User manual Interroll Cassette
Contents
1. nterroll Drives and Rollers ndia Pvt Ltd No 276 4th main 4th phase Peenya Industrial Area Bangalore 560058 ndia Tel 91 080 41272666 in sales interroll com Israel Comtrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4272747 il sales interroll com nterroll Dynamic Storage Inc INTERROLL Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Midori ku Sagamihara shi Kanagawa 252 0134 Japan Tel 81 42 764 2677 jp sales interroll com Korea Interroll Korea Co Ltd Rm 301 Dongsan Bldg 333 60 Shindang Dong 100 826 Choong Ku Seoul Tel 82 2 2231 1900 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ahmad Ibrahim Jurong 629156 Singapore Republic of Singapore Tel 65 6266 6322 sg sales interroll com Sri Lanka Colombo Machinery amp Equipment Ltd No 102 Fife Road Colombo 05 Sri Lanka Tel 94 11 250 0078 79 Ik salesGinterroll com Taiwan First Auto Transfer Equipment Co Ltd 8F 3 No 65 Song De Road Hsin Yi District Taipei 11076 Taiwan Tel 886 2 27 59 8869 tw sales interroll com Thailand Interroll Thailand Co Ltd 700 685 Moo 1 Amata Nakorn Panthong Chonburi 20160 Thailand Tel 66 3 844 7448 th sales interroll com Australia and New Zealand Australia Interroll Australia Pty Ltd 70 Keon Parade Thomastown Victoria 3074 Australia Tel 61 394602155 au sales interroll com New Zealand Automation Equip2. component national authorities electronically if required Person authorised to compile the technical file Jan St vring Jensen Interroll Joki A S Hammerholmen 2 6 Hvidovre 2650 Denmark The completed machinery complies with the following EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC e EMC Directive 2004 108 EC RoHS Directive 2002 95 EC The following harmonised standards were applied ENISO 12100 1 ENISO 12100 2 ENISO 14121 1 EN ISO 349 A1 ENISO 13857 11 Juni 2012 Hvidovre Denmark Anders Staf Hansen Managing Director Version 1 0 7 2012 en 25 Original instructions Europe Austria Tel 49 2193 23 187 at sales interroll com Belgium Tel 49 2193 23 259 be sales interroll com Czech Republic Interroll CZ s r o Na R dku 7 3172 69002 B eclav Czech Republic Tel 420 519 330 210 cz sales interroll com Denmark Interroll Nordic A S Hammerholmen 2 6 2650 Hvidovre Denmark Tel 45 36 88 33 33 dk sales interroll com Finland Interroll Nordic A S Martinkylantie 53 01720 Vantaa Finland Tel 358 954 94 94 00 fi sales interroll com France Interroll SAS Z De Kerannou BP34 29250 Saint Pol de Leon France Tel 33 2 98 244100 fr sales interroll com Germany Interroll F rdertechnik GmbH H ferhof 16 42929 Wermelskirchen Germany Tel 492193230 de sales interroll com Hungary L rincz Kft Kast ly U 27 Pf 57 2045 T r
3. 35 227 077 se sales interroll com Switzerland Tel 49 2193 23 190 ch sales interroll com United Kingdom Interroll Ltd Brunel Road Corby Northants NN17 4UX United Kingdom Tel 44 1536 200 322 gb sales interroll com Africa South Africa Interroll South Africa Pty Ltd Box 327 Isando 1600 Gauteng South Africa Tel 27 112819900 7a sales interrall cam North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 amp 3 Concord Ontario L4K 2N2 Canada Tel 1 905 660 4426 ca sales interroll com Interroll Canada Ltd 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 33 99 ca sales interroll com USA nterroll Corporation 3000 Corporate Drive Wilmington N C 28405 USA Tel 1 910799 1100 us sales interroll com nterroll Automation LLC 5035 Keystone Boulevard Jeffersonville IN 47130 USA Tel 1 812 284 1000 us sales interroll com 232 Duncan Circle Hiram GA 30141 USA Tel 1 770943 1541 ca sales interroll com Brazil nterroll Logistica Elementos para Sistemas Transportadores Ltda Rua Dom Joao VI 555 Parque Industrial SA Pindamonhangaba SP CEP 12412 805 Brazil Tel 55 0 12 3648 8021 br sales interroll com Asia China Interroll Suzhou Co Ltd Block B amp C Ecological Science Hub No 1 Ke Zhi Road Suzhou Industrial Park Jiangsu Province China Postal Code 215021 Tel 86 512 62560383 cn sales interroll com India
