User Manual (Translation) - Ethernet Switch and Media Converter
Contents
1. Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 Basic security Information 1 4 Duties of the Owner Managing Operator The owner managing operator undertakes to permit work with on the Ethernet switches and Media converters to be done only by people who are familiar with the basic regulations regarding safety and accident prevention and have received instructions on the use of these devices have read and understood the documentation the safety chapter and the warnings The operator checks that the safety and accident prevention regulations applicable to the respective case of use have been observed 1 5 Safety Information 1 5 1 General Safety Information gt Donot dry wipe or clean devices in potentially explosive atmospheres gt Donot open devices in potentially explosive atmospheres General statutory provisions or guidelines on occupational health and safety accident prevention provisions and environmental protection laws must be heeded e g German Industrial Health and Safety Ordinance BetrSichV and nationally applicable ordinances Use suitable clothing and shoes with respect to the danger of hazardous electrostatic charges Vv Avoid heat influences outside the specified temperature range Protect device from external influences Do not expose device to caustic aggressive liquids vapou2. of the BARTEC Group also apply The current versions of the datasheets operating instructions certificates and EC declarations of conformity can be downloaded from www bartec group com under Products and Solutions in the product area Automation technology or may be requested directly from BARTEC GmbH Handling the Product The product described in this User Manual left the factory in a perfect and tested state in terms of safety To maintain this state and to achieve a perfect and safe operation of this product it may only be operated in the manner described by the manufacturer In addition the perfect and safe operation of this product requires correct transportation proper storage and careful operation The safe and perfect handling of the product is a prerequisite for its perfect and correct functioning Intended Use Exclusive Purpose Unintended Use The Ethernet switches and Media converters are permanently installed electrical apparatus They serve to transmit data through copper or fibre optic cables in hazardous areas They are used exclusively in combination with apparatus which meet the requirements set for Overvoltage Category The permissible operating data for the device being used must be observed Any other use is not in accordance with the intended purpose and can cause damage and accidents The manufacturer will not be liable for any use over and beyond that for the device s exclusive intended purpose
3. 1 8 2 8 3 28 31 Service Inspection Repair Only trained and qualified personnel may commission and do maintenance work on the Ethernet switches and Media converters Such personnel is familiar with the installation assembly commissioning and operation of Ethernet switches and Media converters have been instructed about the risks and have the required qualifications for this work by virtue of their occupation Service Intervals Inspection The mechanical state of the device should be regularly checked The service intervals will depend on the ambient conditions We recommend that a service be conducted at least once a year Regular servicing is not necessary if the device is correctly operated in accordance with the installation instructions and under appropriate consideration of the ambient conditions A DANGER Prevent electrostatic charging in potentially explosive atmospheres There is a risk of fatal injury in an explosive atmosphere gt Do not dry wipe or clean devices According to EN 60079 17 and EN 60079 19 the owner operator of electrical plants in potentially explosive atmospheres is obliged to have these plants checked by an electrician to ensure that they are in a correct condition Service and Repair Work In addition to Directive 99 92 EC standards EN 60079 17 and EN 60079 19 also apply to the servicing and repair as well as the testing of accompanying operating devices Work connected with assembly
4. 1003 x GX2 BNT 1005 GX2 LED lights Voltage supply up ingreen present LED off No voltage supply present LED lights Connection made no up in green activity LNK ACT LED flashes Connection made in green activity LED lights ink with 1000 Mbit s Up IN green Link with 10 100 LED off Mbit s 1000 5 ACT SPD 1000 SPD1000 O 8 98 8 8 O O 8 De 8 8 De 8 O ae ea ee ae 6 3 Final inspection The following aspects must be checked before putting the device into operation Is the enclosure free of damage Are all cables connected correctly gt Have the cable glands been tightened Are the sealings for the lid on the terminal compartment in perfect condition Are the lids on the terminal compartments closed 24 31 Technical data subject to change without notice 3 Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 6 4 Operation Recommendations and Requirements It must be possible at all times to de energise the products in the case of fixed connections by means of an all pole mains isolating switch or fuse All components must be dry before they are connected to an external power supply 6 4 1 Basic Safety and Health Protection Requirements Consult your local health and safety officer to ensure that you are acquainted with the safety regulations in your company which serve to protect employees at the work plac
