regeltechnik GmbH 58 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL ONTROLS 8 6 1 Zero calibration starting in Flow1 menu e Close the valves of the piping e Navigate to the Setup window as follows using either of three options After power on Select Setup within the start sequence In the primary measuring window Flow 1 Select Setup and Zero Setup Select Set Zero Time 15 2
38. Selecting the physical unit for the 1 72 9 5 1 Selecting the physical unit for thermal 73 9 5 2 Selecting the physical unit for heat quantity 73 10 Parameterizing the M 75 10 1 Parameterizing the 4 mA to 20 mA current outputs 75 systec Controls Mess und Regeltechnik GmbH 2 142 www systec controls de V 1 14 deltawaveC F SYS t EC User manual CONTROLS 10 2 Parameterize Tie Is Gl AY I OO DETUR 80 10 4 Parameterization of the seriell Interface 5232 95 10 5 Upgrade your deltawaveQC F seessssseesssseeseeeene nennen nennen nennen arsi nasa rasan nnns 95 10 6 Connect RS232 board to a receiver e g PC or PCS nennen nennen nnne nnns 96 10 7 Activate the 95232 Intelid6B bue sz un evt inara 97 10 8 Configure your receiver e g PC to receive RS232 98 11 MI AO MR TN T 100 11 1 Calibrating eee 100 11 2 Calibrating the ad M5 101 12 Systems SetliNgS eee 102 12 1 Editing the meand
39. YS tec User manual CONTROLS 14 2 2 Unpack update file oystec provides update files which are usually zipped The file name represents the version of software E g V1 0 6c SYSCTRL_V106c Please unpack the file You will get two files readme txt and sysctrol hex README 06 10 2011 14 47 fl SYSCTRL hex 1 166 KE HEX Datei 06 10 2011 11 56 The file readme contains information of how to update your deltawaveC F and also information about the new functions changes to be made by this update 14 2 3 Performing the update 6 steps to update your deltawaveC F 1 Connect deltawave to power supply 2 Switch on deltawaveC F 3 Connect deltawaveC F to PC using USB cable deltawaveC F should be detected as mass storage from your PC Depending on your PC operating system you might need to format deltawaveC F the SD card If you get this prompt from your system you need to do this in order to use the SD card later Please select FAT not NTFS or others from the format menu All data stored on the SD card will be deleted when formatting the SD card systec Controls Mess und Regeltechnik GmbH 135 142 www systec controls de Ver 1 14 What if deltawaveC F is not detected from your PC deltawaveC F SYS tec User manual CONTROLS 4 Copy the file Sysctrl hex to deltwaveC P must be copied to root directory 5 Switch off deltawaveC F P 6 Switch on deltawaveC F P During start the update wil
40. ally open relay output With this output one might establish alarm e g when exceeding a certain flow speed Q Analog output 4 20mA active These 4 20mA outputs can be used to submit measurement data like flow thermal output velocity etc to the PCS These outputs are in active mode supply voltage provided internally by flow transmitter Digital output impulse output 1 Channel version of deltawaveC F is equipped with one digital output 2 Channel version of deltawaveC F is equipped with an additional second digital output The digital output is configurable via DIP switches 7 DIP switches With the DIP switches it is possible to configure the digital outputs Each digital output is configured by 6 DIP switches Power Supply Here you need to connect the supply voltage deltawaveC F is available as AC 90 240VAC as well as DC 18 36VDO version USB Interface for Hardware Updates Allows in combination with an external computer access to deltawaveC F internal SD card After connection with a computer deltawaveC F SD card will be recognized as a mass storage device The SD card is only usable for firmware updates Hardware Reset Used to reset unit e g when facing hang ups systec Controls Mess und Regeltechnik GmbH 17 142 www systec controls de Ver 1 14 deltawaveC F User manual SYSteEc CONTROLS Attention Please always make sure to put the correct voltage to your deltawave
41. app 1cm beside the send signals This signal packages are the receiving signals 1 The post pulse oscillation 2 depends on the type of ultrasonic transducer and could differ from the example photography below But post pulse oscillation is not from interest to rate if the ultrasonic transducers is Picture 45 Osci window send and receive signal systec Controls Mess und Regeltechnik GmbH 112 142 WWW Systec controls de Ver 1 14 deltawaveC F 5 Eg User manual y 7 Wenn Sie beide Empfangssignale 1 sehen dann sind Ihre Ultraschallwandler nebst Signalkabel in Ordnung Wenn nicht sind entweder die Ultraschallwandler oder die Signalkabel defekt systec Controls Mess und Regeltechnik GmbH 113 142 www systec controls de Ver 1 14 deltawaveC F User manual SYS teEc CONTROLS 14 Troubleshooting A No measurement at all 1 A Are you absolutely certain that the piping is completely filled 2 A Can you exclude gas load on the medium Is a pump close by If there is gas load e Are the transducers installed at the 10 AM or 2 PM position on the horizontal pipe e If there is gas load on the medium is there an option of mounting the transducers to a vertical pipe If yes mount the transducers to a vertical pipe 3 A What is the solid particle content of the medium L __ 4 A Are you absolutely certain of the wall thickness Check the piping for the presence of engraved information that may be of
42. ary measuring window Flow 1 Select SETUP CMPL SETUP In the main menu select Units Setup gt Heat oelect the physical unit Time 15 22 45 50 Memory 1 98GB Accu full Units Setup Please select Heat Unit systec Controls Mess und Regeltechnik GmbH 74 142 www systec controls de Ver 1 14 deltawaveC F User manual SYS teEc CONTROLS 10 Parameterizing the I O How to access the I O setup menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the complete setup menu select I O Setup Time 15 22 45 50 Memory 1 98GB Accu full Setup Analog Output Relay 1 Analog Output 4 O BACK 10 1 Parameterizing the 4 mA to 20 mA current outputs Your deltawaveC F provides two 4 mA to 20 mA current outputs These outputs can be assigned different measured values The outputs are set actively by default This means that your deltawaveC F always provides a voltage at these outputs Any connection of an active 4 mA to 20 mA analog output N of deltawaveC F with an external device that also provides a voltage at its inputs will cause fatal damage to your deltawaveC F and external device Before you interconnect both devices always verify that your external recording PCS system is set to passive state systec Controls Mess und Regeltechnik GmbH 75 142 www systec controls de Ver 1 14 deltawaveC F SYS teEc CONTROLS The outputs o
43. ccu oltage 17 68 V 2 Hew Date 19 5 2011 systec Controls Mess und Regeltechnik GmbH 29 142 www systec controls de Ver 1 14 deltawaveC F User manual SysiBELr f Preparing for measurement The following section elaborates on essential aspects that must be taken into account for successful flow rate measurements 7 1 Required straight runs The selection of the mounting location has a significant impact on measurement quality Particularly the charge and discharge area listed in the following table should be taken into account than 10D L 2 300 fic Reducer L z 10D i D ien Flow control valve exists on upstream side Flow control valve exists on downstream side Stop valve Check valve systec Controls Mess und Regeltechnik GmbH 30 142 www systec controls de Ver 1 14 deltawaveC F SYStec User manual CONTROLS Picture 13 Straight run requirements 7 2 Mounting positions for transducers 7 2 1 Basics on the mounting of ultrasonic transducers The pipe always has to be filled completely at the mounting positions of the ultrasonic transducers It is not possible to take measurements on partially filled piping The ultrasonic transducer can be operated in any mounting position However conformation with the mounting positions shown below is mandatory The drawing shows the side view of the piping 7 2 2 Mounting ultrasonic transd
44. ct SETUP gt CMPL SETUP In the main menu navigate to System Setup Info Flow Module Here you can check e g version of your software to check whether update might be available or not Time 15 22 4d5 5D Memory 1 98 GB Info Flow Modulis Class 1 Type 1 Firmware 1 3 Descript MUS Modul Ser Hum 0125345 Date 0 0 ESC Append MUS Modul systec Controls Mess und Regeltechnik GmbH 107 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTROLS 12 9 Software Reset You have two different types of resets Hardware Reset Software Reset Picture 42 Connection terminals with Reset button The hardware reset can be activated by pressing the button behind cover Software reset Please use software reset in all other cases like getting inplausible measurements or reading on the display Data stored on SD card will not be deleted Data stored in internally parameter files will be deleted There are different possibilites to make a software reset Immediately after switching on press RESET SYS at the starting screen System Check Please wait or select SETUP SYStec ON TROLS sustec Controls GmbH Puchheim Germany uuu systec controls de DeltaMavet Revision 1 0 7 Production Date Hov 29 2011 systec Controls Mess und Regeltechnik GmbH 108 142 www systec controls de Ver 1 14 deltawaveC F SYS tec CONTROLS From the main menu
