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MicroLogix 1100 Programmable Controllers User Manual

1. Ethernet Connections The Ethernet connector Channel 1 is an RJ45 10 100Base T connector The pin out for the connector is shown below Pin Pin Name 1 not used by 10 100Base T not used by 10 100Base T Rx not used by 10 100Base T not used by 10 100Base T oj NS O amp O oy A wy N End view of RJ 45 Plug 1 Looking into a RJ45 Jack 12345678 87654321 Publication 1763 UM001C EN P January 2010 Communication Connections 99 When to use straight through and cross over cable MicroLogix 1100 Ethernet port to 10 100Base T Ethernet switch cables utilize a straight through pin out 1 1 2 2 3 3 6 6 Direct point to point 10 100 Base T cables connecting the MicroLogix 1100 Ethernet port directly to another Ethernet port or a computer 10 100Base T port require a cross over pin out 1 3 2 6 3 1 6 2 Publication 1763 UM001C EN P January 2010 100 Communication Connections Notes Publication 1763 UM001C EN P January 2010 Chapter 5 Using the LCD This chapter describes how to use the LCD and keypad on the MicroLogix 1100 controller Topics include operating principles I O status display monitoring bit file monitoring integer file using the mode switch using a user defined LCD screen changing
2. Protocol Options j e Full Duplex protocol to 1 controller POP e DF1 Half Duplex protocol to multiple controllers Tm e Modbus RTU Slave protocol 40 1761 CBL Modem 11e straight through Publication 1763 UM001C EN P January 2010 1 Series C or later cables are required for Class Div 2 applications You can connect a MicroLogix 1100 controller to your modem directly without using an external optical isolator such as AIC catalog number 1761 NET AIC as shown in the illustration below because Channel 0 is isolated within the controller Communication Connections 79 MicroLogix 1100 Channel 0 to Modem Cable Pinout When connecting MicroLogix 1100 Channel 0 to a modem using an RS 232 cable the maximum that the cable length may be extended is 15 24 m 50 ft DTE Device DCE Device MicroLogix Modem 1100 PanelView Channel 0 etc 8 Pin 25 Pin 9 7 TXD TXD 2 3 4 RXD RXD 3 2 2 GND lt gt GND 7 5 1 DCD 8 1 8 20 4 5 N C DSR 6 6 6 CIS 4 CTS 5 8 3 RTS gt RTS 4 7 ATTENTION Do not connect pin 1 8 and 5 This connection will cause damage to the RS 232 485 communication port channel 0 of the MicroLogix 1100 and or the controller itself Publication 1763 UM001C EN P January 2010 80 Communic
3. MicroLogix 100 MicroLogix 1200 MicroLogix 1500 DH 485 Network Belden shielded twisted pair cable see table below Belden shielded twisted pair cable see table below 1763 0014 1761 1761 02 port 1 or port 2 1747 CP3 toPC 7 or 1761 CBL ACOO iy 1 LHe 1 DB 9 RS 232 port 2 mini DIN 8 RS 232 port 3 RS 485 port 4 Series A or later cables are required Publication 1763 UM001C EN P January 2010 212 Connecting to Networks via RS 232 RS 485 Interface Typical 3 Node Network PanelView 550 PanelView 1 MicroLogix 1100 Hm 1761 1 00 RJ45 port or 1761 CBL HM02 AIC 1761 CBL ASO9 or 1761 CBL AS03 B in 174 Modbus Communication Protocol ASCII Publication 1763 UM001C EN P January 2010 or 1761 CBL ACOO unns TIP This 3 node network is not expandable Modbus is a Half Duplex master slave communications protocol The Modbus network master reads
4. Item Description 1 Port 1 DB 9 RS 232 DTE Port 2 mini DIN 8 RS 232 DTE Port 3 RS 485 Phoenix plug DC Power Source selector switch cable port 2 power source external external power source connected to item 5 wy 5 Terminals for external 24V DC power supply and chassis ground Por additional information on connecting the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 UMO00 Publication 1763 UM001C EN P January 2010 90 Communication Connections Cable Selection Guide 3 1761 CBL AP00 2 1761 1 02 2 Cable Length Connections from to AIC External Power Power Supply Selection Required Switch Setting 1761 1 00 2 45 cm 17 7 in SLC 5 03 or SLC 5 04 processors ch 0 port 2 yes external 1761 022 2 6 5 MicroLogix 1000 1200 1500chO 5 external MicroLogix 1100 ch 0 port 1 yes external PanelView 550 through NULL modem port 2 yes external adapter DTAM Plus DTAM Micro port 2 yes external PC COM port port 2 yes external External power
5. 196 Sequence Opefation cesses oiia x eed Ce 196 Missing Corrupt OS LED 197 Appendix E RS 232 Communication 199 RS 485 Communication 199 DF t F ll D plex Protocol eoi ua ot ETT pre arvis es 199 DF1 Halt Duplex Protocol 2552 e oen Ee eA s 201 DF1 Half Duplex 201 Considerations When Communicating as a DF1 Slave orka Multi drop Link sess Spock lore ous ina a 202 Using Modems with MicroLogix 1100 Programmable 203 DH 485 Communication 1 205 DH 485 Configuration 205 Devices that use the DH 485 Network 206 Important DH 485 Network Planning Considerations 206 Example DH 485 210 Modbus Communication 1 212 IN SGT st tyne Pies Mv A 212 Publication 1763 UM001C EN P January 2010 8 Table of Contents Connecting to Networks via Ethernet Interface System Loading and Heat Dissipation Publication 1763 UM001C EN P January 2010 Appendix F MicroLogix 1100 Controllers and Ethernet Communication 213 MicroLogix 1100 Performance Considerations
6. lect tol ooog F a SS SS 1762 Expansion 1 0 Dimensions Installing Your Controller 37 5 ATI Dimension Expansion 1 0 Module A 90 mm 3 5 in B 40 mm 1 57 in C 87 mm 3 43 in Mounting 1762 Expansion v0 During panel or DIN rail mounting of all devices be sure that all debris metal chips wire stands etc is kept from falling into the module Debris that falls into the module could cause damage when the module is under power DIN Rail Mounting The module can be mounted using the following DIN rails e 35 x 7 5 mm EN 50 022 35 x 7 5 or e 35 x 15 mm EN 50 022 35 x 15 Before mounting the module on a DIN rail close the DIN rail latch Press the DIN mounting area of the module against the DIN rail The latch momentarily opens and locks into place Publication 1763 UM001C EN P January 2010 38 Installing Your Controller Use DIN tail end anchors Allen Bradley part number 1492 5 or 1492 EAH35 for vibration or shock environments The following illustration shows the location of the end anchors End Anchor End Anchor TIP 1762 expansion I O must be mounted horizontally as Illustrated TIP For environments with greater vibration and shock concerns use the panel mounting method described below instead of DIN rail mounting Panel Mounting
7. 128 Configuring Advanced 130 Changing Key In Modes 130 Whi a eie e Yee pa 130 Changing Key In 131 Using Communications Toggle Functionality 133 Viewing Ethernet Port 133 Using Trim vod qu terre e RU 135 Tim Pot epa van v ae ee Aah vd sg duet 135 Changing Data Value ofa Trim 135 Trim Pot Configuration in LCD Function 137 Publication 1763 UM001C EN P January 2010 6 Table of Contents Using Real Time Clock and Memory Modules Online Editing Specifications Replacement Parts Publication 1763 UM001C EN P January 2010 Error COUCIIONS VS om EBD 137 Viewing System Information ce esa oc ee Mea Re Pm e 138 Viewing Fault Code esans op eee 139 Chapter 6 Real Time Clock Operation es oio cet ee a Ape tet s 141 Operation at Power up and Entering a Run or Test Mode 141 Writing Data to the Real Time 142 Battery 142 Memory Module Operation oi 1a dme va ha E Ia Pr doa 143 User Program User Data and Recipe Back up 143 co d T Cbr ad NOR AR 143 Data File Download
8. 180 TS PAN AOR M eee 180 AAG HDI secus MOON oM cau 181 Troubleshooting Your System Using Control Flash to Upgrade Your Operating System Connecting to Networks via RS 232 RS 485 Interface Table of Contents 7 SIOTAS PNEU quw ease o Vra wel p el Ws TY 181 oe ean 181 Disposals PAR ditat 182 Appendix C Understanding the Controller Indicator 185 Controller Status LED 1 185 Status Indicators on the 186 I O Status Indicators on the 187 Normal Operations ania a Per EE 187 Error Conditions stun cs ei Rh ev a pass 187 Controller Error Recovery 1 189 Analog Expansion I O Diagnostics and Troubleshooting 190 Module Operation and Channel 190 4 de aan A 190 Critical and Non Critical 191 Module Error Definition 191 Error Codes ES Lev ese NS 193 Calling Rockwell Automation for Assistance 194 Appendix D Preparing fot Upgrade ia Mee va p NOD WE ROI eA e ata 195 Install ControlFlash 195 Prepare tne Controller tor
9. Optimal Performance MicroLogix 1100 FRN3 to MicroLogix 1100 Series A OS FRN3 controller 2 node Ethernet network Operation Words MSG per Second Words per Second Single Typed Read 1 11 11 Single Typed Reads 20 11 220 Single Typed Reads 100 11 1 100 Connecting to Networks via Ethernet Interface 215 Optimal Performance RSLinx to MicroLogix 1100 Series OS FRN4 controller Operation Words MSG per Second Words per Second Single Typed Read 1 50 50 Single Typed Reads 20 50 2 500 Single Typed Reads 100 50 5 000 Optimal Performance MicroLogix 1100 Series A OS FRN3 to MicroLogix 1100 Series OS FRN4 controller Operation 1 Words MSG per Second Words per Second Single Typed Read Be 18045000 Single Typed Reads 20 18 360 Single Typed Reads 100 18 1 800 Optimal Performance MicroLogix 1100 Series B OS FRN4 to MicroLogix 1100 Series OS FRN4 controller Operation Words MSG per Second Words per Second SingleTypedRead Jo 90 00 00 Single Typed Reads 20 20 400 Single Typed Reads 100 20 2 000 Publication 1763 UM001C EN P January 2010 216 Connecting to Networks via Ethernet Interface MicroLogix 1100 and PC Connections to the Ethernet Network Publication 1763 UM001C EN P January 2010 The MicroLogix 1100 Ethernet connector conforms to ISO IEC 8802 3 STD 802 3 and utilizes 10 100Base T media Co
10. Publication 1763 UM001C EN P January 2010 190 Troubleshooting Your System Analog Expansion 1 0 Diagnostics and Troubleshooting Publication 1763 UM001C EN P January 2010 Module Operation and Channel Operation The module performs operations at two levels e module level e channel level Module level operations include functions such as power up configuration and communication with the controller Internal diagnostics are performed at both levels of operation Both module hardware and channel configuration error conditions are reported to the controller Channel over range or under range conditions are reported in the module s input data table Module hardware errors are reported in the conttoller s I O status file Refer to the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 RM001 for mote information When a fault condition is detected the analog outputs are reset to zero Power up Diagnostics At module power up a series of internal diagnostic tests are performed Module Status LED State Table If module Indicated Corrective action status LED is condition On Proper Operation No action required Off Module Fault Cycle power If condition persists replace the module Call your local distributor or Allen Bradley for assistance Module Error Table Don t Care Bits Troubleshooting Your System 191 Critical and Non Critical Errors N
11. Modem processors configured for DF1 7 57 N Half Duplex Master pro wv a MT _ xu 7 7 N an 2 ET TG 27 2 7 Pd ES PE 2 gt 2 N a i en i peat MicroLogix MicroLogix DES MicroLogix SLC 5 04 SLC 5 03 with 1000 Slave 1100 Slave Slave 1500 Slave Slave 1747 KE Interface Module Slave Considerations When Communicating as a DF1 Slave on a Multi drop Link When communication is between either your programming software and a MicroLogix Programmable Controller or between two MicroLogix 1100 Programmable Controllers via slave to slave communication on a larger multi drop link the devices depend on a DF1 Half Duplex Master to give each of them access in a timely manner As the number of slave devices increase the time between when slave devices are polled also increases This increase in time may also be large if you are using low baud rates As these time periods gtow you may need to increase the poll timeout and reply timeout values for slave devices Tita lfa program download is started when using DF1 Half Duplex but then is interrupted due to electromagnetic interference or other events discontinue communications to the controller for the ow
12. Modem cable 1761 CBL PM02 Null modem adapter CHO 1761 02 ROSI DF1 Half Duplex Protocol Connecting to Networks RS 232 RS 485 Interface 201 DF1 Half Duplex protocol is a multi drop single master multiple slave network DF1 Half Duplex protocol supports data transparency American National Standards Institute ANSI X3 28 1976 specification subcategory D1 In contrast to DF1 Full Duplex communication takes place in one direction at a time You can use the RS 232 485 port on the MicroLogix 1100 as both a Half Duplex programming port and a Half Duplex peer to peer messaging port DF1 Half Duplex Operation A Half Duplex master device initiates all communication by polling each slave device The slave device may only transmit when it is polled by the master It is the master s responsibility to poll each slave on a regular and sequential basis to allow slave devices an opportunity to communicate An additional feature of the DF1 Half Duplex protocol is that it is possible for a slave device to enable a MSG write or read to from another slave When the initiating slave is polled the MSG is sent to the master The master recognizes that the message is not intended for it but for another slave so the master immediately forwards the message to the intended slave The m
