FMS Compact USER MANUAL - Badger Meter Europa GmbH
Contents
1. Cable glands LMS_FMS Compact_BA_02_1307 General description 2 3 Connections PE N L1 230VAC 50Hz Valve 2 24VDC 2A Valve 2 GND Pulse Input 2 2 Pulse Input 2 GND x Valve 1 24VDC 2A Valve 1 GND Pulse Input 1 Pulse Input 1 GND Valve 4 24VDC 2A Valve 4 GND Pulse Input 4 4 Pulse Input 4 GND Page 4 20 16 Valve 3 24VDC 2A 17 Valve 3 GND 18 Pulse Input 3 19 Pulse Input 3 GND _e 20 GND 21 12VDC RS232 Port for software 22 24VDC or external printer 23 Emergency Key 24 Emergency Key 25 Pump Output Relay 5A 30VDC 26 Pump Output Relay tan my 20000 C t 0000 zur Fi Fuse 1 0A SB 250V 5VDC F2 Fuse 2 0A SB 250V 12 24VDC F3 Fuse 6 3A SB 250V Int Printer F4 Fuse 2 0A SB 250V 230VAC Note 230 VAC standard optional 115 VAC Q 04 FUSE 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 RS232 serial port Ext printer PC software Barcode reader RXD TXT GND Pin 3 Pin 2 Pin 7 Flash tool connection For firmware update only for service connection LU U U U U L LMS_FMS Compact_BA_02_1307 Standard dispense procedure Page 5 20 3 Standard dispense procedure Startup screen displays of firmware version FLUID MGR SYSTEM v5 14UK 18 11 12 Enter your 4 digit PIN No for the user 1111 Default user by factory Press key OK The user name is briefly displayed th2. Badger Meter Europa GmbH FMS Compact Fluid Management System USER MANUAL Firmware v3 7 until v5 16 LMS FMS Compact BA 02 1307 Contents Page 1 Basic safety recommendations sssssssssssss sss in sens een men ane ne nent En eines etes 1 2 E TAT Ke O yee ES nsc aa aneka ana Kanak 2 221 Teenage De a tea nee 2 E releas eee ene an iar aes 3 2 3 GOMMECHONS Rn 4 3 Standard dispense Pro ced Oman aa ma aa man ba 5 4 Supervisor menu PIN 8888 default oo mm mom 6 5 Installer menu PIN 9999 default oom maan 8 6 General System reset ne ns Mama aan ana Dean mama 12 TAPENE sae ec aa me ee D 13 7 1 Internal UCKET HHNIEr ot helai Na Rate tn teaser Mana ee teen 13 7 2 Internal or external ticket printer WWW oo Woo mn 13 P External report One Na EG 13 74 Gonfiguration external PiN ernas A od eee 13 0 Barcode TT ai 14 9 Dispense MO en Kat 15 9 1 Flowchart Dispense Mode O and 1 15 9 2 Flow chart Dispense Mode wecomoo coooo mo o muse el 16 10 Warning and status messageS oo oo 17 WT DISpense UMN Gasiri a aaa a a a in idee 18 12 Manufacturer s declaration a maa kaan 19 13 Warranty oeer RER 20 14 DIN ISO eri Ca ak 20 3 LMS_FMS Compact BA 02 1307 Basic safety recommendations Page 1 20 1 Basic safety recommendations Before installing or using this product please read this instruction manual thoroughly Only qualified personnel should install and or
3. 17 52354 00021 31 05 11 17 526585 11 1 585545 1234 654852 7 4 Configuration external printer Internal or external ticket printer Transaction Qty 000004 000008 000001 000001 000007 000005 000001 000001 Report Product SAE15W40 SAE30W40 SAE30W40 SAE30W40 SAE15W40 SAE 90 Gear oil SAE30W40 Time 22 Technicia Muel Maie Muel Muel Muel Muel Schu K Go A K KA K LA D D D D D T RS232 Baudrate 9600 Databit 8 Parity None StopBit 1 Connection 25 pole D SUB RXD PIN 3 TXD PIN 2 GND PIN 7 LMS_FMS Compact_BA_02_1307 Schul 39 n ler r ler ler Ze ler ler lze Barcode scanner Page 14 20 8 Barcode scanner The serial port of the FMS Compact can be connected to a barcode scanner It will work parallel to the existing keypad You always have the choice to use the keypad or the scanner Note If the barcode is activated the PC software or external printer port cannot be used anymore Connection RS232 D Sub 25 pole 9600 Baud 8 DataBit ParityNone 1 Stop Bit Recommended barcode scanner Datalogic Gryphon Datalogic Magellan 1000i Barcode sample rere LILI gt sa III 0x14 CR LF LL INN End suffix Each tranmission from the barcode scanner must be followed by a CR and LF control signal CR ASCII 13 Hex 0x0a IP ASCII 10 Hex 0x0d Barcode scanner only available in firmware v5 0
