User manual CHAIN BLOCK - Carl Stahl Hebetechnik
Contents
1. 2 nnne nnn nnn nens nnn nina atas sa serena nnns 8 vla ACS DT ya a d dal a dala 8 SSS OD ay nda REA manada 9 Application Al CAS NP TT TT TTE 9 CRUCE t 9 gne esM ER TET T 9 inportant COMM ONS RINT TT Tom 9 Specifications nissan SUIS NAM US RUE 10 in 10 10 TOOL cEEC 11 ODELAUON PR 11 www carlstahl lifting com CarlStahl Jeu eub EI tcm 11 PN EET 11 6 TIO AC CAND E E E T EROR 12 MEE roseus 12 10 Se ei nase s s S 13 10 1 Checks before initial use 13 10 2 Functional TeSt NINE TNR 13 DNE SOTUN E A PE EN A E E EEE E O E 13 11 1 General INLOMTMIAUOMN MR 13 TEZ esed M EUER 13 11 3 Replacing the load MEO 13 12 DSD EC UON us eani s m ay ya Ura S 14 12 1 Recurring ELE 00 a aa a aaa Ba saba ungen 14 12 2 Inspection load Chain ce t T UU TT 15 12 3 Inspection load hoOk aa Ra NM 15 12 4 Inspection retaining Catch uma aBusm y sussik n 16 12 5 Inspection brake system LL a ana baa rege teen 16 12 6 Inspection suspension and load hook bolts 16 12. 00SL 4610 4212 032 peo 1891 3SElinid 00S 4500 W110 GZE peo 1891 1se JnJd y 0051 peo 1891 1SElinid 0001 40100 HT19 0021 PEO11S L 1SElinid 0051 Peol 1891 1SElinid 0001 4010 4272 032 peo 1891 198 124 092 4600 IUIN YOO q ureuo 1 1 19497 iui jy Bnzusyose 4 Hnzyos ey 9p Uue1s J2 MMM uegns 62082 c A41s legor HOWE lyes HED 008 48000 H719 00S 4900 8219 t x x SN x a A ek Su 4 Zr Ina aA A aA a SIOH 49197 yoolq uieuo unds Bnzyos ey Dnzueuosej jpeauuns ueqeu 1u2eJqye essiuqebiy ein6 sojswiyeusne unjnag ssep pun puis Yn da 1se inid ueueqeuuoseBJoA Jap Bunpusmuy 14e1un ue1eJ Auopejsies ase eui Jo e pue seAnoeurq Aieuruoe A peuJeouoo uM 92UepJ029e UI eBjnag uei amp iqnej6eq uoinuego uoa 6unpuewueA pun uorpunJ6 ueulyosey An peol 1s pepuruuejep eJd eui Aq lA p pezuoujne UUM pas pue pejoedsur Aly noJoy ueBunuuuinseg uepueyeD Usp pueuoe4dsjue ueueqeuuoseq WI sep lues Je u q e eu ejorue eui Jo senjnoe pue zis pejeuDisep eui 1241 AjijJeo o SI 5141 ueje Diuejsuonxyun pun ejeupueuisieyjenp ueBunsseuuqy sip ssep 4 l ul u s q pM 1luuelH o N 1S L pue uonoedsu jo u
3. M 51 v Eo Ba ved vdd o SS oa 2 wu 1 vv m User manual xx U Lift CHAIN BLOCK CLCBOOSF CLCBOT10OF CLCBO15F CLCBOS3OF CLCBOBOF The following information does not claim to be exhaustive Further information about chain blocks should be taken from the relevant employers insurance association and state regulations Intended use For anchoring and lifting loads only 102 01 82 LO www carlstahl lifting com 6 1 6 2 gt NOTE For incomplete machines the assembly installation instructions can be found in the Assembly section by Carl Stahl GmbH Tobelstr 2 D 73079 Suessen Germany www carlstahl com The original operating manual is in German Versions in other languages have been translated from the German original A copy can be requested in writing from Carl Stahl Subject to modifications Contents BIT IA OIA meer Tc 4 4 Warnings and OTEL T TT 4 Operator duties ON CANS tT OTT 5 Requirements to be met by operating personnael 6 mended U nennen 6 MEASUrES LLL aaa een aydaa ad nda 7 Transport and storage He e E E EE o DOE 8 MANDON em r 8 Securing for transportation
4. Brake too tight Loosen the brake Rust has made the brake too tight Replace rusty parts and conduct periodic inspections Parts of the load sag when lowered Foreign bodies between the brake parts Remove foreign bodies clean the area In the event of striae on the area replace the brake disc Load sags when lowered Brake discs missing incorrectly installed Replace or correctly install the brake or worn discs Decommissioning Hoist does not lower the load To prevent damage to the device or life threatening injuries when decommissioning the device the following points must be observed Always conduct the steps to decommission the devices in the following order e Secure a work area of an adequate size Read the Safety instructions section De installation occurs in the reverse order to installation Dispose of the equipment in an environmentally sound manner www carlstahl lifting com CarlStahl 16 1 Temporary decommissioning e Measures as previously e Read the Storage and Transport sections 16 2 Final decommissioning disposal e Measures as previously e Following de installation dispose of devices in an environmentally sound manner based on the substances contained www carlstahl lifting com 21 17 22 Spare parts list Top hook for chain block 7311F4120331001 7311F4120451001 7311F4120501001 7311F4120541001 7311F4120581001 7311F4120651001 CLCB 0 5t CLCB 1 0t CLCB 1 5t C
