USER MANUAL
Contents
1. 14 If it is necessary to connect the inductance load such as a monitor or a laser printer to the UPS the start up power should be used for calculating the capacity of the UPS as its start up power consumption is too big to make the UPS which capacity is small fail easily 15 4 5 EPO Connection 4 5 1 Introduction Emergency power off function which the UPS supplies is when the emergency occurs such as the failure of load the UPS can cut off the output at once by operating the EPO port manually 4 5 2 The connection Normally the EPO connector is closed with a wire on the rear panel which is supplied in the accessory Once the connector is open the UPS would stop the output and enter EPO status Enable the EPO status Normal status Fig 4 8 Default EPO status To recover to normal status first EPO connector should be closed and enter LCD menu illustrated in the chapter of 5 4 5 to clear EPO status then UPS would stop alarm and recover to Bypass model And UPS needs be turned on by manual operation The polarity of connector could be inversed by setting in LCD menu in the chapter of 5 4 7 Contact your local distributor for further information before modifying the settings 16 5 Operation 5 1 Display Panel The UPS has a four button dot matrix LCD with dual color backlight Standard back light is used to light up the display with white text and a blue background When the UPS has a critical alarm the backlight cha2. button continuously for more than 3s and the buzzer will beep 3s The UPS will cut off the output at once 2 A few seconds later LCD shuts down and no voltage is available from the UPS output 5 4 LCD Operation Except the default UPS status summary screen the user could get more useful information about UPS current status detailed various measurements old events which ever occurred UPS own identification and could change the settings to fit the user own requirements optimize the function of UPS 5 4 1 The main menu In the default UPS status summary screen when pressing O or o 1s the detailed information about alarm the parallel system battery would be shown i In the default UPS status summary screen when pressing 5 sis the display would enter main menu tree The main menu tree includes six branches UPS status menu event log menu measurement menu control menu identification menu setting menu 27 m p UPS status Event log Measurements Control Identification Settings WELCOME i Input Output 220 Y gy 220 V 602 IM 60 z 10096 VA all 6000 Alarm 41 Output overload Alarm Rot Battery Volt 220V Battery charging Charger level 100 Status Increase mode Para Num 2 Running time 0001 03 01 00 Fig 5 14 Main menu tree 5 4 2 The UPS status me
3. double converter technology It provides perfect protection specifically for computer equipments communication servers and data centers The double converter principle eliminates all mains power disturbances A rectifier converts the alternating current from the mains power to direct current On the basis of this DC voltage the inverter generates an AC sinusoidal voltage which constantly supplies the loads In the event of power failure the maintenance free batteries power the inverter This manual covers the UPS listed as follows Please confirm whether it is the model you intend to purchase by performing a visual inspection of the Model No on the rear panel of the UPS Model No Type PowerMust 6054 LCD PowerMust 10900 LCD Standard 3 1 Feature This series UPS is a new generation of UPS which provides the outstanding reliability and most cost performance ratio in the industrial Following benefit the product has True online double conversion technology with high power density frequency independence and generator compatibility Output power factor is 0 9 perfect output sine waveform suitable almost all critical equipment High input power factor 0 99 overall high efficiency 0 92 save power and wiring expense for user Low input current distortion avoid power pollution Outstanding adaptability to the worst mains input condition Extra wide input voltage frequency range and wavefor
4. 02 Utility Abnormal 2 3 0000 00 00 03 Alarm 14 Over Charge 3 3 Ld Fig 5 16 Event menu tree 30 5 4 4 The measurement menu By pressing on the menu of Measurement the display would enter the next measurement menu tree A lot of detailed useful information could be checked here Ex the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing 1s the display would return the last main menu tree UPS status DC Bus 226 3v 225 9v v Event log Temperature Battery 22 C 228 2v 100 By press gt ls Output Input M nt r EE gt 850w 1130va 220 4v 60 05 By press 1s i press or lt Is i Output Output Control 24 94 75 lt gt 220 4v 60 0 Fig 5 17 Measurement menu tree 31 5 4 5 The control menu By pressing on the menu of Control the display would enter the next control menu tree 1 Single UPS turn off is one command to turn off one UPS which is operated currently in a parallel system and other UPSs continue working to supply the load in the parallel system Single UPS battery test is one command to control one UPS which is operated currently in a parallel system to do the battery test singly and other UPSs do not do the battery test Parallel UPS batt
5. 3 Parallel EUnDctlOri iere itt eina 40 7 Trouble Shooting meer devenant iini iai KEE 46 7 1 Trouble Shooting According to Warning Indication 46 7 2 Trouble Shooting According To Fault Indication 48 7 3 Trouble Shooting In Else Cases mmnneennna 8 Battery Maintenance essen enne nnne nnne nnn 9 Communication Port 9 1 Rue 9 2 Dry contact Interface AAA 9 3 RS 232 Interface optional 9 4 Intelligent Slob cite EE e e 10 Software 1 Safety and EMC Instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit 1 1 Installation Lo This is permanently connected equipment and it must be installed by qualified maintenance personnel Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least two hours Do not install the UPS near water or in damp environment Do not install the UPS where it would be exposed to direct sunlight or near heat Do not connect appliances or items of equipment which would overload the UPS e g laser printers etc to the UPS output Place cables in such a way that no one can step on or trip over them Connect UPS with the earth reliably before connecting to the building