4. of fuel 5000 Gal Calc Quantity of additive 1 86 Gal Ready to dispense 00002 86 Gal 000 00 00001 86 Gal Ticket printout 03 10 11 15 31 Ultrazol 9888 PO 123456789012 5000 Fuel Gal Product 1 1 Gal 000001 86 Changes to the Supervisor menu if the Supervisor PIN has been entered te a mt N t Seem tee ag es Be Default 8888 or 9999 Values bigger than lt 16 000 will be blocked The batch will stop when STOP Button No flow detected the attached valve has been closed manually Can be adjusted in menu Inactive Timeout The max dispense guantity has been reached Can be adjusted in menu Max Dispense xx Good day x Supervisor Select Additive Product 1 Product 2 Product 3 Product 4 Product Product 1 FactorPPM 000372 Product Product 1 FactorPPM 000419 Product Product 3 Product FactorPPM 000372 Product Product 4 FactorPPM 000329 LMS FMS Compact BA 02 1307 Warning and status messages Page 17 20 10 Warning and status messages INPUT ERROR Maximum dispense quantity exeeded 001 34 00003 50 L Pulse Timeout WARNING S OC K E PT Y T M 000015 00 L Dispense Dispense exeeded PRESS KEY PRESS ALERT Stuck open any key to error PRESS KEY PRESS The requested quantity has been higher than specified quantity in the Menu Max Dispense Page 11 Dispense has been stopped with Pulse Time Out No
5. or later LMS_FMS Compact_BA_02_1307 Dispense modes Page 15 20 9 Dispense modes 9 1 Flowchart Dispense Mode 0 and 1 Enter PIN Number 1111 xx Good day MR MUELLER KAKKKKAKKKKAKKKKKU Job Number Menu Special Mode KKKKKKKKKKKKKKKE Direct mode 1 1234 System will not ask for the job number Linkage SAE15W30 SAE90W10 Gear Oil Coolant MenuSet Mode Free dispense 2 No preselection The dispense starts immediately Ready Ready to to dispense dispense 00003 50 L 04200 00 L The batch will stop when 003 50 007 40 STOP Button 00003 50 L 04200 00 L No flow detected the attached valve has been closed manually Can be adjusted in menu Inactive Timeout Ticket printout Ticket printout 22 03 07 15237 22 03 07 16 24 MR MUELLER MR MUELLER 1234 1234 SAE15W30 1 Product one 1 Liter 000003 50 Liter 000007 40 The max dispense quantity has been reached Can be adjusted in menu Max Dispense LMS_FMS Compact_BA_02_1307 Dispense modes Page 16 20 Flow chart Dispense Mode 2 Customized dispense flow will calculate a required quantity based on a preconfigured factor Dispense will start with the Job Number request no PIN number entry requested System will use the first user as the default user Administration Menu KAKKKKKKKKKKKKKKU Gas Delivery PO KAKKKKKKKKKKKKKKU 123456789012 Dispense to Product 1 Product 2 Product 3 Product 4 Delivered Quantity
6. pulse are arriving from the meter the Inactive Timout has been exeeded See also page 9 Inactive Timeout The minimum tank level has been reached to be defined in the Menu Set Min Stock Page 8 The maximum allowable dispense time has been exeeded to be defined in Menu Dispense TO Page 11 Pulsating beep tone will start Only firmware v5 10 and later An unexpected pulse input arrived while the solenoid valve is closed A pulsating beep tone will start If this problem persist please ask the service personnel A leaking valve could be the cause Only firmware v5 10 and later and Dispense Mode 2 LMS_FMS Compact_BA_02_1307 Dispense timing Page 18 20 11 Dispense timing Master Valve or Pump Control will Only one dispense can be done at a be active if there is an ongoing time Other meters will be blocked Relay closed dispense aaa ii n d MasterValve or PumpControl Connection Potential free relay mm to solenoid valve aq di Hose 1 2 3 4 ae e Ongoing dispense ee Connection 4 5 6 7 i Relay activates 24VDC t Dispense Dispense Main pump starting stopped stopped Inititial Timeout Inactive Delay See configuration page 8 See configuration page 10 Delay can be adjusted from 0 255s Delay can be adjusted from 0 255s For each additive separate For each additive separate LMS_FMS Compact_BA_02_1307 Manufacturer s declaration page 19 2