4. Version 1 0 7 2012 en Original instructions INTERROLL INSPIRED BY EFFICIENCY User manual Interroll Cassette 6M Type L U T C and S Design Manufacturer Interroll Joki A S Hammerholmen 2 6 DK 2650 Hvidovre Denmark Tel 45 36 88 33 44 Fax 45 36 88 33 71 www interroll com Copyright The copyright of this manual remains with Interroll Joki A S This manual includes regulations and technical drawings which may not be copied or duplicated either whole or in part Unauthorized use publication or application of this document is prohibited Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Table of contents Introduction Handling of the user manual 2 Warnings in this manual 2 Additional symbols llle 3 Safety General safety instructions llli 4 Intended use 4 Unintended use 0 0 0 0b eee 4 Qualified persons llli 5 MI SERT Gd hh dba hae oh e wk oka r ow how chal bee ee s e 5 Interfaces to other devices 00000 c eee ee eee 6 Operating modes 0 0200 c ee eee 6 Product information COMPONENTS EE 7 Characteristics 0 eaaa ee ea e ae eee 7 TYP plate CIPUE 8 Product identification aaa aaea 9 Technical abe EEN 10 Transport and storage Transports sea Seay Ok Daw Peay ra a v NUR RN Pe See Peed wee 11 Storage x Ave ase eda does RUE REN wan de eee EA eae eae 11 Assembly Assembl
5. age containers Adhere to further national regulations The operator is responsible for the proper disposal of the Drum Motor In doing so industry specific and local provisions must be observed for the disposal of the Drum Motor and its packaging 23 Interroll Cassette 6M INTERROLL 24 Warranty restrictions Exclusions Appendix Guarantee for Interroll Drum Motors and Cassette Systems Interroll provides a 2 year guarantee covering their range of Drum Motors and Cassette Systems against faulty workmanship and or materials from the date of delivery or collection from the factory The guarantee period is based on normal operational use of the product for 8 hours per day unless otherwise previously agreed to in writing Subject to the terms of this guarantee Interroll will repair or replace any faulty product free of charge that is returned to their factory within the guarantee period Repairs carried out under the guarantee period will not extend the guarantee Interroll and their distributors accept no liability for failure or damage to the product due to Failure to carry out Interroll s installation or maintenance instructions Failure to install a recognized motor protection device Failure to connect the Interroll internal thermal protection switch when fitted Damage to the belt from cutting and cuts from sharp objects Damage to the belt from improper belt tracking overtensioning or damage from corros
6. cables and assemblies for damage prior to installation Refer to the Drum Motor label for connection values Connect the Drum Motor in accordance with EN IEC 60204 1 Refer to the Drum Motor manual for wiring information If the Cassette is supplied with an individual plug also refer to the plug installation guide Connect the Cassette frame to ground Risk of injury due to incorrect assembly Assembly must be carried out by qualified persons in accordance with the safety instructions Ensure that nothing e g any tracking profile attached to the belt can rub against the Cassette During alignment ensure that a minimum distance of 5 mm is observed for all operating conditions After installation ensure that passageways are clear of obstacles If necessary assemble walkways When integrating the Cassette into a system consider possible danger zones especially in places where cuts and crushing may occur Ensure that the cassette is sufficiently covered Make sure that there is a safety zone at both ends of the cassette where operation personal or others can t come drop down zone Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Version 1 0 7 2012 en Original instructions Assembly Setthe Cassette to its desired place Use a bubble level for this task Secure the Cassette ensuring it is not twisted or warped or moving unter operation Align the module se
7. e Adjusting tension and tracking the belt page 17 and ensure there is no contact between moving parts The belt tracking can be affected if correct aligning is not made Power is supplied to the cassette either via a CEE plug or direct installation in a control panel 13 Interroll Cassette 6M INTERROLL 14 Inspections before initial startup Initial startup and operation Initial startup Risk of injury due to incorrect handling Check electrical connections and protective equipment gt Ifthe Cassette is supplied with an individual plug cable for the Drum Motor check the plug installation guide accompanied with the Cassette Remove unintended material from the Cassette and belt Ensure that unauthorized persons are not in the danger zones Wear safety shoes and suitable work clothes Do not operate the Cassette before it is correctly installed and connected to the power supply with all rotating parts protected or guarded by the original equipment The Cassette has been factory tested The belt adjustment and the belt tension are factory set and do not normally have to be altered However before the initial startup of the Cassette the following procedures must be carried out gt If faults occur during initial startup stopp the cassette and adjust the belt setting see Adjusting tension and tracking the belt page 17 gt Check the direction of travel prior to initial startup If necessary c