6. are present Notes alarm including fault and warning information Battery and charger status including battery voltage charge level and charger status e Running information including parallel UPS and running time 19 UPS operating status Battery information Input i a 1 Output 220V 2730V illi 220V UPS output d information OO ni 60 Hz 60Hz 1009 5400 W Utility input Load information information Fig 5 2 The default LCD display The more detailed operation of LCD is illustrated in the chapter of 5 4 5 2 Operating Mode The different graphic symbol could be displayed corresponding to current operating mode or status 5 2 1 Line mode The example of LCD display in Line mode is shown in the following diagram The symbol of operating in Line mode Input e 220V mov 220v 60 Hz Output 60 Hz 5400 W Fig 5 3 Line mode a 20 5 2 2 Battery mode The example of LCD display in battery mode is shown in the following diagram The symbol of operating in Battyer mode Input f Output OV Un 220V 0 Hz 60 Hz 10095 5400 W Fig 5 4 Battery mode When the UPS is running in battery mode the buzzer beeps once every 4 seconds 5 2 3 Bypass with output The LCD display in bypass mode with output is shown in the following diagram The UPS does not have the b
7. beep twice every second Some unnecessary loads should be get rid of one by one to decrease the loads connected to the UPS less than 90 of its nominal power capacity 24 The symbol of overload Input 0 Output 220V 270v 220V 60 Hz 60 Hz 12096 6480 W Fig 5 11 Overload While doing the battery test LEDs would be lighted circularly and the symbol of battery test would be shown on the display The symbol of battery test Input ba Output 220V 3 8V 220V ms 60 Hz 60 Hz 10096 5400 W Fig 5 12 Battery test And if the battery status detected is battery disconnected the symbol of battery failure would be shown and UPS would alarm The symbol of battery failure Input i Output 220 V 273 0 V 220 V H 60 Hz 60 Hz 10096 5400 W Fig 5 13 Battery fails 25 5 3 Turning On and Turning Off UPS Attention The UPS could only be turning on while connecting with the mains at the first time Attention Please switch off the connected loads first before turning on the UPS and switch on the loads one by one after the UPS is turned on Switch off all of the connected loads before turning off the UPS 5 3 1 Turning on UPS with mains 1 Check all the connection is correct 2 Setinput breaker in ON position At this time the fan begins to rotate LCD will show WELCOME Then LCD will show the default UPS s
8. maintenance switch or static switch from UPS to BPS switch off the main output breaker and the main input breaker the UPSs would shut down Ensure the UPSs shut down totally add the new UPS and reinstall the new UPS parallel system by following step 1 to 9 of last chapter install a new parallel UPS system Switch on the main input breaker and the main output breaker and set the main maintenance switch or static switch from BPS to UPS then set the UPS own maintenance switch from BPS to UPS and screw the maintenance cover plate back again Press the button of one UPS each UPS would start to turn on after turning on the UPSs should work parallel in the Line mode to remove a single UPS from a parallel system First the parallel system must be installed one main maintenance mechanical switch or static switch Ensure the bypass is normal and the bypass setting is enable remove the cover plate of maintenance switch on the rear panel of each UPS the UPS system would transfer to bypass 44 automatically set the own maintenance switch of each UPS from UPS to BPS Set the main maintenance switch or static switch from UPS to BPS switch off the main output breaker and the main input breaker and the UPSs would shut down Ensure the UPSs shut down totally remove the wanted UPS and reinstall the new UPS parallel system by following step 1 to 9 of last chapter install a new
9. 2 communication port are identified in the following illustration 51 RS 232 communication port pin assignments Direction from Pin Signal name Function the UPS Unused Not applicable Tx Transmit to external device Out Rx Receive from external device In Unused Not applicable GND Signal common Not applicable oo SI O AA Co PO Unused Not applicable Unused Not applicable Unused Not applicable Unused Not applicable 9 4 Intelligent slot This series is eguipped with an intelligent slot for other optional card to achieve remote management of the UPS through internet intranet Please contact your local distributor for further information 52 10 Software Free Software Download WinPower WinPower is a UPS monitoring software which provides user friendly interface to monitor and control UPS This unique software provides safely auto shutdown for multi computer systems while power failure With this software users can monitor and control any UPS on the same LAN which communicated with local computer through RS232 or USB protocol no matter how far from the UPSs 2 Winpower Manager Yer1 0 agent Read E zl xj System Logs UPS Tools Monitor Preference Language Help UPS Status UPS Normal Model e Voltage aov Com Port p Standard 360 V Temp Capacity 100 0 P SH 2004 10 28 13 53 35 Agent Start Installation procedure 1 Go to the w
10. Mustek USER MANUAL PowerMust 6054 LCD 6KVA Online IEC PowerMust 10900 LCD 10KVA Online IEC CONTENT 1 Safety and EMC Instructions eren 1 1 1 Installation a5 rre tereti c ds 1 2 KID CRAM ON REI D 2 1 3 Maintenance Servicing and Faute 2 1 4 Transport iui te e sed a aea o aca eii tds 3 Ee MER eR gum SR UR PT DU c T ED 3 Hae ile cocco afa telat AA AA AAP 4 2 Description of Commonly Used Symbols 5 2 INtrOAUGLON G 6 suu mem 6 3 2 Electrical Specifications oio Soter tte coperta en 7 3 3 Operating ERVIEOBITIGRL ru ridotte ten ph Ehe REIR aasa a 8 3 4 Typical Backup Time Typical Values at 25 C In Minutes 9 3 5 Dimensions and Weight 9 4 Installation EE 11 4 1 Moving to The Installation Site mneneneas 11 4 2 Unpacking and Inspection se 11 4 3 Input and Output Power Wires and Protective Earth Ground Installation t 12 4 4 Operating Procedure for Connecting With The External BatteryError Bool 4 5 EPO COmnmecuo e T T 16 Si Operationen UE 17 5 1 Display DEE 17 5 2 Operating Mode EEN 20 5 3 Turning On and Turning Off UPS say eee naaalaala 26 5 4 LOD Qperall0 Nsa e tpi ANN amma na 27 6 Special PURCHOTE osi cie ick GANA NAA AA AAANG 39 6 1 HE FUNGONN22RAAANANAALAN EE 39 6 2 Converter FUNCT OM am aaah NANANA 40 6