5. Donot make any changes to the Ethernet switch or Media converter gt In the event of malfunctioning or damage to the enclosure turn off the apparatus immediately Requirements in Hazardous Potentially Explosive Areas DANGER The device is factory sealed Always disconnect the terminal compartment from voltage before opening it There is a danger of death from electrocution and or a risk of an explosion gt Disconnect from the power supply Secure against unintended reconnection Verify the absence of voltage Connect to ground and short circuit all phases vv vV V Cover or safeguard all neighbouring live parts 1 Ethernet switches and Media converters are installed only in approved Equipment Groups and Il hazardous areas Permissible Zones are Zones 1 and 21 or Mining M2 depending on the respective version 2 The Ethernet switches and Media converters must not be opened Opening is not permissible outisde the hazardous area either and will void the warranty Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Assembly and Type 07 7382 1 and Type 07 7382 23 Commisioning 3 The user may carry out wiring work only at the terminals which are accessible to him her Ex e terminal compartment 4 Do not use any non specified components or insert them as replacements or substitutes 5 The equipotential bonding connection part must be connect
6. dismantling operation and servicing may only be conducted by trained specialists All statutory requirements and other binding guidelines on occupational health and safety accident prevention and environmental protection must be observed Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Service Inspection and Type 07 7382 1 and Type 07 7382 23 Repair 8 3 1 Information on Sending in for Repairs The following information is required for the repair Series number of the device see manufacturer s label Model number or product name see manufacturer s label Type label with serial number Please read through the handling guidelines for the RMA process before you send in a defective device for repair Then complete the RMA form Return Merchandise Authorization sign it and send it to our Returns Centre E Mail services bartec de Fax 49 7931 597 119 We cannot guarantee the processing within the contractually agreed period for any returns received by us without RMA number The handling guidelines and the RMA form are available for download from our website http www bartec de gt Quality and culture gt RMA form If you have any questions please send us an e mail or give us a call E Mail services bartec de Telephone 49 7931 597 444 Technical data subject to change without notice 29 31 Status 08 2014 Disposal Dispatch and Et
7. stainless steel V2A X 5 CR Ni 18 10 M2 stainless steel V2A X 5 CR Ni 18 10 Reliability gt 2 million MTBF hours Technical data subject to change without notice 11 31 Status 08 2014 Technical Data 3 3 2 12 31 BNT 1003 GX2 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 Main device Network specifications Operating temperature Storage temperature Air humidity Dimensions in mmiinch height x width x depth Weight Zone 1 Zone 21 M2 Protection class EN 60529 Power supply Recommended fuse Power consumption Maximum optical power Connections Recommended optical fibres Range applies only to 1000 Mbit s Average forwarding time Supported network protocols Enclosure material Zone 1 Zone 21 M2 Reliability N TRON 1003GX2 Unmanaged switch Fully IEEE 802 3 3u 3z and 3ab compliant 1x 10 100 1000BaseT connections and 2 x 1000BaseSX multinode FOC ST connector Full half duplex operation up to 6 Gbit s data throughput Auto sensing supports up to 1 024 MAC addresses Store and forward technology LED display link activity 40 C to 80 C 40 F to 176 F 40 C to 80 C 40 F to 176 F 10 to 90 non condensing 140 x 380 x 56 mm 5 5 x 14 96 x 2 2 inch Depending on the version and configuration approx 4 5 kg approx 9 92 Ib approx 7 2 kg approx 15 87 Ib IP64 DC 10 to 30 V redu
8. switches and Media converters in the BNT series types 07 7382 1 and 07 7382 23 This User Manual contains all the important information on the subject of explosion protection installation connection commissioning and mode of operation 1 9 Co Applicable Documents Set of Documents User Manual for the Ethernet Switches and Media converters The utilisation of the explosion proof version is described in this User Manual Technical data sheet for the explosion proof version of the Ethernet switches and Media converters This technical data sheet contains the most important technical data and general technical data relating to explosion protection Technical data subject to change without notice 5 31 Status 08 2014 Basic Safety Information Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 1 10 Definitions Some abbreviations are used in the documentation MC Media Converter TX Copper port GX2 Gigabit fibre optic 2 ports FO Fibre optic ST connector Straight Tip connector for fibre optic cables also known as a BFOC connector Bayonet Fibre Optic Connector SC connector Subscriber Connector for fibre optic cables LC connector Lucent Connector small form factor for fibre optic cables Source file images wikimedia org 1 11 Configuration The following configurations are covered in this manual Ethernet switches TX and GX2
9. 1 General Safety Information cccccccecsssssssessssssssssssseseeseeseeseseseesesasseesensssersasseesenaes 3 1 6 MALEN AICO ee me 3 104 SEINICHG e E E E E E A A 3 1 92 DSB oe ee 3 1 02 RODA an E A E ee 4 194 CONSON e E N 4 1 7 Protection Type Test Certificate and Standards ccccccscsssssssssssssssssesscsecsessrssesseeees 4 1 8 VCue a ee et ee 4 1 9 Co Applicable Documents Set Of DOCUMENTS ccccccsssssssseessessssssscsscsecsesensenseeses 5 110 DEI ee nee aa 6 KIT ConnguralON Eee a ner 6 2 ProOdUCEDESCHDION na ae ee ernennen 7 2 1 Ethernet Switch and Media Converter Definitions 222204224204200202eeneenenennennnen 7 2 2 OBS EAU ON aespatnescantvbrnvarqsisceecprtoonaesngsianvsrapirenvatGatnlstvarnsysbpmaean slarirer viuaniomesegsneragraiaseesieteprsnn 9 3 TENNIE DA nE ee 10 3 1 EXDIOSION PIOIECUON een 10 3 2 Other Applicable Standards cccccccccscsssssssscsecsececessecsesseseessessesseseaecassaesansaesenseess 10 3 3 Ethernet Switch Media Converter ccccccssscsscsscsscsesssssrssssssseessessessscescsecatsansenseeseeses 11 610 ei BNT AU oe ne ene ee ee eee ee 11 394 BNT 005 25 C Zann a ee ee 12 899 0 BNT 0022 Ct 13 3 4 Fe NST es ANS WIA N E ee A T E ee 14 4 Transport Storage and SCORE een 15 4 1 icles ee ee 15 4 2 2 0 20 ee ee en een an ee ee eee 15 4 3 COS O DEINEN an neuen ee ee a ee ee 15 5 Assembly and CommisIoNnINd s un 16 5 1 Requirem
