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COMbricks User Manual

1. DO NOT remove the power until the led animation is finished this takes approx 3 minutes Fig 48 Firmware update tool Follow the same procedure as described above The attached modules It is also possible to update the firmware with just the USB cable will NOT work but there is full access to the Head Station Version 3 1 0 6 February 2012 Page 77 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 9 Tips and Tricks 9 1 Ident Number lookup It is possible to check if COMbricks has info on a certain Ident Number located in gsd bin COMbricks IP or DNS address data_srv cgi data gsdinfo 0x Ident Number Example http 192 168 1 230 data_srv cgi data gsdinfo 0x6012 It should display a line comparable with this ABB 20Drives 20NPBA 2D12 1FABB 2DDRIVES 1F40 1F8 1FNPBA 2D12 9 2 Solution for secured email connections Because COMbricks can only handle unsecured email connections a proxy between COMbricks email and outgoing email could be helpful hMailserver is a free tool that creates a mail server on one of the local PCs in the network COMbricks can mail the events to this mailserver and the mailserver can forward it through a secured connection to an external mailserver www hmailserver com 9 3 IP address adjustment tool Every time you go 1 on 1 with a laptop to a COMbricks unit the IP settings of your laptop have to
2. NO valid telegrams 1 or more devices are 1 or more devices are detected on this channel communicating on this communicating on this channel channel The baudrate has Problem in the cabling This channel has not been detected has been detected on this detected the baudrate channel yet or there is a problem with the wiring of the cable Internal termination for Internal termination for this channel is OFF this channel has been activated Table 6 Additional LEDs on the SCOPE repeater module Blinking 6 Telegram signal amplitude is too low lt 2 5 V valid telegram signal amplitude gt 2 5 V amp Internal repeater error contact PROCENTEC Repeater is operational valid idle voltage Idle voltage is too low 1 V lt 1 V Version 3 1 0 6 February 2012 Page 75 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 8 Firmware updates New firmware and the firmware update tool can be downloaded from www procentec com combricks Firmware files have the extension PKG For updating the firmware a mini USB cable is required After downloading the firmware and installing the firmware update tool follow the procedure below STEP 1 Shutdown ALL power to the Head Station also USB cables and power modules STEP 2 Hold the menu switch of the Head Station down and at the same time provid
3. 6 February 2012 Page 93 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG 18 Sales offices and distributors HEADQUARTERS PROCENTEC Turfschipper 41 2292 JC WATERINGEN Netherlands Tel 31 0 174 671800 Fax 31 0 174 671801 Email info procentec com Internet www procentec com ARGENTINA eFALCOM Alcorta 241 1 B1744 Moreno Buenos Aires ARGENTINA Tel 54 237 46 31 151 Fax 54 237 46 31 150 Email santiago falcomer efalcom com Internet www efalcom com ar AUSTRALIA S Systems Pty Limited 14 Laverick Ave Tomago NSW Australia 2322 Tel 61 2 4964 8548 Fax 61 2 4964 8877 Email fritz woller issystems com au Internet www issystems com au Tyco Flow Control Pacific 1 Percival Road Smithfield NSW Australia 2164 Tel 61 2 9612 2323 Fax 61 2 9612 2324 Email rkoenig typac com au Internet www profibuscentre com au AUSTRIA Dipl Ing Christoph Gudenus Rotenmuehlgasse 40 5 1120 WIEN Austria Tel 43 1 812 34 20 Fax 43 1 812 31 55 Email office gudenus at Internet www gudenus at BELGIUM Bintz Technics N V Brixtonlaan 23 B 1930 ZAVENTEM Belgium Tel 32 2 720 49 16 Fax 32 2 720 37 50 Email bloemen bintz be Internet www bintz be BRAZIL Westcon Instrument Indl Ltda Rual Alvaro Rodrigues 257 Sao Paulo SP Brazil CEP 04582 000 Tel 55 11 5561 7488 Fax 55 11 5093 2592 Email paolo
4. 6 February 2012 Page 73 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 7 10 Mixing with other repeaters Normally it is advised not to mix regular repeaters because of the limitation in cascading that these repeaters have caused by the bit width alteration due to internal opto couplers and digital electronics COMbricks regenerates the telegrams Same as a ProfiHub or B1 Repeater This means there is just a little delay time but no limitations in cascading If you mix COMbricks with other repeaters you only have to follow the cascading rules of the other repeater manufacturer If the other repeaters are also from PROCENTEC you can cascade and mix without problems Keep in mind that monitoring will fully work but the SCOPE repeaters only measure the signals up to the first repeater module n ii cones 200 m 1 5 Mbps Version 3 14 0 6 February 2012 0 Page 74 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 7 11 LEDs of the repeater module The LEDs on the repeater modules are very useful for visual diagnostics Table 5 LEDs on the standard repeater module Blinking Repeater module has Head Station is Repeater module has NOT been configured yet configuring the repeater been configured and is module operational
5. Backplane unit Version 3 1 0 6 February 2012 Page 98 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG COMbricks User Manual Component Order code Remarks 4 Channel Relay Module 101 210210 5 A 230 VAC 8 Channel Digital Out 101 210110 0 5 A 24 VDC Fixed Backplane 101 200023 Fits 1 Head Station and 2 regular modules 3 Modules Extendible with standard backplane units Improved durability Fixed Backplane 101 200012 Fits 1 Head Station and 1 regular module 2 Modules Extendible with standard backplane units Improved durability Backplane Units 101 200011 Pack of 5 pieces 5 pack Suitable for all regular modules NOT for Head Stations Version 3 1 0 6 February 2012 Page 99 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 20 Glossary Address Analyzer Bit Time TBit C Class 1 master Class 2 master Data Exchange DGND DIN DNS DP VO Unique number of a device connected to the network With PROFIBUS this can be 0 to 126 127 is a broadcast address Software tool to observe the protocol traffic Combi Analyzers can also inspect the signal quality Other term Bus Monitor Example ProfiTrace To help simplify timing calculations it is convenient to normalize the time units One Bit Time is the time it takes to transmit one bit a
6. Integrated switchable Powered according to PB RS 485 890 220 390 Ohms No limit only busparameter limitation of the master Yes maximum 10 cables activated by switch Dipswitches NWO NW1 LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED LEFT RIGHT H S LEFT RIGHT PROFIBUS Network Redundancy OFF ON Settings Hardware Software PROFIBUS connectors Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding Indirect grounding Head Station firmware ALL Operating temperature 0 60 C Weight MTBF To be defined Version 3 1 0 6 February 2012 Page 85 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 14 Technical Data SCOPE Repeater 101 201210 Technical Data SCOPE Repeater 101 201210 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots only Power supply Provided through the backplane Current consumption 500 mA Compatible backplane units 101 200011 101 200023 101 200012 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect lt 10 s detection and 50 s lost time Data delay tim
7. E COMbrcks Procentec Windows Internet Explorer gt GB http 192 168 1 230 El combricks Procentec x IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 54 42 Company Oil and Gas Company Update license COMbricks serial number Enter new license code Copy paste text from license file Download new license from server An internet connection is required 200E000 100040404040 100000000000000000000000000000000000000000000 Currently installed license code 0000000000000000000000000000000000000000000000000000000000000043 44644 1F800B1E6DCODFFB9SBD2ZESBFCDSEEDASSF7 Modules 32 Fig 30 License update Version 3 1 0 6 February 2012 Page 47 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 4 9 Document download page Head Stations 1A 1B 1C Firmware V1 253 and higher Login User or Administrator To provide the user with documentation firmware and software the SD card has been provided with a document download page see Fig 31 e Download the latest version of the document download page from www procentec com e The content of the Z P file has to be copied to a directory DOC on the SD card e lf the directory does NOT exist create it and copy the content of the Z P file to it e Reload the web server to update the information e There should be an item called D
8. MTBF To be defined Version 3 1 0 6 February 2012 Page 89 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG COMbricks User Manual 16 Technical Data 8 CH D out Module 101 210110 Technical Data 8 Channel Digital Out Module 101 210110 Backplane Controllers Modules Power supply module electronics Power supply digital outputs Current consumption module electronics Compatible backplane units Digital Outputs Web server PROFINET IO device PROFIBUS DP slave 32 all slots Provided through the backplane Provided through an additional 3 pin connector 290 mA 101 200011 101 200023 101 200012 Outputs Current Voltage range Losses 8 DOs on 1 connector 0 5 A per DO direct current 15 30 VDC depends on provided voltage 0 211 Ohm loss per DO Power Connector Pins power connector Wire diameter for the screw terminals Wire type 1 2 3 SH lt 2 5 mm Stranded or solid core Digital Output Connector Pins DO connector Wire diameter for the screw terminals Wire type Head Station firmware Dimensions Operating temperature Weight MTBF Version 3 1 0 6 February 2012 COMbricks User Manual1 EN docx 1 GND 2 9 DOO DO7 10 GND lt 1 5 mm Stranded or solid core V1 260 and later 140 x 110 x 25mm 0 60 C 105 g To be defined Page 90 114 PROCENTEC 2012 Copyright all
9. The bottom channel CH1 is additionally equipped with a DB9 connector to offer an alternative connector for standard 9 pin PROFIBUS plugs 1 on 1 with the screw terminals When the DB9 connector is utilized and located at the end of the segment it is recommended to use the termination on the DB9 connector and NOT on the repeater module see Fig 21 configuration C modules screw terminals a 2 5 mm screwdriver max 0 4 mm To connect the PROFIBUS cable to the repeater is required 3 11 3 Testing and commissioning If the channel recognizes valid PROFIBUS messages from 1 or more connected devices the RX LED of this channel should be blinking and ER should be OFF When the termination of a specific channels is set to ON the SWx LED should be ON The plug is the best place to activate the termination When you remove the device from the bus you still have the termination in the plug which is attached to the bus cable Maybe the 5V power is gone which is always required but better this than nothing at all Version 3 1 0 6 February 2012 Page 35 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 4 Web server To access the web server of COMbricks open your web browser and enter the IP address that has been setup after purchase or reset the default IP address is 192 168 1 254 In the Discovery Tool there is also a direct link to the web server
10. Wire diameter for the screw terminals lt 1 5mm Wire type Stranded or solid core Version 3 1 0 6 February 2012 Page 82 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual Technical Data 2 Channel Repeater 101 201102 Number of devices Maximum 31 devices per channel busload Termination Integrated switchable Powered according to PB RS 485 390 220 390 Ohms Cascading depth No limit only busparameter limitation of the master Redundancy Yes maximum 10 cables activated by switch Dipswitches NWo NWI PROFIBUS Network LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED Redundancy LEFT OFF RIGHT ON H S Settings LEFT Hardware RIGHT Software PROFIBUS connectors Screw terminals Green wire Red wire Direct grounding Indirect grounding Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding Indirect grounding Head Station firmware ALL Operating temperature 0 60 C Weight MTBF To be defined Version 3 1 0 6 February 2012 Page 83 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 13 Technical Data 1 Channel Repeater 101 201101 Technical Data 1 Channel Repeater 101 201101 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots only
11. all rights reserved PROCENTEG COMbricks User Manual 7 4 Grounding system There are 3 methods to ground the PROFIBUS cable 1 Direct grounding 2 Indirect grounding through a capacitor 3 Combination of direct and indirect In most cases it is recommended always to use Direct Grounding with the power supply and the shielding of the PROFIBUS cables If you do not want to ground all or some cables to the common ground the cable shielding should be connected to pin I A capacitor with a parallel high value resistor will separate the 2 potentials see Fig 42 If by accident the Direct Grounding is connected with the Indirect Grounding the Direct Grounding wins 7 5 Baudrate detection The repeater module requires less than 10 seconds to detect the baudrate The detection is initiated from the data that enters the module from the connectors not the backplane If the baudrate has been detected the ER LED will be OFF Within 50 seconds a valid telegram has to be recognized otherwise the repeater module unlocks the baudrate and the ER LED will be ON 7 6 PROFIBUS DP cable lengths The length of the PROFIBUS cable connected to the repeater channels should comply with the PROFIBUS DP cable specifications for RS 485 Baudrate kbps 19 2 45 45 93 75 187 5 1500 3000 6000 12000 oo 1200 1200 1200 1200 1000 400 200 100 m Example 1000 m cable per channel at 187 5 kbps JaAmagaE T
12. repeaters DP slaves or I O cards Multiple Protocol Interface Protocol defined by Siemens which uses the layer 1 and 2 of PROFIBUS FDL See ProfiTrace OE See PROFIBUS PA PROFIBUS Version 3 1 0 6 February 2012 Page 102 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG PROFIBUS DP PROFIBUS PA Profilrace OE Reflection Repeater SD card Spur line Stub line TBit COMbricks User Manual Acronym for PROFIBUS for Decentralized Peripherals Specification of an open fieldbus system with the following characteristics Polling master slave system cyclic communications MSO Flying masters with robin round token passing coordination MM Connection based MS1 and connectionless MS2 MS3 acyclic communication between masters and slaves Options e g Data exchange broadcast DXB i e slave to slaves communication lsochronous mode of slaves Clock synchronization Redundancy PROFIBUS DP is standardized within IEC 61158 and IEC 61784 communication profile families 3 1 and 3 2 The term PROFIBUS DP also is a synonym for the RS485 based deployments within factory automation Acronym for PROFIBUS for Process Automation This is an application profile based on PROFIBUS DP independent from the physical profiles RS485 Fiber Optics MBP The requirements of continuous manufacturing are covered within the application profile PA D
13. 0 6 February 2012 Page 49 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG COMbricks User Manual Table 2 Email server parameters Server parameters Mandatory Additional information If you enter multiple addresses max 3 separate them with the character Optional If you enter multiple addresses max 3 separate them with the character Depending on the email server you are using this has to be an existing email address Subject Optional Can be anything you want it to be SMTP server has to be setup according to the requirements of the email server SMTP server port Yes Standard value for most servers has already been entered but has to be setup according to the requirements of the email server User name Optional Optional a User name can be entered if the SMTP server requires it Click on SMTP Username and password first Password Optional Optional a User name can be entered if the SMTP server requires it Click on SMTP Username and password first When you have filled in all server parameters click on Save The settings can be tested by clicking on Send test email with saved settings It might take a couple of minutes before the test email has been received by the recipient Save the settings first before sending the test email If the test email has not been received please check if it has been blocked by a Spam filter 4 10 1 Tr
14. 07 12 Ubi Road 1 Singapore 408705 Tel 65 6356 4237 Fax 65 6844 4265 Email stevenkee ise p com Internet www ise p com SLOVAKIA ControlSystem s r o Sturova 4 977 01 Brezno Slovakia Tel 421 486115900 Fax 421 486111891 Email jan snopko controlsystem sk Internet www controlsystem sk SOUTH AFRICA IDX ONLINE CC 1 Weaver Street Fourways JOHANNESBURG South Africa 2191 Tel 27 11 548 9960 Fax 27 11 465 8890 Email sales idxonline com Internet www idxonline com SPAIN and PORTUGAL LOGITEK S A Ctra de Sant Cugat 63 Esc B Planta 12 Rubi Barcelona 08191 Spain Tel 34 93 588 67 67 Email xavier cardena logitek es Internet www logitek es Version 3 1 0 6 February 2012 COMbricks User Manual ER SOFT SA Av Constitucion 4 E 28230 Las Rozas MADRID Spain Tel 34 916 408 408 Fax 34 916 408 409 Email info er soft com Internet www er soft com SWEDEN P amp L Nordic AB Box 252 S 281 23 HASSLEHOLM Sweden Tel 46 451 74 44 00 Fax 46 451 89 833 Email hans maunsbach pol se Internet www pol se profibus SWITZERLAND Berner Fachhochschule Technik und Informatik PROFIBUS Kompetenzzentrum Jlcoweg 1 CH 3400 BURGDORF Switzerland Tel 41 0 34 426 68 32 Fax 41 0 34 426 68 13 Email max felser bfh ch Internet www profitrace ch Endress Hauser Process Solutions Kagenstrasse 2 CH 4153 REINACH BL1 Switzerland Tel 4
