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1. Low Angle behaviour is HIGH when the Final angle value of the tightening results is less than the angle Low Limit of the tool mapped to the IC PCM 1 1 Reject Buzzer is HIGH when the tightening sequence is NOT OK Paint Marker is HIGH when the tightening sequence is OK System Fault HIGH Indicates a problem with the IC PCM 1 1 Gang Complete is HIGH when Gang Complete occurs Config 1 8 is HIGH when the particular Configuration is selected on the tool Socket Select 1 8 is HIGH when a Configuration is selected that has the particular Socket Selection Number assigned to it User Output 1 8 is HIGH when turned On by one of the Fieldbus Protocols The Assign output button is used for assigning the output behaviours to the selected output pin of the IC PCM 1 1 Select the output pin 1 O x from output Pin Behaviours List and the appropriate behaviour from Behaviours list Click on Assign button left pointing arrow to assign the behaviour to the selected output pin Assign output button The Un Assign output button is used for un assigning the output behaviours from the programmed Un Assign output pin Input button Select the output pin 1 O x from Output Pin Behaviours List and click on the Un Assign right pointing arrow button to un assign the behaviour from the selected output pin Un Assign The Un assign All button is used for un assigning all the o
2. Peak Angle Displays maximum angle rotated during tightening cycle Angle Result Displays the result of the angle Pass if it is within the Low and High limit values Low if Maximum angle is less than Low limit and High if maximum angle is greater than or equal to high limit Current Gang Count Displays number of similar joints that are fastened current gang count is incremented only for passed cycle For example if the gang count is 3 bolts then current gang count is reported as 1 2 and 3 for these three EORs Motor Status Displays Motor Status of the cycle No Fault is highlighted in Green if no fault has occurred or Fault is highlighted in Red if fault has occurred Peak Current Displays maximum current drawn during tightening cycle Ul 8 48619696_ed1 Following table shows the additional fields that are present in IC PCM 1 1 tightening records Displays Barcode information Tool Serial Number Displays factory provided identification number of the tool Free Speed Displays programmed Free Speed for the configuration Downshift Speed Displays programmed tool speed during shift down phase Max Tool Speed Displays maximum speed of the tool Displays Transducer Range value At any instance click button to save the currently displayed data to local database with current time stamp Click la on button to delete locally stored data with particular time stamp confirmation message is displayed befo
3. General Settings Controller version Tightening Control Settings Enable Label Printing IO Settings Local Settings Date Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing FieldRi iz Settings 34 48619696 ed The IC PCM 1 1 will have settings for Header Data and Footer information that will be printed on the label There are two things that must be present in the IC PCM 1 1 in order to use the label printer feature status txt printer communications is defined in this text body txt The label format is defined in this text NOTE At a time only one Protocol Barcode VIN Serial EOR Data Out PFCS PLUS Label Printing can be enabled on the serial port 3 2 3 15 Printer Connections and Setup for IC PCM 1 1 e ThelC PCM 1 1 supports serial printers for printing EOR End of Run data e Connect the printer via a standard 9 pin serial cable to a serial port of the IC PCM 1 1 e Using ICS application program the IC PCM 1 1 serial port settings to match settings on the serial printer e Enable the Label Printing Protocol for the IC PCM 1 1 e Make sure the necessary files are saved in the IC PCM 1 1 for printing Header Data Footer sections For more infor mation refer IC PCM 1 1 General Setup manual e Turn on the printer e Runatightening cycle and verify that tightening res
4. Report Generator Prom Oote 6 29 2012 Eh To Date 6 29 2012 A Select Locaten ID Tock Caraid HH 12 00 00 AM M Proce Tire To Tene 51230008 Overal Tightering Resut Pass gt Ande Remi Pans Search Torque Result bass S vN Locason LfeTme CyceCou CydeCout Confgurato Dete Tee Of Cyce Cyce Rena 107600 v t 26 29 2012 12 25 20 507689 06 29 2012 12 25 19 107558 33 t 0629 2012 1225 19 107627 n t 06202012 12 26 16 307605 Si 05 29 2012 12 26 10 107685 90 1 06 29 2012 122517 107624 29 t 06292012 1225 17 107683 D 1 06292012 1229 17 7717 1075682 87 0629 2012 1225 12 107631 86 L 06 29 2012 1225 11 107620 t5 LU 06 29 2012 12 2 11 Filter criteria can be provided for Tightening Result Pass or Fail Angle Result Pass High or Low Torque Result Pass High or Low and VIN code Vehicle Identification Number Code also called as Barcode Date and Time Criteria should be provided and records within the From To Date and Time will be displayed 4 5 2 VIN Report This report is generated based on the VIN Vehicle Identification Number 1 QXi Create Report 2 Pal o a 6 29 2012 j To Date 6 29 2012 j Sdeciincesen i 1200700 AM d 11 99 59 M Overal Tightening Rendit Pass X arce Renjt Fana Torque Result bans v Tool Serisi No Location ID LfeTeme CycleCount Cycle Count Corfgursbo Date Time Of Cyce Peak Torque Torque Rema Peak Ange Aoga Rema Curren Cyce Rest 107604 CA 1 062932012 12 25 18 023 1
5. g S amp ICPCM1 B 10 200 62 81 l Primary Radio Module ul 03 Secondary Radio Module GI E 10 200 82 254 b Primary Radio Module l8 Secondary Radio Module GJ Is TC PCM in Refresh Iech and updates thelist with latest CPCM present on the network 3 7 PCM Wireless Energy Detector This screen can be used to view energy level in each RF channel The energy level for each channel is displayed against their respective channel number starting from 11 to 25 E iC PCM Wireless Energy Detector 1 ControleriD wv Wre Energy Detector RF Channel Channel vaim Channel V Channel value Ll l6 d lz 7 22 13 ja 23 14 T 24 15 z 25 Scan Controls Scan Duration Per Channel Seconds EET Initially when IC PCM is selected from drop box last stored data will be displayed To receive the current level of wireless energy click on Start Scan button with specific time required to scan each channel The drop box Scan Duration per Channel Seconds is the set to scan each channel For example if the time is selected as 0 9984 then time required to complete the scan is given below 0 9984 15 14 976 seconds NOTE Scanned energy value for a particular channel is proportional to the amount data being transferred in the channel 48619696 ed1 55 Section 4 Monitoring Cycle log and Event Log of IC PCM 1 1 Tool 4 1
6. 1 General Settings Archiving is only available for Multisync and Enterprise versions of ICS software installed with SOL database option A master license can be used to set and view the archival setting and is needed to archive data A slave license can be used to view Archival settings and view archived data The Archival Settings screen is enabled only when ICS is installed with SQL server as the Database option Archival Settings Settings Location ID Time Freq Archived Data Location ID Time Freq EOR Data SKS Every cycle EOR Data 5573 Every cycle EOR Data 556 5 Every cycle EOR Data Bz3 Every cycle EOR Data Bz3 1 Every cycle EOR Data Bed Every cycle EOR Data Bz3 3 Every cycle EOR Data B23 4 Every cycle EOR Data 109 4 Every cycle EOR Data 623 5 Every cycle EOR Data Bz3 5 Every cycle EOR Data 600 5 Every cycle EOR Data Bz3 7 Every cycle EOR Data Bz3 8 Every cycle EOR Data 523 9 Every cycle EOR Data 010 0 Every cycle EOR Data D10 1 Every cycle EOR Data 010 2 Every cycle EOR Data 010 3 Every cycle nina Fuar cur la Delete All The Data Dropdown list has three items as mentioned below EOR Data EOR Data can be archived for a tool connected to a IC PCM Parameters IC PCM 1 1 General Setup Parameters of IC PCM 1 1 General Setup can be archived for each IC PCM 1 1 on Network Parameters Config and General
7. 253 Set Host Name ICS USER Set PREAD and PWRITE Passwords PREAD Password INSIGHTREAD PWRITEPassword INSIGHTWRITE Other Items Idle Timeout 10 Set Log File C Documents and Settings dsrinivasan De OK Cancel 5 9 2012 1114 M e _IC PCM 1 1 sends Received EOR data to programmed Ethernet port in Standard EOR Format which can be viewed in the Ethernet EOR test tool FthernetFORTestTool Connected Options Connect Disconnect Login PREAD enn Login PWRITE Login Invalid P word Standard EOR Act Standard EOR Deact Custom EOR Act Custom EOR Deact Send Custom Cmd Responses Messages To Filter Do not display Delay In Secs 0 ACKs No Response NACKs Ze Respond with ACKs C Respond with NACKs Disconnected Received Messages SEso2U1500000000 100205 01 01 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 0 0 0 00 0 00 0 00 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 0 5P12E08001 0 P D D D N P P 0 00 113 SESO3A0600000000 SESO2A1 700000000 Current Options Read Only Keep Alives I Log Messages To File Split The Log File Gs Sent Messages SES02A1 700000000 SES02A41 200000000 SES02A1100000000 SES02A1000000000 SES02A0900000000 EOR04A0800000000 SES01A0900000000 EORO0200100000001 1 SES01A0900000000 SES01009000000271CS ICS USER INSIG HTREAD 10 v EORO340700000000 No BCode 1050 0 IP Address Host Name Idle Timeout P
8. 33 E 1076 D Gr T 1078 71905 59089 05 29 2012 08 31 02 1 EEG 0 00 Ss O Motor Stal f 1080 50197 50197 06 29 2012 09 30 43 1 cessi 0 00 T o Over Current X 1081 1083 Over Temperature 7 EN urre 109 2 150955 103310 06 29 2012 08 31 11 1 E m 0 00 a ee 109 3 1084 Shunt Calibration 1056 OD Torque Offset T ons 10 200 83 37 D Transducer T ME OQ Step Timeout X moa T 010 2 Q Config Timeout T 010 3 ON Over Torque YT moa UR UT mos Q Over Angle mos 536040 82982 DB5 28 2012 10 31 21 1 0 00 Q Under Torque i 010 7 413600 82459 DE5 28 2012 10 31 46 1 0 00 Under Angle 010 8 T mna z Q Early Trigger Release s i Q Watchdog OQ Steps Incomplete 60 48619696 ed To view only a subset of available tools on the Run Main View All screen 1 Click the Filter button to display the Select Controllers Dialog screen shown in the following Figure Select Controllers d X Selected Controllers Controllers On Network LU 200 80 253 10 200 81 154 10 200 82 12 10 200 82 33 Cancel 2 On the Select IC PCM Dialog choose IC PCM from IC PCM On Network list box on left side of dialog and click the right arrow gt button to move them to the Selected IC PCM box Use double right arrow gt gt button to select all IC PCM All Tools mapped to selected IC PCM are displayed on screen 3 To deselect IC PCM from the Selected IC PCM dialog choose IC PCM to be removed and click the left arrow lt bu
9. 331 Ww Paramset Mame source Date Time Stamp Setup Data Version Info Controller Version General Settings Tightening Control Settings IO Settings Local Settings Date Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings FFCS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings Modus RTU Settings Bolt Description Technical Attribute ModBus TCP IP Settings cc Identification Type Config Settings Ethernet IP Settings is 3 a Enables the PLUS protocol on to the IC PCM 1 1 Ethernet port Enable PLUS NOTE PLUS also uses the Serial Port settings for reading Barcode information Any other serial protocols which are programmed for serial port settings will not allow enabling the PLUS Protocol Server IP Address IP address of PLUS Server Pott Port number to communicate with PLUS Server EOR Cycle Time Out The timeout value for all bolts to be completed for the part before the assembly is aborted and the results sent to the server System ID The user specified system identification Retry Count The maximum number of times to retry a message before resetting communications Retry Interval The period of time to wait between message retries PCM General 5et PLUS Settings Enable PLUS Fail Group v d ud lat 4 EOR Cycle Timeout
10. Barcode related settings such as length criteria From To characters for criteria match Barcode scanner input can be set for different types of Standard communications ports Ethernet Serial of the IC PCM 1 1 Other protocols such as ProfiBus or DeviceNet can also input a Barcode or VIN number to the IC PCM 1 1 but the barcodes are not subject to criteria checking ET IC PCM 1 1 General Setup 1 Controller ID T 40 200 82 BB B2B6 v Paramset Mame Source Network Date Time stamp Setup Data version Info Version Barcode Settings r General Settings Mode Active si Length 3 Tightening Control Settings i E Es E SOT POLES ethernet bet Eins pu Protocol Settings Serial Port Settings Barcode Settings Criteria Serial EOR Settings S zi Ethernet EOR Settings Criteria Setting From 1 To 5 PFCS Settings i PLUS Settings E XML Settings Configuration Criteria Open Protocol Settings 1 12341 Label Frinting n 12342 FieldBus Settings 3 12343 Profibus Settings 4 12344 InterBus Settings 12345 DeviceNet Settings 6 12346 ModBus ATU Settings 12347 Ethernet IP Madbus TEP 8 12348 Ignore Duplicate Scan Length Check Modes in the Barcode settings allows to set Two Types of mode Passive amp Active Passive mo
11. Count 300 297 278 381 390 388 389 387 383 384 366 365 359 354 345 345 Odd Date Time Of Cycle 03 22 2012 04 58 25 3 22 2012 04 58 24 03 22 2012 04 54 46 3 21 2012 17 35 02 03 21 2012 17 35 01 03 21 2012 17 35 00 3 21 2012 17 35 00 03 21 2012 17 34 54 3 21 2012 17 34 33 03 21 2012 17 34 33 03 21 2012 17 34 04 03 21 2012 17 33 32 03 21 2012 17 33 29 3 21 2012 17 33 26 3 21 2012 17 33 22 03 21 2012 17 33 22 2 4 HW 7477720274 m sch sch sch sch sch sch sch sch sch sch ch sch sch sch Configuration No Cycle Resutt Fail Fail Fail Fail Fail Fail Fail Fail Fail Fail Fail Fail Fail Fail Fail Fail Cail Enable Filter LIDEIPIPEIPIBISIETEI Peak Torque 0 26 0 35 0 40 0 18 0 18 0 29 0 18 0 19 0 23 0 22 0 23 0 25 0 21 0 26 0 23 0 18 n n Torque Result Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Nanan Peak Angle 233 246 276 300 296 236 293 259 277 238 274 221 226 225 238 214 ane Select Location ID Angle Result Low Low Low Low Low Low Low Low Low Low Low Low Low Low Low Low I mine Currer 2 OO OO OO OO OO OO OO OO OH 48619696_ed1 Section 5 Archiving Data 5 1 Archival Settings Screen The Archiving feature allows the storing EOR configurations and general settings of tools that are mapped to IC PCM and also archives IC PCM 1
12. EUN Nu EMI ESO NEN SDN 47 3 5 2 Download firmware procedure for a IC PCM on the Network eese entente teen tnn tnn ente sntn into nis 50 Bou REC le 50 5 50 22 Badio Re EE 52 EE 53 IOs PRO OU NER RTR 54 Sio TREO OOTP GIN P n 54 3 6 2 Reboot Radio Modules Remi 55 3 7 PCM Wireless Energy Detector eegene 55 Section 4 Monitoring Cycle log and Event Log of IC PCM 1 1 Tool 56 21 ie E EEE Ee ME 56 N ROn MIA VON e DEEN 56 A2 Vew a Log TaD EE 57 4 1 2 2 Data retrieved from the Archived Database e 60 AA RRNA VIW NEE 60 23 CPCM F TOO LEVEN LOG EE 61 LSCXIMEE C ze Ez ne E 61 e Eer O EVON e EE 63 MSIE Vy INS ON eR S 66 LT WPI Ei 66 7 d MEM qo e Eo DEEN 66 AAS USB Direct Tool Connection us eie pre ntm Rida vae du REM t ra UE deeg 66 a MES idis oa u c 67 AA TOORE e e EE 67 A2 A Ee EE 67 453 esiti e 68 Section 5 Archiving Data 69 5 1 Archival Settings STO WEE 69 48619696_ed1 Il Section 6 Quality Control 70 ef WE e Le 70 6 1 1 Statistical Data Saved Retrieved from Local Database uu ccscssssssscsccsscccsccscsscsccsscsscesseccscsecsecssssssscssccecseccecseccecsaceacs 71 Section 7 System Diagnostics 72 E Me NIRE IRE 72 Ja WOON EE 73 7 3 Keypad LED and Audio
13. Help OX SSSR 680 c gt View Event Log DE Lem Security Change language Upgrade license Select Adapter Database Configuration Direct Controller Discovery The ICS Menu provides access to eight different options most of which allow you to perform administrative functions such as security and general system settings Communication Allows setting Serial Settings amp Protocol Assignments View Event Log Opens ICS Event Log which displays a log of ICS activity Archival Settings Opens Archival Settings screen which allows user to set up tools and specific data EOR or Parameters that require archiving Security Opens Password Setup screen which allows with Supervisor access user to set password and group permissions Change Language Opens Select Language screen which allows language being used in ICS to be changed Available languages Chinese Czech English French German Italian Polish Portuguese Russian and Spanish Upgrade License Opens Upgrade License screen which allows user to upgrade License file Select Adapter Opens Select Adapter screen which allows selection of Network Connection type being used by ICS for connection with IC PCM Database Opens Database Configuration screen which allows user to modify Archive Database Configuration configuration Direct Controller Opens Direct Controller Discovery screen which allows user to enter IC PCM IP Addresses for Discovery direct
14. LOADATOQOL 105 0 Downloading Clear IC PCM Data Wake up the tool pull the trigger and then click on the OK button of the message box to complete the download process NOTE Waking up the tool is essential because the MCE can go into sleep mode during the firmware download it is required that the MCE be in an active state to complete the download process Controllers i Firmware Type Device Type USE Tool 9 MCE Downloading Download pragress File Location ID Progress CHPCM LOADITOOL 105 0 Completed Clear IC PCM Data 8 Thetool reboots immediately after sending the Wake up message The Display will show the Ingersoll Rand logo and the LEDs will blink for 2 3 minutes until it has completed the internal loading process 9 Restart the tool after the tool reboots successfully The uploaded MCE version can be viewed on the wireless setting screen once ICS has successfully logged into the tool 44 48619696 edi 3 5 1 2 Display Firmware This Firmware runs on the display module of the tool 1 Select the device type as USB Tool from the dropdown list and select the Firmware Type as Display Controllers Firmware Type Device Type USE Tool y O MCE Display C Radio Files to Download Controllers Firmware Type Device Type USE Tool P O MCE Display C Radio Files to Download 48619696_ed1 45 3 Browse to the file qx_disp
15. Ree E 74 Fol EVA d 74 Po LEDIO T eoe E E E E E E A E E 75 Iaa Audio Diagnostics mmt 75 TA TOR IDON EE 75 PASE PA PAINS e AE E E A A I E N AA O RN 76 7 6 System Diagnostics tA cm 78 7 7 System Diagnostics View Set Output sesseesecsssssecsecosssescsecseeosrcossrsrcoecoseosscsecooeosncsscoseosscescosscsscsecossesscsecoesessrsecssseseeosses 78 7 7 1 Miew Outputs Mode Normal Mode ssesesessssssesseessesseesscsseesseossessesseenseeseesscoseesseossesseoseesseeseessconersseossesseossesseeseeoseeseeoseossrssess 78 7 7 2 Set Outputs Mode Diagnostic Mode E 79 Lo Direct Controller LIS eegener 79 Section 8 Wireless Diagnostics 80 8 1 Wireless statistics of USB Connected Tool oo ccsscsssscsscssccsssscssssscscsscsssssssssssecsacsacscseccocscseccssssassessacsacsacsacsscsacsaces 80 8 2 Wireless Statistics of the IC PCM uuu ENEE 80 Section 9 General Screen Layout 81 9 1 ICS Serene T 81 OXISMEBI Cody E 81 91 2 Selectionof Family E 81 o MEE EE 82 To ME GE EE 82 CONDO Ua M ANN EE 82 AE AU Tasos EE E Uc 83 NIST MEE dE 83 ONES UN SUNS IV VU WUD Rm 83 Foo Ee leie enn EE 84 Ve Goa ERE 84 SMS Pata source IVC NE m 85 SNB MUI AR RM UU 85 91210 Window MENU EU 85 GER REIP MEM NU T IP 85 STA MN TOOD EE 86 9 1 5 Communication Tool is inm 86 9 1 6 D
16. Settings Date Time Settings 3 2 2 1 Tightening Control Settings Tightening control settings allows programming the type of Configuration selection mode Remote Tool Enable Disable Mode and Enable Disable option for Smart Socket feature EP IC PCM 1 1 General Setup 1 40 200 82 668266 Controller ID Paramset Mame Date Tune Stamp Setup Data Version Info Version General Settings Tightening Control Settings IO Settings Dake Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings 48619696_ed1 17 Tightening Control Settings Enable Smart Socket Remote Tool Enable Disable Mode Mons v Configuration Selection Mode External Discrebe ze This allows the user to enable disable the tool tightening operation remotely 1 Line option The Enable input pin of the IC PCM 1 1 must be ON in order to start the tightening Remote Tool operation for the tool To disable the tool Enable input pin should be OFF Enable Disable 2 Line option The Disable input pin of the IC PCM 1 1 must be ON in order to disable the tool Mode from tightening operation To enable the Tightening operation the Disable input pin should be OFF and Enable Input pin bit should be pulsed None sets the tool mapped to the IC PCM 1 1 always in enabled mode for tightening operation Configuration Selection feature sets the sel