10. 3 Generic standard Emission standard for residential commercial and light industrial environments Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 yeennigal Date 3 3 Ethernet Switch Media Converter 3 3 1 BNT 1005 TX Main device N TRON 1005TX Network specifications Unmanaged switch Fully IEEE 802 3 3u and 3ab compliant 5x 10 100 1000BaseT connections Full half duplex operation upto 10 Gbit s data throughput Auto sensing supports up to 4 000 MAC addresses Store and Forward technology LED display Link Activity Operating temperature 40 C to 80 C 40 F to 176 F Storage temperature 40 C to 70 C 40 F to 158 F Air humidity 10 to 90 non condensing Dimensions in mm inch 140 x 380 x 56 mm height x width x depth 5 5 x 14 96 x 2 2 inch Weight Depending on the version and configuration Zone 1 Zone 21 approx 4 5 kg approx 9 92 Ib M2 approx 7 2 kg approx 15 87 Ib Protection class EN 60529 IP64 Power supply DC 10 to 30 V redundant AC 90 to 253 V external Recommended fuse 1 A time lag Power consumption Pmax 6 W Connections 5 x Gigabit TX copper ports 1 x Power supply Range max 100 m copper Cat5e Average forwarding time 1580 ns Supported network protocols EtherNet IP ProfiNET IO Enclosure material Zone 1 Zone 21 aluminium AlCuMgPb F37 or
11. ATEX Zones 1 and 2 ATEX Zones 21 and 22 ATEX M2 The BNT 1005 TX BNT 1003 GX2 and BNT 1002 MC Ethernet switches and Media converters must not be used in the following zones ATEX Zone 0 ATEXM1 Technical data subject to change without notice 9 34 Status 08 2014 Technical Data Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 3 Technical Data 3 1 3 2 10 31 Explosion Protection ATEX Zone 1 21 Type 07 7382 1xx1 0000 Ex protection Zone 1 Ex protection Zone 21 Type 07 7382 1xx3 0000 07 7382 1xx2 0000 Ex protection Zone 1 Ex protection Zone 21 ATEX M2 Type 07 7382 23x1 0000 Ex protection Type 07 7382 23x3 0000 07 7382 23x2 0000 Ex protection Certificate Standards Directive ATEX EMV Product labelling Other Applicable Standards BNT 1005 TX 2G Ex eb ab IIC T4 2D Ex tb IIIC T135 C BNT 1003 GX2 BNT 1002e MC 112 1 G Ex eb qb op is IIC T4 2 1 D Ex tb op is IIIC T135 C BNT 1005 amp TX M2 Ex eb ob BNT 1003 GX2 BNT 1002 MC M2 M1 Ex eb ab op is IBExU 13 ATEX 1131 EN 60079 0 2009 EN 60079 5 2007 EN 60079 7 2007 EN 60079 28 2007 EN 60079 31 2009 94 9 EG 2004 108 EG CE 0044 Electromagnetic Compatibility EMC EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 Part 6 2 Generic standard Immunity for industrial environments Part 6
12. BARTEC y Zone 1 Zone 21 Mining M2 User Manual Ethernet switch and Media converter Type 07 7382 BARTEG User Manual TRANSLATION Ethernet Switch and Media Converter Type 07 7382 1 Type 07 7382 23 ATEX Zone 1 and Zone 21 and Mining M2 Document No 01 7382 7D0002 367955 Revision 1 Status 25 August 2014 Reservation Technical data subject to change without notice Changes errors and misprints may not be used as a basis for any claim for damages Contents Page English 1 31 Appendix Declaration of Conformity BARTEC GmbH Contact Max Eyth Stra e 16 Phone 49 7931 597 0 Service mobilecomputing bartec de 97980 Bad Mergentheim Fax 49 7931 597 119 Download Germany www bartec de automation download Table of Contents Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 1 BASIC Security INTOrMallON una 1 1 1 Information on this User Manual cccccccccssscsscsscsecsessrssessessessesesescaecaesaesanseeseeseeseaseass 1 P S E i t e E esse ne en rer ee 2 112 Changes in the DOCUMENT ksss eninsiestaisisnses ernaia eaei 2 1 2 Bele Ae pit FOC ee een 2 1 3 MeENded USE ne en nc EINE a E E a NEE CN T 2 oL 10 400 one ee een 2 1 32 Uninlended Use anne een 2 1 4 Duties of the Owner Managing Operator uuuseseesensensennennennensnnennennennennennnnnnnennennennennnn 3 1 5 Safety INONMAtON nennen esa cpus tain envisats nee ne neigen 3 1 5
13. ION Malfunctioning in the network due to damaged cables Use only tools which are specifically suitable for work on network cables Technical data subject to change without notice 21 31 Status 08 2014 Assembly and Ethernet Switch and Media Converter Commisioning Type 07 7382 1 and Type 07 7382 23 551 Terminal Assignment for Ethernet Switches TX and GX2 and Media Converters MC ee Installation Installation oO oOo j TX LSA D o a un hazardous special 2 oe areas BNT 1005ex TX 5X no no no yes yes Ethernet Switch BNT 1003 GX2 1x 2x no no yes yes Ethernet Switch BNT 1002x MC 1x 1x no no yes yes Media Converter For channels 1 to 5 only BNT 1005 amp TX the following assignment applies Colour coding Terminal Designation with Siemens cable EIA TIA A EIA TIA B for PROFINET 8 D3 br br wh or 7 D3 wh br wh br or 4 D2 br br wh gn 5 D2 wh bl wh bl gn 1 DO wh gn wh or 2 DO gn Or 3 D1 wh or wh gn 6 D1 or gn 22 31 Technical data subject to change without notice 3 Status 08 2014 Ethernet Switch and Media Converter Assembly and Type 07 7382 1 and Type 07 7382 23 Commisioning 5 5 2 Power Cable Note on Usage Conductor cross section star 0 4 0 64 mm 26AWG 22AWG Connect at most 1 core
14. R describes a directly imminent danger If not avoided death or severe injury will be the consequence WARNING describes a possibly imminent danger If not avoided death or severe injury may be the consequence CAUTION describes a possibly imminent danger If not avoided mild or slight injury may be the consequence ATTENTION ATTENTION describes a possibly damaging situation If not avoided the plant or objects in its vicinity may be damaged G Important information on effective economic amp environmentally compliant handling Technical data subject to change without notice 1 31 Status 08 2014 Basic Safety Information Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 1 1 1 1 1 2 1 2 1 3 1 3 1 1 3 2 2 31 Languages The original User Manual is written in German All other available languages are translations of the original User Manual The User Manual is available in German and English If further languages are required these must be requested from BARTEC or stated on placing an order Changes in the Document BARTEC reserves the right to change the content of this document without notification No warranty is assumed for the correctness of the information In cases of doubt the German safety instructions apply because it is not possible to rule out errors of translation or printing In the case of legal disputes the General Terms and Conditions of Business
