Micro-Dot Syringe Dispenser User Manual
Contents
1. If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included in the Micro Dot Syringe Dispenser m Micro Dot manual syringe dispense controller Sample dispensing kit Printed user guide Figure 3 Micro Dot Thumb Figure 4 Micro Dot Lever PN T20000 PN T20010 Micro Dot Manual Syringe Dispenser User Guide Set Up Syringe Preparation The Syringe End Cap C must be removed before connecting the Syringe A to the Micro Dot dispenser Remove the Syringe End Cap C by prying it upwards from under the Syringe Wings B Inserting The Syringe Into The Micro Dot NOTE The Micro Dot has a built in Safety Lock I and will not operate without a Syringe A in its proper position 1 The Micro Dot Plunger G must be extended before the Syringe A is connected to the Micro Dot To extend the Plunger G Hold the Micro Dot body in your hand with the Plunger G pointed down Do not depress the Thumb or Lever Actuator M doing so will lock the Plunger G and override the Safety Lock I m If the Plunger G does not drop freely grip the Plunger G and pull it from the Micro Dot Housing J 2 Insert the Plunger G into the Syringe Barrel A 3 Rotate the Syringe A to align the Wings B with the Open Slot H at the end of the Micro Dot body CAUTION If Syringe A is over filled the Syringe cannot be inserted into the Micro Dot2. CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Dymax Corporation 860 482 1010 info dymax com www dymax com Dymax Europe GmbH 49 0 611 962 7900 info_de dymax com www dymax de Dymax UV Adhesives amp Equipment Shenzhen Co Ltd 86 755 83485759 dymaxasia dymax com www dymax com cn Dymax UV Adhesives amp Equipment Shanghai Co Ltd 86 21 37285759 dymaxasia dymax com www dymax com cn Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Korea LLC 82 2 784 3434 info_kr dymax com www dymax com kr Dymax Asia Pacific Pte Ltd 65 6752 2887 info_ap dymax com www dymax ap com 2012 Dymax Corporation All rights reserved All trademarks in this guide except where noted are the property of or used under license by Dymax Corporation U S A Please note that most dispensing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in Dymax standard Conditions of Sale published on our website at www dymax com pdf Conditions of Sale pdf Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied Dymax is willing to assist users in their performance testing and evaluation Data sheets are available for valve controllers or pressu
3. with the Syringe Tip Cap D in place 4 Slide the Syringe A back until the Wings B contact the Micro Dot Housing J 5 Firmly rotate the Syringe A counterclockwise until it stops Micro Dot Manual Syringe Dispenser User Guide 19 Preparing the Syringe for Dispensing 1 Remove the Syringe Tip Cap D by turning it counterclockwise 2 Attach the appropriate Dispense Tip E by inserting it onto the end of the Syringe A and turning clockwise until it stops When selecting the correct Dispense Tip to use m For best performance with the Micro Dot Taper Dispense Tips should be used with most fluids CAUTION Taper Dispense Tips reduce the back pressure generated during dispensing that can lead to loss of repeatability or dripping following dispense Use smaller diameter Dispense Tips with low viscosities and larger Dispense Tips for higher viscosities and gel products m Always use the largest diameter acceptable for your application Operation NOTE Disregard Step 1 if the Stroke Adjustment Indicator L is retracted at least half way from the bottom of the Thumb or Lever Actuator M to where it enters the Housing J Step 1 Rotate the Volume Control Knob K until the top of the Stroke Adjustment Screw M is approximately half way between the bottom of the Actuating Thumb Button or Lever M and the Housing J Step 2 Prime the Micro Dot by depressing the Thumb or Lever Actuator M a few stroke
