User Manual
Contents
1. gt aaneg dO 78S 2HAGT 201111250 1951 32 ing Teubrs yaeqpes 40443 abrezug 037 Teubrs Teirbrg 90 55 Muz 09 NGit 265 99 8 18 21 Yna GT eg mv 61 III dFDis EMs fivc R1ddng 2 25108 A n NI 20529 Sheet 1 8 13 10 2004 09 58 10 H SKD_SKiiPtester L23005 L23005 sch xuonya a sSunysia lap uj idupe d quonia DUU 7 Vue oing u 4842 NI ON NI indu Arddns 8491 T 4 QU dIDIS 9451 T 472U0 dIDIiS Y 99 91155 19 94 91145 2957 I 4 29 91175 QNO Tad LBH OND dial 91145 9145 AvC NJ Log eR ONS Tad YESH 140 0731 8 883 ZBH 108 Rid m r ONG Td aHa Tag JH en 418 apaau 1221390 ESH YNY UNS EX Ap d pue 512411421 O3 EOH 401 n t 91115 ONS YNY YNY I Z8H UNUI COU WW dIDIS Z UNU JUn YNY ONS I Hd a kel S JU 41175 SC 20 9156 3290 91115 5790 91105 Dez Tee 108 108 IgH t3 dIDIS2. warning Warning notes Read them carefully and follow these instructions Warning notes shall prevent from danger and will help to prevent damage of the unit or the device under test L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 5 11 3 Description The SKiiP Tester L23005 is a manual operated handheld unit designed for electrical implementation between a power supply a digital voltmeter and a SKiiPPack to be tested 3 1 Intended usage This unit is designed for commercial use inside electronic laboratories and in test areas for power electronic systems It provides pulse patterns and commands for a rough functional test of SKiiP Power Modules Do only operate the unit in dry areas 3 2 Safety This part is written for Your safety Please read this part carefully before operating the SKiiPTester L23005 Qualified personal The SKiiP Tester L23005 may only be used and operated by qualified personal Qualified is who hasa suitable technical qualification and has been trained by an operator or manufacturer in terms of operation and testing and has access to this operating manual at any time Legal notice Service or maintainance must only be carried out by qualified personal Before starting any electrical or mechanical maintainance all energy sources must be disconnected Spare parts and tools must meet the quality demands of the supplier For warranty reasons do only use original
3. is not validated Harmonized standards applied EN60664 VDE 0110 Isolation Pollution degree 1 EN61010 1 VDE 411 1 Safety instructions for electronic laboratory devices Technical documentation is fully provided Operators manual is attached Additional Declaration To prevent danger in terms of Maschinen Richtlinie follow these instructions 1 Operate as described in the manual only 2 The unit is designed for Schutzklasse IPOO because the devices to be tested are designed for Schutzklasse 00 3 All dangerous voltages that are generated inside the unit are current and energy limited The design is fail safe redundant even if one component e g current limiting resistor fails AM felon Emskirchen den 28 05 04 M Billmann L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 19 05 2004 M Billmann 11 11 xuonya a 7 lap uj idupe d BunppiMua guest 90021 1 7 N oing u 4 2499 saj LI L nic i 25 0 II 26 108 Jm dOl 3 bunss w A44adg 5 Jeu A9 IT 91115 091 III 91195 8 fc vats 329 eS H9 1015 99 8H ebiezug 031 14 lt ub 9 aai Xr41eui eu s 108
4. 0 2004 09 58 10 H SKD_SkKiiPtester L23005 L23005 sch xuonya a s amp unysia S00 21 oz BunppiMua uon 7 1 UNS dd 024 1078 93N 1531 135 n n91 naE 3SN3S 330 0 IOHA MOTHY OEE 1 388 2 509 Ino 31130Hd Mo1Hz 0 E S d 1S31 x3s n 610265 ZI M Tit 951 Ya TNGT SAN 158117 457 m m Ka E 8 x 15 0897 9007 Sheet 5 8 13 10 2004 09 58 10 H SKD_SkKiiPtester L23005 L23005 sch xuonya a G00 c 41 BunppiMua quon 7 ferdea uorie4aueg 32012 HGCKKOIN UNS Tad ONS GEZBT 4018 49Ua9 2 301 QNO Itd GEM Loa 108 TaH dO Sheet 6 8 13 10 2004 09 58 10 H SKD_SkKiiPtester L23005 L23005 sch DUU I 7 QNO Itid opda UNS TO xuonya a sSunysia lap uj idupe d guest Vue oing u ON9 T d Iud 0786257 883 Hi 9231 QNO Ttd Tad UNSItd ONS Iud Sheet 7 8 13 10 2004 09 58 10 H SKD_SkKiiPtes
5. Oe dIDIS nGI 131HS 18H 483 tel 3 91115 2 dIDiS fiBI dIDIS YNY ONI 4 YNY ONG 1975 indu Ra dt Dis UIT Ag 4319W2 TON 2951 purae 108 dO dIDIS Avot 41135 7001 1135 ONG UNU WW I Sheet 2 8 13 10 2004 09 58 10 H SKD_SkKiiPtester L23005 L23005 sch xuonya a s amp unysia 600621 BunppiMua uon 7 Un J8A 4013aTeS apis haepuosas eo 4 eb u14031uOJ Riding __ 504715317106 n amp 0 7 20 74 excCisaome 5 acl SOd LS31 on sod Lea een 5 15 S 3 E 9V dIDS FO GIS Td Sod Tid aptis Atddng dIDIS I S d dIDiS I 5 dIDS n t dIDIS 20138185 induy bronge drrxs Sheet 3 8 13 10 2004 09 58 10 H SKD_SkKiiPtester L23005 L23005 sch Held DUU 1 7 za BunppiMua guest 1ueuabeue u2irng dling veidepy 59 m seporg n 189131 2pnag lt gt sal apps 5 Sheet 4 8 13 1