8. e that it cannot be started accidentally Remove the conveyed material Always make sure that nobody can be injured before restarting the Cassette Dispose of any leaked oil correctly If necessary a specialist must replace the drum motor Help Check the switch position If necessary actuate the mains switch and or key operated switch of the control Check capacitor Belt too loose Transport weight too gt Re tension the belt high Observe maximum weight Belt rubs against the side frame Belt adjustment is not straight gt Adjust the belt to run straight Protective motor switch is triggered Gearing defective drive roller Replace defective parts by excessive power input bearing defective Short circuit Check electrical connections and replace defective parts Excessive unit load gt Observe maximum weight Noise development squeaking whistling Version 1 0 7 2012 en Original instructions Bearings defective v Replace bearings Belt rubbing gt Eliminiate the source 21 Interroll Cassette 6M INTERROLL 22 Spare and wear parts Spare parts Cassette Seil Ee Ir amp 9 3 C Spare parts drawing Tensioning adjusting bolt Leg Frame Traverse Belt Adjusting shaft Motor side cover Idler roller amp Drum motor Roller side cover amp Roller shaft Order details Precise id
9. entification of the device is imperative when ordering spare and wear parts see product identification The following information is required for an order Art No Type Position number Name Comment Please contact your supplier for futher information Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Version 1 0 7 2012 en Original instructions Abandonment and disposal Abandonment N BACNTION Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons Only abandon the Drum Motor after switching off the power Ensure that the Drum Motor cannot be turned on accidentally Disconnect the motor cable from the supply voltage and control Release the belt tension Remove the retaining plate from the mounting bracket Extract the Drum Motor from the Cassette frame Disposal Adhere to the manufacturer s disposal documents when disposing of motor oil To protect the environment recycle the packaging NOTICE Risk of pollution of the environment Ensure that materials which are hazardous to waters Such as grease lubricants hydraulic oil coolants or solvent based cleaning fluids do not pollute the ground or enter the sewage system during operation Always keep transport collect and dispose of these materials in suitable containers Observe information about suitable stor
10. h the Cassette while it is running Regularly check the Cassette for visible damage In case of fumes unusual noise or blocked or damaged goods defective support stands side guides or accessory appliances stop the Cassette at once and ensure that it cannot be started accidentally Contact qualified personnel immediately to find the source of the malfunction Clean up any leaked motor oil immediately During operation do not step on the Cassette Carry out maintenance and inspections regularly Only use original spare parts Interroll Cassette 6M INTERROLL Special operating mode Safety Interfaces to other devices By assembling the Cassette into a system e g with other Cassettes potential hazards may occur These are not described in this manual and must be analyzed during the design installation and startup of the respective system gt After assembling the Cassette to other Cassettes or similar equipment check the whole system for any new potentially dangerous conditions prior to turning on the equipment especially at the end roller idler shaft where cuts and crashes may occur gt If necessary implement further constructional measures A transition profile can be fitted to eliminate danger zones Operating modes Normal mode Operation when installed as a Cassette in a system Special mode All operating modes which are required to guarantee and maintain safe and normal operation as specified in