13. NA Not Applicable Important DH 485 Network Planning Considerations Carefully plan your network configuration before installing any hardware Some of the factors that can affect system performance are Publication 1763 UM001C EN P January 2010 environment number of devices on the network connection and grounding quality in installation amount of communication traffic on the network amount of electrical noise temperature and humidity in the network Connecting to Networks via RS 232 RS 485 Interface 207 type of process being controlled network configuration The major hardware and software issues you need to resolve before installing a netwotk are discussed in the following sections Hardware Considerations You need to decide the length of the communication cable where you route it and how to protect it from the environment where it will be installed When the communication cable is installed you need to know how many devices are to be connected during installation and how many devices will be added in the future The following sections help you understand and plan the network Number of Devices and Length of Communication Cable The maximum length of the communication cable is 1219 m 4000 ft This is the total cable distance from the first node to the last node in a segment However two segments can be used to extend the DH 485 network to 2438 m 8000 ft For additional informatio
14. DC sinking 24VDC DC sourcing V DC COM 1 INO IN1 IN2 DC sinking DC sinking L DC sourcing 24V DC IN8 INQ IN 10 IN 11 IN 12 IN 13 IN 14 IN 15 DC sinking DC COM 2 DC sourcing DC COM 2 1762 0A8 Wiring Diagram DC DC sourcing COM DC sinking DC 24V DC DC sourcing Y COM 3 IN 16 IN 17 IN 18 IN 19 IN 20 IN 21 IN 22 IN 23 OUT 4 nOD DC sinking DC sinking DC sourcing A N24 04 IN 25 IN 26 IN27 2avoc 28 IN 29 9 2 IN30 je 1 N31 DC DC sinking 4 DC sourcing DC COM 4 44920 VAC L1 0 Wiring Your Controller 59 1762 0B8 Wiring Diagram DC 24V dc source DC VDC DC OUT 1 cr OUT3 ouro OUT2 OUT 4 oure OUT 7 t c8 OUT S 24V dc source OUT9 A OUT 11 OUT12 E DC COM e Publication 1763 UM001C EN P January 2010 60 X Wiring Your Controller Publi
15. program online editing the user program is not executing when an edit session begins Any action that inserts deletes or modifies a rung takes place immediately The following figure shows the process involved when performing a runtime online edit Begin Edit Session Remove Edits pne Eh do not work Doe vv j _ End Edit Session Assemble Edits Edits complete dits work Effects of Online Editing following section covers the effects of online editing on your system Vour Syst em Keep these items in mind while using the online editing function System Impacts The scan time and interrupt latency can be extended when accepting a rung assembling or canceling edits Memory limitations Online edit can be performed until there is insufficient program memory available in the processor Note that before assemble edits all the edited rungs are in the processor memory consuming memory although they are not executed Publication 1763 UM001C EN P January 2010 150 Online Editing Directions and Cautions for MicroLogix 1100 Online Edit User Publication 1763 0 001 January 2010 Data Table File Size Online editing cannot change the size of existing data tables nor can new ones be created However some ladder instructions when programmed cause data table values to change These instructions are those that require timer counter and control addresses to be specifi
16. 1 Master Rockwell Software RSLinx 2 5 required for MicroLogix 1100 2 2 2 iga j ee MicroLogix MicroLogix MicroLogix MicroLogix 1500 with MicroLogix 1500 with SLC 5 03 Slave 1000 Slave 1100 Slave 1200 Slave 1764 LSP or 1764 LRP 1764 LRP Processor Slave Processor Slave Publication 1763 UM001C EN P January 2010 Communication Connections 83 Connecting to a DH 485 The network diagrams on the next pages provide examples of how to connect Network MicroLogix 1100 controllers to the DH 485 network You can connect a MicroLogix 1100 controller to your DH 485 network directly without using an external optical isolator such as Advanced Interface Converter AIC catalog number 1761 NET AIC as shown in the illustrations below because Channel 0 is isolated within the controller TIP Use 1763 NC01 Series A or later 8 pin mini DIN to 6 pin DH 485 connector cable or equivalent to connect a MicroLogix 1100 controller to a DH 485 network We recommend that you use a 1747 UIC USB interface to connect your PC to a DH 485 network For more information on the 1747 UIC see the Un
17. 214 MicroLogix 1100 and PC Connections to the Ethernet 216 Ethernet Network Topology i23 oe eb es 216 Connecting an Ethernet switch on the Ethernet Network 216 CABIGS alin tite bis d ae Ree pe aO ou d 217 Ethernet Connections Vois veste onde SR Ra 219 Duplicate IP address 220 Configuring the Ethernet Channel on the MicroLogix 1100 221 Configuration Using RSLogix 500 Programming Software 222 Configuration Via BOUTP rtc em ba vec Eee 222 Using the Rockwell BOOTP DHCP 224 Using a DHCP Server To Configure Your 226 Using Subnet Masks and 226 Manually Configuring Channel 1 for Controllers on et 228 MicroLogix 1100 Embedded Web Server 229 Appendix G System Loading Calculations 231 System Loading Example Calculations 292 System Loading Worksheet eit te 234 Current Loading lt lt sau 234 Calculating Heat 1 236 Glossary Index Who Should Use this Manual Purpose of this Manual Preface Read this preface to familiarize yourself with the rest of the manual It provides information concerning who should use this manual the pur
18. communication scan A part of controller s operating cycle Communication with other devices such as software running on a personal computer takes place Publication 1763 UM001C EN P January 2010 238 Publication 1763 UM001C EN P January 2010 controller A device such as a programmable controller used to monitor input devices and control output devices controller overhead An internal portion of the operating cycle used for housekeeping and set up purposes control profile The means by which a controller determines which outputs turn on under what conditions counter 1 An electro mechanical relay type device that counts the occurrence of some event May be pulses developed from operations such as switch closures or interruptions of light beams 2 In controllers a software counter eliminates the need for hardware counters The software counter can be given a preset count value to count up or down whenever the counted event occurs CPU Central Processing Unit The decision making and data storage section of a programmable controller data table The part of processor memory that contains I O values and files where data is monitored manipulated and changed for control purposes DIN rail Manufactured according to Deutsche Industrie Normenausshus DIN standards a metal railing designed to ease installation and mounting of your controller download Data is transferred from a programming or
19. 7 is flashing The cursor is moved automatically to the target word position You can identify this change of data value is reflected to your RSLogix 500 programming software as shown below 3 Data File dec INTEGER Nr Radix Decimal z Symbol Columns f16 Desc Properties Help TIP After changing the data value of a target word press the OK key to apply the changes or press the ESC key to discard the changes 10 Now we will view the data value of a protected word N7 1 Press the Up key once Then the target word will change to 1 and its data value is displayed with the Protected message as shown below Because the N7 48 1 bit is set 1 the N7 1 word is a protected word 11 Try to move the cursor to the data value position by pressing the OK key Because the N7 1 word is protected you will find that the cursor even does not move to the data value position 12 Press the Up key once to view the data value of the N7 2 word Because the N7 2 word is not protected only its data value 0 in this example is displayed without the Protected message Publication 1763 UM001C EN P January 2010 Using the LCD 123 13 Hold down the Up key until the target word becomes 47 as shown below Press the Up key again and you will find the target word does not change to 48 It is because the maximum range of words you can monitor with the LCD is the first 4
20. DC OUT Input Terminal Block 0 OBS OV i OOO OLOOOL Output Terminal Block L2 N 100 240 VAC NOT USED VAC VDC L 0 3 0 5 voc 0 2 VAC 0 4 voc NOT 0 0 USED VAC ATTENTION gt RA L g 35 S S lt The 24 DC sensor supply of the 1763 L16BWA should not be used to power output circuits It should only be used to power input devices e g sensors switches See Master Control Relay on page 2 26 for information on MCR witing in output circuits 1763 L16BBB Group 0 Group 1 Group 2 NOT USED NOT USED Bc I2 10 6 Input Terminal Block 553 Output Terminal Block QQee000000C DC NOT L J A n i me USED jas 241 os 24V USED i NT L 1 S 1763 L16DWD Group 0 Group 1 Group 2 NOT NOT 19 col Wi s 128 USED USED Input Terminal Block 656666666e eee oo 1 0 Output Terminal Block 12 24V DCIN 1 A Publication 1763 UM001C EN P January 2010 Wiring Your Controller 49 Terminal Groupings Input Terminal Grouping Controller Inputs Input Group Common Terminal Input Terminal Group 0 AC COM 0 1 0 through 1 3 1763 L16AWA Group 1 AC COM 1 1 4 throug
21. General 0 Channel 1 Driver Ethernet m Hardware Address 00 00 00 00 00 00 DHRIO Link 1D 0 IP Address 0 0 0 0 Subnet Mask 0 0 0 0 Gateway Address 0 0 0 0 Default Domain N ame Primary Name Server 0 0 0 0 Secondary Name Server ia en Protocol Control Bootp Enable DHCP Enable Msg Connection Timeout x 1mS y 15000 I SNMP Server Enable Msg Reply Timeout 1mS 3000 HTTP Server Enable Auto Negotiate Port Setting 10 100 Mbps Full Duplex Half Duplex Contact Location Cancel Apply Help See the table below to configure the subnet mask and gateway address fields for each controller via your programming software This field Specifies Configure by doing the following Subnet Mask The controller s subnet mask Enter an address of the following form The subnet mask is used to interpret IP a b c d Where a b c d are between 0 255 decimal addresses when the internet is divided into subnets If your network is not divided into subnets then leave the subnet mask field at the default If you change the default and need to reset it type 0 0 0 0 Gateway Address The IP address of the gateway that Enter an address of the following form provides a connection to another IP network a b c d Where a b c d are between 0 255 decimal This field is required when you The default address is No Gateway communicate with other devices not ona l
22. inrush current The temporary surge current produced when a device or circuit is initially energized instruction A mnemonic and data address defining an operation to be performed by the processor A rung in a program consists of a set of input and output instructions The input instructions are evaluated by the controller as being true or false In turn the controller sets the output instructions to true or false instruction set The set of general purpose instructions available with a given controller I O Inputs and Outputs Consists of input and output devices that provide and or receive data from the controller jump Change in normal sequence of program execution by executing an instruction that alters the program counter sometimes called a branch In ladder programs a JUMP instruction causes execution to jump to a labeled rung ladder logic A program written in a format resembling a ladder like diagram The program is used by a programmable controller to control devices least significant bit LSB The digit or bit in a binary word code that carries the smallest value of weight LED Light Emitting Diode Used as status indicator for processor functions and inputs and outputs LIFO Last In First Out The order that data is entered into and retrieved from a file 241 low byte Bits 0 to 7 of a word logic A process of solving complex problems through the repeated use of simple functi