11. UPS must be stockpiled in the room where it is ventilated and dry 1 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission 1EC EN 62040 2 Category C3 Radiated Emission IEC EN 62040 2 Category C3 EMS ED t EC EN 61000 4 2 Level 3 RS ssi JEGEN 61000 4 3 Level 3 EFT JEGEN 61000 4 4 Level 4 SURGE sss NEC EN 61000 4 5 Level 4 CS dEO EN 61000 4 6 Level 3 MG IEOGTEN 61000 4 8 Level 3 Voltage Dips 1 IEC EN 61000 4 11 Low Frequency Signals IEC EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 2 Description of Commonly Used Symbols Some or all of the following symbols may be used in this manual It is advisable to familiarize yourself with them and understand their meaning Symbol and Explanation Symbol Explanation Symbol Explanation AN Alert you to pay EE Direct current special attention T57 source DC Caution of high voltage Protective ground Turn on or turn off the UPS Recycle Do not dispose with ordinary trash Alternating current source AC ICI ra C D 3 Introduction This On Line series is an uninterruptible power supply incorporating
12. ackup function when it is in bypass mode The power used by the load is supplied from the mains power via internal filter The UPS will beep once every 2 minutes in bypass mode The symbol of operating in Bypass mode with output Input Ka Output 220V 270v 220V 60 Hz 60 Hz 10096 5400 W Fig 5 5 Bypass mode with output 21 5 2 4 Bypass without output The LCD display in bypass mode without output is shown in the following diagram The symbol of us j ki in Bypass mode without outpu Input r AG e Pi ly Output 220v 35mov OV WE 60 Hz 0 Hz 096 OW Fig 5 6 Bypass mode without output 5 2 5 HE mode High Efficiency mode It is also called economy mode After the UPS is turned on the power used by the load is supplied from the mains power via internal filter while the mains power is in normal range so the high efficiency could be gained in the HE mode Once the mains power is loss or abnormal the UPS would transfer to Line mode or Battery mode and the load is supplied continuously The symbol of operating in ECO mode Input ig Output 220V 270v 220V 60 Hz 60 Hz 10096 5400 W Fig 5 7 HE mode 1 The function could be enabled through the LCD setting or the software Winpower etc 22 2 It is attention that the transfer time of UPS output from HE mode to battery mode is about 10ms But it is still too long for some sensit
13. carrier and dealer immediately if there is any damage or lacking of some parts 4 3 Input and Output Power Wires and Protective Earth Ground Installation 4 3 1 Notes for installation 1 2 The UPS must be installed in a location with good ventilation far away from water inflammable gas and corrosive agents Ensure the air vents on the front and rear of the UPS are not blocked Allow at least 0 5m of space on each side Condensation to water drops may occur if the UPS is unpacked in a very low temperature environment In this case it is necessary to wait until the UPS is fully dried inside out before proceeding installation and use Otherwise there are hazards of electric shock 12 4 3 2 Installation For safety please cut off the mains power switch before installation Use cable cross section and protective device specification Model PowerMust PowerMust 6054 LCD 10900 LCD Protective earthing conductor A 6mm 8AWG 10 mm 6AWG Min cross section Input L N G Min conductor cross section 6mm 8AWG 10 mm 6AWG Input breaker 40A 250VAC 63A 250VAC Output L N 6mm 8AWG 10 mm 6AWG Min conductor cross section 3 95 4 97Nm Torque for fixing above terminals 35 44 1b in 1 It is suggested to install an external isolating device against current backfeed between Mains input and UPS see Fig 4 6 After the device is installed it must add a warning label with the
14. ck the building wiring and input cable Check if the input breaker is closed Emergency supply period shorter than nominal value Batteries not fully charged batteries defect Charge the batteries for at least 12 hours and then check capacity Please have the following information at hand before calling the After Sales Service Department Pa mmt Model number serial number Date on which the problem occurred ventilation condition LCD LED display information Buzzer alarm status Mains power condition load type and capacity environment temperature 5 Other information for complete description of the problem 49 8 Battery Maintenance Battery replacement should be performed by qualified personnel This series UPS only requires minimal maintenance The battery used for standard models are value regulated sealed lead acid maintenance free battery These models require minimal repairs The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery When being connected to the mains power whether the UPS is turned on or not the UPS keeps charging the batteries and also offers the protective function of overcharging and over discharging The UPS should be charged once every 4 to 6 months if it has not been used for a long time In the regions of hot climates the battery should be charged and discharged every 2 months The standard charging time sh
15. days t lt 05 218 5 gt s 10 A HE voltage high limit 596 1096 1 lt 05 241 5V gt HE frequency Low Limit lt 05 47 5Hz gt 1 10 1 HE frequency High Limit lt 05 52 5HZ gt External battery module lt 0 gt battery remaining time lt disable gt enable disable t 1 10 i 0 98 1 Set running time H LCD contrast lt 0 gt 54 Fig 5 21 Setting menu tree Set running time Day 0001 Time 00 00 00 Day 0000 9999 Hour 00 23 Mimute 00 59 Second 00 59 By press on the menu of Identification the display would enter the next setting menu tree if User password is disabled If User password 36 1 is enabled the user should enter the password by press A Q and 7 then enter the next setting menu tree Table 5 4 Submenu item Optional Values Default value User password enabled disabled disabled Audio alarm enabled disabled enabled Rated output voltage 208 220 230 240V 230V Output frequency autosensing 50 60Hz autosensing Power strategy normal high efficiency converter normal DC start enabled disabled enabled Site wiring fault alarm enabled disabled enabled disci temperature enabled disabled enabled Automatic battery tests 4 344 ays 7days period Auto Restart enabled disabled enabled Automatic overload restart enabled disabled enabled Au