45. d XUC PW F10 7 4mm gt e 000000000000000000000000000000 38 12 142 deltawaveC F User manual SystBELr ONTROLS Picture Spacer bar short for Transducer model F21 4 3 3 Mounting belt metal for transducer mounting Picture 6 Mounting belt stainless steel Picture Transducers mounted with spacer bar and mounting belts systec Controls Mess und Regeltechnik GmbH 13 142 www systec controls de Ver 1 14 deltawaveC F E yst PB User manual BETRDLS 4 3 4 Coupling grease 2 MAGNALUBE G OREASE THE SAVER peg The ultrasonic coupling gel is applied between the ultrasonic transducer and the piping in order to optimize signal input 4 3 5 PT100 Temperature sensors Picture 8 Clamp on temperature sensors Typ PT100 The clamp on temperature sensors enable acquisition of temperature data in heating and cooling circuits This data is then used to calculate heating and cooling quantities 14 142 J www systec controls de 1 14 deltawaveC F SystBELr ONTROLS Picture 9 PT100 temperature sensor mounted with metal belt 4 4 Interfaces of deltawaveC F Please open the cover to access the connecting terminals see Picture 10 deltawaveCc Cover Systec E Screws to remove cover Picture 10 Front view of deltawaveC F showing cover systec Controls Mess und Regeltechnik GmbH 15 142 www systec cont
46. d answer with NO systec Controls Mess und Regeltechnik GmbH 129 142 www systec controls de Ver 1 14 deltawaveC F m SystBEL ONTROLS 14 1 2 Diagnostic menu The diagnostic menu shows a lot of parameters which are mainly readable for experienced users The diagnostic data are also suited for troubleshooting Diagnostic window 1 3 Time 15 22 45 60 Memory 1 98GB Accu full Diagnosis 35 Ti 0 0 C T 0 0 C kHz 0 00 Us 0 00 Us 0 00 ns 0 0 m s 0 0 m s typ 75 0 0 Reynolds 0 0 SendCode Frequency Shows the signal frequency which depends on the selected transducer Basically there are three different transducer using different frequencies SOOkHz 1000kHz 2000kHz Signal Shows the type of signal code deltawaveC F uses coded signals to allow reliable detection of signals T1 oignal run time signal 1 Upstream signal or downstream signal depending on connection of cables 2 oignal run time of back signal 2 Upstream signal or downstream signal depending on connection of cables dT Measured difference between T1 and T2 minus zero offset if applicable dT is proportional to flow Measured velocity Vs systec Controls Mess und Regeltechnik GmbH 130 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTRDLE Measured speed of sound of media Depends e g on temperature SigQ Number of valid signals in percentage deltawaveC F
47. dale M 102 12 2 Modifying the display backlight sssesssesssssssseeeeeeenneee nennen mnn nnn nnn nnn nnn 103 12 3 Sr acup ir gt cee 104 12 4 Ig zl NT E E E E E EU tmr 105 12 5 wis a ta 106 12 6 ae zero T 106 12 7 E E velo Src ee 107 12 8 System Setup gt System information 107 12 9 wien ANG PRO MC 108 13 TEGUDISSIOOUNG ts 110 13 1 Integrated sensor test 111 14 Troubleshooting 114 14 1 Diagnostic menu of deltawaveC F ccccccesceccesececceeececseseeeceeseeceececseeeeceueeessaecesseueeessegeeessueesressaeees 117 14 1 1 Oscilloscope 117 12 12 Diagnostic Tell 130 14 2 ON AN Update 134 15 Media propers ener 137 16 S UA NS E A 141 Table of figures Picture 1 Measuring PRINCI DIG E T o
48. deltawaveC F Syste User manual CONTROLS User manual deltawaveC F stationary ultrasonic flow and heat measuring delta te F e 79 n L gt oO 4 2 iy a systec Controls Mess und Regeltechnik GmbH 1 142 www systec controls de V 1 14 deltawaveC F SYS t EC User manual CONTROLS Table of content Table of content REA 2 TBE OLI IOO T E nee ere eer re eee 3 Be Elo ci RR E 4 1 PAOOUL TAS MANUS scassi e misa pua Pew n e a as a ae apra en EnS a Pec EIE 5 2 ATOV E e E E E HH 6 3 BV SUS CLIN he IMMUN c T 4 deltawaveC F and components ccccceecccceececeeeeceeeeceeeceeeececeeeceeeeeeueceseeesseeeeseeeeseeceseueesseessuseeeseeceseeesaness 9 4 1 deltawaveC F flow 10 4 2 10 4 3 Mounting material and ene nnne nnne nnne nnns nnns 12 4 3 1 fe nz Bars el s NER m s mem 12 4 3 2 Spacer bar for transducer mounting nennen nnn e nenne nennen nnns 12 4 3 3 Mounting belt metal for transducer mounting
49. devices ground For potential free operation of the in and outputs is additional hardware needed with galvanic isolation With the normal in and output it is not possible systec Controls Mess und Regeltechnik GmbH 21 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS 4 7 Scope of supply basis package e deltawaveC F flow transmitter e Ultrasonic transducer as ordered by the customer e Spacer bar for the ultrasonic transducers for types F 10 F20 e Stainless steel mounting belts e Getting Started Quick start manual e CD with user manual e Ultrasonic coupling grease Other ultrasonic transducers for smaller or larger pipe dimensions as well as clamp on temperature sensors are available on separate order You can reach your personal contact partner on the Internet at WWW Systec controls de or at the phone number 49 0 89 80 90 60 systec Controls Mess und Regeltechnik GmbH 22 142 www systec controls de Ver 1 14 deltawaveC F SYS tec 4 8 CONTROLS Saftey instructions N we flow transmitter may not be operated outside the temperature ange from 20 C to 60 The ultrasonic transducers are sensitive to mechanical stress such as impact and vibration You should always safeguard the transducers against strong vibration or impact Irreparable damage or destruction must be expected if you unintentionally drop the transducer The plug i
50. displayed in a measuring window Example If you selected the physical unit m for flow variables the values of the switching points are also parameterized in cubic meter In addition to parameterized variables such as flow your oelect the upper limit value for the relay Relay will be activated when measured value exceeds the maximum limit Time 15 22 45 5D Memory 1 98GB full Relay Setup Help min max level defines the range where the relay is switched on systec Controls Mess und Regeltechnik GmbH 81 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS Example A pump is operated in an application and the discharge volume of this pump is measured The pump has a maximum discharge volume of 6000 h and there is a risk of damage to the pump when the discharge volume drops to less than 150 m Ih The objective is for deltawaveC F to shut down the pump as soon as the value drops below a point at which damage to the pump can be expected So in that case lower limit has to be set to 150m3 h upper limit to G000m3 h Relay will be activated if flow falls below 150m3 h or exceeds 6000m3 h The physical unit cubic meter must have been assigned to the flow variables in the physical unit settings The minimum activation point must have been parameterized systec Controls Mess und Regeltechnik GmbH 82 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL ONT
51. e separated desired signal within the measuring window the speed of sound parameter vs in diagnostic menu should be within 20 of the expected speed of sound e g when measuring water at 20 speed of sound should be within 1400 1500 m s If vs exceeds the expected values you most likely have separated the wrong signal e g pipe wall signal then vs is showing speed of sound of pipe material systec Controls Mess und Regeltechnik GmbH 128 142 www systec controls de Ver 1 14 deltawaveC F User manual SYS teEc CONTROLS 14 1 1 6 Activate Deactivate Auto Window When being in main menu flow1 please choose OSZ to enter the oscilloscope menu You now have to choose if you want to use auto window or not In case of problems with your measurement we recommend to try without auto window first Choose NO Auto Window Please choos s yest to d keep to deactivate Auto Window PLE sue Scan You should see distinguished signals UP and DOWN in the oscilloscope as described in previous chapter If you want to activate auto window please press DIAG and OSZ again Answer with YES Please check if position of ultrasonic signals have been changed Please also check if value for delay has been changed If yes please use auto window for your measurement once you choose YES auto window is activated also when you leave oscilloscope mode To de activate auto window you have to enter oscilloscope mode again an
52. e QUICK SETUP else choose OMPL SETUP COMPL Setup SETUP ADCR dist 0 0 mm Mounting Bar Setup SETUP SHORT gt BAR index 0 Before you start measuring we highly recommend a zero setup if possible Important Please pay attention which spacer bar type is displayed Short 25cm long distance between two boreholes is 15mm Long 50cm long distance between two boreholes is 7 5mm The spacer bar type short could only be used in combination with ultrasonic transducer type XUC PW F21 The spacer bar type long could only be used in combination with ultrasonic transducers type XUC PW F20 and XUC PW F10 END The distance between transducers is specified in millimeters and always measured between the faces of transducers 1 and 2 These dimensions are independent of the selected mounting mode systec Controls Mess und Regeltechnik GmbH 43 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS 8 4 Mounting distance The distance between the ultrasonic transducers is always measured between their opposing surfaces in all mounting modes Once you have completed the parameterization of the measuring point the flow transmitter displays the distances that have to be set up using a measuring tape When using a spacer bar in the so called V mode you can position the transducers conveniently by means of the spacer bar 8 4 1 V mode and W mode Mounting distance