5. and re lubricate the teeth after approx 3 years We recommend using a class EP2 lubricant or similar products Shorter maintenance intervals are required for tougher operating conditions e g dust permanent use with nominal load etc 13 5 Threaded load actuated brake The brake pad wear is checked during the inspection Replace the brake pads if the wear limit is reached at any point on the pad as may be the case if the pads are unevenly worn The brake pads must be free from cracks Oil grease dirt and moisture on the pads should be avoided wherever possible as this causes increased wear 18 www carlstahl lifting com Carl Stahl 13 6 Range of lubricants FUCHS SHELL ESSO MOBIL TOTAL CASTROL KLUBER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 a Stabylan 5006 Optimol Kl beroil Viscoleb 1500 4UH 1 1500 13 7 Range of lubricants for the food industry optional Load hook Pulleys FM Grease HD2 Mobilegrease FM 222 Sprockets Drive pinion 14 Faults In the event of faults the following must be noted e Faults must only be eliminated by qualified personnel e Safeguard the devices against accidental start up e Use a warning sign to indicate that the device is not ready for operation e Secure the action area of the moving device parts e Read the General safety instructions section Troubleshooting information can be found in the table below To eliminate faults contact our service depart
6. operating and maintenance manuals Observe warning notices on the devices and in the manuals Observe safety clearances Ensure clear visibility during work Only use the devices as intended The devices are solely intended to be used to move goods People must never be transported Never exceed the specified permissible working load limit Observe the German accident prevention regulations UVV During use outside Germany observe the relevant national regulations Building walls ceilings floors or structures to on which the devices are attached or suspended must be sufficiently stable In the event of doubt always consult a structural engineer After a prolonged period of non use of the device conduct a visual inspection of all components that affect its functioning and replace any damaged components with new original spare parts Never use a faulty device listen for abnormal operating noises In the event of faults immediately stop work and eliminate the fault Immediately report damage or faults to a responsible person Warn people in the immediate vicinity when using the device Observe the provisions on load suspension equipment established in the UVV on the positive and non positive slinging of loads The sling or load must be securely hung in the load hook and positioned on the base of the hook e The safety catches on hooks must be closed e The housing must not lie against anything Stop lowering the load if the lower block or
7. still check them for transport damage upon receipt Please notify the transport company immediately of any complaints This manual enables the quick and efficient use of the device Figures in the manual are provided to enable a general understanding and may differ from the actual design gt NOTE Please take note of the tests inspections that are required prior to the device s initial and subsequent uses as well as the regularly recurring tests inspections In countries other than Germany the applicable national regulations must also be observed 2 Safety 2 1 Warnings and icons Hisks and information are classified and presented as follows in this document Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury Indicates a hazard with a low level of risk which if not avoided could result in slight or moderate injury or damage to the product or its environment Indicates user advice and other useful information gt NOTE 4 www carlstahl lifting com CarlStahl N nisk of electric shock Are in potentially explosive atmospheres 2 2 Operator duties of care The device has been designed and built under consideration of a risk assessment and following the careful selection of the harmonised standards as well as other technical specifications to be obser