16. e lt gt Status Fault active Reset fault no pe Status EPO active Clear no Total events 50 Clear event log 4 M Clear event log no Restore factory Reset no settings Sal e Fig 5 18 Control menu tree 33 Example clear EPO status Clear EPO status By press sis Status EPO active Clear no Ip press Nor O 1s Status EPO active Clear yes Ip press gt 1s Status EPO inactive Clear no Note First make sure the EPO signal is inactive or the LCD will show below information and the EPO active status couldn t be cleared Clear EPO status By press E 1s Status EPO signal gt active Clear no Fig 5 19 clear EPO status 5 4 6 The identification menu By press on the menu of Identification the display would enter the next identification menu tree The identification information includes UPS serial number firmware serial number model type would be shown here By press or s the display would return the last main menu tree 34 Main menu tree Identification Settings By press 5 4 7 The setting menu Please contact your local distributor for further information before using the settings Some settings would change the specification and some settings would enable or disable some functions The unsuitable option set by user may res
17. ebsite http www ups software download com 2 Choose the operation system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When the computer restarts the WinPower software will appear as a green plug icon located in the system tray near the clock 53 614 01893 00
18. electrical wiring please note the nominal amperaae of your incoming feeder 4 1 Moving to the Installation Site The series UPS has wheels making it easy to move the UPS to the installation site after it has been unpacked However if the receiving area is far from the installation site it is recommended to move the UPS by using a pallet jack or a truck before unpacking the UPS 4 2 Unpacking and Inspection 1 At the installation site the utmost care shall be taken when removing the packaging in order to avoid damaging the equipment Cut the plastic poly straps around the shipping container and remove the corrugated carton and the PS foam on the top of the UPS With one or two people on each side of the UPS lift the UPS out of the pallet Warning the plastic poly straps around the shipping container are under tension While cutting don t face to them they will spring back and may cause eye injury The shipping materials are recyclable After unpacking save them for later use or dispose of them appropriately 2 Check all packaging materials to ensure that no items are missing The shipping package contains e AUPS e A user manual e A USB cable e A RS232 cable optional e A parallel port cover plate eTerminal splices 12pcs using for the wire connection on input terminal e EPO connector 3 Inspect the appearance of the UPS to see if there is any damage during transportation Do not turn on the unit and notify the
19. ery test is one command to control all UPS in a parallel system to do the battery test at the same time Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to normal status first EPO connector should be closed and enter this menu to clear EPO status then UPS would stop alarm and recover to Bypass model And UPS needs be turned on by manual operation Reset fault status when fault occurs UPS would keep in Fault mode and alarm To recover to normal status enter this menu to reset error status then UPS would stop alarm and recover to Bypass mode And the reason of fault should be checked and deleted before UPS is turned on again by manual operation Restore factory settings all the settings would be recover to default factory settings It could only be done in Bypass mode 32 By press gt 1s Control 4 Buzzer Mute p Buzzer Mute no By press 1s gt If parallel UPS system Y Single UPS turn off For parallel system Identification The Menu Inactive If single UPS system Single turn off No ba SS Single UPS Battery V EE test Schedule battery By press lt 18 jest no ba If parallel UPS system By press Aor 91s i B Parallel UPS Battery SC attery test If single UPS system Test gt Schedule battery test no Clear EPO Status Reset fault stat
20. etter to use green wire or green wire with yellow ribbon wire Connect other input and output wires to the corresponding input and output terminals according to the following diagram It is requested to use the accessorial terminal splices which can be compacted on the wires tightly to ensure the connection between the wires and the terminal block is reliable 14 te re re rete re Ee rede te Fe o OUTPUT G OUTPUT L OUTPUT N PARALLEL JUMP2 PARALLEL JUMP1 INPUT G INPUT N INPUT L Fig 4 7 Input and output Terminal Block wiring diagram Notes 1 If the UPS is used in single mode JP1 and JP2 must be connected If the UPS is used in parallel mode the Jumper between JP1 and JP2 must be removed 10 Install an output breaker between the output terminal of UPS and the load and the breaker should with leakage current protective function if necessary 11 Turn off all the loads first before connecting the load with the UPS then perform the connection and finally turn on the loads one by one 12 After completing the installation check all the wires is connected correctly and tightly 13 Suggest charging the batteries for 8 hours before use After installation turn on the mains power switch and turn the input breaker in the ON position the UPS will charge the batteries automatically It can also use the UPS immediately without charging the batteries but the backup time may be less than the standard value
21. following wording or the equivalent on the external AC contactor RISK OF VOLTAGE BACKFEED Isolate the UPS before operating on this circuit then check for hazardous voltage between all terminals Mains input Coil Remote Switch Input Main Breaker AC contactor Neutral Line input Ce Ae w Fig 4 6 Typical external isolating device installation 13 No matter the UPS is connected to the mains power or not the output of the UPS may be electrically live The parts inside the unit may still have hazardous voltage after turning off the UPS To make the UPS have no output power off the UPS and then cut off the mains power supply wait the UPS shut down completely Open the terminal block cover located on the rear panel of UPS please refer to the appearance diagram For 6KVA UPS it is recommended to select the UL1015 BAWG 6mm or other insulated wire which complies with AWG Standard for the UPS input and output wirings For 10KVA UPS it is recommended to select the UL1015 6AWG 10mm or other insulated wire which complies with AWG Standard for the UPS input and output wirings Ensure the capacity of mains power supply Do not use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and destroyed The protective earth ground wire should be installed first according to the following diagram It is b