15. TEX M2 compliant No additional Ex proof enclosure is 1 x 10 100 1000BaseT Connection and 1 x required 8 31 1000BaseSX Multimode FO ST connector Full half duplex operation Up to 2 Gbit s data throughput Autosensing Supports up to 1 024 MAC addresses Store and forward technology LED Display link activity Main device N TRON 1002MC No additional power supply required Additional devices can be connected easily Jumbo frame support Full functionality of the basic product Range max 550 m Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 Toner Hescnpion Unmanaged Switch An unmanaged switch does not support any configuration interface or options The unmanaged switch is plug amp play and needs only to be connected to the computer or other network devices The unmanaged switch is a good alternative if advanced applications are not necessary 2 2 Operation The Ethernet switches and Media converters are permanently installed electrical apparatus Their intended purpose is the transmission of optical or electrical data signals inside hazardous areas They are used exclusively in combination with apparatus which meet the requirements set for Overvoltage Category The BNT 1005 TX BNT 1003 GX2 and BNT 1002x MC Ethernet switches and Media converters are modified for use in the following hazardous areas
16. als Alcohol wipes Cotton swabs sopropanol with alcohol wipes Disconnect the Ethernet switches and Media converters from the power supply before starting to clean the gaps Use cotton cleaning buds dipped in alcohol to remove all grease and dirt deposits in the gaps Disconnect the Ethernet switches and Media converters from the power supply before starting to clean the sealings with alcohol wipes The sealings must be completely dry without any clinging fluff residue before the lid is closed on the terminal compartments again 26 31 Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Faults and Type 07 7382 1 and Type 07 7382 23 Troubleshooting l Faults and Troubleshooting There is a danger to life in hazardous areas Take defective devices and accessories out of the hazardous area before starting to examine them ATTENTION Malfunctioning in the network due to an impermissible connection A port to port connection on the same switch triggers a broadcast storm which causes the network to crash gt Do not create a port to port connection on the same switch 7 1 Troubleshooting Fam Possbiecause Romey reine Installation Mount the enclosure so that it will not be Enclosure l gt gt chapter 5 5 incorrect without damaged damaged protection Return to the manufacturer gt gt chapter 8 3 Mount with protectio
17. and Media converters MC Copper Installation in Installation in Gigabit hazardous hazardous TX LSA l areas special BNT 1005 x TX Ethernet Switch BNT 1002ex MC Media Converter BNT 1003 x GX2 Ethernet Switch Technical data subject to change without notice 6 31 Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 Toner Description 2 Product Description 2 1 Ethernet Switch and Media Converter Definitions The BNT 1005 TX and BNT 1003 GX2 Ethernet switches and the BNT 1002 MC series Media converters are used as stationary devices in Equipment Groups and Il hazardous areas They transmit optical or electrical data signals with a bandwidth of up to BNT 1005 TX Ethernet switches BNT 1003 GX2 Ethernet switches BNT 1002 MC Media converters The BARTEC Ethernet switches are approved for the following hazardous areas ATEX Zone 1 Gas explosion protection ATEX Zone 21 Dust explosion protection ATEXM2 Mining The products are available in two different versions With an aluminium enclosure for use in ATEX Zone 1 and Zone 21 and in a stainless steel enclosure for use in the ATEX Zone 1 and Zone 21 and ATEX M2 areas Illustration Ethernet switch in an aluminium enclosure Technical data subject to change without notice 7 31 Status 08 2014 Product Description Ethernet Switch and Media Converter P Type 07 7382 1 and Ty
18. e 6 4 2 Warnings about Laser Devices Class 1 Laser devices are not considered to be hazardous when used for their intended purpose Laser radiation Risk of damage to eyesight gt Do not look into the laser beam G If the limit for eye safety is exceeded a laser fault will occur and the TX_FAULT output will be activated 6 5 Handling The Ethernet switches and Media converters can be damaged from falling objects and or vibrations which occur at the mounting location 6 6 Cleaning We recommend that the devices be cleaned regularly depending on use and also treated with care to ensure smooth and trouble free operation A DANGER There is a danger to life in explosive atmospheres Always disconnect the enclosure from the power supply before cleaning it When cleaning observe the company s own safety regulations for work in the hazardous area Technical data subject to change without notice 95 31 Status 08 2014 Operation Ethernet Switch and Media Converter i Type 07 7382 1 and Type 07 7382 23 For your own safety and to ensure that the device will operate reliably take the following precautions ATTENTION Devices can be destroyed if handled inappropriately In general disconnect the Ethernet switches and Media converters from the power supply gt There must not be any residue e g fluff clinging to the sealings gt There must not be any liquid residue left on the sealings 6 6 1 Suitable Materi
19. e IBExU 13 ATEX 1131 antwortung dass das responsibility that the responsabilit que le pro 0637 IBExU Fuchsm hlenweg 7 09599 Freiberg D Produkt product duit z E Ethernet Switch Ethernet Switch Ethernet Switch C 0044 Typenbezeichnung 07 7382 1 N tek jokoek A Bu ae Kaum A auf das sich diese Erkl to which this declaration se referant a cette attesta rung bezieht den Anforde relates is in accordance tion correspond aux dispo ppa Ewald Warmuth rungen der folgenden with the provision of the sitions des Gesch ftsleitung General Manager Richtlinien RL following directives D directives D suivantes entspricht ATEX Richtlinie ATEX Directive ATEX Directive 94 9 EG 94 9 EC 94 9 CE Bad Mergentheim den a EMV Richtlinie EMC Directive CEM Directive 2004 108 EG 2004 108 EC 2004 108 CE und mit folgenden Normen and is in conformity with et est conforme aux oder normativen Doku the following standards or normes ou documents menten bereinstimmt other normative docu normatifs ci dessous ments EN 60079 0 2009 EN 60079 28 2007 EN 60079 31 2009 EN 60079 5 2007 EN 61000 6 2 2005 EN 61000 6 3 2007 EN 60079 7 2007 AC 2005 A1 2011 Kennzeichnung Marking Marquage Typ 07 7382 1 amp II 2 1 G Ex eb gb op is IIC T4 II 2 1 D Ex tb op is IIIC T135 C Typ 07 7382 23 amp M2 M1 Ex eb gb op is I Page 1 of 2 Page 2 of 2 All certifications see www bartec group com Tech