23. Information on the MicroLogix 1100 Controllers instruction set MicroLogix 1100 Programmable Controllers Installation Instructions publication 1763 001 Information on mounting and wiring the MicroLogix 1100 Controllers including a mounting template for easy installation Advanced Interface Converter AIC User Manual publication 1761 UM004 A description on how to install and connect an AIC This manual also contains information on network wiring DeviceNet Interface User Manual publication 1761 UM005 DF1 Protocol and Command Set Reference Manual publication 1770 6 5 16 Modbus Protocol Specifications Available from www modbus org Information on how to install configure and commission a DNI Information on DF1 open protocol Information about the Modbus protocol Allen Bradley Programmable Controller Grounding and Wiring Guidelines publication 1770 4 1 In depth information on grounding and wiring Allen Bradley programmable controllers Application Considerations for Solid State Controls publication SGI 1 1 A description of important differences between solid state programmable controller products and hard wired electromechanical devices National Electrical Code Published by the National Fire Protection Association of Boston MA An article on wire sizes and types for grounding electrical equipment Allen Bradley Publication Index SD499 Allen Bradley Industrial Automation
24. January 2010 176 Specifications 1762 IT4 Accuracy 1762 IT4 Repeatability at 25 77 F 2 Input Type Thermocouple J Repeatability for 10 Hz Filter 0 1 C 0 18 F Thermocouple 110 1300 C 166 2372 F 0 1 C 0 18 F Thermocouple 210 110 C 346 166 F 0 25 C 0 45 F Thermocouple T 170 400 C 274 752 F 0 1 C 0 18 F Thermocouple T 270 170 C 454 274 F 1 5 C 2 7 F Thermocouple 270 1370 C 454 2498 F 0 1 C 0 18 F Thermocouple 270 170 C 454 274 F 2 0 C 3 6 F Thermocouple E 220 1000 C 364 1832 F 0 1 C 0 18 F Thermocouple E 270 220 C 454 364 F 1 0 C 1 8 F Thermocouples 5 and 0 4 C 40 72 F Thermocouple C 0 2 C 0 36 F Thermocouple B 0 7 C 1 26 F 50 mV 6 uV 100 mV 6 uV 1 same input signal 2 temperature is stable Repeatability is the ability of the input module to register the same reading in successive measurements for the Repeatability at any other temperature in the 0 60 C 32 140 F range is the same as long as the With Autocalibration Enabled Without Autocalibration Accuracy 3 tor 10 Hz 50 Hz and Maximum Temperature Input Type 60 Hz Fi
25. Use the dimensional template shown below to mount the module The preferred mounting method is to use two M4 or 8 panhead screws per module Mounting screws are required on every module For more than 2 modules number of modules 1 x 40 mm 1 59 in 14 5 40 4 by DEP S h A e 100 90 Micrologx 13 3 94 3 54 1100 S 95 mm 3 740 in Vis Ju dM Cul 1763 L16AWA 1763 L16BWA 1763 L16BBB 1 59 NOTE All dimensions are in mm inches Hole spacing tolerance 0 4 mm 0 016 in Publication 1763 UM001C EN P January 2010 Installing Your Controller 39 Connecting Expansion 1 0 The expansion I O module is attached to the controller or another I O module by means of a flat ribbon cable afer mounting as shown below ATTENTION TIP TIP o A Use the pull loop on the connector to disconnect modules Do not pull on the ribbon cable Up to four expansion I O modules can be connected to a controller Remove power before removing or inserting an I O module When you remove or insert a module with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by sending an erroneous signal to your system s field devices causing the controller to fault causing an explosion in a hazardous envitonment Electrical arcing causes excessive wea
26. Using Emergency Stop Switches When using emergency stop switches adhere to the following points Do not program emergency stop switches in the controller program Any emergency stop switch should turn off all machine power by turning off the master control relay Observe all applicable local codes concerning the placement and labeling of emergency stop switches Install emergency stop switches and the master control relay in your system Make certain that relay contacts have a sufficient rating for your application Emergency stop switches must be easy to reach In the following illustration input and output circuits are shown with MCR protection However in most applications only output circuits require MCR protection The following illustrations show the Master Control Relay wired in a grounded system TIP In most applications input circuits do not require MCR protection however if you need to remove power from all field devices you must include MCR contacts in series with input power wiring Publication 1763 UM001C EN P January 2010 28 Installing Your Controller Schematic Using IEC Symbols L1 L2 230V AC Disconnect Fuse MCR 230V AC f 10 mo oS __ Isolation Operation of either of these contacts will a n mu astra Roey IMC 115 m ere il Cat No 700 PK400A1 r23
27. Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s Not applicable Verified by one of the following dielectric tests 1200V AC for 2 s or 1697V DC for 2 s 75V DC working voltage IEC Class 2 reinforced insulation 265V AC working voltage IEC Class 2 reinforced insulation Vendor I D code 1 Product type code 7 Product code 119 101 103 100 102 Output Specifications Specification 1762 0W8 1762 0W16 1762 0X61 1762 1080W6 Shipping weight 228 g 0 50 Ibs 285 g 0 63 Ibs 220 g 0 485 Ibs 280 g 0 62 105 approx with carton Voltage category AC DC normally AC DC normally AC DC Type C Relay AC DC normally open relay open relay open relay Operating voltage 5 265V AC 5 265V AC 5 265V AC 5 265V AC range 5 125V DC 5 125V DC 5 125V DC 5 125V DC Number of outputs 8 16 6 6 Bus current draw max 80 mA at 5V DC 120 mA at 5V DC 110 mA at 5V DC 110 mA at 5V DC 0 40W 0 60W 0 55W 80 mA at 24V DC 90 mA at 24V DC 140 mA at 24VDC 110 mA at 24V DC 2 16W 3 36W 2 64W Heat dissipation max 2 9 W 5 6 W 2 8W 5 0 W at 30V DC 4 4 W at 26 4V DC The Watts per point plus the minimum W with all points energized Publication 1763 UM001C EN P January 2010 168 Specifications Output Specifications Specification 1762 0W8 1762 0W16 1762 OX6l 1762 1080W6 Signal delay max On Delay 10 ms On Delay 10 ms On Del
28. putting on the network Allow enough cable slack to prevent stress on the plug 3 Provide strain relief for the Belden cable after it is wired to the terminal block This guards against breakage of the Belden cable wires Communication Connections 95 Powering the AIC MicroLogix 100 1200 and 1500 programmable controllers support 24V DC communication power on Channel 0 When connected to the 8 pin mini DIN connector on the 1761 NET AIC 1761 NET ENI and the 1761 NET ENIW these controllers provide the power for the interface converter modules The MicroLogix 1100 does not provide 24V DC communication power Instead these pins are used to provide RS 485 communications directly Any AIC ENI or ENIW not connected to a MicroLogix 1000 1200 or 1500 controller requires a 24V DC power supply If both the controller and external power are connected to the AIC the power selection switch determines what device powers the AIC If you use an external power supply it must be 24V DC 15 20 Permanent damage results if higher voltage supply is used Set the DC Power Source selector switch to EXTERNAL before connecting the power supply to the AIC The following illustration shows where to connect external power for the AIC Bottom View Always connect the CHS GND chassis ground terminal to the nearest earth ground This connection must be made whether or not an external 24V DC supply is used Publicati
29. 1 DB 9 RS 232 port 2 mini DIN 8 RS 232 port 3 RS 485 port 4 Series A or later cables are required Publication 1763 UM001C EN P January 2010 Communication Connections 85 Typical 3 Node Network Channel 0 Connection PanelView 550 PanelView RJ45 port or 1761 CBL AS03 J 1761 CBL AMOO or 1761 CBL HM02 MicroLogix 1100 1747 CP3 1761 CBL ACOO Recommended Tools To connect a DH 485 network to additional devices you need tools to strip the shielded cable and to attach the cable to the AIC Advanced Interface Converter We recommend the following equipment or equivalent Working with Cable for DH 485 Network Description Part Number Manufacturer Shielded Twisted Pair Cable 3106 or 9842 Belden Stripping Tool Not Applicable Not Applicable 1 8 Slotted Screwdriver Not Applicable Not Applicable DH 485 Communication Cable The suggested DH 485 communication cable is either Belden 3106A or 9842 The cable is jacketed and shielded with one or two twisted wire pairs and a drain wire One pair provides a balanced signal line and one additional wire is used for a common reference line between all nodes on the network The shield reduces the effect of electrostatic noise from the industrial envi
30. 176 Current Amps FET Total Current 1763 L16BBB 3 0A 30 C 86 F 10 C 30 C 50 C 70 C 80 C 176 F 50 F 86 F 122 Temperature 158 F 1 5A 65 C 149 F Publication 1763 UM001C EN P January 2010 160 Specifications BBB FET Output Specifications Description General Operation High Speed Operation Output 2 and 3 Only Surge current per point epeak current e40A e Not applicable e maximum surge duration e10 ms e Not applicable e maximum rate of repetition at 30 C 86 F eonce every second e Not applicable e maximum rate of repetition at 55 C 131 F eonce every 2 seconds e Not applicable Turn on time max 0 1 ms 6 us Turn off time max 1 0 ms 18 us Repeatability max n a 2 us Drift max n a 1 us per 5 C 9 F 1 Output 2 and are designed to provide increased functionality over the other FET outputs Output 2 and 3 may be used like the other FET transistor outputs but in addition within a limited current range they may be operated at a higher speed Output 2 and 3 also provide a pulse train output PTO or pulse width modulation output PWM function AC Input Filter Settings Nominal Filter Setting ms OFF Delay ms Maximum High Speed DC Input Filter Settings Inputs 0 to 3 Nominal Filter Setting ms ON Delay ms OFF Delay ms Maximum Counter Frequency Hz Mini
31. 2 0 A Repeatability 2 0 A Repeatability 2 0 A Repeatability 2 0 A Repeatability is once every 2 is once every2sat isonceevery2sat isonceevery2sat is once every 2 s at a duration of 25 ms 55 C 131 F once 55 C 131 F once 60 C 140 F for 60 C 140 F for every second at every second at 10 ms 10 ms 30 C 86 F 30 C 86 F fora duration of 10 ms duration of 10 ms Power supply distance 6 The module may be more than 6 modules away from the power supply rating Isolated groups Group 1 Outputs 0 Group 1 Outputs O Group 1 Outputs 0 Group 1 Outputs 0 15 to 3 to 7 to 15 Group 2 Outputs 16 31 internally Group 2 Outputs 4 connected to common to 7 Publication 1763 UM001C EN P January 2010 Output Specifications Specification Output group to backplane isolation 1162 0 8 Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 265V AC working voltage IEC Class 2 reinforced insulation Specifications 167 1762 0B8 1762 0B16 1762 0B32T 1762 0V32T Verified by one of the following dielectric tests 1200V AC for 1 s or 1697V DC for 1 s 75V DC working voltage IEC Class 2 reinforced insulation Verified by one of the following dielectric tests 1200V AC for 2 s or 1697V DC for 2 s 75V DC working voltage IEC Class 2 reinforced insulation Output group to output group isolation
32. Cable 1761 00 1761 CBL HM02 1761 CBL AMOO Length 45 cm 17 7 in 2 m 6 5 ft Cable RS 232 Port 2 Connections from 1761 CBL APO0 SLC 5 03 or SLC 5 04 processors T 1761 CBL APOO Length 45 cm 17 7 in 2 m 6 5 ft 1761 CBL PM02 Ea CBO E Connections from to DNI MicroLogix 1000 port 2 MicroLogix 1100 port 2 MicroLogix 1200 port 2 MicroLogix 1500 port 2 5 1761 CBL PM02 to DNI port 2 channel 0 PC COM port port 2 1764 LRP processor channel 1 port 2 Series or later cables are required Publication 1763 UM001C EN P January 2010 98 Communication Connections Connecting to Ethernet You can connect directly a MicroLogix 1100 to an Ethernet network via the Ethernet port Channel 1 You do not need to use an Ethernet interface card such as the Ethernet Interface ENI and ENIW catalog number 1761 NET ENI and 1761 NET ENIW to connect your MicroLogix 1100 controller to an Ethernet network For additional information on connecting to an Ethernet network see Appendix Ethernet Port Channel 1 RS 232 485 Port Channel 0
33. Fast Messaging Connections per PLC Max Slow Messaging Connections per PLC 11 Unconnected Messages per PLC 1756 DHRIO DH Interface Connection Parameters 4 00 sec retry interval 32 00 sec timeout Fast Interface Connections per Channel L Max Slow DH Interface Connections per Channel Reset Defaults Apply Help A Download Before Starting Online Edit At least one download is required before starting online edit If you are using a MicroLogix 1100 from out of box state or after clear processor memory or firmware upgrade at least one download is required before starting online edits If not the following error occurs and programming software will go offline due to default image mismatch between programming software RSLogix500 and the MicroLogix 1100 You can also see the fault code 1 which is a user defined fault code In order to prevent this error a user needs to download the program to the MicroLogix 1100 although the program is empty Publication 1763 UM001C EN P January 2010 152 Online Editing Publication 1763 UM001C EN P January 2010 This problem happens only in out of box state or after clear processor memory RSLogix 500 Pro x Program could not be compiled Online Edit Error Going Offline PTO and PWM instructions may not be deleted during runtime online edit This is because if the PTO or PWM instructions w
34. Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product Identifies information about practices or circumstances that can lead TTENTION to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence Ue a Wai Labels be or inside the equipment such as a drive or motor to h alert people that dangerous voltage may be present PTLD arya Labels may be on or inside the equipment such as a drive or motor to f alert people that surfaces may reach dangerous temperatures Rockwell Automation DeviceNet ModBus Allen Bradley SLC 5 02 SLC 5 03 PLC 5 MicroLogix SLC 500 RSLogix RSLinx and RSLogix 500 are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective
35. O 4 Wire Transmitter Transmitter upply Signal Controller Power O 1 or IV2 4 Supply IA COM Minimizing Electrical Noise on Analog Channels Inputs on analog channels employ digital high frequency filters that significantly reduce the effects of electrical noise on input signals However because of the vatiety of applications and environments where analog controllers are installed and operated it is impossible to ensure that all environmental noise will be removed by the input filters Several specific steps can be taken to help reduce the effects of environmental noise on analog signals e install the MicroLogix 1100 system a properly rated 1 NEMA enclosure Make sure that the MicroLogix 1100 system is properly grounded e use Belden cable 8761 for wiring the analog channels making sure that the drain wire and foil shield are properly earth grounded route the Belden cable separately from any AC wiring Additional noise immunity can be obtained by routing the cables in grounded conduit Wiring Your Controller 55 Grounding Your Analog Cable Use shielded communication cable Belden 8761 The Belden cable has two signal wires black and clear one drain wire and a foil shield The drain wire and foil shield must be grounded at one end of the cable Foil shield Black wire Insulation Drain wire Clear wire 44531 IMPORTANT Do not ground the drain wire
36. On state current 5 0 mA min at 2 0 mA min at 2 0 mA min at 1 6 mA min at 10 mA at 5V DC 79V AC 47 Hz 10V DC 10V DC 10V DC 12 0 mA nominal 8 0mA nominal at 8 0mA nominalat 2 0 mA min at at 120V AC 60 Hz 24V DC 24V DC 15V DC 16 0 mA max at 12 0 mA max at 12 0 mA max at 5 7 mA max at 132V AC 63 Hz 30V DC 30V DC 26 4V DC 6 5 mA max at 30 0V DC Inrush current max 250 mA Not applicable Not applicable Not applicable 250 mA Nominal impedance 12K o at 50 Hz 3K Q 3K Q 3K Q 10K Qat 60 Hz Power supply distance 6 The module may not be located more than 6 modules away from the power supply rating IEC input compatibility Type 1 Type 1 Type 1 Type 1 Type 1 Isolated groups Group 1 inputs Group 1 inputs Group 1 inputs Group 1 Inputs Group 1 inputs 0 7 internally 0 7 internally 0 7 Group 2 0 7 Group 2 0 3 Group 2 connected connected inputs 8 15 Inputs 8 15 inputs 4 7 commons commons Group 3 Inputs 16 23 Group 4 Inputs 24 31 Input group to Verified by one of Verified by one of Verified by one of Verified by one of Verified by one of backplane isolation the following the following the following the following the following dielectric tests dielectric tests dielectric tests dielectric tests dielectric tests 1517V AC for1 sor 1200V for 1 sor 1200V AC for1sor 1200V AC for2sor 1200V AC for 1 sor 2145V DC for 1 s 1697V DC for 1 s 1697V DC for 1 s 1697V DC for 2 s 1697V DC for 1
37. Then the target bit will change to 0 2 and its data value is displayed with the Protected message as shown below Because the B3 3 2 is set 1 the B3 0 2 bit is a protected bit 9 Try to move the cursor to the data value position by pressing the OK key Because the B3 0 2 bit is a protected bit you will find that the cursor does not move to the data value position 10 Press the Up key once to view the data value of the B3 0 3 bit Because the B3 0 3 bit is not a protected bit only its data value OFF 0 in this example is displayed without the Protected message 11 Press the Up key once to view the data value of the B3 0 4 bit You will find that the B3 0 3 bit is a protected bit and its data value is ON 1 12 Hold down the Up key until the target bit becomes 2 15 as shown below Publication 1763 UM001C EN P January 2010 Monitoring Integer File Using the LCD 117 Press the Up key again and you will find the target bit does not change to 3 0 It is because the maximum range of bits you can monitor with the LCD is the first 48 bits 3 words of the specified target bit file IMPORTANT The maximum range of bits you can monitor with the Bit File Monitoring functionality on the LCD is the first 48 bits 3 words 13 Try to press the Up and Down keys to change the target bit to another bit Try to change its data value using the OK Up and Down keys 14 If y
38. an online editing session Rungs marked with Delete and Replace edit zone markers remain All edit zone markers are removed when this function is complete Test Edits Allows you to verify that the changes you entered are not going to cause improper machine operation before you make the changes a permanent part of your ladder program Untest Edits Allows you to disable testing Edit Zone markers Appear on the power rail of the ladder program display They indicate the type of edit taking place on the rung e Accept Rung Incorporates the edits of a single rung into the ladder program online edit session begins when a user tries to edit rungs while online Any other programming device that was monitoring the user program is removed from the program monitor display Online Editing 149 modify rung when an existing rung is modified two edit zones are created The original rung is indicated by replace zone markers on the power rail A copy of the original rung is made so you can insert delete ot modify instructions This rung is indicated by insert zone markers on the power rail Thus an IR pair is created when you modify a rung runtime online editing the user program is executing when an edit takes place Any rungs that are inserted modified or deleted remain in the ladder program and ate indicated by edit zone markers on the power rail Edit zone markers remain after an action is completed
39. 015 F F for NiFe 0 032 C C 0 032 F F for Cu 0 007 Q C 0 012 Q F for 150 Qrange 0 023 0 041 Q F for 500 Qrange 0 043 Q C 0 077 Q F for 1 000 Qrange 0 07 20 0 130 Q F for 3 000 Qrange Excitation current source 0 5 mA and 1 0 mA selectable per channel Open circuit detection time 6 1212 ms Input channel configuration Via configuration software screen or the user program by writing a unique bit pattern into the module s configuration file Refer to your controller s user manual to determine if user program configuration is supported Calibration The module performs autocalibration on channel enable and on a configuration change between channels You can also program the module to calibrate every five minutes Maximum overload at input terminals Publication 1763 UM001C EN P January 2010 35V DC continuous Specifications 175 Input Specifications 1762 IR4 Specification 1762 4 Cable impedance max 25 Q Operating with gt 25 will reduce accuracy Power supply distance rating 6 The module may not be more than 6 modules away from the system power supply Channel to channel isolation 10V DC 1 Accuracy is dependent upon the Analog Digital converter filter rate selection excitation current selection data format and input noise 2 detection time is equal to channel update time Input Specification
40. 1000 SeriesC or controllers support DH 485 communications 1761 6 3 Controllers later Bulletin 1762 MicroLogix 1200 Series Aor These controllers support DH 485 communications 1762 UM001 later Bulletin 1764 MicroLogix 1500 Series Aor These controllers support DH 485 communications 1764 UM001 later Bulletin 1747 516 500 SLC Chassis These processors support a variety of 1 0 requirements and 1747 UM011 Processors Processors functionality 1746 BAS BASIC Module SLC Chassis Provides an interface for SLC 500 devices to foreign devices 1746 UM004 Program in BASIC to interface the 3 channels 2 RS232 and 1 1746 PM001 DH 485 to printers modems or the DH 485 network for data 1746 001 collection 2760 RB Flexible Interface 1771 PLC 0 5 an interface for SLC 500 using protocol cartridge 1747 6 12 Module Chassis 2760 SFC3 to other A B PLCs and devices Three configurable channels are available to interface with Bar Code Vision RF 2760 ND001 Dataliner and PLC systems 1784 DH 485 IM PCI Computer Provides DH 485 using RSLinx 1784 6 5 22 PKTXD Bus 1784 PCMK PCMCIA IM PCMCIA slot Provides DH 485 using RSLinx 1784 6 5 19 in computer 2711 K5A2 PanelView 550 and Panel Mount Provides electronic operator interface for SLC 500 processors 2711 UM014 B5A2 K5A5 PanelView 900 B5A5 K5A1 Terminals 5 1 K9A2 T9A2 K9A5 T9A5 K9A1 and T9A1
41. 1763 L16BWA Description Power supply input to backplane isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 1763 L16BWA 265V AC Working Voltage IEC Class 2 reinforced insulation Input group to backplane isolation and input group to input group isolation Verified by one of the following dielectric tests 1200V AC for 1 s or 1697V DC for 1 s 75V DC Working Voltage IEC Class 2 reinforced insulation Output group to backplane isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC Working Voltage IEC Class 2 reinforced insulation Output group to output group isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC Working Voltage basic insulation 150V Working Voltage IEC Class 2 reinforced insulation Working Voltage 1763 L16BBB Description Input group to backplane isolation and input group to input group isolation FET output group to backplane isolation Relay output group to backplane isolation Relay output group to relay output group and FET output group isolation 1762 L16BBB Verified by one of the following dielectric tests 1200V AC for 1 s or 1697V DC for 1 s 75V DC Working Voltage IEC Class 2 reinforced insulation Verified by one of the following dielectric tests 1200V AC for 1 s or 1697V DC for 1 s 75V DC Wo
42. 2 44925 44915 Wiring Your Controller 61 1762 OW8 Wiring Diagram p VAC VDC 17 L1 VAC1 OUT 1 L2 DC1COM CRH OUT 2 OUT3 11 VAC2 jqwewe OUT4 2 DC2 COM ours OUT 6 OUT 7 e 1762 0W16 Wiring Diagram vac voc U OH OUT 1 cr 1 t cr OUT3 cr outs H CR A t cr OUT 6 an OUT7 VAC VDC 4DC 1 bad TD 0018 OUTS cr DC cr l 7 OUT 11 OR our 12 ouT13 t cr OUT 14 OUT 15 cr Publication 1763 UM001C EN P January 2010 62 Wiring Your Controller Publication 1763 UM001C EN P January 2010 1762 0 61 Wiring Diagram OR DC 9 OUTO 0 WZ OUTO N C L2 OR DC OUT N C 208 06 NO OR DC 12 OR DC eT Fear 1 3 CR 0073 N C OU eme OR L1 OR DC OUTA N C CR L2 OR DC E OUTA 0 L1 OR DC L1 5 OR DC L2 OR DC 1762 1080W6 Wiring Diagram Wiring Your Controller 63 DC Sinking DC Sourcing
43. 3 If you have finished viewing I O status press the ESC key to return to the Main Menu screen as shown in step 1 The LCD allows you to view and change the data values of 48 bits in a user defined file You can access to this functionality via the Monitoring screen of the LCD To monitor the bit file on the LCD you have to specify its file number in the Target Bit File Number TBF element of the LCD Function File and download your application program to the controller The TBF element can only be changed by a program download Target Bit File Number TBF Feature Address Data Format Type User Program Access Target Bit File Number LCD 0 TBF Word int Control Read Only The value stored in the TBF element identifies the bit file with which the LCD will interface Valid bit files are B3 and B10 through B255 When the LCD reads a valid bit file number it can access up to the first 48 bits 0 to 47 of the specified file on the LCD screen The next 48 bits in the target bit file 48 to 95 are used to define the read only or read write privileges for the first 48 bits The only bit file that the LCD interfaces with is the file specified in the TBF element IMPORTANT Use your programming software to ensure that the bit file you specify in the TBF element as well as the appropriate number of elements exist in the MicroLogix 1100 user program Publication 1763 UM001C EN P January 2010 112 Using the LCD The e
44. Controllers Instruction Set Reference Manual publication 1763 001 for more information Error Type Module Error Field Value Description Bits 11 through 09 Binary No Errors 000 No error is present The extended error field holds no additional information Hardware Errors 001 General and specific hardware error codes are specified in the extended error information field Configuration Errors 010 Module specific error codes are indicated in the extended error field These error codes correspond to options that you can change directly For example the input range or input filter selection Extended Error Information Field Check the extended error information field when a non zero value is present in the module error field See Table on page C 193 TIP If no errors are present in the module error field the extended error information field is set to zero Hardware Errors General or module specific hardware errors are indicated by module error code 2 See Configuration Errors If you set the fields in the configuration file to invalid or unsupported values the module ignores the invalid configuration generates a non critical error and keeps operating with the previous configuration The table below lists the configuration error codes defined for the module Publication 1763 0 001 January 2010 Troubleshooting Your System 193 Error Codes Extended Error Codes for 1762