6. Semikron SKiiP Tester Manual Control Unit User Manual type L23005 version 1 2_eng document 1 20 date 24 07 2013 Ing B ro M Billmann 07 2013 Lerchensteige 10 D 91448 Emskirchen Telefon 49 0 9104 8235 88 Fax 49 0 9104 8235 89 email M Billmann ib billmann de L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 1 11 ING B RO M BILLMANN Semikron SKiiP Tester Manual Control Unit pon secondary DVM wired primary side interface optical SKiP GD 2 yee 22 ERR SKAI 99 gg spy 2 9988 597 e SC Se 48 7 red BOT mortor monitor gen vm poth det 1 H83 UE OM LHB2 re Wi side N 06971 signals lt UE TP m secondary side 0 input RE betes permanent HB 1 HB 3 selector EN m mue SKiiP Tester technical details may change without notice L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 2 11 Functional description Front side elements and connectors Ino ue n9 IE 2 Supply input for auxiliary power supply 24Vpc Selector for SKiiP supply Selector for Vcg IGBT Ve Diode measurement PWM signal generator 10 kHz or permanent signal Interface for SKiiP secondary side power terminals Connector for external DVM primary side SKiiP interfac
7. e GB GH GD wired or optical Digital I O status PWM SKiiP input signals Selector for monitoring analog primary side SKiiP signals Selector monitoring primary secondary signal monitoring PWM signal matrix 2 PWM into 6 SKiiP inputs L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 3 11 1 Contens page 2 About this document 5 2 1 How to use this document 5 2 2 Symbols and shortcuts 5 3 Description 6 3 1 Intended usage 6 3 2 Safety 6 3 3 Warnings legal stuff 7 4 Functional description 8 5 Malefunction 9 6 Maintainance service add ons 9 6 1 Maintainance 9 6 2 Service 9 6 3 Addons 9 7 Enclosure 10 7 1 Certificate 11 7 2 Schematic A1 A14 7 3 PCB layout B1 B2 L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 4 11 2 About this document This manual describes how the unit works how to operate how to handle mailfunction of SKiiP Tester L23005 2 1 How to use this document Read this manual carefully and complete to operate the L23005 correctly On pages 2 and 3 the elements and interfaces are listed and graphically shown for easy interpretation of the manual This document is targeting at the following persons Professionals in power electronics electronic engineers involved in Semikron SKiiP developement 2 2 Used symbols and shortcuts note Notes will highlight advantages of certain operation modes to take maximum efficiency out of the unit
8. e pair can be monitored in the range mentioned above Hint All voltages generated inside the SKiiP Tester L23005 are energy limited Because of safety reasons all affecting parts are redundant layouted Hint The RJ 45 connectors for SKiiP DC SKiiP AC terminals and the connection to the monitoring voltmeter are designed interconvertable Every RJ 45 plug has all necessary signals available in a fixed pattern Selection is done on the adaption boards Standard RJ 45 cables are used The received results can be compared to existing values for proper operating SKiiPs that were tested in known good conditions as reference samples L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 8 11 Failure In case of failure immediately disconnect and power down the SKiiP Tester L23005 In case of damages please consult us directly 7 Maintenance Service Accessories 7 1 7 2 Maintenance This unit does not need maintenance It may only be operated in dry clean areas Take care that the unit is kept in a non dusty condition Dust may cause dysfunction or reduced performance Abandonment 1 Turn the unit OFF 2 Disable all energy sources and disconnect from mains and supply Disassembly For disassembly proceed as followes 1 Dismount the unit into single components 2 Sort these components for material plus disposal criteria and hand it to an official waste management Disposal Hint Respect the s