17. and Slave PCM is done based on TCP IP Protocol family via TCP Sockets e Two communication channels exist with their own Ports A and B that can be set by ICS software The master acts as the Client for checking the IC PCM 1 1 Port A and sends corresponding commands to a server process of the IC PCM 1 1 The IC PCM 1 1 sends event controlled messages and process data Port B to a server process of the master The preset standard values for the port numbers are 4700 for Port A and 4710 for Port B Enable XML proto col in the XML settings screen e Set Configuration Selection Mode to External Ethernet in the Tightening Control Settings screen e Using Aton software connect the master to the network Select subscribe to EOR from the master e View EOR data from the IC PCM 1 1 48619696 ed 33 3 2 3 Open 12 Open Protocol Settings Protocol Settings provides the ability to communicate between Open Protocol server and IC PCM 1 1 to acquire EOR or Cycle Data and send it to their system for acquisition archiving and analysis purposes The Open Protocol is defined in detail in the OpenProtocol W7 7 0 specification Setup Data Version Info Open Protocol Settings PCM General Setup 1 Contraller D ex dO0 200 81 225 2258 vt Paramset Mame Source Controller version General Settings Tightening Control Settings T eure Enable Open Protocol Settings Local Settings Date Time Settings Protocol Settings Server IP A
18. assigned mapped tools IC PCM 1 1 and mapped tools and tools connected to USB connected to the network Expanding a IC PCM 1 1 node will display the General Params node and a node for the mapped tool Expanding the tool Location ID node will display the General Params node and the Configs node for the mapped tool Expanding the Config node will display a node for each of the 8 allowable Configurations Expanding a IC PCM 10 1 node will display all the tools mapped to the IC PCM 10 1 Expanding each tool Location ID node will display the General Params node and the Configs node Expanding the Config node will display a node for each of the 8 allowable Configurations Expanding the USB Direct Tool will display the General Params node and the Configs node Expanding the Config node will display a node for each of the 8 allowable Configurations The upper right half of the screen displays a list of General Parameter Sets for IC PCM 1 1 stored in the Local Database that can be sent to a IC PCM 1 1 The lower right half shows the available General Parameter Sets stored in the Local Database that can be sent a tool The middle section of the screen displays the Configuration Sets stored in the Local Database that can be sent to a tool 38 48619696 ed1 me Parameter Assignment 98 Ck Source Network g 2 IC PCM1 1 Configurations General Setup For IC PCM 1 1 oa TT 4 1020082254 sdf dfdsf General P
19. click on the Config Criteria text entry box Enter the character strings with length matching the From To value to identify a valid Barcode VIN Click OK to save the settings in the criteria settings list Criteria Editor Configuration Config Criteria Al Criteria in Use ABCD ABCD Double Click To Type Enable Ignore duplicate scan will ignore the scanned barcode from the IC PCM 1 1 if it is identical to Ignore previously scanned barcode Duplicate Scan Invalid BC is recorded as the scan data for passive mode In the case of Active mode the configuration selection will not be sent to the tool mapped to the IC PCM 1 1 Length check allows the user to set the maximum allowable length of the barcode None option Will not restrict the scanned barcode length Restrict option Will validate the scanned Barcode length with the value set in the length input box If it exceeds the set length value Invalid BC is recorded as the scan data for passive mode Configuration number will not be selected in the tool in active mode Truncate Left Truncates the scanned barcode string from left hand side until it matches the value set in the length input box Truncate right Truncates the scanned barcode string from right hand side until it matches the value set in the length input box NOTE one serial protocol settings can be programmed on the IC PCM 1 1 serial port at a time 3 2 3 3 Barcode Connectio
20. deq 222 Q 7 Torque High Limit 2 00 8 Torque Low Limit 0 00 Angle High Limit ded 244 Angle Low Limit ded 200 Acceleration 95 30 00 This screen contains 4 4 1 IC PCM 1 1 Expanding this node will list all the IC PCM 1 1 available on the network Expanding on a IC PCM 1 1 node will display the IC PCM 1 1 General Params node and a node for the tool that is mapped to the IC PCM 1 1 Double clicking on the General Params node of the IC PCM 1 1 will display the IC PCM 1 1 General Parameters on the right hand side of the screen Expanding the mapped Tool Location ID node will display the General Params node and the Configs node for tool Expanding the Configs node will display a node for each of the 8 allowable Configurations Double clicking on a particular Configuration Number node will display the Configuration Parameters of the tool on the right hand side of the screen if the Configuration is programmed Green icon Double clicking on the tool s General Params node will display the General Parameters of the tool on the right hand side of the screen 4 4 2 IC PCM 10 1 Expanding this node will list all IC PCM 10 1 available on network Expanding a IC PCM 10 1 node will display all Location IDs of the tools that are mapped to IC PCM 10 1 Expanding a mapped Tool Location ID node will display the General Params node and the Configs node for tool Expanding the Configs node will display a node for each of
21. discovery by ICS 84 48619696 ed1 9 1 3 8 Data Source Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS Data Source View Window Help en pE i base tobri D X o Balama Do k E X E Network Clou Archive The Data Source Menu allows you to choose the ICS mode of operation Database Network or Archive When checked indicates user is operating in Local Database Mode Network When checked indicates user is operating in Network Mode Archive When checked indicates user is operating in Archive Database Mode 9 1 3 9 View Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS Data Source View Window Help Ux E ep Ni How A Ha ii w Main Toolbar CER w Message Window The View Menu allows you to toggle on and off the display of the Main Toolbar and the Message Window Main Toolbar When checked Main Toolbar will be active When unchecked Main Toolbar will be hidden Message window When checked Message Window will be active When unchecked Message Window will be hidden 9 1 3 10 Window Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help D xo po Hwa A Ba i qj Mew Window cascade Tile Close All The Window Menu functions either to open a new window or arrange the windows displayed New window Wien selected anew nsanceoftheactvewindowsopened 9 1 3 11
22. for Ethernet EOR Data out protocol Comma Space Semi Colon Colon Option provided for Enable Disable Handshaking Enable Handshaking requires acknowledgement to be sent to IC PCM 1 1 for each of the EOR Enable Cycles Handshaking In case of Disable handshaking IC PCM 1 1 will not expect the acknowledgement for every EOR Cycles NOTE IC PCM 1 1 requires Reboot for any of the Ethernet protocol settings 3 2 3 5 Ethernet EOR Setup Ethernet EOR Settings enables sending of EOR data for every EOR over Ethernet port IC PCM 1 1 sends EOR to programmed Ethernet port This can be verified using Ethernet EOR Test Tool Ethernet EOR Test Tool Setup e Click on Option Button Enter IC PCM 1 1 IP Address Click on OK button 28 48619696 ed1 e Click on Connect button to IC PCM 1 1 establishes the communication Click on Login PREAD and then click on Standard EOR Act to view the default EOR Field format sw EthernetEORTestTool Closed Connect Disconnect Options Login PREAD Options Received Messages Sent Messages Login PWRITE Login Invalid P word Standard EOR Act Standard EOR Deact Custom EOR Act Custom EOR Deact Send Custom Cmd Responses SESO02A18t Messages To Delay In Secs 0 ACKs C No Response NACKs e Respond with ACKs Keep Alive C Respond with HACK Log Messi Disconnected Set IP Address of Insight IC to Connect To 10 200 80
23. if configuration selected is valid 48619696 edl 73 7 3 Keypad LED and Audio Diagnostics This screen can be used to diagnose status of Keypad Led and Speaker of tool El 0X2 Diagnostics 1 Location ID ec 105 0 Refresh Tool Test Tool Status Keypad status Tool Calibration PM Alarm YELLOW OFF GREEN ON BLUE OIN 7 3 1 Keypad Status Displays the current status of keys 74 48619696_ed1 7 3 2 LED Test Displays the current status of the LEDs and also can switch on or off particular LED by clicking on the particular LED button sime ey pressed Released 38 7 3 3 Audio Diagnostics Click on AUDIO ON button to turn on the beep sound to test the speaker in the tool This sound will remain for 5 seconds 7 4 Tool Calibration The tool calibration screen allows user to calibrate selected tool s TR It allows to SET RESET the values for TR ASC and KT Also it allows to send Gearbox Loss percentage value to tool E j Qx Diagnostics 1 E EN ___ en Lo NENN NOM Tool Test Tool Status Keypad status Tool Calibration EA Alarm Manual Data Entry Factory value Current value New value TR 2660 2686 um Set asc s ws be C Gearbox Loss Gearbox Loss 345 0 97 Calibration Settings Calibration Result Cycle From Tool From ETA Current TR 25 86 Cycle counter Resultant
24. read the following values on the screen while the tool is running QX2 Diagnostics1 Location ID v Tool Readings Angle deg 0 Current amps 0 00 Speed rpm 0 00 Temperature deg C 0 00 Torque Nm 0 00 Battery Voltage volts 0 00 Degrees of Rotation Rotational speed in RPM Measured temperature of the tool in degree Celsius Dynamic Torque achieved Battery Voltage Current Battery Voltage of the tool 72 48619696_ed1 7 2 Tool Status Tool Status tab displays system data for diagnostics purpose E QX Diagnostics Location ID amp BERI Refresh Tool Test Tool Status Keypad status Tool Calibration PM Alarm Tool Status Tool Status Enabled State Trigger Status Se Current Phase LI Offset 2043 Current Phase Ww Offset 2035 Torque Signal Zero Offset 2045 Direction Status gt Signal Strength Motor Temperature deg C 25 02 Headlight Status Q Battery Voltage volts 18 60 Shunt Calibration 2 55 Tool Status Tab displays the following Tool Status Displays Pulled Released status of trigger switch Trigger State Pulled Released O Displays CW CCW status of direction switch Direction State Ww cew Displays ON OFF Status of Headlight LED Headlight Status On Off Displays whether tool can perform the tightening operation If checked tool can perform Enabled state M the tightening operation
25. the torque point at which angle Count Angle begins to be measured Must be lt Torque High Limit Torque Threshold for Shiftdown The Torque point during the tightening at which the tool shifts to a lower speed to improve accuracy Must be lt Torque High Limit Maximum allowable time for completing the step The default value is 15 seconds and the Step Timeout Sec range is 1 65 seconds Tool motor acceleration at the start of a tightening The default value is 9096 and the range is Acceleration 96 5 to 100 Free Speed Speed at which tool will run before reaching Torque Threshold for Shiftdown The default P R value is 100 and the range is 10 to 110 Speed at which tool will run after reaching Torque Threshold for Shiftdown Must be lt Free Speed The default value is 20 and the range is 10 to 110 Prevailing Torque Settings Cut In Zone Settings um CutinAngie Target Angle value for the Cut In Zone step in degrees Torque High Limit Maximum torque that is allowed during the Cut In Zone If the measured torque is this q 3 value the step is halted and a fault declared Value must be lt the Tool Max Torque Snug Torque The torque point at which angle begins to be measured Must be x the Torque High Limit Prevailing Zone Settings Target Prevailing m Angle deg Target Angle value for the Prevailing Torque Zone step Angle High Limit Maximum angle of rotation allowed during the Prevailing Torque Zone If
26. 00 52 254 10 200 82 33 10 200 83 37 Files to Download Browse Clear IC PEM Data Start Close 3 Browse to file qx_risc irb to download the RISC firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection E Download Software Controllers Device Type ICPCM w Firmware Type P RISC Display C2 Radio 10 200 82 254 10 200 82 33 10 200 83 37 Files to Download DAPCM 16 0 0 0 6 14 DPCM 16 0 0 0 6 14 qx_risc irb 50 48619696_ed1 4 Click on the start button to start the RISC firmware downloading process to the controller A message will prompt the user for confirmation 5 Click on the Yes button of the message box Bl Download Software Controllers DEO THe Firmware Type e RISC Display CO Radio fpglio 200 82 254 10 200 82 33 10 200 83 37 You are about to download new safEware s to Ehe IC PCM The normal operation of the controller shall be suspended during the download Do You Want bo Continued IM 6 After the downloading is completed the IC PCM automatically reboots NOTE If the IC PCM does not reboot automatically after 10 15 minutes reboot manually B Download Software Controllers Downloading Download progress File Location ID Progress Cisersljrapne Deckt 10 200 82 254 Downloading Clear
27. 02 Q 107605 Ee 1 06 29 2012 122517 025 102 9 t 10769 E 06 22 12 26 17 017 102 0 107683 53 06529 122517 022 102 107682 d 1 06797 122612 22 102 10765 S 05 29 2012 12 26 11 018 102 0 107682 lt 3 1 06292012 1225 11 9 19 102 o 107679 1 06292012 12 25 10 0 26 102 107678 A 06 29 10 921 102 C 07677 2 1 05 25 12 2608 0 23 102 0 107676 81 1 06 2592 12 25 09 019 102 107676 Ls 06292012 12 26 9 102 Q E P L Filter criteria can be provided for Tightening Result Pass or Fail Angle Result Pass High or Low Torque Result Pass High or Low and Tool serial number Date and Time Criteria should be provided and records within the From To Date and Time will be displayed 48619696_ed1 67 4 5 3 Report Generator Report generator can be used to have multiple criteria for report generation column and check Enable Filter check box to enable particular filter 68 E 0X Create Report 1 Tool Report VIN Report Report Generator Provide Filter criteria in From and To Location ID 3333 3333 3333 5151 5151 5151 5151 5151 5151 5151 5151 5151 5151 5151 5151 5151 caca ai EOR Field Peak Torque Torque Result Peak Angle Angle Result Current Gang Count Total Gang Count Torque Units Target Value Tightening Mode Joint Type LifeTime Cycle Count 18176 18173 18154 2774 2773 2771 2772 2770 2766 2767 2749 2748 2742 2737 2728 2729 CETE From Cycle
28. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 4 62 48619696_ed1 5 6 7 8 9 50 52 4 3 2 Tool Event Log Select the Tool connected to USB or mapped to IC PCM 10 1 to view the tool s event log The tool records the Fault Codes and Descriptions with date time stamps along with motor fault codes Status Mask A A A A A E IC PCM QX Event Log 2 Location ID ez 7777 DateTime OFM 32012 05 01 19 PM OFM 2012 05 01 13 PM OF 3 2012 05 00 55 PM gznsz2012 05 00 52 PM OF 3 2012 05 00 37 PM OFA S012 05 00 31 PM 077135 2012 05 00 13 PM OFA 3 2012 05 00 10 PM OF 3 2012 06 00 00 PM OAM 3 2012 04 58 57 PM OF 32012 04 59 54 PM OF 3 2012 04 58 35 PM 07 13 2012 04 53 33 PM 07 13 2042 04 58 18 PM 07 13 2012 04 58 12 PM OFA 3 2012 04 58 54 PM 07713 2012 04 58 51 PM OF 3 2012 04 58 35 PM OF 3 2012 04 58 30 PM 07A 3 2012 04 58 12 PM 07 13 2012 04 58 09 PM T2 6208 72 Dd 7 4 Ph Fault Code amp B 50 A 10 B 50 A 10 B 50 A 10 B 50 A 10 10 44 B 50 A 10 B 50 A 10 B 50 A 10 B 50 A 10 B 50 4 10 B 50 AAN Description Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeo
29. 15 seconds and the Step Timeout Sec range is 1 65 seconds Tool motor acceleration at the start of a tightening The default value is 9096 and the range is Acceleration 96 5 to 100 Free Speed Speed at which tool will run before reaching Torque Threshold for Shiftdown The default E M value is 10096 and the range is 1096 to 11096 48619696 ed1 13 Speed at which tool will run after reaching Torque Threshold for Shiftdown Must be lt Free Speed The default value is 10 and the range is 10 to 100 Angle Settings Target Angle deg Target Angle value for the selected configuration in degrees Shiftdown Speed Angle high Limit The maximum acceptable angle through which the fastener may turn Must be the target deg and cannot exceed more than 35200 degrees Once the Target Angle value is entered this g value will be populated as 120 of the Target Angle Low Limit deq The minimum angle through which the fastener must turn Must be lt the target value Once the g g Target Angle value is entered this value will be populated as 80 of the Target e The maximum acceptable torque value for a fastening Cannot exceed the Tool Max torque Torque High Limit value The default value is O The minimum acceptable torque value for a fastening Cannot exceed the Tool Max torque Torque Low Limit value The default value is O Torque Threshold for The torque required to seat the fastener in the joint This is
30. 2 14 06 36 0 30 Pass 1005 2579 1 3 15 2012 14 06 35 0 35 Pass Over Current 1005 2578 1 035 2012 13 55 56 0 43 a ae 00s 2577 a 13 55 54 Pass PO o O O Pass e E 1005 2576 5 1 03 15 2012 13 55 53 0 23 Le Current offset 1005 2575 4 1 D3 15 2012 13 56 52 0 38 Pas 1005 2574 3 1 03 15 2012 13 55 12 0 39 Pass shunt Calibration Q Torque Offset Q Transducer Step Timeout config Timeout Select Col Filter Criteria Q Over Angle Configuration 1 Overall status Best Elte Under Torque Q Under Angle Torque status Angle status Early Trigger Release Q Watchdog 48619696 ed 59 4 1 2 2 Data retrieved from the Archived Database Once the tool is set to archive EOR data from archival setting screen user has an option to view the archived EOR data by clicking archival button in main tool bar Select desired Location ID from Location ID drop box Select required range from From Date and To Date and click on Fetch cycles Cycles archived during the specified range will be displayed BEL pazzo 11 59 PM Fetch Results WO 3 RunMainCyclel og 1 Location ID A 5151 2 e oP a D Archive DE From Date O2 26 2012 12 00 AM bul Date Time Stamp Source To Date Run Main view View Cycle Lag Cycle Log Faults AES Battery LifeTim Cycle Confiqurati Date Time OF Cycle Cycle Result Peak Torque Torque Result 2971 588 1 03 22 201215 35 04 IBN 0 19 EET invalid Hall S
31. 48619696 Edition 1 July 2012 Insight Control Software ICS User Manual BECAUSE VERY A SSEMBLY IS CRITICAL Copyright 2042 Ingersoll Rand Corporation Patent Pending This sofiware is protected by US and International copyright laws as described in the about box OG Save These Instructions am Ingersoll Rand Table of Contents Section 1 Introduction 1 USE iUc RUE 1 2 Process Communication Module IC PCM eese tenete tnnt tette tnn initis ta teta tassi te tate te tata sata snne 1 We CPIM E ga coca cestenrsececsnctnest E E E E E 1 tar PEN E 1 Er MER ROY WE EUN E 1 ka DD SOG SUNS NT mmt 1 kas RER ae ee 2 Section 2 Installation 3 Z MOUIN T 3 2 2 AMC SOM d EE 3 2 3 Attaching Peripheral I O BIN NRI 4 2 3 1 Activating an Input amp Receiving an Output sesessesseseesessessessessesessesseseosesseseeseosesseseosesseosesssseosessosseseosesseseoseosesseseosesseseoseosess 5 2 4 Setting up Network Connections for IC PCM EE 6 PP xiu uS sio UE 6 2 4 2 Configure IC PCM using serial terminal seiisssscssisssssssvascisssanscssensassasssievssedssascieavenseuseisccssasssaveaeseadaanasseziosvonasseasandaniesdeasiedesioasespinnd 6 245 Assigning a Static IP address to the le EE 10 244 Assigning a Static IP address to the IC PC IV usse cis