11. idth EL G Belt width Version 1 0 7 2012 en Original instructions Interroll Cassette 6M Version 1 0 7 2012 en Original instructions INTERROLL Product information Product identification To identify a Cassette the following information is required 6 M S 5 X X RL Q E Type no Drive diameter 1 113 mm 5 50 mm 8 80 mm Cassette type S standard models L U T C other models o Idler diameter 0 0 to 9 mm knife edge 1 10 to 19 mm 2 20 to 29 mm 3 30 to 39 mm 4 40 to 49 mm 5 50 to 59 mm Consecutive numbering RL Roller length of drive Drum Motor 9 Interroll Cassette 6M INTERROLL Product information Technical data Design S Design standard models L U T and C Design other models Standard Idler belt tensioning Standard Drum motor belt adjustment one side only left is standard see page 7 Load capacity Small 0 to 50 kg Medium 50 to 100 kg Large 100 to 150 kg Cassette belt speed Standard 0 15 0 17 0 19 m s Option 0 11 0 13 0 21 0 23 0 25 0 28 0 30 0 34 m s On request 0 10 m s 0 34 m s Cassette size Min Length C C 500 mm Max Length C C 2980 mm Min Width EL 300 mm Max Width EL 700 mm Recommended minimum length width ratio 2 On request length 2980 mm width 700 mm Incline Decline available on request Ambient temperature Operation 10 C to 40 C Sto
12. ive fluids e Reversing the Drum Motor before the motor has come to a complete stop Use of the drum motor outside the specifications stated on the data plate and or current Interroll catalog or quotation Repairs alterations or modifications to the product by anyone other than a qualified Interroll representative will render this guarantee null and void unless such repairs have been previously agreed to in writing by Interroll The INTERROLL guarantee excludes any liability for Rubber lagging or other added materials due to normal wear or misuse Cost of the removal and return of the product to INTERROLL under the terms of this guarantee Damage to other equipment used in connection with the product Loss of earnings personal injury and any other costs incurred due to the failure of the product Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Appendix Declaration of conformity in accordance with the EC Machine Directive 2006 42 EG Annex Il 1 A The manufacturer Interroll Joki A S Hammerholmen 2 6 2650 Hvidovre Denmark hereby declares with sole responsibility that the product Cassette 6M Type a ready to use machine according to the EC Machinery Directive and therefore fully comply with the safety and health requirements of the Machinery Directive 2006 42 EC Appendix I The relevant technical documents according to Appendix VII A are available and will be presented to the
13. kb lint Hungary Tel 36 23 337 891 hu sales interroll com Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 4 354 562 6858 ingi ibh ehf is Italy Rulli Rulmeca S P A Via Arturo Toscanini 1 24011 Alm Bg Italy Tel 39 035 4300 111 venditeGrulmeca it Luxembourg Tel 49 2193 23259 be sales interroll com Netherlands Tel 49 2193 23151 nl sales interroll com Version 1 0 7 2012 en Original instructions Norway Interroll A S Kobbervikdalen 65 3036 Drammen Norway Tel 47 32 88 26 00 no sales interroll com Poland Interroll Polska Sp z 0 0 ul Plochocinska 85 03 044 Warszawa Poland Tel 48 22741 7410 pl sales interroll com Portugal Rulmeca de Portugal LDA Parque Industrial do Tortosendo Edificio Parkurbis Loja 7 Apartado 113 6200 865 Tortosendo Portugal Tel 351 275 3307 80 rulmeca rulmeca interroll pt Romania Krako International SRL Str Sfanta Maria 1 5 BI 10A4 Sc 1 Apt 4 Sector 1 001494 Bucuresti Romania Tel 4021 260 2050 ro sales interroll com Slovenia 3 TEC prehrambena tehnologija hlajenje Dravska ulica 7 1000 Ljubljana Slovenija Tel 386 1 5656 370 si sales interroll com Spain Interroll Espa a S A Parc Tecnol gic del Vall s C Dels Argenters 5 Edificio 1 Bp y Cp 08290 Cerdanyola del Vall s Barcelona Spain Tel 34 90211 0860 es sales interroll com Sweden Interroll Nordic A S Karlsrovagen 64 302 41 Halmstad Sweden Tel 46