4. Micro Dot Manual Syringe Dispenser User Guide oA ee ee ee et A a a a gd ee a se l dD wed ed ed Ad SD Dd wh OS OS OW A A amp b a e od Micro Dot Manual Syringe Dispenser User Guide About Dymax UV Visible light curable adhesives Systems for light curing fluid dispensing and fluid packaging Dymax manufactures industrial adhesives light curable adhesives epoxy resins cyanoacrylates and activator cured adhesives We also manufacture a complete line of manual fluid dispensing systems automatic fluid dispensing systems and light curing systems Light curing systems include LED light sources spot flood and conveyor systems designed for compatibility and high performance with Dymax adhesives Dymax adhesives and light curing systems optimize the speed of automated assembly allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied Dymax is willing to assist users in their performance
5. e in the United States Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email Dymax at info dymax com Please see the back cover for worldwide contact information m Dymax adhesive Product Data Sheets PDS on our website Material Safety Data Sheets MSDS provided with shipments of Dymax adhesives Micro Dot Manual Syringe Dispenser User Guide Safety General Safety Considerations All users of Dymax fluid dispensing equipment should read and understand this user guide before assembling and using the equipment To learn about the safe handling and use of dispensing fluids obtain and read the MSDS for each fluid before using the fluid Dymax includes an MSDS with each adhesive sold MSDS for Dymax products can also be requested through the Dymax website Personal Protective Equipment Operators are recommended to wear any personal protective equipment specified by their company s safety policy for the materials used during dispensing Personal protective equipment should be in place and used at all times when handling any potentially hazardous materials Product Overview Description of the Micro Dot Syringe Dispenser The Micro Dot is a portable syringe dispenser It offers positive displacement accuracy for dispense volumes as small as 0 0003 mL With the proper dispense tip selection the Micro Dot is suitable for dispensing a wide range of low to high viscosity fluids including pas
6. nce call Dymax Application i wrong tip for fluid type Inconsistent Engineering Shots A A Ea Leaking syringe piston Increase tip size or replace syringe Presence of air bubbles g Replace syringe in the syringe Damaged Micro Dot Contact Dymax Micro Dot Manual Syringe Dispenser User Guide Specifications Specifications Property Part Numbers Dispenser Type Dimensions W x H x D Weight Minimum Shot Size Maximum Shot Size Warranty Specification T20000 Thumb Actuated T20010 Lever Actuated Manual positive displacement syringe dispenser 4 5 x 0 87 x 2 13 11 4 cm x 2 2 cm x 5 4 cm 2 8 oz 81 3 g 0 0003 mL 400 cP material with 25 gauge taper tip 0 170 mL 400 cP material with 14 gauge taper tip From date of purchase Dymax Corporation offers a one year warranty against defects in material and workmanship on all system components excluding consumables with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE
7. re pots upon request 117011 MANO25 7 30 2012 Dymax Oligomers amp Coatings 860 626 7006 info_oc dymax com www dymax oc com Dymax Engineering Adhesives Ireland Ltd 353 1 231 4696 info_ie dymax com www dymax ie
8. s until consistent drops of material are being dispensed Touch the drops off on a disposable surface after each dispense The size of the adhesive dot can be adjusted by turning the Volume Adjustment Knob K Rotate the Volume Adjustment Knob towards the symbol to increase dot size or in the opposite direction to decrease dot size Step 3 Between shots the Micro Dot should be stored upright to ensure that fluid does not leak around the piston The single position inclined syringe stand from Dymax is recommended as it will also protect the dispense tip between uses Micro Dot Manual Syringe Dispenser User Guide Equipment Maintenance Tip Replacement To avoid clogging of dispensing tips avoid prolonged periods of non use Should clogging occur replace dispensing tips as needed Storage To avoid accidental damage to the unit when storing without a Syringe A push the Plunger G into the Housing J Troubleshooting If you are experiencing a problem with your Micro Dot Dispenser please look through the following troubleshooting section If your unit is still not working properly after reviewing the troubleshooting recommendations please contact Dymax Application Engineering for assistance Table 2 Troubleshooting Chart for Micro Dot Dispenser Problem Possible Cause Corrective Action Clogged or damaged tip Replace tip Use appropriate tip for material For Back pressure from using Pat z assista