32. 5 L Paso o 261 E Q Transducer 43 3 RS 09 Ben oo WE ov i a3 1 O j02 2011 16 43 55 2 0 830 e Q Ste Tinecut l Q Corfig Timeout Q OverTorque Select Columrs Q Over Angle Q Current Plausibilty High Fiker Criteria Q Unde Torque CorFigur ation Overal status wl Q Unde Angle Q Current Plausibilty Low Torque status w Angle status Early Trigger Release Q watchdog Fault group displays the fault code indicators for each of the selected cycle Cycle log data can be filtered using below mentioned criteria Configuration Number 1 to 8 Overall status Pass or Fail Torque status Pass High or Low Angle status Pass High or Low Reset Filter clears the filter applied to the data By default the cycle log screen displays all columns The number of columns displayed on screen can be adjusted by clicking on Select Columns button Activate the check box next to column you wish to have it displayed when finished click on OK button 48619696_ed1 5 x Select Columns LifeTime CycleCount Cycle Count Configuration No Date Time Of Cycle Cycle Result Peak Torque Torque Result Peak Angle Angle Result Current Gang Count Total Ganq Count S ES ES S ST ST ST EST IST ST SC Torque Result Displays result of the torque Pass if it is within Low and High limit values Low if peak torque is less than Low limit and High if peak torque is greater than or equal to high limit
33. 6 ed 3 2 IC PCM 1 1 General Setup The IC PCM 1 1 General Setup screen provides an option to setup the general settings for the selected IC PCM 1 1 and allows to save the settings to the Local Database This screen also allows viewing of archived general settings of the IC PCM 1 1 by retrieving the information from archived database M IC PCM 1 1 General Setup 1 Controller ID 10 200 92 668266 v E Paramzet Mame source Metwork Date Time Stamp Setup Data Version Info version Info version General Settings Tightening Control Settings IO Settings Date Time Settings Prokocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings DECH Settings PLUS Settings SML Settings Open Protocol Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings DeviceNet Settings ModBus ATU Settings Ethernet IP Modbus TCP IC PCM 1 1 Following are the settings which can be programmed Viewed for the selected IC PCM 1 1 Version Information General Settings Protocol Settings FieldBus Settings 3 2 1 Version Information Version information selection displays the currently installed IC PCM RISC version for the selected IC PCM 1 1 3 2 2 General Settings Following are the settings which can be programmed from General settings tab for the selected IC PCM 1 1 Tightening Control Settings O Settings Local
34. 8 allowable Configurations Double clicking on a particular Configuration Number node will display the Configuration Parameters of tool on the right hand side of the screen if the Configuration is programmed Green icon Double clicking on a tool s General Params node will display the General Parameters of tool on right hand side of the screen 4 4 3 USB Direct Tool Connection Expanding this node will display the General Params node and Configs node for a tool connected with a USB cable Double clicking on the tool s General Params node will display General Parameters of tool on right hand side of screen Expanding the Config node will display a node for each of 8 allowable Configurations Double clicking on a particular Configuration Number node will display the Configuration Parameters of tool on right hand side of screen if Configuration is programmed Green icon 66 48619696 ed 4 5 Create Report To create a specific type of report this screen can be used The same can be exported to a file or printed to the default printer Create report screen contains three tabs 1 Tool Report 2 VIN Report 3 Report Generator Tool Report and VIN Report tabs will generate reports for only EORs that are from IC PCM 1 1 Using Report Generator tab will generate reports for both tools mapped IC PCM 4 5 1 Tool Report This report is generated based on the tool serial number as primary criteria Too Report VIN Report
35. C Master server and sends the EOR results in the XML format F amp IC PCM 1 1 General Setup 1 10 200 82 66 8266 controller ID Paramset Marne SOURCE Network Date Time Stamp Setup Data Version Info AML Settings Version General Settings Enable XML Settings Tightening Cantral Settings IO Settings Date Time Settings I Se Protocol Settings AML Server IP Address 192 168 4 10 Serial Port Settings Barcode Settings Serial EOR Settings server Port 700 Ethernet EOR Settings PFCS Settings PLUS Settings AML Settings ee Protocol Settings Maximum Number af Retries Label Printing x Client Port 4710 co FieldBus Settings Profibus Settings Retry Interval InterBus Settings L Si DeviceMek Settings 7 ModBus ATU Settings keep Alive Interval Ethernet IP Modbus TCP Maximum Number Of Retries Maximum number of retries for each message Retry Interval Time interval between each retries Keep alive out 0 9999 is timeout value for Keep Alive message and SPS PC Master Server Keep Alive Timeout 3 2 3 11 XML setup using IC PCM 1 1 The XML protocol communicates with an XML master control system SPS as described in the VW XML Interface doc The communication between master PC SPS
36. Configurations and General Parameter settings of a tool connected to a IC PCM can be archived Add Add button is used to add the location ID and Data that is to be archived tolist 48619696_ed1 69 Section 6 Quality Control 6 1 Statistics The Statistics Summary screen displays the statistics computed from the cycle log data for the selected tool and Configuration The screen displays Population and Sample Statistical data for both torque and angle results The statistical data can be saved to the local database by selecting Save from the File menu Iii QX Statistics 1 m Location ID 77720052510 e Config e sl Refresh jJ e Source Network Date Time Stamp Population Statistics Sample Statistics Parameter Torque Angle Parameter Torque Angle Strategy Torque Control Strategy Torque Control Target 0 00 Target 0 00 X Bar 0 00 0 00 X Bar 0 00 0 00 Range 0 00 0 00 Range 0 00 0 00 Meanshift 0 00 0 00 Meanshift 0 00 0 00 Capability 0 00 0 00 Capability 0 00 0 00 CAM 0 00 0 00 CAM 0 00 0 00 Sigma 0 00 0 00 Sigma 0 00 0 00 for Sigma 0 0 for Sigma 0 0 PP 0 00 0 00 PP 0 00 0 00 PPK 0 00 0 00 PPK 0 00 0 00 The Statistics Summary screen allows the user to select the tool Location ID and Configuration number Internally ICS fetches the cycle log data calculates and displays both Population and Sample Statistics for the selected configuration number The Statistics Summary screen displays
37. EOR Settings ENEE EE dn e CN 26 2235 MMM DE EE 28 oP FO MD Engele m RP ry eaten ne en arene ree ee ee eee eee ee eee ee re ee 30 3227 Commu nicaton KEE 30 32 3 8 Communication via Ethernet geese cats eae Ra PR kraonenn SAPENA DNUS INIM MMC IMEEM NANI EIE DUIS 30 Saa NE UNS N NR mmm 31 22 3 10 e E dn 33 Dee D AME setup tee e KE 33 32 312 Opern Protocol Settings Mer omm 34 22315 OPEN PrO OCOL SETUD E 34 LANE Label e ai ie Settings Emo 34 3 2 3 15 Printer Connections and Setup for IC PCM TH Sassi EE Rl di Rescue rede vk cp Eoo Rank ERE Cdi 35 48619696_ed1 254 Een ln e EE 35 3241 PROBUS SINGS EE 35 ERAT P AMMIAN 36 3443 D vicenet ENEE 36 3244 Moobus RTU STUNG RM m c m 37 3245 ModbusTGCP IP Ethernet du EE 38 3 PMN TAS Le Le E EE 38 3 4 Ee Le ge e E 39 Sr MCG eNOS E 40 SALT DO Ge de e E 40 sA RO SUMING MR Em 41 nds E ON e de e KE 41 3 4 4 Channel Tee teen lee Rm 41 344 1 Secondary Channel Settings assisen iaa es apad on OP ROS mus OPEN eae 41 3 4 4 2 Selectable Radio Re ET 41 34 43 Mapped Tool SEIS M cc EIEEE i 41 A MCA e e CN 41 23 5 OVO Oy Sp cesses tat OTHO MU I DIEM UM LOU DNI Er NEIN E 42 3 5 1 Download firmware Procedure for the Tool Connected to USB eee eese tnttntntncus 42 SN ME ue de EE 42 Co Pam DEPO EOW Goumenmmr cme creer UNIT ENDO EDI UM NUMEN MEE E E DEUM IIR MS 45 ala ACN NA A umi TOP USE DAEHEDIN
38. Ethernet port Maximum Retries Maximum number of retries for each message Keep Alive timeout Keep alive timeout 0 9999 is the timeout value for the Keep alive message to the PFCS Server ACK Timeout Timeout value for receiving the reply from PFCS server IC PCM 1 1 can communicate with PFCS server using Serial Ethernet IP Address IP address of PFCS Server Port number to communicate with PFCS Server 3 2 3 7 Communication via Serial 1 Enable PFCS and select Type as Serial for IC PCM 1 1 using ICS Application Refer ICS Manual 2 Connect Serial port cable from the IC PCM 1 1 to the machine where PFCS in running 3 Select appropriate serial Port number and establish a connection from PFCS Server to the IC PCM 1 1 NOTE Make sure serial port cable is connected between IC PCM 1 1 and system where PFCS protocol is running 3 2 3 8 Communication via Ethernet 1 Enable PFCS and select Type as Ethernet for IC PCM 1 1 using ICS Application Refer ICS Manual 2 Rebootthe IC PCM 1 1 after 30 seconds 3 Establish a connection from PFCS Server to IC PCM 1 1 NOTE Make sure Ethernet port RJ45 is connected 30 48619696 ed1 3 2 3 9 PLUS Settings Plus Settings provides ability to program the settings to communicate between PLUS server and IC PCM 1 1 The PLUS interface is used to control and acquire EOR Cycle Data and send it to their system for acquisition archiving and analysis purposes up 1 Controller ID eee 10 200 52
39. Help Menu File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help Dx xli amp m Aj H iu ES HS Famiy Matz o The Help Menu provides access to the version and license information When selected opens a window containing the software version number copyright information and license information About ICS 48619696 ed 85 9 1 4 Main Tool Bar The Main Toolbar is located at top of screen below menu bar OR SSSA SSA BARB remy xSeries x Opens a new instance of currently active window This button will be greyed out for all single instance windows close X Closes current active window Only active when viewing the ICS event log screen this button opens Load i a window that allows loading previously saved ICS Event Logs sae 0B Saves data of current active window to local Database B Sends the parameters in current active window to selected tool or controller Deletes selected local database record Print Prints data of current active window Export Exports the data of current active window to a pdf or csv Archive Settings Opens Archival Settings screen This button allows switching current active window to Network Network Mode Ja mode In this mode data can be sent and received directly To From a selected tool or a controller This button allows switching current active window to Local DB Local DB Mode B J mode In this mode the data can be saved to local d
40. IC PCM Data Start IC PCM x reboots automatically within 10 00 mins Please wait _ _ _ 7 Once IC PCM successfully reboots and is logged into ICS the version of RISC firmware can be viewed on wireless setting screen 48619696_ed1 3 5 2 2 Radio Firmware This Firmware runs on the Wireless Radio Board of the IC PCM 1 1 1 Select device type as PCM from the dropdown list and select Firmware Type as Radio E Download Software Controllers mmi Firmware Type Device Type IC PCM v i ZK v TORTE ze 10 200 82 33 10 200 82 66 10 200 82 81 Files to Download Clear IC PCM Data 2 Select the PCM IP check box RISC Display Radio Browse NOTE User can also select multiple PCM IP Addresses for Radio software download 3 Browse to the file qx_wireless bin to download Radio firmware NOTE By default all the Firmware files can be found in ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection lll Download Software Controllers Firmware Type Device Type CH ha 7 RISC Display Radio bel 10 200 82 33 10 200 82 66 10 200 82 81 Files to Download Clear IC PCM Data 52 EN WW Download Software Controllers Firmware Type Device Type Sch wi RISC Display Radio 10 200 82 254 10 200 82 33 10 20n 82 66 10 200 82 81 Files ta Down
41. P IP Settings Ethernet IP Settings QutEput Positions Parameter Cycle Ma Powerhead Cycle Ma Spindle Ma Config Ma Step Mo Date Time ID Cycle Result Peak Torque Torque Result Torque Units Peak Angle Angle Result Shutdown De ele Enable Ethernet EOR Enables the Ethernet EOR Data out protocol for the IC PCM 1 1 Ethernet port Output Positions Output Positions list view displays all the EOR fields with current status Yes No and order in ES STISTISTISTISTIST IST IST EST ST ST ST Es List View which EOR Data appears in Ethernet port Yes No Check Box Select the Checkbox next to the EOR field to include as the part of the EOR Data Out protocol message on to the Ethernet communication port of the IC PCM 1 1 48619696 ed1 27 PortNo o The Port which is used to output the EOR By Default ICS sets the Port number to 1069 Up Down Arrow Order in which EOR fields appear can be changed by clicking on a parameter and using the up down arrows to right of scroll box Select All Filter will set the IC PCM 1 1 to use all EOR fields for EOR Data Out to serial port Following are the EOR fields and the Order of arrangement 1 Cycle No Torque Units Torque Low Limit Config No PeakAngle Angle High Limit Date Angle Result Angle Low Limit Default Filter Time ID Peak Current Control Point Cycle Result Cycle Time Barcode Peak Torque Strategy Type Torque Result Torque High Limi
42. PCM 1 1 Enable behaviour Enables the tool to perform the tightening operation Disable behaviour disables the tool from performing the tightening operation Gang Reset behaviour resets the Current gang count to 0 Gang Advance behaviour Advances the current Gang Count by one in case of Fail cycle Config Reset behaviour resets back to the Configuration number of the mapped tool to configuration number which is programmed in the active configuration Behaviour s list g prog g Reset Outputs behaviour resets all output pins to non active condition Config Advance behaviour advances to the next configuration number which is programmed in the active configuration Socket Select 1 8 behaviour which is used in a socket tray setup to know which socket number is selected for the corresponding configuration User Input 1 8 behaviours are used for receiving the Field bus device input commands to the IC PCM 1 1 Reprint Label behaviour is used to resend a label to the label printer connected to the IC PCM 1 1 PLUS Manual Reset behaviour resets the PLUS communication in the IC PCM 1 1 The Assign Input button is used to assign the selected input behaviour to the selected input pin of the IC PCM 1 1 Select the input pin 2 I 1 from Input Pin Behaviours List and the appropriate behaviours from Behaviours list and click on Assign button left pointing arrow for assigning the behaviour t
43. Read Password Pawrite Password Exit EOR State Custom EOR 5 3 2012 11 13 AM Login Response To view the Customized EOR fields click on Customer EOR Act IC PCM 1 1 sends EOR data to programmed Ethernet port in Customized EOR Format which can be viewed in the Ethernet EOR test tool NOTE If standard EOR act is activated then deactivate by clicking on Deactivate Standard EOR Act button and Click on Customer EOR Act 48619696 ed 29 3 2 3 6 PFCS Settings PFCS Settings provides ability to program the settings to communicate between Plant Floor Communication System PFCS and IC PCM 1 1 The PFCS interface acquires EOR Cycle Data and sends it to their system for acquisition archiving and analysis purposes E PCM General Setup 1 Controller ID s 310 200 81 226 228 v Paramset Mame source SR PFCS Settings Version Info Controller Version General Settings Tightening Control Settings Enable PECS IO Settings Local Settings Date Time Settings Protocol Settings Maximum Retries Serial Port Settings Barcode Settings RON sar 120 Serial EOR Settings EE Ethernet EOR Settings PRLS Settings PLUS Settings AML Settings Open Protocol Settings Type Label Printing FieldBus Settings Ack Timeout Solicited Ethernet en GA e e e e Profibus Settings IP Address InterBus Settings DeviceNet Settings 16101 MadBus ATU Settings Port Enable PFCS Enables PFCS protocol on to the IC PCM 1 1
44. Run Main Cycle Log The Run Main Cycle Log window has two tabs Run Main View and View Cycle Log 4 1 1 Run Main View Tab The Run Main View tab Displays EOR of the latest cycle for a selected tool Location ID ws dreeme SL e LI E Qx2 RunMainCycleLog1 E Source Network Run Main View View Cycle Log r Indicators em Pass Fail Battery Invalid Hall State I2T Motor Stall Over Current Over Temperature Current Offset Shunt Calibration Torque Offset Transducer Step Timeout Config Timeout Over Torque Over Angle Current Plausibility High Under Torque Under Angle Current Plausibility Low Early Trigger Release Gang Complete Strategy Angle Control 891 Angle Target 888 Low Angle Limit 799 High Angle Limit 976 3 05 m Cycle Count 224 Cycle Status Final Torque 3 05 Final Angle 891 Date Time Of Cycle 06 06 2011 11 28 32 10 0000000000000000002 The values shown on this screen include Location ID Config No Send Button Pass Fail Indicator Torque status indicator Angle status indicator 56 This drop box is used to select the tool connected to USB IC PCM Displays configuration number of latest cycle and also allows selecting the desired configuration number of tool connected to USB This button allows user to set desired configuration of tool connected to USB Displays an indicator for overall Pass Fail s
45. Strength Signal Quality and Communication Status of IC PCM with wireless module 80 48619696 ed1 Section 9 General Screen Layout 9 1 ICS Screen Components The ICS software program window consists of the following components e Title Bar e Menu Bar e Main Tool Bar e Work Space e Message Window e Communication Tool Bar e Status Bar Title Bar Family Type Menu Bar Edinsight Control Software E Ioj x ile Run Setup Status Statistics Diagnostic ICS DataSource View Window Help ASE BEES Family ICD M Mam OX Serie Tool Bar Graphics Screen Message Window Status Bar gt a9 NUM OO 2011 03 26 58 PM 9 1 1 Title Bar The title bar contains ICS icon and ICS name In addition there are standard Windows Close Minimize and Restore but tons You can move the program window by clicking and dragging title bar 9 1 2 Selection of Family Type ICS is designed to provide a programming interface and archiving function to extend the functionality of family type IC12D M controllers and QX Series of tools NOTE Based on family type selection contents under menus will change 48619696 ed 81 9 1 3 Menu Bar The Menu Bar contain the following menus 9 1 3 1 File Menu Ed Insight Control Software l Eile Run Setup Status Statistics Diagnostic ICS DataSource View Window Help New Cla A ga D amp Family 0x2 Series lies Event Log Save Ctri 5 Send Girl eE Delete Database Rec
46. TR Resultant TR value Send al a Manual Data Entry User can Set Reset TR ASC KT values to tool it also displays Factory amp Current values for TR ASC and KT User can enter TR amp ASC value 20 of the factory value of TR and ASC By default User TR amp User ASC is set to Factory setting value of ASC and TR User can enter the KT sensitivity value between 0 01 and 1 00 by default it is set to 1 00 Gearbox Loss The user can enter a value of 40 in the Gearbox Loss data box When this value is sent to the tool the TR value of the tool will change according to the following User TR Factory TR Gear box Percentage Factory TR 100 Calibration Settings There are two types of calibration modes Auto and Manual 48619696 ed1 75 This screen allows Auto calibration to run which can calibrate the Transducer Range TR for the tool using an Ingersoll Rand ETAS series Torque Analyzer or an Ingersoll Rand EXT Series Torque Analyzer Upon receiving the EOR record from the tool the torque value is displayed in the list The ICS software then reads the ETA5 EXT torque value measured for the active cycle number and displays the received value in the ETA5 Torque column Click the Reject Reading button to reject any individual run throughout calibration procedure The new TR value is calculated when the STOP is pressed The new TR value is displayed as Resultant TR Value The Resultant TR Value can be set to the tool