8. 3 paie EE EEES RESTER 17 12 1 LO CHA NEN 17 NO aaa aa a aa salasan 18 Too Eoad POOK lala alamda 18 134 Gear UNE siana Aiea ni aaike iaa ek Dinani aoei 18 13 5 Threaded load actuated 18 13 6 Range of lubricants NER 19 13 7 Range of lubricants for the food industry optional 19 19 15 Iroubleshoolng c 20 16 Decomimissionin g az arena 20 16 1 Temporary decommissioning aan 21 16 2 Final deeommissioning disposdal sasa a aaa 21 27 Spare par s Tol ai 22 www carlstahl lifting com 3 1 Information The products fulfil the European Union requirements especially those established by the EC Machinery Directive Our entire company is certified to the quality assurance system ISO 9001 The production of individual parts is subject to ongoing strict interim checks After installation the products are subjected to a final inspection with overload In Germany lifting operations are subject to the national provisions established by the accident prevention regulations among other provisions The stated performance of the devices and the validity of any warranty claims are subject to compliance with all information in these instructions The products are duly packaged but you should
9. 9 Suessen www carlstahl lifting com
10. LCB 2 0t CLCB 3 0t CLCB 5 0t Hook locking mechanism for chain block 7311F4120331002 7311F4120451002 7311F4120501002 7311F4120541002 7311F4120581002 7311F4120651002 CLCB 0 51 CLOB 1 0t CLCB 1 5t CLCB 2 0t CLCB 3 0t CLCB 5 0t Bottom hook for chain block 7311F4120331005 7311F4120451005 7311F4120501005 7311F4120541005 7311F4120581005 7311F4120651005 CLCB 0 5t CLCB 1 0t CLCB 1 5t CLCB 2 0t CLCB 3 0t CLCB 5 0 t Gear unit housing for chain block 7311F4120331025 7311F4120451025 7311F4120501025 7311F4120541025 7311F4120581025 7311F4120651025 Hand chain wheel cover for chain block 7311F4120331008 7311F4120451008 7311F4120501008 7311F4120541008 7311F4120581008 7311F4120651008 CLCB 0 5 1 CLCB 1 0t CLCB 1 5t CLCB 2 0t CLCB 3 0t CLCB 5 0t CLCB 0 5t CLCB 1 0t CLCB 1 5t CLCB 2 0t CLCB 3 0t CLCB 5 0t www carlstahl lifting com L Carl Stahl We hereby declare that the machine equipment indicated below in its design and construction and in the version that we market conforms to the fundamental safety and health requirements of the EC Machinery Directive 2006 42 EC and the harmonized and national standards and the technical specifications below Any modification to the machine equipment that the manufacturer has not authorized voids this declaration This declaration shall also become invalid if the machinery equipm
11. a film of lubricant as increased chain wear otherwise occurs e n the case of a constant chain travel length particular attention must be paid to the deflection point of the lifting and lowering movements Carefully lubricating the chain extends its service life to about 20 times that of a dry non lubricated chain e Use petroleum or a similar cleaning agent to clean dirty chains never heat the chain e n the case of ambient influences that promote wear e g sand a rock lubricant such as graphite powder should be used e When lubricating the chain also check its wear status ELI m 5 m Transmission oil E g FUCHS RENOLIN PG 220 Load chain 3 months or chain lubricant Do NOT use grease Do not use grease to lubricate the load chain The liability and warranty shall become void without lubrication www carlstahl lifting com 17 13 2 Pulleys Recommendation Meet RA IPS FUCHS l Pulleys NAN O J aa As required 12 months 54 Sex RENOLIT FEP2 13 3 Load hook e Check the load hook and pulleys once a year e Clean the hook bearings and pulleys once a year and lubricate them with grease e Plain bearing bushings are maintenance free f the bearings or plain bearing bushings are worn the entire pulley must be replaced 13 4 Gear unit Recommendation Load hook bearing FUCHS plain bearing bushings RENOLIT FEP2 are maintenance free As required 12 months Regular lubricant checks are required Clean
