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User Manual Controller CPC10PN - E-T

1. PLC SVS201 PWR ControlPlex Tools Power Distribution board 1 ELBus Er oes eee ee i eee CPC10PN T4 bus interface PROFINET ELBus USB maintance EECH and service interface ELBus ZE SEE Power Distribution board 4 Service laptop A ELBus Ia EE ControlPlex amp Views assess T SO Electronic circuit protector EsEsEsEsEskS SESESESES on one power cstrbuton board canbe ESXSOD S1 xxx plug in type EEIEBEBERBEBEEBEEBE fig 1 System overview 3 2 Dimensions of version CPC10PN T1 DIN rail EN 60715 35x7 5 not included 114 5 99 Provide space for connectors and cables fig 2 CPC10PN T1 1 Port 3 3 Dimensions of version CPC10PN T4 DIN rail EN 60715 35x7 5 not included 99 a Provide space for c
2. fig 30 Device information CPC10 hardware version 26 9 3 4 Software version Byte 7 Byte 8 contain the software version of the CPC10PN controller The software version is made available BCD coded It is coded as follows software version X Y Z High Byte Bit 12 Bit 15 0 High Byte Bit 8 Bit 11 2 X Low Byte Bit 4 Bit 7 Y Low Byte Bit 0 Bit 3 Z Value range 0 65535 Error Software version not available 65535 Data length 2 byte unsigned integer Byte 7 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 8 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 0 0 0 1 0 1 0 1 0 1 fig 31 Device information CPC10 software version 9 4 Device information circuit protector 9 4 1 Device type Byte 0 holds information on the device type of the circuit protector Value range 80 81 Error Device type not available 255 Data length 1 byte unsigned character Byte O Bit 7 Bit 6 Bit 5 Bit A Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 ESX50D S100 80 0 1 0 1 0 0 0 0 ESX50D S110 81 0 1 0 1 0 0 0 1 fig 32 Device information circuit protector device type 27 9 4 2 Serial numbe
3. Value range 0 4294967295 Error Serial number not available 4294967295 Data length 4 byte unsigned long Byte 1 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 vaue 04 Dn X o Dn on Dn on o Byte 2 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit10 Bit9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 3 Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit18 Bit17 Bit 16 description 8388608 4194304 2097152 11048576 524288 262144 131072 65536 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 4 HIGH Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit26 Bit25 Bit24 description 12147483648 1073741824 536870912 268435456 134217728 67108864 33554432 16777216 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 29 Device information CPC10 serial number 9 3 3 Hardware version Byte 5 Byte 6 contain the hardware version of the CPC10PN controller The hardware version is made avail able in whole numbers Value range 0 65535 Error Hardware version not available 65535 Data length 2 byte unsigned integer Byte 5 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 6 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
4. Byte 2 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Example 112 0 1 1 1 0 0 0 0 fig 38 Device parameter circuit protector overload disconnection 9 5 4 Trip time at overload The parameter in byte 3 determines after which perod in the overload range the load output of the ESX50D will be disconnected Value range 50 ms 10 000 ms whole numbers in 50 ms steps Default value 3000 ms Data length 1 byte unsigned character Byte 3 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 g 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Example 3000 ms 0 0 1 1 1 1 0 0 50 ms value multiplier 50 ms 60 3000 ms fig 39 Device parameter circuit protector disconnection time overload 30 9 5 5 Trip time at short circuit The parameter in byte 4 determines after which perod in the short circuit range the load output of the ESX50D will be disconnected Value range 50 ms 1 000 ms whole numbers in 10 ms steps Default value 100 ms Data length 1 byte unsigned character Byte 4 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Example 100 ms 0 0 0 0 1 0 1 0 10 ms value multiplier 10 ms 10 100 ms fig 40 Device parameter circuit protector disconnection time short circuit
5. fig 43 Device parameter circuit protector hysteresis limit value 9 6 Action commands circuit protector This output byte allows non cyclical execution of all actions supported by the circuit protector All actions are also possible as broadcast command This will address all circuit protectors on a PWR board simultaneously The index part addressing the slot of the circuit protector has to be set to 99 in this case Value range 112 118 126 127 Data length 1 byte unsigned character Byte O Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit O description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 switch on load output 112 0 1 1 1 0 0 0 0 switch off load output 113 0 1 1 1 0 0 0 1 reset load output 114 0 1 1 1 0 0 1 0 reset error memory 115 0 1 1 1 0 0 1 1 reset trip counter 116 0 1 1 1 0 1 0 0 delete bar chart 117 0 1 1 1 0 1 0 1 reset device parameters 0 1 1 1 0 1 1 0 to factory settings 118 deactivate LED 0 1 1 1 1 1 1 0 indication 126 deactivate LED 0 1 1 1 1 1 1 1 indication 127 fig 44 Action commands circuit protector 32 9 7 Event messages circuit protector This byte contains information on events of the circuit protector Value range 0 255 Data length 1 byte unsigned character Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 value 0 1 0 1 0 1 0 1 0 1 0
6. 630ms gt 730ms gt i 1 1 1 H H fig 11 Cycle times of the system 6 2 Hot swap of circuit protectors The electronic circuit protectors ESX50D S can be plugged into the power distribution board SVS201 PWR xx at any time The ON OFF button of the electronic circuit protector has to be in the OFF position For safety reasons the electronic circuit protectors ESX50D S must only be plugged in in the OFF condition After plugging in a circuit protector it will automatically be parameterised if parameters are available for the slot in question Transmission of the parameters will be without interruption of the cyclical data exchange between the communication unit SVS200 COM and the electronic circuit protector ESX50D Sxx After switching the device on with the ON OFF button the electronic circuit protector is ready for use 14 6 3 Communication via the USB service interface In addition to the PROFINET interface a maintenance and service interface will also be made available to the user It enables direct access to the bus controller CPC10PN This is also possible when there is no communication via the field bus interface If the device is in the stand alone mode the user can access the bus controller and the connected electronic circuit protectors at any time reading or editing via this interface The access in the slave mode can be parameterised by the user via the field bus interface The delivery condition allows only
7. 9 5 6 ON delay The parameter in byte 5 determines the time delay between ON command the switch on of the load output of ESX50D Value range 50 ms 2 500 ms whole numbers in 10 ms steps Default value 100 ms Data length 1 byte unsigned character Byte 5 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Example 50 ms 0 0 0 0 0 1 0 1 10 ms value multiplier 10ms 5 50ms fig 41 Device parameter circuit protector ON delay 9 5 7 Limit value load current The parameter in byte 6 determines at how many percent of the rated current the ESX50D will signal limit value exceeded Value range 50 100 whole numbers Default value 80 96 Data length 1 byte unsigned character Byte 6 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Example 100 0 1 1 0 0 1 0 0 fig 42 Device parameter circuit protector limit value load current 31 9 5 8 Hysteresis of the limit value This parameter byte 7 determines the hysteresis of the limit value current Value range 5 20 whole numbers Default value 5 Data length 1 byte unsigned character Byte 7 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Example 10 0 0 0 0 1 0 1 0