47. a e Er il 8 48619696_ed1 e Set IP address to 192 168 1 1 nc i 192 168 1 2 pe Log ee i Ceci Tracer re rip ClearConnex Start Ahead Finish Ahead FI ge HEEATsCKEEG FEATeCONED F amp ATs COM I SAAHA I e Set default gateway to nc g 192 168 1 1 Pk AT CONME Fic AT COM GER ii Lame irt Die 324b dum en Phu TR Ln Ide Fake G ClearConnax Start Ahead Finish Ahead FI re REATeCEDDI FEADAR HaTe CT MENEH e lype ncs to save any changes made i Cee Teall ess eee ss tle n l r n gom Jen L rear Fart Eessen TEL ond und Fem PKEAT ORDG PRATeODEREG MA ATeCT COM hay i es 48619696_ed1 PEAT CGM Ph ATA COMME F F aur gn FE nish Ahead p em Be pe Bn p REATeLGBE e ATARE e Reboot after 30 seconds for the changes to take place e Once rebooted verify the settings using nc command Type nc f Cd I Lx E 22 hb ET EET IE EENE aa NA 5 EI L t Ys pres Lorem tee Pu Toda Tue Tes C ClaarConnex Start Ahead Finish Ahead Note Enable DHCP to acquire IP from DHCP server 2 4 3 Assigning a Static IP address to the PC Host When using a one to one connection between the IC PCM and a PC locate the TCPIP properties in the control panel under the local network connections Select Use the following IP address and configure as below which requires a one to one connection a crossover cable
48. a el e Free Speed 95 100 Shiftdown Speed 95 zu Location ID Drop box Location ID is used as a unique identifier for each tool on the network Conna Dron box Configuration drop box allows selection of all available configurations 1 through 8 for g P Programming and or Viewing the Tightening settings Strate Allows selection of valid fastening strategies Torque control Angle control and Prevailing 9y Torque Torque control is the default Strategy Allows selection of all available Torque Units Nm Ft lbs In lbs and d Nm All the Torque values will be displayed with the selected units Nm is the default unit Gand Count Gang Count can be used if the assembly requires multiple bolts to be fastened in a group The g default value is 0 and the range is between 0 99 Time interval between each fastening cycle The tool will be in a locked state until the time interval elapses The default value is 0 and the range is 0 10 seconds Torque Display Units Cycle Delay Sec 12 48619696_ed1 Auto increment can be used to move through a specific sequence of fastening configurations After a Pass cycle or gang complete if gang count is set greater than 1 the tool will automatically increment to the Configuration programmed in this field The default value is 0 and valid values are Config 1 through 8 Allows selection of Joint Type There are two options Hard and Soft Hard will be selected by Joint Type default S
49. ahibabad Industrial Area Ghaziabad 201 010 UP India Telephone 91 0 120 4389200 88 48619696_ed1 Notes 48619696_ed1 89 Notes 90 48619696_ed1 Notes 48619696_ed1 91 www ingersollrandproducts com 2012 Ingersoll Rand plc am Ingersoll Rand
50. arams g lzz 9999 General Params Hz Em z 1 seQ 2 3 General Setup for QX Se i 4 Seene 6 ze 7 se 8 m IC PCM 101 oz USB Direct Tool Connection Button used to send Configurations to a tool that is connected to USB or IC PCM Button used to send General Parameters to a IC PCM 1 1 or to a tool El Button used to refresh the screen Source Network Field indicates type of mode which is always Network for this screen The stored General Parameters can be assigned to the General Params node of any IC PCM 1 1 or tool by a simple drag and drop operation Similarly Configuration Sets can be assigned to any Configuration number node of a tool by drag and drop operation The color conventions for General Params nodes and Configuration Number nodes are as follows Green indicates that General Parameters and Configuration Parameters are already programmed and have not been modified Yellow indicates that the General Parameters or Configuration Sets are currently programmed but have been updated either by a Drag and Drop operation or by double clicking on the set and making changes Red indicates that the Configuration Set was initially not programmed but a Configuration Set has been assigned by a Drag and Drop operation White indicates that the Configuration Set is not programmed General Parameters or Configuration Sets can be viewed by double clicking on the correspo
51. atabase This button allows switching current active window to Archive DB Archive Mode mode In this mode the data which is stored in the Archived database can be viewed Family There are two ICS families ICD M and QX Series 9 1 5 Communication Tool Bar The Communication Toolbar is primarily used to select a controller when working in Network mode It is located at the top of the graphics screen window Depending on the screen type some of the controls below may not be present Location ID T Config Mo Send This tool bar contains the following elements Location Id This drop box displays all tool connected to USB IC PCM by the ICS software From this drop box select the desired tool 9 1 6 Database Tool Bar The Database Tool Bar is primarily used to perform the DB operations such as saving and fetching the stored data Paramzet Mane Select Mew e Source Local DEB 86 48619696 ed1 9 1 7 Work Space The Work Space functions has a desktop for all graphics screens All graphics screen open within the working area 9 1 8 Graphics Screens The graphics screens contain data and setup parameters for one or more controllers Each screen can be individually minimized maximized or closed The title bar of each screen contains the screen name The example below shows the Tool Setup screen open in the Work Area Insight Control Software QX Tool Setup 1 Fil
52. atabase EE 86 Cer WOIK SACS E 87 PNE MEE CI Ie ee e E 87 OU Status apnd PrOdress EE 87 Gab ba ero p C NE 87 Contact Information 88 Il 48619696 ed1 Section 1 Introduction 1 1 Summary ICS software is designed to provide a programming interface and archiving functionality to extend the functionality of the controllers and QX series tools Each version of ICS is designed to satisfy a specific customer environment Unless otherwise noted the controllers have all functionality within their operating software Functionality is restricted via the version of ICS software used to interface with the controller or tool Once a controller has been programmed ICS can be disconnected and the controller will run independently Wireless tools that can communicate with the IC PCM are designated as QXX Non wireless tool that communicate with ICS directly through USB are designated as QXC This document will only detail the scope of functionality for the ICS software products and will not detail usage of any of the IC family of controllers tools or the interface required to communicate 1 2 Process Communication Module IC PCM The IC PCM s Process Communication Module are Fastening Systems which can wirelessly communicate to QX tool and can be programmed to send commands to control the way tool behaves Programming functions for both units IC PCM 1 1 and 10 1 are done via ICS software Tool and the IC PCM communicates to
53. aviors assigned to each input pin user has to click on e button PCM General Setup dialog box opens up for changing the current behaviors by navigating to Assign Inputs tab of the PCM General Setup NOTE The modified behaviors will be applicable only after IC PCM 1 1 reboots The status of Active input pin is indicated via a virtual Green LED 9 The status of inactive input pin is indicated via LED amp 7 7 System Diagnostics View Set Output 7 7 1 View Outputs Mode Normal Mode Set View Output screen displays the dynamic status of all Output pins for the selected IC PCM 1 1 This screen lets user manually activate an output signal for system diagnosis purpose Eih WIC DCH 1 1 ViewOutput 1 Controller ID sie ma Indicator Gutpuk Point Mame Behaviors D 1 0 1 Accept 8 1 0 2 Reject e 1 0 3 Cycle Complete 1 0 4 Gang Complete e 1 0 5 System Fault 6 1 0 6 Low Torque LL 1 0 7 Low Angle e 1 0 8 High Torque To change the current behaviors assigned to each output pin user has to click on button PCM General Setup dialog box opens and user can change the behaviors by navigating to Assign Outputs tab of the PCM General Setup The modified behaviors will be applicable after PCM reboots The status of Active input pin is indicated via a virtual Green LED 9 The status of inactive input pin is indicated via amp LED Use this button zs to change from Normal mode to Diagnostic mode This will put the IC PCM 1 1 in diag
54. ays event log of IC PCM and OX tool Create Report Creates a report of EOR s based upon various criteria 82 48619696 ed 9 1 3 3 Setup Menu EJ Insight Control Software File Rum ESSE Status Statistics Diagnostic ICS DataSource View Window Help Tool Setup Ga E3 EB Bg rami IC PCM 1 1 General Setup DI x Parameter Assignment Wireless Tool Setup Download Software Reboot IC PCM Wireless Energy Detector The Setup Menu contains all ICS settings It contains the following options Tool Setup Contains Tightening Configuration and General Setup Tightening Configuration Provides options to set up Torque Angle Prevailing Torque Strategy Provides options to set up general fastening settings Tool Setup Wireless Setup and General Setup Password settings Provides you with ability to load view edit create and save general settings for specified IC PCM 1 1 IC PCM 1 1 General Setup Provides options to assign any saved configuration and or general parameter set to Parameter Assignment any QX tool connected to USB or IC PCM and can also assign general parameter set to IC PCM 1 1 Provides options to view setup and adjust all Location and Ethernet parameters for Mele es TOOL SELOR all IC PCM Also provides options to view setup and modify wireless settings Provides options to download MCE Display Wireless Radio Firmware for tool Download Software connected to USB and RISC Wireless ra
55. cal Data Saved Retrieved from Local Database Statistical data can be saved to the PC s Local Database for later viewing and analysis To save the Statistical data to the PC select Save from the File menu or use the Save icon from the main tool bar To retrieve an already saved Statistical data set first click on the Database Mode button in the main tool bar Next select the tool Location ID and corresponding Config number Select the desired set from the Date Time Stamp drop box 48619696_ed1 71 Section 7 System Diagnostics The System Diagnostics screen allows you to check the overall system status of the tool Connected to USB This functionality also assists in diagnosing tool problems calibrating the tool and also sets the Preventive Maintenance Alarms The PM alarm and tool status functionalities are also applicable for the tools connected to IC PCM Tool Test Tool Status Keypad Status contains LED and Speaker diagnostics Tool Calibration SH we cu qu om PM Alarm Preventive Maintenance 7 1 Tool Test The Tool Test tab allows viewing the tool readings for the selected Location ID Proceeding with this shall put the tool in diagnostic mode The tool is put into Diagnostic mode but normal operation is not suspended It is recommended that user does not perform normal operations tightening when tool is in diagnostic mode When the too trigger is pulled the currently selected configuration will be run The user can
56. ddress 192 168 4 10 E Serial Port Settings Barcode Settings Open Protocol Settings Label Printing Serial EOR Settings Listening Port Ethernet EOR Settings PFCS Settings X Settings SML Settings Maximum Number of Retries 5 Server IP Address IP address of Open Protocol Server Listening Port Port number to communicate with Open Protocol Server Maximum Number Of Retries Maximum number of retry if Request is failed Retry Interval Time interval between each retries NOTE 3 2 3 1 2 3 4 NOTE 3 2 3 reld CALL mm ES uM D Enable Open Protocol Settings Enables the Open protocol on to IC PCM 1 1 Ethernet port Option should be set to External Ethernet for IC PCM 1 1 to communicate with Open Protocol Server 13 Open Protocol Setup Setup the open protocol connection for the IC PCM 1 1 from ICS Assign Protocol Online output to any of outputs using Assign I O configuration in ICS Make sure Open protocol client is running at the port setup in the configuration Protocol Online Output should be set if connection is successful with the client Make sure Ethernet port RJ45 is connected 14 Label Printing Settings The Label Printing Feature enables IC PCM 1 1 to print the EOR data Once EOR data received from tool it is then formatted and sent to serial port of IC PCM 1 1 to which printer connected PCM General Setup 1 Paramset Mame Source Setup Data version Info Label Printing
57. de Attaches the barcode string to the End Of Run Data received from the tool without any criteria comparison Barcode information is stored locally in the IC PCM 1 1 cycle log data but not in the tool cycle log data Active mode Has all the functionality of Passive mode and the additional functionality of allowing the Barcode VIN to select configuration number on the tool Valid Barcode VINs are identified based on the characters in the barcode that should match the criteria set for corresponding configuration number If successful then it attaches the Barcode string to the EOR data OFF mode Disables the barcode operation for the IC PCM 1 1 No BCode will be attached to the EOR data OFF mode will set the barcode operation in disabled mode for IC PCM 1 1 No BCode will be attached for the tightening cycle received from the mapped tool Lenath Set the max length of the Barcode string this is the total number of characters in the barcode The Max g length for the Barcode string for the IC PCM 1 1 is 40 Source Source can be either Serial Ethernet of the IC PCM 1 1 From Sets the beginning character of the criteria string range Sets the end character of the criteria string range 48619696 ed1 23 Criteria settings displays all the criteria strings programmed for the configuration number 1 8 Double clicking on a row entry opens up the Criteria Editor dialog Box Select the Configuration from the drop down list and then double
58. dio firmware to selected IC PCM which are currently on the network Provides options to reboot selected IC PCMs and individual radio modules present in BERG an IC PCM IC PCM Wireless energy detector Provides options to scan the energy level of all channels 11 25 9 1 3 4 Status Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help D an The Status Menu allows you to access the View Network screen The View Network screen provides a clear overview of all OX tools connected to USB IC PCM View Network available on the network 9 1 3 5 Statistics Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help Summary JA Ga Ei G amp S Family The Statistics Menu allows you to access the Summary screen Provides the ability to view the calculated statistics of tool cycle log data connected to USB IC PCM 48619696 ed 83 9 1 3 6 Diagnostic Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource wiew Window Help x Le ep Xj Eoen 3 Family o Series view Inputs Sebi view Oups wireless Diagnostics The Diagnostic Menu contains options for diagnostics and troubleshooting Pm Alarms ___ Allowsto ge set PMalarmsettingsoftook 9 1 3 7 ICS Menu Insight Control Software File Run Setup Status Statistics Diagnostic BOSSES Data Source View Window
59. e Headlight is Enabled it will turn OFF after the specified duration set in the Headlight Timeout field The tool will switch to Sleep Mode if left the trigger on the tool has not been pressed for the duration specified in this field This is used to preserved battery life Using the display Idle Timeout j e keypad or ICS to communicate with the tool will not prevent the tool from entering Sleep Mode If Theft Lock is Enabled once out of range of the PCM the tool will run cycles until it reaches the specified Theft Lock count The tool will then become disabled and gives an Error Code Theft Lock Count F 01 on the display when the trigger is pulled See section Enable Theft lock for more information When checked this function disables the tool after Pass cycle after a Gang Complete or after the Interlock Active last Configuration in a chain has completed The tool will stay disabled until a new Configuration is selected When checked the keypad on the tool is locked so that the user is not able to enter the Keypad Lockout Password screen and change Configuration settings The user will still have the ability to scroll through the tool settings Enable Headlight When checked the Tool Headlight is enabled When checked the Theft Lock feature is enabled The Theft Lock feature is an anti theft feature where the user sets a theft lock count Once out of Enable Theft Lock range of the PCM the tool will run cycl
60. e Run Setup Status Statistics Diagnostic ICS DataSource View Window Help Ck ep SAA BB Ei ER Family oxSeries m lt QX Tool Setup 1 a E3 Location ID AS M Config i ConfigSet Name Source Network Date Time Stamp mmm Tightening Configuration General Setup Common Settings Torque Threshold for Shift down Step Timeout sec Strategy Direction Torque Display Units Gang Count Audible Alert Reset to pe E Cycle Delay sec Q0 Auto Increment Socket Selection SH E o Nani Reverse Speed 95 Joint Type Torque Settings Target Torque Angle High Limit deg Angle Low Limit deg I Torque Threshold For Counting Angle Torque High Limit Torque Low Limit Acceleration 9 5 Free Speed GGG Shiftdown Speed 9 1 9 Status and Progress Bar The Status bar will show a small icon for wireless tools that will have a Green Tick mark when tools are connected Double clicking on this icon displays the Wireless Tool Settings screen 9 1 10 Icons There are different Icons used to represent tools connected to USB IC PCM Tool Connected to USB IC PCM 1 1 IC PCM 10 1 Pistol type Tool connected to IC PCM Tool Mapped but not connected to IC PCM 1 1 Tool Mapped but not connected to IC PCM 10 1 48619696_ed1 87 Contact Information Fastening Solutions Joining components in today s industrial environment is much more than putting wrench to bo
61. e changes to take place 2 4 5 Assigning a Dynamic IP address to the PC Host Locate the TCP IP properties in the control panel under the local network connections Select Obtain an IP address automatically as below Internet Protocol Version 4 TCP IPv4 Properties General Alternate Configuration You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically C Use the following IP address IP address Subnet mask 3eF aul gateway 2 4 6 Assigning a Dynamic IP address to the IC PCM Using the NC command configure as follows Making sure that the IP Address Gateway address and Net Mask match the network structure Type NC P ON and then type NC S to save the settings Type NC N xxx xxx xxx xxx and then type NC S to save the new Subnet address The Subnet address should match the Subnet address of the host PC Type NC G xx xxx xxx 1 and then type NC S to save the new Gateway address The xxx xxx xxx should match the IP Address Reboot the IC PCM after 30 seconds for the changes to take place 48619696_ed1 11 Section 3 Programming a Tool Use Setup Menu from ICS Main Menu Bar for programming a tool This section explains how to program a tool 3 1 ToolSetup The Tool setup screen has two tabs Tightening Configuratio
62. each other wirelessly IC PCM devices can be configured to work in following modes 1 2 1 IC PCM 1 1 In this mode the IC PCM is capable of communicating to only one QX tool This mode offers following functionalities in addition to the communication with ICS 1 Protocols PFCS PLUS XML Ford Open Protocol Label Printing Ethernet EOR Serial EOR etc 2 Field bus support 3 Smart socket 4 Programmable I O 5 Config Selection 1 2 2 IC PCM 10 1 In this mode the IC PCM is capable of communicating to maximum of 10 QX tools In this mode the IC PCM acts as a bridge to relay messages between tools and ICS 1 2 3 Rotary Switch Settings If the rotary switches are set to 00 then the device will be in IC PCM 1 1 mode If the rotary switches are set to 01 then the device will be in IC PCM 10 1 mode IC PCM 1 1 IC PCM 10 1 1 2 4 Dip Switch Settings With the switch number 2 ON serial debug information will be sent out to serial port of the IC PCM at the baud rate 38400 NOTE If serial debug switch is ON all Serial Protocol Serial Barcode Serial EOR PLUS etc functionality will be in disabled state 48619696_ed1 1 1 2 5 LED Indicators When the IC PCM is powered on then this LED will be ON System Ready Led This LED shall turn ON when the IC PCM is fully booted and ready to communicate tool Ethernet Activity This LED will Turn ON whenever Ethernet cable is connect the Port 7 Wireless Activi