12. due to wear or deformation the chain must be replaced 12 3 Inspection load hook Load hook X measuring distance hook mouth width Y measuring distance from hook no 6 H hook basic thickness Figure 7 Table Enter the measure ment data before Dimensions Working load limit chain leg initial use i yora wu 5079 21 The dimensions in the table are theoretical dimensions vvithout tolerances www carlstahl lifting com 15 If the hook mouth dimensions are exceeded by 10 due to deformation or the minimum hook base thickness is breached by 5 due to wear the hook must be replaced 12 4 Inspection retaining catch 500 1000 3000 5000 10000 12 5 Inspection brake system Locking wheel with brake pads 12 6 Inspection suspension and load hook bolts 16 www carlstahl lifting com CarlStahl 13 Maintenance 13 1 Load chain Chain wear in the link points is usually caused by insufficient chain maintenance To ensure the optimum lubrication of the links the chain must be lubricated at regular intervals tailored to the usage e Use penetrative lubricant e g transmission oil to lubricate the chain e Always lubricate the chain without a load so that the oil can moisten the links subject to wear It is not sufficient to simply lubricate the chains externally as this does not ensure that a film of lubricant forms in the link points The adjacent link points must always have
13. e position of the end stops 11 Servicing 11 1 General information The purpose of all monitoring maintenance and servicing work is to ensure that the device operates safely and reliably It must therefore be conducted carefully e Only allow work to be conducted by competent people e Only conduct work when the device is not subject to a load e Keep a written record of all inspection results and any measures taken 11 2 Monitoring The monitoring and maintenance intervals specified apply to normal conditions and single shift operation In the case of tougher usage conditions e g frequent use under full load or certain ambient conditions such as heat dust etc the intervals must be accordingly shortened 11 3 Replacing the load chain The chain must be replaced in the event of visible damage but in all events by no later than upon reaching the discard stage i e if e g one or more dimensions shown in the table are reached when inspecting the chain or if the chain has become corroded or malleably elongated Whenever the chain is replaced the chain wheels must also be inspected and replaced if necessary www carlstahl lifting com 13 Procedure e Only retract the new chains without a load and exactly as the existing chains in the device e Loosen the chain from the end attachment and hang a laterally open chain link on it e To create a laterally open chain link simply grind out a piece The opening must have the same
14. ecifications Lift when decoiling the mm 1112 519 260 151 30 m hand chain Hand chain hoist lift 228 284 343 353 333 6 Installation Installation depends on the local conditions The device must be suspended in such a manner that is can be freely adjusted 6 1 Trolley For installation on a runway girder a limit stop is required at each end of the runway These must be attached so that the trolley s limit buffers or wheel areas strike them when moved to the end position Other lifting devices e g forklifts lifting platforms are generally required as installa tion aids These must be able to safely withstand the weight of the devices 10 www carlstahl lifting com Carl Stahl 6 2 Tools Working load limit Tool kg 500 1000 3200 5000 10000 4 Overload protection 10000 2 60000 i OT an ur 7 Operation Lifting devices and cranes must only be operated by people who have been suitably trained They must be instructed to operate the device by the contractor The contractor must ensure that the operating manual is provided with the device and accessible to the operating personnel Lifting and lowering by pulling the endless hand chain Lift Pull the right leg Hand chain wheel turns clockwise Lower Pull the left leg Hand chain wheel turns anti clockwise Figure 4 8 Commissioning 8 1 General information Use in the Federal Republic of Germany Observe the valid national accident prevent