20. e without notice Status 08 2014 Ethernet Switch and Media Converter 1 Basic Security Information 1 1 Information on this User Manual Read carefully before putting the devices into operation The User Manual is a fixed part of the product It must be kept in the direct vicinity of the device and the installation operating and service staff must have access to it at all times The User Manual contains important information safety instructions and test certificates which are necessary for the perfect function of the device in operation The User Manual is directed at all individuals concerned with the assembly installation commissioning and servicing of the product The applicable guidelines and standards for areas with gas and dust atmosphere 99 92 EC EN 60079 17 and EN 60079 19 must be observed when conducting this work Knowledge of the safety and warning information in this User Manual and the strict compliance with it is essential for safe installation and commissioning Accidents injuries and material damage can be avoided by circumspect handling and systematically following the instructions The figures in this User Manual serve to illustrate the information and descriptions They are not necessarily completely transferrable and may differ slightly from the actual execution of the device Safety and warning information is particularly emphasised in this User Manual and marked by symbols DANGER DANGE
21. ed to the equipotential bonding conductor in the hazardous area Since the intrinsically safe circuits are galvanically connected to earth equipotential bonding is necessary throughout the entire installation of the intrinsically safe circuits 6 Protect the Ethernet switches and Media converters from impacts 7 Do not expose the Ethernet switches and Media converters to any caustic aggressive liquids vapours mists 8 Avoid the impacts of moisture that exceed the specified levels 9 Avoid thermal loads that exceed the specified temperature range 10 The Ethernet switches and Media converters must be mounted so that no objects block the enclosure or obstruct openings Outdoor installation ATTENTION Damage from condensation or overheating gt Avoid direct sunlight Remedy e g shelter with suffficient air circulation gt Remove condensation on the housing immediately Technical data subject to change without notice 17 31 Status 08 2014 Assembly and Ethernet Switch and Media Converter Commisioning Type 07 7382 1 and Type 07 7382 23 5 2 5 2 1 5 2 2 18 31 Mechanical Installation First Steps v Unpack the Ethernet switch or Media converter and check for damage v Attach the enclosure to a suitable mounting place with protection from falling parts impacts and vibrations exposure to the sun s rays rain Open the terminal compartments and check the sealing for damage Insert
22. ents in Hazardous Potentially Explosive Areas enenne 16 5 2 Mechanical Installation ee ee 18 SL F E a E ee ee 18 5 2 2 Structure e g BNT 1005 TX ooo cccecsecssssrsssssesseseesessessesseseesesseeseseesensensaesatseses 18 2G MOUN sense nee E ee eee eee 19 924 DHM PENE aesa T abonansstegeasecesceee 19 Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 6 10 11 Table of Content 5 3 FOC TG atl STAA ONE ee ea 20 5 3 1 Terminal AS SICIUN IG I zerrissen 20 5 4 Terminal Compartment for Voltage Supply ueseseeseeeeesenseesensensennennennennennennennnnnnnnnn 20 5 4 1 Terminal Assignment DC 24 V Type 07 7382 XX2XIXXXX eeneennsnnsennennensennnnnnnnnnennennennn 21 5 4 2 Terminal Assignment AC Type 07 7382 XX1X XXXX annsnssessesnennnnnnnnnnnnnnennenennnnnnnnnnnnn 21 94 PONS O ADIE an E A ES rr ee re 21 5 5 Terminal Compartment for the Data Cable cccccccscssssssssssscsececsessessessesesseseeeees 21 5 5 1 Terminal Assignment for Ethernet Switches TX and GX2 and Media Converters MC 22 5 5 2 Power Cable ccscssssssssssssccsecsecsessessessesseseessessassassaesaesauseeseeseessasseseessaseaesaesansansensanses 23 5 5 3 Terminal Assignment for the Optical Data Cable for the BNT 1003 amp GX2 and BNT 1002 amp MC 23 5 5 4 Power Cable Optical Data Cable ccc ceccsscsecsecsssrsssssessrsesseseessessesceeseessess
23. esensenees 23 Operation Onno eee EEE ee 24 6 1 Network GORE ETON een 24 6 2 Mode of Operation of the LEDS cc ccccsssssssscsecsscsessessessesssssescassessescascaecateaesanseesenses 24 6 3 FINAL TSC GU OP Een nee een 24 6 4 Operation Recommendations and RequireMentt cccceccscssscsscecsecsesssssseeeees 25 6 4 1 Basic Safety and Health Protection ReEquireMent ccccccccsssssssscecsecsesssseeseeees 25 6 4 2 Warnings about Laser DEVICES n unnsen nn ann 25 6 5 AADO nee ee 25 6 6 GCE hc ie eee 25 GoT S tle Matenas osike aa en ee ne eee ee een ene ee 26 Faults and Troubleshooting sxcsscviorniieviewistirsinnveriesyitssmeviinmnidssotisvindrar annie eneineeReNtNN 27 7 1 LOUDIESTIOOLNG cre chertnartcltsee ee E ee nee er 21 Service Inspection Repair een een ee 28 8 1 SEEE e A A A T ee 28 8 2 Me FOCI oaen E A E E EE A eroaaesiceea 28 8 3 Service and Repair WOK ssnaisaunsccstduensnnitvannnsytaiintnsanawintaalscneidharsantaghansidniastaaneenteacenhiae 28 8 3 1 Information on Sending in for Repairs ccessesessssecsscsscsssessessecsesessessessessessesaesaesaees 29 DISPOS A ee O E en een 30 Dispatch and Packaging Information 2 22 22422222222202200200020000000000000000000n0BnnBnn nn nn nnnn ann 30 Order NUMDETS sissasesaesnsasessssrassessaxtussteaatsnsssanaeunensansesasesantaatnsatespastenseazesacadeasesnaesaesneisniasnmassaenmanntenanen 31 Appendix Declaration of Conformity Technical data subject to chang