63. ear Tee mer UN ciis F SE E O ee Sen SV L watt Tu Fi yeni I Euh T pen Ye rung e ClearConnex Start Ahead Finish Ahead Fli ru Fe STORE Ft Aietisb ol H ATSC FHA CGA Pk AT CGR COM XH00 8 1 rope Don H 8 Following is the format to change the settings nc lt code gt lt new value gt Following are the codes that can be used to change the settings Code PT i XXX XXX XXX xxx New IP address will be assigned 12 n jJXXxxxxxxxxx New sub net mask will be assigned 3 p onof DHCPwillbe enabled or disabled 4 oO XXX XXX Xxx xxx New gateway address will be assigned Note e Make sure that Ethernet Address is not changed if changed it should be unique in the network else the IC PCM is not discovered in network To change Ethernet Address MAC Address enter nc e ocxxoocxxoocxx where xx is number between 00 to FF in hexadecimal e To change the IP address DHCP should be disabled OFF else the IP address is taken from DHCP server e Default Gateway value should be same as system where is ICS is running 9 Send save command to commit the changes and restart after 30 seconds Command to save the settings is nc s Follow the procedure to assign static IP e Type nc p off to disable the DHCP vi Char Tarrrenad Ee Leg eee Sete oie Che Lech le Heg C ClearConnex Start Ahead Finish Ahead Flim FRAT REG FAD CORE Ab Afen FRAT COMIT Fic AT ARA E CERE Ay Les u
64. econdary Radio MAC Location ID Display Version MCE Version 1111 10 200 82 33 O00 02 31 FF FF 04 16 D 1 0 0 0 0 0 101 00 0 0 101 00 00 00 00 09 00 00 00 01 00 00 00 09 00 00 00 02 010 0 0 0 0 0 0 0 0 0 010 1 0 0 0 0 0 0 0 0 010 2 0 0 0 0 0 0 0 0 010 3 0 0 0 0 0 0 0 0 010 4 0 0 0 0 0 0 0 0 010 5 0 0 0 0 0 0 0 0 010 6 0 0 0 0 0 0 0 0 gt 010 7 0 0 0 0 0 0 0 0 T 010 8 2 0 4 72 1 0 4 80 010 9 0 0 0 0 0 0 0 0 48619696_ed1 39 Following table gives brief description of each field available in screen Device Type This field indicates type of tool Job ID of the IC PCM Job ID is a four digit entry that represents location identification on assembly line Each IC PCM must have a unique number for identification on network I Address Primary Radio Version Primary Radio MAC Secondary Radio MAC Display Version MCE Version Wireless version 3 4 1 IC PCM Settings User can edit the IC PCM network settings To change view the settings double click on respective IC PCM on Wireless settings Sync Time button is used to set the current system Date amp Time to IC PCM IC PCM 1 1 Settings Ethernet Settings Radio Settings SMTP Settings qa aN oum dl i IEEE 1 E RE Pan ID 2345 pechannelt 16 Lamp Enabled IP Address l0 ZB0 BAS 294 Transmit Power 4 v RF Channel 2 24 Server IP Default Gat EE Local Settings Fort No eege Subnet Mack System Mame Vip
65. ection method in the IC PCM 1 1 of the mapped tool External Discrete option Allows to select the configuration of the mapped tool by activating specific input pin for which configuration number input behaviour is assigned External Binary option allows to select the configuration numbers 1 to 8 for the mapped tool using the combination as shown below Assign Config 1 2 3 input behaviours to Input pin 1 2 3 Configuration Selection Mode External Ethernet option in the IC PCM 1 1 allows selecting the configuration number of the mapped tool based on the configuration selection message which is received on its Ethernet port IC PCM 1 1 will always be listed on the Port Number 61000 for configuration selection message NOTE This Port number cannot be configured by the user Enable Smart Socket check box enables the smart socket tray selection feature on the IC PCM 1 1 This function requires that the user remove the assigned socket from the tray in order for the tool to be enabled The socket is assigned by the configuration settings 3 2 2 2 10 Input Output Settings Assign Input Enable smart Socket The Assign Inputs tab provides a method of assigning input behaviours to physical input pin of the IC PCM 1 1 The screen provides a list of input behaviours for programming the input pins The screen also provides the flexibility of positioning the input behaviours and restricts duplicate assignments of same b
66. ehaviours for different input pins of the IC PCM 1 1 EP IC PCM 1 1 General Setup 1 ControleID Ge 10 200 82868 9266 Paramset Mame Source Network Date Time Stamp Setup Data IO Settings Version Info Version Assign Inputs Assign Outputs General Settings ETC Tightening Control Settings IO Settings Behaviors Dake Time Settings a Protocol Settings Inputs Behaviors Enable A Serial Port Settings 2 I 1 Contig 1 Disable F Barcode Settings 2 1 2 Contig 2 Sang Reset Serial EOR Settings era Config 3 Gang Advance Ethernet EOR Settings 2 I 4 Config 4 Contig Reset PFCS Settings 2 1 5 Config 5 SE GE PLUS Settings 2 1 6 Config 6 Bust seb AML Settings E Config 7 Socket Select 2 Open Protocol Settings 2 1 8 Config 8 Socket Select 3 Label Printing Socket Select 4 FieldBus Settings Socket Select 5 Frofibus Settings Socket Select 6 InterBus Settings Socket Select 7 ne Piniaehavieurs This List displays the Current inputs behaviours versus input pins 2 I 1 to 2 I 8 18 48619696 ed1 The Behaviours List displays all the available behaviours which are not been assigned to any of the input pins Following are the list of input behaviours Configurations 1 8 behaviours select the configuration number of the tool mapped tool to the IC
67. eldBus Settings Profibus Settings InterBus Settings E IC PCM 1 1 General Setup 1 Kee Controller D Xm 10 200 825 8266 v Source Network Paramset Mame Date Time Stamp Behaviors Enable Disable EN Gang Reset Gang Advance Config Reset Config Advance Reset Outputs Socket Select 1 Socket Select 2 Socket Select 3 Socket Select 4 Socket Select 5 Socket Select 6 ibis HE IO Settings version Info ate m version Assign Inputs Assign Outputs General Settings Tightening Control Settings IO Settings XE eee SE DG Outputs Behaviors Time rotocal Settings Serial Port Settings E conia 1 e amp Barcode Settings Se SE S S Serial EOR Settings a E SEO Ethernet EOR Settings E S C ERU PFCS Setti Ge a Ser SE 1 0 6 Socket Select 2 Y eb Open Protocol Settings e Ge SE Label Printing ze FieldBus Settings Profibus SetFinas e Enable the Enable Smart Socket check box from Tool general setup screen Behaviors Accept Reject Cycle Complete High Torque Low Torque High Angle Low Angle Reject Buzzer Paint Marker System Fault Gang Complete Contig 1 fee sn 3 e For above assigned configuration numbers program the Tightening configuration and its corresponding socket number from tightening configuration screen e Connect the Socket Tray Input lines Outpu
68. er PCM Update Interval DHCP Enabled Job ID 2254 Mapped Tool Settings Channel Hopping Settings pita cnc T Aureum frio E Selectable Radio Channels Location ID Enable Channel Hopping Available Channels 399 9 Shei Selected Channel Secondary Channel Settings Chan 12 28tecte annels Location ID Chan 13 a Scan Interval 5 Chan 14 Chan 15 Update 7 Zhan 16 Noise Threshold chan 17 Chan 18 Scan Time Channel i Chan 19 Chan 20 gt Cham 74 This IC PCM Settings dialog box has the following Settings Ethernet Settings Radio Settings SNTP Settings Applicable only for IC PCM 1 1 Channel Hopping Settings Mapped Tool Settings Sv ANE es D e Selectable Radio Channels 7 Localsettings 3 4 1 1 Ethernet Settings This section has the Network Settings User can edit view the following controls under Ethernet Setting group Ethernet MAC Address Network Mac ID of IC PCM which is read only IP Address IP Address of the IC PCM If DHCP is disabled then the user can set the IP Address Default Gateway Gateway is a node on a computer network that serves as an access point to another network SubnetMask A range of logical addresses within the address space that is assigned to an organization 40 48619696 ed DHCP Dynamic If DHCP is enabled the IC PCM acquires the IP Address dynamically f
69. er it resets successfully The uploaded Display version can be viewed on the wireless setting screen once ICS has successfully logged into the tool 3 5 1 3 Radio Firmware This Firmware runs on the Wireless Radio Board of the tool 1 Select the device type as USB Tool from the dropdown list and select the Firmware Type as Radio Download Software Controllers i Firmware Type Device Type USE Tool wi Be O MCE 2 Display Radio Files to Download Clear IC PCM Data 48619696 ed1 47 2 Select the tool location ID check box MRMM Controllers Device Type use Tool vw Firmware Type OMCE Display 9 Radio Files to Download parce remrem Browse Use A Clear IC PCM Data Start 3 Browse to the file qx_wireless hex to download the Radio firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection T Download Software Mu Recent Documents C3 Desktop Mu Documents Mu Computer File name qa wireless hex v Files of type Download Radio Files he v Cancel My MERE Open as read only 4 Click on start button to start the Radio firmware downloading process to tool A message will prompt the user for confirmation 48 48619696_ed1 5 Click on the Yes button of message box Control
70. es until it reaches the specified Theft Lock count The tool will then become disabled and gives an Error Code F 01 on the display when the trigger is pulled The tool will remain locked until it is within range of the PCM The counter will then be reset Enable EOR Retries When checked EOR retries are enabled Enable Wireless Retries When checked communication retries for the RF Module connected to the tool are enabled Enable Smart Socket When checked the tool will be locked until the proper socket is selected 3 1 2 2 Wireless Setup Wireless parameters of the tool can be set only when tool is connected to USB Enable Wireless Enables wireless functionality of the tool Enable Channel Disables channel hopping functionality on tool Channel hopping is enabled via the PCM Hopping settings only Local MAC Address Displays the tool MAC address for the connected tool User cannot modify the MAC address 16 bit value which is used uniquely to identify one node from the collection of nodes on the physical channel RF Channel Identifier for the radio frequency channel being used As defined by the 802 15 4 specification Used to control the db level of the radio transmitter 3 1 2 3 Password Settings The Password Setup module is used to set the password for the connected tool The password is defined as a four digit numeric value The Password settings module of the tool can be set only when tool is connected to USB 16 4861969
71. ets the tool tightening direction to CW Clockwise or CCW Counter clockwise CW is selected by default Turns ON or OFF the tool buzzer The Audible Alarm will sound for any Failed cycle when Audible Alert Ee this feature is turned ON Auto increment Smart socket is intended as an interlock for the user On selection of the configuration the tool will be disabled and an LED will glow in socket tray indicating which socket the user must select the one programmed in this field The tool will only be enabled when all other sockets are in place and the required socket removed from the tray The default value is 0 and valid values are 1 through 8 This selection is only pertinent if the Smart Socket feature is enabled in the tool setup Tool Max Torque The maximum allowable Torque for the connected tool This Field is not applicable in the q Local Database Mode This field is read only Reset To The Reset to parameter is used to indicate which configuration the tool should be set to after the Configuration Reset Input is received by the IC PCM 1 1 Socket Selection When checked the tool will send and Assembly Complete Event to the IC PCM 1 1 which will Assembly Complete then turn on a programmed External Output Disable Reverse When checked the tool will not run in the Reverse direction Reverse Speed The percent of Max Speed at which the tool will in the reverse direction The default value is 100 There are
72. ettings require reboot of IC PCM 1 1 and changes takes place only after the IC PCM 1 1 reboots 3 4 4 Channel Hopping Settings The Radio settings allow establishing the wireless communication between IC PCM and the mapped tool Enable Enables the channel hopping feature 3 4 4 1 Secondary Channel Settings These settings are specific to secondary radio channel The interval the secondary channels starts scanning of the energy levels of the channel This interval is in minutes Scan Time per channel Time to scan each channel 3 4 4 2 Selectable Radio Channels User can select set of channels from the Available Channels list User can select one channel or all channels from Available Channel list 3 4 4 3 Mapped Tool Settings User can Add Edit or Delete the tool location id to the tool map of the IC PCM Noise Threshold Threshold Noise 96 where secondary channel will switch The tool must be mapped to the IC PCM 1 1 in order for any communications to take place Only one tool can be mapped to IC PCM 1 1 Only one tool can be mapped to IC PCM 1 1 Any change in the IC PCM 1 1 tool map requires clearing the cycle log of the IC PCM 1 1 for data consistency If the tool map is modified the IC PCM 1 1 prompts the user with the Clear Cycle Log request The tool map change request will be sent only upon clearing the IC PCM 1 1 cycle log data For the IC PCM 10 1 a maximum of 10 tools can be mapped 3 4 4 4 LocalSettings T
73. his allows the user to assign view the system name and location id to the IC PCM 48619696 ed1 41 3 5 Download Software The Download Software screen allows the user to download Display MCE and Wireless Radio firmware to the tool connected via USB This screen can also be used to download PCM RISC software and PCM Wireless Radio firmware to a selected IC PCM ind Dcwnload Sattware Controllers nent Wa USB Tool MCE PCM i Display Radio Tool Controller Selection List Files to Download Browse Selected File List Device Type Drob Box Select the type of device for the download operation such as USB IC PCM The device of the yP P selected type presently on the network is displayed in the Tool IC PCM Selection List below Tool Controller Select the Tool IC PCM for download operation by checking in the associated check box Selection List firmware for IC PCM or MCE Display Radio firmware files for the tool connected to USB Clear IC PCM Data Clears the setup and data files on the selected IC PCM The IC PCM must be rebooted after this operation 3 5 1 Download firmware Procedure for the Tool Connected to USB 3 5 1 1 MCE Firmware This Firmware runs on the Motor Controller Electronics MCE module of the tool 1 Select the device type as USB Tool from the dropdown list and select the Firmware Type as MCE 2 Select the tool location ID check box m Download Software ES Con
74. l EOR Mutput Positions m L a Parameter Cycle No Powerhead Cycle Mo Spindle Ma Config Mo Step Mo Date Time ID Cycle Result Peak Torque Torque Result Torque Units Peak Angle Angle Result Shutdown e De sl AECH Default Filter Select All Filters Delimiter JESTISTISTISTISTISTISTISTISTISTISTIST ISTIS dsriniva Hyper Terminal Fie Edt View Call Transfer Help Dg e 5 cer 8808751 000251 01 001 01 25 05 28012 12 15 05 P 0808 17 P 0 00335 P 8 6 08 0 08 2 1 00 0 00 366 300 333 No BCode 24 000252 000252 01 001 01 28 05 2012 12 15 41 P 0000 21 P 0 00335 P 0 7 54 0 00 2 1 00 0 00 366 300 333 No BCode 6d Ethernet EOR Settings enables sending of EOR data for every tightening cycle of the tool mapped to selected IC PCM 1 1 on to the Ethernet standard communication port E PCM General Setup 1 Controller ID ee 10 200 81 226 226 v Paramset Mame Source Setup Data version Info Ethernet EOR Settings Controller Version General Settings Enable Ethernet EOR Port Number Enable Handshake Tightening Control Settings IO Settings Local Settings Date Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EGR Settings PFCS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings ModBus RTLI Settings Modbus TC
75. l Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings Kee PLLIS Settings TONO 255 255 255 1 AML Settings E Open Pratacal Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings DeviceNet Settings Modbus RTU Settings Ethernet IP Madbus TCP Fieldbus Enabled FieldBus Control cubMet Mask 259 gods 250 H This enables the fieldbus operations for the IC PCM 1 1 Field Bus Enabled Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Node Address Each IC PCM 1 1 on the fieldbus network needs to have a unique address Baud Rate This is the ModBus RTU communication speed Following are the baud rate which can be used 110 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 and 115200 Parity Select the Parity for the serial connection to None Odd or Even from the drop box list 48619696_ed1 37 3 2 4 5 Modbus TCP IP Ethernet IP Settings ModBus TCP IP and Ethernet IP are industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results Ee PCM General Setup 1 Controller ID aa 1 200 81 225 225 bul Paramset Ma
76. l Setup 6 Location ID e 1212 Config Paramzet Mame Source DateTime Stamp Tightening Configuration General Setup Tool Setup Location ID 121 2 C Interlock Active Configuration Mode Keypad Lockout Enable Headlight He sar one mest Enable TheftLock Idle Timeout sec Enable EOR Retry Enable Wireless Retries Theft Lack Count 1200 op Paces Wacken E Enable Smart Socket Wireless Setup Password Settings Enable wireless Local MAC Address li 22 33 44 55 56 77 88 GEO 11223 Mew Password Hex Confirm Password Hex RF Channel rs 4 lt Transmit Power General Setup tab has three sub sections as follows 48619696_ed1 15 3 1 2 1 Tool Setup Used to set a Location ID for a particular tool The Location ID is used as a unique identifier Location ID for each tool on the network Location ID Number is a four digit entry that represents a location on the assembly line Each tool must have a unique Location ID Sets how Configurations are selected The options available from the dropdown box for this parameter are Internal External and Any Internal Tightening Configuration number can be selected using tool display only Configuration Mode l l l l l External Tightening Configuration number can be selected using external media such as IC PCM 1 1 or ICS only Any Tightening Configuration number can be selected using Internal or External Modes Headlight Timeout If th
77. lay hex to download the Display firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection Mu Recent Documents C3 Desktop Mu Documents z Mu Computer File name OX2_STM32F103_EORGEN hex v Files of type Download Display Files hex v Mu Network Open as read only 4 Clickon the start button to start the Display firmware downloading process to the tool A message will prompt the user for confirmation 5 Click on the Yes button of the message box Se Download Software Kei Controllers Device Type USB Tool v Firmware Type O MCE 5 Display O Radio You are about to download new softwarers to Ehe gs The normal operation of the controller shall be suspended during the download Do You Want to Continuei My Clear IC PCM Data 46 48619696 ed1 6 The tool display will automatically reboot after the downloading process is completed The Display will then show the Ingersoll Rand logo until it has completed the internal loading process Once the internal loading process is complete for the display the display will again reset automatically L Ow ntfoad 30W are Controllers Firmware Type Device Type USB Tool E P Downloading Download progress File Location ID Progress CPCM LOADITOOL 105 0 Completed Clear IC PCM Daka 7 Restart the tool aft