15. egible format at the place where the device is used e only qualified and authorised personnel operate service and repair the device e these members of personnel receive regular training on all relevant matters relating to occupational health and safety and environmental protection and they comply with the operating manual and in particular the safety instructions this contains e any safety and warning notices affixed to the device are not removed and remain legible e devices specially designed for explosion protection must be grounded on site with a conductive resistance to earth of lt 10 Q Design modifications to the device are prohibited www carlstahl lifting com 5 2 3 2 4 Requirements to be met by operating personnel Only persons who are suitably qualified trained and familiar with the devices may independently operate them They must be instructed to operate the devices by the contractor Personnel must have read the operating manual especially its Safety instructions section before starting work This particularly applies to personnel who only work on the device occasionally e g during its set up maintenance or servicing DANGER To prevent the most serious injuries the following must be observed when using the device e Use personal protective equipment Tie back long hair Do not wear rings chains or other jewellery Do not wear loose clothing Intended use The permissible working load li
16. ent is not used in line with the intended use illustrated in the user manual and if the regular inspections required in accordance with the Industrial Health and Safety Ordinance and DGUV regulation 100 500 are not conducted Description Chain block CLCBOOBF CLCBO10F CLCBO15F CLCBOSOF CLCBO50F Manufacturer Carl Stahl GmbH Tobelstr 2 D 73079 S Ben Applied harmonized standards DIN EN ISO 12100 DIN EN 13157 DIN EN 818 7 Applied national standards and DGUV regulation 100 500 technical specifications DGUV regulations 52 and 54 Industrial Health and Safety Ordinance Person authorised Michael Baumann to compile the Carl Stahl GmbH Declaration of Conformity D 73079 S Ben SuBen 26 01 2015 Michae Baumann CE agent position and signature of the agent www carlstahl lifting com 23 uonejueuunoogq JO lqisuods ki uuewneg Lyo S nyeu s JOYOIOMIULJOASUOI EJUSLUNYOG uuewneg seys yy 3uuosJex OSr6 Peo 1891 1SElinid 0069 46900 HT19 uegns HAWY 4819 HEO 0922 peo 1891 1se jnud 00SL JO0SL y 9211 peo 1891 1se jnud 097 4820 0087 peo 1891 1SElinid 0022 44200 HTIO OSZE peo 1891 1SElinid 0052 45200 HT19 y 0072 peo 1891 1SElinid 0091 49100 HT19 0032 peo Isa 1SElinid 000S 4090 8219 y 00S peo 1891 1SElinid 000 4060 8210 OGZZ peo 1891 1se jnud
17. ion regulations Use in other countries Inspections as above Observe the national regulations and the information in this manual www carlstahl lifting com 11 8 2 gt NOTE Devices with a working load limit of up to 1000 kg and without motorised transport or lifting drives must be approved by a competent person before their initial use Devices with a working load limit of over 1000 kg or with more than one motorised crane movement e g cross travel in addition to lifting must be approved by an accredited competent person before their initial use Ready to use devices according to the valid national regulations with an appropriate CE declaration of conformity are exceptions in this regard Definition of a competent person formerly expert A competent person means a person who has the technical knowledge necessary for inspecting the work equipment because of his her vocational training professional experience and current activity on the job Definition of an accredited competent person formerly accredited expert An accredited competent person means a person who has knowledge in the field of the work equipment to be inspected and is familiar with the applicable national regulations on occupational health and safety employers insurance association regulations and generally acknowledged technical standards because of his her specialist training and experience This competent pe