22. h 20x12V 9Ah number and type 3 3 Operating Environment Operating Temperature 0 C to 45 C Operating humidity lt 95 Altitude lt 1000m Storage temperature 15 C to 50 C The load capacity should be derated 1 every 100m heightened on the basis of 1000m 3 4 Typical Backup Time Typical values at 25 C in minutes Model No 100 Load 50 96 Load PowerMust 6054 LCD 5 15 4 PowerMust 10900 LCD 4 12 5 3 5 Dimensions and Weights Dimensions Net Weight Model No WxHxD ik Ng mm PowerMust 6054 LCD 260 x 708 x 550 80 PowerMust 10900 LCD 260 x 708 x 550 84 USBPort 4 p RS232 optional EPO Port Dry contact t e m Intelligent Slot Parallel Port 0000000000 0000000000 0000000000 0000000000 0000000000 0000000000 O000000000 0000000000 0000000000 B000000000 0000000000 D E Ge D De D D D KH Maintenance Switch Input Breaker el Jal TVSS f r Th f Terminal Block fe D D 0 n 0 D O 0 H il A B bd n PowerMust 6054 LCD PowerMust 10900 LCD Fig 3 1 Back View of PowerMust 6054 10900 LCD 10 4 Installation The system may be installed and wired only by qualified electricians in accordance with applicable safety requlations When installing the
23. ing wiring and input cable Check if the input breaker is closed Ensure the UPSs are connected to same input source Para Work Mode Differ There are different power strategy setting in parallel system The UPSs with different power strategy setting Ex one Line mode and one Converter mode are forbidden to parallel Para Rate Power Differ There are different UPSs in parallel system The UPSs with different capacity Ex one 6KVA and one 10KVA are forbidden to parallel ECO In Para HE function is HE function is forbidden in enabled in parallel parallel system system IP Fuse Open Input fuse break Check the input fuse status 47 7 2 Trouble Shooting According To Fault Indication Problem Displayed Possible cause Remedy Inv Overload Fault Overload Check the loads and remove some non critical loads Check if some loads are failed Byp Overload Fault Overload Check the loads and remove some non critical loads Check if some loads are failed Output Short Circuit Output short circuit Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is removed before turning on again Heatsink Over Temperature Fault Inside temperature of UPS is too high Check the ventilation of UPS and the ambient temperature Bus Over Voltage UPS internal fault Consult dealer Bus Under Voltage UPS in
24. ive load 5 2 6 Converter mode In converter mode the UPS would free run with fixed output frequency 50Hz or 60Hz Once the mains power is loss or abnormal the UPS would transfer to battery mode and the load is supplied continuously The symbol of operating in Converter mode Input Y y Output 220V xov 220v pu Hz 10096 5400 W Fig 5 8 Converter mode 1 The function could be enabled through the LCD setting or the software Winpower etc 2 The load should be derated to 60 in converter mode 5 2 7 Warning When the warning occurs it illustrates that there are some abnormal problems during the operation of UPS Normally the problems are not fatal and the UPS continues working but they should be paid attention to or the UPS may fail The detailed warning table is shown in chapter of 7 23 The symbol of Warning Input gi Output 220V 750v 220V 60 Hz 60 Hz 10096 5400 W Fig 5 9 Warning 5 2 8 Fault When the fault occurs it illustrates that some fatal problems happened the UPS would directly cut off the output or transfer to bypass and keep alarming The backlight of LCD would also turn to red The detailed fault table is shown in chapter of 7 The symbol of Sa Input i ni 4 N N 8 Output 220V x amp ov OV n 60 Hz 0 Hz 0 OW Fig 5 10 Fault 5 2 9 Other status When the UPS is overload the alarm will
25. lay to check if there are any warning or fault information measure the output voltage of each UPS separately to check if the voltage difference between them is less than 1V If the difference is more than 1V check the wiring Press the D button of one UPS each UPS would start to turn on all the UPSs would transfer to the INV mode together Measure the output voltage of each UPS separately to check if the voltage difference between them is less than 0 5V If the difference is more than 0 5V the UPSs need to be regulated Press the D button of one UPS each UPS would start to turn off and transfer to the Bypass mode switch on the output breaker of each UPS to parallel all the output of UPSs together 43 13 Press the D button of one UPS each UPS would start to turn on after turning on the UPSs should work parallel in the Line mode to join a new UPS to a parallel system First the parallel system must be installed one main maintenance mechanical switch or static switch Regulate the output voltage of the new UPS separately check if the output voltage difference between the new UPS and the parallel system is less than 0 5V Ensure the bypass of the parallel system is normal and the bypass setting is enable remove the cover plate of maintenance switch on the rear panel of each UPS the UPS system would transfer to bypass automatically set the own maintenance switch of each UPS from UPS to BPS Set the main
26. m avoid excessive dissipating limited battery energy 6 e N X parallel redundancy to increase the reliability and flexibility Number of parallel operating UPS is up to 4 HE mode with high efficiency 0 96 save power expense for user Input or output ISO transformer compatibility Start able without battery 3 2 Electrical specifications INPUT Model No PowerMust 6054 LCD PowerMust 10900 LCD Phase Single Voltage 176 276VAC Frequency 45 55 54 66 Hz Current A 25 8 43 0 THDI 5 full load Power Factor 70 99 9 full load Rated current while input rated voltage is 230VAC OUTPUT Model No PowerMust 6054 LCD PowerMust 10900 LCD Power rating 6kVA 5 4kW 10kVA 9kW Voltage 208 220 230 240x 1 1 VAC Frequency 50 60x 140 05 Hz Battery mode Wave form sinusoidal Load type PF 0 5 1 lagging 2 full linear load TED 596 full non linear load In Line moder 10min 105 125 1 min 125 150 10s gt 150 Overload 300 ms gt 170 In Battery mode 2 min 105 1256 30s 125715095 300 ms 15096 The load capacity would be derated to 90 automatically when the output voltage is adjusted to 208VAC The overload capacity would be derated automatically in Line mode while the circumstance temperature is larger than 35 degree BATTERIES Model No PowerMust 6054 LCD PowerMust 10900 LCD Internal BAT 20x12V 7A