8. 4 1 Mounting Of the system ueeeieiie scenes esie entente ken esa RADR RR E esas DR epa sas ERR ARR Ra Enana Rainin 10 4 2 Wiring and connecting the modules esesisesssseeeseseseeeeeee ennt nnne trennen 10 4 2 1 Supply of terminal strip ZA 10 4 29 2 ELBus Q connector sockets to power distribution system X51 X52 X53 X54 11 4 29 3 USB service and maintenance interface t 12 4 2 4 PROFINET interface withj integral switch X81 8721 12 Operating modes of the CPC10PN controller 1 eeeeeeeeeeeeeeeiee een nnmnnn nnmnnn 12 5 1 Operating mode Start up mode 12 5 2 Operating mode System error mode essen ennemi nennen 12 5 3 Operating mode Configuration error mode 12 5 4 Operating mode Stand alone mode AAA 12 5 5 Operating mode Slave mode s 424440 nn nannten nennen oa n EC 13 5 6 Operating mode Firmware update mode 13 5 7 Signalling of the various operating mocdes A 13 Basic functions of the entire system unnnsnnsnannannnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnannannnnnennnnnnnnnnnnnnannann 14 6 1 Internal eycletimes ur 2 ae ae hen near an 14 6 2 Hot swap of circuit Drotechors eene nnne nemehntn nnne nnn nnn nn nnne nnnnns enne nn 14 6 3 Communication via the USB service Interface 15 Communication via PROFINET ecrire eu renun nonno on tuna cu canna na nns an nun nnna nn cua inae nas
9. Ala ee 27 9 4 2 Seraln rber ssena a a aaa aa aana E anaapa apa i ea Eai aaeain 28 9 4 3 Hardware version mu seen 28 9 4 4 Software version ENEE 29 9 5 Device parameters circuit protector EEN 29 EA MEE Dien e e DEET 29 9 5 2 Switch on bebaviour ENEE 30 9 5 3 Overload disconnection sssssssssssssssssssssseeeee nennen nnennenn nnne nnns nnne nnns 30 9 5 4 Trip time at overload ee 30 9 5 5 Trip time at short cirount aiitra ann aaiae aeheiridn adi ease ini i ideaa sina 31 GE et Re ICE 31 9 5 7 Limit value load curret ENEE 31 9 5 8 Hysteresis of the limit value uunnsssssnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnannnn nenn 32 9 6 Action commands circuit Drotechor essen nennen nnn nn nnne nenen nnne 32 9 7 Event messages circuit protectOr umnnssssnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnannnn rennen 33 9 8 Diagnostic messages circuit Drotechor nnn 33 98 1 Error memory Tt 33 Geet ee EE 34 9 8 3 Reason TOM TIP em 34 9 84 Operating VOM AGS ss sth otio eee eine etd eie ie iati eei eb ases is 34 9 8 5 Temperaturen c 35 9 8 6 Internal communication messages nn 35 9 9 Bar chart Circuit Protector issiria piknie aia EE aaa Ae tian sene Ina egees gedet 36 ell E 37 TOST EISEOT DICEUTOS EE 37 10 2 ele c H 38 La Te WAG OX deterrere ert use M dE D ELI EO e EE EPIS 38 2 General information 2 1 Safety instructions This manual points out possible da
10. Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 34 Device information circuit protector hardware version 28 9 4 4 Software version Byte 7 Byte 8 contain the software version of the circuit protector The software version is made available BCD coded It is coded as follows software version X Y Z High Byte Bit 12 Bit 15 0 High Byte Bit 8 Bit 11 2 X Low Byte Bit 4 Bit 7 Y Low Byte Bit 0 Bit 3 2 Z Value range 0 65535 Error Software version not available 65535 Data length 2 byte unsigned integer Byte 7 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 8 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 0 0 0 1 0 1 0 1 0 1 fig 35 Device information circuit protector software version 9 5 Device parameters circuit protector 9 5 1 The parameter in byte 0 determines the current rating of the ESX50D S100 1A 10 A whole numbers 1 A only with type ESX50D S100 Value range Default value Data length Current rating 1 byte unsigned character Regarding this parameter two types of device have to be distinguished This parameter is only readable or writable with type ESX50D S100 With type ESX
11. PWR diode lights up green if voltage is applied 3 4 6 LED CE The LED CE shows the status of the communication unit For more detailed information please see chapter Signalling of various operating modes 3 4 7 LED CM The LED CM shows the status of the communication between the communication unit and electronic circuit protector For more detailed information please see chapter Signalling of various operating modes 3 4 8 LED MS The LED MS shows the status of the internal PROFINET communication module 3 4 9 LED NS The LED NS shows the network status of the communication of the internal PROFINET communication mod ule to the PROFINET master 3 4 10 LED X81 A and X82 A The LED indicates the communication status 3 4 11 LED X81 B and X82 B The LED has no use whatsoever fig 6 signalling RJ45 connectors 4 Mounting and installation 4 1 Mounting of the system The preferred mounting position of the ControlPlex amp system is horizontal Y i fig 7 Installation drawing 4 2 Wiring and connecting the modules Bus Controller Bus Controller CPC10PN T1 CPC10PN T4 fig 8 Terminals CPC10PN T1 and T4 4 2 1 Supply of terminal strip X41 Rated voltage DC 24
12. V 18 32 V Current ratings typically 60 mA Terminals 4 x screw terminals 0 V 0 V Max cable cross section max 2 5 mm2 Flexible with wire end ferrule without plastic sleeve 0 25 mm 1 5 mm2 Flexible with wire end ferrule without plastic sleeve 0 25 mm 2 5 mm Wire stripping length 7 mm Tightening torque 0 5 to 0 6 Nm 4 2 2 ELBus connector sockets to power distribution system X51 X52 X53 X54 X51 connector X50 COM for SVS201 PWR xx Le d 1 Data line ELBus ELB e d ed 2 Supply voltage ELBus 24 V ed e 3 Supply voltage ELBus 24 V e fig 9 Terminals of the ELBus connectors X51 COM 1 terminal for first power distribution board SVS201 PWR xx Cable length max 2m Typically H07V K 1 5 mm Connector 1 ELBus ELB Data line Connector 2 ELBus DC 24V Connector 3 ELBus GND X52 COM 2 terminal for second distribution board SVS201 PWR xx Cable length max 2m Typically HO7V K 1 5 mm Connector 1 ELBus ELB Data line Connector 2 ELBus DC 24V Connector 3 ELBus GND only with CPC10PN T4 X53 COM 3 terminal for third distribution board SVS201 PWR xx Cable length max 2m Typically HO7V K 1 5 mm Connector 1 ELBus ELB Data line Connector 2 ELBus DC 24 V Connector 3 ELBus GND only with CPC10PN T4 X54 COM 4 terminal for fourth distribution board SVS20
13. a cyclical or non cyclical mode to the superordinate control system or via an available service interface to the connected service computer If no connection is available to a superordinate control unit this will have no effect on the behaviour of the connected circuit protectors The bus controller is able to ensure their functionality even without a connection to a superordinate control unit The saved parameters will be used for this purpose The bus capable power distribution system ControlPlex offers the well known E T A quality and reliability with regard to overcurrent protection in combination with the innovative functions on the score of automation technology 3 1 Design of the entire system The core of the ControlPlex system is the bus controller CPC10PN Tx Thanks to its interfaces it allows a consistent communication between the power distribution systems SVS201 PWR xx with the plugged in electronic circuit protectors ESX50D S1xx and the superordinate control units as well as the service computer The PROFINET interface to the superordinate control unit features a 2 Port RJ45 connector It allows connection of the required control unit with the ControlPlex system thus enabling display and analysis of the individual measuring values as well as diagnosis and control of the individual electronic circuit protectors The same functions are also made available at the USB service interface Should there be any changes in the automation sy