15. 1A 1B IC Technical Data Head Station 1A 1B 1C Type differences Hardware is identical with all types Head Station 1A Head Station 1B Head Station 1C Backplane Modules Current available for the backplane PROFIBUS networks Compatible backplane units Power supply specifications Nominal supply voltage Current consumption Power Reverse polarity protection Redundant power supply Wire diameter Ethernet Connector Cable length Link speed MAC address Supported protocols Default IP address after reset purchase Connections Relay contact Resistance Voltage Current COMbricks User Manual1 EN docx Version 3 1 0 6 February 2012 No ProfiTrace OE ProfiTrace OE for 2 PROFIBUS networks ProfiTrace OE for 4 PROFIBUS networks Profilrace 2 live streaming OPC 32 10 repeater modules positioned in the first 10 slots 2 5 A 4 101 200023 101 200012 10 8 26 4 VDC 800 mA fully loaded 20 W Yes Yes lt 2 5 mm RJ 45 Max 100 m 10 100 Mbps 9C B2 06 xx xx xx label on the side of the Head Station HTTP FTP SMTP TELNET DHCP 192 168 1 254 20 simultaneous web server clients 300 mOhm plug included 250 VAC 1A Page 80 114 PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual Technical Data Head Station 1A 1B 1C SD Card Types SD and SDHC Size Max 32 GB 2 GB is provided MTBF To be defined Audio jack No
16. 1B 1C Firmware V1 254 and higher Login User With the Output Control feature the user can directly respond to an event with the onboard relay in the Head Station or the channels from output modules in the backplane The web server offers 10 customizable controls that can be set to the following behavior e No active e Manual ON OFF Live toggle of the output channels e Bus event Syncs retries bus voltage too low etc e Time Time ON and Time OFF Control 1 0 Point Station lost Repeats or Illegals M l n p Network 1 Tank 4 v 1 Headstation relay 24V 0 25A Rel0 y off Onevent P Active high pulse v Pulse hold time sec 60 Master lost o A i lt i Network 3 Tank 6 v 2 4xRelay 230V 5A Slot 3 v Rel0 On Oneven S aN RE Active high level iS A T E k Ontime h m s 08 30 00 3 4xRelay 230V 5A Slot 3 v Rell On Time 24h i se i l i A r e a Off time h m s 18 00 100 r Ontime h m s 12 30 00 4xRelay 230V 5A Slot3 Rel2 v Off Time 24h ale Sarha mA i i Off time h m s 13 1100 00 s 4xRelay 230V 5A Slot3 Re3 0n Manually 6 None v None v Fig 28 Output Control After power down up the COMbricks continues with these settings lt is recommend that have a security policy concerning password
17. Blinking SF System failure on the Head Station Blinking Backplane voltage too low under 5 5 VDC or current Fast draw to high above 2 5 A Clock chip error Slow contact your local Distributor or PROCENTEC Internal component or firmware error X contact your local Distributor or PROCENTEC Version 3 1 0 6 February 2012 Page 66 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual IOF Failure on modules OFF Blinking ON Ce E ee USB Mini USB connecting OFF Blinking ON SD card OFF Blinking ON SD card inserted activity SD card inserted no activity Version 3 1 0 6 February 2012 Page 67 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 7 Repeater modules RS 485 The standard RS 485 PROFIBUS repeater modules can be a 1 or 2 channel type Suitable for 12 Mbps with screw terminals additional DB9 connector onboard termination diagnostic LEDs and redundancy feature The advanced 12 Mbps core of the repeater module is identical as the ProfiHub and repeater B1 it can be cascaded unlimitedly and has increased RS 485 strength It does not have the frustrating short circuit bug and the bus communication is constantly monitored for glitches which are digitally filtered out Every channel has on board switchable termination and able to drive 31
18. Stations proceed with the next steps STEP 9 Insert an Ethernet cable in the Head Station STEP 10 Set the IP address to the required value 2 7 2 8 COMbricks units with Head Stations type 1B and 1C are now operational Profilrace OE is autonomously logging PROFIBUS events After these basic steps COMbricks can be further configured through the web server STEP 11 Checking the modules and administrative info in the web server 2 9 STEP 12 Testing Profilrace OE on the PROFIBUS installation 2 10 Version 3 1 0 6 February 2012 Page 17 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 2 2 Prepare the backplane Click the fixed backplane on the DIN rail and add additional backplane units to the right side if required see Paragraph 3 3 and 3 4 2 3 Insert modules Insert the required modules in the slots of the fixed backplane see Paragraph 3 6 The Head Station with the red front plate should be placed in the most left slot with the large connector The other modules in the remaining slots The slots have a polarity and can only be inserted one way 2 4 Configure the repeater modules Configure the repeater modules to their appropriate networks This can be done with the dipswitches located at the front of the module see Paragraph 3 10 1 2 5 Wire the repeater modules Connect the PROFIBUS cables to the repeater modules see Paragraph 3 1
19. Updated the Distributors Version 3 0 0 Updated the Head Station chapter comparison table relay contact Updated the Repeater chapter SCOPE repeater Updated the Distributors Updated the Technical Data Updated the Product list Updated the Product description chapter Updated the Web server chapter Updated the FAQ chapter Updated the Quick Start chapter Updated the ProfiTrace OE chapter Version 3 1 0 Updated the Certificate chapter Updated the Technical Data chapter Updated the Installation instructions chapter wiring repeater modules Updated the ProfiTrace OE chapter streaming with ProfiTrace 2 Updated the FAQ chapter Updated the Product description chapter Updated the Product and Spare part list chapter Updated the Tips and Tricks chapter Version 3 1 0 6 February 2012 Page 111 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 24 Next versions Installation Commissioning channel list module status LEDs Technical drawings of the COMbricks Tips and Tricks Modifying system ini New chapters Backplane structure Commissioning Checklist Channel list LEDs Backplane current Training Discovery tool Reset Removing modules Setting remote information Setting IP Address Email Version 3 1 0 6 February 2012 Page 112 114 COMbricks U
20. aa AE AE E eae nee aa enc emer ene cg ae EAE AENEA EEA 100 2l ADO PROCENTEC ears cca wrens ss ccs ee esses cote essen ececoecenesececeaieuics 105 De OTMIL CANS Sia cocccescc acc ba atnane E a E 106 23 REVISION DISLOTY adie sree srssectcecis aa ae a ada es 111 NG VO SONS oaa ee ie em eee em eee eee eaeee 112 29 NOTES susci E eE aaas 113 Version 3 1 0 6 February 2012 Page 6 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 1 Product description 1 1 Introduction COMbricks The first PROFIBUS and PROFINET based automation system that unites network components permanent monitoring with ProfiTrace and remote I O COMbricks is a modular system that allows a mix of automation components on a backplane Repeater modules can be inserted next to a PROFIBUS slave and at the same time in a web browser over Ethernet the condition of the installation can be remotely inspected with ProfiTrace OE 1 2 Application areas v Remote maintenance station with Profi Trace OE v Modular repeater backbone with hot swap v Transparent data hub repeaters fibre optic RS 485 IS DP slave etc 1 3 Product features v Drives 32 modules 10 high speed modules v Wide range of modules available v Hot swap and extendible v Powerful web server v Profilrace OE for monitoring 4 networks V DIN rail mounting V IP 20 Version 3 1 0 6 February 2012 Page 7 11
21. additional software is NOT required and a constant connection with a PC to the COMbricks is NOT necessary ProfiTrace OE f 4 PROFIBUS Networks 4 PROFIBUS Networks ProfiTrace OE The monitoring and logging is performed by the repeater modules which are inserted in the backplane COMbricks is the first system that has integrated the busmonitor in the network components Deploying COMbricks repeaters for regular automation means an automatic availability of ProfiTrace Version 3 1 0 6 February 2012 Page 11 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 1 5 2 Email Email messages provide real time alerts should faults be detected in the PROFIBUS communication These can be relatively easy to set up with the web server 1 5 3 Device location detection A brand new functionality within ProfiTrace OE is the device location detection It gives a detailed overview on which repeater channel segment the devices are installed 1 5 4 Comparison between COMbricks and ProfiTrace 2 The application area for COMbricks Profilrace OE compared to Profilrace 2 is completely different Profilrace OE should be seen as a watchdog and ProfilTrace 2 as the mobile analyzer to do on site work ProfiTrace 2 COMbricks troubleshooting on site watchdog USB power supply Ethernet Internet Mobile Permanent installation Sof
22. and Gas Company E Event configuration l Enable v iv Station lost interval F interval gt M Syncs Once interval m Repeats interval F interval F Illegals interval M interval gt E Internal Diagnostics for F interval 7 External Diagnostics Off interval EE Diagnostics while in DX Of sr interval M Master lost Of SF interval M Baudrate change for za interval E Low signal bargraph of wT interval m Fig 36 Event configuration To reduce an unwanted overload of emails or log entries the events can be set to Off Once or Interval Even parameter Description Retrigger required Off No event generation Once Event will be generated once 1 shot Interval Event will be generated once within the customized interval time During the interval time the event is automatically retriggered to be generated in the next interval The interval time can be customized between 1 second and 24 hours Version 3 1 0 6 February 2012 Page 55 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 5 5 Oscilloscope images The easiest PROFIBUS oscilloscope ever SCOPE repeater modules have an integrated oscilloscope to measure the signal quality of the telegrams The oscilloscope has an interface with the web server to display the signals from the devices which are con
23. and RS 485 interface This product can only function correctly and safely if it is transported stored set up installed operated and maintained as recommended COMbricks is a CE class A product In a domestic environment it may cause radio interference in which case the user may be required to take adequate measures Warranty Warranty is void if you open COMbricks Qualified Technicians Only qualified technicians should be allowed to install and work with this equipment Qualified technicians are defined as persons who are authorized to commission to ground to tag circuits and systems in accordance with established safety practices and standards It is recommended that the technicians carry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate Disclaimer of Liability We have checked the contents of this manual as much as possible Since deviations cannot be precluded entirely we cannot guarantee full agreement However the content in this manual is reviewed regularly and necessary corrections will be included in subsequent editions Suggestions for improvements are welcome PROCENTEC Tel 31 174 671800 Turfschipper 41 Fax 31 174 671801 2292 JC WATERINGEN Email info procentec com The Netherlands Web www procentec com Version 3 1 0 6 February 2012 Page 2 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual Important Informati
24. can remain empty when modules backplane can always be removed 1 by 1 oO Profirace OF 2 oh O retrace Of 4 cn 10 fa MAC 9C B2 06 00 01 F4 PROCENTEC COMbricks Headstation Fig 17 Removing modules Version 3 1 0 6 February 2012 Page 28 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 3 8 Wiring Ethernet The Ethernet connector is located on the top side of the Head Station The connector contains LEDs that indicate linkup and reception of data It s recommended to use a cable RJ45 plug with grounding foil due to the nature of the industrial applications The Ethernet interface complies with the standard Ethernet guidelines The maximum cable length from COMbricks to switch device is maximum 100 m The MAC address is printed on the side of the Head Station Fig 18 Wiring Ethernet Version 3 1 0 6 February 2012 Page 29 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 9 Power Supply The Head Station contains two 3 pin screw type power connectors on the side If power redundancy is NOT required either one can be used The layout is as follows when the wires are pointing down left 2 middle 3 SH right The power supply has to comply with the following specifications e Voltage 10 8 2
25. for all PROFIBUS DP protocols Drives 32 modules 10 repeater modules Hot swap Powerful web server Profilrace OE for monitoring 4 networks 2 GB SD card 100 Mbps Ethernet 12 Mops PROFIBUS DIN rail IP 20 Version 3 1 0 6 February 2012 Page 1 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual Copyright 2012 PROCENTEC All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher COMbricks is a registered trademark of PROCENTEC Other products or company names are or may be registered trademarks and are the property of their respective companies Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger Draws your attention to important information on handling the product a particular part of the documentation or the correct functioning of the product Warning This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply with PROFIBUS
26. on how to generate PTC files Firmware files Log files located in the Log directory Version 3 1 0 6 February 2012 Page 64 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG 6 5 Switch navigation of the Head Execution confirmed XC Read settings nee Done up for from SD card 5 seconds Save settings has Done up for to SD card 5 seconds Clear Hold Done a eNd up for p 5 seconds Reset to Hold Done factory up for defaults 5 seconds Hold Done up for 5 seconds Version 3 COMbricks User Manual1 EN docx COMbricks User Manual Station 1A 1B 1C Hold up For 5 seconds Special Menu SL Tap Down Tap Down Up Tap Down Up Timeout or held down for 5 seconds _ Description Normal mode starting point All LEDs Blinking RDY Blinking Tap Down Up ETH Blinking Wait E key Ah SF Blinking L4 IOF Blinking ne USB Blinking Wait LED walk through key A all the LEDs L5 Tap Down Up 1 0 6 February 2012 Page 65 114 PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 6 6 LEDs on the Head Station In the tables below the LEDs of the Head Stations during normal operation are described The LED conditions in firmware update and menu mode are not described here RDY Ready Blinking J j ETH Ethernet
27. on the backplane see Fig 42 The shielding of the PROFIBUS cable can be directly grounded or indirectly grounded see Paragraph 7 4 The termination is switchable and powered by the repeater module A LED on the front or the web server diagnostics indicate the status of the termination switch disconnected If it is activated on Channel 1 the DB9 connector is NOT affected A possible termination on the connected plug could jeopardize the communication on the segment When the termination is switched ON the OUT connector of the specific channel is Version 3 1 0 6 February 2012 Page 69 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual Termination Network _ Isolation RS485 N Selector Circuit Circuit j l lon m Indirect j DGND ae oe grounding Direct 112 nwo nwi grounding 4 PROFIBUS 3 ae ea ed ee Networks To direct grounding of Backplane other Channels and DIN rail Fig 42 Channel structure of the repeater modules 7 3 EMC barrier The galvanic isolation and bit recovery circuit in the repeater modules make the COMbricks perfect to act as an EMC barrier for sensitive areas TH H 3 Max 1200 m Max 1200 m Max 31 devices Max 31 devices Fig 43 COMbricks as EMC barrier Version 3 1 0 6 February 2012 Page 70 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright
28. signal strength from all available connected devices behind a specific SCOPE repeater It is a helpful utility to get an impression of the overall signal quality of the network The average amplitude should be around 5 V When there are bus problems the Bar graph will display different Voltage levels and the colour of the bars will change Company Oil and Gas Company Reset the bargraph Reset bargraph for selected module IP address 192 168 1 230 MAC address 9C B2 06 00 02 03 Select sorting type Address Ascending Normal sort order System uptime 0 days 0 29 12 System time 88 Sep 2011 11 02 29 Version 3 1 0 6 February 2012 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved Page 57 114 PROCENTEG COMbricks User Manual 5 7 Streaming with ProfiTrace 2 Streaming with ProfiTrace 2 is a feature that allows the user to use the familiar ProfiTrace 2 software and create a scenario as if a ProfiCore is connected to the PC A license for ProfiTrace 2 is NOT required Streaming with ProfiTrace 2 only works under the following circumstances and settings e Only Head Stations Type 1C with firmware V1 253 or higher e Max 1 5 Mbps PROFIBUS e Clean TCP IP connection e Profilrace 2 6 0 or higher e Only 1 COMbricks connection After successfully installing ProfiTrace 2 you can find a ProfiTrace v2 6 x for COMbric
