User Manual
Contents
1. Over Torque Limit E OD Over Angle Limit Current Plausibility High E OE E OF Under Torque E 11 Current Plausibility Low E 12 Early trigger Release Motor Controller Watch dog Reset Brake Timeout Missed Run Steps Prevailing Torque configuration did not complete Battery Cell Fault detected by Motor Controller Low Battery Fault detected by Motor Controller Critical Battery Fault detected by Motor Controller E 1E E 1F Wakeup Code received but not expected E 81 The configuration ID in the Motor controller s EOR did not match the currently selected configuration 2 lt Alarm ID gt PM Alarm Time Fault for corresponding Alarm ID normally configured by the user Motor Controller is shutting down 3 lt Alarm ID gt PM Alarm Cycle Fault for corresponding Alarm ID normally configured by the user C 16 Number of configuration steps is set to 0 Parts and Maintenance Original instructions are in English Other languages are a translation of the original instructions Tool repair and maintenance should only be carried out by an authorized Service Center Refer all communications to the nearest Ingersoll Rand Office or Distributor 20 48619852 ed1 Notes 48619852 ed1 21 www ingersollrandproducts com 2012 Ingersoll Rand plc dR Ingersoll Rand2. 3 on the top and 1 below the display screen The Status LEDs shall be used as follows Red The last tightening cycle exceeded its high limit Yellow The last tightening cycle ended below its low limit Green The last tightening cycle ended between its high and low limits Blue The tool has an active fault condition Appendix 2 Tool Fault codes The tool shall report the following fault codes for the listed conditions F 02 1 FF USB enumeration fault A 55 B 01 Failure to update Motor Controller Software B 85 RF ACK Timeout we did not get a serial ACK messages from the transceiver F 01 Tool Disabled by external control B E1 RF Transmit NAK Channel Access Failure B E5 RF Transmit NAK Frame Too Long B E9 RF Transmit NAK No ACK Received C 01 Configuration ID value is 0 or greater than 8 C 02 Number of configuration steps is greater than 8 C 03 Current Step ID is greater than the current number of steps C 04 Total Gang is greater than 8 C 05 Current Gang count is greater than Total Gang C 06 Current Torque High Limit is greater than the Tool s maximum Torque value Tool s max torque value is configured in the Factory Set Points OR Current Torque High Limit is less than 0 C 07 Current Torque Low Limit is greater than the Tool s maximum Torque value OR Current Torque Low Limit is less than C 08 Current Torque High Limit is less than Current Torque Low Limit
3. by entering EDIT mode and using UP or DOWN key entering EDIT mode and using UP or DOWN key 12 48619852 ed1 2 3 9 Torque Torque LOW Display Torque HIGH Display Torque LOW can be modified in this mode by Torque HIGH can be modified in this mode by entering EDIT mode and using UP or DOWN key entering EDIT mode and using UP or DOWN key Torque TARGET Display Torque TARGET can be modified in this mode by entering EDIT mode and using UP or DOWN key 48619852 ed1 13 2 3 10 Unit of the Torque Indicates unit of the Torque displayed in Configuration 1 This can be changed by entering EDIT MODE and updating using UP or DOWN key 2 3 11 Direction of Rotation Image shows direction of rotation in which the QX Series hand tool rotates Y Indicates counter clock wise rotation KA Indicates clock wise rotation This can be changed by entering EDIT MODE Key and updating using RIGHT or LEFT key 14 48619852 ed1 2 3 12 Strategy This screen indicates configuration strategy being used Left Angle Right Torque The pointing arrow indicates the present configuration being used This can be changed by entering EDIT MODE and using RIGHT or LEFT key 2 3 13 Save Ignore Settings After all the required changes are completed Press enter to highlight the save settings box