27. n HE Function 6 1 1 Brief introduction of HE function If HE function is set to enable after the UPS is turned on the power used by the load is directly supplied from the mains power via internal filter while the utility power is in normal range so the high efficiency could be gained in HE mode It is also called economy mode Once the mains power is loss or abnormal the UPS would transfer to Line mode or Battery mode and the load is supplied continuously The great virtue is overall high efficiency 0 96 of UPS to save power for user But the disadvantage is 1 the load can not be protected as well as in Line mode for the load is directly supplied from the mains 2 the transfer time of UPS output from HE mode to Battery mode is about 10ms So the function is not suitable to some sensitive loads and the region where the mains power is unstable 6 1 2 Set the function The function could be enabled through the LCD setting in Bypass mode Enter the power strategy setting menu by following chapter of 5 4 7 39 6 2 Converter Function 6 2 1 Brief introduction of Converter function In converter mode the UPS would free run with fixed output frequency 50Hz or 60Hz Once the mains power is loss or abnormal the UPS would transfer to Battery mode and the load is supplied continuously The great virtue is the output frequency is fixed which is required by some very sensitive loads But the disadvantage is the load capacit
28. nges the text to dark amber and the background to amber Besides the LCD the UPS has four colorized LEDs to provide more convenient information NORMALI BATTERY BYPASS FAULT ui Be Gi Fig 5 1 Control Panel Table 5 1 Control Button Functions The Button Function Illustration When the unit is no power and has connected Power on with battery press this button for gt 100ms amp lt 1s to power on b When the unit is powered on and is in Bypass Turn on mode press this button for 51s to turn on When the unit has been turned on press this Turnen button for 53s to turn off 17 When displaying default UPS status summary Enter main Gr screen press this button for gt 1s to enter the main menu tree AN A Press this button for 51s to exit the present menu Exit main Men to default system status display menu without executing a command or changing a setting Press this button for gt 100ms amp lt 1s to scroll up the Scroll up f menu option Press this button for gt 100ms amp lt 1s to scroll down Scroll down the menu option Press this button for 100ms amp 1s to select the Enter next present menu option or enter next menu but do menu tree a not change any setting Press this button for gt 100ms amp lt 1s to select the Select one E present menu option or enter next menu but do menu option i not change any setting SOM Press this bu
29. nu By pressing on the menu of UPS status the display would enter the next UPS status menu tree The content of UPS status menu tree is same as the default UPS status summary menu By pressing Sis the display would return the last main menu tree UPS status By press 1s By press 1s Event log 100 VA sil 6000 Input BT Output 2907 330v 220 Y 6042 60Hz J Alarm 41 Output overload By press Cor 1s i Battery Volt 220V Battery charging Charger level 100 Status Increase mode Para Num 2 Running time 0001 03 01 00 Fig 5 15 UPS status menu tree 29 5 4 3 The event log menu By pressing on the menu of Event log the display would enter the next event menu tree All the old event alarm and fault have been recorded here The information includes the illustration the event code and the operating time of UPS when the event happened By press O or O lt 1 s all the event could be displayed one by one The max number of record is 50 when the number is larger than 50 the oldest one would be changed to the newest information By pressing 1s the display would return the last main menu tree UPS status i 0001 05 01 00 Event log By press Cie Alarm 41 e Output overload 1 3 Measurements By press 1s 0001 03 01 00 Event
30. ould be at least 12 hours Under normal conditions the battery life lasts 3 to 5 years In case if the battery is found not in good condition earlier replacement should be made Replace batteries with the same number and same type of batteries Do not replace the battery individually All the batteries should be replaced at the same time following the instructions of the battery supplier f the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced 50 9 Communication Port 9 1 USB Interface The USB port is compliance with USB 1 1 protocol for its communication software 9 2 Dry contact Interface This series UPS has independent dry contact interface Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector Pin Description UO Pin Description UO 1 UPS Fail Output 6 Bypass Output 2 Summary Alarm Output 7 Battery Low Output 3 GND Input 8 UPS ON Output 4 Remote Shutdown Input 9 Line Loss Output 5 Common Input UPSFAIL oN 60 BYPASS I SUMMARY ALARM 0 BATTERY LOW GND 5 r 03 UPS ON REMOTE SHUTDOWN SE SEO COMMON op O5 9 3 RS 232 Interface optional LINEFAIL The RS 232 port is available for UPS monitoring control and firmware updates The cable pins for the RS 23
31. parallel UPS system If the removed UPS or the remained UPS will be used in a stand alone mode then JP1 and JP2 on the terminal block should be connected with a short connection wire Switch on the main input breaker and the main output breaker and set the main maintenance switch or static switch from BPS to UPS then set the UPS own maintenance switch from BPS to UPS and screw the maintenance cover plate back again Press the button of one UPS each UPS would start to turn on after turning on the UPSs should work parallel in the Line mode 45 7 Trouble Shooting If the UPS system does not operate correctly first check the operating information on the LCD display Please attempt to solve the problem using the table below If the problem still persists consult your dealer 7 1 Trouble Shooting According To Warning Indication Problem Displayed Possible cause Remedy Read EEPROM Error UPS internal fault Consult dealer Epo Active EPO connector is open Check the EPO connector status On Maintain Bypass Maintain bypass switch is open Check the maintain bypass switch status IP softstart failed UPS internal fault Consult dealer Site Wiring Fault Phase and neutral conductor at input of UPS system are reversed Reverse mains power wiring Battery Disconnect Battery pack is not connected correctly Do the battery test to confirm Check the ba