53. e chapter 4 4 to see how to access the connection terminals Serial Interface Board Now you can connect power supply again to your deltawaveC F systec Controls Mess und Regeltechnik GmbH 95 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL CONTROLS 10 6 Connect RS232 board to a receiver e g PC or PCS You need a cable to be connected at the RS232 board and typically to a SubD others possible due to customers demands o m ics Con TX RX GND RS232 Interface board Pin Fin Pol Sub D _ Pol Sub D Transmit Data DENEN MEM RENE Ground Pin assignment of standard Sub D 9 pols 12 3 4 5 00000 0000 6789 systec Controls Mess und Regeltechnik GmbH 96 142 www systec controls de Ver 1 14 deltawaveC F SystBELr 10 7 Activate the RS232 interface To activate the RS232 please go to menu flow1 From main menu flow1 Choose SETUP COMPL SETUP SERIAL INTERFACE 6 To activate RS232 interface press YES 2611 15 22 45 Serielle Schnittstelle r cken Sie um Data iba SERIENE Schnittstelle zu Hein um oehnittstelle zu deaktivieren Bitte geben Sie die Daten f r eine Dauerhafte Aufzeichnung ein 000 00 00 00 DDD HH MM 55 Intervall 00 00 00 HH MM 55 Start Datum Set date where RS232 communication should start Start Zeit Set time where RS232 communication should start Dauer Set duration of RS232 com
54. e quality of measurements will deteriorate in proportion to shorter upstream and downstream distances 2 B Did you perform a zero calibration while after having closed a stop valve on piping 3 B Once again check the parameterized values with regard to the Pipe outer diameter Wall thickness Piping material Transducer distance What measures can you take if the piping is not filled completely If you cannot simply separate the piping because it is plastic piping for example or if the application is in the planning or installation phase it is recommended to use a siphon to compensate for partially filled piping The gradient of the siphon is calculated based on the expected flow flow velocity and contamination load Contact us for support if it is necessary to install a siphon for your application svnho Sensor 1 systec Controls Mess und Regeltechnik GmbH 116 142 www systec controls de Ver 1 14 deltawaveC F SYStec User manual CONTROLS 14 1 Diagnostic menu of deltawaveC F O0 14 1 1 Oscilloscope Auto Window 14 1 1 1 Signal propagation deltawaveC F offers sophisticated diagnostic menus allowoing experienced users to optimize challenging measurements at harsh conditions To use the diagnostic menu as a powerful tool for troubleshooting a background in signal propagation is provided by this chapter Picture 46 illustrates which signals do occur and how they progagate at your pipe Picture 4
55. e with this installation method It is normally used for measurements in large scale piping systems or where the system is filled with heavily contaminated or gas loaded media systec Controls Mess und Regeltechnik GmbH 34 142 www systec controls de Ver 1 14 deltawaveC F SYS tec CONTROLS Measuring with deltawaveC F 5 steps to flow measurement Look for a suitable location for mounting the ultrasonic transducers Parameterize your deltawaveC F Mount the ultrasonic transducers onto the piping Perform a zero calibration Start the flow measurement systec Controls Mess und Regeltechnik GmbH 35 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLE 8 1 Parameterization 8 1 1 Fundamentals of parameterization The Parameterization chapter defines the input of all data that is necessary for flow measurement e QUICK SETUP The Quick Setup guide offers step by step instructions on the essential tasks you have to complete for deltawaveC F parameterization This Quick Setup is quite sufficient for handling most applications and gets you started with fast and efficient parameterization in no time at all e CMPL SETUP The complete setup function enables access to all options and expert settings 8 2 What needs to be parameterized pipe s outer diameter or circumference he wall thickness of the pipe The material and thickness of the pipe lining if suc
56. eCl Revision Seriennummer e Confirm the SETUP LANG button Time 15 22 45 5D Memory 1 0868 full Help For a fast Setup of the basic arameters choose QUICK SETUP else choose OMPL SETUP Setup ADCR dist 0 0 mm BAR index 0 e Use the arrows in the next window to select the dialog language Confirm your entry with Enter and exit the menu with SETUP systec Controls Mess und Regeltechnik GmbH 104 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE Time 15 22 4d5 5D Memory 1 98 GB Set Language German 3 Chinese simplified The language setting changes the language used in the menus The language in the fields next to the multifunctional button remains more or less unchanged 12 4 Miscellaneous C C How to access the Miscellaneous menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to Damping CutOff Zero menu Time 15 22 4d5 5D Memory 1 98 GB Damping Cutoff Zero Setup Auto Window Please select 1 Damping Flow 2 Cut Off Flow 3 FO 4 Auto Window systec Controls Mess und Regeltechnik GmbH 105 142 www systec controls de Ver 1 14 deltawaveC F SYS tec CONTROLS 12 5 Flow Damping In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to Damping CutOff Zero gt Damping Flow You can specify
57. ec controls de Ver 1 14 deltawaveC F SystBEL 9 2 Measuring window Flow 2 How to open the central measuring window Flow 2 Starting in the primary measuring window Flow 1 Select Flow 2 Flow measuring window 2 provides concise information that is important for your flow measurements without heat measurement The window also provides additional flow velocity data Time 15 22 45 5D Memory 1 986B Accu full Flow 2 0 0 m s Ti 0 C Status 2 0 0 C LOG AKTIV FLOW 0 00 m s A FLUID ELOCITY 0 00 m s TOTAL FLOW 0 00 m Funkion Designation O FLUID VELOCITY Displays the actual flow velocity 0 00 m s Table 3 Additional content of menu flow2 Change to the primary measuring window Flow 1 Change to measuring window Heat 9 3 Measuring window Heat How to open the primary measuring window Heat systec Controls Mess und Regeltechnik GmbH 69 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE Starting in the primary measuring window Flow 1 Select Flow 2 gt Heat The Heat measuring window outputs concise information that is important for your heat measurements Time 15 22 45 5D Memory 1 0868 Accu full Heat Vs 0 0 m s Ti 0 0 C Status 2 0 0 LOG AKTIV FLOW SETUP 0 00 m s POWER 0 00 mu HEAT 0 00 muh DIFF TEMPERATURE 0 00 c OSC POWER Displays the actual thermal output 0 00
58. eight 1 3 kg Display LCD 320x240 dimmable backlight Flow transmitter dimensions I x b x t 260 x 240 x 120 mm Measuring range 30 30 m s oignal attenuation O to 100 sec variable Number of paths 1 2 on request I Os 2x ultrasonic transducer 4x for 2 path version on request Analog outputs 2 x 4mA to 20 mA 1 x relay NO electrically isolated 1x Digital output transistor 2x Digital output on request RS232 or RS485 optional USB Mini jack Type B for firmware update only 2 x PT100 3 wire Available ultrasonic transducers Tp 0 j 5 5 5 505 XUC FW F21 2 MHZ DN10 DN100 40 150 C XUC FW F10 1 MHZ DN32 DN400 40 150 C XUC FW F05 500 kHz DN200 DN6000 40 80 C 150 C o d Table 8 List of available ultrasonic transducers systec Controls Mess und Regeltechnik GmbH 141 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS Notes Contact systec Controls Mess und Regeltechnik GmbH LindberghstraBe 4 82178 Puchheim Germany Telefon 49 89 80 90 6 0 Fax 49 89 80 90 6 200 eMail info systec controls de systec Controls Mess und Regeltechnik GmbH 142 142 www systec controls de Ver 1 14
59. ernal power supply 12V can be used In this case DIP switch 6 for internal power supply 12V has to be ON oystec Controls recommends installing a pull down resistor between S and Typical values for a pull down resistor are gt 5 kilo Ohm connect pole to your evaluation unit with input of deltawaveC F counter input and minus from your evaluation unit on the S input of deltawaveC F and turn DIP switch 6 off to disactivate deltawaveC F internal supply voltage i If your impulse counter is equipped with an active 2 line input then pls systec Controls Mess und Regeltechnik GmbH 90 142 www systec controls de Ver 1 14 deltawaveC F User manual ZSystBELr 3 Operation mode Push Pull A push pull output stage is realised with a complementary pair of transistors N channel and P channel One of both transistors blocks while the other transistor conducts No pulse Transistor 1 blocks Transistor 2 conducts Active pulse Transistor 1 conducts Transistor 2 blocks U t curve of a Push Pull switch U t Advantage This circuit doesn t need any pull up or pull down resistors in the output circuit Disadvantage This circuit has against the other output operation modes a big disadvantage Will be a push pull output connected with a push pull input of an evaluation unit that could cause a damage If the output transistor switches to high and simultaneously the other transistor of the evaluation unit to low