4. on the left Press the right or left arrow key to select cancel on the right Pressing enter a second time causes the tool to leave edit mode p U X E sAvesETTINGS AX CANCELSETTINGS 48619852 ed1 15 2 4 Warning Screen This is the next screen obtained after pressing UP key when QX Series displays the Password screen 2 5 Shunt Calibration RF Signal Strength and Battery level This is the next screen obtained after pressing UP key when QX Series displays password screen Primary display indicates Shunt Calibration Value Secondary display on left indicates RF signal strength and the one on the right indicates Battery Level 16 48619852 ed1 2 6 Cycle count This value shows number of cycles run by the QX Series tool Since the last time it was changed With the tool unlocked press ENTER key to edit this screen Press either the UP or DOWN key to clear the cycle count For this change to be retained a cycle must be run before removing power to the tool Otherwise the old cycle count is restored 2 7 Angle Primary display Target Angle Secondary Display on left Angle low Secondary Display on right Angle High 48619852 ed1 17 2 8 Torque Primary Display Target Torque Secondary display on left Torque low Secondary display on Right Torque high 0 00 0901 HJ 48619852 ed1 Appendix 1 Status LED Definitions There are four LEDs on the display module
5. 48619852 Edition 1 July 2012 QX Series Display User Manual OD Save These Instructions dR Ingersoll Rand Table of Contents Purpose of the document 1 Te Overview OF different Menu Screens Laden 2 2 Description of the Display screen in detail es ssseesssessseesseessseesssessseesseessseosseesseesseessseonseesseeroseessseosseesseroserosseessersserssseess 4 2 1 K O EEE ES ENE ENE EN EEA 4 NNN 5 DP 6 2 3 1 Updating parameters of the QX Series tool emssssessssrsrsssnssssssrnessenersessensssensnssnessssernssernessenessessensssensssssernessenessesersessensssenenssnsssssesne 9 2 3 2 Radio Enable Disab EE ENE ND NE 9 EEE 100 EEE EE RE TE EE EN EE 10 23A EN 10 235 MN 11 2 ENN 11 NTNU 12 EE EEE EEE 12 TT 13 gt VNR 14 2371 Direchonof ROTA ON eat 14 LE EE Ae ee ee E nee eee ane ene eer eee ee en ee eee ee ee ae a eee ee 15 SNE Nr 15 4 16 2 5 Shunt Calibration RF Signal Strength and Battery level s sesasserseserersenesrsrneversenevsssrnensvsrnenesessenensssrnsssssenenssessenssssneneses 16 16 MN 17 2 17 ET 00 0 5 EE NE EE EE EE 18 Appendix 1 Status LED Definlll nsuLusruassamsemessmmsmmmmemetkuknminnmnpame nnt nisniim 19 NTT NE 19 Pars and Mante Na NCO sann pann ENE ERE ED E EA ESNE 20 i 48619852_ed1 Purpose of the document This document provides details about different menu screens their description and how to edit those screens in display module required for t
6. C 09 Current Torque Low Limit is greater than Current Torque High Limit Fault code to be removed C OA Current Angle High Limit is greater than the Tool s maximum Angle value to be set to 9999 C 0B Current Angle Low Limit is greater than the Tool s maximum Angle value to be set to 9999 Current Angle High Limit is less than Current Angle Low Limit Current Angle Low Limit is greater than Current Angle High Limit Fault code to be removed Tool configuration step is a Target torque and the target value is outside the torque high and low limits Tool configuration step is an Target Angle and the target value is outside the angle high and low limits Tool configuration step is not set for either Angle or Torque Current Threshold value is greater than the maximum tool torque OR Current Threshold value is less than 0 Current Free Speed is greater than maximum motor speed Current Shiftdown Speed is greater than maximum motor speed Current display unit value is unsupported Torque Threshold exceeds target with torque target or max torque with Target Angle Invalid Configuration selection Battery Fault Invalid Hall State 48619852 ed1 19 E 02 I2T Fault E 03 Motor Stall E 04 Over Current E 05 Over Temperature E 06 Current Off set Fault E 07 Shunt Calibration Fault Torque Offset Fault Transducer Fault Step Execution Timeout E 0B E OC Configuration Execution Timeout
7. een allows the user to enable or disable the radio module The selection on the left disables the radio module and the selection on the right enables the radio module SK RADIO DISABLED T T gi Domh i RADIO ENABLED 48619852 ed1 9 2 3 3 Gang count The below screen shows the gang count number of bolts to be fastened per Group Gang or Set for Configuration 1 This can be modified by entering EDIT MODE 2 3 4 Shiftdown Speed This screen indicates shiftdown speed of the QX Series tool Shiftdown speed can be edited by entering EDIT MODE and updating using UP and DOWN arrow Programmed speed is a percentage of tool maximum speed 10 48619852 ed1 2 3 5 Shiftdown Point Config This screen indicates Torque Threshold for shiftdown point This can be changed by entering EDIT MODE and updating using UP or DOWN key 2 3 6 Free Speed The below screen indicates free speed of the QX Series tool The value can be edited by entering EDIT mode and using UP and DOWN arrow Programmed speed is a percentage of tool maximum speed 48619852 ed1 11 2 3 7 Torque Threshold The Torque at which reading of the angle will be started The value can be edited by entering EDIT mode and using UP and DOWN arrow 2 3 8 Angle Angle LOW Display Angle HIGH Display Angle LOW can be modified in this mode by Angle HIGH can be modified in this mode