9. scsesesesceesesescsssesesenesesdsesssesvees 9 Equipment Maintenance ccssssssscceceeesssssssceeeeeesssssssceeeseesssssssceeeseesssessseeeees 10 Tip RE place Me Mtisscc zs ce csvz5ccsze ehdescassetevess sevevdec ceetedec eee one Atlases 10 Storages aea E A EE a Ea teedioincced eats R A A E 10 T o bleshooting wisccciciessscesscctssedssanaccccesesssacnsscesseessaaaacecasesassnaascccecseseaanenseaseacenaae 10 Sp cifications wecicecccoccscsicteticasavauscitetesvcsananacscstettuauavetacadsssasusanesessssauassansecssevsaseuss 11 Specifications edesin roeie aai rE aaee a a E aa R RE AASS 11 Warranty ssissssisssssssssisssdsssosoidsssssssdossosoiduss soor roEEeDoS boSEN SiS 11 A Micro Dot Manual Syringe Dispenser User Guide Introduction Introduction to the User Guide This guide describes how to assemble use and maintain the Dymax Micro Dot hand held syringe dispenser safely and efficiently Intended Audience Dymax prepared this user guide for experienced process engineers maintenance technicians and manufacturing personnel If you are new to fluid dispensing equipment and do not understand the instructions contact Dymax Application Engineering to answer your questions before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Customer Support and Application Engineering teams are availabl
10. tes lubricants adhesives sealants and more The dispenser can be configured to dispense a set volume repeatedly with accuracy The Micro Dot utilizes a pre packaged disposable syringe as its fluid reservoir preventing any contact between the fluids and the dispenser eliminating fluid contamination during dispense Micro Dot Manual Syringe Dispenser User Guide Figure 1 Syringe Parts A Syringe Barrel B Wing B Wing C Syringe End Cap Figure 2 Micro Dot Component Diagram I Safety Lock prevents dispensing until syringe is in place L Stroke Adjustment Indicator M Thumb or Lever Actuator D Tip Cap je E Dispense Tip K Volume Control Knob F Sealing Piston G Plunger H Open slot engages the syringe piston J Stain Resistant Polypropylene Housing contains and protects dispense mechanism A 3 5 or 10 mL Machine Ready Syringe and interlock customer supplied Micro Dot Manual Syringe Dispenser User Guide Assembly and Setup Unpacking and Inspecting Your Shipment When your Micro Dot syringe dispenser arrives inspect the box for damage and notify the shipper of box damage immediately Open the box and check for equipment damage If parts are damaged notify the shipper and submit a claim for the damaged parts Contact Dymax so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below
11. testing and evaluation Data sheets are available for valve controllers or pressure pots upon request Micro Dot Manual Syringe Dispenser User Guide Contents COMECMUS sass cisscscicteasessscosdastsesesesscnnntasesssetannnenasesacssnsansesssecesenasesesssssesasesacesscecadessses 3 INEFODUCTION ETE TTT TETEE E E E O L O O 4 Introduction to the User Guide ccscccsscssseesssesseeeeseeseseesseeseseesseeseeessneeesreess 4 Where to Get Help cc lt c c2 scshsscacessteceseatenaes puede sbceseecddgisdesd ansa iR aRar rE REAN 4 SAPO E E E E EEEE 5 General Safety Considerations cccsccssccssssesseeceseesssecsseecsseeeseesseesseessnseeseeess 5 Personal Protective EQuipMent cccccesccessessssesseeeeseecseessnessseesseesseessneeeeeess 5 Product OVErVviGW ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccceeeeees Description of the Micro Dot Syringe Dispenser Assembly and Setup P E 7 Unpacking and Inspecting Your Shipment cscccsseceseesseseseesseseseessneeesreess 7 Parts Included in the Micro Dot Syringe Dispensel ccccccssesesseesessteeenseees 7 Set Up inue eae KASA AEA EEN EN ENA ESASEN SANES 8 Syringe Preparatio Mess ireann aaa aa a Ea Ea aE aa aad Inserting The Syringe Into The Micro Dot Preparing the Syringe for Dispensing cc ccssscsessessseesseesseecseesseesseessneeenseess ODOR ATION sescccsccccceeccccccecccscsccescecccccacecssacscosscacccscscesacse
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