7. 0 12 Manufacturer s declaration C E Herstellererkl rung Manufacturers Declaration Misuse of texts pictures or company logo will be prosecuted C Badger Meter Europa G 2 Bauart Typ Management System f r H ssigkeiten 8 Model Type Management System for fluids Z Typenbezeichnung MDS 2000 LMS RF LMS Baby FMS Compact 2 Model Name MDS 2000 LMS RF LMS Baby FMS Compact 2 z Seriennummer Nach Komponenten gelistet S Serial Number Listet by components 2 Baujahr ab 1997 Construction year from 1997 Referenz Reference Maschinen Richtlinien CE Richtlinien Elektrische Betriebsmittel Machine Directives Electrical Device Directives unterliegt nicht dem Anwendungsbereich von 2006 95 E6 2006 42 EG nach Artikel 1 isn t subjected to the application area of CE Kennzeichnung 2006 42 6 acc to 1 CE marking 93 68 EEC Hiermit best tigen wir die bereinstimmung unserer Ger te mit den 0 0 Richtlinien Vor Inbetriebnahme der oben genannten Ger te muss sichergestellt sein dass die Gesamtanlage bzw Maschine in der die Ger te verwendet werden den geltenden Richtlinien und Bestimmungen entspricht We herewith confirm that our products are in accordance with above mentioned directives The equipment identified above must not be put into service until the machinery into which it is to be incorporated has been declared in contormity with the provisions of above directives 08 11 2012 OMB Quality Control Horst Gras Ut
8. Display Meter must suppl Product 0 00 L 100 PPL Product 0 00 m3 100 PPm3 num 0 00 hl 100 PPhl 0 00 Gal 100 PPG Select a product and confirm with OK or return with Quit Enter the unit and confirm with OK or return with Quit Only firmware v3 7 Unit 0 Liter 1 m3 2 hl Only firmware v3 9 Unit 0 Liter 1 kg 2 m3 Li Later firmware v5 0 Unit 0 Liter 1 kg 2 m3 3 Gal LMS_FMS Compact BA 02 1307 Special Mode Ticket Count Dispense TO Installer menu PIN 9999 default With Special Mode 0 the system will work as a standard Fluid Management System Mode 1 and 2 are customized dispense scenarios See chapter 9 Only firmware v5 0 and later Will activate barcode scanner function See chapter 8 Only firmware v5 0 and later The maximum possible dispense 4200 00 max value before 500 Only firmware v3 9 and later The amount of tickets you would like to print This menu is only needed for Special Mode 2 See chapter 9 2 ppm Parts per Million Defines the maximum dispense time in seconds 10 600 999 s will disable this function If the dispense time is exeeded the following message will be displayed Dispense Alert Dispense time exeeded Printout will be started X will indicate the Hose No Dispense time exeeded X Only firmware v5 10 and later LMS_FMS Compact_BA_02_1307 Page 11 20 Special Mode Standard Direct Mode Additive Calc Scanner Disabled En
9. N 9999 default Set Mode Initial Timeout Defines a new product name Select a product and confirm with OK or return with Quit Enter the new product name and confirm with OK or return with Quit Defines the minimum stock level tank level when system should give a warning message Stock Level 000000 00 L Select a product and confirm with OK or return with Quit Enter the new minimum stock level and confirm with OK or return with Quit Only firmware v4 0 and later If the Set MinStock is set to zero the warning is deactivated Normal preselection mode or free dispense mode Preselect 1 Free dispense 2 Select a product and confirm with OK or return with Quit Enter the new operation mode and confirm with OK or return with Quit See also chapter 9 Dispense modes Defines the delay after the PIN n entry until the valve opens and the batch starts Select a product and confirm with OK or return with Quit Enter the new timout and confirm with OK or return with Quit See also chapter 11 Dispense timing LMS_FMS Compact_BA_02_1307 Page 8 20 Select Product Product 1 Product 2 Product 3 Product 4 Input new Productname Product 1 Select Product Product 1 Product 2 Product 3 Product 4 Input Minimum Stock Level Product 1 000050 00 L Dispense to Product Product Product Pr