60. etup Diameter Pipe Outside Circumference gt Enter pipe outside diameter Ca MEME 0 000 0 mm ESC Enter the outer diameter Enter the diameter V Enter the pipe s wall thickness systec Controls Mess und Regeltechnik GmbH 37 142 www systec controls de Ver 1 14 deltawaveC F User manual 5 E TEL CONTROLS Time 15 22 45 50 Memory 1 0868 Accu full Pipe Wall Thickness a Enter pipe uall thickness 000 0 mm EHTER ESC i It is advisable to use a wall thickness meter if you do not know this parameter Choose pipe material Time 15 22 45 50 Memory 1 9868 Accu full Pipe Material Setup Please select Pipe Material 1 Database User Time 15 22 45 50 Memory 1 0868 full Time 15 22 45 50 Memory 1 0868 Accu full Pipe Material Data Base ser Pipe Material Sonic Speed Please select Material Pipe Material 1 C Steel d S Steel Copper Please enter sonic speed e 3 4 Ductile Iron from the pipe material 5 Titanium 6 Aluminium 7 Glass B 0000 m s 9 PE HD ESC PELD systec Controls Mess und Regeltechnik GmbH 38 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE Does the pipe have a lining YES NO 15 22 45 SD Memory 1 9868 Accu fuil Pipe Coating Pipe with Coating Enter the thickness of the lining YES Time 15 22 45 5D Memory 1 98 GB Coating Thickness Enter pipe coating
61. f your deltawaveC F are work in active mode in factory state That means that the flow transmitter provides the required voltage to run the outputs The inputs of the external device are connected directly to your deltawaveC F Outputs are activated factory setting Activ 1 deltawaveC F 24VD S M 2 A 7 Current meter o 11 2 B systec Controls Mess und Regeltechnik GmbH 76 142 www systec controls de Ver 1 14 deltawaveC F User manual ZSystBELr Output passiv Passiv 1 Power supply deltawaveC F 10 30V Current meter Passiv 2 Current meter Power supply Basically the mode passive or active of the outputs can be changed inside of the deltawaveC F We always recommend using the factory setting active mode If you need to change the mode please contact your systec dealer systec Controls Mess und Regeltechnik GmbH 77 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual COETROLS How to access the Analog output menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select gt I O Setup gt Analog outputs oelect the analog output to be used Time 15 22 45 50 Memory 1 98GB Accu full Analog Ouput Setup Select ema Analon Output clamp CH1 red black CH reen uhite 1 Analog Output 1 Analog Output 2 Specify the variable to be output at the analog output Time 15 22 45 50 Memory
62. h lining exists pipe material The medium type of ultrasonic transducers The mounting mode for the ultrasonic transducers 8 3 Parameterizing with Quick Setup i Ultrasonic measurement is based on the signal transit time process he ultrasonic signals penetrate the piping and the medium In order to calculate the signal transit time each medium piping material and existing lining will be assigned a sonic speed value as well as the pipe diameter or circumference value The tabular database of deltawaveC F specifies the sonic speed values for the materials and media The sonic speed for materials not listed in the tables has to be entered manually Tables that list additional sonic speed parameters for different materials are available in the annex to these operating instruction systec Controls Mess und Regeltechnik GmbH 36 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTHROLS How to access the parameterization dialog After power on Select Setup gt Quick Setup within the start sequence In the primary measuring window Flow 1 Select Setup Quick Setup Start Specify whether to enter the pipe circumference or outer diameter Time 15 22 45 50 Memory 1 986B Accu full __ Please select one of the OTe a tat 4 2 Circumference 4 1 15 22 45 50 Memory 1 9868 ccu full 15 22 45 SD Memory 1 9868 Accu full Pipe 5
63. he transducers e sure that transducers are not blocked e g by welding seams e Choose a different location for your measurement Time 15 22 45 50 Memory 1 98GB full Reynolds SendCode Diagnosis 2 5 kHz 0 00 0 00 0 00 0 0 m s 0 0 m s 0 typ 75 0 0 0 0 Burst 4 To select a different signal sequence please enter the diagnostic menu Diag and press button on the right of parameter SendCode Usually the signal sequences 3 Barker 5 or 4 Barker are expected to bring best performance You can try different sequences and check influence in diagnostic data SigQ see chapter 14 1 2 as well as visually in oscilloscope systec Controls Mess und Regeltechnik GmbH www systec controls de 125 142 Ver 1 14 deltawaveC F SYS tec User manual CBNTEDLS 14 1 1 5 Separating sianals small pipes When measuring at small pipes lt 50mm the distances between the received signals become smaller In worst case signals might interfere as shown in Picture 55 Interfering signals S S S D Q X Q N Amplitude Zoom Wihdow Zoom Zoom Picture 55 Interfering signals Here there are not only the desired signal within the measuring window but also the interfering pipe wall signal and also a part of the W mode signal systec Controls Mess und Regeltechnik GmbH 126 142 www systec controls de Ver 1 14 deltawaveC F SYS teEc
64. ifference of T1 T2 raw XDCR DCR Transducer Signal run time within transducer Pipe delay Signal run time within pipe wall therefore changes in speed of sound of fluid Coating delay Delay in signal run time generated by coating if applicable Lambda Corr Delay can be manually edited not recommended only for maintenance by multiples of wave length of signal Delay Corr Shows Lambda Corr in useconds Table 7 Data in diagnostic menu 3 systec Controls Mess und Regeltechnik GmbH 133 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS 14 2 Software update 14 2 1 Check current software version Before making an software update please check version of your software Switch off deltawaveC F and restart it During start you can find version at the bottom of start screen e g 1 0 6c or similar Please note this value System Check Please wait or select SETUP Ssystec CONTROLS sustec Controls GmbH PuchiheimZBerinnil Version of software uuu systec controls de DeltaMHavetc Revision 1 0 7 Production Date How 29 2011 When using software version 1 0 3 or higher you can upgrade your deltawaveC F by yourself by using update files provided by systec on request When using software lower than 1 0 3 please send your deltawaveC F to systec Controls for update systec Controls Mess und Regeltechnik GmbH 134 142 www systec controls de Ver 1 14 deltawaveC F S
65. l start automatically This might require some minutes After update it will restart automatically You can now check version in the lower most line of the start screen If you should face any problems while copying update files from PC to your deltawaveC F hang up an update might fail since a part of the required file is missing Please contact your systec dealer in that case Attention N Please make software reset see chapter reset after update To make software reset you can press button RESET SYS at start screen systec Controls Mess und Regeltechnik GmbH 136 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTHROLS 15 Media properties opeed of sound and temperature of various liquids Anilin 20 1 0216 1659 Meerwasser Salzgehalt 3 596 16 1 000 1510 T Temperatur p Density V speed of sound systec Controls Mess und Regeltechnik GmbH 137 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL CONTROLS opeed of sound subject to change of temperature in water 0 140274 J T 5 1426 50 30 190944 55 154770 80 155481 6 1430 92 31 1511 71 56 1548 51 81 155457 1 143824 32 1913 91 97 154928 82 199430 1439 46 1516 05 1550 00 1553 98 L3 ase 4 181612 i5068 84 155563 10 1447 59 35 1520 12 60 1551 30 85 1553 25 11 145151 36 152206 61 155188 86 155282 14 1462
66. le Channel 2 DWN2 only 2 Connection for downstream channel version transducer red cable black cable Channel 2 systec Controls Mess und Regeltechnik GmbH 20 142 www systec controls de Ver 1 14 deltawaveC F SYStEC CONTROLS The terminal on the left is for the colder temperature return pipe NEM No 2 Input for temperature sensor The terminal on the right is for the hotter temperature feed pipe Relay potential free BE 4 20mA Analog output 1 4 20mA Ree active 24VDC AO1 4 20mA Analog output 2 4 20mA active 24VDC Digital out DO WHITE Universal digital output 1 CY transistor for configuration of the digital outputs pls read the user main manual Digital out DO2 only 2 Universal digital output 2 channel version transistor for configuration of the digital outputs pls read the user main manual Power Supply Please provide either 90 240VAC or 18 36VDC depending on chosen model Please make sure to use the correct voltage Flow transmitter might be damaged when using wrong supply Table 1 Terminal Diagram Attention The 4 20mA outputs are set in active mode That means the required voltage is provided by flow transmitter internally DO NOT USE additional external voltage Relay is rated to max 45V 0 25mA These values must not be exceeded Note All in and outputs except relay have defined potential on the internal
67. makes a lot of measurements per second and automatically filters out unreliable signals The number of measurements in relation to valid measurements is SigQ The achievable number is related to the choosen quality see parameter quality below The higher the quality the lower usually the SigQ When setting quality to O there is basically no filtering of signals and all signals are used for measurement with the risk of using bad signals K Factor Factor which compensates the influence when measuring laminar flow Re 8000 When measuring in that area a small additional uncertainty might occur Reynolds The number of Reynolds automatically affects the choosen compensation factor The used signal sequence Table 5 Data in diagnostic menu 1 Diagnostic menu 2 3 Time 15 22 45 50 Memory 1 98GB Accu tull Diagnosis Path Length Delay ADCR dist index Gain dT Corr SHR Indices Max Ampl 1 Max Ampl 2 Quality systec Controls Mess und Regeltechnik GmbH 131 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL Theta Angle between ultrasonic path and flow vector Path length Length of acoustic path Depends on pipe size and on choosen installation mode of transducers Represents the time when the measuring window starts Distance between the two transducers Bar index Mounting positions when using spacer bar Gain The required amplification gain of the signals is aut