18. le means of transport The form and means of transport are based on the local conditions Transport locks gt NOTE On devices with a transport lock this must be removed before the device is used for the first time Storage e Store the device in a clean dry place e Use a suitable cover to protect the device against dirt moisture and damage e Protect chains hooks ropes and brakes against corrosion www carlstahl lifting com 4 1 4 2 4 3 4 4 Carl Stahl Description Application areas Wherever possible the devices should be installed in a room with a roof When installing the devices outdoors they must be protected against influences that can cause weathering e g rain snow hail direct sunlight dust etc We recommend using a weather protection roof in the park position In damp environments with major temperature fluctuations the formation of condensation poses a risk to the functioning of the device Ambient temperature of 20 C 50 C for all motorised devices 20 C 40 C Humidity 100 or less but not under water DANGER Ave in potentially explosive atmospheres is prohibited Structure Spur wheel chain blocks are manual chain hoists with suspension hooks for stationary use They can also be used with single rail trolleys They are operated manually using the hand chain SE Fore Functional description igure The load is lifted or lowered by pulling on one of the legs of the lifti
19. load has been set down or is prevented from being lowered any further The load chain must not be twisted Twisted chains must be untwisted before the load is hung The weld seam indicates that the chain links are running correctly The chain links must always be aligned in a single direction Figure 1 Do not crash the load or hook into anything Motorised operation is not permitted www carlstahl lifting com 7 3 1 3 2 3 3 Light operation Low frequency of the biggest load Medium operation Similar frequency of small medium and large loads Heavy operation Almost always large loads Subsequently wait at least 15 minutes for the hoist gear brake to cool The following are prohibited Lifting a load that exceeds the devices nominal load Manipulating the slipping clutch on devices with a slipping clutch Continued use of worn out or damaged chains or ropes Immediately replace these with new original parts Using the load chain or rope to encircle a load place it over an edge or drag it Reshaping damaged load hooks e g by hitting them with a hammer they must be replaced with original hooks Transport and storage Transport activities must only be conducted by qualified personnel No liability is accepted for damage caused by improper transportation or storage Transport The devices are inspected and where applicable duly packaged before delivery e Do not drop or throw the devices e Use suitab
20. ment Faults caused by worn or damaged components such as ropes chains chain wheels axles bearings brake parts etc must be eliminated by replacing the respective parts with original spare parts www carlstahl lifting com 19 15 16 20 Troubleshooting Troubleshooting Load stuck Release the load Brake pads worn Conduct maintenance and replace the brake pads Load chain twisted Straighten out the load chain Faulty chain gear unit or chain wheels Conduct maintenance and replace faulty parts with original spare parts if necessary Conduct maintenance and replace faulty Retaining catch spring missing parts with original spare parts Dirty chains gear unit or chain wheels Conduct maintenance lubricate chains Load difficult to lift gear unit and chain wheels Faulty chain gear unit or chain wheels Conduct maintenance and replace faulty parts with original spare parts Load lifted intermittently Retaining catch spring missing or faulty Conduct maintenance and replace faulty parts with original spare parts Hoist will not lift without a load Brake spring missing Conduct maintenance and replace faulty parts with original spare parts Hoist does not lift over the whole Hook tilted chain twisted Move the hook and chain into the correct distance positions The load hook has been pulled against Release the hook re attach the load the housing and clamped shut there lower the load detach the load
21. mit of the devices must not be exceeded The only exception to this rule is in the case of a potential load test by an accredited competent person prior to initial use e The permissible ambient temperature when operating the devices is 20 C 50 C or 20 C 40 C for all motorised devices e Faulty devices and load suspension equipment may only be used again once they have been repaired Only original equipment spare parts may be used Non compliance with this stipulation will void the warranty e ndependent modifications to the devices by the operator will void liability and warranty claims Vertical lifting and lowering of non guided loads Loads can also be moved