45. EMG DPE Ci Sis Cat dela ev ne VAL dept io dba 20 Low Voltage to eoe dee 20 Installation Considerations nter dene red 20 Safety Consideruons ict a sew treu eri go RO a e 21 Hazardous Location 21 Disconnecting Main 22 Safety CACC Mt Sits cd 22 Power Distribution ad x ee ee d ra A 23 Periodic Tests of Master Control Relay 23 Power CotisiderallOtis soe oru Dt haac duo Ae a dat 24 Isolation Transformers 24 Power Supply 24 Loss OF Power Source i v Pe Ea ew RR PE 24 Input States Power DOWN 25 Other Types o Line Conditions uu ot Eo ee s 25 Preventing Excessive eo obe bite rtis 25 Master Control Relays os acs tie dice e oi E eem 26 Using Emergency Stop Switches 27 Schematic Using 8 28 Schematic Using ANSI CSA 5 29 Installing a Memory Module 30 Using th Battery ed Reel o EAA 31 Connecting the Battery Wire Connector 32 Controller Mounting Dimensions cie se Ree EE ES 33 Controller and Expansion I O 33 Mounting the Conttollega
46. Ethernet communications characteristics Connecting to Networks via Ethernet Interface 227 If your network is divided into subnetworks that use gateways or routers you must indicate the following information when configuring channel 1 subnet mask gateway address A subnet mask is a filter that a node applies to IP addresses to determine if an address is on the local subnet or on another subnet If an address is located on another subnetwork messages are routed through a local gateway to be transferred to the destination subnetwork If your network is not divided into subnets then leave the subnet mask field at the default If you are Then manually configuring channel 1 e be sure the BOOTP enable field is disabled and have a network with subnets use your programming software to enter the subnet mask and gateway address using BOOTP to configure channel e be sure BOOTP is enabled 1 and have a network with include the subnet mask d aat subnets e include the subnet mask s and gateway address es Publication 1763 UM001C EN P January 2010 228 Connecting to Networks via Ethernet Interface Manually Configuring Channel 1 for Controllers on Subnets If you are manually configuring channel 1 for a MicroLogix 1100 controller located on a subnet deselect both of the BOOTP Enable and DHCP Enable options by clicking on the checked box as shown in the figure below Channel Configuration
47. INO 1 2 i 3 DC DC Sinking DC Sinking 4 COMO DC Sourcing D j C Sourcing NE Bie 6 NT DC 5 __ DC DC Sourcing COM 1 pnm 1 Ltor DC VAC Connected Internally voe f B ro VDC L1 or DC OUT 1 L2 or DC OUT2 LJ oura OUT4A 4 Analog Wiring Considet the following when witing your analog modules The analog common COM is not connected to earth ground inside the module All terminals are electrically isolated from the system Channels are not isolated from each other Use Belden 8761 or equivalent shielded wire Under normal conditions the drain wire shield should be connected to the metal mounting panel earth ground Keep the shield connection to earth ground as short as possible e To ensure optimum accuracy for voltage type inputs limit overall cable impedance by keeping all analog cables as short as possible Locate the I O system as close to your voltage type sensors or actuators as possible The module does not provide loop power for analog inputs Use a power supply that matches the input transmitter specifications Publication 1763 UM001C EN P January 2010 64 Wiring Your Controller Publication 1763 UM001C EN P January 2010 1762 IF20F2 Input Type Selection Select the input type cutrent or voltage using the switches located on the modules circuit board and the input type range selection bits in th
48. Input Power Required at 24V DC Watts MicroLogix 1100 DC Input Power Requirements for 1763 L16BBB Unit 1763 L16BBB and 1763 L16DWD Typical Power Requirements 4 8 12 16 20 Calculated Load power Watts Publication 1763 0 001 January 2010 Digital Input Specifications Specifications 157 Description 1763 L16AWA 1763 L16BWA L16BBB Inputs 0 through 3 Inputs 4 and higher 4 high speed DC inputs 6 standard DC inputs On state voltage range 79 132V AC 14 24V DC 10 24V DC 14 26 4V DC 41096 at 10 26 4V DC 10 at 65 C 149 F 65 C 149 F 14 30V DC 25 at 10 30V DC 42596 at 30 C 86 F 30 C 86 F Off State voltage range 0 20V AC 0 5V DC Operating frequency 47 Hz 63 Hz 0 Hz 20 kHz 0 Hz 1 kHz scan time dependent 0 Hz 40 kHz On state current eminimum 5 0 mA at 79V AC 2 5 mA at 14V DC 2 0 mA at 10V DC enominal 12 mA at 120V AC 9 8 mA at 24V DC 8 5 mA at 24V DC emaximum 16 0 mA at 132V AC 12 0 mA at 30V DC 12 0 mA at 30V DC Off state leakage current max 25mA 1 5 mA Nominal impedance 12 kQat 50 Hz 3 1 kQ 3 1 kQ 10 kQat 60 Hz Inrush current max at 120V AC 250 mA Not applicable 1 OS Series B FRN 4 or later Digital Input Specifications for 1763 L16DWD Description On state voltage range 1763 L16DWD Inputs 0 through 3 4 high speed DC inputs 10 24V DC at 65 C 149 F 10 30V DC at 30 C 86 F
49. Protection 144 Memory Module Write Protection 144 Removal Insertion Under 144 Memory Module Information File 144 Program Data 145 Program Data 1 145 Chapter 7 Overview of Online 147 Online Editing lens o pude Sea eas vm E Ded AI a E 148 Effects of Online Editing On Your System ccs mes 149 System Impacts nee a fetta coment MAN Dido 149 Data Table palet 150 Online Exit ETO d eter Dies adt d 150 Directions and Cautions for MicroLogix 1100 Online Edit U Seti rox nu RIS ES eq SU RE 150 Change the RSLinx Configure CIP Option OS Series A FRN 1 2 and 3 150 A Download Before Starting Online Edit 151 Types ot Online Eding vane bb end 153 Edit Functions Runtime Online Editing 154 Edit Functions in Program Online Editing 154 Appendix A Expansion I O Speciticatons tco mg Kam Re detta 163 pera tu 163 Anal g Modules esos edP EP hon E pU op fetus 171 Appendix B MicroLogix 1100 Replacement 179 Lithium Battery 1763
50. a temporary conductivity caused by condensation shall be expected Over Voltage Category is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the product s insulation Pollution Degree 2 and Over Voltage Category II are International Electrotechnical Commission IEC designations Installing Your Controller 38 DIN Rail Mounting The maximum extension of the latch is 14 mm 0 55 in in the open position A flat blade screwdriver is required for removal of the controller The controller can be mounted to EN50022 35x7 5 or EN50022 35x15 DIN rails DIN rail mounting dimensions are shown below 27 5 mm 1 08 in ET s 90 mm 3 5 in J 27 5 mm in Follow this procedure to install your controller on the DIN rail 1 Mount your DIN rail Make sure that the placement of the controller on the DIN rail meets the recommended spacing requirements see Controller and Expansion I O Spacing on page 33 Refer to the mounting template inside the back cover of this document Close the DIN latch if it is open Hook the top slot over the DIN rail While pressing the controller down against the top of the rail snap the bottom of the controller into position Leave the protecti
51. and foil shield at both ends of the cable Publication 1763 UM001C EN P January 2010 56 Wiring Your Controller Expansion 1 0 Wiring Digital Wiring Diagrams The following illustrations show the digital expansion I O wiring diagrams 1762 1 8 Wiring Diagram L1 INO a m T oer IN 1 IN 2 NDS m IN3 100 120V ac IN4 T 5 IN 5 Jl IN 6 6 0 7 Lommon Y Connected L2 ed a internally 1762 108 Wiring Diagram DC sinking DC sourcing ird INO Fr aT M IN 2 24 a N4 6 cem des DC sinkin DC DC COM Publication 1763 UM001C EN P January 2010 Wiring Your Controller 57 1762 1016 Wiring Diagram MURS DC Sinking A DC Sourcing INO e 1 1 IN2 3 IN 4 24V dc gt lt 5 1 we tbe 9 o DC m v DC Sinking DC Sourcing DC Sinking A DC Sourcing NG J 1 11 m 24V de m EI 1 DC DC Sinking DC Sourcing Publication 1763 UM001C EN P January 2010 58 Wiring Your Controller Publication 1763 UM001C EN P January 2010 1762 1032T Wiring Diagram DC sourcing DC COM 1
52. bits Data File INTEGER 0 __ gj Symboli 4247 1 ooo Properties Usage Help e The TIF element of the LCD Function File is set to 7 to specify the integer file N7 as the target integer file to monitor on the LCD as shown in the screen capture below Function Files PWM 511 JE RTC LCD cso 5 41 E LCD U L CBS Customized Boot Message String File Address Offset L SCD Start with Customized Display TO Data Input Timeout of LCD Instruction Sec LCD Instruction Job Done ERR LCD Display Operation Error Bit L ERN LCD Module Operation Error Number TBF Target Bit File Number JOG Jog data update Mode Set L TMIN Trimpot Low Value L TMAX Trimpot High Value L POTO Trimpot 0 Data L Trimpot 1 Data TMAX L WND Instruction Display Window OK OK key in Customized Display L ESC ESC key in Customized Display cC ECocOo cocco e The controller mode is set to REMOTE RUN Publication 1763 UM001C EN P January 2010 120 Using the LCD Follow these steps to view and change the data values of the integer file N7 1 On the Main Menu screen select Monitoring by using the Up and Down keys on the LCD keypad 2 Then press the OK key on the LCD keypad The Bit Integer File Select screen is displayed as sho
53. ferromagnetic conduit near critical sources of electrical interference You can use aluminum conduit in non critical areas Use plastic connectors to couple between aluminum and ferromagnetic conduit Make an electrical connection around the plastic connector use pipe clamps and the heavy gauge wire or wire braid to hold both sections at the same potential Ground the entire length of conduit by attaching it to the building earth ground Do not let the conduit touch the plug on the cable Arrange the cables loosely within the conduit The conduit should contain only serial communication cables Install the conduit so that it meets all applicable codes and environmental specifications Por more information on planning cable routes see Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Software Considerations Software considerations include the configuration of the network and the parameters that can be set to the specific requirements of the network The following are major configuration factors that have a significant effect on network performance e number of nodes the network addresses of those nodes e baud rate The following sections explain network considerations and describe ways to select parameters for optimum network performance speed See your programming software s user manual for more information Number of Nodes The number of nodes on the network directly
54. for various temperatures RTC Accuracy Ambient Temperature Accuracy 0 C 32 F 13 121 seconds month 25 C 77 F 54 5 seconds month 40 C 104 F 29 78 seconds month 55 C 131 F 43 150 seconds month These numbers are maximum worst case values over a 31 day month Publication 1763 UM001C EN P January 2010 142 Using Real Time Clock and Memory Modules Publication 1763 UM001C EN P January 2010 Writing Data to the Real Time Clock When valid data is sent to the real time clock from the programming device another controller the new values take effect immediately The real time clock does not allow you to load or store invalid date or time data RTC Battery Operation The real time clock uses the same replaceable battery that the controller uses The RTC Function File features a battery low indicator bit RTC 0 BL which shows the status of the replacement battery When the battery is low the indicator bit is set 1 This means that the battery wire connector could be disconnected or if the battery is connected the battery may be ready to fail in the next two weeks In the latter case the replacement battery needs to be replaced with a new one When the battery low indicator bit is clear 0 the battery level is acceptable The Battery Low BAT LO indicator on the LCD display of the controller also shows the status of the replaceable battery When the battery 1s low the ind
55. key in mode using communications toggle functionality viewing Ethernet port configuration using trim pots viewing system information viewing fault code The LCD and keypad are shown below Top View LCD and Keypad Feature Description 1 LCD 2 LCD Screen Keypad ESC OK Up Down Left and Right Buttons Publication 1763 UM001C EN P January 2010 102 Using the LCD Operating Principles MicroLogix 1100 LCD Menu Structure Tree Startup Screen yes _ lt User Defined no J 8 Css 70 Chance Como NETED MED User Defined Menu LCD Instruction Interf acg The ESC key is hold down more than 3 sec Publication 1763 UM001C EN P January 2010 Using the LCD 103 Startup Screen The Startup screen is displayed whenever the controller is powered up LCD Default Startup Screen You can customize this Startup screen in your application program by defining a string data file that contains the string to display on the Startup screen and specifying the CBS element of the LCD Function File to the address of this string file The screen shown below is an example of a customized Startup screen more information on how to create and use a customized Startup screen refer to the LCD Functi