29. with the default Windows browser If the User password has been setup a screen will appear to login first in order to access the web server If only the Administrator password has been setup it is not necessary to login to directly but when settings are altered you must be logged in See Paragraph 4 7 Some web pages described in this manual are only accessible with certain Head Station types licenses or firmware versions After the web page has been loaded the pages of the web server can be visited by clicking on the items in the menu on the left side of the screen The next paragraphs will explain the primary web server pages The web server can handle 20 simultaneous client connections When all 20 are utilized the connection with the COMbricks could become relatively slow Web browsers have to comply with at least the following versions Firefox 2 0 24 October 2006 Internet Explorer 6 0 27 Augustus 2001 Google Chrome 1 0 24 April 2009 Version 3 1 0 6 February 2012 Page 36 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 4 1 Status Head Stations 1A 1B 1C Firmware V1 140 and higher Login User or Administrator The Status screen is the first web page that appears when the web server is accessed This page gives an overview of the available modules and their respective description version numbers se
30. 012 Page 62 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 6 2 Relay contact With the relay contact it is possible to react on an event retries lost bus voltage too low etc It is also possible to control the relay manual or on a timer In the web server the behaviour is customized The relay is capable of switching 1A 250 VAC 6 3 Audio jack Not supported yet 6 4 SDcard The SD card is used to store ProfiTrace file recording data logs the GSD info file and backup settings By default a 2 GB SD card is delivered together with the Head Station but it can be exchanged by an SD card with a maximum size of 32 GB The SD card is directly approachable with FTP In the FTP software the SD card will become a drive with a directory structure on which files can be read and written to the SD card When the password is set in the web server this same password has to be used by the FTP software to make a connection 6 4 1 Inserting replacing the SD card The socket is located on the front plate of the Head Station To remove the SD card gently press it downwards The SD card is unlocked and released from the socket With insertion just insert the SD card in the socket and press it down The SD card socket has a polarity to make sure it is not inserted backwards monitoring data is lost when the system wants to write The SD card is hot swappable
31. 1 2 6 Power the Head Station Provide a 24 VDC power supply to the Head Station through one of its 2 power connectors see Paragraph 3 8 2 7 Customizing the IP number through the web server The default IP address of the Head Station is 192 168 1 254 Follow the steps below to customize the IP address of the Head Station STEP 1 Insert an Ethernet cable in the Head Station which is connected to the enterprise LAN or directly to the PC STEP 2 Make sure the IP address of your PC is on the same subnet as the switch 192 168 1 xxx STEP 3 Open your web browser and enter 192 168 1 254 in the address field This is the default IP address of the COMbricks STEP 4 The web server of the COMbricks will appear STEP 5 Click in the menu on the left on IP config STEP 6 Update the IP settings and confirm it by clicking on Save see Fig 8 STEP 7 The web page will now reload with the new IP address Version 3 1 0 6 February 2012 Page 18 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual COMbricks Procentec Windows Internet Explorer Go E itt 192 168 1 254 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 45 31 Temperature 39 C System time 31 Mar 2011 22 01 15 IP configuration Enable DHCP IP address Netmask 255 255 255 0 Default gateway 192 168 1 1 f DNS server 208 67 222 222 Notifica
32. 1 0 61 715 73 00 Fax 41 0 61 715 73 01 Email michael ulrich solutions endress com Internet www solutions endress com TAIWAN Full Data Technology 6F No 200 Gangqian Rd Neihu District Taipei City 114 Taiwan Tel 886 2 87519941 9097 Fax 886 2 87519533 Email sales fulldata com tw Internet www fulldata com tw TURKEY Emikon Otomasyon DES Sanayi sitesi 103 sokak B 7 blok No 16 Yukari Dudullu Umraniye Istanbul 34775 Turkey Tel 90 216 420 8347 Fax 90 216 420 8348 Email tolgaturunz emikonotomasyon com Internet www emikonotomasyon com UNITED ARAB EMIRATES Adaptive Technologies LLC Shed No 2 Saeed Al Dafoos Building Al Quoz Dubai United Arab Emirates Tel 971 4 3386606 Fax 971 4 3386607 Email sanu adaptivellc com Page 95 114 PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual UNITED KINGDOM Verwer Training amp Consultancy 5 Barclay Road Poynton Stockport Cheshire SK12 1YY United Kingdom Tel 44 0 1625 871199 Email andy verwertraining com Internet www verwertraining com Saftronics Limited Pearson Street Leeds LS10 1BQ United Kingdom Tel 44 0 113 245 7170 Fax 44 0 113 236 4010 Email ian robinson saftronics co uk Internet www saftronics co uk iTech Unit 1 Dukes Road Troon Ayrshire KA10 6QR United Kingdom Tel 44 0 1292 311 613 Fax 44 0 1292 311 578 Email sales itech troon c
33. 4 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 1 4 Modular PROFIBUS repeaters The current trend with PROFIBUS projects is to use segmentation with repeaters fibre optic and ProfiHubs to bridge the common faults of the end user concerning his cabling difficulties COMbricks adds another important element the creation of modular and random repeater hubs that can be maintained remotely with a permanent internal Profilrace see Fig 1 COMbricks is based on a backplane into which 10 hot swap repeater modules with 2 channels each can be inserted 20 galvanic isolated transparent segments Every channel can handle 31 devices and maximum 1200 metres cable length depends on the baudrate Fig 2 illustrates some configurations Each channel has a fail safe circuit which ensures that the remainder of the PROFIBUS network continues to operate correctly and that the availability of the installation remains optimal The connection of the bus cable allows for a high degree of flexibility as the repeater modules contain both a 9 pin and screw connecior It is possible to dynamically exchange equipment during operation COMbricks is ideal for flow meters pH analysers actuators drives and especially motor control centres that make use of drawer systems COMbricks ProfiTrace OE 1 Meter rule problems 5 fixed channels Modular and hotswap Terminat
34. 6 4 VDC e Current Min 800 mA e Wire diameter lt 2 5 mm 3 9 1 Procedure To connect the 24 VDC supply to the 3 pin screw type terminal proceed as follows STEP 1 Strip the insulation of the conductors of the 24 VDC power supply STEP 2 Secure the conductors in the screw type terminal STEP 3 Insert the entire connector block in the power socket see Fig 19 To connect the power supply a 3 mm screwdriver is required 3 9 2 Testing and commissioning If the power is switched ON it can be diagnosed by the following indicator procedure Q All LEDs on the Head Station should be shortly ON Q The RDY LED should be shortly Blinking Q The SD LED should be ON if an SD card is inserted Q The RDY LED should be ON also on other inserted Modules Version 3 1 0 6 February 2012 Page 30 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG COMbricks User Manual ee PESI g oad TT MAC 9C 82 06 00 01 F4 number 000800 a hj a T ey Lj i E X E oO id k BE E i 5 oO E i Redundant power supply option Fig 19 Head Station power supply Version 3 1 0 6 February 2012 Page 31 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 3 10 Configuring repeaters modules The repeaters can be configured by the dipswitches located at the f
35. A A E E 76 9 ToS and TCR S eea AE EEEE EE AEE EEES 78 I1 TO INU SF DORU eri EE T E E 78 9 2 Solution for secured email connections sssessssseeeeeeeeeeeeeeeseeaaaaeasseeeeeeeeeeeeeeeeeeaaaaaaasseseeeess 78 93 IP address adjustment TO Ol cussu a E a i ai iida EE 78 10 Technical Data COMbricks in general aaannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 79 11 Technical Data Head Station 1A 1B 1C cc cccssstttteeeeeeeneeeeeeeeeeeeeeeeeeeeeeesasnseeeeeeeeeseseeeenonones 80 12 Technical Data 2 Channel Repeater 101 201102 eee eeceeeeeeseeneeeeenseeseenseeseeeneeeseees 82 13 Technical Data 1 Channel Repeater 101 201101 eee eeeeeeeenneeeeenseescenseeseenseeeseees 84 14 Technical Data SCOPE Repeater 101 201210 eee ceeseeeeeeeennseeeeeeeaseeeseceeseeseoeeneeees 86 15 Technical Data 4 CH Relay Module 101 210210 eee eee eeeeeeeeeenseeeeeenseescenseeseonseesenes 89 16 Technical Data 8 CH D out Module 101 210110 ee eteeeeeeeeeneeeeeenseesenseeseonseeeseees 90 17 Frequently asked questions FAQ wscsiiccsacscccecsincsiscncscnannssnenancwnncuaanvesocubeeusiessisuuecuaassseersvcussnnsans 91 18 Sales offices and distributors sssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn 94 19 IPFOGUGIS and spare PAINS wisieicccticcspsiresccasietenccsectaccdesaeeverecesenindeecscanrecenstarreeduccasseddvecsoetiecesectaniee 97 SSA
36. BUS and RS 485 interface This product can only function correctly and safely if it is transported stored set up installed operated and maintained as recommended COMbricks is a CE class A product In a domestic environment it may cause radio interference in which case the user may be required to take adequate measures Warranty Warranty is void if you open COMbricks Qualified Technicians Only qualified technicians should be allowed to install and work with this equipment Qualified technicians are defined as persons who are authorized to commission to ground to tag circuits and systems in accordance with established safety practices and standards It is recommended that the technicians carry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate Disclaimer of Liability We have checked the contents of this manual as much as possible Since deviations cannot be precluded entirely we cannot guarantee full agreement However the content in this manual is reviewed regularly and necessary corrections will be included in subsequent editions Suggestions for improvements are welcome PROCENTEC Tel 31 174 671800 Turfschipper 41 Fax 31 174 671801 2292 JC WATERINGEN Email info procentec com The Netherlands Web www procentec com Version 3 1 0 6 February 2012 PROCENTEG COMbricks User Manual User Manual COMbricks Monitoring Networking and Control PROFIBUS data hub for repeaters Transparent
37. CENTEG COMbricks User Manual 4 5 Network configuration Head Stations 1A 1B 1C Firmware V1 252 and higher Login Administrator The network names and the assignment of the repeater modules are customized here For the optimal use of ProfiTrace OE it is important that correct and understandable network names are defined see Fig 27 The network names are used in multiple components ProfiTrace Live List event emails message recording etc The network assignment of the repeater modules is also displayed and can be adjusted if software settings are enabled see Fig 27 Dipswitch settings are always primary to software settings gt COMbricks Procentec Windows Internet Explorer EY lt E http 192 168 1 230 E cOMbricks Procentec x IP address 192 166 1 230 MAC address 9C B2 06 00 02 16 System uptime 0 days 0 58 29 Company Oil and Gas Company Country Alaska Network configuration Network name 1 Network name 2 Network name 3 Reserve Tank 1 Network name 4 Reserve Tank 2 Chi Dipswitch 1 Off Ch2 Dipswitch 1 Off 1 2 Channel R5485 Repeater Type 1 AB aD ct Fi ig 27 Network configuration Version 3 1 0 6 February 2012 Page 42 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 4 6 Output Control Head Stations 1A
38. COMbricks and has to be inserted in the most left slot of the fixed backplane socket It schedules the interaction between all modules and provides data storage and an Ethernet interface for the user 6 1 Overview Type 1A is the basic model and ALL Head Stations are hardware technically identical with type 1A Type 1B and 1C are enhanced types that contain a ProfilTrace core and advanced web server for permanent remote maintenance of the PROFIBUS installation over Ethernet hardware is identical as a type 1A e Type 1A NO monitoring capabilities e Type 1B Monitors 2 PROFIBUS networks e Type 1C Monitors 4 PROFIBUS networks ProfiTrace 2 streaming OPC For the monitoring with Profilrace OE repeater modules or slave modules are required to provide PROFIBUS telegrams on the backplane network Head Station type 1C is also able to stream live data directly in the Profilrace 2 software package over Ethernet ProfiTrace 2 will run with full monitoring functionality and the user can benefit from its features The Head Station provides power to all modules through its redundant power supply Table 3 Head Station comparison Head Station 1C Head Station 1B Head Station 1A 101 20011C 101 20011B 101 20011A Backplane networks for repeater modules ProfiTrace OE networks 4 2 for monitoring ALL networks network 1 and 2 CommDTM Class 2 master ProfiTrace 2 live streaming OPC Version 3 1 0 6 February 2
39. EMC and cabling problems When this statistic adds up relatively quick it could also be a double device address Version 3 1 0 6 February 2012 Page 60 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG Statistics Internal Diag External Diag Diag while in DX COMbricks User Manual Description Critical Negative responses at the lowest telegram level Layer 2 FDL and are rare In the telegram recording you will see SD1 telegrams with for example an RS Reject Service or RR Reject Resources Examples of situations where this occurs DP V1 connections to DP VO devices Watchdog has run out on a DP devices and the master sends a Data exchange output telegram Non certified DP devices that do not support a specific service command or cannot handle a command in time All responses from Get Diagnostics requests from all masters Only the responses from Get Diagnostics requests from the master that controls this slave primary class 1 master When the first 2 bytes of the diagnostic content contains a 08 OC or 08 04 a red indicator blinks in the left corner of the device in the Live List critical content Version 3 1 0 6 February 2012 Page 61 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 6 Head Station 1A 1B 1C The Head Station is the primary element of
40. Motor control centers drawers e Redundancy for high availability e EMC vulnerable applications e Spur lines e Isolator for sensitive devices Version 3 1 0 6 February 2012 Page 10 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 1 5 ProfiTrace OE Remote monitoring in a web browser Permanent and simultaneous monitoring of 4 PROFIBUS networks is a powerful feature of COMbricks Global projects and a shortage of qualified technical staff members are causing significant capacity problems COMbricks offers a solution by remotely monitoring PROFIBUS installations over the Internet and alerting the user by email The user can simply connect surrounding PROFIBUS networks and every network can be set ata unique baudrate The modular technology of COMbricks enables the network to be monitored when multiple repeater modules are installed All transparent messages from the backplane are constantly analysed 10 Repeater modules with 2 channels each 20 galvanic isolated segments in total can be inserted into the backplane Using DIP switches or the web server repeater modules can be assigned to a network group which ensures isolated communication from the repeaters that are assigned to different networks 1 5 1 Web server A web server with a ProfiTrace shell visualises the information in an understandable format Profilrace OE Because of the web browser
41. PROCENTEG User Manual COMbricks Monitoring Networking and Control PROFIBUS data hub for repeaters Transparent for all PROFIBUS DP protocols Drives 32 modules 10 repeater modules Hot swap Powerful web server ProfilTrace OE for monitoring 4 networks 2 GB SD card 100 Mbps Ethernet 12 Mbps PROFIBUS DIN rail IP 20 Version 3 1 0 6 February 2012 PROCENTEG Copyright 2012 PROCENTEC All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher COMbricks is a registered trademark of PROCENTEC Other products or company names are or may be registered trademarks and are the property of their respective companies Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger Draws your attention to important information on handling the product a particular part of the documentation or the correct functioning of the product Warning This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply with PROFI
42. Power supply Provided through the backplane Current consumption 200 mA Compatible backplane units 101 200011 101 200023 101 200012 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROF ldrive and any other FDL based protocol Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect lt 10 s detection and 50 s lost time Data delay time normal mode 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 5 TBit at 6 Mbps 3 75 TBit at 12 Mbps Data delay time redundant mode 11 6 TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 1 4 TBit PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps Wire diameter for the screw terminals lt 1 5mm Wire type Stranded or solid core Version 3 1 0 6 February 2012 Page 84 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual Technical Data 1 Channel Repeater 101 201101 Number of devices Maximum 31 devices per channel busloads Termination Cascading depth Redundancy