14. l Cassette system is available in numerous sizes and variants e g With the Drum Motor at the end or in the middle As an incline decline Cassette within set limits With a central drive and small diameter SegRoll idlers at both ends Interroll Cassette 6M INTERROLL Product information Type plate The specifications on the type plate for the drive Drum Motor are used to identify the Motor It is located close to the drive It is required to use the Drum Motor as intended INTERROLL 8 C Speed Kw V Hz If Lk Cos IP EN60034 Interroll Joki A S Hammerholmen 2 6 Hvidovre 2650 DK www Interroll com Type plate for Drum Motor 80C Serial number Drum speed Production week and year Rated power Rated voltage and Order number frequency Article number Rated current Blocked motor amp Roller length current Power factor Protection rating The specifications on the type plate for the Cassette are used for identification The type designation is required for correct application of the Cassette INTERROLL C e Cassette Series SN Speed Prod Wk Yr Weigth load Art No Length Width Belt length Belt width Interroll Joki A S Hammerholmen 2 6 Hvidovre 2650 DK www Interroll com Example of type plate for the Cassette Serial Number amp Belt Speed Production week and year Weight load G Article Number Length C C o Belt length W
15. ment NZ Ltd 26 Tawn Place Pukete Hamilton New Zealand Tel 64 7 8490281 nz sales interroll com Headquarter Interroll Schweiz AG 41 91 850 25 25 info interroll com www interroll com
16. ng tension and tracking the belt Adjustable parts of the Cassette Tensioning bolts Measuring marks Adjusting bolt NOTICE Risk of damaged belts and bearings due to high belt tension Make sure that the tension is set correctly based on the weight of the conveyed goods The higher the weight the higher the tension Belt tension should not exceed 0 3 96 of elongation The typical value is between 0 1 to 0 3 96 gt For belt tension mark two measuring guides marks on the belt e g 1000 mm distance Tension the belt by turning the tensioning bolts evenly until the elongation is 0 1 to 0 3 96 In this example until the distance is 1001 to 1003 mm gt Easy tensioning move up the release tension bolts o and idler over the center adjust the bolts by hand only gt Push the idler back down in the position below center the tension bolts must touch the frame gt Be careful not to become squeezed between the tension bolt and the frame Version 1 0 7 2012 en 17 Original instructions Interroll Cassette 6M INTERROLL Maintenance and cleaning gt For easy tracking of the belt use the adjustment bolt next to the Drum Motor shaft cap gt If the belt tends to run to the adjustment bolt side turn the bolt slightly If it runs to the opposite side loosen the bolt slightly half turn of bolt gt ftracking is difficult it may help to stop the Cassette Lo
17. nt or malfunction VVVVV Stop the device and ensure that it cannot be started accidentally In case of an accident Provide first aid and call for emergency assistance Inform responsible persons Have the malfunction repaired by qualified persons Restart the device only after approval by qualified persons 15 Interroll Cassette 6M INTERROLL Maintenance and cleaning Cleaning WARNING Risk of injury due to improper handling Ensure the Cassette is de energized before cleaning it Disconnect the power supply and ensure that it cannot be connected accidentally Do not remove safety equipment Wear safety shoes and close fitting work clothes gt Only dry clean the belt Only use suitable cleaning agents Clean panels on the underside with compressed air Maintenance and repair work information A DANGER Danger of death due to high voltages Switch off the supply network system ensuring that the device cannot be started accidentally and that the power supply has been disconnected correctly Work at electrical appliances should only be carried out by authorized and qualified electricians Display signs warning of maintenance and repair work when carrying out tasks Guard off the area around the Cassette Inform people entering the guarded off area of the risks Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Maintenance and cleaning Adjusti
18. o account the relevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention According to German accident prevention regulation BGV A2 electricians must be able to assess and recognize possible dangers when performing entrusted tasks based on their professional knowledge experience and knowledge of the relevant regulations Risks The following list describes the various types of danger or damage that may occur while working with the Cassette gt Maintenance or repair work must only be performed by authorized and qualified persons in accordance with applicable regulations Only perform installation and maintenance work after you have switched off the power Ensure that the Cassette cannot be turned on accidentally gt Donot remove protective covers or housings WV VV VVVVV ON N NN VV VV WV Do not insert fingers between the Drum Motor and the belt as well as other moving parts of the Cassette Do not remove motor and roller side covers Tie up long hair Do not wear loose clothing Remove jewelry such as bracelets or wristbands Remove equipment or material which is not required from the workspace Always wear safety shoes Clearly specify and monitor the way goods are placed on the Cassette Establish a safety zone where goods can fall down Do not touc