24. hernet Switch and Media Converter Packaging Type 07 7382 1 and Type 07 7382 23 1 9 Disposal The Ethernet switches and Media converters contain metal plastic parts and electronic components Our devices are intended as professional electric devices for business use only referred to as B2B devices under the WEEE Directive The WEEE directive sets the framework for waste electric and electronic equipment handling procedures which are to apply throughout the EU This means that you are not permitted to dispose of this equipment in normal household refuse It should not be given to the collection sites set G up by the public waste management authorities either but instead it should be disposed of in a separate collection in an environmentally sound manner Any product we supply can be returned by our customers to us when the time has come to dispose of it We will ensure that it is disposed of in accordance with the respective applicable statutory regulations The sender pays the costs of the dispatch packaging 10 Dispatch and Packaging Information ATTENTION Sensitive devices Damage may be caused by incorrect packaging Use original packaging for transport 131 Technical data subject to change without notice E Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 11 Order Numbers Order Numbers Selection Chart for ATEX Zone 1 and Zone 21 Enclos
25. increased safety EIA TIA 568 EIA TIA 568 ATB A TB SEE br br 8 ws br ws br 7 bl bl 4 _ws bl ws bl 5 Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Assembly and Type 07 7382 1 and Type 07 7382 23 Commisioning 5 4 1 Terminal Assignment DC 24 V Type 07 7382 xx2x xxxx Ka Vi 5 4 2 5 4 3 Power Cable Note on Usage Conductor cross section flexible 0 2 2 5 mm 24AWG 16AWG Conductor cross section star 0 2 2 5 mm 24AWG 16AWG Connect 1 core at most per terminal Tightening torque for screws in the terminal compartment max 0 5 Nm 5 5 Terminal Compartment for the Data Cable The terminal compartment for the data cable is produced in an Ex e increased safety version The 10 Mbit s ports must be connected by means of a Cat3 or higher quality cable A G twisted pair cable in Cat5 or higher quality must be used to connect 100 1000 Mbit s ports Once the connection has been made the LINK LEDs must light up Either a straight or crossover cable can be used to connect a port to another switch or router ATTENTION Malfunctioning in the network due to an impermissible connection A port to port connection on the same switch will create a broadcast storm which will crash the network gt Do not create a port to port connection on the same switch ATTENT
26. n outdoors e g with a roof as Moisture in protection against rain sun the terminal meoed Remove POngeti salion water so that it does not ss chapters2 compart installation penetrate the terminal compartment over the ment course of time when exposed to the effects of weather Checks sealings Defective sealings Return to the manufacturer gt gt chapter 8 3 No voltage supply Check connection to voltage supply gt gt chapter 5 8 Incorrect voltage Check if it is connected to the correct voltage No power gt gt chapter 5 8 connected supply for the respective variant con External fuse Check fuse The fuse might have had the wrong sumption gt gt chapter 5 9 tripped rating Device defective Return to the manufacturer gt gt chapter 8 3 Check connection to the voltage supply gt gt chapter 5 9 Check the network cabling No e correct wiring e for 10 Mbit s or higher use at least Cat3 or connection Link LEDs do not ie gt gt chapter 5 9 no network light up Do not exceed the maximum lead length trans e The network speed must be the same at the mission input and output sides Check ifthe ports are wired correctly gt gt chapter 5 9 Device defective Return to the manufacturer gt gt chapter 8 3 Technical data subject to change without notice 27 31 Status 08 2014 Service Inspection and Ethernet Switch and Media Converter Repair Type 07 7382 1 and Type 07 7382 23 8 8
27. ndant AC 90 to 253 V external 1 A time lag Pmax 6 W Pout 20 m 1 x Gigabit TX copper port 2 x Gigabit FO ports ST connector 1 x power supply Multi Mode 50 125 um max 550 m OF ST with Multi Mode 1580 ns EtherNet IP ProfiNET IO aluminium AlCuMgPb F37 or stainless steel V2A X 5 CR Ni 18 10 stainless steel V2A X 5 CR Ni 18 10 gt 2 million MTBF hours Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 Technical Data 3 3 3 BNT 1002 MC Main device Network specifications Operating temperature Storage temperature Air humidity Dimensions in mmiinch height x width x depth Weight Zone 1 Zone 21 M2 Protection class EN 60529 Power supply Recommended fuse Power consumption Maximum optical power Connections Recommended optical fibres Range applies only to 1000 Mbit s Average forwarding time Supported network protocols Enclosure material Zone 1 Zone 21 M2 Reliability Technical data subject to change without notice N TRON 1002MC Unmanaged switch Media converter Fully IEEE 802 3 3u 3z and 3ab compliant 1x 10 100 1000BaseT connections and 1 x 1000BaseSX multimode FOC ST connector Full half duplex operation up to 2 Gbit s data throughput Auto sensing supports up to 1 024 MAC addresses Store and Forward tech
28. nical data subject to change without notice Status 08 2014 BARTEC protects people and the environment by the safety of components s y ste m s and plants BARTEG GmbH Germany Max Eyth StraBe 16 97980 Bad Mergentheim Phone 49 7931 597 0 Fax 49 7931 597 119 BARTEG info bartec de www bartec group com EN_01 7382 7D0002 Revision 1 08 2014 Automation Technology 367955
29. nology LED display Link Activity 40 C to 80 C 40 F to 176 F 40 C to 80 C 40 F to 176 F 10 to 90 non condensing 140 x 380 x 56 mm 5 5 x 14 96 x 2 2 inch Depending on the version and configuration approx 4 5 kg approx 9 92 Ib approx 7 2 kg approx 15 87 Ib IP64 DC 10 to 30 V redundant AC 90 to 253 V external 1 A time lag Pmax 6 W Pout 20 mW 1 x Gigabit TX copper port 1 x Gigabit FO ports ST connector 1 x power supply Multi Mode 50 125 um max 550 m FO ST with Multimode 1580 ns EtherNet IP ProfiNET IO aluminium AlCuMgPb F37 or stainless steel V2A X 5 CR Ni 18 10 stainless steel V2A X 5 CR Ni 18 10 gt 2 million MTBF hours 13 31 Ethernet Switch and Media Converter neonnical bata Type 07 7382 1 and Type 07 7382 23 3 4 Product Labelling Type label o LED status display with type number and serial number Ethernetswitch BARTEC BNT 1005 TX 97980 Bad Mergentheim Germany Typ 07 7382 1111 0000 SN 000000 MMJJJJ amp II 2G Ex eb qb IIC T4 2D Ex tb IIIC T135 C IP64 AC 90 253 V 40 C lt Ta lt 80 C IBExU10ATEX1131 CE 0044 Seal Diese Geh use ist werkseitig verschlossen Nicht ffnen This enclosure is factory sealed Do not open Warning ACHTUNG Nicht unter Spannung ffnen ATTENTION Do not open under voltage Technical data subject to change without notice 14 31 S