8. es Hand tool cannot be edited 6 48619852 ed1 Password can be changed by entering into EDIT MODE and using UP or DOWN key If 1234 is entered on the Password screen the user may use the left arrow to go to the Tool ID and software version page The Primary Display is the Tool Location ID Lower Secondary Right is the Display Firmware Version Lower Secondary Left is the Motor Controller Firmware Version 48619852 ed1 Displays Tool time in HH MM SS format Press the Down key to display the tool time in HH MM SS format Remaining screens are for internal use only to view log location Press the Down key to display a screen for internal use only to view log location Press the Down key again to display a second log screen Press the Down key again to return to the Tool ID page Pressing the right arrow from this page exits back to the password display 8 48619852 ed1 Press ENTER to enter the EDIT mode Enter the appropriate password to unlock the tool Press ENTER to exit the EDIT mode 2 3 1 Updating parameters of the QX Series tool After display is unlocked with a valid password Pressing RIGHT key will advance to following settings that can be modified as required The settings can be modified by entering EDIT MODE and using UP or DOWN key or RIGHT or LEFT key as required 2 3 2 Radio Enable Disable This scr
9. he operation of QX Series Hand Tool The image Below shows the display of QX Series display module with descriptions of the programming keys dR Ingersoll Rand UP Industrial Technologies ESCAPE LEFT DOWN Symbol Function Escape Exit Enter Edit UP DOWN RIGHT LEFT IVT amp x 48619852 ed1 1 1 Overview of different Menu screens Power up QX Series tool RUN SCREEN Press UP key ONS Displays Configuration Number being used Always Press UP key to go to next screen CI Press ENTER to enter EDIT mode V Press UP key to EN Press DOWN key to TT Current fault increment the value decrement the value Status screen with shunt cal Press ENTER to select VI Press ESC to undo 34 wireless strength and the changed values and keep the old values battery level Cycle count Q Target Angle Low and High screen Target Torque Low and High screen After display is unlocked Press UP key to go to ER Press RIGHT Key next screen Save or Ignore changes If not on Save screen use the up or down key to scroll to the Save screen Press UP key to scroll on one by one to get below editable screens RUN SCREEN in series 2 48619852 ed1 Strategy Angle or Torque AC e Direction Clock wise or anti clockwise _ J ey Unit of Torque den Target Angle Angle strategy OR 2 Target torque Torque strategy Torque High TorqueLo
10. w Angle High y Torque threshold FF Free Speed Shift down torque 4 Shiftdown Speed 40 Gang count Enable disable RF module T Save ignore the changes settings evja 48619852_ed1 2 Description of the Display screen in detail There are three sections in the QX Series display screen one PRIMARY on the top and two SECONDARY which are on left and right bottom of the display 2 1 Run Screen Pressing ENTER key after switching on the display will show this image PRIMARY Section shows latest peak torque for a torque strategy or the latest peak angle for an angle strategy with units The SECONDARY LEFT shows the cycle count or gang count if gang count is programmed The SECONDARY RIGHT shows the active configuration number 4 48619852 ed1 2 2 Configuration Pressing UP will advance to next screen Screen shows CONFIGURATION setting used in the tool NOTE Only Configuration 1 can be programmed through the display module Pressing ENTER will enable the EDIT MODE This procedure to enter EDIT MODE is same for all settings update 48619852 ed1 UP or DOWN key can be used to update the configuration Pressing ENTER again will select the modified configuration 2 3 Password The password screen shows whether the display is locked or unlocked If the display is locked the parameters of the QX Seri
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