68. matic viscosity BACK 000 000 r 6 m s Enter the thermal capacity of the medium Time 15 22 45 50 Memory 1 98G6B Accu full User Fluid Heat Capacity Please enter heat capacity 0 0 0 0 0 kJ kok Enter the density of the medium Time 15 22 45 50 Memory 1 0868 Accu full ser Fluid Density Please enter Density 00000 00 kg m systec Controls Mess und Regeltechnik GmbH 41 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual DNTERDLE v Select a suitable ultrasonic transducer Time 15 22 45 5D Memory 1 986B Accu full Transducer Setup Please select Transducer xuc FW 21 XUC FW 20 XUC FW 10 XUC FW 05 For information on suitable transducers for specific pipe dimensions refer to chapter deltawaveC F and components select a suitable mounting mode Time 15 22 45 50 Memory 1 0868 Accu full Mount Setup Please select sensor mounting V Z 1 V Mode HMode 3 W Mode For information on suitable transducers for specific pipe dimensions refer to chapter deltawaveC F and components systec Controls Mess und Regeltechnik GmbH 42 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE Output of the distance between the ultrasonic transducers Time 15 22 45 50 Memory 1 98G6B Accu full Help For a fast Setup of the basic Setup paramelirs choos
69. mode the spacer bar can not be used since the two transducers are located on the opposite sides of the pipe The distance between the transducers mounting distance depends on application mainly pipe size In Picture 1 the principle is illustrated The following chapters shows you how to place the transducers correct Mounting Distance I mm ZI 8 ELT Picture 29 Transducers mounted in Z Mode Use a plastic or paper template to mark the mounting positions The example shows how to mark the positions using a plastic template Wrap the plastic template once around the pipe at the mounting position of the first ultrasonic transducer transducers face has to be in line with the line to be drawn Using a felt tip pen draw a line on the pipe along the template corresponds with the pipe circumference systec Controls Mess und Regeltechnik GmbH 50 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTROLS Picture 30 Attaching plastic template Draw line Picture 31 Attaching plastic template 2 Picture 32 Pipe with first mounting line for first transducer systec Controls Mess und Regeltechnik GmbH 51 142 WWW Systec controls de Ver 1 14 deltawaveC F E yst PB User manual BDNTEDLS e successful completion of parameterization your deltawaveC F displays the axial distance between the ultrasonic transducers transduce
70. move window to left or to right opens earlier later Please note that deltawaveC F only uses signals within the window If you move window that way that signal will disappear you might get wrong no measurement You get information about starting point delay of measuring window see Picture 50 In this picture window starts at 154 yu Sec Using arrow buttons will change this starting time systec Controls Mess und Regeltechnik GmbH 121 142 www systec controls de Ver 1 14 deltawaveC F syst PB User manual CONTROLS 14 1 1 3 Signal analysis using oscilloscope The oscilloscope allows quick check of signal quality This helps when you do not get measurement or instable measurement Good signal to noise ratio and sharpness of signals are important to get good results Signal to noise ratio SN SN indicates the difference of amplitudes between the desired signal and the noise The higher the SN the better the signal processing Picture 51 shows a very good signal with less SN Er lul i 3 ub E d d e N U mia bu io LM ud ee ad 1 Ff 1 eH n 1 TH poe ri k DASA i wa a i ory ZEX 4 m Picture 52 Oscilloscope menu showing noisy signals Picture 52 shows a noisy signal with lower SN You can see noise around the signal which reaches about 20 40 of signal systec Controls Mess und Regeltechnik GmbH 122 142
71. munication Intervall Set interval e g 5 means that a data package is sent each 5 seconds If you do not set a start time amp date the communication starts immediately after setting duration and interval systec Controls Mess und Regeltechnik GmbH 97 142 www systec controls de Ver 1 14 deltawaveC F User manual SYSteEc CONTROLS 10 8 Configure your receiver e g PC to receive RS232 data Choose your interface where you have connected the RS232 e g COM1 You need to configure your input according to Picture 40 Please note that bit rate can not be changed 115200 bits sec Anschlusseinstellungen Bits pro Sekunde D atenbits Paritat Stoppbits Flusssteuerung Picture 40 Configure your input for RS232 communication After succesful configuration you should receive data as shown in Picture 41 systec Controls Mess und Regeltechnik GmbH Display Init Bl Rese SYSTEM CONTROL is running start loggind 2013 03 07 03 51 51 2013 03 07 03 51 52 2013 03 07 03 51 53 2013 03 07 03 51 54 2013 03 0703 51 55 2013 03 07 03 51 56 201303 07 03 5157 2013 03 07 03 51 58 2013 03 07 03 51 59 2013 03 07 03 52 00 2013 0307 03 52 01 2013 0307035202 2013 03 07 03 52 03 2013 03 07035204 2013 03 07 03 52 05 2013 03 07 03 52 06 2013 03 07 03 52 07 0 000 9223372036854775808 08 0 000 9223372036854 7 75808 08 0 000 9223372036854775808 08 0 000 9223372036854775808 08 0 000 9223372036854 77
72. n of a High Side switch F1 U t curve of a High Side PNP switch systec Controls Mess und Regeltechnik GmbH 85 142 www systec controls de Ver 1 14 deltawaveC F User manual Sy5stBEL Description Evaluation unit and controller has the same potential If the switch is switched off no voltage is between evaluation unit and ground potential To apply this mode S and has to be connected to external evaluation unit as shown in the wiring sketch below S should be connected to digital input DI of evaluation unit and from deltawaveC F to or GND of evaluation unit Pull Down resistor Impulse counter GND As value for a pull down resistor we recommend 4 7kOhm But resistor value could differ in praxis and depends on internal resistance of your evaluation unit systec Controls Mess und Regeltechnik GmbH 86 142 www systec controls de Ver 1 14 deltawaveC F SystBL User manual ONTROLS DIP switch position High Side PNP owitch Config OFF _ 6 OFF Ext VCC ON int 12V If the evaluation unit supports no power supply only passive mode than the internal power supply 12V can be used In this case DIP switch 6 for internal power supply 12V has to be ON oystec Controls recommends installing a pull down resistor between S and Typical values for a pull down resistor are gt 5 kilo Ohm oystec Controls recommends High Side operation mode for most impulse counter
73. n power supply is suitable for operation in closed rooms only The plug in power adapter or the 230 V IEC power cable must be replaced completely in the case of mechanical or electrical damage Information on operation in ATEX protected zones The flow transmitter is generally not approved for operation in Ex ATEX protection zones The standard ultrasonic transducers are not approved for operation in Ex protection zones Optional ultrasonic transducers for operation in ATEX protection zones are expected to be available towards the mid of 2012 The ultrasonic transducers may not be operated outside their specified media temperatures systec Controls Mess und Regeltechnik GmbH 23 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBLr ONTROLS 9 Operating 5 1 Control Buttons Without function NOT to switch on or off the flow transmitter Flow transmitter will automatically start when connected to voltage Supply 2 switches the backlight On and Off Multifunctional buttons Use this button to select the function that is displayed next to it on the screen systec Controls Mess und Regeltechnik GmbH 24 142 www systec controls de Ver 1 14 deltawaveC F SYS tec CONTROLS 5 2 How to navigate Use the corresponding multifunctional buttons A v 4 gt Arrow buttons for navigation pi Confirms your entry rm Confirms your entries and opens the next window
74. n that d relates to the basic data and operation of the device The fields identified with the letter i contain supplementary and helpful information systec Controls Mess und Regeltechnik GmbH 5 142 www systec controls de V 1 14 deltawaveC F SYS tec User manual CONTROLS Key VIN of deltawaveC F deltawaveC F is a clamp on ultrasonic flow meter for measuring liquids in filled piping systems e deltawaveC F operates by the ultrasonic transit time differential method e Heat measurement is included as standard application Optional clamp on PT100 temperature sensors are available e deltawaveC F can be operated in cordless mode as well as on a power adapter for operation with 10096 duty cycle e device supports measurements on piping with diameters from DN10 to DN6000 depending on the sensor used e media to measure may have a temperature range from 40 C to 150C depending on the transducer used e device is equipped with an electrically isolated relay output as well as two 4mA to 20mA current outputs that can be operated in active and passive mode 2 Approvals CE C deltawaveC F is compliant with the following European Directives and Standards Test specifications DIN EN 55011 B 11 2007 DIN EN 61000 4 2 09 2008 DIN EN 61000 4 3 06 2008 DIN EN 61000 4 4 07 2005 DIN EN 61000 4 5 06 2007 DIN EN 61000 4 6 10 2008 DIN EN 61000 4 8 12 2001 DIN EN 61000 4 11 02 2005