30. pe 07 7382 23 Network specifications Ethernet Switch BNT 1005 TX Ethernet Switch BNT 1003 GX2 Media Converter Unmanaged switch Fully IEEE 802 3 3u and 3ab compliant 5 x 10 100 1000BaseT connections Full half duplex operation Up to 10 Gbit s data throughput Auto sensing Supports up to 4 000 MAC addresses Store and forward technology LED display link activity Main device N TRON 1005TX Unmanaged switch Fully IEEE 802 3 3u 3z and 3ab compliant 1 x 10 100 1000BaseT Connection and 2 x 1000BaseSX Multi Mode FO ST connector Full half duplex operation Up to 6 Gbit s data throughput Autosensing Supports up to 1 024 MAC addresses Store and forward technology LED Display link activity Main device N TRON 1003GX2 Unmanaged switch Media converter Direct installation in ATEX Zone 1 and Zone 21 and ATEX M2 No need for any additional Ex proof enclosure No additional power supply required Additional devices can be connected easily Jumbo frame support Full functionality of the basic product Range max 100 m Direct installation in ATEX Zone 1 and Zone 21 and ATEX M2 No additional Ex proof enclosure required No additional power supply required Additional devices can be connected easily Jumbo frame support Full functionality of the basic product Range max 550 m Direct installation in ATEX Zone 1 BNT 1002 MC Fully IEEE 802 3 3u 3z and 3ab and Zone 21 and A
31. per terminal The tightening torque for the retainer clip is 1 2 Nm Use a standard commercially available LSA insertion tool to connect the copper conductor G The rubber plug in the cable gland must be cut with a suitable tool to allow the cable to be run through 5 5 3 Terminal Assignment for the Optical Data Cable for the BNT 1003 GX2 and BNT 1002 MC mea Owain o RX Rx be x Receive Ch 1 TX Transmit Ch 1 Rx Receive Ch 2 TX Transmit Ch 2 5 5 4 Power Cable Optical Data Cable Note on Usage Connect the optical interfaces to pre configured FO cables Compatible with ST connector types Recommended fibre type Multi Mode 50 125 um Technical data subject to change without notice 23 31 Status 08 2014 Operation Ethernet Switch and Media Converter i Type 07 7382 1 and Type 07 7382 23 6 Operation The operator using an electric system in a hazardous environment must keep the accompanying operating equipment in good condition operate and monitor it correctly and conduct the required maintenance and repair Before commissioning the devices check that all components and documents are there 6 1 Network Connection Unmanaged switches donot support any configuration interface G without exception plug amp play direct connection to a PC or other network components Status displayed by means of LEDs 6 2 Mode of Operation of the LEDs Status Description BNT 1002x MC BNT
32. rs or spray In the event of malfunctioning or damage to the enclosure turn off the device immediately remove it from the hazardous area and bring it to a safe place 1 6 Maintenance The pertinent erection and operating provisions for electrical systems must be observed e g Directive 99 92 EC Directive 94 9 EC BetrSichV and nationally applicable ordinances EN 60079 14 and the series DIN VDE 0100 Observe the national waste disposal regulations when disposing of the devices 1 6 1 Servicing No constant servicing will be necessary if operated correctly under consideration of the assembly instructions and environmental conditions See Chapter Service inspection repair in this respect 1 6 2 Inspection According to EN 60079 17 and EN 60079 19 the operator of electrical systems in potentially explosive atmospheres is obliged to have these inspected by an electrician to ensure correct condition Technical data subject to change without notice 3 31 Status 08 2014 Basic Safety Information Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 1 7 1 8 4 31 Repairs Commissioning Repairs to explosion protected devices may be performed only by authorised personnel with original spare parts and according to the state of the art The applicable provisions must be observed in this respect Please consult BARTEC GmbH if you have any questions Before commissioning the device check tha
33. t all components and documents are there and all connections have been made correctly Protection Type Test Certificate and Standards Warranty Markings showing Ex protection type and certification are affixed to the Ethernet switches and Media converters See Chapter 3 Technical data with respect to labelling Chapter 3 Technical Data contains the directives and standards which are relevant for the Ethernet switches and Media converters and concern the use of devices and protective systems for their intended purpose in hazardous areas WARNING No changes or conversions may be made without the manufacturer s written consent If components other than those specified are used explosion protection will no longer be assured It cannot be guaranteed that parts procured from other suppliers have been designed and manufactured in conformance to safety requirements and with the necessary stress tolerance gt Contact the manufacturer and obtain his approval before performing any changes or retrofits Use only original spare and expendable parts The manufacturer shall exclusively assume the complete warranty only for spare parts ordered from him Our General Terms and Conditions of Sale and Delivery shall apply in principle These shall be made available to the operator on signing of contract at the latest Warranty and liability claims in the case of injury and damage to property shall be excluded if they are attrib