32. remove the enclosure since the UPS operates with hazardous voltages It is to be serviced only by qualified maintenance personnel Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which are potentially dangerous Before carrying out any kind of service and or maintenance isolate UPS and disconnect the batteries Verify that no current 2 is present and no hazardous voltage exists in the capacitor or BUS capacitor Batteries must be replaced only by qualified personnel Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any other necessary measures when working with batteries remove all jewellery wristwatches rings and other metal objects use only tools with insulated grips and handles When changing batteries replace with the same quantity and the same type of batteries Do not attempt to dispose of batteries by burning them It could cause explosion Do not open or destroy batteries Effluent electrolyte can cause injury to the skin and eyes It may be toxic Replace the fuse only by a fuse of the same type and of the same spec in order to avoid fire hazards 1 4 Transport Please transport the UPS only in the original packaging to protect against shock and impact 1 5 Storage The
33. tatus summary screen after UPS finishing self test 3 By pressing button continuously for more than 1 second the buzzer will beep for 1s UPS starts to turn on 4 Afew seconds later the UPS turns into Line mode If the mains power is abnormal the UPS will transfer to Battery mode without output interruption of the UPS 5 3 2 Turning on UPS without mains 1 Check all the connection is correct 2 By pressing button continuously for more than 100ms the UPS would be powered on At this time the fan begins to rotate LCD will show WELCOME Then LCD will show the default UPS status summary screen after UPS finishing self test 3 By pressing button continuously for more than 1s the buzzer will beep for 1s UPS starts to turn on 4 A few seconds later the UPS turns into Battery mode If the mains power comes back the UPS will transfer to Line mode without output interruption of the UPS 26 5 3 3 Turning off UPS with mains 1 To turn off the inverter of UPS by pressing button continuously for more than 3s and the buzzer will beep for 3s The UPS will turn into Bypass mode at once 2 When completing the above action UPS output voltage is still present In order to cut off the UPS output simply cut off the mains power supply A few seconds later LCD display shuts down and no output voltage is available from the UPS output terminal 5 3 4 Turning off UPS without mains 1 To power off the UPS by pressing
34. ternal fault Consult dealer Bus Unbalance UPS internal fault Consult dealer Bus short UPS internal fault Consult dealer Bus Softstart Fail UPS internal fault Consult dealer Inv Over Voltage UPS internal fault Consult dealer Inv Under Voltage UPS internal fault Consult dealer Inv Softstart Fail UPS internal fault Consult dealer Negative Power Fault The load is pure inductive and capacitive Remove some non critical loads Bypass supplies the load first ensure there is no overload then turn on UPS Cable male and female Loss fault The parallel cable is disconnected Check the parallel cable Fan lock fault Fan blocked or disconnected over time Check the fan status Back Feed Output voltage is returned to input Consult dealer 48 7 3 Trouble Shooting In Else Cases Problem Possible cause Remedy No indication no warning tone even though system is connected to mains power supply No input voltage Check the building wiring and input cable Check if the input breaker is closed BYPASS LED light up even though the power supply is available Inverter not switched on Press On Switch I to turn on UPS BATTERY LED lights up and audible alarm sounding every 1 beep in every 4 seconds Input voltage and or frequency are out of tolerance Check input power source Che
35. tly follow the chapter of 4 the wiring requirement of single UPS to perform the wiring of each UPS Connect the output wires of each UPS to an output breaker panel Disconnect the Jumper on JP1 and JP2 of the terminal block first and connect each output breaker to a main output breaker and then to the loads Each UPS need an independent battery pack Please refer to the wiring diagram in the following diagram The distance between the UPSs in parallel and the breaker panel is required to be less than 20 meters The difference between the wires of input and output of the UPSs is required to be less than 20 41 pian paaa IP N OPN OPL OP e 6 6 ajajajajajajaja a L SdN 12938219 d O o o Z SdN ule JexeeJg d O punold di Jayealg d l TO UTILITY uey JexyeeJg d O punoald d O TO LOAD Fig 6 1 Input and output Terminal Block wiring diagram 42 10 TO UTILITY Main mechanical or static switch d Main Up Breaker ja jeJed 104 ssed Ag ulejuleyy L SdN e Sdn 1eyeelg d O z SdN pes Jayeaig d O 1eyeeig d O Main O P Breaker TOLOAD Fig 6 2 Parallel System Installation Diagram Do not switch on the output breaker of each UPS switch on the input breaker of the each UPS the UPS should work in bypass with output observe their disp
36. toBypass enabled disabled enabled Short circuit clearance enabled disabled disabled Bypass voltage low limit 110 215V 176V Bypass voltage high limit 245 276V 264V Bypass frequency low limit 1 20 10 Bypass frequency high limit 1 40 10 HE voltage low limit 5 10 5 HE voltage high limit 5 10 5 HE frequency low limit 1 10 5 HE frequency high limit 1 10 5 Battery remaining time enabled disabled disabled Set running time Day hour minute second 0000 0000 00 9999 23 59 59 Running time LCD contrast 5 5 0 Password is USER when enabled Read the chapter of 6 1 and 6 2 before using high efficiency or converter function 37 Example set rated output voltage value Setting menu tree Output voltage lt 230V gt 4 By press Nor 1s By press 1s Output voltage 230v The option would flash yey press Aor lt 1s to select the wanted option Output voltage lt 220V gt yey pressi 51s to confirm the setting The option would stop flashing Output volt SE e ates being confirmed lt 220V gt Fig 5 22 Set rated output voltage value 38 6 Special Function 6 1 The series UPS has some special functions which could satisfy some special application of user And the functions have own features please contact your local distributor for further information before using the functio