14. 1 0 1 0 1 waiting for parameterisation 0 1 bar chart available 0 1 new current rating available 0 1 slide switch OFF 0 1 reserve reserve reserve error detected 0 1 event not available 0 event available 1 fig 45 Event messages circuit protector 9 8 Diagnostic messages circuit protector 9 8 1 Error memory Byte 0 holds the internal error memory of the circuit protector Value range 0 255 Data length 1 byte unsigned character Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 no parameters available 0 1 error parameter memory 0 1 error programme memory 0 1 error data memory 0 1 error control unit 0 1 reset through watchdog 0 1 reserve reserve error not available 0 error available 1 fig 46 Diagnosis circuit protector error memory 33 9 8 2 Trip counter Byte 1 byte 2 contain the trip counter of the circuit protector Value range 0 65535 Data length 2 byte unsigned integer Byte 1 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 g 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 2 H
15. 1 PWR xx Cable length max 2m Typically HO7V K 1 5 mm Connector 1 ELBus ELB Data line Connector 2 ELBus DC 24 V Connector 3 ELBus GND only with CPC10PN T4 4 2 3 USB service and maintenance interface X61 X61 Connection to a PC for communication with the user software ControlPlex amp Views Type USB 2 0 Type B Cable length max 2 0 m 4 2 4 PROFINET interface with integral switch X81 X82 X81 Connection to bus system PROFINET Type connector RJ45 When wiring and connecting to the bus system PROFINET the installation and wiring regulationsof the PROFIBUS User Organisation PNO have to be observed X82 Connection to bus system PROFINET Type connector RJ45 When wiring and connecting to the bus system PROFINET the installation and wiring regulations of the PROFIBUS User Organisation PNO have to be observed 5 Operating modes of the CPC10PN controller 5 1 Operating mode Start up mode The bus controller is initialised by applying the supply voltage The device will carry out implemented programme memory tests and self test routines During this time a communication via the interfaces is not possible 5 2 Operating mode System error mode If a failure is detected during the self test routines the bus controller will change into operating mode System Error This operating mode can only be discontinued by way of re starting the device and it prevents th
16. 1OPN 14 4 Port TEE 7 fig 4 Status indication and terminals CPCIOPN TX ueenensnnnnennssnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen 8 fig S ELBUS COMMOCTION EE 8 fig 6 Signalling RJ45 EonnNeetors een es ee nenne ERE pe e ERR EROR 9 ig instalation drawing ET NIE SSEEPBELERFEESSTERR 10 fig 8 Terminals CPCTOPN T1 and TA ee an 10 fig 9 Terminals of the ELBus connectors nennen 11 fig 10 List of the available operating modes 44 4444444n4Rn0nnnnnnnnnnnennnnnnannennnnnnnnnennnnnannennnnnannennnnsnnnnn 13 fig 112 Cycle times Of the System ii ca a ea Fd eux eb Fa SERE EE a CE gege 14 Tig 12 IM OCS EE 15 fig 13 Communication GEET 16 e E ET Be EE 17 fig 152 Diagnose GAA snini A AE 18 fig 16 Status of circuit protector enden anni 19 119 114 eene Eege 20 fig 18 Circuit protector load current ee need 20 fig 19 Circuit protector load voltage A 21 Me ET lee en 21 11921 Index le 22 fig 22 Structure Of parameter index Reese nenne 22 23 119 23 Configuration data CPCTOPN ut nn ea 23 fig 24 Configuration data reserve Dies nn 24 fig 25 Configuration data device type nu een een nen 24 fig 26 Configuration data release of slot uusumsnssnannennnnnnnnnnnnnnnannennnnnnannennnnnannnnnnnnnannennnnnannennnnn nn 25 fig 27 Configuration data reserve bytes u nennen 25 fig 28 Device information CPC10 device type ssseeeesesiesseesssesesseee
17. 2768 16384 8192 4096 2048 1024 52 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 20 Total current The total current is made available as a standardised 16 bit value with a solution of 10 mA Example measuring value load current 3522 real measuring value 35 22 Ampere 21 9 Non cyclical data Non cyclical PROFINET services allow exchange of more data with the CPC10PN controller and the circuit protectors The access also enables direct addressing of a circuit protector on an SVS201 PWR board Here only the PROFINET index is used slot number and sub slot number are irrelevant The index is set up as follows physics index digit description COM number decimal numbers number of the SVS201 PWR board corresponding to the SVS201 PWR board 104 COM number Valid value range O 4 slot number decimal numbers slot of circuit protector on the 103 and 10 SVS201 PWR board Valid value range 00 24 parameter index decimal numbers the parameter index defines the data range and the data 10 and 10 type of the data to be read or written valid value range 01 10 fig 21 Index structure 3 02 01 L parameter index slot number COM number SVS201 PWR board The index is assigned to the following non cyclical data areas parameter PWR Board slot number of reading R description index COM no number data bytes writing W 01 1 4 01 24 8 R W parameters of a circuit pr
18. 45 1 0 0 1 0 0 0 1 Slide switch is in OFF position 0 0 1 0 0 1 146 Undervoltage detected 147 1 0 0 1 0 0 1 1 Overtemperature detected 148 1 0 0 1 0 1 0 0 Reset command required 149 1 0 0 1 0 1 0 1 Command was processed cor 1 0 0 1 0 1 1 0 rectly 150 Parameterisation required 151 1 0 0 1 0 1 1 1 Internal failure detected 152 1 0 0 1 1 0 0 0 Unknown command 153 1 0 0 1 1 0 0 1 Set length error 154 1 0 0 1 1 0 1 0 Rated current available Check sum error 155 1 0 0 1 1 0 1 Rating selector switch was 1 0 0 1 1 1 0 0 actuated 156 only with type ESX50D S100 fig 51 Diagnosis circuit protector internal communication 35 9 9 Bar chart circuit protector The bar chart of a circuit protector contains 400 data sets with the measuring values of load voltage U and load current l__ The measuring values are saved as 8 bit values i e a total of 800 data bytes og lad The measuring values are permanently saved in the circuit protector with a frequency of 100 Hz Recording is stopped with disconnection of the load through short circuit overload or excess temperature trip The bar chart will then contain the measuring values of the last 4 seconds If for example the trip time at overload is parameterised to be 3 seconds the measuring values will be saved 1 second before and 3 seconds after overload detection of the circuit protector As the data quantity is too big for a n
19. 50D S110 this parameter is only readable Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 1 0 1 0 0 1 0 1 0 1 0 1 1 Ampere 161 1 0 1 0 0 0 0 1 2 Ampere 162 1 0 1 0 0 0 1 0 3 Ampere 163 1 0 1 0 0 0 1 1 4 Ampere 164 1 0 1 0 0 1 0 0 5 Ampere 165 1 0 1 0 0 1 0 1 6 Ampere 166 1 0 1 0 0 1 1 0 7 Ampere 167 1 0 1 0 0 1 1 1 8 Ampere 168 1 0 1 0 1 0 0 0 9 Ampere 169 1 0 i 0 1 0 0 1 10 Ampere 170 1 0 1 0 1 0 1 0 fig 36 Device parameters of circuit protector rating 29 9 5 2 Switch on behaviour This parameter in byte 1 determines the behaviour of the load output of the ESX50D after connection of the supply voltage Value range 161 163 Default value 161 condition before power off Data length 1 byte unsigned character Byte 1 Bit7 Bue Bit5 Bit4 Bit3 Bit2 Bn Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 condition before power off 161 1 0 1 0 0 0 0 1 Off 162 1 0 1 0 0 0 1 0 On 163 1 0 1 0 0 0 1 1 fig 37 Device parameter circuit protector switch on behaviour 9 5 3 Overload disconnection The parameter in byte 2 determines at how many percent of the rated current the ESX50D will signal over load Value range 105 96 135 96 whole numbers Default value 120 96 Data length 1 byte unsigned character
20. IGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 47 Diagnosis circuit protector trip counter 9 8 3 Reason for trip Byte 3 holds the latest reason for trip of the circuit protector Value range 0 4 Data length 1 byte unsigned character Byte 3 Bit7 Bue Bit5 Bit4 Bit3 Bit2 Bn Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 no reason for trip available 0 0 0 0 0 0 0 0 0 trip reason short circuit 1 0 0 0 0 0 0 0 1 trip reason overload 2 0 0 0 0 0 0 1 0 Ausl segrund 0 0 0 0 0 0 1 1 device temperature 3 reason for trip 0 0 0 0 0 1 0 0 internal failure 4 fig 48 Diagnosis circuit protector trip reason 9 8 4 Operating voltage Byte 4 byte 5 contain the operating voltage of the circuit protector Value range 0 65535 Data length 2 byte unsigned integer Byte 4 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 5 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 49 Diagnosis circuit protector operating voltage The operating voltage is made available as a standardised 16 bit value with a solution of 10 mV Example Measuring value operating voltage 2512 gt real m
21. Inp Max 96 Slot 3 Min 4 4 Byte Max 24 24 Byte SubSlot 3 measuring values Min 16 Byte Inp Max 96 Min 4 4 Byte Max 24 24 Byte SubSlot 3 measuring values Min 16 Byte Inp Max 96 DAP CPC10PN SVS201 PWR1 SVS201 PWR2 SVS201 PWR3 SVS201 PWR 4 SVS201 PWR with 4 slots SVS201 PWR with 24 slots fig 12 Device model PROFINET CPC10PN Device The CPC10PN controller itself It has the following features The PROFINET interface DAP via which the master communicates with the CPC10PN controller Up to 4 terminals for connecting the SVS201 PWR boards These 4 terminals are made available as slots in the GSDML file Slot A slot corresponds to the terminal for one SVS201 PWR board In addition there is a slot for the I O data of the CPC10PN controller This slot slot 1 is firmly installed and cannot be removed A sub module with firm I O assignment has already been plugged in this slot This sub module contains 2 input and output bytes which are described in more detail in the chapter Module VO Data CPC10PN controller The GSDML file provides modules for insertion into the 4 available slots of the CPC10PN in accordance with the different SVS201 PWR boards example 16 way module for SVS201 PWR 16 for accommodation of up to 16 circuit protectors The slots 2 5 correspond to the terminals of the SVS201 PWR board and hold three sub module slots which can be occupie
22. a MAR Se ene 15 7 1 ControlPlex amp model 15 16 T2 MG SMEG REEL 17 7 3 amp M data identification amp maintenance cece cceneeeeesseeeeeeeeeeeeeeeeseseaeeeeesseeeeeeeeeeaeeeessesaaes 17 10 Cyclical VO Data EN 18 8 1 Module I O data CPC10PN controller esses nennen nenne 18 8 amp 2 S bmodule Status COFHtrol iiic Se EE doe Era ee anni 19 8 2 4 Status circuit Protector scissa anpa iiaia ashesi iiaa d iaeaea sinandi aaisa iiia 19 8 22 Control Circuit protector olivia seen een kaadaa a haaa aain 20 8 3 Submodule measuring values um4444440nnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnne Ea 20 8 3 1 Load current circuit Grotector ENEE 21 8 3 2 Load voltage circuit protector nuusennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 21 8 4 Submodule total current cuiii erre ae en nei 21 Non cyclical r m 22 9 1 Configuration data CPC10PN controller enne 23 9 2 Configuration data slot for circuit protector sisiiirrisssisniiinirinonnresmrisaniidrnsissiesrnr nensi annann 24 9 3 Device information CPC10PN Gontroller AAA 25 931 Ree 25 G SE Walin le can se nah De en era endende 26 9 3 3 Hardware version ENEE 26 9 34 Software version a een ENNER ae 27 9 4 Device information circuit protector sssssssssssesssssseeeeeeeeeneeneeneen nnne nnne nnne nenen nnns 27 LE MEME ccc Geena de annealed
23. as a standardised 16 bit value with a solution of 10 mA Example measuring value load current 1025 gt real measuring value 10 25 Ampere 20 8 3 Load voltage circuit protector Design of the input bytes per circuit protector slot is as follows measuring value load voltage Value range 0 65535 Data length 2 byte unsigned integer Byte 2 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit O description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 3 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 19 Circuit protector load voltage The load voltage is made available as a standardised 16 bit value with a solution of 10 mV Example measuring value load voltage 2456 real measuring value 24 56 Volt 8 4 Submodule total current The sub module total current supplies a standardised 16 Bit value with the calculated total current of an SVS201 PWR module 2 byte input data The sub module does not have output data The measuring value is indicated as follows Value range 0 65535 Data length 2 byte unsigned integer Byte 0 LOW Bit 7 Bit 6 Bit 5 Bit A Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 1 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 3
24. current of each circuit protector is cyclically transmitted to the CPC10 This has to be seen independently of the number of connected power distribution boards SVS201 PWR with which the CPC10 communicates in parallel The cycle time of the entire system goes by the longest cycle time of the designed power distribution board If for instance a power distribution board with 16 and three more with 8 slots are connected to a CPC10PN T4 the cycle time will comply with the 16 slot board and will thus be 530 ms for all four connected power distribution systems It is possible to choose the data quantity for the communication to the superordinate control unit This can be achieved by using the different data models It is therefore possible to transmit either the status the measuring values for the load current and the output voltage of the electronic circuit protector or to only send the circuit protector status to the superordinate control unit The choice between the various data models is made available to the user in the GSDML file of the control system These are configuration data which are transmitted to the store programme control by means of the hardware configuration of the CPC10 4 CyclicData AcvclicData 4 25ms 100ms gt lt _ 10m 31 1 8 CyclicData AcyclicData 12 CyclicData ACy ata 16 CyclicData 20 CyclicData 24 CyclicData U H U 230 ms di 330 ms Pr 430ms Pr _530ms Pi
25. d 2 4 Delivery state The product is supplied with a defined hardware and software configuration Any changes in excess of the documented options are not permitted and lead to liability exclusion 3 General description Modern factory automation and process control have ever more complex and sophisticated requirements Control is no longer the sole focus but monitoring of components and processes becomes more and more important This is exactly the target application area of the intelligent and bus capable power distribution system ControlPlex It serves for the protection of industrial applications as well for monitoring and control The bus controller CPC10PB is the core of the system and provides the data exchange between superordinate and subordinate components These are on the one hand programmable control units and on the other hand it is the power distribution system SVS201 PWR xx fitted with the electronic circuit protectors ESX50D S1 xx The bus controller CPC10PN can be connected with four independent power distribution systems SVS201 PWR xx and offers the possibility of communication with up to 96 electronic circuit protectors Communication options comprise transmission of the operating condition of measuring values and device information regarding the connected components but also changes of the product specific parameters such as current ratings and execution of actions e g ON and OFF operation Information can be transmitted in