10. Quit LMS_FMS Compact_BA_02_1307 Page 6 20 000 00 000001 00 L Date Time 21201208 11 13 Ticket 00012 27 01 08 12337 User Name Product 1 000002 40L Input begin end date 13 02 08 START DATE Stock Level T Level 1 000841 23L 2 001211 78L 3 000500 12L 4 000467 08L Select Product Product 1 Product 2 Product 3 Product 4 Stock Level Level Product 1 000841 23L Delivery 000000 00L Supervisor menu PIN 8888 default Set Stock Level Supervisor PIN Add new User Delete User Tank level correction Select a product and confirm with OK or return with Quit Enter the new stock tank level and confirm with OK or return with Quit PIN 8888 can be changed Enter the PIN number and confirm with OK or return with Quit Error is displayed if the entered PIN number has already been allocated to another operator To add a new user Enter new user name Enter PIN number with key Enter PIN number on keypad Confirm with OK Return with Quit To delete an user Select user with arrow keys Confirm with OK Return with Quit LMS_FMS Compact_BA_02_1307 Page 7 20 Select Product Product 1 Product 2 Product 3 Product 4 Input new Stock Level Product 1 000841 23L Input new PIN 2 Supervisor PIN 8888 Add new User L MUELLER PIN 4711 Installer menu PIN 9999 default 5 Installer menu PI
11. abled Free Mode Max Dispense 004200 00 4200 00 Select Product Product 1 Product 2 Product 3 Product 4 Product Product 1 Factor 100000 ppm Dispense in seconds from 10 600 General system reset Page 12 20 6 General system reset This function will reset and erase the FMS Compact only firmware v3 9 and later Note System will be set to factory default data Procedure Unplug the FMS Compact and press the button 1 and 2 Keep the buttons pressed and plug in the power supply TT CAUTION ARE YOU SURE ARE YOU SURE This procedure will erase and Quit Cancel Quit Cancel reset the device OK Proceed OK Proceed xxxx Of 2126 LMS_FMS Compact_BA_02_1307 Printer 7 Printer 7 1 Internal ticket printer To change the paper roll please proceed as follows e Open the printer cover and press down Push e Insert the end of the paper roll in the slit of the print mechanism and position the paper roll so that it rotates in the right direction as shown below e The paper is automatically pulled by the roller for 3 or 4 cm e Tear off the paper and re close the cover Page 13 20 Note Make sure the paper edge is straight before inserting it in the machine 12 25 05 11 H Mueller 458534 SAE15W40 1 L 000004 52 7 3 External report printer Date 31 05 11 No Ti Job Nr 00017 OST ES 458534 00018 31 05 11 17 54215 00019 31 05 11 17 1200 00020 31 05 11
12. e Kneule QM_MDS F CE de 107 doc 11 12 Badger Meter Europa GmbH N rtinger Strasse 76 72639 Neuffen Germany Nachdruck von Texten oder Textausschnitten nur mit schriftlicher Genehmigung von Badger Meter Europa GmbH Der Missbrauch von Texten Bildern oder Firmenlogo wird strafrechtlich verfolgt Tel 49 7025 9208 0 Fax 49 7025 9208 15 www badgermeter de E mail badger badgermeter de LMS_FMS Compact_BA_02_1307 Warranty DIN ISO certificate page 20 20 13 Warranty Badger Meter warrants meters and parts manufactured by it and supplied hereunder to be free from defects in materials and workmanship for a period of 24 months from date of shipment If within such period any meters or parts shall be proved to Seller s satisfaction to be defective such meters or parts shall be repaired or replaced at Seller s option Seller s obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Seller s receiving written notice of any alleged defect within 10 days after its discovery and at Seller s option return of such meters or parts to Seller f o b its factory THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES WHATSOEVER INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES EXCEPT OF TITLE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Badger Meter shall not be liable for any defects attributable to acts or omissions of others after shipment nor an