75. nged 6 1 2 Navigation in main menu flow 1 The Flow rate 1 measuring window is automatically opened with a delay of a few seconds after power on of the deltawaveC F and display of the start screen The Flow 1 measuring window provides an overview of all data that is necessary for flow and heat measurements Select Setup Time 15 22 45 50 Memory 1 98GB Accu full 5 0 0 m s Ti 0 0 C Status Sig 0 T2 0 0 C LOG AKTIV FLOW SETUP 0 00 m s TOTAL FLOW 0 00 m POWER 0 00 Mu HEAT 0 00 Mun systec Controls Mess und Regeltechnik GmbH 27 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTHOLS Select COMPL Setup once you can see the window Time 15 22 45 50 Memory 1 9868 Accu tull Help For a fast D of the basi parameters choose OMPL SETUP COMPL Sai SETUP erup C bg UICK SETUP else choose SDCR dist 0 0 mm BAR index 0 You are now in the main menu You can select all necessary functions of the device in this menu Time 15 22 45 50 Memory 1 0868 Accu full Select one nf the Complete Setup submenus to change parameters or press ESC to leave complete Setup SELECT SUBMEHU Pipe Setup Fluid Setup Transducer Setup 1 0 Setup System Setup Units Setup Calibration Setup Damping Lut ff Zern e 3 4 a 6 Logger Setup 7 9 0 To return to the measuring window proceed as follows Select ESC gt MEAS in the next
76. nsducers in Z mode ssssssssssssssseeseeeseee nennen nnne nnne nnn nnn nnn nnn 54 Picture 38 Block diagram of heat measurement nnne nnn 62 Picture 39 Mounted temperature sensor PT 100 seeessseesssssesseeeee nennen nennen nnns 63 Picture 40 Configure your input for 5232 nnne nnn nnn 98 Picture 41 Receiving Data via RS232 interface nnne nnn 99 Picture 42 Connection terminals with Reset button seesssssssssssesseee nennen nnne nnn nnn nns 108 Picture 43 Osci window send 111 Picture 44 sensorpositions for sensortest 112 Picture 45 Osci window send and receive signal sssssssssssssssssssseeee nennen nennen nennen nnne nnn nnn nns 112 Picture 46 Signal propagation m E 117 Picture 47 Signal images EM 118 UCTS Signals iN Z MOUE sess 119 Picture 49 Measuring WIDOW kax sua xxx d ves ci Va ERR S ZR veceuain sees SZ RI ER EUR EX GR NR RA EUR BU Vo eR UV Ra KD ERR od RR ves 120 Picture 50 Oscilloscope menu showing desired
77. omatically set continously 0 represents no amplification not applicable while 255 represents the maximum amplification The lower the gain the better the signal transmission Very high gain might indicate a disturbed signal gas particles wrong mounting dT Corr Time shift of signals created by zero setting Quality The quality parameter represents the thoughness of the internal filter Filter means that deltawaveC F checks each signal if plausible or not using the quality parameter When choosing quality there will be no filtering That means that each signal is used for measurement even the bad and maybe wrong ones Filtering of 100 would mean that filtering is very strict Both values 0 100 are not recommended Typical values are 50 75 When not getting measurement it might be useful to set quality lower e g set to 20 Table 6 Data in diagnostic menu 2 systec Controls Mess und Regeltechnik GmbH 132 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr Diagnostic menu 3 3 Time 15 22 45 5D Memory 1 98GB Accu full Diagnosis 0 0 m 5 1 0 0 0 0 T2 0 0 Ti rau value 0 0 ps 2 rau value O Ops dT rau value O 0ns ADCR Delay us C Pipe Delay 0 0 ps Coating Delay 0 0 ps ap 0 0000 LambdaCorr 0 Delay Corr 0 00 ps T1 T2 raw Signal run times along complete signal path including pipe wall and transducer enclosure dt raw Measured time d
78. parameters for the signal processing When manipulating signals these settings will change This might result in a loss of signals and or failure in measurement The changes done in the oscilloscope menu might remain valid even when leaving the menu To get settings from deltawave the site should be parameterized again deltawaveC F only works with the signals within the measuring window The measuring window represents a certain period of time which is analysed by deltawave about signals The measuring window can be moved back and forth by using the arrow buttons tlw Amplitude Zoom Window Zoom Zoom Picture 49 Measuring window systec Controls Mess und Regeltechnik GmbH 120 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS Normally deltawaveC F tries to set the measuring window that way that only the desired signal e g V mode signal when using V mode as installation Other signals Interfering signals are out of window git 21 15 44 SD Speicher 1 986B Akku 202 Durchfluss 7 12 m h 0 0 C Warmeleistung 0 0 T2 0 0 Verz gerung us 154 0 Gain 64 Signal Sensor 1 ag 2 UP 200M Signal Sensor 2 ap 1 DOWN os Picture 50 Oscilloscope menu showing desired signals Using ZOOM ZOOM buttons you can scale up scale down the measuring window decrease increase the time the window is open Using arrow buttons you can
79. put Setup Select Impulse Length Output Time 06 22 45 Impulse Ouput Setup Select Impulse Counter Output systec Controls Mess und Regeltechnik GmbH 93 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL ONTHROLS It is necessary to choose now the value volume or heat which should represent one pulse Example If one pulse at the DO should represent 10 gal h 10 must be inserted Units can be changed in unit setup Time 06 22 45 Impulse Ouput Setup Define counter impulse value gt EHTER 4 1 000 The unit in the digital output menu e g m is related to the chosen unit of the counter totalizer Example If unit liters in the units setup menu for the totalizer is chosen also liters at the DO is used If kWh as unit of the totalizer is chosen by using it for heat measurement kWh are also shown at the DO systec Controls Mess und Regeltechnik GmbH 94 142 www systec controls de Ver 1 14 deltawaveC F Y User manual SystBELr ONTROLS 10 4 Parameterization of the seriell Interface RS232 As an option one might use the separate RS232 interface board deltawaveC F can be easily upgraded by simply plug in the separate RS232 board The RS232 sends ASCI strings including measurement data 10 5 Upgrade your deltawaveC F Disconnect deltawaveC F from power supply Plug the RS232 board into the two plugs in the region of the connection terminals se
80. r distance Measure the transducer distance based on the value displayed on your deltawaveC F starting from the first line drawn to the position at which the second line is to be drawn mounting position for face of the second transducer Picture 34 Set up the template to mark the mounting position of the second transducer e Draw two crosshairs on the same axis centered on the lines drawn with the help of the template systec Controls Mess und Regeltechnik GmbH 02 142 WWW Systec controls de Ver 1 14 deltawaveC F SystBLr User manual UTEDLS Picture 35 Auxiliary marks e Mount the first transducer Its face is positioned on the axis of the first line drawn The transducer face not the transducer is centered onto the first crosshair Now calculate half of the pipe s outer circumference 2 Radius of pipe including wall thickness outer radius Example Radius outer 250mm U 2 3 1415 250mm 2 785 4mm e Position the zero line of the measuring tape onto the center of the second crosshair drawn on the pipe at same level as first transducer Measure the previously calculated distance half circumference You should now have located the precise position opposite to the first transducer Draw a third onto the pip at this position systec Controls Mess und Regeltechnik GmbH 03 142 www systec controls de Ver 1 14 deltawaveC F my f mm User manual DNTEDLS Picture 3
81. ring Example bar index 48 Picture 27 Tightener for metal tension nnn nnn nnne nnne nnne 49 Picture 28 Tighten metal belts with screw nnne nnne nn 49 Picture 29 Transducers mounted in Z Mode 50 Picture 30 Attaching plastic template 51 Picture 31 Attaching plastic template 51 Picture 32 Pipe with first mounting line for first 51 Picture 33 Measure required distance given by flow transmitter cccceccceceeeeeeseeeeeeeeeeeeeseeeeeeseeeesaeeeeeesaeeeeesaeeeeeas 52 Picture 34 Set up the template to mark the mounting position of the second 02 systec Controls Mess und Regeltechnik GmbH 3 142 www systec controls de V 1 14 deltawaveC F SYS t EC User manual CONTROLS FUGUE So IIA MAKS TE TOT OO mS 53 Picture 36 Determining the mounting position for 1 4 54 Picture 37 Right mounting of tra