26. d dynamically by the PLC configuration The module type is not directly checked i e if a 4 way module is plugged in during the project planning stage but eventuelly a SVS201 PWR 8 is connected this configuration will boot correctly However in this case only the first 4 circuit protectors will be included in the cyclical data exchange the remaining 4 will not be contained in the process data image The reverse case is equally allowed 8 way module planned but only an SVS201 PWR 4 connected In this case the lacking circuit protectors will be signalled as not available in the cyclical process data image sub slot Each module has three sub slots slot 1 total current of the SVS201 PWR board slot 2 status and control bytes of the circuit protectors slot 3 measuring values of the circuit protectors A corresponding sub module from the GSDML file can be plugged into each slot or the slot can remain empty If the slot remains empty no cyclical process data will be exchanged for the slot The quantity of the process data to be exchanged cyclically can be determined via this mechanism on the level of the SVS201 PWR board depending on the application Channel The channel is not used fig 13 communication properties 7 2 GSDML file The GSDML file is in the download area of the E T A website and can be downloaded there 7 3 I amp M data identification amp maintainance The following I amp M data are made available b
27. e data exchange via the interfaces If the bus controller is in the aforementioned operating mode it is unable to control the electronic circuit protectors and these will stay in the stand alone mode overcurrent protection 5 3 Operating mode Configuration error mode If there are no valid or invalid configuration data available in the bus controller it will change into the Configuration Error Mode This operating mode only allows non cyclical data exchange Cyclical data exchange is prevented Leave this operating mode upon receipt of the correct slot parameters and configuration data 5 4 Operating mode stand alone mode In normal duty there is a connection between the bus controller and the superordinate control unit Thus the electronic circuit protectors are controlled and their parameterss are changed by the superordinate control unit Should the communication between both participants fail this has no influence on the protective function of the circuit protectors In this case the bus controller CPC10 will automatically adopt the control and parameterisation of the electronic circuit protectors because are required data sets are saved within the CPC10 By means of the user software ControlPlex Views the electronic circuit protectors their status and parameters can be accessed via the maintenance and service interface It is thus possible to change e g parameter data of the various electronic circuit protectors If the failure on the comm
28. e exchanged non cyclically as configuration data for the CPC10PN controller Currently only the first byte holds configuration options The other bytes presently serve as placeholders for possible later extensions and are not evaluated Byte 0 holds configuration options of the service interface USB as well as about the behaviour of the circuit protectors when the connection to the master control is interrupted 0 255 Default value 03 Value range Data length 1 byte unsigned character Byte O Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 write instructions via USB service interfa ce 0 1 offline behaviour low freeze al power saving mode 0 1 reserve reserve reserve reserve reserve writing via USB blocked 0 writing via USB released 1 Low 0 all load outputs of the circuit protectors are switched off and the CPC10PB controller changes into the the operating mode stand alone Freeze 1 all load outputs of the circuit protectors keep their current state and the CPC10PB controller changes into the the operating mode stand alone ek power saving mode deactivated 0 power saving mode activated 1 fig 23 Configuration data CPC10PN 23 Byte 1 Byte 5 do not contain inf
29. e nennen nennen nnn nnne nnn nnne 25 fig 29 Device information CPC10 serial number nennen nnne nnns 26 fig 30 Device information CPC10 hardware version 26 fig 31 Device information CPC10 software version issssrsssssurssrernnnussnnnnsnnnannunnuinnannanninnnnnanan annann anina ea 27 fig 32 Device information circuit protector device type s ssssssssererressrsnnenernunarsrnunanrennnunnnanannenannenennnnan nna 27 fig 33 Device information circuit protector serial number 28 fig 34 Device information circuit protector hardware version 28 fig 35 Device information circuit protector software version nennen 29 fig 36 Device parameters circuit protector current rating uuussrsssnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnn 29 fig 37 Device parameters circuit protector switch on bebaviour 30 37 fig 38 Device parameters circuit protector overload disconnection fig 39 Device parameter circuit protector disconnection time overload fig 40 Device parameter circuit protector disconnection time short circuit fig 41 Device parameter circuit protector ON delay AA fig 42 Device parameter circuit protector limit value load current fig 43 Device parameter circuit protector hysteresis limit value esneeeeee fig 44 Action commands circuit protector nennen nn fig 45 Result messages circuit protector sees fig 46 Diagnosis circuit protector e
30. easuring value 25 12 V 34 9 8 5 Temperature Byte 6 byte 7 contain the internal device temperature of the circuit protector Value range 0 65535 Data length 2 bytes integer Byte 6 LOW Bit 7 Bit 6 Bit 5 Bit A Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 7 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 52 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 50 Diagnosis circuit protector device temperature The internal device temperature is made available as a standardised 16 bit value integer with a whole number solution in degree centigrade Examples Measuring value device temperature 45 real measuring value 25 C 9 8 6 Internal communication messages Internally the CPC10PB controller communicates with each circuit protector by means of a specifically defined protocol Byte 8 contains the relates latest feedback of the circuit protector to the CPC10PB controller Value range 0 255 Data length 1 byte unsigned character Byte 8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Biti Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Presently used type does not 0 0 0 0 0 0 0 1 match the configured type 1 Device parameters not plausible 1 0 0 1 0 0 0 0 144 No bar chart available 1