horizontally in conjunction with crab units and crane trolleys DANGER The following are prohibited in particular Use for towing stationary loads dragging loads and angled pulling Use in potentially explosive environments unless the device has been modified for this purpose and correspondingly labelled with notices Use to transport people Use in entertainment and production sites for scenic representations Use if people are under the suspended load www carlstahl lifting com 2 5 CarlStahl gt NOTE If the devices are not properly used their safe operation cannot be guaranteed The operator bears sole responsibility for any personal injuries or damage to property arising as a result of improper use Basic safety measures Observe the installation
22. ng device s endless hand chain A load pressure brake prevents the load from automatically lowering when the hand chain is released In conjunction with geared trolleys the trolley moves left or right when the hand chain is pulled With push trolleys movement occurs by pushing the load or in the case of devices without a load by pulling the load chain gt NOTE The best way to prevent malfunctions when the device is subject to extreme ambient conditions is to use it regularly Important components e Gear unit Gear unit parts are made from premium quality materials Load pressure brake For holding the load in any position Reinforced safety catches e Housing Depending on the version made from sheet steel or aluminium die cast not with Ex version In the case of explosion protected devices the housing is always made from sheet steel www carlstahl lifting com 9 e Load chain Pursuant to EN 818 7 T in special grades All individual components are precisely aligned Only use original chains e Load hook Forged steel Pivotable thereby preventing the chain from twisting during attachment With hook locking mechanism e Hook suspension point The device has a special screw for the hook suspension point This makes replacing the suspension hook particularly easy Simply loosen the socket screw A remove the screw replace the hook and then push the screw back in and tighten it again done e LN Figure 3 5 Sp
23. o dsul ensiA 3unade6suornun Jj pun 14915 Bineu Is yUuyos s un 10 08dsuI euijeN uepuejnad sep OWEN 3jnseg punjeg eyeq unjeq 159 euonounj pue uono dsul ensiA pun 14915 eineu is yuyosis tun eineu is yuyosis tun Bineu IS yUyos o uNn Bineu Is yUuyosis un 10 08dsuI jo BWEN USPUFEINIA sep OWEN 10 08dsuI JO eurjeN uepuejnad sep OWEN 10 08dsuI eureN uepuejnad sep OWEN 10 08dsuI eureN uepuejnad sep OWEN 3jnseg punjeg 3jnseg punjeg 3jnseg punjeg 3jnseg punjeg eyeq unjeq eyeq unjeq eyeq unjeq eyeq unjeq 159 euonounj pue uono dsul ensiA pun 14915 159 euonounj pue uoloedsul ensiA pun 14915 1591 euonounj pue uoloedsul ensiA pun 142015 1591 4 pue uoljoedsul ensiA pun 14015 eineu is yuyosis tun 4019edsui JO eureN uepuejnad sep OWEN s olA p Sunui enueui 40J 2 uono dsui 3jnseg punjeg eyeq unjeq 159 euonounj pue uoloedsul ensiA pun 14015 s bn z q upueH sep ANZ siamyoeujnid 25 ifting com www carlstahl Notes 26 www carlstahl lifting com Carl Stahl Notes www carlstahl lifting com 27 Carl Stahl GmbH Tobelstr 2 D 7307
24. oe 6unBiuieuosegqjnag pun ilonuoy www carlstahl lifting com 24 eyneuf6iisJuuosaeiu 1 972 Je1deu 006 001 AND eougunsu 1uepiooy jenos UBL pue AuoiS4eg uone jn6eH Ajejes jeuisnpu ueuuec jeuoneu eui o Buipjoooe peuuopged usaq seu uonoedsur eu L uunjeBuounp g z dey 906 001 s p AuoiSneg 6unupioueAsueujeuoissqeujeg s p uoeu ap nm Bunynid eiq 4019edsui eureN uepuejnad sep OWEN 3jnseg punjeg eyeq unjeq sjueuuuoo ueBunxieuleg 159 Ileuonoun pue uoljoedsul ensiA pun 3uoIS eineu is yuyosis tun 4019edsui eureN uepuejnad sep OWEN 3jnseg punjeg eyeq unjeq 159 leuonoun pue uoljoedsul ensiA pun 1 015 eineu is yuyosisjtun Bineu ISs yUyos s un 4019edsui eureN uepuejnad sep OWEN 4012edsui eureN uepuejnad OWEN 3jnseg punjeg 3jnseg punjeg eyeq unjeq eyeq unjeq 159 euonounj pue uoloedsul ensiA pun 14015 159 4 pue uono dsul ensiA 34nade6suornxun Jj pun 14915 eunyeuBiS uyuuosaeju eunyeuBisAgyuuosaeju 4019edsui eurjeN uepuejnad sep OWEN 10 08dsuI jo eurjeN uepuejnad sep OWEN 3 nseu punjeg 3jnseg punjeg eyeq unjeq eyeq unjeq 159 euonounj pue uoljoedsul ensiA pun 14015 159 4 pue uon