82. rols de Ver 1 14 deltawaveC F SystBEL CONTROLS Connector Board OOOO O oboe Mee 51 Tx TxtRx TxtG G GR GGR 12 t UP1 DN1 UP2 DN2 RS232 485 PT100 PT100 Relay AO2 Optional please ask systec Picture 11 Connecting terminals of deltawaveC F 1 a b Input for ultrasonic transducers These terminals are for the connection of one pair of transducers 1 path 1a Connection of an additional second path 1b is possible as an option to measure 2 independent pipes or to make a two path measurement at one pipe this two channel version will be available as an option 2 RS232 RS485 Interface boards Digital Interface boards RS232 or RS485 are available as an option to provide digital communication via ASCI strings Input for temperature sensors PT100 3 wire Here the two temperature sensors feed and return pipe can be connected in order to measure heat thermal output The flow transmitter always includes the capability for heat thermal output measurement Please note that if required by customer the PT100 inputs can be also used to reset deltawaveC F s counters If you use this reset function you can not measure heat thermal output at same time systec Controls Mess und Regeltechnik GmbH 16 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual ONTROLS 4 Relay output potential free This output is potential free NO norm
83. s If the evaluation unit has only a passive 2 wire input above constellation can be used systec Controls Mess und Regeltechnik GmbH 87 142 www systec controls de Ver 1 14 deltawaveC F User manual ZSystBELr 2 Operation mode LOW Side NPN The NPN operation mode is short circuit protected If there is a short circuit in the wiring the evaluation unit lose the basic high signal and thus a fault can be detected Below is a simplified illustration of a Low Side switch NPN U t curve of a Low Side switch NPN systec Controls Mess und Regeltechnik GmbH 88 142 www systec controls de Ver 1 14 deltawaveC F Trains 5ysiEL To apply the NPN mode it is necessary to connect S and to the external impulse counter as shown in the wiring diagram below S should be connected to the digital input DI of the impulse counter from deltawaveC F to or GND of you impulse counter external 8 30V 12V gt y SW6 VB Pull UP VCC _ Widerstand DI dwC F Impulse counter GND As value for a pull down resistor we recommend 4 kOhm But resistor value could differ in praxis and depends on internal resistance of your evaluation unit 6 OFF Ext VCC ON int 12V _ systec Controls Mess und Regeltechnik GmbH 89 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual ONTROLS If the evaluation unit supports no power supply only passive mode than the int
84. se by higher speed of sound of pipe material After that at time T t1v the V mode signal reaches the transducer single reflection at opposite pipe wall After t1w ca 2x t1p the W mode signal is being detected Usually when having pipe materials highly conductible for ultrasonic signals metals and small pipes the pipe wall signal has high amplitude which is similar to amplitude of V mode signal When having systec Controls Mess und Regeltechnik GmbH 118 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS sound absorbing materials plastic concret and or coating the pipe wall Signal is usually weak indicated by low amplitude The V mode signal is usually stronger than the W mode signal The time between the different signals might be significantly higher or lower depending on pipe sizes and speed of sound of involved materials A different situation occurs when measuring in Z mode Amplitude time Picture 48 Signals in Z mode Beside the send signal only the desired signal Z signal is visible The Z signal reaches the receiving transducer after T t1z systec Controls Mess und Regeltechnik GmbH 119 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual ONTROLS 14 1 1 2 Oscilloscope menu of deltawaveC F With the oscilloscope menu you can analyse signals and even manipulate them in order to handle very challenging applications deltawaveC F sets all necessary
85. ser detail on this topic Navigate to the main menu In the primary measuring window Flow 1 Select Setup gt CMPL SETUP oelect the parameters to edit e g Pipe parameters Medium parameters or Transducer 15 22 45 50 Memory 1 986B Accu full Select one of t Complete Setup submenus to change T ers press ESC to leave complete Se SELECT 1 Save Load Site Param Pipe Setup 3 Fluid Setup 5 170 Setup 6 Logger Setup 7 System Setup 8 Units Setup ESC 9 Calibration Setup 10 Damping Cut ff Zero 4 Transducer Setup vj systec Controls Mess und Regeltechnik GmbH 05 142 www systec controls de Ver 1 14 deltawaveC F SystBELr User manual DNTERDLE Direct access to the pipe parameters Pipe Setup Outer diameter 4 p Outer Circumference fi v Enter Enter Outer diameter Outer Circumference Enter wall thickness Y 4 User defined pipe Pipe material from data Select from data base 1 Steel 2 Stainless Steel Vv Enter speed of sound of your pipe material pipe material Does pipe have internal coatina Y s 55 v Enter thickness of coating Material of coating Choose from or Enter data base customized coating Select Enter speed of 1 Rubber sound of your coatina systec Controls Mess und Regeltechnik GmbH 56 142 www systec controls de Ver 1 14 deltawaveC F 5 yst PB User manual ETR
86. t Tm T Picture 2 deltawaveC F With mounted ultrasonic transducers bottom and flow transmitters 9 Picture deltawaveC F flow transmMitter ccccccccssscccceececceeececceuscecseeeecceueceesauecesseeeessseeeseaeeeeessegeeesseeeessuesensaneesees 10 Picture 4 Ultrasonic transducers type F21 11 Picture 5 Spacer bar long for Transducer models F 10 20 12 Picture 6 Mounting belt stainless 5 nnne nennen nnne nnne nane 13 Picture 7 Transducers mounted with spacer bar and mounting 13 Picture 8 Clamp on temperature sensors Typ 100 nnns anna ns 14 Picture 9 PT100 temperature sensor mounted with metal 15 Picture 10 Front view of deltawaveC F showing nnn nena 15 Picture 11 Connecting terminals of deltawaveC F nnne nnne nnne nnn 16 Picture 12 Access the connection 19 Picture 13 Straight run 31 Picture 14 Preferable mounting positions for ultrasonic transducers 1
87. temperature sensors 8 1 Introduction The PT100 no 2 is installed in the warmer while PT100 no 1 is installed on the cooler section of the circuit The PT100 are numbered on the cable You can position the ultrasonic transducers at the warmer or colder section However you are well advised to install the transducers in the cooler section as it is unlikely that they will be operated beyond their permissible temperature limit in these sections deltawaveC F displays the thermal output and the accumulated heat quantity systec Controls Mess und Regeltechnik GmbH 61 142 www systec controls de Ver 1 14 deltawaveC F SYSteEC deltawaveC e 1 n Heat flow heat quantity Flow Volume Feed temperature PT100 Nr 2 peu Return temperature PT100 Nr 1 Q flow rate Picture 38 Block diagram of heat measurement deltawaveC F shows heat KWh and thermal output kW Calculating thermal output The cross sectional area of the pipe s inner diameter A is multiplied by the flow velocity and specific thermal capacity of the medium c as well as the differential temperature of both PT100 T hot T cold The product defines thermal output Q in W units Q V Cw Treg Tw Q W kW systec Controls Mess und Regeltechnik GmbH 62 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBELr ONTROLS Calculating heat quantity The heat quantity is
88. than a high current can destroy one unit The current is just limited by the resistor of the Drain Source Line This high current could be cause an overheating of the deltawaveC F output deltawaveC F impulse output has implemented a thermal protective circuit to prevent the device for damage IC systec Controls Mess und Regeltechnik GmbH 91 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL S and must be connected to external impulse counter as shown in the wiring diagram below S should be connected to digital input DI of the impulse counter and should be connected from deltawaveC F to to the impulse counter external 8 30V VCC Vviderstana sin swe Impulse counter GND 5 OFF X 6 OFF Ext VCC ON int 12V systec Controls Mess und Regeltechnik GmbH 92 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual DNTERDLE If the evaluation unit supports no power supply only passive mode than the internal power supply 12V can be used In this case DIP switch 6 for internal power supply 12V has to be ON How to enter the menu for digital outputs Starting from main menu flow1 Choose SETUP gt COMPL SETUP gt I O SETUP gt Digital Output 06 22 45 Setup Analog Output Relay Z Impuls Output 1 Analog Output e Relay 5etup 3 Impulse Setup Enter value for impulse width Time 06 22 45 Impulse Out
89. thickness 000 0 mm Select the database or user input if material is not listed in the database Time 15 22 45 SD Memory 1 986B Accu full Coating Thickness systec Controls Mess und Regeltechnik GmbH 39 142 www systec controls de Ver 1 14 deltawaveC F User manual 5 E TEL CONTROLS Choose lining material Enter speed of sound from data base of user defined coating 15 22 45 50 Memory 1 986B Accu full Time 15 22 45 50 Memory 1 986B Accu full __ Pipe Coating Data Base User Pipe coating Sonic Speed Please select Coating Material o mec Tar 3 Email Please enter coating sonic speed 4 Teflon 0000 m s Select the medium Time 15 22 45 SD Memory 1 9868 Accu full Fluid Setup Please select Fluid 1 Database User Time 15 22 45 50 Memory 1 0868 Accu full Time 15 22 45 50 Memory 1 0868 Accu full Fluid Data Base User Fluid sonic Speed Please select Fluid 1 Water 70 Cdeg Water 50 Cdeg 3 Water 100 Cdeg Please enter fluid sonic 4 Aceton speed 5 Glycol Water Glycol 73 7 Water Glycol 38x Water Glycol 54x 0000 0 m s 9 Gycerin 0 Lube Oil systec Controls Mess und Regeltechnik GmbH 40 142 www systec controls de Ver 1 14 deltawaveC F User manual SystBEL ONTHROLS Enter the kinematic viscosity of the medium Time 15 22 45 50 Memory 1 0868 Accu full User Fluid Viscosity Please enter fluid kine