43. See Chapter 5 for more information how to use ProfiTrace OE Version 3 1 0 6 February 2012 Page 22 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 2 11 Resetting the Head Station By means of the Menu Nav switch on the front of the Head Station see Fig 12 COMbricks can be reset warm started or loaded with configuration data Please follow the procedure described in Paragraph 6 5 The following selections are possible e Read settings from SD card e Save settings on SD card e Clear password e Reset to factory defaults e Warm start comcombncks O Prefitrace OF 2 0h O Profitrace CE 4 ch COMbricks Hea dstation O O wT G S Q a Q O 3 lt i3 MM Fig 12 Menu switch Version 3 1 0 6 February 2012 PROCENTEC 2012 Copyright all rights reserved Page 23 114 COMbricks User Manual1 EN docx PROCENTEG COMbricks User Manual 3 Installation instructions 3 1 Location COMbricks can be installed everywhere in a non hazardous area that complies with IP 20 DIN 40 050 and the specified temperature range of 0 60 Celsius 3 2 Position COMbricks can be installed in every position but it is recommended to install it with the cables pointing down In this position it is also easier to read the status LEDs 3 3 Mounting and un mounting backplane units The backplane of the COMbr
44. Trace OE only makes it better Can COMbricks be used in MPI networks YES MPI is using PROFIBUS FDL telegrams with its own user data implementation Every COMbricks repeater and fibre optic coupler can interpret and forward MPI telegrams Also the cabling rules are the same for MPI How are repeater modules powered All power is distributed over the backplane by the Head Station The power to the Head Station is provided by 24V power connectors redundant option How can I remotely deactivate a repeater module during operation Officially there is no shutdown function What you can do is set the repeater network number by software web server instead of dipswitches When you want to shut it down change the assigned network number to a number that is not used This will cause the repeater to be isolated from the rest With a Head Stations 1B ProfiTrace for 2 networks can still wire 4 networks divided over 10 repeater modules YES ProfiTrace OE on a 1B Head Station will monitor network 1 and 2 There is no link with the repeater modules which can be set to network 1 2 3 and 4 have changed the dipswitches on the repeater modules How can actualize them in the system without removing the power on the Head Station You can soft start the system with the nav button on the Head Station or in the Device Management Version 3 1 0 6 February 2012 Page 92 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights
45. User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved DP V1 DP V2 Drop cable Electromagnetic Compatibility EMC FDL Flashing FTP GSD file Head Station COMbricks User Manual1 EN docx PROCENTEG COMbricks User Manual DP V1 is the first extension of PROFIBUS DP V0O DP V1 devices comply with the following features Device related diagnosis is replaced by status and alarms The first three octets of the user parameterization data are standardized Optionally these devices may support Acyclic communication MS1 MS2 If alarms are used MS1 is supported DP V2 is the second stage of extension of PROFIBUS DP after DP V1 DP V2 devices shall comply with the following features Data Exchange Broadcast DxB for slave to slave communication publisher subscriber principle Isochronous Mode time tick synchronized operating slaves e g drives Up and or download of Load Region Data domains Clock Control synchronization within slaves and Time Stamping Redundancy See Spur line See EMC The extent to which an electric or electronic device will tolerate electrical interference from other equipment immunity and will interfere with other equipment Within the European Community as well as in other countries it is regulated by law that electric and electronic components and equipment comply with basic standards such as IEC 61000 6 2 or IEC 61326 or correspond
46. V Display network 4 7 Reset Live list of network 1 Reset Live list of network 2 Reset Live list of network 3 Reset Live list of network 4 a a Pp ee AD Aa Coe A ap Ys Fi 24 Channel list G Version 3 1 0 6 February 2012 Page 39 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 4 3 System log Head Stations 1A 1B 1C Firmware V1 140 and higher Login User or Administrator The System log saves COMbricks events When this page is accessed all the COMbricks events are displayed It can be downloaded as text file and cleared see Fig 25 The System log is e kept intact after a power down and continues its logs after a power up e auto live updating when this screen is accessed e saved on the SD card f COMbricks Procentec Windows Internet Explorer Oe ka http 192 168 1 230 Jr Favorites E COMbricks Procentec IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 02 18 Company Oil and Gas Company Country Alaska System log Descending Pages a 2 Apr 2011 16 28 18 Module added in slot 2 2 Channel RS485 Repeater Type 1 sn 200 2 Apr 2011 16 28 10 Module removed from slot 2 2 Apr 2011 16 27 48 Module added in slot 2 2 Channel RS485 Repeater Type 1 sn 200 l 2 Apr 2011 16 27 42 Module added in slot 1 2 Channel RS485 Repeater Type 1 s
47. aageess 63 G42 Litecycl oi the SD Card fee ee ne nee ee ee eee 63 6 4 3 Directories and files cc eecccccsssceecseseeeeneeeeeeeeeeeecseeeeeeeeseeeseaseeessageeesseeeeessseeeseeeeesaaeeees 64 Switch navigation of the Head Station 1A 1B 1C 00 eeccccccccescesseeceeeeeeeeeeeeeeeeeeeessseaeeeeeeeeaaas 65 LEDs on the Head Station cccccccccsssseeececescccessseenecceeccesseeeeccesccccesseeeeeeesecccssseneeeeeseceseeeeeeeess 66 REDGaAler modules RS 485 arsaa E ERA 68 Mu ltple channels per MOdUIE mrusssreiaa a a 69 Selo BL TMT e E T E E EE AE 69 EMO DICE ret e Seg E E eee eee ee eee 70 Cirone lla eE YS E ates csp E cer ee actos ne oe ates sts A A E T E E 71 Paud dee ION ea a oats E E E E 71 PROFIBUS DP Cable IMG tins acana a E E a dance 71 PROFIBUS DP cable Spe CifiCations ccccccccssssssecceeeecceeesseeeeeeseeeeeseeceeeeessaeasseeeeeesssaaageeeeeeess 72 PROFIBUS DP cable yes nun cces sas ceetatacpen arson iE aaa sonata aai e aaa aoii 72 SANG ane a O E E E E eascoseee 73 Version 3 1 0 6 February 2012 Page 5 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 7 10 Mixing with other repeaters cccccccsseceeceeeeeeceeeeeceeeeeeeseeeeeseeseeesseueeeeeeeeseeeeeessaseeessaeeeessanenees 74 Zid LEDS OF ING repeater MOGUIC wicieccs cxseoz se pececenendcezeccscnseense NET EEN E 75 8 PUT AS OC ANS Sarees we eee core cee ceca E dee can E
48. asse 15 76185 Karlsruhe Germany Tel 49 721 831 663 0 Fax 49 721 831 663 29 Email tkarnau procentec com Internet www procentec de Brandt Data GmbH Friedrich Hayn Str 4 D 24582 Bordesholm Germany Tel 49 0 43822 699657 Fax 49 0 4322 699658 Email hbrandt brandt data de Internet www brandt data de profichip GmbH Einsteinstrasse 6 D 91074 Herzogenaurach Germany Tel 49 9132 744 200 Fax 49 9132 744 204 Email sales profichip com Internet www profichip com INDIA U LELECTRODEVICES P LTD NIRMAN CLASSIC KATRAJ KONDHWA ROAD KATRAJ PUNE 411046 India Tel 91 202 696 0050 Fax 91 202 696 2079 Email dileep miskin ulepl com Internet www ulepl com Version 3 1 0 6 February 2012 Page 94 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG IRELAND PROFIBUS Ireland Automation Research Centre University of Limerick National Technology Park Plassey LIMERICK Ireland Tel 353 61 202107 Fax 353 61 202582 Email info profibus ie Internet www profibus ie ITALY C S M T Gestione S C A R L via Branze n 43 45 25123 BRESCIA Italy Tel 39 030 6595111 Fax 39 030 6595000 Email profibus csmt it Internet profibus csmt it GENOA FIELDBUS COMPETENCE CENTRE Srl Via Greto di Cornigliano 6R 38 16152 Genova Italy Tel 39 010 86 02 580 Fax 39 010 65 63 233 Email procentec gfcc it Internet www g
49. asters are able to drive 2 out of 4 networks divided over the repeater modules When a network connection is closed the user can enter another network The 2 active networks are managed by 1 or 2 PC Ethernet connections The CommDITM provides the same auto baudrate detection facilities as the famous ProfiCaptain It detects all busparameters before it goes online A free master address is also advised CommDTM LN CommDTM anka Colas EET Device DTM DTM PROFIBUS DP pes oenm Ca Ot Ei I 1 i sf Fig 7 CommDITM structure Version 3 1 0 6 February 2012 Page 16 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 2 Quick start 2 1 Quick start checklist This checklist lists all the steps to a quick usage of COMbricks STEP 1 Provide the Head Station with the latest firmware 7 STEP 2 Prepare the backplane with the amount of required backplane units 2 2 STEP 3 Click the assembled backplane on the DIN rail 2 2 STEP 4 Insert the Head Station in the most left slot 2 3 STEP 5 Insert the other modules in the remaining slots 2 3 STEP 6 Configure the repeater modules to their appropriate networks 2 4 STEP 7 Wire the repeater modules with PROFIBUS cables 2 5 STEP 8 Power the Head Station 2 6 COMbricks units with Head Stations type 1A are now operational and no further steps have to be taken For type 1B and 1C Head
50. ate Authorization as PI Test Laboratory for PROFIBUS PROFIBUS Nutzerorganisation e V accepts PROCENTEC Turfschipper 41 2292 JC Wateringen The Netherlands as authorized PI Test Laboratory for PROFIBUS Slave Devices PA Profile Devices The authorization is based on the assessment dated March 4 2011 and the related assessment report The execution of the tests aimed in the PROFIBUS certification shall be conform to the PROFIBUS Standard and the valid guidelines This authorization is valid until December 31 2012 CEEEETF iT Te FETE eee eee eee ee ee Official in Charge Board of PROFIBUS Nutzerorganisation e V Version 3 1 0 6 February 2012 Page 110 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 23Revisionhistory Version 1 5 0 NEW paragraph on ProfiTrace 2 streaming Updated the Web server chapter Version 1 6 0 Updated the Web server chapter Updated the Head Station chapter Updated the FAQ chapter Updated the Quick start chapter Version 2 0 0 NEW paragraph Email setup Web server chapter NEW paragraph Event setup and GSD lib update ProfiTrace OE chapter NEW paragraph Statistics explanation Profilrace OE chapter NEW paragraph EMC barrier Repeater chapter Updated the Quickstart chapter Updated the Glossary Updated the Tips and Tricks
51. be adjusted to fit the local IP address of the COMbricks To make this step very a easy a tool is available with the name NetSetMan to automatically change all the settings according to customized profiles www netsetman com 9 4 Free Wi Fi channel detector For COMbricks streaming with the ProfiTrace 2 software over Wi Fi a clean connection is required to keep the streaming performance as high as possible To verify that your Wi Fi does not overlap with other channels we recommend to use the free tool inSSIDer www metageek net products inssider Version 3 1 0 6 February 2012 Page 78 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 10 Technical Data COMbricks in general Technical Data COMbricks in general Dimensions weight and mounting Dimensions H x D x W mm 140 x 110 x 25 mm 1 module Weight 150 g DIN rail 35 mm minimal 50 mm wide Ambient conditions Operating temperature 0 60 Celsius Isolation class IP 20 DIN 40 050 Colours and material Housing RAL 5017 blue ABS Backplane RAL 7037 grey ABS DIN rail clip RAL 2004 orange PP Side cap RAL 7024 anthracite PP Version 3 1 0 6 February 2012 Page 79 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved 11 Technical Data PROGCENTEG COMbricks User Manual Head Station 1A 1B 1C 11 Technical Data Head Station
52. bruary 2012 Page 87 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual Technical Data SCOPE Repeater 101 201210 Receiving telegrams blinking Termination ON Internal repeater error contact PROCENTEC No or bad telegrams detected Signal amplitude of the telegrams too low lt 2 5 V Idle voltage too low lt 1 V Head Station firmware At least version 1 260 Operating temperature 0 60 C Weight 120g MTBF To be defined Version 3 1 0 6 February 2012 Page 88 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 15 Technical Data 4 CH Relay Module 101 210210 Technical Data 4 Channel Relay Module 101 210210 Backplane Controllers Web server PROFINET IO device PROFIBUS DP slave Modules 32 all slots Power supply Provided through the backplane Current consumption 225 mA Compatible backplane units 101 200011 101 200023 101 200012 Relays 4 Current 5 A per relays Voltage 230 VAC Resistance 300 mOhm including connectors Toggles 100000 at 5A 230 VAC Connectors 1 No normally open 2 Common 3 Nc normally closed Wire diameter for the screw terminals lt 2 5mm Wire type Stranded or solid core Head Station firmware V1 260 and later Dimensions 140 x 110 x 25mm Operating temperature 0 60 C Weight 1259
53. but there is a risk that at exactly the same time as the removal or insertion 6 4 2 Life cycle of the SD card The life of a SD card depends on the following factors Number of read and write operations Ambient temperature At an ambient temperature up to 60 C the SD card has a service life of 10 years at maximum 100000 write delete sequences If the maximum number of read and write operations has exceeded the limits data loss is possible Version 3 1 0 6 February 2012 Page 63 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 6 4 3 Directories and files The following directories have been standardized for COMbricks and are in most cases located on the SD card Directories Description Busmon ProfiT race message recoding files Head Station type 1B and 1C only Log Log files Contains the web server download page See Paragraph 4 9 on how to set it up Files and extensions Description Journal DAT System file Do not delete or remove it GSD BIN File with GSD information for the Live List Generated with the ProfiTrace 2 software See Paragraph 5 1 1 how to generate this file SETTINGS INI Head Station settings IP address name location etc LICXXXXXXX TXT License files ProfiTrace OE message recoding files located in the Busmon directory The files can be opened with Profilrace V2 5 3 and higher See Paragraph 5 3
54. cks User Manual e f passwords must be written down store it in a secure place and destroy it when it is no longer needed e Becareful about where passwords are saved on computers Some dialog boxes such as those for remote access present an option to save or remember passwords Selecting this option poses a potential security threat 4 7 3 External protocols The following login information is required for external protocols like FTP and TELNET Login name user or admin Password lt your password gt In case no password has been setup COMbricks will accept any password during the connection phase 4 7 4 Clearing password s There are a couple of ways to restore the password s to their default setting e Change the passwords with no text written in the text field Administrator login required e Restore to factory default settings in the Device management page Administrator login required e Restore to factory default settings with the switch on the front of the Head Station see Paragraph 6 5 Version 3 1 0 6 February 2012 Page 46 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 4 8 License update Head Stations 1A 1B 1C Firmware V1 252 and higher Login Administrator In case the user wants to update the license of the Head Station it can be done here via an internet connection or copy the content of a license file
55. cope Providing training courses technical support product development and the exportation of the test laboratory Date of original approval 10 02 2003 Date of issue 11 08 7010 Walid until 11 04 2013 Certificate number NL 5147 certificat On behalf of Stichting QualityMasters A Fi P N ami mi EB The fades jo meej jhe coed bon ea p Porth pe je poian apere o inpli went Nr ghee salad GL Bi ee bel fe Pe ee et 0 ee w Thee TUIE Pein carie mii ie pripel of hang Quadiwhentien Daggry in ap O arden Version 3 1 0 6 February 2012 Page 108 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual PROFIBUS PROFINET Certificate for a PI Competence Center PI confirms that PROCENTEC Dennis van Booma Turfschipper 41 2292 JC Wateringen THE NETHERLANDS is a fully accredited PI Competence Center for PROFIBUS basic PROFIBUS PA This certificate is granted according to the Quality of Services Agreement for PI Competence Centers and is valid until December 31 2013 Ple sbaire Official in Charge Chairmen of PI Ma J rg Freitag Chairman P RIO F i goog Michael F Bry nt Deputy Chairm an Version 3 1 0 6 February 2012 Page 109 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual PROFIBUS PROFINET Certific
56. cs Description Critical How many times a device in data exchange fails to respond after the maximum retries have been reached Lost is retriggered when the device recovers back to data exchange and fails to respond again Live List will indicate a yellow colored address When the device was already lost after the activation of ProfiTrace Lost will not be updated Only Syncs will indicate the problem Attempts the master is trying to contact a device for the first YES time or establish a communication relationship This occurs in in most most cases after station lost device unavailability or startup of cases the master In the statistics view this values adds up relatively quick Some DCS systems read diagnostics all the time with Syncs ON Live List could indicate a yellow colored address Repeats Total Another attempt to get a response from a telegram retry The response did not come or has content errors The maximum amount of repeats a master attempts has to be customized in the master When the retries have reached the limit the master goes to the Syncs state Repeats Worst Case This value represents the highest amount of retries that were attempted on this specific device This value will never get higher than the retry value that has been setup in the master illegal Responses The response to a master request telegram contains framing errors parity error wrong FCS SD error etc This mostly happens with