13. e screen automatically move to the next menu kkk Hello User AAA Enter your order number Enter your Job Number eae rae fk Eh u ENTER JOB NO Alphanumeric entry max 15 digits KKK KKK KKK Confirm with OK FE67338 Select Product Product 1 Product 2 Confirm with OK Product 3 Product 4 Select fluid type on keypad or with arrow keys Enter the requested quantity in liters Confirm with OK The system is now ready to dispense the fluid Prepare for Dispensing 000001 00 L LMS_FMS Compact_BA_02_1307 Supervisor menu PIN 8888 default The display moves on count mode Once the fluid has been dispensed the attached solenoid valve will close and the internal printer will print a ticket 4 Supervisor menu PIN 8888 default Set Date amp Time Transaction Rep Print Report Stock Level Prod Delivery Defines date and time An older ticket can be printed again Scroll with the left and right arrow to the desired transaction and select PRT See chapter 7 3 Transactions report by date Choose the desired time frame and confirm with OK Note The external printer must be activated Will print the actual stock levels Choose PRT to print or Quit to return Fluid delivery can be added to the current stock tank Select a product and confirm with OK or return with Quit Enter the delivered quantity and confirm with OK or return with
14. nit has been dropped or damaged lf a unit shows a change in performance indicating a need for service WARNING Failure to adhere to these safety instructions may result in damage to the product or serious bodily injury RoHs Our products are RoHs compliant Battery disposal The batteries contained in our products need to be disposed of as per your local legislation acc to EU directive 2006 66 EG LMS_FMS Compact_BA_02_1307 General description 2 General description 2 1 Technical data Dimensions CPU Memory Interfaces Firmware update Fuses Pulse Input Valve Output Pump Control Transactions User Protection class Page 2 20 20cm 7 9 x 30cm 11 8 x 13cm 5 1 Wx Hx D Atmel AT103 AT 128 8 bit serial flash 128 K bytes of In System programmable flash Flash 1Mbit 9 pole RS232 plug to be use as External printer PC software or barcode reader Baudrate 9600 Parity none Databits 8 LF CR With special serial adapter F1 Fuse controller 1 00 AmT SB 250V F2 Fuse 12 24VDC 2 00 AmT SB 250V F3 Fuse int printer 5 00 AmT SB 250V F4 Fuse power supply 2 00 AmT SB 250V 4x NPN opto isolated 4x 24VDC max load 2A Relais max load 2A at 250VAC or 30 VDC or 115 VAC 2999 max 99 max IP57 LMS_FMS Compact_BA_02_1307 General description Page 3 20 2 2 Front plate description Alphanumeric keypad Function keys Emergency stop Ticket printer
15. oduct Pre select Free Dispense Dispense to Product 1 Product 2 Product 3 Product 4 in Seconds from Installer menu PIN 9999 default Inact Timeout Hose Calib Hose Offset Print Parameter If the pulse input from the meter stops before the preselected quantity has been reached the system will wait for the defined time before the batch stops and the valve closes default 12 sec Select a product and confirm with OK or return with Quit Enter the new timout and confirm with OK or return with Quit See also chapter 11 Dispense timing PIN 9999 can be changed Enter the PIN number and confirm with OK or return with Quit Error is displayed if the entered PIN number has already been allocated