19. or or moderate injury Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Introduction Structure of warnings A DANGER Nature and source of the hazard Possible consequence of non observance gt Information about how to avoid the hazard Additional symbols NOTICE This symbol identifies possible material damage Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information a gt This symbol marks the steps that must be carried out Version 1 0 7 2012 en 3 Original instructions Interroll Cassette 6M INTERROLL Safety General safety instructions The Cassette is designed according to state of the art technology and is reliable in operation once distributed However risks may still arise Danger of death or risk of physical injury to the user or bystanders Adverse effects on the Cassette and other areas Disregarding the warnings in this manual may lead to serious injury Always read the entire operating and safety instructions before starting to work with the Cassette and follow the information contained herein in full Only instructed and qualified persons may work with the Cassette Always keep this user manual onhand when working on the Cassette so that you can consult it quickly if required Always comply with relevant national safety regulations f yo
20. orrect the direction Standard direction of travel of the belt is when the Drum Motor is pulling the belt and not pushing the belt Pushing the belt is allowed but in this case belt tracking may be more difficult Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Inspections prior to each Version 1 0 7 2012 en Original instructions operation Initial startup and operation Start up and operation VVVVV Vv N WARNING Rotating parts Crushing and serious injury due to being caught and pulled into the Cassette gt Do not remove the protective covers gt Ifyou have long hair always wear a hair net gt f goods become trapped in the side guides switch off the Cassette and ensure that it cannot be started accidentally then eliminate the fault If the idler becomes blocked switch off the Cassette immediately Check the Cassette for visible damages Pay special attention to belt guides and support stands Check the Drum Motor for visible damage Ensure that no objects are in contact with rotating or moving parts Ensure that the Drum Motor is free to move Ensure that all safety equipment is functioning correctly Make sure that only authorized persons are in the working area of the Cassette Remove materials and objects that are not required from the working area Provide instructions for correct loading of the Cassette and monitor it Procedure in case of accide
21. osen the idler release tension system center the belt on idler Drum Motor by hand and restart Replacing the belt idler or Drum Motor Removing the Drum Motor Disassembly Disconnect the Cassette Drum Motor from the power supply Release the quick release tension idler system Remove the legs from the cassette if delivered gt Pull the belt off the frame Loosen the motor side cover Lift the motor out of the Cassette frame slots It is recommended to first remove the plug if the drive is installed with a plug system Loosen the roller side cover gt Pull out the idler including the tension bolts 18 Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Maintenance and cleaning Installing the belt Ensure the cassette is disconnected from the power supply Reassemble the cassette in reverse order Adjust tension with the 2 tensioning bolts and adjust the belt by adjusting the bolt next to the drive shaft cap Carry out a test run with at least four complete belt turns Replacing the belt Version 1 0 7 2012 en 19 Original instructions Interroll Cassette 6M INTERROLL Maintenance and inspection 20 list Maintenance and cleaning Maintenance intervals Refer to the manufacturer s documentation for information about lubricating intervals and maintenance tasks for the Drum Motor Interval weekly Ma