57. d automation technology ideal for the use in both Factory and Process automation but support is also ensured through the products and services of PROCENTEC www procentec com Version 3 1 0 6 February 2012 Page 105 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG 22 Certificates Certificate number Product name Model number Serial number Product identification Nianufacturer Weasurement carried out on behalf of Applicant s representative In the capacity of Date of measurement The measurement resulis are laid down in report The product has been examined T according ta Coonsultaine s COMbricks User Manual1 EN docx COMbricks User Manual suapsicate of Compliance This certificate is issued under the conditions as described in the test report as mentioned below DC OMSeC RT 2 COMbricks COMbricks head station SN203 COMbricks 2h Repeater SAN LTO Procentec Turfschipper 41 2292 IC WATERINGEN The Netherlands Pracentec Turfschipper 41 2792 JC WATERINGEN The Netherlands Vir M de Rrahander Vianufacturer 2010 November 4 5 LOC O1O36RPTO Emission EN 54022 2006 Al 2007 class A Immunity EN S5024 199 Al 2001 Az 2003 D van der Viwet Director Woerden 2011 March 14 Phas i ad Tiira A DEAN L j ith Die a Ea Version 3 1 0 6 February 2012 win Vet bee Gonads pm par EW o
58. devices The repeater channels are directly connected with the ProfiTrace OE core in the 1B 1C Head Station Busmonitor data is directly available in the web server PROCENTEC PROCENTEC PROCENTEC 101 201101 101 20021A 101 201210 This is independent of the amount of channels on the 10 Repeater modules can be inserted in the backplane repeater modules 1CH Repeater module 2CH Repeater module 1CH SCOPE Rep 101 201101 101 201102 101 201210 Channels Networks Redundancy ProfiTrace busmonitor Oscilloscope bus signals bargraph Intrinsically safe Version 3 1 0 6 February 2012 Page 68 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG COMbricks User Manual 7 1 Multiple channels per module Repeater modules contain 1 or 2 channels Fig 41 illustrates a 2 channels repeater module Every channel can be assigned to a specific backplane network by means of the NW dipswitches or the web server IN OUT Network __ Repeater IN Selector Channel 2 al OUT 4proripus NWO NWA Networks Backplane Fig 41 Multiple channels per module Profilrace OE is able to monitor 4 PROFIBUS networks with 2 x 2 channel repeater modules The DB9 connector is 1 on 1 with all connectors of channel 1 see Fig 41 7 2 Channel structure Every Channel is electrically isolated and internally connected to the transparent PROFIBUS networks
59. diag Diag while in Ox Illegals Message count before trigger Message count after trigger a Start capturing recordi M Auto re trigger Stop capturing Waiting for trigger Capture status Previous capture Finished successfully 1 Jul 2011 13 30 26 Delete 1 Jul 2011 13 30 22 Fig 35 Setup recording trigger generated the follow up event will delete the oldest file and replace it with the latest event The automatic triggering can generate 10 PTC files per network After 10 files have been This system secures the storage space of the SD card PTC files can be opened with ProfiTrace 2 5 3 and higher offline and no licenses required The file name contain the MAC address of the Head Station the network number and the file number 1 10 Version 3 1 0 6 February 2012 Page 54 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG COMbricks User Manual 5 4 Event configuration For the generation of emails and entries in the network log the event configuration has to be set for each network Fig 36 shows an example with multiple event options Paragraph 5 8 describes the events and when they occur COMbricks Procentec Windows Internet Explorer http 192 168 1 230 om COMbricks Procentec x IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 5 27 00 joss OOO Company Oil
60. e Fig 22 Modules can be inserted and removed during operation Changes in hardware should be directly visible in the Status screen The User message with custom messages info is also displayed here see Fig 22 On the top of the screen the network and site info can be inspected see Fig 22 On the bottom of the screen the connected clients with this COMbricks are visible see Fig 22 COMbricks Procentec Windows Internet Explorer GOrl remmusiz O coments rocemec x IP address 192 168 1 225 MAC address 9C B2 06 00 02 5C System uptime 0 days 0 07 42 Company Oil and Gas Company Country Netherlands Status December 2011 Service on Wago remote I O 6 December 2011 Replaced plug on Siemens ET200S Call John Doe in case of problems 11 222 56882312 PROCENTEC i OK a2 Channel RS485 Repeater Type 1 _PROCENTEC 000655 V1 6 PROCENTEC 000604 192 168 1 11 WEB port 80 WEB port 80 WEB port 80 192 168 1 19 192 168 1 25 192 168 1 44 Fig 22 Status screen Some advanced modules offer their specific status screen Click on the link name in the module column and the respective web page will be displayed see Fig 23 Version 3 1 0 6 February 2012 Page 37 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual f COMbnicks Procentec Windows Internet E
61. e normal mode 2 0 TBit at 9 6 kbps 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps Data delay time redundant mode 12 0 TBit at 9 6 kbps 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 1 4 TBit Oscilloscope specifications Frequency 192 MS s Resolution 50 mV Differential range 6 436 6 436 V Version 3 1 0 6 February 2012 Page 86 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual Technical Data SCOPE Repeater 101 201210 PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps Wire diameter for the screw terminals lt 1 5 mm Wire type Stranded or solid core Number of devices Maximum 31 devices per channel busloads Termination Integrated switchable Powered according to PB RS 485 390 220 390 Ohms Cascading depth No limit only busparameter limitation of the master Redundancy Yes maximum 10 cables activated by switch Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 RED Redundancy LEFT OFF RIGHT ON H S Settings LEFT Hardware RIGHT Software PROFIBUS connectors CH1 Screw terminals DB9 connector 1 on 1 A B Green wire Red wire SH Direct grounding Indirect grounding Version 3 1 0 6 Fe
62. e of the devices when a diagnostic message is captured synchronized with the GSD library COMbricks Procentec Windows Internet Explorer Go http 192 168 1 230 GY COMbricks Procentec x IP address 192 168 1 230 System uptime 0 days 0 20 50 Site Boiler 5 RE C _ System time 1 Jul 2011 13 26 26 eW OT KE Company Oil and Gas Company PA i Live list y N Tank 1 Model_Name _ Reset Live list i see ee le oe e aT a P cor M e Pa EEA EPEN ha z SV EON Fig 33 ProfiTrace Live List Version 3 1 0 6 February 2012 Page 51 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG 5 1 1 COMbricks User Manual Updating the GSD file library The procedure below describes how to update the GSD file information in COMbricks so that all devices in the Live List have a full model name STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 Start regular ProfiTrace 2 6 x and no license required Copy all GSD files you require to the Profilrace GSD directory This is usually ProfiTrace_Vx_x_x GSD Create a COMbricks GSD library Settings gt Create COMbricks GSD library A question is asked if you want to re scan the GSD files Select YES followed by re Scan GSDs Click close when the process has been finalized A pop up box allows us to select the d
63. e power to the Head Station In the firmware update mode the SF and IOF LEDs should be blinking STEP 3 Connect the mini USB to the Head Station see Fig 47 eecsftacon Fig 47 Firmware update cable Version 3 1 0 6 February 2012 Page 76 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual STEP 4 Start the firmware update tool If the tool detects the Head Station in the firmware update mode the Start update button is enabled see Fig 48 STEP 5 Click on Start update to browse to the PKG file and click OK The tool will now upload the new firmware to the Head Station STEP 6 After the upload the Head Station will update the firmware This can take a few minutes The window that appears be can closed directly STEP 7 Please verify the firmware update by checking the firmware version in the web server bottom of each web page Steps to put the COMbricks headstation in firmware update mode 1 Remove all power from the headstation also remove the USB cable if connected 2 While holding down the navigation button re apply the power The red SF amp IOF leds should now blink 3 Connect the mini usb cable to the headstation and to a USB port on the PC The green USB led should go on Current status Ok COMbricks headstation connected and in firmware update mode COMbricks is restarting
64. eeeeeeeeeeeseeeeeeeeeesaaasseeees 10 1 43 PONS A AIO AOING aca coaasecausncvesgsncateveninavencennasennencovessscayneecssusacantuigaracliapesaunentudsaissaceloins 10 1 5 ProfiTrace OE Remote monitoring in a web browser ccccccseeeeeeeeeeeeeeeeeeeeeeeeeeeaeasseeeeeseeseaas 11 Weed WV OSE T aE 11 Lon EON igre parte ere erectecstene E a cigs eens vacates Seatecten ase E A 12 WoS Device IG CANO GELS CUO oc csscatncdastarucehsasunctadeaeseedconeedacdeereetegnenacesscameed ost a 12 1 5 4 Comparison between COMbricks and ProfiTrace 2 cccccccecececcceeeesseeseseeeeessaaeeeeseeeees 12 WSO 19 0 fo19 0 5 cr 11 69 lt eee ene nner a a nee ee cee ee eee 13 Magee MANG AO AMOS eae cess cece pectic carne eee E oatosaten anemones 14 Loa OMICS AD PNICAUOINS assise EEEE E EEEE EEEa 14 WO OU COIN benne AN OEE EE E ONEA 15 t COnN e E EE 16 2 eTe SCI E pete OE E E E A A VOA O O E 17 21 Quick Stant CNocCkliS eser E E ouentcecesenesecasetee 17 22 Prepare the backplane siccatscoscnccenatunndoccnswentoadaausetcddeiatsteensenslsdeonciacacsausdeciaslawedenetestagenstbpsaebessandensenntes 18 eae MES MoCU e een cee eee E E ee ee eee ee 18 2 4 Configure the repeater MOCUIES ccccccccccssseeecceeeeeceeeeseeeeeeeeaeeeseeeeeeeesseeaseeeeeeeeessaaaeeeeeeeeesas 18 2 5 Wire the repeater modules c cccsscccccccsseececccseeseeeecceueecececsaueeeessaeaeeeesessaaeeceessaageeeessaneeeeeeeeaas 18 26 Power UNG CAG OMA
65. eluls I Other channels with the same cable length Max 31 devices Fig 44 PROFIBUS DP cable lengths Version 3 14 0 6 February 2012 0 Page 71 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 7 7 PROFIBUS DP cable specifications The cable should comply with the PROFIBUS DP cable specifications for RS 485 Table 4 PROFIBUS DP cable specifications Parameter Parameter 2 twisted Wire diameter Impedance 150 Ohm 3 to 20 MHz Wire area Capacity Shielding resistance lt 9 5 Ohm km Loop resistance lt 110 Ohm km 7 8 PROFIBUS DP cable types The repeater modules can handle PROFIBUS cable based on multiple protection sheaths with a diameter between 6 to 12 mm when the grounding clip is used e Robust cable e Food cable e Ground cable Z Robust cable Flexible cable e Trailing cable e Festoon cable wt e Fire and heat cable lt Hybrid cable Food cable Shipboard cable e Flexible cable e Shipboard cable Trailing cable Festoon cable FRNC cable e Rodent protection cable Fig 45 Supported PROFIBUS cable types Version 3 1 0 6 February 2012 Page 72 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 7 9 Redundancy The bus redundancy technology of the repeater modules is very advanced A redundant system can be bu
66. eret eee rem st ee ea cee cae nee ee eee es 43 PASS Word SS UC MOGI prir a a E a a 44 Atl PXCCCSS MOM a e E E E E 44 Are Pac word DEST Ora E anr E a E ayaa 45 Aro Emap OCO e E E N E E 46 A rA GleanngPaSSWard S sersant E Eaa Dea o ai ai i oae i 46 Beca SAT e e e E E E E deste bees E EE A A E 47 Document download Dage sasasi a a A 48 Pa COON COMING aeea ar E E E R E 49 AOT TOUDE SING OUI O eee E suena E emecasunsentesce es aseececane 50 POT ACO acre cigs ec EE EEEE series onesie EEAO EEEE OEE AEREE 51 LIVE LI eee acter ine ctsetscnct EA A O 51 5 1 1 Updating the GSD file Dray sscusssirereircianna anaia 52 SEELE E AEAEE E ATEAN E EEA ATE TA E AAE A E 53 Message recording evince tapes ante cues nero dueevannaideanaunnesinasaneneeaswestonntuniasananenaaictnauesun vial dees Daai naiaiae iesi 54 VCMT CONIU a O a a A E a benientisaulaausauean 55 OSCOS Ope MaE asna ee E e E O E eee 56 BS ANON AD e E E E R E E A 57 SEAMING With PRONTACE 2 seiceanna E E S E ia AEE 58 Summary of Statistics and Events cccccccseeeeeeceeeeeeeeeeeeeeeeeeseaseeeeeeeeeeeseeeeaeeeeeeessaeeseeeeeeeeesaaas 60 Head Stalon TA TB 1C nanreiuupigienisia n aaa a ia aa aa aaa 62 OVEN aE EE E E E EN 62 Relay CONTAC lias ivcsice auccnp eiiie ara aE eE a in away Eea aE nia errana 63 A 0 e A O A N E N A E E E E E A eee eee ee 63 DEA e E a A E EA A A eee 63 6 4 1 Inserting replacing the SD card cceecccccccccssseeeceeeeeeeeeeseeeeeeeeseaeeseeeeeessaeaseeeeeeeeessa
67. erved PROCENTEG COMbricks User Manual After clicking on the Connect COMbricks button a mid screen dialogue is displayed which is used to setup the connection with COMbricks see Fig 40 COMbricks connection _ x Connections onnection Settings Connection 1 ip dns 192 168 1 230 nw 1 Name Connection 1 P Nr ONS name 192 168 1 230 Port 35888 lt Default 38888 Network Nr Network 1 status transfer only possible for 1 5Mbps or lower and if TCP IP bandwidth is sufficient nnn nnn Fig 40 Setting up the connection Important parameters for the connection and the streaming process e IP number e User type and password e Network number not be established or no data is streamed It is recommended i If one of the connection parameters is incorrect the connection will to start the discovery tool to verify the IP connection Multiple connection instances can be saved and loaded each with their own connection parameters multiple Profilrace instances can be opened that simultaneously COMbricks itself can handle 1 connection but on the PC communicate with COMbricks units Version 3 1 0 6 February 2012 Page 59 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 5 8 Summary of Statistics and Events This paragraph contains a description of the items listed in the statistics and or events Statisti
68. estination folder Select a temporary destination folder for the file GSD BIN for example the Windows desktop GSD BIN has to be copied to the SD card of the COMbricks You can do this by inserting it in your PC or FTP admin account After inserting the SD card back in the Head Station or closing the FTP session the GSD information is directly available in the Live List Paragraph 9 1 describes a method of testing the updated GSD BIN Version 3 1 0 6 February 2012 Page 52 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 5 2 Statistics Click and go The statistics matrix is the most powerful feature of the analyzer This field can really indicate what the condition of the installation is It displays all the important information that a user especially a maintenance technician is really interested in see Fig 34 e Retry messages e Fall outs e Diagnostic messages e Location of the connected devices etc Paragraph 5 8 describes the statistics and when they occur COMbricks Procentec Windows Internet Explorer Go E COMbricks Procentec htto 192 168 1 230 x IP address 192 168 1 230 MAd System uptime 0 days 0 25 01 Site Boiler 5 c _ _ System time 1 Jul 2011 13 30 37 Company Oil and Gas Company pow Statistics Tank 1 Baud rate 1 5 Mbps Syncs Reset this stati
69. evices and the extension MBP to the physical profiles Profi Trace Over Ethernet A ProfiTrace core which has been implemented in COMbricks that permanently monitors the installation through the repeaters and visualizes the information in a web server Part of the original signal that is transmitted back along the cable It corrupts the original signal Active physical layer device that receives and retransmits all signals over a different port to increase the distance and number of devices for which signals can be correctly transferred for a given medium Secure Digital SD is a non volatile memory card format developed by the SD Card Association for use in portable devices like cameras phones and game players The SDHC High Capacity card family has a capacity of 4 GB to 32 GB A cable attached to a bus segment with a T connection Spurs are not recommended with PROFIBUS DP They are prohibited with 12 Mbps and PROFIsafe operations German term is Stichleitung See Spur line See Bit Time Version 3 1 0 6 February 2012 Page 103 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual TELNET TELetype NETwork Is a network protocol used to make raw TCP sessions terminal like access Basically keyboard commands typed by a remote user can cross the network and become input for the server On many operating systems the TELNET client program is avai