56. mode online edit Refer to the MicroLogix 1100 Instruction Set Reference Manual publication 1763 001 for additional details Publication 1763 UM001C EN P January 2010 148 Online Editing Publication 1763 UM001C EN P January 2010 The following table summarizes the differences between offline and online editing Offline No restrictions exist Full editing capabilities are allowed Online Data table file resizing is not permitted Program file creation and deletion are not permitted Alteration of file protection is not permitted Alteration of static and constant data file values is not permitted Indexing across file boundary selections is not permitted Force protection selection is not permitted 1 0 configuration is not permitted IMPORTANT It is important to keep in mind that some ladder instructions when programmed online cause data table values to change These instructions are those that require timer counter and control addresses to be specified This is discussed later in the chapter Online Editing Terms The following terms are used throughout this chapter e Assemble Edits Deletes any rungs marked with Delete or Replace edit zone markers during an online editing session Inserted or modified rungs remain All edit zone markers are removed when this function is complete Cancel Edits Deletes any inserted or modified rungs added during
57. off time 10 ms 2 For UL 508 20 A or total of per point loads whichever is less For UL 1604 18 A or total of per point loads whichever is less Relay life Electrical Load current For Hazardous Locations Applications Class Division 2 Groups A 0 150 x 10 operations min at 3 A 30V DC 370 x 10 operations min at 3 A 250V AC For Ordinary Non Hazardous Locations only 50 x 10 operations min at 5 A 30V DC 170 x 10 operations min at 5 A 250V AC 10 mA min 1 5A for UL 508 3A for UL 1604 Class 1 Division 2 Hazardous Locations Groups A B C D 2 scan time dependent Publication 1763 0 001 January 2010 BBB FET Output Specifications Description Power supply voltage General Operation 24V DC 1596 10 Specifications 159 High Speed Operation Output 2 and 3 Only On state voltage drop maximum load current eat maximum surge current e1V DC 25V DC e Not Applicable e Not Applicable Current rating per point emaximum load eminimum load emaximum leakage See graphs below e1 0mA 91 0 100 mA e10mA e1 0 mA Maximum output current temperature dependent FET Current per Point 1763 L16BBB 1 5A 30 C 86 F 0 75A 65 C 149 F Current Amps ao a 10 C 30 C 50 C 70 C 80 C 50 F 86 122 Temperature 158 F
58. one connection per destination node is established If multiple MSG instructions use the same destination node they share the same connection The MicroLogix 1100 Series B firmware support duplicate IP address detection When you change the IP address or connect one of the MicroLogix to an EtherNet IP network the MicroLogix 1100 controller checks to make sure that the IP address assigned to this device does not match the address of any other network device The MicroLogix 1100 will check every 2 minutes for a duplicate IP address on the network If the MicroLogix 1100 determines that there is a conflict another device on the network with a matching IP address the following message gets posted on the LCD display To correct this conflict use the instructions in this chapter to change the IP address of the Ethernet IP device Then cycle power to the device or reset the device such as disconnecting the ethernet cable and reconnecting the cable There is also the possibility that two Ethernet IP device can detect conflict simultaneously If this occurs remove the device with the incorrect IP address ot correct its conflict To get the second device out of conflict mode cycle power to the module or disconnect its ethernet cable and reconnect the cable Connecting to Networks via Ethernet Interface 221 The MicroLogix 1100 will check every 2 minutes for a duplicate IP address on the network Configuring the Ethernet There are t
59. read only by the LCD The Protected message is displayed whenever a read only element is active on the LCD When the protection bit is clear 0 or the protection bit does not exist no additional message is displayed and the data within the corresponding address is editable from the LCD keypad IMPORTANT Although the LCD does not allow protected data to be changed from its keypad the control program or other communication devices do have access to this data Protection bits do not provide any overwrite protection to data within the target integer file It is entirely the user s responsibility to ensure that data is not inadvertently overwritten TIP Remaining addresses within the target file can be used without restrictions addresses N7 51 and above in this example The LCD always starts at word 0 of a data file It cannot start at any other address within the file Publication 1763 0 001 January 2010 Using the LCD 119 Monitoring an Integer File For explanations in this section we assume the followings in the application program e An integer file N7 which is 53 elements long 53 words is defined with the preset data as shown in the screen capture below data words first 48 words which protection bits second 48 bits 3 words data words after the first 51 words which are monitored on the LCD are not monitored on the LCD and not and maskable by protection bits maskable by protection
60. s 132V AC working 75V DC working 75V DC working 75V DC working 75V DC working voltage IEC Class 2 voltage IEC Class 2 voltage IEC Class 2 voltage IEC Class 2 voltage IEC Class 2 reinforced reinforced reinforced reinforced reinforced insulation insulation insulation insulation insulation Vendor I D code 1 Product type code yi Product code 114 96 97 99 98 1 Sinking Sourcing Inputs Sourcing sinking describes the current flow between the 1 0 module and the field device Sourcing 1 0 circuits supply source current to sinking field devices Sinking 1 0 circuits are driven by a current sourcing field device Field devices connected to the negative side DC Common of the field power supply sinking field devices Field devices connected to the positive side V of the field supply are sourcing field devices Publication 1763 UM001C EN P January 2010 166 Specifications Output Specifications Specification 1762 0A8 1762 0B8 1762 0B16 1762 0B32T 1762 0V32T Shipping weight 215 g 0 48 Ibs 210 g 0 46 Ibs 235 g 0 52 Ibs 200 g 0 44 Ibs 200 g 0 44 Ibs approx with carton Voltage category 100 240V AC 24V DC 24V DC 24V DC source 24V DC sink Operating voltage 85 265V AC at 20 4 26 4V DC 20 4 26 4V DC 10 2 26 4V DC 10 2 26 4V DC 47 63 Hz Number of outputs 8 8 16 32 32 Bus current draw max 115 mA at 5V DC 115 mA at 5V D
61. storage device to another device DTE Data Terminal Equipment Equipment that is attached to a network to send or receive data or both embedded I O Embedded I O is the controller s on board I O 239 EMI Electromagnetic interference encoder 1 A rotary device that transmits position information 2 A device that transmits a fixed number of pulses for each revolution executing mode Any run or test mode expansion I O Expansion I O is I O that is connected to the controller via a bus or cable MicroLogix 1200 controllers use Bulletin 1762 expansion I O false The status of an instruction that does not provide a continuous logical path on a ladder rung FIFO First In First Out The order that data is entered into and retrieved from a file file A collection of information organized into one group full duplex A bidirectional mode of communication where data may be transmitted and received simultaneously contrast with half duplex half duplex A communication link in which data transmission is limited to one direction at a time hard disk A storage area in a personal computer that may be used to save processor files and reports for future use high byte Bits 8 to 15 of a word Publication 1763 UM001C EN P January 2010 240 Publication 1763 UM001C EN P January 2010 input device A device such as a push button or a switch that supplies signals to the input circuits of the controller
62. supply required unless the AIC is powered by the device connected to port 2 then the selection switch should be set to cable 2 Series C or later cables are required E 25 00 1761 02 1761 1 002 Cable Length Connections from to AIC External Power Power Supply Selection Required Switch Setting 1761 CBL AMODU 45 cm 17 7 in MicroLogix 1000 1200 or 1500 ch 0 port2 cable 2 m 6 5 ft 1761 2 Hd MicroLogix 1100 ch 0 port2 Yes external to port 2 on another AIC port2 yes external External power supply required unless the AIC is powered by the device connected to port 2 then the selection switch should be set to cable 2 Series C or later cables are required Publication 1763 UM001C EN P January 2010 1 2 1761 CBL ACOO Communication Connections 91 de Cable Length Connections from to AIC External Power Power Supply Selection Required Switch Setting 1747 CP3 3 m 9 8 ft SLC 5 03 or SLC 5 04 processor channel port 1 yes external 0 CBL 1 45 17 7 in 1761 CBL ACOO i PC COM port port 1 yes external PanelView 550 through NULL modem port 1 yes external adapter DTAM Plus DTAM Micro port 1 yes external Port 1 on another AIC port 1 yes external External power supply required unless the AIC is pow
63. voltage 27V 27V NA 10V range Common mode 55dBat50and60Hz gt 55dBat50and60Hz 110dBat50Hz with 10 gt 110 dB at 50 Hz with 10 rejection or 50 Hz filter or 50 Hz filter gt 110 dB at 60 Hz with 10 gt 110 dB at 60 Hz with 10 or 60 Hz filter or 60 Hz filter Non linearity in percent 30 196 0 1 0 05 NA full scale Typical overall accuracy 0 5 full scale at 0 3 full scale at 0 5 C F for Pt 385 NA 0 55 C 0 55 C 0 3 full scale at 25 0 24 full scale at 25 C Input impedance Voltage Terminal Voltage Terminal gt 10 MQ gt 10 MQ 200 200 Current Terminal 250 Current Terminal 275 Q Current input protection 32 mA 32 mA NA NA Voltage input protection 30V 30V NA NA Channel diagnostics 1 For proper operation both the plus and minus input terminals must be within 27V 10V for 1762 11 2 Vem 1 Vpk pk AC Over or under range or open circuit condition by bit reporting for analog inputs Over or under range or open circuit condition by bit reporting for analog inputs 3 Vem 0 includes offset gain non linearity and repeatability error terms Over or under range or open circuit condition by bit reporting for analog inputs T4 of analog common Over or under range or open circuit condition by bit reporting for analog inputs Publication 1763 UM001C EN P January 2010 174 Specifications Input Specifications
64. 0 0 0 0 OK Cancel Connecting to Networks via Ethernet Interface 225 2 In the Request History panel you will see the hardware addresses of devices issuing BOOTP or DHCP requests fq BOOTP DHCP Server 2 3 elei xi File Tools Help Request History Clear History Add to Relation List Ethernet Address MAC 00 0 73 00 78 8 00 IP Address Hostname B00 OO 0F 73 FF 00 78 s sr B Relation List New Delete Enable 00 Enable Disable Ethernet Address IP Address Hostname Description Status Entries Unable to service BOOTP request from O0 0F 73 FF 00 78 256 3 Double click on the hardware address of the device you want to configure You will see the New Entry pop up window with the device s Ethernet Address MAC x Ethernet Addresf00 0F 73 FF 00 78 P ddresf 192 168 1 11 Hostnam 1 1100 Device No 1 OK Cancel 4 Enter the IP Address and Description you want to assign to the device and click OK Leave Hostname blank Publication 1763 UM001C EN P January 2010 226 Connecting to Networks via Ethernet Interface Using a DHCP Server To Configure Your Processor Using Subnet Masks and Gateways Publication 1763 UM001C EN P January 2010 The device will be added to the Relation Lis
65. 0 Using the LCD 2 Then press the OK key on the LCD keypad The Advanced Settings Menu screen is displayed as shown below 3 If Fault Code is selected press the OK key If not select Fault Code using the Up and Down keys and then press the OK key 4 The Fault Code screen is displayed If no fault occurred 0000 is displayed as shown below TIP more information on a specific fault code refer to the Online Help of your RSLogix 500 programming software 5 Press the ESC key to return to the Advanced Settings Menu screen as shown in step 2 Publication 1763 UM001C EN P January 2010 Chapter 6 Real Time Clock Operation Using Real Time Clock and Memory Modules The MicroLogix 1100 controller has a built in real time clock RTC You can otder a memory module as an accessory TIP For more information on Real Time Clock Function File and Memory Module Information File refer to the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 One type of memory module is available for use with the MicroLogix 1100 controller 1763 1 Memory Module 128 KB Operation at Power up and Entering a Run or Test Mode At power up and when the controller enters a run or test mode the values date time and status of the RTC are written to the RTC Function File in the controller The following table indicates the accuracy of the RTC