31. h 1 byte unsigned character Byte 1 Bit7 Bite Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 release of slot 0 1 reserve reserve reserve reserve reserve reserve reserve slot blocked 0 slot released 1 fig 26 Configuration data release of slot Byte 2 Byte 5 do not contain information Value range Default value Data length 4 byte unsigned character Byte 2 Byte 5 Bit7 Bit6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 reserve E fig 27 Configuration data reserve bytes 9 3 Device information CPC10PN controller 9 3 1 Device type Byte 0 holds information on the device type of the CPC10PN controller Value range 80 81 Error Device type not available 255 Data length 1 byte unsigned character Byte 0 Bit7 Bit6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 CPC10PN T1 80 0 1 0 CPC10PN T4 81 0 1 0 fig 28 Device information CPC10 device type 25 9 3 2 Serial number Byte 1 Byte 4 contain the serial number of the CPC10PN controller
32. ion or destruction of the device X51 connector X50 COM for SVS201 PWR xx je 1 Data line ELBus ELB IF e 2 Supply voltage ELBus 24 V L e 3 Supply voltage ELBus 24 V ed fig 5 ELBus connection Ifthe terminals of the various power distribution boards SVS201 PWR xx are swapped e g exchange X51 with X52 the connected electronic circuit protectors will automatically be parameterised anew 3 4 8 USB service interface terminals X61 The USB interface serves for connection of the service computer By means of the available user software Contro Plex Views it is possible to import the measuring values of the individual circuit protectors to change parameters and to switch the devices on or off The connection is realised by means of USB 2 0 type B The length must be less than 3 m In the event of a bus communication with the superordinate control unit the user software has only reader access If a change of the device parameters should be made possible on behalf of the user software this has to be explicitly released by the superordinate control unit 3 4 4 Bus interfaces to PROFINET connector socket X81 X82 The PROFINET connection is implemented by means of push pull RJ45 connectors It allows direct connection of the device with other PROFINET participants For mounting and special selection of cables and connectors please see mounting guideline of the PNO 3 4 5 LED PWR The
33. nger for your personal safety and gives instruction how to avoid property damage The following safety symbols are used to draw the reader s attention to the safety instructions in cluded in this manual Danger There is a threat to life or health unless the following safety measures are observed A Caution Machinery materials or the environment might get damaged unless the following safety measures are observed Note A Information is provided to allow a better understanding Caution A Electrostatically sensitive devices ESD Devices must exclusively be opened by the manufacturer Waste management guidelines X Packaging can be recycled and should generally be brought to re use 2 2 Qualified personnel This user manual must exclusively be used by qualified personnel who are able based on their training and experience to realise arising problems when handling the product and to avoid related hazards These persons have to ensure that the use of the product described here meets the safety requirements as well as the requirements of the presently valid directives standards and laws 2 3 Use The product is part of a continuous enhancement process Therefore there might be deviations between the product in hand and this documentation These deviations will be remedied by a regular review and resulting corrections in future editions The right to make changes without notice is reserved Error and omissions excepte
34. o ww iQ Contents 2 General information 5 eege ege EE EE eg 4 2 1 Saloy Instructions EE 4 2 2 Qualified personthelssni sert EFE EIER ert Ea Papa AEAEE aE 4 LAMB 4 2 4 DelivenyState CER 4 General description u 54 24 a niaaa iaa 5 3 1 Design of the entire system 2 urm444444nHHnnnenannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannennnnnnnnnnnnnenn 6 3 2 Dimensions of version CRCTODN T A nne n nnne nnn n nnn nnnenen nnne nin 7 3 3 Dimensions of version CRCTODN TA AA n nnne nnn nn nenne nrenen nsn n nnn 8 3 4 Status indication and terminal Ssss ieaiaia aa aaa ani Eaa a eiai iaa aaraa EE 8 3 4 4 Terminals for voltage supply stseenide iaraa amiini na iada aana danaa 8 3 4 2 Connector socket for the ELBus connector sockets X51 X52 X53 X54 8 3 4 3 USB service interface terminals XI 9 3 4 4 Bus interfaces to PROFINET connector socket X81 X82 ccccccccceessseeeeeeteeeeeeeeeeees 9 3 45 IED PW EE 9 mr a uc c ERE 9 I racio re ET 9 3448 JEEDIMS x ci dene E ae deca EP re tend ceo nea dla cea puce et eet EE 9 2 4 9 WR NEE 9 3 4 10 EED X81 A and X82 A ae elite een 9 3 4 11 LED X81 B and X82 B eene nnne nennen a Rosae nnns seen n nnne nnns 9 Mounting and installation 44 4 24 22 amp 2 2222 02 44 244000 0000000002000000 notre uu uun sanana nana nacen ee RR EES see RR ene 10
35. ode The devices are supplied with a software programmed according to their functionality If the functions of the devices are extended this will be carried out in the firmware It is therefore necessary to carry out a firmware update if the new functionality shall be used More detailed information regarding the firmware update is made available in the user manual of the software ControlPlex Views 5 7 Signalling of the various operating modes The different operating modes of the bus controller CPC10 are indicated as follows Operating mode Indication of operating mode LED CM LED CE LED PWR Start up mode yellow yellow green System error mode yellow red green Configuration error mode yellow red OFF green Stand alone mode yellow green Slave mode green OFF green Firmware update red OFF red OFF red OFF blinking fig 10 List of the available operating modes 6 Basic functions of the entire system 6 1 Internal cycle times The cycle time of the system depends on the number of data to be transmitted between the bus controller CPC10 as well as the number of slots intended on the power distribution system for the electronic circuit protectors ESX50D S The cycle time decreases when using a power distribution board with four slots as opposed to the cycle time with a power distribution system with 24 slots from 730 ms to 230 ms During the aforementioned period the status the output voltage and the load
36. on cyclical query the entire bar chart has to be read with the following four indices parameter PWR Board slot description Index COM no number 07 1 4 01 24 bar chart page 1 measuring values O 199 of a circuit protector 08 1 4 01 24 bar chart page 2 measuring values 200 399 of a circuit protector 09 1 4 01 24 bar chart page 3 measuring values 400 599 of a circuit protector 10 1 4 01 24 bar chart page 4 measuring values 600 799 of a circuit protector fig 52 Structure index bar chart circuit protector The measuring values are not stored as standardised values in the memory offset byte data value comments 0 Uload tn first measuring value load voltage 1 lioad tn first measuring value load current 2 Uload tn 1 second measuring value load voltage 3 load tn 1 second measuring value load current 798 Ujoad tn 399 latest measuring value load voltage 799 load in 399 latest measuring value load current fig 53 Storage range of the bar chart data The load voltage at the point of time tn x is calculated with the following formula load voltage V 8bit decimal value 0 168 The load current at the point of time tn x is calculated with the following formula load current A 128 8 bit decimal value 0 143 10 Appendix 10 1 List of pictures te DEE ue EE 6 fig 2 OPOTOPN T Prt EE 7 fig 3 CPC