90. ts at the transducer faces When using a spacer bar check the number of holes between the transducer mounting oositions acc to chapter 7 3 10 A Does the piping have a thick paint coating If yes try to remove the paint at the position where you are planning to install the ultrasonic transducers e g using sand paper You can never take any measurements on piping insulation no matter what type of material is involved 11 A Did you apply an appropriate film of acoustic coupling gel Magnalube to the transducer faces Small transducers types XUC PW 10 and 20 need approx 3 cm whereas the large transducer XUC PW 05 requires approx 6 cm of coupling gel precisely aligned along a common axis on the piping 14 A Are there any sources of strong disturbance such as transformers or electrical drives or sources of vibration in the immediate area of measurement 14 A Use the Z mode for installation if all of your efforts did not yield a satisfactory result Parameterize your device accordingly You might also try to test your equipment on a different piping section that is close by in order to find out whether or not you can perform a measurement Check all measuring leads for damage systec Controls Mess und Regeltechnik GmbH 115 142 www systec controls de Ver 1 14 deltawaveC F SYStec User manual CONTROLS B Imprecise measurement results 1B Did you observe the corresponding upstream and downstream distances Th
91. ucers on horizontal pipin Pipe may not be filled with liquid Air collecting rd Pipe may not be filled with liquid Good Pump Good Picture 14 Preferable mounting positions for ultrasonic transducers 1 On horizontal piping it is recommended to mount the transducer with an offset of approx 45 to the horizontal plane This is based on the fact that there is a risk of the accumulation of bubbles in the upper section and sedimentation in the lower section of the pipe systec Controls Mess und Regeltechnik GmbH 31 142 www systec controls de Ver 1 14 deltawaveC F 5 EE User manual CONTROLS Deposits of sludge Picture 15 Preferable mounting positions for ultrasonic transducers 2 deltawaveC F uses the cross section of the pipe to calculate the flow The cross section is calculated from the parameterized inner diameter user setting If you have sedimentation in your pipe which decreases the real inner diameter you might get a usually very small uncertainty Same happens when inner diameter is not known estimated If you usually want to measure pipes with unknown undocumented wall thicknesses we would recommend to use a wall thickness gauge to precesily measure the wall thickness systec is offering the wall thickness gauge deltawaveC F WD Please ask you systec dealer for further information or visit us at www systec controls de systec Controls Mess und Regeltechnik GmbH 32 14
92. w Unit m min m3 h 175 I h gallon s gallanZmin e 3 d 5 Imin 9 gallon fh Now select the desired unit H The physical unit gallon is a metric unit 9 5 Selecting the physical unit for the totalizer How to access the physical unit submenu Totalizer In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to Units Setup in the main menu and then select Total Flow oelect the physical unit 2011 12 34 05 SD Speicher 8 0OMB Akku load Einheiten Einstellung 2 2 Bitte w hlen Sie die Durchflusszahlereinheit m s m min m h l s IZh gallon s gallon min gallon h systec Controls Mess und Regeltechnik GmbH 72 142 www systec controls de Ver 1 14 deltawaveC F User manual SYS teEc CONTROLS i The physical unit gallon is a metric unit 9 5 1 Selecting the physical unit for thermal output How to access the physical unit submenu Thermal output In the primary measuring window Flow 1 Select SETUP gt SETUP In the main menu select Units Setup gt Power Select the physical unit Time 15 22 45 50 Memory 1 98GB full Please select Power Unit 2 kU 9 5 2 Selecting the physical unit for heat quantit systec Controls Mess und Regeltechnik GmbH 73 142 www systec controls de Ver 1 14 deltawaveC F User manual ZSystBELr How to access the physical unit submenu Heat quantity In the prim
93. white of the connector board External source 8 30V Signal output Ground Overview of operation modes The impulse output supports three different operation modes NPN LOW SIDE PNP HIGH SIDE PUSH PULL All three operation modes can use external power supply 8 30V active mode or internal power supply 12V passive mode To configure the operation mode of the digital output 2x 6 DIP switches are implemented Each 6 DIP switch works for one digital output They work in the same way The upper 6 DIP switches the first digital output The 6 DIP switch underneath is for the second digital output only 2 channel version The first DIP switches 1 to 5 will be used to setup the operation modes High Side LOW Side Push Pull Last switch number 6 on the right side switches the digital output in passive mode internal supply 12V or active mode external supply 8 30V External power supply is connected to power input systec Controls Mess und Regeltechnik GmbH 84 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS Configuration digital output 1 Set up of operation mode High Supply voltage active 8 30V oide Low Side Push Pull external passive 12V internal DIP switches first row setup for digital output 1 DIP switches second row setup for digital output 2 1 Operation mode High Side PNP Please find below a simplified illustratio
94. window You have now learned the fundamentals for operating your deltawaveC F i You can accelerate access to the main menu after power on by way of a simple trick select the start sequence SETUP directly after power on of the deltawaveC F Select KOMPL SETUP in the next window systec Controls Mess und Regeltechnik GmbH 28 142 www systec controls de Ver 1 14 deltawaveC F User manual SYSteEC ONTROLS 6 1 3 Setting the time and date Once you selected the dialog language the setup menu of the device will be opened Select the System Setup menu command using the arrow keys Time 15 22 45 50 Memory 1 0868 full Select one of the Complete Setup submenus to parameters or press ESC to leave complete Setup SELECT SUBMENU 1 Save Load Site Param Pipe Setup Fluid Setup Transducer Setup 1 0 Setup Logger Setup System Setup Units Setup Calibration Setup Damping Cut ff Zern Zu ew oon ea i Select the Time and Date menu command Time 15 22 45 50 Memory 1 0868 Accu full System Setup SYSTEM SETTINGS 1 TIME and DATE 2 DISPLAY BACKLIGHT 3 LANGUAGE 4 S YSTEMTEST 2 INFO FLOW MODUL SYSTEM RESET Enter the time in the following notation Hour hh Minute mm Second ss Enter the date in the following notation Day dd Month mm Year YYYY Time 15 22 45 50 Memory 1 9868 Accu full Date 19 05 2011 Set Time and Date A
95. y included for subsequent calculations during flow measurement This method enhances the precision of your flow measurements If it is not possible close the pipe valves delete the zero value that may have been set previously If anything prevents you from performing a zero calibration you will have to take the corresponding imprecision into account in your measurements The zero setpoint is retained in device memory until it is systec Controls Mess und Regeltechnik GmbH 60 142 www systec controls de Ver 1 14 deltawaveC F SYS tec User manual CONTROLS overwritten with a new zero setpoint If it was possible to close the pipe valves check the Flow column in one of the three measuring window to determine whether or not the flow rate is going down You should not perform a Zero calibration until a settled value is output to the flow display A stop valve is not available at all positions of the piping The tolerances that develop during installation including tolerances of the ultrasonic transducers and pipe data will lead to a certain zero offset error in the measuring equipment Provided meticulous care was taken during installation the flow velocity error should stay within the range from 0 00 m s to 0 03 m s The zero offset error is reduced in proportion with increasing pipe size 8 Heat measurement The integrated heat measurement function enables you to determine the heat and cooling flow in your application using PT100
96. ype F05 consists only of the sensor sheath and the actual ultrasonic transducer Housing for ultrasonic transducer PEEK Picture 25 shows the back side of the transducer Some coupling grease app size of a peanut has to be put at the part which touches the pipe wall after installation Ultrasonic coupling grease Picture 25 Lower side of ultrasonic transducer touching pipe wall systec Controls Mess und Regeltechnik GmbH 47 142 www systec controls de Ver 1 14 deltawaveC F SystBEL User manual ORF PELE 8 4 4 Mounting in V mode or W mode Once you have completed parameterization of the measuring point the flow transmitter displays the distance between the transducers units in mm face to face as number of grid holes for use of the spacer bar ultrasonic transducers type F10 and F20 Grid number 3 for example means two free grid holes between the ultrasonic transducers Install the transducers on the spacer bar as shown in the figure Secure the transducers on the spacer bar using the knurled screws B gt E r AELFUC GU Gm 7 57 7 ae eee x KEFA DA the F 7 4 qu PS wa TEE 25 TA NS rs POT n aq wk S 5 REL a e evt 7 12 1 5 mom ata 4 Um d AS N a 3 zr i 2 AM A ant 1 i Se v N 9 es AC p Lt x gt arts A R A Fost a P AE re Sa e i SES Ee Pele eS S CaS TA

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