9. pecific disposal regulations of Your country Service Never carry out repair on Your own please contact Ing B ro M Billmann phone 49 0 9104 8235 88 Lerchensteige 10 fax 49 0 9104 8235 89 D 91448 Emskirchen email M Billmann ib billmann de L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 9 11 7 This section provides additional documentation that were given by Ing B ro M Billmann or third parties 7 1 Declaration of Conformity 7 2 Schematic of SKiiP Tester 123005 7 3 Part location on main PCB L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 19 05 2004 M Billmann 10 11 Dipl Ing Markus Billmann Lerchensteige 10 91448 Emskirchen Tel 09104 8235 88 0171 9987802 Fax 09104 8235 89 email M Billmann t online de Dipl Ing M Billmann Lerchensteige 10 91448 Emskirchen Declaration of Conformity Manufacturers name and adress Ing B ro Markus Billmann Lerchensteige 10 91448 Emskirchen The Ing B ro M Billmann herewith declares conformity of the unit Semikron SKiiP Tester L23005 Due to the realization of and the design this unit meets the harmonized safety and health requirements in terms of EG Maschinenrichtlinie 89 392 with changes 91 263EWG 92 31 EWG 93 68EWG This unit is intended for insertion in a test bench platform together with other parts Operating our unit is forbidden as long as the certification for the complete test ambient system
10. spare parts Technical details may change without notice L23005 SKiiP Tester Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 6 11 3 3 Warnings legal stuff This unit generates pulse patterns that are suitable to test power electronic systems It is always possible and depending on the target of investigations to exceed the limits of devices under test Warning The SKiiP Tester L23005 is able to generate pulse patterns that may cause malefunction degradation or damage of high energy systems which may lead to consequential damage of persons and or asset values Suitable personal security action must strictly be used Testing SKiiPPacks with this tester must only be performed while SKiiPPacks are dismantled Not any high energy system must be connected while testing Any liability for damages caused by the use of this SKiiP Tester L23005 is excluded Intended use Saving time while troubleshooting in applications Decision assistant for SKiiP is definitely faulty or well Test cycle time 5 including test setup time no dismounting of SKiiP into subcomponents less unsubstantiated rejects to Semikron What is NOT covered NO 100 substitute for inhouse Semikron functional test NO breakdown voltage measurement only 170V max NO gate leakage current measurement NO Riy measurement NO measurement with rated current only 1 pc m4 L23005 SKiiP Tes
11. ter Bed Anleitung ENG v1 20 doc 24 07 2013 M Billmann 7 11 4 Functional description The SKiiP Tester L23005 designed as a handheld test box that provides a test platform for dismantled SKiiPPacks in combination with additional parts as one digital multimeter and auxiliary power supply The SKiiP Tester L23005 generates configurable PWM signals for all today s existing SKiiP primary side interfaces SKiiP internal generated feedback signals analogue as well as digital can be monitored by using selector switches located on the front panels of the SKiiP tester The actual values can be monitored by the mentioned external digital voltmeter By use of the selector switch K the monitoring path can be switched from the primary side signals to the power terminals of the SKiiP under test The metered value is measured by Kelvin contacts directly at the power terminals and passed forward to the voltmeter in separate sense paths Hint For a proper display a 4 1 2 digit multimeter in auto range voltage mode from 199 99mV to 200 00V is recommended Depending on the setup of the selector switches an energy limited source is applied to the power terminals This source is capable of providing either a voltage up to about 170V or currents up to approximately 1 3 A In combination with the chosen input signal configuration the forward voltage drop of IGBT diode manually force IGBT into ON state or the blocking voltage of an IGBT diod
12. ter L23005 L23005 sch xuonya a sSunysia G00 c n deii BunppiMua uon 7 O Em fuorie4euag ATddng 10438 691 dIDIS ON lud ne 3130Hd MOTHY OEE Td ASNAS 55 0001 440 NO NIA 31140Hd MOTH OEE 4228 NGE 3SN3S 100 ae d uL D 340 0 1 E ND NIA NT fc Sheet 8 8 13 10 2004 09 58 10 H SKD_SkKiiPtester L23005 L23005 sch Ce ui I eck HOH aa EL 13 10 2004 09 59 35 H SKD_SkKiiPtester L23005 L23005 brd
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