37. onnectors and cables fig 3 CPC10PN T4 4 Port 3 4 Status indication and terminals LED NS LED MS LED CM LED CE X51 ELBus rei connector X81 X82 bus interface PROFINET X51 X52 X53 X54 ELBus connectors X61 USB service interface LED PWR X41 voltage supply DC 24 V Bus Controller Bus Controller CPC10PN T1 CPC10PN T4 fig 4 Status indication and terminals CPC10PN Tx 3 4 1 Terminals for voltage supply The operating voltage of the device is 24 V DC Faultless operation of the device is ensured in a voltage range of 18 V to 32 V Current consumption on duty is typically 60 mA Using a supply voltage outside the indicated operating range can cause malfunctions or destruction of the device 3 4 2 Connector socket for the ELBus connector sockets X51 X52 X53 X54 These connector sockets serve for connecting the communication unit CPC10 with up to four power distribution boards SVS201 PWR xx Connection of the devices is realised with a one to one wiring mode Preferably it shall be realised with a cable type HO7V K 1 5 mm The cable does not have to be shielded specially The cable length between the bus controller and the power distribution board SVS201 PWR xx must not exceed 2 m Use of the terminals for applications not provided for in the operation manual or improper connection can lead to malfunct
38. ormation Value range Default value Data length 5 byte unsigned character Byte 1 Byte 5 Bit7 Bue Bit5 Bit4 Bit3 Bit2 Bit1 BitO description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 reserve gt x fig 24 Configuration data reserve bytes 9 2 Configuration data slot for circuit protector These bytes hold configuration data for the slots of the circuit protectors 6 bytes are exchanged non cyclically as configuration data for the slots The first byte holds the device type which shall be plugged into the corresponding slot The second byte holds information about whether the slot is released or locked out Communication is not possible with a locked out slot and hence no operation of a circuit protector either The other bytes presently serve as placeholders for possible later extensions and are not evaluated Byte 0 holds the type version of the circuit protector Value range 80 81 Default value 80 Data length 1 byte unsigned character Byte 0 Bit7 Bue Bit5 Bit4 Bit3 Bit2 Bit1 BitO description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 ESX50D S100 80 0 1 0 1 0 0 0 0 ESX50D S110 81 0 1 0 1 0 0 0 1 fig 25 Configuration data device type 24 Byte 1 holds the release information about the slot for the circuit protector Value range 0 255 Default value 01 Data lengt
39. otector see chapter 11 5 02 0 00 9 R device information on the CPC10PN controller see chapter 11 3 02 1 4 01 24 9 R device information of a circuit protector see chapter 11 4 03 0 00 6 R W configuration data of the CPC10PN controller see chapter 11 1 03 1 4 01 24 6 R W configuration data of a slot for the circuit protector see chapter 11 2 04 1 4 01 24 1 R event of a circuit protector see chapter 11 7 05 1 4 01 24 1 W action commands for a circuit protector see chapter 11 6 05 1 4 99 1 W action commands for all circuit protectors on a PWR board see chapter 11 6 22 parameter PWR Board slot number of reading R description index COM no number data bytes writing W 06 1 4 01 24 9 R diagnostic data of a circuit protector see chapter 11 8 07 1 4 01 24 200 R bar chart measuring values 0 199 of a circuit protector see chapter 11 9 08 1 4 01 24 200 R bar chart measuring values 200 399 of a circuit protector see chapter 11 9 09 1 4 01 24 200 R bar chart measuring values 400 599 of a circuit protector see chapter 11 9 10 1 4 01 24 200 R bar chart measuring values 600 799 of a circuit protector see chapter 11 9 fig 22 Set up parameter index 9 1 Configuration data CPC10PN controller These bytes hold the configuration data for the CPC10PN controller 6 bytes ar
40. r Byte 1 Byte 4 contain the serial number of the circuit protector Value range 0 4294967295 Error Serial number not available 4294967295 Data length 4 byte unsigned long Byte 1 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 2 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 3 Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16 description 8388608 14194304 12097152 1048576 524288 1262144 131072 65536 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 4 HIGH Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit25 Bit 24 description 2147483648 1073741824 536870912 268435456 134217728 67108864 33554432 16777216 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 33 Device information circuit protector serial number 9 4 3 Hardware version Byte 5 Byte 6 contain the hardware version of the circuit protector The hardware version is made available in whole numbers Value range 0 65535 Error Hardware version not available 65535 Data length 2 byte unsigned integer Byte 5 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 6 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10
41. reading access Editor access has to explicitly be released by the user in the superordinate control unit If the slot parameters are changed the change will be signalled to the superordinate control unit The user will thus be able to process these changes in his control accordingly For parameterisation of the individual electronic circuit protectors the corresponding user software ControlPlex amp Views is available for the USB service interface This software is available for download from the E T A website and can be installed on a Windows computer The user software is described separately in another manual 7 Communication via 7 PROFINET 7 1 ControlPlex amp device model The CPC10PN controller has terminals for up to four SVS201 PWR xx boards The SVS201 PWR xx boards are purely passive There are versions with 4 8 12 16 20 and 24 slots for the circuit protectors The power distribution system ControlPlex uses the following PROFINET model Bus Interface SubSlot 1 SubSlot 1 SubSlot 1 SubSlot 1 SubSlot 1 O data total current total current total current total current CPC10PN 2 Byte Input 2 Byte Input 2 Byte Input 2 Byte Input 2 Byte Input SubSlot 2 SubSlot 2 SubSlot 2 SubSlot 2 Status Control Status Control Status Control Status Control Slot 0 Min 4 4 Byte Max 24 24 Byte SubSlot 3 measuring values Min 16 Byte Inp Max 96 Min 4 4 Byte Max 24 24 Byte SubSlot 3 measuring values Min 16 Byte
42. rror memory nneennssnnnnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen fig 47 Diagnosis circuit protector trip counter nuuessssnnnnnnssnnnnnnnnnnnnnnnnnnn nennen nenn fig 48 Diagnosis circuit protector trip reaSOn ssssssssssesrirssesrrrinrrirrrnsriintnntinnnerinnnnt fig 49 Diagnosis circuit protector operating voltage nn fig 50 Diagnosis circuit protector device Temperature fig 51 Diagnosis circuit protector internal communication ssseesseseeseereeerrresrrereses fig 52 Structure index bar chart circuit protector s s ssessssernssrrerrnrsrennenerrnnannnnnnnnrnnnnanna fig 53 Storage range of the bar chart data 10 2 Technical data For the technical data of CPC10PB please see relevant data sheet 10 3 Subject index 38 39 n 37 n n http www e t a de qr1015 Anwenderhandbuch Installation manual CPC10PN Tx xxx D Bestell Nr Ref number Y31191401 Index a Issue 01 2015 Alle Rechte vorbehalten All rights reserved BETA ENGINEERING TECHNOLOGY E T A Elektrotechnische Apparate GmbH Industriestra e 2 8 90518 ALTDORF GERMANY Phone 49 9187 10 0 Fax 09187 10 397 E Mail info e t a de www e t a de