78. lded cable to avoid external noise and interference for all PLC signals to IC PCM 1 1 and the shield should be terminated at the IC PCM 1 1 end PLC Outputs 24vdc Sourcing COM IN au COMMON PLC OUTPUT D 2 PLC OUTPUT 1 242 PLC OUTPUT 2 213 PLC OUTPUT 3 H a5 INPUTS PLC OUTPUT 4 ud PLC OUTPUT 5 218 PLC OUTPUT 8 na PLC OUTPUT 7 Ge PLC Inputs ev COMMON y 24 DC PLC INPUT D LL a 1 0 1 PLC INPUT 1 Ll 120 2 PLC INPUT 2 l 1 0 3 PLC INPUT3 __ Al g OUTPUTS PLC INPUT 4 1 0 5 PLC INPUT 5 1 O 6 PLC INPUT 8 EE P 1 0 7 PLC INPUT 7 1 0 8 24VDC Power Supply 48619696 ed1 5 2 4 Setting up Network Connections for IC PCM 2 4 1 Ethernet Connection An Ethernet port can be found on the connector panel of the IC PCM unit ICS can communicate with IC PCM only using Ethernet connection To change Ethernet settings of the IC PCM go to the Wireless Settings screen The settings for IP Address Subnet Mask and Gateway can be viewed modified User has an option to Enable Disable Dynamic Host Communications Protocol DHCP When DHCP is turned ON it allows the network server to set the IP addresses for the IC PCM 2 4 2 Configure IC PCM using serial terminal IC PCM network settings can be configured using and terminal emulator software Hyper Terminal Clear Terminal etc Following are the settings that can be changed 1 IP Address 2 Subnet Mask 3 DHCP 4 Default Gateway If H
79. lers Device Type Firmware Type OMCE C Display 9 Radio You are about to download new safEware s En Ehe x The normal operation of the controller shall be suspended during the download Do You Want to Continued v JN CUAPCM LoadiTaol Version D A 723RF Module wireless hex Clear IC PCM Data 6 After downloading is completed tool reboots automatically The Display will go blank and the LEDs will blink This process will happen for approximately 3 5 minutes until it has completed the internal loading process Once the internal loading process is complete for the radio board the display will again reboot automatically Download Software x Controllers Firmware Type Device Type Downloading Download progress File Location ID Progress CUAPCM LOADITOOL 105 0 Completed 7 Restart the tool after it reboots The uploaded Radio Firmware version can be viewed on the wireless setting screen once ICS has successfully logged into the tool 48619696_ed1 49 3 5 2 Download firmware procedure for a IC PCM on the Network 3 5 2 4 RISC Firmware This Firmware runs on the RISC Board of the IC PCM 1 Select the device type as IC PCM from dropdown list and select Firmware Type as RISC 2 Select the IP check box NOTE User can also select multiple IP Addresses for RISC software download Bl Download Software Controllers Device Type IC PCM Firmware Type RISC Display Radio 10 2
80. load D AL0 4 7271RF Module D 0 4 721RF Module wireless bin Clear IC PCM Data 48619696 ed1 4 Click on start button to start Radio firmware downloading process to the tool A message will prompt user for confirmation 5 Click on Yes button of message box p IDEO E Download Software Controllers STEE Firmware Type RISC Display 9 Radio 10 200 52 254 10 200 82 33 You are about to download new sofEwarers to the IC PCM The normal operation of Ehe controller shall be suspended during the download Do You Want bo Continued Yh 6 After the downloading is completed IC PCM automatically reboots NOTE Reboot IC PCM manually if it does not reboot automatically 3 5 2 3 Clear Data Clears the selected IC PCM data 1 Select the device type as IC PCM from the dropdown and select a one or multiple IC PCM I I Download Software X Controllers Device Type Firmware Type i S RISC Display CO Radio 10 200 52 33 10 200 82 81 10 200 83 37 E Clear IC PCM Data Stark 2 Clickon Clear Controller Data button A message will prompt user for confirmation 48619696 ed1 53 3 Click on Yes button of message box NOTE This clears all data including cycle logs PCM settings and tool map information 4 ICS prompts with a message Please Reboot PCM after 30 secs Xxx Xxx XXX XXX Where XXX XXX XXX XXX is PCM IP Address 5 Click on the OK button of the message box a
81. lt It s about finding a solution that links the operator and the joint and delivers unparalleled accuracy and repeatability Ingersoll Rand has a superior knowledge of the threaded fastening process acquired through years of application work with the world s leading manufacturers in the motor vehicle aerospace appliance and electronics industries We understand the interface of the tool and operator and know how to leverage the power of ergonomically designed equipment to maximize productivity Beyond just product Ingersoll Rand s extensive Consulting Integration and Service capabilities help you before during and after your line or work area is configured for production Contact Ingersoll Rand at the website telephone numbers or addresses below for a solution that will meet your needs and exceed your expectations Global Contact Information Worldwide www ingersollrandproducts com North America Ingersoll Rand North American Solutions Center 1872 Enterprise Drive Rochester Hills MI 48309 Telephone 866 284 5509 Europe Ingersoll Rand Swan Lane Hindley Green Wigan WN2 4EZ UK Telephone 44 0 1942 25 7171 Ingersoll Rand Zone du Chene Sorcier BP 62 78346 Les Clayes sous Bois Cedex France Telephone 33 0 1 30 07 69 00 China Ingersoll Rand 11F Xu Huiyuan Building 1089 Zhong Shan Nan Er Rd Shanghai 200030 PRC Telephone 86 0 21 54529898 India Ingersoll Rand Wadco Tools Ltd 37A Site 4 S
82. lug the AC power cord into an appropriate receptacle AA WARNING It is the user s responsibility to ensure that the IC PCM is installed and wired by a qualified electrician 48619696_ed1 3 2 3 Attaching Peripheral UO Devices WE Ei S Optional Fieldbus Serial Port Lm 1 Rotary Switches 2 ou F Termination Resistor Switch Dip Switch RES USB Port N A X Powerhead Synchronization Bus N A n o Ethernet MEL Lo oal 0 E NOTE The Power head synchronization bus and USB port are not in use 48619696_ed1 2 3 1 Activating an Input amp Receiving an Output All input signals operate at 24VDC The Return for the 24V signal must be connected to COM IN for each input bank All output signals operate at 24VDC The 24V signal and its return must be connected to the terminal blocks labeled 24VDC EXT on each output connector bank The output signals will be switched back from the appropriate output signal ACCEPT REJECT HIGH TORQUE etc Example PLC Connection and Setup All connections to a PLC are made via the IC PCM 1 1 I O terminal blocks except data collection Data collection is done via the serial Fieldbus and or Ethernet ports For data collection follow the procedures for setup using the serial or Ethernet port Through the terminal blocks a PLC can send inputs to the IC PCM 1 1 and receive outputs from the IC PCM 1 1 It is important to always use a shie
83. m System ID Retry Count Ia Retry Interval sw 15 Thede TE 0000 Technical Attribute Timeout VBA Mode Check Point ID The user specified checkpoint identification Technical Attribute Timeout VBA Mode Setting this value puts the PLUS into an asynchronous mode Bolt Description allows opening the dialog box for entering the bolt description for each bolt no Technical Attribute Timeout sets timeout between a Request Replay for Technical Attributes Bolt Description Job Number Bolt Number Bolt Description Safety Bolt Bolt Description 48619696_ed1 31 Technical Attribute allows opening the Dialog box for entering all the technical Attribute information Job Lookup Job Number Technical Attribute Technical Attribute Identification Type allows opening the Dialog box for selecting three fixed Identification Type to determine the message ID Identification Types Select Ident Text Trim Right Trim Left Identification Type 4 ii gt Config Settings allows opening the Dialog box for Selecting configuration number and entering next Configuration number in the auto increment chain and corresponding total Gang count which is programmed for the selected configuration number Config Settings Config Number Next Config Ma Gang Count Config Settings Delete Raw 32 48619696 edl 3 2 3 10 XML Settings XML Settings enable s the IC PCM 1 1 to communicate with the SPS P
84. me GOUFCE Setup Data version Info Controller version General Settings Tightening Control Settings FieldBus Enabled FieldBus Control IO Settings Local Settings Protocol Settings Serial Pork Settings Barcode Settings ZE 110 wi Serial EOR Settings Ethernet EOR Settings PFCS Settings Parity PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings Modbus ATU Settings Medea TOIT GCaktiree ModBus RTLI Settings This enables the fieldbus for IC PCM 1 1 Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Field Bus Enabled IP Address Enter the IP Address of the ModeBus TCP IP fieldbus device in a computer network Subnet Mach A range of logical addresses within the address space that is assigned to an organization Gateway is a node on a computer network that serves as an access point to another network 3 3 Parameter Assignment The Parameter Assignment Screen allows the user to assign any saved Configuration and or General Parameter set to the tool connected to USB and IC PCM This screen also allows the user to edit the General Parameter settings of the IC PCM 1 1 or Send a saved General Parameter Set to the IC PCM 1 1 This screen works in the network mode only The left side of the screen shows all the devices IC PCM 10 1 and
85. n and General Setup by default the Tightening Configuration tab is opened 3 1 4 Tightening Configuration The Tightening Configuration screen is used to program the QX series tool Torque Angle Prevailing Torque strategies can be setup from this screen The Configuration sets that are created using this screen can be sent to a tool in Network mode or they can be stored locally Configuration sets can also be created and stored in the Local Database Mode The locally stored Configuration Sets can then be sent to a tool using the Parameter Assignment screen The user can also view the archived configuration data stored in the archived database E QX2 Tool Setup 1 ei Location ID ec 9995 Config Config set Name Source Date Time Stamp Tightening Configuration General Setup Common Settings Direction Strategy Tool Max Torque 12 00 9 cw Occw Torque Display Units Nm wi S On O off C Assembly Complete Cycle Delay sec Socket Selection L Disable Reverse e Ge e Auto Increment Il Joint Type Soft Angle Settings L Target Angle deg eee Angle High Limit deg 244 Angle Low Limit deg 200 Torque Threshold For Counting Angle Torque High Limit Torque Low Limit Torque Threshold For shift down Step Timeout sec 3 Acceleration 952 E r
86. n and Setup using IC PCM 1 1 e Connect ASCII barcode scanner to the serial port of the IC PCM 1 1 For Ethernet Barcode scanner connect the scan ner to the Ethernet port of a serial to Ethernet device on the network e Using ICS application program the IC PCM 1 1 serial port settings to match settings on the bar code scanner e The barcode scanner must be configured to add a CR LF at the end of each barcode e Using ICS application enable the Serial Barcode Protocol for the IC PCM 1 1 e The barcode function has two main operating modes Passive and Active The Barcode settings can be programmed using ICS software e Using Active mode a particular configuration number can be selected using Barcode e Turn on Barcode scanner e When the barcode function is enabled for a IC PCM 1 1 and when the cycle data is sent by the tool the scanned bar code data is added to EOR data If a cycle is run before a barcode is scanned then the bar code data is recorded as No BCode When a barcode is scanned and is of valid length then the scan data is recorded to all subsequent cycles until a new scan is initiated If an invalid barcode is scanned Invalid BC is recorded as the scan data 24 48619696 ed1 3 2 3 4 Serial EOR Settings Serial EOR Settings enables sending of EOR data for every tightening cycle of the mapped tool to the Serial port amp PCM General Setup 1 00 Conrolerlb Parameet Mame source Setup Data version Info Serial EOR Setting
87. nd reboot PCM after 30 seconds Bl Download Software Controllers Firmware Type Device Type IC PCM Ke un RISC Display CO Radio 10 200 82 81 A Please Reboot PCM after 30 secs 10 200 82 33 Clear IC PCM Data 3 6 Reboot The Reboot screen allows user to reboot the selected IC PCM currently on network Also primary and secondary radio modules of the IC PCM can be rebooted E IC PCM Reboot ge 4 10 200 82 81 i ex fy Primary Radio Module hes hi Secondary Radio Module Ee 10 200 62 254 1 lf Primary Radio Module R9 mb Secondary Radio Module 3 6 1 Reboot IC PCM 1 Expand the IC PCM 2 Select required IP addresses that needs to be rebooted and then click on Reboot button E IC PCM Reboot fb Primary Radio Module Es 9 Secondary Radio Module me 10 200 82 254 1 lf Primary Radio Module 54 48619696 ed1 3 Areboot message is sent to the selected IP addressed which reboots the device s 4 Thecontroller s reboot s 3 6 2 Reboot Radio Modules 1 Expand required IP addresses for which reboot radio command need to be sent 2 Select primary or secondary or both primary and secondary radio modules and click on reboot button 3 Areboot message is sent to reboot the radio modules NOTE This does not reboot entire system and any wireless transaction will happen only after successful reboot of radio module F ET IC PCM Reboot res fete
88. nding node Double clicking on the Configuration Number node opens the Tightening Configuration Setup screen which can then be viewed and or edited Double clicking on the General Params node of a tool opens the Tool General Setup screen which can then be viewed and or edited Double clicking on an IC PCM 1 1 General Setup node opens the IC PCM 1 1 General Setup screen which can then be viewed and or edited From the Parameter Assignment screen Configurations can also be unassigned from any tool For any programmed Configuration right click on the Configuration Number node A float box with an Unassign Config option will be created Selecting this option removes the Configuration from the tool 3 4 Wireless Tool Settings This screen provides the ability to view all the IC PCMs available in the network and also provides the connection status of the tools mapped to each IC PCM If a tool logs in successfully this screen displays the current versions of display MCE and radio firmware as well as device type icons changed to represent the tool type All connected IC PCMs will have a row entry in this screen which displays Job id IP address Ethernet MAC address RISC Version Radio versions of both primary and secondary radio modules and Primary and Secondary radio MAC addresses ireless Tool Settings Device Type JobID IP Address Ethernet Mac RISC Version Primary Radio Version Secondary Radio Version Primary Radio MAC S
89. needs to be used If connecting to an existing local network use values that are compatible with the network using a standard Ethernet cable Internet Protocol Version 4 TCP IPv4 Properties x General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically 132 168 Ix 255 Default gateway 192 168 obtain DNS server address automatically Use the following DNS server addresses Preferred DNS server Alternate DNS server Validate settings upon exit Advanced 10 48619696_ed1 2 4 4 Assigning a Static IP address to the IC PCM Turn OFF the IC PCM and set the RED DIP switch to ON for switch 2 Connect serial null modem cable from IC PCM to the PC Launch HyperTerminal or other terminal emulation software such as Clear Terminal Reboot the IC PCM Type NC in the serial terminal to start serial activity Type NC P off to disable the DHCP and then Type NC S to save the settings Type NC I xxx xxx xxx xxx using serial terminal where xxx xxx xxx xxx is the desired IP address Set subnet if different Default Gateway should take on the form xxx xxx xxx 1 Where the x values match the IP Ad dress If using crossover cable use IP 192 168 4 4 Type NC S to save any changes made Reboot the IC PCM after 30 seconds for th
90. ng items Grease Gear case Grease Angle head Grease Offset head Grease Tube nut head Check Tool calibration 76 48619696 ed1 Following are the duration cycles for setting up the alarm 5000 10000 20000 50000 100000 500000 1000000 If Wireless is enabled in the tool following are the additional option available for duration Days 1 5 D 14 30 90 180 270 365 NOTE In case duration is set to Number of days upon refreshing screen ICS can only display end date not number of days and Start Date as NA Ill 0X Diagnostics 1 Location ID em 1114 Ke Tool Test Tool Status Keypad status Tool Calibration PM Alarm PM Alarm Settings Alarms Duration Disable Tool Start Count Date Expiration Count Date S Grease Gear Case M F Reset Mane Reset Mane Reset Mane Reset Default 48619696 ed 77 7 6 System Diagnostics View Inputs View Inputs screen displays dynamic status of all input pins for selected IC PCM 1 1 This screen is useful for troubleshooting an I O problem Beles IC PCM 1 1 Memini Controller ID a 10 200 82 66 Indicator Input Point Mame Behaviors LI SEN Config 1 L 2 I 2 Config 2 6 2 3 Config 3 z l 4 Contig 4 Zb Contig 5 LI 2 6 Config 6 LJ 2 I 7 Config 7 LI 2 I 8 Config 8 View input screen displays the selected IC PCM 1 1 8 input pins and respective behaviours assigned to each pin To change the current beh
91. ngs PFCS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings Modbus ATU Settings Ethernet IPF Modbus TCP FieldBus Enabled FieldBus Control Node Address 2l Baud Rate o M wes ee This enables the fieldbus operations for IC PCM 1 1 Field Bus Enabled Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O 36 48619696_ed1 Node Address Each IC PCM 1 1 on Fieldbus network needs to have a unique address Baud Rate This is the DeviceNet communication speed Following are baud rate which can be used 110 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 115200 3 2 4 4 Modbus RTU Settings ModBus RTU is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results amp IC PCM 1 1 General Setup 1 es ControllerID T 10 200 582 668266 Paramset Mame SOUrCe Network D ate Time Stamp ed Setup Data Ethernet IP Madbus TCP Version Info Version General Settings Tightening Control Settings IO Settings Dake Time Settings GEES IP Address j Hom 4e Seria
92. nostic mode 78 48619696 ed1 7 7 2 Set Outputs Mode Diagnostic Mode Set Outputs mode screen displays dynamic status of all output pins and provides a means to set manually status of the outputs for selected IC PCM 1 1 by sending 24v output signal to the respective pins The status of each output is indicated by virtual LEDs Controller ID 402008266 e Ga Indicator 5 Output Point Marne Behaviors Period LI 1 O 1 Accept EI 1 02 Reject 0 RW 1 0 3 Cycle Complete L 1 04 Gang Complete 1 05 System Fault 1 0 6 Low Torgue 1 0 7 Low Angle o 1 0 8 High Torque In Diagnostic mode an output can be forced by sending output When an output signal is forced normal operation of the system is interrupted When the user leaves Set Outputs screen the forced signals on to the respective output pins will be reset to normal The status of Active output pin when output signal is forced is shown via Virtual green LED 9 User can switch to Normal Mode View Mode by clicking on lc NOTE Forcing outputs will disable and enable normal tool operation Care should be taken to ensure the work area is safe prior to manually activating outputs Ensure that devices attached to the IC PCM 1 1 s outputs will not create a hazardous condition if outputs are manually activated 7 8 Direct Controller Discovery This screen is used for direct discovery of the IC PCM If the user wants to di
93. o the selected input pin Assign Input button The Un Assign Input button is used to un assign an input behaviour from the Un Assign Input button programmed input pin Select the input pin 2 I x from Input Pint Behaviours List and click on the Un Assign right pointing arrow button to un assign the behaviour from the selected input pin Un Assign All button The Un Assign All button is used for un assigning all the input behaviours from the a programmed input pins 2 I 1 to 2 I 8 Output settings The Assign Outputs tab provides a method of assigning output behaviours to physical output pins of the IC PCM 1 1 The screen provides a list of output behaviours to select and assign to the desired output pins The screen also provides the flexibility of positioning the output behaviours to the output pins of the IC PCM 1 1 The Outputs will remain ON active until the specified Time interval has elapsed The default Time is 0 With this value the Outputs will remain ONT active until the next EOR data is received or the Reset Outputs Input is turned ON bal PCM General Setup 1 Controller ID ae d 2 00 81 225 225 Wi Paramset Mame Setup Data version Info Controller version General Settings IO Settings Assign Inputs Assign Outputs Tightening Control Settings IO Settings Behaviors Local Settings Outputs Behaviors Time Accept l Dake Time Set