34. tatus 08 2014 Ethernet Switch and Media Converter Transport Storage and Type 07 7382 1 and Type 07 7382 23 Scope Transport Storage and Scope 4 1 Transport Report any transport damage or incomplete deliveries immediately after receipt in writing to the forwarding company and BARTEC GmbH Any damage caused through incorrect storage shall not be covered by the warranty provisions of BARTEC GmbH 4 2 Storage ATTENTION Property damage through incorrect storage gt Observe storage temperatures Keep the Ethernet switches and Media converters away from moisture 4 3 Scope of Delivery 1 x Ethernet Switch BNT 1005 TX or BNT 1003 GX2 or Media Converter BNT 1002 MC 1 x User Manual Technical data subject to change without notice 15 31 Status 08 2014 Assembly and Ethernet Switch and Media Converter Commisioning Type 07 7382 1 and Type 07 7382 23 5 Assembly and Commisioning 5 1 16 31 Before you assemble the device make sure that all components and documents exist 4 DANGER Avoid electrostatic charging in potentially explosive atmosphere There is a risk of fatal injury in an explosive atmosphere gt Do not wipe or clean the devices with a dry cloth Wear suitable clothing and shoes gt Do not use rubber gloves or similar A DANGER Unintended use endangers explosion protection There is a risk of fatal injury in an explosive atmosphere gt
35. the power cable and data cable s Connect the power cable and data cable in accordance with the connection plan Close the terminal compartment vVvvvvyv Before switching on check that all cables are connected and all terminal compartments are closed properly Structure e g BNT 1005 TX Cable glands Cable glands Terminal compartment Terminal compartment Voltage supply LED status display Data cable Terminal compartment Voltage supply Terminal compartment Data cable J le O Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Assembly and Type 07 7382 1 and Type 07 7382 23 Commisioning 9 2 3 Mounting The Ethernet switches and Media converters must be mounted securely on a stable supporting surface Choose a mounting location where the device will not be at risk G from falling parts or impacts and where direct exposure to the sun s rays and rain will be avoided and where it will not be exposed to any vibrations either Four boreholes for attachment purposes can be found at the corners of the Ethernet switches and Media converters The device need not be opened for installation The equipotential bonding connection part must be connected to the equipotential bonding conductor in the hazardous area As the intrinsically safe circuits are galvanically connected to earth the entire installation of the intrinsicall
36. ure Aluminium Aluminium rugged IP65 Stainless steel L 7 0000 gt Complete order no 07 7382 1 Enclosure Stainless Steel l gt Complete order no 07 7382 2 Technical data subject to change without notice Status 08 2014 Code 2 3 Power supply AC 90 V to 230 V 77 BNT 1003 GX2 DC 10V to 30 V redundant Code Selection Chart for ATEX Mining M2 Power supply AC 90 V to 230 V DC 10 V to 30 V redundant Code no Device BNT 1005 TX BNT 1002 MC Code no Device BNT 1005 TX BNT 1003 GX2 BNT 1002 MC 31 31 Ethernet Switch and Media Converter Appendix Type 07 7382 1 and Type 07 7382 23 Declaration of Conformity Ethernet Switch and Media Converter Type 07 7382 1 und 07 7382 23 u Erkl rung der Konformit t BARTEC Erkl rung der Konformit t B ARTEC Declaration of Conformity er Declaration of Conformit j it m Attestation de e BARTEC GmbH ii ale Max Eyth Stra e 16 Max Eyth Stra e 16 97980 Bad Mergentheim x 97980 Bad Mergentheim N 01 7382 7C0001 Germany Wir We Nous Verfahren der EG Procedure of EC Proc dure d examen Baumusterpr fung Type Examination CE de type BARTEC G m bH Benannte Stelle Notified Body Organisme Notifi erkl ren in alleiniger Ver declare under our sole attestons sous notre seul
37. utable to one or several of the following causes Technical data subject to change without notice Status 08 2014 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 Basic security Information Improper use of the Ethernet switches and Media converters Incorrect assembly commissioning operation and servicing failure to observe the information in the User Manual with respect to transport storage assembly installation commissioning operation and service unauthorised structural changes faulty monitoring of parts subject to wear and tear incorrectly performed repairs cases of disaster through the impact of foreign bodies and force majeure We guarantee the Ethernet switches and Media converters for a period of one year Starting on the date of delivery from the Bad Mergentheim factory This warranty covers all parts of the delivery and shall be restricted to the free replacement or repair of the defective parts in our Bad Mergentheim factory For this purpose any packaging supplied must be kept where possible In the case of warranty the goods must be returned to us after written agreement There shall be no claim to repair at the sight of erection The versions components monitors and windows shown in this User Manual are merely examples and may deviate from the actual display The information contained here refers to the explosion proof version of the Ethernet
38. y safe circuits must be equipotentially bonded It must be possible at all times to disconnect the products from the voltage supply in the case of a permanent connection by means of an all pole mains isolating switch or fuse All components must be dry before they are connected to an external power supply 9 2 4 Drilling Pattern I I l idi i ii Sa I it oy oat e Technical data subject to change without notice 19 31 Status 08 2014 Assembly and Commisioning 5 3 5 3 1 5 4 20 31 Ethernet Switch and Media Converter Type 07 7382 1 and Type 07 7382 23 Electrical Installation Terminal Assignment A DANGER Disconnect the terminal compartment from the voltage supply before opening it There is a risk of death from electrocution gt vv vV V Disconnect from the power supply Secure against unintended reconnection Verify the absence of voltage Connect to ground and short circuit all phases Cover or safeguard all neighbouring live parts ATTENTION Using a fuse with the wrong rating can cause the fuse to trip This can put the device out of operation gt Recommended fuse 1 A time lag Two terminal compartments in Ex e version are available for connection Terminal compartment for voltage supply Terminal compartment for the data cables Terminal Compartment for Voltage Supply The terminal compartment for the voltage supply is produced in an Ex e version
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