37. ttery bank is connected to the UPS Check the battery breaker is turn on Battery low Battery voltage is low When audible alarm sounding every second battery is almost empty Output Overload Overload Check the loads and remove some non critical loads Check if some loads are failed Fan Failure Fan abnormal Check if the fan is running normally Charger Fail The charge fails Consult dealer Battery Over Voltage Battery voltage is higher than normal value Check if the battery quantity is right 46 Over Charge Battery is over charged The UPS will turn off the charger until the battery voltage is normal Model Pin Error UPS internal fault Consult dealer Ambient Over Temperature The ambient temperature is too high Check the environment ventilation Heatsink Over Temperature Inside temperature of UPS is too high Check the ventilation of UPS and the ambient temperature Ambient NTC abnormal UPS internal fault Consult dealer Para Cable Male Loss The parallel cable is disconnected Check the parallel cable Para Cable Female Loss The parallel cable is disconnected Check the parallel cable Para Bat Differ The battery packs of some UPSs are disconnected Check if all the battery pack is connected Para Line Differ The mains input of some UPSs is disconnected Check the build
38. tton for gt 1s to confirm the edited precem options and change the setting setting Table 5 2 LED definition UPS state Normal LED Green Fault LED Red Battery LED Yellow Bypass LED Yellow Bypass mode with no output Bypass mode with output Turning on Line mode A A A Battery mode HE mode Battery test mode Fault mode Warning mode x e gt 18 Note e Lightened constantly A 41 44 Lightened circularly Flashing t Depended on the fault warning status or other status Table 5 3 Alarm definition UPS condition Buzzer status Fault active Continuous Warning active Beep every second Beep every 4 seconds if battery low buzzer Beep Battery output every second Bypass output Beep every 2 minutes Overload Beep twice every second The UPS provides useful information about UPS itself load status events measurements identification and settings through the front panel display During powering on the LCD would display the Welcome logo for several seconds and then enter to the default page which shows the UPS status summary The display automatically returns to the default UPS status summary screen when no button has been pressed for 15 minutes On the UPS status summary screen it provides the following information Status summary including mode and load Alarm status if any
39. ult in potential failures or protecting function loss even directly damage the load battery or UPS The most of settings could only be done while UPS is in Bypass mode By press gt 1s E ls Type Model 6000VA Online Standard Model Us press Aor 2 ls Serial Number B00000000000 UPS Firmware XXXXX XXXX Fig 5 20 Identification menu tree 35 Password 0000 User password lt disabled gt enabled disabled i Auto Restart lt enabled gt enabled disabled i Audio Alarm enabled enabled disabled t Automatic overload restart lt enabled gt enabled disabled t Output voltage lt 230v gt 208V 220V 230V 240V AutoBypass lt enabled gt enabled disabled A v Output frequency Short circuit clearance lt 50Hz gt lt disabled gt autosensing enabled disabled SOHz ot Bypass voltage low Power strategy limit lt normal gt lt 176V gt normal high 110 215V efficiency converter Bypass voltage high DC start limit enabled lt 264V gt enabled disabled t JAS ZION i H Bypass frequency Site wiring alarm Low limit enabled lt 10 45 0Hz gt enabledidisabled 1 20 A Y inen temperature Bypass frequency Naning High limit enabled lt 10 55 0Hz gt enbled disabled t 1 40 li Automatic battery Tests period HE voltage low ests perio limit lt 7days gt 0 31
40. wiring terminal An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation The equipment is powered by two sources the mains source the internal battery Lo With the installation of the equipment the sum of the leakage current of the UPS and the connected load does not exceed 596 of rated value of input current Do not block ventilation openings in the UPS s housing Ensure allow at least 50cm of space on front and rear of the UPS 1 2 Operation Lo Do not disconnect the mains cable on the UPS or the building wiring terminals during operation since this would remove the protective earth from the UPS and all connected loads The UPS output terminal block may still be electrically lived even if the UPS is not connected to the building wiring terminal for there is internal current source batteries In order to fully disconnect the UPS first turn the input breaker in the OFF position then disconnect the mains lead Indiscriminate operation of switches may cause output loss or damage to equipment Refer to instruction before conducting any control Ensure that no liquid or other foreign objects can enter the UPS 1 3 Maintenance Servicing and Faults Lo Do not
41. y of UPS should be derated to 6096 in converter mode 6 2 2 Set the function The function could be enabled through the LCD setting in Bypass mode Enter the power strategy setting menu by following chapter of 5 4 7 6 3 Parallel Function 6 3 1 Brief introduction of the redundancy N X is currently the most reliable power supply structure N represents the minimum UPS number that the total load needs X represents the redundant UPS number i e the fault UPS number that the system can handle simultaneously When the X is larger the reliability of the power system is higher For occasions where reliability is highly depended on N X is the optimal mode As long as the UPS is equipped with parallel cables up to 4 UPSs can be connected in parallel to realize output power sharing and power redundancy 40 6 3 2 Parallel installation and operation How to install a new parallel UPS system 1 Before installing a new parallel UPS system user need to prepare the input and output wires the output breaker and the parallel cable Users need to use a standard 25 pin communication cable which should have 25 cores corresponding stitches and shield as the UPS parallel cable The length of the parallel cable is appropriate to be less than 3m Remove the cover plate of the parallel port on the UPS connect each UPS one by one with the parallel cable and re screw the Parallel port cover which is supplied in the accessories Stric
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