66. 0 user program Publication 1763 UM001C EN P January 2010 118 Using the LCD The example table below shows how the LCD uses the configuration information with integer file number 7 LCD 0 TIF 7 Element Data Address Protection Bit Data Address Protection Bit Number 0 N7 0 N7 48 0 16 7 16 7 49 0 32 7 32 7 50 0 N71 N7 48 1 17 N7 17 7 49 1 33 7 33 7 50 1 2 N7 2 N7 48 2 18 N7 18 N7 49 2 34 N7 34 N7 50 2 3 N7 3 N7 48 3 19 N7 19 N7 49 3 35 N7 35 N7 50 3 4 7 4 7 48 4 20 7 20 7 49 4 36 7 36 7 50 4 5 7 5 7 48 5 21 7 21 N7 49 5 37 N7 37 N7 50 5 6 N7 6 N7 48 6 22 N7 22 N7 49 6 38 N7 38 N7 50 6 7 7 7 7 48 7 23 7 23 7 49 7 39 7 39 7 50 7 8 7 8 7 48 8 24 7 24 7 49 8 40 7 40 7 50 8 9 7 9 7 48 9 25 7 25 7 49 9 41 7 41 7 50 9 10 N7 10 748 10 26 N7 26 749 10 42 N7 42 7 50 10 11 7 11 748 11 21 N727 749 11 43 N7 43 750 11 12 N7 12 N7 48 12 28 N7 28 749 12 44 N7 44 7 50 12 13 N7 13 N7 48 13 29 N7 29 749 13 45 N7 45 7 50 13 14 7 14 748 14 30 N7 30 749 14 46 N7 46 7 50 14 15 N7 15 748 15 31 N7 31 749 15 47 N7 47 N7 50 15 The element number displayed on the LCD corresponds to the data address as illustrated in the table The protection bit defines whether the data is editable read only When the protection bit is set 1 the corresponding data address is considered
67. 0V Emergency Stop Sto Start Suppressor Fuse 9 Push Button Qvertravel an Cat No 700 N24 Ld Limit Switch rm i m e Pd MCR e pou we 772 L MCR Suppr MCR e 115V AC or e 230V AC 1 0 Circuits IDC Power Supply Use IEC 950 EN 60950 MCR 24V DC Lo Hi T 0 Line Terminals Connect to terminals of Power Circuits Supply 1763 L16AWA 1763 L16BWA Line Terminals Connect to 24V DC terminals of Power Supply 1763 L16BBB Publication 1763 UM001C EN P January 2010 Installing Your Controller 29 Schematic Using ANSI CSA Symbols L1 12 230V AC Disconnect Fuse 230V AC 1 Output e Circuits Isolation Operation of either of these contacts will Transformer remove power from the external 1 0 Master Control Relay MCR 1 15 AC oy x2 circuits stopping machine motion Cat No 700 PK400A1 230V AC Emergency Stop Suppressor Fuse Push Button Stop Start Cat No 700 N24 Limit Switch 6 wer L Suppr MCR e MCR 115V AC or e 230V AC t 1 0 Circuits DC Power Supply Use NEC Class 2 for UL Listing MCR 24 V DC Lo Hi y vo Line Terminals Connect to terminals of Power Supply 1763 L16AWA 1763 L16BWA Circuits Line Terminals Connect to 24V DC terminals of Power Supply 1
68. 1762 IR4 Specification Input types 1762 IR4 e 100 Platinum 385 200 Q Platinum 385 500 Q Platinum 385 1 000 Platinum 385 100 Q Platinum 3916 200 Q Platinum 3916 500 Q Platinum 3916 1 000 2 Platinum 3916 10 Q Copper 426 120 Nickel 672 120 Nickel 618 604 Q Nickel Iron 518 e 0 150 Q e 0 500 Q e 0 1 000 Q e 0 3 000 Q Heat dissipation 1 5 Total Watts The Watts per point plus the minimum Watts with all points enabled Normal mode rejection ratio 70 dB minimum at 50 Hz with the 10 or 50 Hz filter selected 70 dB minimum at 60 Hz with the 10 or 60 Hz filter selected Typical accuracy Autocalibration enabled at 25 C 77 F ambient with module operating temperature at 25 C 77 F Typical accuracy Autocalibration enabled at 0 55 C 32 131 ry 30 5 C F for Pt 385 0 15 Q for 150 Qrange 30 4 C F for Pt 3916 0 5 Qfor 500 range 30 2 C F for Ni 1 0 Qfor 1 000 Qrange 30 3 C F for NiFe 1 5 Qfor 3 000 Orange 0 6 C F for Cu 0 9 C F for Pt 385 0 25 Q for 150 Qrange 0 8 C F for Pt 3916 0 8 Q for 500 Q range 0 4 C F for Ni 1 5 Qfor 1 000 Qrange 0 5 C F for NiFe 2 5 Q for 3 000 range 1 1 C F for Cu Accuracy drift at 0 55 C 32 131 F 0 026 C C 0 026 F F for Pt 385 0 023 C C 0 023 F F for Pt 3916 0 012 C C 0 012 F F for Ni 0 015 C C 0
69. 2 Seaview Blvd San Diego CA 92173 Port Washington NY 11050 619 661 4801 516 621 4980 Publication 1763 UM001C EN P January 2010 184 Replacement Parts i Notes Publication 1763 0 001 January 2010 Appendix C Troubleshooting Your System This chapter describes how to troubleshoot your controller Topics include understanding the controller status indicators controller error recovery model analog expansion I O diagnostics and troubleshooting calling Rockwell Automation for assistance Understanding the The MicroLogix 1100 provides three groups of status indicators Controller Indicator Status the status LEDs on the top of the controller e the status indicators on the LCD the I O status indicators on the LCD Together they provide a mechanism to determine the current status of the controller if a programming device is not present or available Controller Status LED Indicators Controller LED Location Allen Bradley POWER RUN FAULT FORCE 1100 Controller LED Indicators Indicates No input power or power error condition Power on Not executing the user program Executing the user program in run mode LED Color POWER off green RUN off green green flashing Memory module transfer occurring Publication 1763 UM001C EN P January 2010 186 Troubleshooting Your System Publication 1763 UM001C EN P January 2010 Controlle
70. 3 000 ms read write Timeout that it has initiated via a MSG instruction The MSG Reply Timeout has 250 ms resolution and a range from 250 to 65 500 Inactivity The amount of time in minutes that a MSG connection may remain inactive before itis 30 minutes read write Timeout terminated The Inactivity Timeout has a 1 minute resolution and a range from 1 to Series B only 65 500 minutes Configuration Using Refer to the online documentation provided with your programming software RSLogix 500 Programming Software Configuration Via BOOTP bootstrap protocol is a low level protocol that TCP IP nodes use to obtain start up information By default the MicroLogix 1100 broadcasts BOOTP requests at powerup The BOOTP Valid parameter remains clear until a BOOTP reply has been received BOOTP lets you dynamically assign IP Addresses to processors on the Ethernet Link use BOOTP a BOOTP Server must exist on the local Ethernet subnet The server is a computer that has BOOTP Server software installed and reads a text file containing network information for individual nodes on the network Publication 1763 0 001 January 2010 Connecting to Networks via Ethernet Interface 223 The host system s BOOTP configuration file must be updated to service requests from MicroLogix 1100 controllers The following parameters must be configured Parameter Description IP Address A unique IP Address for the MicroLogix 1100 con
71. 4 Output Type Selection The output type selection current or voltage is made by wiring to the appropriate terminals lout or Vout and by the type range selection bits in the Configuration Data File 1762 OF4 Terminal Block Layout ut 0 ut 1 ut 2 ut 3 Commons connected internally Wiring Your Controller 69 1762 OF4 Wiring sz 1 T VY Publication 1763 UM001C EN P January 2010 70 Wiring Your Controller Notes Publication 1763 0 001 January 2010 Chapter 4 Supported Communication Protocols Communication Connections This chapter describes how to communicate with your control system The method you use and cabling required to connect your controller depends on what type of system you are employing This chapter also describes how the controller establishes communication with the appropriate network Topics include supported communication protocols default communication configurations using communications toggle functionality connecting to RS 232 port connecting to DH 485 network connecting to AIC connecting to DeviceNet connecting to Ethernet The MicroLogix 1100 controllers provide two communication channels an isolated RS 232 485 communication port Channel 0 and an Ethernet port Channel 1 MicroLogix 1100 controllers support the following communication protocols from the primary RS 232 485 communication channel Ch
72. 6 System Loading and Heat Dissipation Calculating Heat Dissipation Heat Dissipation Catalog Number Use the following table when you need to determine the heat dissipation of your system for installation in an enclosure For System Loading take the value from the appropriate system loading worksheets on pages 234 or 235 Heat Dissipation Add Sub Totals to determine Heat Dissipation Publication 1763 UM001C EN P January 2010 Equation or Constant Calculation Sub Total 1763 L16AWA 15 2 W 0 4 x System Loading 152W 04x 1763 L16BWA 15 7 W 0 4 x System Loading 15 7W 04x_ W 1763 L16BBB 17 0 W 0 3 x System Loading 170W 0 3x_ W W 1763 L16DWD 17 0 W 0 3 x System Loading 17 0W 0 3x_ 1762 1 8 2 0 W x number of modules 2 0 W x W 1762 1 4 2 0 W x number of modules 2 0 W x W 1762 IF20F2 2 6 W x number of modules 26Wx W 1762 108 3 7 W x number of modules 3 7 Wx W 1762 1016 5 3 W x number of modules 5 3 W x W 1762 1032T 6 8 W x number of modules at 30 0V DC 6 8 W x at 30 0V DC W 5 4 W x number of modules at 26 4V DC 5 4 W x at 26 4V DC W 1762 IRA 1 5 W x number of modules 15Wx W 1762 IT4 1 5 W x number of modules 1 5 Wx W 1762 0A8 2 9 W x number of modules 2 9 W x W 1762 0B8 1 6 W x number of modules 1 6 W x W 1762 0B16 2 9 W x number of modules 29Wx W 1762 0B32T 3 4 W x number of modules 34Wx W 1762 0 3 8 W x numb
73. 62 1016 16 Point Sink Source 24V DC Input Module 1762 1032T 32 Point Sink Source 24V DC Input Module 1762 048 8 Point 120 240V AC Triac Output Module 1762 088 8 Point Sourcing 24V DC Output Module 1762 0B16 16 Point Sourcing 24V DC Output Module 1762 0B32T 32 Point Sourcing 24V DC Output Module 1762 0V32T 32 Point Sinking 24V DC Output Module 1762 0W8 8 Point AC DC Relay Output Module 1762 0W16 16 Point AC DC Relay Output Module 1762 0 6 Point Isolated AC DC Relay Output Module 1762 1080W6 8 Point Sink Source 24V DC Input and 6 Point AC DC Relay Output Module Analog 1762 IF4 4 Channel Voltage Current Analog Input Module 1762 OF4 4 Channel Voltage Current Analog Output Module 1762 IF20F2 Combination 2 Channel Input 2 Channel Output Voltage Current Analog Module Temperature 1762 IRA 4 Channel RTD Resistance Input Module 1762 IT4 4 Channel Thermocouple mV Input Module Use only the following communication cables with the MicroLogix 1100 controllers These cables are required for Class I Div 2 applications e 1761 CBL AMOO Series or later e 1761 CBL AP00 Series or later e 1761 CBL PM02 Series C or later e 1761 CBL HM02 Series C or later e 2707 NC9 Series C or later 1763 NCO1 Series A or later ATTENTION Hardware Overview 15 UNSUPPORTED CONNECTION Do not connect a MicroLogix 1100 controller to another MicroLogix family controller such as MicroLogix 1000 MicroLogix 1200 MicroLogix 1500
74. 763 L16BBB Publication 1763 UM001C EN P January 2010 Installing Your Controller 30 1 Remove the memory module port cover Installing a Memory Module 2 Align the connector on the memory module with the connector pins on the controller Ez 3 Firmly seat the memory module into the controller ma Publication 1763 UM001C EN P January 2010 Using the Battery Installing Your Controller 31 The MicroLogix 1100 controller is equipped with a replaceable battery The Battery Low indicator on the LCD display of the controller shows the status of the replaceable battery When the battery is low the indicator is set displayed as a solid rectangle This means that either the battery wire connector is disconnected or the battery may fail within 2 weeks if it is connected When the battery level is acceptable the indicator is clear displayed as an empty rectangle IMPORTANT IMPORTANT The MicroLogix 1100 controller ships with the battery wire connector connected Ensure that the battery wire connector is inserted into the connector port if your application needs battery power For example when using a real time clock RTO or to store the program in the controller s memory for an extended petiod of time while the power is removed See Lithium Battery 1763 BA in the appendix B for more information on installation handling usage storage and disposal of the battery SeeRTC Battery Oper
75. 8 words of the specified target integer file IMPORTANT The maximum range of words you can monitor with the Integer File Monitoring functionality on the LCD is the first 48 words 0 through 47 of the target integer file 14 Try to press the Up and Down keys to change the target word to another word Try to change its data value using the OK Up Down Right and Left keys 15 Ifyou have finished monitoring the integer file N7 press the ESC key to return to the Main Menu screen as shown in step 2 Publication 1763 UM001C EN P January 2010 124 Using the LCD Using the Mode Switch Publication 1763 UM001C EN P January 2010 The MicroLogix 1100 provides the controller mode switch on the LCD The possible positions of the mode switch are PROGRAM REMOTE and RUN You can change mode switch position using the Mode Switch screen on the LCD as shown below In this example the mode switch position is set to REMOTE All the built in LCD screens except the Boot Message screen display she current mode switch position at their top right portion as shown below In this example the mode switch position is set to RUN Current Mode Switch Position Controller Modes The table below shows the possible controller modes when the mode switch positions at PROGRAM REMOTE or RUN For example if the Mode Switch is at RUN and you want to test a control program with running it for a single scan you have to first change mode swi