22. quired maintenance remedy of possible faults Spare parts supplementary accessories The manual describes the finished cassette as delivered by Interroll Supplementary to this manual special contractual and technical documents apply to special cassette versions and additional appliances Fortrouble free and safe operation and warranty claims read this manual first and observe all of the information contained herein Keep this manual near the Cassette Pass this manual on to any subsequent owner or user of the Cassette Interroll does not accept any liability for malfunctions or defects due to failure to observe this manual gt f you have any questions after reading this user manual feel free to contact customer service See the last page for contact information VNN Warnings in this manual The warnings in this document refer to risks which may arise while using the Cassette For relevant warnings see Safety page 4 and the warnings at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required DANGER WARNING CAUTION Signal word Meaning DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided may result in min
23. rage 10 C to 50 C Humidity Max 90 non condensing Noise Leq lt 60 db A Drive Voltage AC 1 x 230 V 50 Hz 3 x 230 V 50 Hz 3 x 400 V 50 Hz DC 1x24V Other voltages and frequencies on request Power 40 50 60 75 85 110 W Drive Diameter 50 81 113 mm Other diameters available on request Idler Diameter Standard 50 mm Other diameters available on request Frame materials Galvanized steel Drive materials Drum Motor shell surface protected Endhousings and shaft cap aluminium Idler shell galvanized or polymer segments Endhousing and endcap technopolymer Belt material 10 Black PVC PET 2 mm 2 ply Pretension of belt 0 1 to 0 3 Other belt types available on request Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Version 1 0 7 2012 en Original instructions Transport and storage Transport N BACNTION 1 Risk of injury due to improper transport Transport may only be carried out by qualified and authorized persons Wear safety shoes Make sure that the Cassette is fixed properly before transport NOTICE Risk of damage to the Cassette due to improper transport gt Avoid hard shocks during transport gt Do not transfer the Cassette between warm and cold environments This may cause water condensation and may damage the Drum Motor Check each Cassette for damage af
24. tch No Type Part Entire Cassette Task Inspection General visual inspection monthly Entire Cassette Check screwed connections Re tighten if necessary Drive rollers end rollers Listen for noise development Check for damage Replace if necessary Belt Check operationg behavior and voltage Adjust if necessary Check for damage Replace if necessary Check belt support end for soiling Clean if necessary quarterly Drum Motor Check Drum Motor visual inspection Check cable for damage Check temperature Listen for noise development Replace if necessary Check for oil loss Check for true running shaft mounted geared motor every 6 months Entire Cassette Check for debris dirt Clean if necessary Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Symptom Transport cannot be started and Drum Motor is not running Troubleshooting Error search Danger of death due to electric shock Ensure that the Cassette has been de energized before carrying out maintenance and repair work Faults at electrical appliances should only be eliminated by qualified electricians Operators are only allowed to eliminate faults which are Possible cause Mains switch and or control Switched off capacitor problem clearly related to an operator error Stop the device immediately and ensur
25. ter transport n case of damage take photos of the damaged parts Report any damage caused by transport immediately to the transport company and Interroll to maintain warranty Storage N ACAUION 1 Risk of injury due to improper storage Do not stack other objects on the Cassette Checkthe stability of the Cassette Ensure proper fixing gt Store the Cassette in a clean dry and enclosed area between 15 and 30 C and protect it from wetness and dampness For storage periods of more than three months rotate the shaft periodically to prevent deterioration of the shaft seals gt Check each Cassette for damage after storage 11 Interroll Cassette 6M INTERROLL 12 Assembly Assembly and installation The Cassette is supplied fully pre assembled at the installation site The Cassette is a stand alone machine The distance from the roller and motor to other machines walls or other objects must be at least 500 mm and the minimum height from the floor to the lowest point of the Cassette must be 120 mm otherwise the installer integrator must ensure that the entire machine conforms to CE Danger of death due to live cable ends Electrical installation should only be carried out by qualified electricians Disconnect the unit from the power supply Observe the minimum bend radii of the cables hoses and wires Observe correct protection of the cable Always check