to another operator Calibration or scale factor for each hose meter System expects 100 PPL will be displayed as 1 00 L Note Error caused by viscosity or density of the fluid Calibration CF 10000 can be read as 1 0000 Select a product and confirm with OK or return with Quit Enter the calibration factor and confirm with OK or return with Quit Will correct a difference between the preselected quantity and the actual dispensed quantity Note Should be used by fix topoff error caused by a slow valve Hose 1 CO 000000 Calibr offset 0 000001 For example CO 003000 will shut off 0 03 earlier Select a product and confirm wi
16. repair this product If a fault appears contact your distributor Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Protection class The device has protection class IP 42 and needs to be protected against dripping water water oils etc Setup amp operation Adjust only those controls that are covered by the operating instructions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning Switch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs lf any power cord or plug is damaged or frayed lf a unit does not operate normally when operating instructions are followed lf a unit exposed to rain water or if any liquid has been spilled into it If a u
17. th OK or return with Quit Enter the hose offset and confirm with OK or return with Quit Will print the current configuration on the specified printer for each hose LMS_FMS Compact_BA_02_1307 Page 9 20 Dispense to Product 1 Product 2 Product 3 Product 4 in Seconds from Input new PIN 3 Installer PIN 9999 Dispense to Product 1 Product 2 Product 3 Product 4 Cal Constant 0 000001L Pulse Dispense to Product 1 Product 2 Product 3 Product 4 Calib Offset 0 000001L No sub menu Installer menu PIN 9999 default Page 10 20 Setup Printer Printer selection Paneer 0 No printer assigned 1 Internal ticket printer 2 External printer internal 3 Internal and external printer EEE Int amp Extern Clear Transact Deletes all stored transactions Proceeding will delete all saved Transactions Hose Linkage Defines which hose meter will be linked to a certain a ne stock tank gt Product 1 Product 2 Product 3 Select a product and confirm with OK Product 4 or return with Quit Enter the hose linkage and confirm with OK or return with Quit Inac Delay Defines how long the pump will keep running once the ebene io dispense has been completed 5 S R Pump control has to be connected to terminal 25 26 Peer Product Product See also chapter 2 3 and chapter 11 edge Stop Delay 1 Seconds Unit can be selected Dis pense to Product
18. y consequential incidental or contigent damage whatsoever 14 DIN ISO certificate Management Service CERTIFICATE The Certification Body of TUV SUD Management Service GmbH certifies that Badger Meter Europa GmbH N rtinger Strasse 76 D 72639 Neuffen has established and applies a Quality Management System for gt a ab Ta gt cc Lud oO oO oO lt oO u gt cc UJ oO pam IT lt LZ gt D ta Flowmetering and Control Design Selling and Production 22 ait Hi STI AR pone ae An audit was performed Report No 70002816 Proof has been furnished that the requirements amp according to ISO 9001 2008 lt Q are fulfilled The certificate is valid until 2014 01 30 Me Certificate Registration No 12 100 24674 TMS gt cc lu a5 Le A as j Tu ma Munich 2011 02 01 OMS TGA ZM 07 82 cc whi T rs TUV SUD Management Service GmbH Zertifizierungsstelle Ridlerstrade 65 80939 M nchen Germany TOV LMS_FMS Compact_BA_02_1211 Hotline Tel 49 7025 9208 0 Fax 49 7025 9208 15 E Mail badger badaermeter de Please contact your supplier for any assistance you may need Badger Meter Europa GmbH Subsidiary of Badger Meter Inc Nurtinger Strasse 76 12639 Neuffen Germany E Mail badger badgermeter de www badgermeter de
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