94. ogrammed the data will display on the screen Make any changes required and then click the Send button on the toolbar to send the data 5 Ifthe configuration is not programmed all the default values will be populated Enter all parameters as required and click the Send button on the toolbar to send the data to the tool 6 Tosave this Configuration locally click the Save icon on the toolbar Select Yes Enter a Config Name when prompted and select OK To save a configuration 1 From the Setup menu click Tool Setup ICS opens the Tool Setup window with Tightening Configuration tab enabled Click the Database Mode button on the toolbar Program all parameters with desired values Enter a name for the configuration in the Config Set Name entry box Choose Save from the File menu to save the configuration into local database SS Lm ww IM Once saved to the Local Database the user can send the Configuration to the tool using the Parameter Assignment screen 3 1 2 General Setup Screen The General Setup tab allows the user to retrieve edit and send the general settings for the selected tool in Network Mode or retrieve and save settings in the Local Database Mode Once saved to the Local Database the user can send the saved General Settings to the tool using the Parameter Assignment screen Once saved to the Local Database the user can send the saved General Settings to the tool using the Parameter Assignment screen EF QX Too
95. ord Printer Setup Print Ctrl P Export Cro Close Cri AlE X Lag aff Exit The File Menu is similar to the menu found on many Windows programs It has the following options Opens a new instance of currently active window This button will be greyed out for all single instance windows ICS Event Log Provides an option to open a previously saved ICS Event Log It is only active when View Event Log screen is opened Save i Saves data of current active window to local Database Send Sends parameters in current active window to selected tool or controller pont Pimshedamofcurentachvewndom O Export Exports data of current active window to a pdf or csv file Closes current active window Log Off Logs off current user and prompts with login window 9 1 3 2 Run Menu ae Insight Control Software File Sst Setup Status Statistics Diagnostic ICS DataSource View Window Help ME ones amp m A Ha Ei BB BB Family vj Runmain View All IC PCM QX Event Log Create Report The Run Menu gives you access to the ICS control screen providing the following options Runmain Cycle Log Contains Run Main View and View Cycle Log Run Main View Displays EOR data for last cycle for a single tool connected to USB IC PCM View Cycle Log Displays set of tightening results that are stored in tool IC PCM Runmain View All Displays last EOR data for all tools that are connected via USB IC PCM IC PCM QX Event log Displ
96. ow the EOR List Complete 3 3 If Location ID is No Fault not selected 4 1 2 View Cycle Log Tab The View Cycle Log tab allows retrieving 1200 latest tightening records that are stored on tool which are connected to USB IC PCM 10 1 and also allows retrieving 1200 latest tool tightening records that are stored on IC PCM 1 1 User can view data stored in archive DB and local DB W 0X2 RunMainCycleLoz Location ID 6005 Date Time Stamp Source ccc Run Main View View Cycle Log Cycle Log Faults LfeTm Cvde Corfigurati Date Time Of Cycle Cycle Result Peak Torque Torque Result Peak Ange AngeRes ik owel Q Battery 2773 Zb 1 06 06 201 12 20 48 Pass 2 63 Pass 831 Pass O irwaldHall tate 2772 225 1 06 06 2011 12 20 41 BEI 2 66 Pas 891 Bess e 2771 224 1 06 06 2011 11 28 32 SSS 3 05 891 Pass Ier 2770 223 1 06 06 2011 11 20 16 MENNENEEEEEEEINI 2 76 183 Lon Q Motor Stall 2769 222 1 06 06 2011 11 28 09 RS 2 73 20 Pms 891 Bas Um T 2766 221 1 06 06 2011 11 27 58 2 80 129 ver Curen 2767 220 1 06 06 2011 11 27 37 2 92 991 Q OverTenperature 2766 219 1 06 02 2011 16 45 12 SSS 2 04 C Pas 891 Pas 2765 218 1 06 02 2011 16 45 00 Eessen 2 04 pe 891 O Pes o Q Current Offset 276A 217 1 06 02 2011 16 44 54 ME 2 07 o Paso 831 EE Q Shunt Calibration 2765 216 1 06 02 2011 16 44 43 2 03 fe 891 Torave Offset 2762 215 1 06 02 2011 16 44 26 2 04 90 o 3 2761 214 1 06 02 2011 16 44 17 RE 2 0
97. port Following are the default EOR fields and order in which it appears in Serial port Cycle No 8 Torque Units 15 Torque Low Limit Config No 9 PeakAngle 16 Angle High Limit Default Filter Date 10 Angle Result 17 Angle Low Limit Time ID 11 Peak Current 18 Control Point Cycle Result 12 Cycle Time 19 Barcode Peak Torque 13 Strategy Type Torque Result 14 Torque High Limit 48619696_ed1 25 Select All Filter will set IC PCM 1 1 to use all EOR fields for EOR Data Out to serial port Following are the EOR fields and the Order in which it appears in Serial port Cycle No Config No Date Time ID Cycle Result Peak Torque Torque Result SET i1 9x MT dx Uu qur ce Torque Units Peak Angle Select All Filter Angle Result Peak Current Cycle Time Strategy Type Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Control Point Barcode Job ID Powerhead Cycle No Spindle No Step No Downshift Speed Free Speed TR Dual Slope A High Dual Slope A Low Dual Slope B High Dual Slope B Low Gradient High Gradient Low Final Slope Torque At Seat Angle At Seat Min Drag Torque Peak Slope Prevailing Torque Slope Peak Cut In Torque Peak Prevailing Torque Avg Prevailing Torque Peak Drag torque Avg Drag Torque Total Gang Count Current Gang count Tool Serial Number Shutdown Code CP Result Gradient Re
98. re deleting the data To view the latest cycle on this screen click on C3 Refresh button in communication tool bar a2 Clear Cycle log button clears the cycle log present in the tool or IC PCM 1 1 2 Reset Cycle Counter button resets the cycle count of tool Launch Statistical Parameter button will open the Statistics Screen for selected set of cycles entered in the filter criteria 4 1 2 1 Data Saved Retrieved from PC Local Database Once data has been retrieved from a IC PCM 1 1 tool it can be saved to the PC local database for later viewing and analysis To save cycle log data to the PC select Save from File menu To retrieve an already saved cycle log first click on Database button in main tool bar and then select the Location ID The Date Time Stamp drop box will then be populated with all saved cycle logs Select one from this list to view it Once this data is displayed it can be filtered and statistics can be calculated lll 0X7 RunMainCyclel og 1 E olx Location ID 100 5 vC i gt P a Run Main View View Cycle Log Cycle Log Faults SES Battery Loca LiFeTim s Configurati Date Time Of Cycle Cycle Result Peak Torque Torque Result 1005 2584 2 3 15 2012 14 24 42 0 29 Pass Invalid Hall State 1005 2583 2 D3 15 2012 14 24 18 0 18 D E 1005 2552 1 03 15 2012 14 06 39 0 23 BEENDEN 1005 2581 1 03 15 2012 14 06 38 0 36 feiss Motor Stall 1005 2580 1 03 15 201
99. results ES PCM General Setup 1 Controller ID 10 200 81 226 228 k Paramset Marne Source Setup Data Version Info Interbus Settings Controller version General Settings Tightening Control Settings T anes FieldBus Enabled FiseldBus Control Local Settings Dake Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings PLUS Settings AML Settings Open Protocal Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings Nevicehler Getipoe This enables the fieldbus operations for IC PCM 1 1 RAP output signalswill besenttothefieldbusmaster Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O 3 2 4 3 Devicenet Settings DeviceNet is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results 10 200 82 55 8256 bal Paramzet Marne Source Setup Data DeviceNet Settings version Info Version General Settings Tightening Control Settings IO Settings Date Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Setti
100. rom the Network Host Configuration If DHCP is disabled then the user has to enter the IP Address manually It should be unique across Protocol the system NOTE The changes of Ethernet settings require reboot of IC PCM and changes takes place only after the reboot has completed 3 4 2 Radio Settings The Radio setting used to set the settings of the Radio Module for establishing the wireless communication between IC PCM and the mapped tool The 5 digit number which is used to uniquely define a PAN Personal Area Network number Based on PAN ID devices choose the radio network for communication Primary Radio channel is responsible for all communication The set of available channels are from RF Channel 1 11 to 25 Secondary Radio channel scans energy levels of the available channels This is to keep track of the RF Channel 2 best available channels for communication with the tool If channel hopping is enabled communication switches to the best available channel Allows to select the transmit power level up to 4 dBm based on radio environment Transmit Power NOTE For Channels 11 and 12 only transmit power levels of O and 1 are available NOTE The IC PCM Radio settings must match with the Tool Radio Settings to establish the communication with the tool 3 4 3 SNTP Settings The SNTP settings are applicable only for IC PCM 1 1 Serveri sNiPSeverPAddem OOOO onbe SNPSevrpotmmbe SSS O NOTE The changes of SNTP s
101. s Controller version General Settings Enable Serial EOR Tightening Control Settings IO Settings Local Settings Date Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOF Settings Ethernet EOR Settings FFCS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings ModBus ATU Settings Modus TCP IP Settings Ethernet IP Settings Output Positions Parameter cee rp L i E m Cycle Ma Powerhead Cycle Mo Spindle Ma Config Ma Step Mo Date Time ID Cycle Result Peak Torque Torque Result Torque Units Peak Angle Angle Result Shutdown Code De xl m E Default Filter Select All Filters Delimiter Enable Serial EOR Enables Serial EOR Data out to IC PCM 1 1 Output Positions Output Positions list view displays all EOR fields and current status Yes No and also the order in List View which EOR Data Fields appears in Serial port separated by delimiter Yes No Check Box Select the Checkbox next to the EOR field to include it as the part of the EOR Data Out The order in which EOR fields appear can be changed by clicking on a parameter and using up KEES down arrows to right side of Output Positions List Default Filter will set the IC PCM 1 1 to use only the default set of EOR fields for EOR Data Out to serial EST IST IST ES ST IS ES ST IST ES ST IST ES ST
102. s IO Settings Dake Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFS Settings PLUS Settings AN Settings Open Protocol Settings Label Printing Fieldbus Settings Dat Format Date Format drop box allows the user to set the date format for the IC PCM 1 1 MMDDYY and DDMMYY Offset drop box allows the user to set the current time zone for the IC PCM 1 1 Following are the options for Offset time zone GMT 12 GMT 11 GMT 10 GMT 9 GMT 8 GMT 7 GMT 6 GMT 5 GMT 4 GMT 3 30 GMT 3 GMT 2 GMT 1 GMT GMT 1 GMT 2 GMT 3 GMT 3 30 GMT 4 GMT 5 GMT 5 30 GMT4 5 45 GMT 6 GMT 6 30 GMT 7 GMT 8 GMT 9 GMT 9 30 GMT 10 GMT 11 GMT 12 GMT 13 daylight savings of selected country In DST The time format which received from the IC PCM 1 1 is in daylight savings format Time Format allows setting the current time in 12 24 Hour format 3 2 3 Protocol Settings The Protocol Assignment settings tab provides options for assigning protocols and customizing them for the various communications ports The following are the different protocols that can be assigned to each available port 3 2 3 1 PCM Serial Port Settings This setting allows to set the serial Port settings of the IC PCM 1 1 Date Time Settings Date Format OrFset et wi Daylight Saving Enable In DST Region U54 es Time Format 24 Hour b Et IC PCM 1 1 General Set
103. scover only certain IC PCM check the Disable Discovery check box Enter the IP Address for the selected device of interest Ell Direct Controller Discovery Direct discovery controller list IP Address 10 200 80 20 IP Address 00 200 80 30 NOTE If disable discovery check box is not checked ICS discovers all the IC PCM available in the network 48619696 ed1 79 Section 8 Wireless Diagnostics Displays wireless statistics of tool connected to USB or IC PCM also displays wireless statistics of IC PCM for diagnostic purpose 8 1 Wireless statistics of USB Connected Tool E QX Wireless Diagnostics a IC PCM 1 1 Location ID Tx Rx Signal Strength Signal Quality Communication Status ES 2 10 200 82 66 Tib 175 0 0 ES d 10 200 80 253 ed 10 200 82 81 H E d 10 200 82 254 a IC PCM 101 D d 10 200 82 33 D d 10 200 83 37 La ull 56 Direct Tool Connection 777 7 Displays the Location ID Transmitted Packet Count Received Packet Count and Signal Strength 8 2 Wireless Statistics of the IC PCM amp OX Wireless Diagnostics D IC PCM 1 1 Location ID Tx Rx Signal Strength Signal Quality Communication Status EN 42 10 200 82 66 UIRE 175 0 0 42 10 200 80 253 E C 10 200 82 81 E s 10 200 82 254 J IC PCM101 s 10 200 82 33 4 10 200 83 37 s lt gt ISB Direct Tool Connection 777 7 Displays Location ID number of packets received and transmitted Signal
104. sult Dual Slope A Result Dual Slope B Result Unusual Fault Motor Torque Constant Test Free Speed test Max Tool Speed Total Angle NOTE Some of the above EOR fields are not part of EOR cycle generated by OX Series Tool For those fields the default values will be generated Delimiter criteria to separate each EOR field in the serial EOR Data out message that appears in Serial Port of the IC PCM 1 1 Following are the Delimiter criteria available for Serial EOR Data out protocol Comma Space Semi Colon Colon NOTE Only one Protocol Barcode VIN Serial EOR Data Out PFCS PLUS Label Printing can be enabled on the serial port at a time 3 2 3 4 Ethernet EOR Settings Serial EOR Settings Serial EOR Settings Serial EOR Settings enables sending of EOR data for every cycle over the Serial port Turn OFF IC PCM 1 1 and set the RED DIP switch 2 to OFF Connect a serial null modem cable from IC PCM 1 1 to the PC Launch HyperTerminal or other terminal emulation software such as Clear Terminal Reboot the IC PCM 1 1 The Generated EOR will be displayed in the serial terminal emulation software Example If the user selects the default settings as shown below from IC PCM 1 1 General Setup screen the corresponding EOR will be sent to serial Port It can then be viewed in HyperTerminal or other terminal emulation software such as Clear Terminal 26 48619696 ed1 Serial EOR Settings Enable Seria
105. t Select All Filter will set the IC PCM 1 1 to use all EOR fields for EOR Data Out to serial port Following are EOR fields and Order of arrangement which appears in the Ethernet communication port Cycle No Job ID Peak Cut In Torque Config No Powerhead Cycle No Peak Prevailing Torque Date Spindle No Avg Prevailing Torque Time ID Step No Peak Drag torque Cycle Result Downshift Speed Avg Drag Torque Peak Torque Free Speed Total Gang Count Torque Result TR Current Gang count Torque Units Dual Slope A High Tool Serial Number Peak Angle Dual Slope A Low Shutdown Code Angle Result Dual Slope B High CP Result Peak Current Dual Slope B Low Gradient Result Select All Filter Cycle Time Gradient High Dual Slope A Result Strategy Type Gradient Low Dual Slope B Result Torque High Limit Final Slope Unusual Fault Torque Low Limit Torque At Seat Motor Torque Constant Test Angle High Limit Angle At Seat Free Speed test Angle Low Limit Min Drag Torque Max Tool Speed Control Point Peak Slope Total Angle Barcode Prevailing Torque Slope NOTE Some of the above EOR fields are not part of EOR cycle generated by OX Series Tool For those fields the default values will be generated Delimiter criteria to separate each EOR field in Ethernet EOR Data out message that appears in Ethernet Port of IC PCM 1 1 Following are Delimiter criteria available
106. t lines to the IC PCM 1 1 terminal blocks and verify all the pins are working correctly using the diagnostics View Input Output screen To run the tool select configuration number using the external input signal to the IC PCM 1 1 ICS or Fieldbus or from the tool display The IC PCM 1 1 then sends out the corresponding socket number output signal to the Socket tray Lift the corresponding socket for the selected configuration Tool will now be in unlocked state to run its configuration NOTE Tool will not run its configuration if more than one socket removed from the tray or wrong socket is removed 3 2 2 4 Light Box Connection and Setup e Locate the active wire colors for light boxes e Connect the light box to the IC PCM 1 1 terminal blocks with the appropriate accessory cable e Ensure a QX Series wireless tool is mapped to the IC PCM 1 1 e From IC PCM 1 1 General Setup screen assign the output behaviours for the corresponding terminal blocks e Ina standard setup the colored lamps indicate the following Red Torque Angle High Green Accept output Yellow Torque Angle Low 48619696_ed1 21 3 2 2 5 Date Time Settings The Date Time settings allows the user to set the Date and Time settings for IC PCM 1 1 IC PCM 1 1 General Setup 1 ControlerID SS 10 200 82 56 8266 v Network Date Time Stamp e Paramzet Mame Source Setup Data version Info version General Settings Tightening Control Setting
107. ta tes eene aree tk Pad kie Rae T ek rrt HOp ER TI vU EE VER FETTE e Yee th TUE IE 11 24 5 Assigning a Dynamic IP address to the PC e E 11 2 4 6 Assigning a Dynamic IP address to the IC PCM sssesssesssesssesssesssessseosseossessseesseesseesssesseessseosseosseosseosseosseosseosseosseosseosseosses 11 Section 3 Programming a Tool 12 Bs TOOS d eaen E E E E EEEE A S 12 3 1 1 Tightening CO PUERCO casasssetts ceaesstereaccouttves costa ovsnsninsinveit aiv nr boi nonaditbl id pinta mdpdedbhdedin pU tedH TE 12 3 1 2 General Setup E TT Tm 15 e DN H POM UU Me 16 5 122 Wireless e EEN 16 5 12 2 POSSWORILSBEEII OS cucina RENTE THUNDER Hae A E E Pn MUN PU NUM E DIMUS Iam ENIM DN PD E 16 SM a oe EC ii DI eR 17 VA NER c ose duel Tem 17 GK Me E d e EE 17 3 2 2 1 Tightening Control Settings isinanttt abun ntn pm bed mnm duit imam deed m dace 17 8222 e npuy output Setting CN 18 3 2 2 3 Socket Tray and Configuration Switch Connection and Setup using IC PCM IIe 20 3 2 2 4 Light Box Connection and uie E 21 32259 DateTime CNOI edadea aiea ee ae dE Oe een ere ae PA 22 2 3 eelere En ln e CN 22 a2 PCM Serial Port Setting EE 22 82 32 Barcode VIN UL UN sirtini niani v AE a EAA REE MD eee ee 23 3 2 3 3 Barcode Connection and Setup using IC PCM 1 1 sssessessseessseesseessseesseesssessseeosseenseosssrosseeoseessseesseeoseeosserosseeseeosserosseesseessseessee 24 3224 Geral EOR Settings E 25 3 2 3 4 Ethernet
108. tate 2970 557 1 03 22 2012 15 35 13 RRS D 21 EE A B 20560 586 1 D3 22 2012 15 32 00 URES 0 23 Sis ee 2968 555 1 03 22 2012 15 31 59 B 0 17 Pas Motor Stall 2067 584 1 3 zz 2012 15 25 41 RRR 0 22 CE e 2966 583 1 03 22 2012 15 25 40 III 0 25 Oo ooe Q Over Current 2065 582 1 3 z2 2012 15 25 30 RRS 0 18 Ee SE EE 2964 581 1 03 22 2012 15 25 39 RS 0 21 Pass over Temperature 2063 580 1 03 22 2012 15 25 38 RES 0 25 a ee Gur rence IESSEN 9 578 1 22 2012 15 25 37 ERES 0 19 Pass shunt Calibration 577 1 03 22 2012 15 25 36 RS 0 21 Pas o 576 1 03 22 2012 15 25 35 D 0 22 Pass Q Torque Offset 25 35 FSS Pas o 575 1 03 22 2012 15 25 35 0 22 E Wess Step Timeout Config Timeout Q Over Torque Filter Criteria Q Over Angle Configuration Ir Overall status Reset Elte Q Under Torque QO Under Angle Torque status Angle status Early Trigger Release Q Watchdog hd To print default printer or export csv Comma separated value pdf and rtf rich text format the appropriate option from the File menu cycle log data select 4 2 Run Main View All Displays the latest EOR data of all tools connected to USB IC PCM that are in network Bee RunMain View All Source Network Select Column Eor Data Faults O Battery Location ID Life Ti Cycle Date Time Of Cycle Configurati Cycle Result Peak Torque Torque Result Per i Awal a B O Invalid Hall Stat 10 200 82