26. the table below Explanation Comment Transport Storage Loading unloading transport and correct storage Assembly Initial start up Installation at the end customer s facility and execution of a test run Cleaning Cleaning the outside without removing safety When de energized equipment Maintenance Repairs Maintenance and inspection tasks When de energized Troubleshooting Troubleshooting during normal operation Fault elimination Eliminating the fault When de energized Shut down Removal from the system When de energized Disposal Removal from the system and disassembly When de energized 6 Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL Version 1 0 7 2012 en Original instructions Product information Components QQ Lie Belt amp Frame Drum Motor Leg Adjustment bolt Tensioning bolt Traverse Idler roller Characteristics The Interroll Cassette system is a drive system designed to convey goods ona belt or on rollers It is designed for use in supermarket checkouts equipment used in supermarkets such as Retail Based Reversed Vending Machinery backroom equipment for Vending Machinery and lighter industries for conveying articles The Interroll Cassette system includes the patented Quick tension release idler system for easy installation and change of the Cassette belt and other parts The Interrol
27. u have any questions after reading this user manual feel free to contact customer service See the last page for contact information Intended use The Interroll Cassette system is a drive system designed to convey goods on a belt or on rollers It is designed for use in supermarket chekouts and equipment used in supermarkets such as Retail Based Reversed Vending Machinery backroom equipment for Vending Machinery and lighter industries for conveying articles Any other use is not permitted Operating conditions which deviate from those specified require new contractual agreements Use of the Cassette is only allowed in the areas described under product information Any changes that affect the safety of the product are not allowed Unintended use The Cassette may not be used to transport persons or bulk goods Applications not in accordance with the intended use of the Cassette require approval from Interroll Version 1 0 7 2012 en Original instructions Interroll Cassette 6M INTERROLL A Persons Electricity Rotating parts Working environment Avoiding malfunctions in operation Maintenance Version 1 0 7 2012 en Original instructions Safety Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the Cassette taking the following int
28. y and installation 0 0 0 0 002 eee 12 Initial startup and operation Initial Start p msti tts cic aces wts vig ena crea see a date ineat se eise Ruedas ae 14 Start up and operation 0000000 c eee eee eee 15 Procedure in case of accident or malfunction 15 Maintenance and cleaning Cleaning 16 Maintenance and repair work Information 16 Adjusting tension and tracking the bet 17 Replacing the belt idler or Drum Motor 18 Maintenance intervals llle 20 Troubleshooting Error Search du chased Ra Ged dade E d See eec el Ue UE RUBER eee icai 21 Spare and wear parts Spare parts Cassette 22 Order details eesse canes pese ae eee RPSL re 22 Abandonment and disposal Abandonment 002 0 eee 23 BU ee TEE 23 Appendix Guarantee for Interroll Drum Motors and Cassette Systems 24 Declaration of conformity 0020 00 cee eee eee 25 Version 1 0 7 2012 en 1 Original instructions Interroll Cassette 6M INTERROLL Contents of the manual Validity of the manual This manual is an integral part of the product Introduction Handling of the user manual This manual covers the following models of Interroll Cassette 6M Type e S Design standard models L U T and C Design other models This manual contains important advice notices and information about the cassette for all phases of its lifecycle Transport assembly and start up Safe operation re
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