70. fcc it JAPAN TJ Group C O Japanese PROFIBUS Organizatio West World Building 4F 3 1 6 Higashi Gotanda Shinagawa ku Tokyo 141 0022 Japan Tel Fax 81 3 6450 3739 Email info profibus jp KOREA Hi PRO Tech Co Ltd 2802 U Tower 1029 Youngduk dong Giheung gu Yongin Si Kyunggi do 446 908 Korea Tel 82 31 216 2640 Fax 82 31 216 2644 Email chays hiprotech co kr Internet www profibus co kr NETHERLANDS ES Elektro Postbus 128 4940 AC Raamsdonksveer Netherlands Tel 31 0 76 578 2860 Fax 31 0 76 571 9261 Email at eselektro nl Internet www eselektro nl NORWAY AD Elektronikk AS Boks 641 N 1401 SKI Norway Tel 47 64 97 60 60 Fax 47 64 97 60 70 Email kai ade no Internet www ade no COMbricks User Manual1 EN docx POLAND INTEX Sp z 0 0 ul Wincentego Pola 16 44 100 GLIWICE Poland Tel 48 32 230 75 16 Fax 48 32 230 75 17 Email intex intex com pl Internet www intex com pl ROMANIA S C SVT Electronics S R L Braila 7 540331 Tg Mure Romania Tel 40 365 809 305 Fax 40 365 809 305 Email sajgo tibor svt ro Internet www svt ro SAUDI ARABIA asm establishment Al Zahra Dist Attas st cross section with helmy Kutby St Villa no 25 Jeddah 21553 Saudi Arabia Tel 966 2 691 2741 Fax 966 2 682 8943 Email info asmestablishment com Internet www asmestablishment com SINGAPORE SOUTH EAST ASIA ISEP S Pte Ltd Blk 3015A
71. gh the web server of the Head Station or the COMbricks Discovery Tool Profilrace Do you need a constant PC connection to monitor the network NO This is a great feature for permanent monitoring COMbricks contains a kernel and web server that works independently directly after power up Updates of the Live List Statistics Logging Emailing etc are all carried out on its own initiative and can always be viewed Do I need to install monitoring software NO COMbricks is based on a web server For the basic operation you only need a web browser The advantage is that you will not have compatibility problems with operating systems What is the difference between ProfiTrace OE and regular ProfiTrace OE stands for Over Ethernet It is the ProfiTrace core in COMbricks which visualizes all the information in a web server The biggest difference is that Profilrace OE is permanently monitoring the installation and it does not require a constant PC connection Version 3 1 0 6 February 2012 Page 91 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual Where does it save monitoring data logs and settings The Head Station contains a uSD card on which all information is stored By means of the web server or FTP the user can inspect and download the information He can of course also take out the SD card and insert it in a PC What is live data streaming with P
72. icks has to be mounted on 35 mm DIN rail with a minimum width of 50 mm to fit a fixed backplane for 2 Modules Fig 13 illustrates how to mount and dismount the backplane on and from the DIN rail For the un mounting an appropriate screwdriver is required Fig 13 Mounting pull down push Un mounting click tap pull Version 3 1 0 6 February 2012 Page 24 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 3 4 Adding backplane units The additional backplane units as described in Paragraph 3 3 To merge them remove the plastic covers on the side of the backplane units that have to be merged Push both backplane units together until no more movement is possible see Fig 14 A h B k Vin J zei A Fig 14 Adding backplane units Version 3 1 0 6 February 2012 Page 25 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 3 5 Detaching backplane units Detaching backplane units is a delicate procedure that should be done according the description below and Fig 15 in order to prevent damages STEP 1 Push with a screwdriver the top arm down and pull delicately the top of the backplane unit that has to be removed The arm should now be free STEP 2 Push with a screwdriver the bottom arm down and pull delicately the bottom of the backplane that has to be
73. ie Page 106 114 PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual susssicate of Compliance This certificate is issued under the conditions as described in the Certificate number Product name Model number Serial somber Product identification Manufacturer MWMeasurements carried aut on behalf of A pplicant s representative In the capacity of Date of measurement lhe measurement results are laid down in report The product has been examined T i according ta Consulting test report as mentioned below 1OCOMSTCR TOZ COMbricks COMbricks head station SNH COMbricks 2Ch Repeater SALTO Procentec Turtschipper 41 22792 JC WATERINGEN The Netherlands Pracentec Turfschipper 41 2292 JC WATERINGEN The Netherlands Vir M de Brabander Vianufacturer 2010 November 4 5 LOCOS TRPTO2 Emission 47 CFR 145 class A D van der Viuet Director Woerden 2011 March 14 fide cae fod A con aie eed Ait ene andar aer Me BOW deca Di Ra Version 3 1 0 6 February 2012 Page 107 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual jualityMasters asi en Masagemest Farinas Bagittrar QualityMasters hereby declares that Procentec WATERINGEN has a management system that meets the requirements of the standard NEN EN ISO 9001 2008 for the s
74. ilt using 10 parallel cables This architecture provides extremely high availability It is compatible with the RLMO1 from ABB The redundancy procedure is very simple All the repeater channels of the specific application have to be assigned to the same network group The repeater channels that carry the redundant task have to be activated with the RED switch After a reset or power up the system works directly COMbricks locks itself to the first redundant channel that has a valid start delimiter If this channel does not have valid telegrams anymore COMbricks locks itself to the next redundant channel with a valid start delimiter There is no logic which redundant channel is selected module should fail the replacement pull plug and wiring will not interfere with the other lt is recommended to use 1 channel repeater modules for redundant applications If a redundant repeater modules channels Fig 46 illustrates an application with 3 redundant segments 3 Repeater modules of each COMbricks are set with the RED switch set to ON and are wired to the redundant segments The devices and the controller s are connected to the regular repeater modules The maximum amount of devices which is allowed behind a regular repeater module depends on the application between 1 and 31 devices Redundant PIRIO F 200 m I fiTrace OE r unig Fig 46 Application with 3 redundant segments Version 3 1 0
75. ing individual product standards Fieldbus Datalink Layer Layer 2 of PROFIBUS Function in the Discovery Tool that will blink the LEDs of a selected COMbricks Flashing is a support feature that gives the user a visual confirmation about the installed location of the COMbricks File Transfer Protocol Allows a user to transfer files between two computers The FTP client program runs on one computer and a server program on the other FTP is primarily for transferring files but can be used to perform other functions creating directories removing directories listing files etc It is TCP based Generic Station Description It is provided by the device manufacturer and contains a description of the PROFIBUS DP PA device GSD files provide a way for an open configuration tool to automatically get the device characteristics The Head Station is the primary element of COMbricks and has to be inserted in the most left slot of the fixed backplane socket It schedules the interaction between all modules and provides data storage and an Ethernet interface for the user Version 3 1 0 6 February 2012 Page 101 114 PROCENTEC 2012 Copyright all rights reserved PROCENTEG HSA Hub Ident Number Live List Module MPI OE PA PB COMbricks User Manual Highest Station Address The highest address to which the master will look for new masters This is done with the FDL Status message It has nothing to do with the c
76. ion problems RS 485 only ProfiTrace over Ethernet Power supply overload No asset management Bus red Costs and installation time Single power supply Fibre I O Fig 1 Latest trend in segmentation Version 3 1 0 6 February 2012 Page 8 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 3 segments Fig 2 Repeater configuration examples 1 4 1 Redundancy The bus redundancy technology of the repeater modules is very advanced A redundant system can be built using 10 parallel cables This architecture provides extremely high availability Most suppliers only allow 2 cables see Fig 3 te mam a ain ommon m ETEN a o Bo I oi redundantchannels Fig 3 Redundancy configuration example Version 3 1 0 6 February 2012 Page 9 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 1 4 2 Comparison between ProfiHub and COMbricks ProfiHub A5 and B5 COMbricks simple flexible and high tech One component Modular PROFIBUS Multi interface RS 485 only Multi network Easy installation ProfiTrace OE IP 65 version Asset management Low cost Light weight 1 4 3 Typical applications e Repeaters with permanent ProfiTrace e Removable drives and motors e Star tree and bus structured networks
77. it 101 200Q1C e Head Station type 1C e 2CH repeaters 2x e Fixed backplane unit Supreme Kit Monitoring 4 networks Head Station Type 1C 101 20011C ProfiTrace OE on 4 networks 2 GB SD card Ethernet port Redundant power supply Drives 32 modules CommDTM Backplane unit Streaming in ProfiTrace 2 OPC in ProfiTrace 2 Version 3 1 0 6 February 2012 Page 97 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTECG Component Order code Head Station Type 1B 101 20011B Head Station Type 1A 101 20011A SCOPE Repeater 101 201210 2 Channel Repeater 101 201102 1 Channel Repeater 101 201101 COMbricks User Manual Remarks ProfiTrace OE on 2 networks 2 GB SD card Ethernet port Redundant power supply Drives 32 modules Backplane unit Basic web server 2 GB SD card Ethernet port Redundant power supply Drives 32 modules Backplane unit NO ProfiTrace OE 1 RS 485 channel repeater with oscilloscope Same specs as regular 1 channel repeater 192 MS s sample rate 50 mV resolution 6 436 6 436 V Backplane unit included 2 RS 485 channels 12 Mbps 31 devices per channel Screw terminals DB9 connector Redundancy Termination Backplane unit included 1 RS 485 channel 12 Mbps 31 devices per channel Screw terminals DB9 connector Redundancy Termination
78. ith screw terminals and a DB9 connector for the bus connection Both are linked with each other but it is not recommended to use them both Fig 21 illustrates 4 recommended connection topologies for the repeater modules T ON E lnl a 2 Ani T T Ta il FPROGENTEG ouT IN T OFF Re O G I IA T S a l pa l a oO ie m Fig 21 Repeater connection topologies 3 11 1 Screw terminals With a 1 channel repeater module the channel is marked CH1 With a 2 channel repeater module the channels are marked CH1 and CH2 The channels CHx have 2 screw terminals IN and OUT for the bus connection and a termination switch Because of the PROFIBUS spur lines limitations it is not recommended to use the screw terminal simultaneously with the DB9 connecior Version 3 1 0 6 February 2012 Page 34 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual When the repeater module is the last on the segment the cable should be wired to IN and the termination should be set to ON see Fig 21 configuration A Only in configuration A the on board termination should be set to ON In configurations B the repeater module is in the middle of the segment OFF Pin layout of the screw terminals Pin A Green wire Pin B Red wire Pin SH Cable shielding OR Pin P Cable shielding 3 11 2 DB9 connector
79. ks in the start menu of Windows see Fig 39 This is the standard ProfiTrace2 exe but with an additional parameter ProfilTrace2 exe CBMODE _ After Starting ProfiTrace V2 6 x for COMbricks ProfiTrace will initially look very similar to the regular version but now with a reduced number of program option tabs offered near top of screen The usual ScopeWare Bargraph Topology ProfiCaptain and other tabs menus are missing to the right of the single ProfiTrace tab see Fig 39 J Profitrace for COMbricks V2 6 c 2004 2011 PROCENTEC Fie Action Fiter Trigger Toolbars View Settings Help ProfiTrace Connect COMbnick Curent state Idle Load D Save Data Start message recording Set record filter Set view filter Recotd to fie X Messages Messages with view fiter appbed Station statistics view Data inspection HSA s0 Reset selected station Info Panel data Diagnostics I Auto update Info Panel a ee Se eae Profitrace v2 6 0 E Driver Install for ProfiCore Ultra ProfiTrace revision history bd Profitrace V2 6 for COMbricks E Profitrace V2 6 I Uninstall Profitrace V2 6 _ OPC redistributables ProfiTrace help amp manuals Fig 39 Starting ProfiTrace 2 for COMbricks Version 3 1 0 6 February 2012 Page 58 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights res
80. lable to communicate without specialized client software It was developed in 1969 Termination A powered resistor network at both ends of a segment to prevent reflections with PROFIBUS DP the termination has to be powered Topology In a communications network the pattern of interconnection between network nodes e g bus ring star configuration Version 3 1 0 6 February 2012 Page 104 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 21 About PROCENTEC PROCENTEC is an independent company concentrating all its products and services on PROFIBUS and PROFINET technology Our main business is the export of in house developed automation products through our worldwide distributor network PROCENTEC m E is also providing vendor independent zya T training and support to end users i tf F wie a A k inat LE a hee Brees 6 2 ine ie il gwa Hi F Say A 5 amp a A F R We are an international PROFIBUS and a ee a oe a PROFINET Competence Training Center with e Bas all the required expertise available to realize our projects and services We have the availability of some real experts whose knowledge makes us unique in the world Because of our international recognition we are often contracted and offer a wide range of commercial services consultancy training commissioning maintenance and troubleshooting PROCENTEC has 2 office
81. n 201 2 Apr 2011 16 27 34 System startup 00 Download Clear Last update 2 Apr 2011 16 29 41 5 lines 20 lines per page Fig 25 System log Version 3 1 0 6 February 2012 Page 40 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 4 4 General configuration Head Stations 1A 1B 1C Firmware V1 140 and higher Login Administrator The basic settings of the COMbricks are customized on the General configuration page For the optimal use of ProfiTrace OE it is important that the time is synchronized and the site info is sufficiently filled in see Fig 26 The display refresh rate has to be tuned to the bandwidth of the Ethernet connection By default it is set to a 1 second automatic refresh If the bandwidth is limited it is recommended to increase this time or to switch the automatic refresh OFF see Fig 26 General configuration Synchronize time PC time 8 Apr 2011 14 13 21 COMbricks time 8 Apr 2011 14 13 21 Set time manually date fs 4 2011 time fig M 33 Time zone Time display format foil and Gas Company Boiler 5 Automatic refresh Update interval seconds Auto save log interval minutes Fig 26 General configuration Version 3 1 0 6 February 2012 Page 41 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCG
82. nd is the reciprocal of the baudrate and is calculated as follows TBit 1 bit baudrate bps Examples 12 Mbps gt TBit 83 ns 1 5 Mbps gt TBit 667 ns Capacitance A class 1 master is normally a PLC or DCS system The class 1 master handles the cyclical Data Exchange with the slaves assigned to it A class 2 master is usually a laptop or programming console that is provided for commissioning maintenance or diagnostic purposes The state of a slave after parameterization and configuration has been completed in which it cyclically exchanges I O data with the master Normally the slave stays forever in Data Exchange until the bus communication or device are stopped Digital Ground German Institute for Standardization www din de Domain Name Service When COMbricks is sending an e mail it uses a DNS server to look up the domain name it is trying to access and convert it to an IP address COMbricks uses a default DNS server but if your email server does not support this one you can enter an alternative DNS server DP VO0O is the basic stage of the PROFIBUS DP communication protocol DP VO devices master and slaves perform the following basic functionalities Cyclic exchange of I O data between controlling and slave devices Device Identifier module and Channel related Diagnosis Parameterization of DP slaves Configuration of DP slaves Version 3 1 0 6 February 2012 Page 100 114 COMbricks
83. ne eee eee nnn eee ee eee ee eee eee 30 3 9 2 Testing and COMMISSIONING cccccssssecccccseseececcuesecececeeuececsesauseceesssaaseeeeeseagseeseasaeeeess 30 3 10 Configuring repeaters modules cccccccccccceceeeeeeeceeeeeeeeeeeeeeceeeeeseeeeesseeeeessseaseeeeeeesssuaeaseeeeeeeees 32 3 10 1 Customizing the PROFIBUS network NWO NW1 ccccccesessseeeeeeeeeeeeeeseneeeeeeenaaees 32 ONO PREi AIG RED iaaa E E EE EE E E EEE E E 32 3 10 3 Hardware or software settings H S ccccccecccceecssseeeeeeeeeeeeeeseeeeeeeseeeeeeeeeeessaseessaaeeeess 33 Version 3 1 0 6 February 2012 Page 4 114 COMbricks User Manual COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG 3 11 4 8 4 10 COMbricks User Manual Wiring repeater modules cccceeeccccecseseceeeeeeeceeeceaeeseeeeeeseeeeeeeeseesseeeeeseaseceeessaaeceesesaaeeeeeeseanees 34 3 11 1 Screw terminal saesae OR ARE E R 34 3 11 2 DB9 CONMNMECIOS cc ccccccceeececceeeeeecceeeeeceaueeecsauseecsaueeessaseecsegseeessaeeessageeeesegseesssageessageees 35 3 11 3 Testing ANd COMMISSIONING ccccccseseecceecaeeseceeceeeeeeeeseseceeesseaeeesessaaeeeeeessageeeesaaeeeeess 35 WeD SOE VC saira EEEE EE A EE EEE E 36 SAUS E E 37 Cannel iS Eo smene E EE 39 EEA S a E E EE E I ace aia E E E E A E T E A E A 40 cener COMM aO e E E E E E cecum auechs 41 INS VOT COMIC IE ATO san E E E 42 Ef 2 Dies CONTO b