43. stem all required measuring values of the electronic circuit protectors can be observed by means of the service interface and if this functionality has been released by the superordinate control unit they can be adjusted to the device parameters This enables the user to have unrestricted access to the safety relevant functions even in the event of an interruption Any occurring failures will be detected quickly and can be remedied without delay The CP system effectively reduces system downtimes and significantly increases productivity The interface to the up to four power distribution boards SVS201 PWR xx is realised with local bus defined specially in house at E T A called ELBus It transmits all cyclical and non cyclical data in a cycle time of 230 730 milliseconds depending on the version of the up to four power distribution boards SVS201 PWR xx The power boards are mutually independent and are addressed in parallel by the communication unit Each specific version of the power distribution board SVS201 PWR xx can be selected by the customers in available slot numbers of four eight twelve sixteen and twenty four electronic circuit protectors
44. t protector and one byte output data for controlling the circuit pro tectors are exchanged In the event of a power module with 16 slots 16 bytes input data and 16 bytes output data are exchanged Addressing will follow the slot sequence slot 1 byte address 0 8 2 1 Status circuit protector Design of the input byte per circuit protector slot is as follows status circuit protector Value range 0 255 Data length 1 byte unsigned character Byte 0 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit 1 Bit 0 description 128 64 32 16 8 4 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 status load output 0 1 status short circuit 0 1 status overload 0 1 status undervoltage OS status overvoltage 0 1 status excess temperature Ra status limit value current 0 1 status event OA status not set 0 status set 1 fig 16 Status circuit protector 8 2 2 Control circuit protector Design of the output byte per circuit protector slot is as follows control circuit protector Value range switch load output on off reset load output output data valid invalid Data length 1 byte unsigned character Byte 0 Bit 7 Bit 6 Bit 5 Bit4 Bit3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 load output ON OFF 0 1 reset load output IG reserve reserve reserve reserve reserve o
45. the cyclical data defined in the projection Only the module I O data CPC10PN controller is firmly pre set and cannot be removed because the input bytes hold vital failure and diagnostic information as described in the following 8 1 Module I O data CPC10PN controller The 2 bytes input data contain the following global error and diagnostic messages This module does not contain any output data Value range 0 65535 Data length 2 byte unsigned integer Byte 0 low Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bito description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 no configuration data available 0 1 invalid configuration data 0 1 reserve reserve command buffer overflow 0 1 reserve reserve no communication with at leastone 0 1 PWR board Byte 1 High Bit 15 Bit 14 Bit 13 Bit 12 Bit11 Bit10 Bit9 Bits description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 reserve CPC10PN temporary error 0 1 CPC10PN hardware error 0 1 reserve reserve reserve network error 0 1 writing via USB blocked 0 1 error diagnosis not available 0 error diagnosis available 1 fig 15 Diagnostic data 8 2 Submodule Status Control Depending on the configuration corresponding to the number of slots of the projected power module one byte input data with the status of the circui
46. unication level is remedied this operating mode will be left and the superordinate control unit will take over control again as master If during this time a parameter was changed while there was no communication this will be signalled to the superordinate control unit In this case the user can correspondingly define the control behaviour and it can be programmed in the programmable control unit This allows the user to select a reaction meeting his requirements 5 5 Operating mode Slave mode In this operating mode the bus controller CPC10 is involved in a PROFINET system Communication to the bus controller CPC10 works faultlessly and the controller can be addressed and controlled by the superordinate control unit The behaviour of the bus controller with simultaneous use of a field bus interface and the USB service and maintenance interface can be determined by means of the configuration of the device in the superordinate control unit It can be pre selected there that the USB service and maintenance interface is granted either only reader access or reader and editor access In the event of editor access changes of the parameterisation of the electronic circuit protectors can be carried out in parameter selection to the field bus system These parameter changes will then be advised to the superordinate control system and can be adopted by it or also overwritten The user can select the behaviour accordingly 5 6 Operating mode Firmware Update M
47. utput data valid invalid QA switch on load output 1 switch off load output 0 reaction only to rising flank bit 1 requires value ZERO in the previous cycle ek output data valid 1 output data invalid 0 fig 17 Control circuit protector 8 3 Submodule measuring values Depending on the module type corresponding to the number of slots of the projected power module four bytes input data with the measuring values of load current and load voltage of the corresponding circuit protector are made available For a power module with 16 slots 16 4 2 64 bytes input data are transmitted Addressing will follow the slot sequence slot 1 byte address 0 The sub module does not have output data The sequence of the measuring values is load current 2 bytes followed by load voltage 2 bytes 8 3 Load current circuit protector Design of the input bytes per circuit protector slot is as follows measuring value load current Value range 0 65535 Data length 2 byte unsigned integer Byte 0 LOW Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Byte 1 HIGH Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 description 32768 16384 8192 4096 2048 1024 Sl 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 18 Circuit protector load current 1 The load current is made available
48. y the CPC10PN controller I amp M data length data set meaning SVS200 MANUFACTURER_ID 2 bytes I amp MO0 manufacturer identification ORDER_ID 20 bytes I amp MO part number SERIAL_NUMBER 16 bytes 1 amp MO serial number HARDWARE_REVISION 2 bytes I amp MO0 revision index SOFTWARE_REVISION 4 bytes 1 amp MO firmware version REVISION_COUNTER 2 bytes I amp MO PROFILE_ID 2 bytes I amp MO profile ID F600h generic device PROFILE TYP 2 bytes I amp MO profile specific coding 0004h no profile IM VERSION 2 bytes I amp MO version of the I amp M data 0100h version 1 0 IM SUPPORTED 2 bytes I amp MO supported data sets 0000h IMO TAG FUNCTION 32 bytes I amp M1 unique marking throughout the system TAG LOCATION 22 bytes I amp M1 installation area Installation DATE 16 bytes I amp M2 installation date and time DESCRIPTOR 54 bytes I amp M3 comments SIGNATURE 54 bytes 1 amp M4 Security Code fig 14 I amp M data 8 Cyclical I O data Depending on the planned module type and the selected sub modules a varying number of data bytes are exchanged in the cyclical data traffic The system allows individual determination per PWR board if I O data status control measuring values and or total current shall be transmitted The GSDML file made available for the projecting tool allows the related configuration the system recognises all permitted configurations and processes

User Manual Controller CPC10PN - E-T

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