109. tatus of tightening operation The OK image is shown if the operation passes otherwise the Failure image is shown Displays an indicator for status of torque The downward yellow arrow image indicates that torque is less than the torque low limit and the red upward arrow image indicates that torque is greater than or equal to torque high limit If torque is between low torque and high torque limit then an OK image is shown Within Limits H High Limit T Low Limit Displays an indicator image for status of angle The downward yellow arrow image indicates that angle is less than the angle low limit and the red upward arrow image indicates that angle is greater than or equal to the angle high limit If angle is between low angle and high angle limit then an OK image is shown Within Limits 0K Low Limit High Limit V 48619696 ed1 Gang complete indicator Faults EOR Field Value table The OK image is shown when Gang Complete occurs If the total gang count is 3 then for each pass cycle the screen shows 1 3 2 3 and OK as shown below In case of fail cycles the gang count value in the screen remains same s EZ Displays the Faults description of tightening data NOTE Green indicates particular fault did not occur where as Red indicates the fault has occurred Displays the EOR fields and values at the end of the fastening Clicking the up down arrow below the main window allows the user to hide sh
110. ter than Tool s maximum Torque value OR Current Torque Low Limit is less than 0 C 11 Current Threshold value is greater than maximum tool torque OR Current Threshold value is less than 0 Current display unit value is unsupported C15 Current Shiftdown Point if above target or above Target for torque strategy or above tool s torque limit for angle strategy Using MC Software 1 0 1 2 Transducer Fault E 14 64 48619696_ed1 10 08 20 01 Motor Status Code description Ti Ten L3 m e Owrememue 8 fma s Trema e nie Watchdog Missed Run Steps 48619696_ed1 65 4 4 Status View Network The Status gt View Network Screen is a read only screen which provides a clear overview of all USB Tools IC PCM connected to the network Information is displayed in a tree view structure C amp Source Network 4 Wireless Process Control amp Data PCM Gateway Parameter Value Wireless Data PCM Gateway Angle step parameters e 10 52 510 Torque Display Units Nm E W 7771 Gang Count 0 Bec 7772 Cycle Delay sec 2 Bec 7773 Assembly Complete Disabled Auto Increment 0 eS USB Direct Tool Connection 121 2 Disabils Reverse Disabled ze General Params Reverse Speed 400 E Configs Direction cw Audible Alert on ze 2 Step Timeout sec 15 3 Torque Threshold for Counting Angle 0 00 zeQ 4 Torque Threshold for Shift down 0 00 5 Fres Speed 100 6 Shiftdown Speed 20 Target Angle
111. the following parameters and their values for Population amp Sample Statistics for both Torque and Angle results Strategy Selected Strategy Target Target Torque Angle X Bar Mean Range Max Value Min Value Mean Shift Mean Target Capability This is calculated as 6 sigma Mean 100 CAM Upper Limit Lower Limit 6 W dS Where W Average dispersion dS 1 746 Sigma Standard Deviation PP Capability Statistics parameter calculated as Upper set limit Lower set limit 6 sigma PPK Capability Statistics parameters calculated as Min mean Lower set limit 3 sigma or Upper set limit mean 3 sigma The size of the Sample Statistics size can be set by clicking the Set Parameters button on the Tool Bar This displays the Set Statistics Parameters box This box has a Sample Size entry field for setting the number of readings to be used for computing Sample Statistics The Sample Size is 25 by default Set Statistics Parameters Set Statistics Parameters Cancel 70 48619696_ed1 The Statistics Summary screen can also be launched from the RunMain Cycle Log screen After selecting a Configuration and highlighting the desired Cycle Log results click the Launch Statistical Parameters button The Statistics Summary screen will be launched with only the Population Statistics displayed NOTE A minimum of three cycle log records have to be selected to calculate the statistics 6 1 1 Statisti
112. the measured deg Angle is this value the step is halted and a fault declared Minimum angle of rotation that must be turned during the Prevailing Torque Zone When the Angle Low Limit deg Prevailing Torque Zone is exited the measured Prevailing Angle is checked to make sure it is greater than this limit If it is not an Under Angle Fault is indicated Shiftdown Speed Torque Hiah Limit The maximum allowable torque during the Prevailing Torque Zone If the measured torque q 3 equals or exceeds this limit the step is halted and a fault declared Minimum torque that should be achieved during the Prevailing Torque Zone If the cycle is stopped during the Prevailing Torque Zone Step trigger release or some other failure and Torque Low Limit the measured torque value is below the Torque Low Limit a failure will be indicated Yellow LED If Low Torque is the only fault the tool will continue to the Torque Step 14 48619696 ed1 Common Settings Speed at which tool will run during the Cut In and Prevailing Torque Zones The default value Free Speed is 80 Final Torque Settings Same as for a normal Torque Strategy Steps to program a configuration 1 From the Setup menu click Tool Setup ICS opens the Tool Setup window with Tightening Configuration tab enabled Select the desired tool from the Location ID drop box Select the desired configuration from the Config drop box If the configuration is pr
113. three strategies as described below Torque Settings Target Torque Target Torque is the value of selected configuration Must be lt Tool Max Torque The maximum acceptable torque value for a fastening Must be the Target Torque and Torque High Limit cannot exceed 120 of the tool max torque value Once the Target Torque value is entered this value will be populated as 120 of the Target Torque Low Limit The minimum acceptable torque value for a fastening Must be lt the Target Torque Once the q Target Torque value is entered this value will be populated as 80 of the Target Angle high Limit The maximum acceptable angle through which the fastener may turn Maximum value deg cannot exceed 32000 degrees which is the default value Angle Low Limit deg The minimum angle through which the fastener must turn The default value is 0 The torque required to seat the fastener in the joint This is the torque point at which angle begins to be measured Must be lt the Target Torque Once the Target Torque value is entered this value will be populated as 50 of the Target Torque Threshold for Count Angle The Torque point during tightening at which the tool shifts to a lower speed to improve accuracy Must be lt the Target Torque Once the Target Torque value is entered this value will be populated as 25 of the Target Torque Threshold for Shiftdown Maximum allowable time for completing the step The default value is
114. tings Reject Ei 1 0 1 Config 1 D Protocol Settings EF Config 2 2 Cycle Complete Serial Port Settings E T High Tarque Barcode Settings ee Sen x Low Torque Serial EOR Settings e Se High Angle Ethernet EOR Settings ee Ga Low Angle E FFCS Settings xu EE Reject Buzzer PLUS Settings s Config 7 D Paint Marker ML Settings Contig 6 0 System Fault A Gang Complete n Output Pin Behaviours This List displays the Current output behaviours versus output pins 1 O 1 to 1 O 8 on to the IC PCM 1 1 List 48619696 ed1 19 The Output Behaviours List displays all behaviours Following are the list of output behaviours Accept behaviour is HIGH when tightening sequence is OK for the tool mapped to the IC PCM 1 1 Reject behaviour is HIGH when tightening sequence is NOT OK for the tool mapped to the IC PCM 1 1 Cycle Complete behaviour is HIGH when the tightening sequence is completed irrespective to the Pass Fail status of the tool mapped to the IC PCM 1 1 High Torque behaviour is HIGH when the final Torque result is greater than or equal to Torque High Limit programmed for the configuration Low Torque behaviour is HIGH when the Final torque result is below the Torque Low Limit programmed for the configuration Behaviour s a High Angle behaviour is HIGH when the final Angle result is greater than or equal to the Angle is High Limit programmed for the configuration
115. trollers Device Type USB Tool v Firmware Type i MCE Display Radio Files to Download Browse 42 48619696 ed1 3 Browse to the file qx_mce out to download the MCE firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection B Download Software e lt 7 Select Fles m END M Look in A Motor Controller Y o ki BP iu D Mame Date modified Type a q mce out 4 10 2012 12 30 AM OUT File Recent Places A Computer 4 n d A File name qx mce out Network Files oftype Download MCE Files out x Open as read only 4 Click on the start button to start the MCE firmware downloading process to the tool A message will prompt the user for confirmation 5 Click on the Yes button of the message box Download Software X Controllers AWS Rents USB Tool e Firmware Type 9 MCE C2 Display O Radio You are about to download new sofEware s bo the Oe The normal operation of the controller shall be suspended during the download Do You Wank to Continue IN 48619696_ed1 43 6 Atthe end of the download process ICS prompts with Tool Wake up Message Download Software xX Controllers d Firmware Type Device Type USB Tool ha MICE Download progress File Location ID Progress CUAPCM
116. tton Use the double left arrow button to deselect all 4 Once the selection is made click OK button to view the tools mapped to the selected IC PCM in Run Main View All screen NOTE Select Columns is same as cycle log screen e All columns are selected by default 4 3 IC PCM 1 1 Tool Event Log This screen allows user to view the event log that is recorded on the tool IC PCM 1 1 4 3 1 IC PCM 1 1 Event Log Select required tool mapped to IC PCM 1 1 to view the IC PCM 1 1 event log The recorded event log is displayed with date and time of event event code and description of the event Following Figure displays the IC PCM 1 1 event log 48619696 ed1 Bl IC PCM QX Event Log 1 Date Time 0771172012 05 41 08 PM 0771172012 07 56 22 PM 0771172012 08 23 48 PM 0771172012 08 23 35 PM 0771172012 08 23 53 PM 0771 27 2012 08 20 17 PM OFA 2 2012 10 18 07 PM 07A 3 2012 12 08 23 AM 07A 3 2012 12 08 30 AM OFA 3 2012 12 08 37 AM 07A 3 2012 12 08 37 AM 07A 3 2012 12 08 46 AM 07A 3 2012 12 08 54 AM 07A 3 2012 02 08 12 AM 07A 3 2012 02 13 33 AM 07A 3 2012 03 04 12 PM 07A 3 2012 03 04 17 PM 07A 3 2012 09 29 09 PM Event Code D 5 D 5 B5 D 5 5 D 2 D D 5 5 D B5 D 5 Location ID 4 998 9 10200 82 66 vi C Description General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Set
117. ty This LED shall Turn ON whenever there is a wireless transaction between the IC PCM anda am Ingersoll Rand Power Led System Ready Led Wireless Activity Ethernet Activity 2 48619696_ed1 Section 2 Installation This section provides information on how to install setup program operate and troubleshoot IC PCM The figure below shows the major elements of the IC PCM 2 1 Mounting IC PCM should be mounted on a suitable rigid surface near the assembly area using the mounting brackets on the back of the enclosure See the drawings below for dimensions information on bracket hole spacing Make sure the mounting is stable secure within range The IC PCM enclosure is rated for ingress protection of IP52 mounted in an upright and vertical position as shown NOTE If environmental greater than IPXO is required additional protection will be required for the external power supplies 191 mm 210 mm 8 27 in 7 52 in dm Ingersoll Rand 150 mm 5 91 in 291 mm 11 45 in 103 mm 4 06 in 2 2 Electrical Connection IC PCM is available with various power cord options Review the electrical circuit information on the label on the Bottom panel and in the safety information manual Verify that your electrical circuit meets the power requirements and circuit breaker ratings P
118. ult is being printed 3 2 4 FieldBus Settings 3 2 4 1 ProfiBus Settings Profibus is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results PCM General Setup 1 Controller IL 31020081 226226 v Paramzet Mame snurce Setup Data Version Info Profibus Settings Controller version General Settings Tightening Control Settings IO Settings Local Settings Dake Time Settings Protocol Settings Made Address o Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFC3 Settings PLUS Settings AM Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings This enables fieldbus operations for IC PCM 1 1 Field Bus Enabled Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Node Address Each IC PCM 1 1 on the fieldbus network needs to have a unique address FieldBus Enabled FieldBus Control 48619696_ed1 35 3 2 4 2 InterBus Settings InterBus is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle
119. up 1 T mmml CantrollerID 10 200 52 66 8266 v Paramzet Mame SOuUrce Network Date mme Stamp Setup Data version Info Version General Settings Tightening Control Settings IO Settings Dake Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings PLUS Settings AM Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings Modus ATU Settings Serial Pork Settings Baud Rate Parity Stop Bits zi Bits Per Character E he Pultibrop Address V None Protacal 22 48619696 ed1 Baud Rate sets the speed for communications of serial port Following are the baud rates Baud Rate which can be set from ICS 110 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 115200 Parity Parity sets the parity for the serial connection to None Odd Even Stop Bits Stop Bits sets the number of Stop bits to 1 or 2 Bits Per Character Bits Per Character sets the Bits Per Character parameter to 7 or 8 Multi Drop Address Multi Drop Address sets the address number for use with Host Data Out protocol Protocol indicates which protocol is set for the Serial port such as Serial Barcode Serial EOR PLUS Barcode and Label Printing Protocol 3 2 3 2 Barcode VIN Settings Barcode VIN settings allow the user to set the
120. up Change General Setup Change Tool Enabled General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change 61 Below is the list of events that are recorded in IC PCM 1 1 with their respective event codes D E Lu _ 3 x E NN GNE o6 a 08 Le o0 I EE EN NE NEM EN 4 15 jToomanymesagesintherecevebuffer 0 16 Plusterminalhasstopped o 17 jPlsismtreadytosend o 18 The incoming messageisfromabackupnode S 19 Anunknownerrorstringwasencountered oS 20 AMNNEGErrorwasreceived 000000000000000 21 JjAnNIMUEmorwasreeived o 22 An NSCR Error was received o 23 AMNSTREtrorwasreceived o 24 The PLUS assembly timeout occurred o 25 Manual reset was pressed 000000 26 IG PCM 1 received NAK A from fr 27 LECH received NAK B from PFCS 0000000000000 o B8 29 20 30 9 i 38 034 38 036 2 0 28 39 d EE NN 2 o EC 438 IC PCM 1 1 received NAK E from PFCS IC PCM 1 1 received NAK H from PFCS IC PCM 1 1 received NAK I from PFCS IC PCM 1 1 received NAK D from PFCS IC PCM 1 1 sending a retry Printer not responding to the status request Receive Buffer is full IC PCM 1 1 received NAK J from PFCS Printer not responding state cleared Printer not responding state cleared o Printer mechanical error 1 2 3 4 5 7 10 11 12 13
121. using send button New TRs are calculated after each tightening Rejecting any reading results in recalculation of the resultant TR In case of manual mode calibration Click Auto button to change to manual mode In manual mode user should enter the measured value read from some external torque monitoring device User can Print or Save an Auto calibration report via the File menu 7 5 PM Alarms PM Alarms are reminders for regular tool preventative maintenance The PM Alarms section helps user keep track of the preventative maintenance schedule for tool Up to five different alarms can be set with duration as number of cycles or Number of Days The Preventive Maintenance PM Alarm screen displays all PM alarms set on tool and allows editing settings In addition this screen allows resetting any PM alarm The screen shows Alarm the Duration the Start Count Set Date and Expiration Count Date for each alarm Use the Reset button to reset start and expiration count date Disable Tool checkbox feature allows to disable tool when the alarm is triggered WE QX Diagnostics 1 Location ID en 111 v Tool Test Tool Status Keypad status Tool Calibration PM Alarm PM Alarm Settings Alarms Duration Disable Tool Start Count Date Expiration Count Date Grease Gear Case v s000 K Grease Gear Case 365 Days e C Mone Reset Mone Reset DORE ead The Alarm can be set for followi
122. ut RF Network Detected after 20 seconds Motor controller communication timeout Time Updated RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds hntnr controller cnmrmiinicatinn timen st Status Mask OxD0000000 000000000 000000000 OD0000000 O lt D0000000 OxD0000000 O00000000 Denn m am nm O00000000 000000000 O lt D0000000 OD0000000 O00000000 000000000 O00000000 Ox D0000000 OD0000000 O00000000 000000000 000000000 000000000 Frerinimm Le Following are the Fault Codes and their description Fault Code Description Tool Disabled by external control Cycle Delay fault trigger was pulled before cycle delay timer expired Tool Locked by Smart Socket Function user needs to select the correct socket at the PCM B E5 wer 48619696_ed1 63 col Current Gang count is greater than Total Gang C 06 Current Torque High Limit is greater than Tool s maximum Torque value Tool s max torque value is configured in the Factory Set Points OR Current Torque High Limit is less than O Current Torque Low Limit is grea
123. utput behaviours from the programmed All button output pins 1 O 1 to 1 O 8 To set a time out period for the output pin enter a time in seconds in the Time column If output time is set to zero the output pin will remain active until the next cycle is complete Otherwise the output pin will go low after the time out period NOTE For safety reasons newly assigned Input or Output behaviours on the IC PCM 1 1 will not take effect until the IC PCM 1 1 is rebooted 3 2 2 3 Socket Tray and Configuration Switch Connection and Setup using IC PCM 1 1 e Map the QX Series wireless tool to the IC PCM 1 1 e Using ICS Application Enable the Smart socket feature in the IC PCM 1 1 from General setup screen e Program Behaviours of configuration number and socket numbers to Inputs Outputs behaviours of the IC PCM 1 1 from IC PCM 1 1 General setup screen 20 48619696 ed1 EF IC PCM 1 1 General Setup 1 Controller ID 40 200 82 BE B25E si Paramzet Mame source Network Date Time Stamp Setup Data IO Settings version Info me Version Assign Inputs Assign Outputs General Settings Tightening Control Settings IO Settings Date Time Settings Protocol Settings Inputs Behaviors Serial Part Settings 2 I 1 Barcode Settings 2 Serial EOR Settings 2 I 3 Ethernet EOR Settings 2 I 4 PFCS Settings 2 I 5 PLUS Settings 2 1 6 E Open Protocal Settings 2 I 7 Label Printing 2 1 8 Fi
124. yper Terminal software is not available in the computer then Clear Terminal software can be downloaded from following location http www clearconnex com content clearterminal Follow the steps below the configure IC PCM 1 Push dip switch 2 to ON Position to place into debug mode as shown below Null Modem L p TIEN s l ae e I pe a E EH E a ES a on Pu a Cable 3 Open terminal emulator software of ier Teoma o n Hae gi Ee pia Olena Page Ioh Tree Hee lien Dornei C ClearConnex ih Ahead H r n L Alert FEGAPCOGFEGI FAATODEQ PR TOGA A CG Hao cineri Il 6 48619696_ed1 4 Select the connected COM Port 5 Select following parameter for COM Port a Baud Rate 38400 b Data bits i 8 C Stop bits l 1 d Parity None e Flow Control None Sea LES Lupp HTTP Pumimb e Sena Fons Port are t sibus DOME Pan ct ClearTerminal PQBMQ EE fie Edit View Settings Connection Plugins Teols Transfer Help C ClearConnex Start Ahead Finish Ahead Fam um am e A wl de d mm SIE 1 e ag E Cr oa p tel bei Lei Eh Eh jA s Jm mea vs Fi oe L ATeCREG F3 ATe CGREG A AT C5Q FE AT CGME F AT CGMM COM 38400 6 N 1 Les Less 1 ge DCH ll 48619696_ed1 7 Type nc and press Enter key to view current settings zi Cl

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