84. nected to its channel After opening the web page all oscilloscope signals are displayed and updated live The SCOPE repeater is the most easy to use PROFIBUS oscilloscope available e You do NOT have to touch the installation e Works automatically e Oscilloscope data is never mistaken with the wrong segment e No probe wiring e No spur lines ew GD http 192 168 1 230 Ey COMbricks Procentec x IP address 192 168 1 230 MAC address 9C B2 06 00 02 03 System uptime 0 days 0 10 08 Site BollerS sd Temperature 34 C System time 1 Jul 2011 13 15 44 Compeny Oil and Gas Company Country Alaska Oscilloscope imag Only stations which are active on the se Sscilloscope module will be displayed Select oscilloscope module Slot 1 Select image type Last EE D Address 24 slave 1 Jul 2011 13 15 42 36 slave i Jul 2011 13 15 44 Timestamp Timestamp 1 Jul 2011 13 15 42 address E Fig 37 Oscilloscope images from all devices By double clicking on a device the oscilloscope triggers on the respective device and only displays its signals in a new page The SCOPE repeater is only able to do differential measurements Version 3 1 0 6 February 2012 Page 56 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG 5 6 Bar graph COMbricks User Manual The Bar graph illustrates the average
85. o be entered in case the user wants to have COMbricks signal events by email The required information is generally the same like any other email related setup see Fig 32 The events that generate the emails have to be setup Setting up the email server parameters is not enough in the Event config menu see Paragraph 5 4 COMbricks firmware does NOT support encrypted connections such as SSL TLS The DNS address IP config menu has to be modified according to the DNS addresses of your internet provider O The SMTP server has to support unencrypted connections because the current COMbricks Procentec Windows Internet Explorer ey http 192 168 1 230 COMbricks Procentec x IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 17 55 Company Oil and Gas Company Country Alaska E mail account configuration To recipient E mail address service oag al john doe oag al peter slow integrator com CC recipient E mail address production oal al s From E mail address boiler5 oal al E mail subject Boilers PROFIBUS Events SMTP Server address SMTP Server port SMTP Username and password SMTP Username Can contain up to 3 E mail addresses sepa Save Send test E mail with saved settings Fig 32 Email configuration The server parameters have to comply with the email server parameters listed in Table 2 Version 3 1
86. o uk Internet www itech troon co uk Hi Port Software Limited The Hub 2 Martin Close Lee on Solent Hampshire PO13 8LG United Kingdom Tel 44 0 8452 90 20 30 Fax 44 0 2392 552880 Email sales hiport co uk Internet www hiport co uk Parkelect LTD 84 Dargan Road Belfast BT3 9JU N Ireland Tel 44 2890 777743 Fax 44 2890 777794 Email jgillan parkelect co uk Internet www parkelect co uk UNITED STATES Grid Connect Inc 1630 W Diehl Road Naperville Illinois 60563 USA Tel 1 630 245 1445 Fax 1 630 245 1717 Email sales gridconnect com Internet www gridconnect com VIETNAM Bavitech Corporation 42 Truong Son Street Ward 2 Tan Binh District Ho Chi Minh City Vietnam Tel 84 8 3547 0976 Fax 84 8 3547 0977 Email hai hoang bavitech com Internet www bavitech com Version 3 1 0 6 February 2012 Page 96 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 19 Products and spare parts Component Order code Remarks SCOPE Kit 101 200Q1D_ Head Station type 1B Monitoring 2 networks e SCOPE repeaters 2x e Fixed backplane unit SCOPE supreme Kit Monitoring 4 networks 101 200Q1E e Head Station type 1C e SCOPE repeaters 2x e 2CH repeater e Fixed backplane single backplane unit Basic Kit 101 200Q1B Monitoring 2 networks e Head Station type 1B e 2CH repeater e Fixed backplane un
87. ompact PROFIBUS Repeater V Single channel PROFIBUS repeater v Transparent v Increased signal strength v 12 Mbps v Auto baudrate detection v Redundant power supply VY Digital glitch filtering V No limit in cascading v Integrated switchable termination V Diagnostic LEDs v DB9 connector for measurements V IP 20 with DIN rail mounting www procentec com profihub b1 en Other PROCENTEC products ProfiHub B5 v 5 Isolated channels v Transparent v Increased signal strength v 31 devices per channel v 12 Mbps v 1200 m spur line length v No address required v Integrated switchable termination Y LEDs to indicate termination is ON v Screw terminals and DB9 connectors YIP 20 with DIN rail mounting ProfiHub A5 v 5 Isolated channels v Transparent v Increased signal strength v 31 devices per channel v 12 Mbps v 1200 m spur line length v No address required v Integrated switchable termination V IP 65 classification www procentec com profihub PROCENTEC Turfschipper 41 2292 JC WATERINGEN The Netherlands Tel 31 174 671800 Fax 31 174 671801 Email info procentec com Web www procentec com
88. on Purpose of the Manual This user manual provides information how to work with COMbricks Recycling and Disposal The parts of the COMbricks can be recycled For further information about environment friendly recycling and the procedure for disposing of your old equipment please contact PROCENTEC Turfschipper 41 2292 JC WATERINGEN The Netherlands Tel 31 174 671800 Fax 31 174 671801 Email info procentec com Document Updates You can obtain constantly updated information on PROCENTEC products on the Internet at www procentec com You can also contact PROCENTEC Customer Support e By phone at 31 174 671800 e By fax at 31 174 671801 e By email at Ssupport procentec com Version 3 1 0 6 February 2012 Page 3 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG Contents COMENTS ors ae E e EE a A AE 4 1 Product COS Ci ON ee E E E E as 7 E MOGUO E A etasedesencranseess 7 Wee PADIIG AU OM aea eoar a xacansncausuegasientatsaiatsacscancrncs men soedauinasensemuaiers madienenparaueieaas 7 lo Product TO ATS S enrarir oa E a eR EEs 7 1 4 Modular PROFIBUS repeatelrs cccccccccseceeeccceeeceeeeesseceeeeeeeeeeeseceeeeesseaassseeeeeeeseaaeeeeeesessaaaagess 8 141 EV CCIANIG AIAG a aesseeeitssscnsaeecsecas nasaccedcesaeccenassnacpecseestanstacsaedes saad seoashesdeeatacocesavenseeeseastaceceaescsenet 9 1 4 2 Comparison between ProfiHub and COMDIICKS cccccccesseeee
89. onfigured slaves Default value is 126 but the end user can decrease it to a lower value We recommend leaving it on 126 in order to display not configured slaves in the Live List This value does not influence the I O cycle time of the network A Hub refreshes a signal and passes the information on to all nodes which are connected to the Hub Data frames which were received on one port are transferred to all the other ports chicken foot topology The primary slave device identification is an Ident Number This is a unique 16 bits number assigned by the PNO It is stored within the device and defined in the corresponding GSD file In addition it is part of the GSD file name At runtime the Ident Number is used within the Set slave address procedure Parameterization telegram byte 5 6 Standard part of a diagnosis message byte 5 6 The Ident Number can be retrieved from a device Its main purpose is to make sure that a GSD file and configuration parameterization data between master class 1 and its slave are matching The Live List is a matrix that lists all the available devices It is directly visible which devices are troublemakers With different background colours the status of the devices is displayed The Live List can also generate the product name of the devices when a diagnostic message is captured synchronized with the GSD library A card that can be inserted in the backplane of COMbricks Examples of modules
90. oubleshooting Q Check if COMbricks has access to the internet You can easily test this by going to the Download page in the COMbricks menu and download a datasheet from the web Q Compare the DNS settings with the requirements of the email server you are using Q Make sure your email server supports unsecured connections Q Check the email settings and generate the test email Start with only 1 email address To Q If the test email works please check that your events have been correctly enabled and an event is really triggered Version 3 1 0 6 February 2012 Page 50 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 5 ProfiTrace OE Profilrace OE Over Ethernet is a web based version of ProfiTrace It offers the basic functionality of regular ProfiTrace like Live List Statistics and Message recording ProfilTrace OE is available on the Head Stations 1B and 1C 5 1 Live List JJ Colours make it easy The Live List is a matrix that continuously lists all the available devices It is directly visible which devices are troublemakers With different background colours the status of the devices is displayed see Fig 33 e Green Device is in Data Exchange e Yellow Device is lost e Red Parameter fault e Purple Configuration fault e No colour On the bus but not in Data Exchange The Live List can also generate the product nam
91. ownloads on the bottom of the left menu It is possible to replace the PROCENTEC download page with a customized version Replace index hm with your own version and you can point to directories files which are located on the SD card If you are interested in such activities we recommend you to inspect the structure of the PROCENTEC index html first Software and Document Downloads 2 SD card User Manual Download the latest 21 08 2011 Ei 5 0M version from internet 3 SD card Datasheet Head Download the latest 12 04 2011 GH 1 0M Station 1A 1B 1C version from internet SD card Datasheet 2CH Download the latest 16 06 2011 SE 1 0M repeater T1 module version from internet 3 SD card Datasheet 1CH Download the latest 16 06 2011 SE 1 0M repeater T1 module reinn from interne amp SD card Discovery Tool Form to download the 01 03 2011 SE 1 0M V1 3 2 latest version amp SD card Firmware Update Form to download the 01 03 2011 Ei 1 0M Tool V1 5 latest versio Es bi SD card Head Station Type 1 Form to download the 09 08 2011 Si 3 0M Firmware V1 253 latest version Software and document downloads Version 3 1 0 6 February 2012 Page 48 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 4 10 Email account config Head Stations 1A 1B 1C Firmware V1 253 and higher Login Administrator The email account information has t
92. removed The arm should now be free STEP 3 Pull the backplane unit from the section that remains Fig 15 Detaching backplane units Version 3 1 0 6 February 2012 Page 26 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 6 Inserting modules Push the modules in the slots of the backplane see Fig 16 The Head Station with the red front plate should be placed in the most left slot with the largest connector and the other modules in the remaining slots When the modules are inserted the correct way a sharp clicking sound should be heard during the push Modules can be inserted during operation The slots have a polarity and fit only one way LJ Profitraece OF 2 or D Profitrace OF 4 cr MAC 9C B2 06 00 01 F4 o PROcentec COMbricks Headstation PRRI HW ver 1 5 m Drier code 101 _ Z WY T Fig 16 Inserting modules Version 3 1 0 6 February 2012 Page 27 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 3 Removing modules To remove a module press the keys on both sides of the module this has to be done with 2 hands When both keys are pressed pull the module out of the slot see Fig 17 Modules can be removed during operation are removed during operation Modules at the end of the 1 Slot between 2 modules
93. reserved PROCENTEG COMbricks User Manual menu of the web server It is also possible to remove and insert the respective module When a slot contains a 1 channel repeater module can I hot swap it with a 2 channel repeater module YES every time a module is inserted it is configured without looking at the past Is a 2 channel repeater module the same as a regular repeater YES and NO Of course you have 2 RS 485 sides like a regular repeater but there is a 3rd channel going to the backplane to link up with the other inserted repeater modules This means a 2 channel repeater module can also be compared with a 3 channel repeater but the 3rd channel is not RS 485 Additional to this the RS 485 channels can also be assigned to networks Then it cannot be compared at all with a regular repeater Is there an overview available how to connect the PROFIBUS cable with the repeater modules and when to switch on the on board termination This image illustrates the 4 configurations that we support http www procentec2 com pics2 0009 ipg In configuration A and C the cable starts at the repeater module In configuration B and D the repeater module is in the middle of the cable Only in configuration A the on board termination should be set to ON With the other configurations the repeater module is in the middle of the segment or the termination is activated on the DB9Y plug For the latest FAQ list check out our website Version 3 1 0
94. rights reserved PROCENTEG COMbricks User Manual 17 Frequently asked questions FAQ General Are the Kits in the product list really required NO the Kits are just an easy step into the COMbricks world because they contain all required components You can also order all items separately Head Station repeater modules I O modules etc Kits are also cheaper than separate items Backplane How many modules can insert in the backplane COMbricks can handle 32 modules which can be of any type but high soeed modules can only be inserted in the first 10 sockets repeater slave and fibre optic modules If you only have 5 high speed modules the rest of the sockets can be completed with regular modules I O modules What is the Backplane Network These are the 4 internal networks on the backplane that repeater modules utilize to transfer PROFIBUS messages transparently to other inserted repeater modules who are locked to the same network number Each network can have its own masters slaves and baudrate They are completely isolated http jwww youtube com watch v P3_ gSCipJO4 When I buy a module of any type is a backplane socket provided YES with every module a backplane socket is provided If you require more sockets because of spare parts an additional set can be purchased Installation What is the default IP address after purchase or reset The default IP address is 192 168 1 254 This can be customized throu
95. rofiTrace 2 Head Stations 1B and 1C have an integrated ProfiTrace that can be accessed with a web browser The integrated ProfilTrace has some graphical and functional limitations compared to the powerful Profilrace 2 software Live data streaming is a function within Profilrace that makes a connection with COMbricks over Ethernet and acts as if it works with a ProfiCore The user can now use all the functionality of ProfiTrace 2 with the protocol data of 2 or 4 networks that COMbricks is capturing Live List statistics message recording triggering searching etc We already have repeaters installed How can we take advantage of COMbricks without disturbing the existing network You can connect 1 channel of a COMbricks repeater module as a regular bus participant Like a ProfiCore and ignoring the repeater functionality Once a repeater channel is in contact with the cable communication Profilrace monitors telegrams How many files does the automatic message recording triggering save The automatic triggering saves 10 files per network Each file has its own name When a new trigger takes place after 10 files have already been saved the oldest file is replaced by the new one ring recording Repeater modules Are the COMbricks repeaters suitable for PROFIsafe networks YES especially in combination with the repeater redundancy makes COMbricks a perfect infrastructure component for PROFIBUS safety networks Remote maintenance with Profil
96. ront of the module or the web server 3 10 1 Customizing the PROFIBUS network NW0 NW1 Set these dipswitches to following positions to customize a channel for a specific PROFIBUS network LEFT LEFT RIGHT LEFT LEFT RIGHT 3 RIGHT RIGHT 4 NWO NW1 Network 1 2 When software settings are preferred these dipswitches do not have to be set 3 10 2 Redundancy RED Set this dipswitch to enable the redundancy group for the channel When software settings are preferred this dipswitch does not have to be set Version 3 1 0 6 February 2012 Page 32 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG 3 10 3 Hardware or software settings H S Set this switch to enable hardware dipswitches or software settings H S Settings LEFT Hardware RIGHT Software When software is enabled all switch settings are overruled The settings are saved in the internal memory of the Head Station Fig 20 Dipswitches and LEDs of the repeaters Version 3 1 0 6 February 2012 COMbricks User Manual Page 33 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 11 Wiring repeater modules The PROFIBUS cable should be wired to the repeaters according the PROFIBUS guidelines with suitable cable for the application you are using Regular and SCOPE repeater modules are equipped w