25. rson must regularly inspect and provide expert evaluations on work equipment in line with the model and provisions The accreditation is issued by authorised monitoring bodies Load chain e The load chain must be correctly positioned and oiled before its initial use e Remove the warning sign and fixing wire from the chain Do not use grease to lubricate the load chain The liability and warranty shall become void without lubrication gt NOTE Consistently good lubrication vastly extends the chain service life Safety inspection The following must be checked before the initial use and prior to subsequent use e Any mounting screws are tight and pins linchpins and safety fittings are present and secured e The chains are correctly positioned oiled and in a good condition www carlstahl lifting com CarlStahl 10 Functional test 10 1 Checks before initial use Lift drive e Load chains must not be twisted e Use transmission oil or suitable chain lubricant to lubricate the load chain before attaching the initial load Drive unit e The open teeth on the drive unit must be greased Reel drive for geared trolley e Check that the hand chain sits correctly it must not be twisted and must hang freely 10 2 Functional test Lift drive Check the lifting and lowering function initially without a load Check the brake function with a load The load must be held Trolleys Carefully move the trolley to the end points and check th
26. thickness as the chain link Also hang a new and oiled original chain of the same size in the laterally open chain link and retract e Do not install the chain twisted e Ensure the chain links are aligned e Attach the chain to the end attachment Figure 5 12 Inspection 12 1 Recurring inspections Regardless of the regulations in the individual countries the functional reliability of the lifting devices must be inspected at least once a year by a competent person or an accredited competent person in the case of cranes 12 1 1 Parts to be checked The following must be checked e Dimensions of the load chain load hook retaining catches screws locking wheels and brake pads These must be compared with the dimensions in the table e Visual inspection to check for deformities wear cracks and corrosion Daily 1st main Inspection Inspection commis inspec tenance mainte mainte sioning after 3 months 14 www carlstahl lifting com L Carl Stahl If the upper or lower thresholds are breached for one or more dimensions or if cracks or corrosion are found the parts must be replaced with original spare parts 12 2 Inspection load chain pursuant to DIN EN 685 part 5 L11 pitch increase over 11 chain links L11 L1 pitch increase over 1 chain link EREE EE dm average link thickness Figure 6 Chain dimensions Dimensions Chain size e n If the table dimensions are reached
27. ved It is therefore in line with the latest technology and guarantees optimum safety The interface of our scope of delivery is the complete device from the suspension point to the load hook and control unit if this is included in the order Other equipment tools slings and main energy supply systems must be installed in accordance with the appropriate regulations and directives For devices protected against explosions all of these parts must be approved and suitable for explosion protection Responsibility for this rests with the operator However the high level of safety can only be achieved during operations if all of the necessary measures have been met The operator s duty of care for the device involves planning these measures and checking their implementation The operating manual should be supplemented with further instructions including supervisory duties and duties to communicate information in consideration of special operational features e g with regard to the organisation of work workflows or the personnel used The operator must in particular ensure that e the device is solely used as intended e the device is solely operated in a fault free fully functional condition and in particular that the functioning of the safety equipment is regularly checked e necessary personal protective equipment for the operating maintenance and repair staff is available and used e the operating manual is always available in a l
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