97. s the headquarters is based in The Netherlands and a sales office is located in Germany Testlab PROCENTEC runs 1 of the 8 accredited test laboratories for the certification of PROFIBUS devices In our laboratory vendors can have their products tested on PROFIBUS compatibility Product development and export We develop in house PROFIBUS and PROFINET products that are being exported through our worldwide distributor network Especially in the area of maintenance tools we have gained a unique market position Democenter We have a demonstration facility which is used for support training demonstrations engineering and trade fairs It consists of more than 250 devices from more than 40 vendors Training and Education PROCENTEC is very successful with its training program Up to now more than 4000 participants have received a certificate The costs incurred for engineering assembly commissioning and maintenance always play a key role when choosing a fieldbus We train our participants that the implementation of PROFIBUS and PROFINET can help to cut costs in all areas Our practical experience is the key factor PROCENTEC offers different types of PROFIBUS and PROFINET training modules which are organised on a regular basis PROCENTEC is a professional organisation which is involved in PROFIBUS and PROFINET technology 24 hours a day It has the availability of experts who are constantly deployed worldwide Not only is the tried and teste
98. s with this feature because the user is now able to control REAL output points Version 3 1 0 6 February 2012 Page 43 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 4 7 Password setup and login Head Stations 1A 1B 1C Firmware V1 100 and higher Login Administrator Passwords are NOT activated when the product is purchased or reset and all menu items are accessible and adjustable COMbricks supports 2 types of passwords User Is limited to read information Administrator Has access to the full web server and can adjust settings e The Administrator password has to be set first e The passwords are visible during the typing e The passwords can have a length between 1 and 16 characters Fig 29 illustrates the password setup web page 4 7 1 Access rights After a password s has been setup it complies with the access rights from the table below Table 1 Access rights after password setup NO ae User Passwords ACIN MSEE Admin is set Login required at web server access Visiting web pages Clear System log Restart the device in the Device management Output Control When only the Administrator login has been activated the user can always enter the web server without a valid login When settings are about to be altered the user is required to login Version 3 1 0 6 February 2012 Page 44 114 COMbricks U
99. ser Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual NO T User Passwords S EALEN Admin is set Changing passwords YES YES NO S YES NO Adjusting all other settings YE F COMbncks Procentec Windows Internet Explorer Go V E http 192 168 1 230 we Favorites 3 cOMbricks Procentec IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 2 08 17 Site Boiler 5 Temperature 37 C System time 2 Apr 2011 18 35 40 Company Oil and Gas Company Country Alaska Change password ed 1 Admin password DOO E _Save Please note These passwords apply to the WEB FTP and TELNET interfaces Fig 29 Password setup 4 7 2 Password best practice We encourage you to at least setup the Administrator password if more than 1 person can have access to the network e Activate the password s immediately after installation or at the office before it is transported to the final destination e Use different passwords for the Administrator and User e Never share passwords with anyone e Always use strong passwords Avoid test 123456 lt your company name gt lt your first name gt combricks procentec etc e Change passwords immediately if they may have been compromised Version 3 1 0 6 February 2012 Page 45 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbri
100. ser Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 25Notes i s s lt iCsSCSCidS doassueseccucasacdeceseccscasececassccesaecacesacacsecaasacasacacaceaassadcananauasacsansasscansssssnsscncsuaseasonassacsusscssusnssuscsuseuscsnesuasaussuasansasssansasssassasasasaasnaasnassnsssusnsansaassassnansa saussasuasasanssas s5snas ss 552552 25225s2555555 555555sn5s555e5s5o5a55esnsnasabasnabasssnsbatssassassasssacsasasascasasacseassausaausasasassaaassasszessesaascnesesasacccncscessnessassnassssadssassceaseacedscececssssaccccsedeedavwweuvaweaueawarsiaauasacaaaccanaay Version 3 1 0 6 February 2012 Page 113 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual Version 3 1 0 6 February 2012 Page 114 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved Other PROCENTEC products PROFINET Cable Tester v Suitable for 4 and 8 wire PROFINET and regular Ethernet cables v Suitable for straight and 90 metal or plastic PROFINET plugs Tests cable shielding v Detects short circuits wire breaks swaps miswiring and split pairs v Large LCD clearly indicates the test results v 150 hours on one 9 V battery v Operating temperature 0 to 50 C v Just 1 key press to start continuous testing It can also test telephone and coax cable www profinetcabletester com C
101. sesin a a E EE EEEE ENE 18 2 Customizing the IP number through the web Se rVel ccccceccceeeeeeeeeeeeeeeeaaaseeeeeeeeeesaeeeeeees 18 2 8 Customizing the IP number through the Discovery TOO c cccssseseeeeeeeeeeeaeeeeeeeeeeeseaeseeeeeeees 20 2 9 Checking the modules and the administrative info in the web SEIrVel cccccsseeeeeeeeeeeeeeeeeeees 21 2 10 Testing ProfiTrace OE on the PROFIBUS installation ccccccccseseeeeeeeeeaeeeeeeeeeeessssaeeeeeeeeees 22 2 11 Resetting the Head Station ccc ccc0ssceecccescccessseeneecececccesseeeeecenccesseeeeseecsccceseeseeeencescceseeseeees 23 3 IMISTANATION INSTMUCTIONS nsis EES 24 ak EONO a ciccikancaieus E A A A satan coduneiiancaniecenisannesaivesiancans 24 g2 WO SION areata teva enc taaiantesnacsancen A A A atateeeaseeoucina 24 3 3 Mounting and un mounting backplane units ccccceeecceecceeeseeeeceeeeeeeeecaeeseeeesseeeeeeeesaaaeeesessaaees 24 3 4 Adding backplane units cccccccceeeccecceeseeeeeeeaeeeeeeeseeseeeseseeeseeeeessaaeeeeeeseeeeeesseaseceeessaaseeeseesaas 25 39 Detaching backplane UNItS ccccccssccccssseeccesececceseecceaueeecsauseecseseeessageeseaueeeessuseeessageeessagseees 26 S70 FSS UIC OS erenn E a E 27 37 Removing OS eendaadse EE E EENE EA 28 i Wimme e R tannin Sunhidieyiniiensaaen pabvanatieensianeahienmeuianene 29 Co POW UPPI eee ene econ een eee ene ee eee E ae eee 30 ar POCU on en ne eee ee ae ne
102. stic Syncs The number of messages sent to a slave which was not available in the previous cycle Fig 34 ProfiTrace OE Statistics Because of this feature the user does not have to inspect messages or do difficult operations to ensure the quality of the installation If the statistics do NOT show deviations the installation is on the 1st degree OK Here it stops for the technician who is only interested in a quick feedback The advanced technician can proceed with a message recording and an inspection of the signal quality Version 3 1 0 6 February 2012 Page 53 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 5 3 Message recording Catch it all The message recording in Profilrace OE has a different strategy than ProfiTrace 2 Within ProfiTrace 2 the use had to setup the message recording first and is responsible to start it Because COMbricks is a unit for permanent monitoring it automatically starts a message recording when an event has been detected The following event automatically starts a message recording again When the unit is purchased or reset it is automatically triggered on the statistic Lost This works directly after powered ON The user can change the settings during operation see Fig 35 The recorded files can be opened with an offline ProfiTrace 2 no license required Int diag Ext
103. t supported yet Version 3 1 0 6 February 2012 Page 81 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTEG COMbricks User Manual 12 Technical Data 2 Channel Repeater 101 201102 Technical Data 2 Channel Repeater 101 201102 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots only Power supply Provided through the backplane Current consumption 300 mA Compatible backplane units 101 200011 101 200023 101 200012 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROF ldrive and any other FDL based protocol Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect lt 10 s detection and 50 s lost time Data delay time normal mode 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 5 TBit at 6 Mbps 3 75 TBit at 12 Mbps Data delay time redundant mode 11 6 TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 1 4 TBit PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps
104. tation Type 1 2010370001 VO 103 gt V1 0 9C 62 06 00 00 01 192 168 1 231 COMbricks Head Station Type 1C 000060 V1 237 VL5 0C 62 06 00 00 3C 192 168 1 225 0 days 5 09 06 COMbricks Head Station Type 1 000069 V1 238 V1 5 0C B2 06 00 00 45 192 168 1 238 0 days 2 31 40 COMbricks Head Station Type 1 000080 V1 221 V1 5 9C B2 06 00 00 50 192 168 1 253 1 days 1 34 56 i Fig 9 COMbricks Discovery tool In some cases the Discovery tool does not list all the COMbricks units when multiple It is recommended to have only one Ethernet connection active only wireless or only wired Ethernet connections are active Version 3 1 0 6 February 2012 Page 20 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 2 9 Checking the modules and the administrative info in the web server After customizing the IP address the modules can be checked in the web server Click on Status to see an overview of the available modules and their respective description version numbers see Fig 10 Modules can be inserted and removed during operation A change in hardware should be directly visible in the Status screen On the top of the screen the administrative info is also visible see Fig 10 If the administrative information has to be altered it can be done by clicking on General config On the bottom of the screen the connected clients with this COMbricks are
105. tion link Please provide a hyperlink starting with http which directly leads to this COMbricks website It will be sent along with notifications to the user such as E mails and allows easy access to this device _Save Fig 8 Customizing the IP address in the web server The Notification link name is included in the event emails so that the user can directly jump to the specific COMbricks unit without knowing its local IP number An example is www boiler5 oag com The router of the network or the internet server has to reroute this name to an IP number Version 3 1 0 6 February 2012 Page 19 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 2 8 Customizing the IP number through the Discovery Tool The COMbricks Discovery Tool can be downloaded from www combricks com After start up all the available COMbricks units can be discovered and directly customized with the required IP address see Fig 9 The Discovery Tool works on an enterprise LAN WLAN and with a direct cable between COMbricks and PC If you are not sure which COMbricks you are customizing the LEDs can be flashed with a button in the Discovery tool flashing A couple of seconds the LEDs will blink to give the user a visual confirmation UA COMbricks Discovery Tool V1 2 0 PROCENTEC ioj x File Action Help aa iZ iw Staton type COMbricks Head S
106. tware Web server C1 Master Multi network monitor Triggers and filters Multi access Large file recording Email and Log Reporting Fast PROFIBUS DP and PA Version 3 1 0 6 February 2012 Page 12 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 1 5 5 Offshore applications With satellite internet offshore PROFIBUS networks can be remotely monitored Emails can inform the mainland about the status of the installation These applications simplify maintenance and eliminate the hassle to fly an expert over to fix a possible problem On the LAN local technicians can also monitor the networks 3 zz Fig 4 Offshore applications Version 3 1 0 6 February 2012 Page 13 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 1 5 6 Mining applications Because of the depth gasses and inaccessible areas COMbricks is required to keep the control room and the experts on a distance to monitor the PROFIBUS installations Multiple WLAN routers can bring Ethernet up to the surface With DTM technology the devices can also be diagnosed and parameterized Fig 5 Mining applications 1 5 7 Other applications e Cross border installations e Traffic control installations e Water treatment e Long commissioning and test cycles e High availabilit
107. visible COMbncks Procentec Windows Intemet Explorer Go gt htip 192 168 1 225 EVE E combricks Procentec x _ IP address 192 168 1 225 MAC address 9C B2 06 00 02 5C System uptime 0 days 0 07 42 Company Oil and Gas Company Country Netherlands Status December 2011 Service on Wago remote I O 6 December 2011 Replaced plug on Siemens ET200S Call John Doe in case of problems 11 222 56882312 000604 000655 WEBS port 80 WEB port 80 WEB port 80 WEB port 80 192 168 1 11 192 168 1 19 192 168 1 25 192 168 1 44 Fig 10 Overview of the available modules Version 3 1 0 6 February 2012 Page 21 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 2 10 Testing ProfiTrace OE on the PROFIBUS installation When the repeaters are wired to the PROFIBUS installation ProfiTrace OE can be tested in the web server Click on Live List and the respective networks A Live List with devices should appear see Fig 11 COMbricks Procentec Windows Internet Explorer http 192 168 1 230 xi IP address 192 168 1 230 mag System uptime 0 days 0 20 50 C _ System time 1 Jul 2011 13 26 26 Live ties Tank 1 Tani l 2aserve a o u Fig 11 ProfiTrace OE Live List
108. wii com br Internet www wii com br CHILE RP Ingenieria Limitada Tucapel 92 oficina 52 Concepcion Chile Tel 56 0 41 2469350 Fax 56 0 41 2522592 Email rodrigopinto rpingenieria cl Internet www rpingenieria cl CHINA CAMETA No 1 Jiao Chang Kou Room 408 De Sheng Men Wai Xicheng BEIJING 100011 China Tel 86 10 82285088 or 62055653 Fax 86 10 62055653 Email info diewen com Internet www diewen com CZECH REPUBLIC FOXON s r o Poln 367 460 01 Liberec 12 Czech Republic Tel 420 484 845 555 Fax 420 484 845 556 Email foxon foxon cz Internet www foxon cz DENMARK HH Automation A S Hovedgaden 451F DK 2640 HEDEHUSENE Denmark Tel 45 70 20 52 01 Fax 45 70 20 52 02 Email hfj hh automation dk Internet www hh automation dk EGYPT Logic is 35 EL Galaa st Ramses Down Town Cairo Egypt Tel 20 111 7977781 Fax 20 111 7977782 Email sayed elbasha logic is com Internet www Lautomation com COMbricks User Manual FINLAND Hantekno Oy Nuijamiestentie 3 B 1 krs 00400 HELSINKI Finland Tel 358 0 9 530 66 570 Fax 358 0 9 530 66 530 Email hannu aarrelampi hantekno com Internet www hanteknoautomaatio fi FRANCE AGILiICOM Batiment B 1 rue de la Briaudi re Z A La Chataigneraie 37510 BALLAN MIRE France Tel 33 247 76 10 20 Fax 33 247 37 95 54 Email jy bois agilicom fr Internet www agilicom fr GERMANY PROCENTEC GmbH Benzstr
109. xplorer IP address 192 168 1 230 MAC address 9C B2 06 00 02 03 System uptime 1 days 10 09 53 Temperature 41 C System time 26 Jun 2011 0 56 58 Company Oil and Gas Company Country Alaska Head station status PROCENTEC Head Station Type 1C Serial number 000515 Software revision V1 253b Hardware revision Vi 5 Mac address 9C B2 06 00 02 03 IP address 192 168 1 230 Power supply 1 Connected Power supply 2 Not connected Micro SD card present i Yes Current consumption at 5 75V 0 9334 Temperature 41 C Uptime 1 days 10 09 53 Attached modules 2 Fig 23 Example of a module status Version 3 1 0 6 February 2012 Page 38 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCGCENTEG COMbricks User Manual 4 2 Channel list Head Stations 1A 1B 1C Firmware V1 152 and higher Login User or Administrator A helpful utility is the Channel list This page visualizes a graphical overview of all devices in the network and behind which network module they are connected It is almost comparable with a logical topology scan see Fig 24 COMbricks Procentec Windows Internet Explorer go lt E ht 192 168 1 225 IP address 192 168 1 225 MAC address 9C B2 06 00 02 5C System uptime 0 days 1 19 20 Company ON and Gas Company Device channel list Display network 1 7 Display network 2 7 Display network 3
110. y networks e 24 7 service contracts e Robot cells Version 3 1 0 6 February 2012 Page 14 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROGCENTECG COMbricks User Manual 1 6 Output control Relay and digital output modules can be configured to respond directly to bus problems like bus voltage too low retries syncs master lost diagnostics etc This offers a multitude of applications to directly and independently act on the machinery when the bus communication becomes unreliable Especially when safety human lives or the environment are at stake Power switches hold switches indicators backup systems and LED towers are a few examples of machine parts that can be hooked up to the relays COMbricks is the only monitoring product that has the capability to respond directly on the hardware with multiple relays Repeaters I O COl ricis Fig 6 Output control The Head Station already contains 1 relay The relays can also be configured to be switched manually or on time Version 3 1 0 6 February 2012 Page 15 114 COMbricks User Manual1 EN docx PROCENTEC 2012 Copyright all rights reserved PROCENTEG COMbricks User Manual 1 7 CommDTM The FREE COMbricks CommDTM offers FDT 1 2 based asset management tools a powerful Ethernet pass through to access PROFIBUS devices which are connected behind COMbricks repeater modules The internal DP V1 class 2 m

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