76. Allen Bradley MicroLogix 1100 Programmable Controllers Bulletin 1763 Controllers and 1762 Expansion 1 0 User Manual Ls ee Rockwell Automation Mami Important User Information Publication 1763 UM001C EN P January 2010 Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation
77. C 77 F at 0 60 C at 0 60 C 32 140 F Ambient 32 140 F Ambient Ambient 4 2 C 7 6 F 6 3 C 11 4 F 0 2698 C C 0 2698 F F Thermocouple R 1 7 C 23 1 F I 2 6 C 54 7 F 30 0613 C C 0 0613 F F Thermocouple S 1 7 C 23 1 F H 2 6 C 4 7 F 0 0600 C C 0 0600 F F Thermocouple C 1 8 C 23 3 F H 3 5 6 3 F 0 0899 C C 0 0899 F F Thermocouple B 3 0 C 5 4 F 4 5 C 8 1 F 0 1009 C C 0 1009 F F 50 mV 15 uV 25 uV 0 44uV C 0 80uV F 100 mV 20 uV 30 uV 0 69uV C 01 25uV F 1 The module uses the National Institute of Standards and Technology NIST ITS 90 standard for hermocouple linearization 2 Accuracy and temperature drift information does not include the affects of errors or drift in the cold junction compensation circuit 3 Accuracy is dependent upon the analog digital converter output rate selection data format and input noise 4 Temperature drift with autocalibration is slightly better than without autocalibration Output Specifications Specification Number of outputs TIP For more detailed 1762 IT4 accuracy information see publication 1762 UM002 1762 IF20F2 2 single ended unipolar 1762 OF4 4 single ended bipolar Update time typical 4 5ms D A conve
78. C 175 mA at 5V DC 175 mA at 5V DC 175 mA at 5V DC 0 575 W 0 575 W 0 88 W 0 mA at 24V DC 0 mA at 24V DC Heat dissipation max 2 9 W 1 61 W 2 9 W at 30 C 3 4 W at 26 4 DC 2 7 W at 26 4V DC 86 F 2 1 Wat 55 C 131 F Signal delay max On delay 1 2 cycle On delay 0 1 ms On delay 0 1 ms On delay 0 5 ms On delay 0 5 ms j resistive load Off delay 1 2 cycle Off delay 1 0ms Off delay 1 0 ms Off delay 4 0 ms Off delay 4 0 ms Off state leakage 2 mA at 132V 1 0 mA 1 0 mA 0 1 mA at 26 4V DC 0 1 mA at 26 4V DC current max 2 5 mA at 265V On state current 10 1 0 mA 1 0 mA 1 0 mA 1 0 mA On state voltage drop 1 5V at 0 5 1 0V DC 1 0V DC 0 3V DC at 0 5 A 0 3V DC at 0 5A max Continuous current per 0 25 A at 55 C 0 5 A at 55 C 0 5 A at 55 C 0 5 A at 60 C 0 5A at 60 C point max 131 F 131 F 131 F 140 F 140 F 0 5 A at 30 C 1 0 A at 30 C 1 0 A at 30 C 86 F 86 F 86 F Continuous current 1 0 A at 55 C 4 0 A at 55 C 4 0 A at 55 C 2 0 A at 60 C 2 0 A at 60 C common max 131 F 131 F 131 F 140 F 140 F 2 0 A at 30 C 8 0 A at 30 C 8 0 A at 30 C 86 F 86 F 86 F Continuous current per 2 0 A at 55 C 4 0 A at 55 C 4 0 A at 55 C 4 0 A at 60 C 4 0 A at 60 C module max 131 F 8 0 A at 30 C 131 F 140 F 140 F 4 0 A at 30 C 86 F 8 0 A at 30 C 86 F Surge current max 5 0 A Repeatability
79. C are limited by the 7 A Make Break current limit le must be limited so the module power does not exceed 1440VA Ng surge suppressors across your external inductive load will extend the life of details refer to Industrial Automation Wiring and Grounding Guidelines st be limited to 50 VA for DC voltages between 28V DC and 125V DC DC Publication 1763 UM001C EN P January 2010 170 Specifications Module Load Ratings 1762 0 6 Volts max Controlled Load Current per Module max 240V AC 6A 120V AC 12 AU 125V DC 11 5A 24V DC 30 02 1 Current per relay limited to 6 A at ambient temperatures above 40 C 104 F 2 24A ambient temperatures above 40 C 104 F Limited by ambient temperature and the number of relays controlling loads See below Relays Used vs Maximum Current per Relay 24V DC 1762 OX6l above 40 C 104 F Publication 1763 0 001 January 2010 Ambient Temperature below 40 C 104 F __ Ambient Temperature 1 2 3 4 5 6 Number of Relays Controlling Loads N Maximum Current per Relay Amps Common Specifications Specification Dimensions Specifications 171 Analog Modules 1762 IF20F2 1762 IF4 1762 IR4 1762 IT4 and 1762 0F4 90 mm height x 87 mm depth x 40 mm width height including mounting tabs is 110 mm 3 54 in height x 3 43 in depth x 1 58 in width height including
80. CD keypad IMPORTANT Although the LCD does not allow protected data to be changed from its keypad the control program or other communication devices do have access to this data Protection bits only provide LCD write protection They do not provide any overwrite protection to data from ladder logic HMI or programming software It is the users responsibility to ensure that data is not inadvertently overwritten TIP Remaining addresses within the target file can be used without restrictions addresses B3 6 0 and above in this example The LCD always starts at bit 0 of a data file It cannot start at any other address within the file Publication 1763 0 001 January 2010 Using the LCD 113 Monitoring a Bit File For explanations in this section we assume the followings in the application program e A bit file B3 which is 7 elements long 7 words 112 bits is defined with the preset data as shown in the screen capture below data bits first 48 bits which are monitored on the LCD and maskable by protection bits protection bits second 48 bits data bits after the first 96 bits which are not monitored on the LCD and not maskable by protection bits B3 0 0 Radix Binary z z Properties Usage Help e The TBF element of the LCD Function File is set to 3 to specify the bit file B3 as the target bit file to monitor on the LCD as shown in the screen cap
81. Connecting to Networks via Ethernet Interface 217 IMPORTANT When connecting the MicroLogix 1100 Ethernet port to a 10 100Base T Ethernet switch note the following recommendations e Use the auto negotiation function for both the switch port and the MicroLogix 1100 Ethernet port If you want to force to a specific speed duplex mode you should force the MicroLogix 1100 Ethernet port and leave the switch in auto negotiation mode to match speed duplex settings of the MicroLogix 1100 Ethernet port If you want to disable the auto negotiation function for both ports then you should only force both the switch and the MicroLogix 1100 port to either 100Mbps Half duplex or 10 Mbps Half duplex If you attempt to force both the switch and the MicroLogix1100 port to either 100 Mbps Full duplex or 10 Mbps Full duplex the Ethernet link will not be established and Ethernet communications will not work Cables Shielded and non shielded twisted pair 10 100Base T cables with RJ45 connectors are supported The maximum cable length between an MicroLogix 1100 Ethernet port and a 10 100Base T port on an Ethernet hub or switch without repeaters or fiber is 100 m 323 ft However in an industrial application cable length should be kept to a minimum TIP The Ethernet cabling with straight through method is recommended as below Do vot make the incorrect connection Straight through cabling Pin Pin Name Cable col
82. Glossary publication AG 7 1 A complete listing of current documentation including ordering instructions Also indicates whether the documents are available on CD ROM or in multi languages A glossary of industrial automation terms and abbreviations Common Techniques Used in this Manual The following conventions are used throughout this manual Bulleted lists such as this one provide information not procedural steps Numbered lists provide sequential steps or hierarchical information Italic type is used for emphasis Publication 1763 UM001C EN P January 2010 Chapter 1 Hardware Overview Hardware Features The Bulletin 1763 MicroLogix 1100 programmable controller contains a power supply input and output circuits a processor an isolated combination RS 232 485 communication port and an Ethernet port Each controller supports 18 I O points 10 digital inputs 2 analog inputs and 6 discrete outputs The hardware features of the controller are shown below Side View 7 12 UUUU UU WU 11 Me Hardware Features Top View Feature Description Feature Description 1 Output Terminal Block 7 LCD Keypad ESC OK Up Down Left Right 2 Battery Co
83. I O status you have to enter the I O Status screen manually using the menu Otherwise the current screen will be displayed continuously Publication 1763 UM001C EN P January 2010 110 Using the LCD Publication 1763 UM001C EN P January 2010 If a user defined LCD screen is used the I O S sctatus sreen is displayed When the user holds down the ESC key for more than 3 seconds IMPORTANT When time out is enabled i e the time out period is set to a positive value and the time out period is passed You can enable and disable time out and set the time out period using the TO element in the LCD Function File For mote information refer to the LCD Function File described in the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 If time out is disabled 1 the time out period is set to 0 and a custom LCD screen is displayed it will be displayed continuously until the user gives an input to change to other screen information see Using a User Defined LCD Screen on page 5 128 Viewing 1 0 Status Follow these steps to view the status of inputs and outputs on the LCD 1 On the Main Menu screen select I O Status by using the Up and Down keys on the LCD keypad as shown below Monitoring Bit File Using the LCD 111 2 Then press the OK key on the LCD keypad The I O Status screen is displayed as shown below
84. IF20F2 Error Type Hex Module Extended Error Error Description Equivalent Error Code Information Code Binary Binary No Error X000 000 0 0000 0000 No error General Common X200 001 0 0000 0000 General hardware error no additional information Hardware Error 001 0 0000 0001 Power up reset state Hardware Specific 210 001 0 0001 0000 Reserved Error Configuration Error X400 010 0 0000 0000 General configuration error no additional information 401 010 0 0000 0001 Invalid input data format selected channel 0 402 010 0 0000 0010 Invalid input data format selected channel 1 X403 010 0 0000 0011 Invalid output data format selected channel 0 404 010 0 0000 0100 Invalid output data format selected channel 1 represents Don t Care Extended Error Codes for 1762 IF4 and 1762 0 4 Error Type Hex Module Extended Error Error Description Equivalent Error Code Information Code Binary Binary No Error X000 000 0 0000 0000 No error General Common 200 001 0 0000 0000 General hardware error no additional information Hardware Error X201 001 0 0000 0001 Power up reset state Hardware X300 001 1 0000 0000 Reserved Specific Error Configuration Error X400 010 0 0000 0000 General configuration error no additional information X401 010 0 0000 0001 Invalid range select Channel 0 X402 010 0 0000 0010 Invalid range select Channel 1 X403 010 0 0000 0011 Invalid rang
85. IMPORTANT TIP Never attempt to use DH 485 protocol through modems under any circumstance All MicroLogix controllers support RTS CTS modem handshaking when configured for DF1 Full Duplex protocol with the control line parameter set to Pull Duplex Modem Handshaking or DF1 Half Duplex slave protocol with the control line parameter set to Half Duplex Modem No other modem handshaking lines i e Data Set Ready and Data Terminal Ready ate supported by MicroLogix 1100 controller MicroLogix 1100 controller also does not support DCD Data Carrier Detect DH 485 Communication Protocol Connecting to Networks via RS 232 RS 485 Interface 205 The DH 485 protocol defines the communication between multiple devices that coexist on a single pair of wires DH 485 protocol uses RS 485 Half Duplex as its physical interface RS 485 is a definition of electrical characteristics it is 70 a protocol RS 485 uses devices that are capable of co existing on a common data circuit thus allowing data to be easily shared between devices The DH 485 network offers interconnection of 32 devices multi master peer to peer capability token passing access control the ability to add or remove nodes without disrupting the network maximum network segment of 1 219 4 000 ft The DH 485 protocol supports two classes of devices initiators and responders All initiators on the network get a chance to initiate message transfers To
86. If the menu items shown in the figure below are not displayed on the Main Menu screen you need to scroll down the screen by pressing the Down key 2 Then press the OK key on the LCD keypad The Advanced Settings Menu screen is displayed as shown below 3 If System Info is selected press the OK key If not select System Info using the Up and Down keys and then press the OK key Publication 1763 UM001C EN P January 2010 Viewing Fault Code Using the LCD 139 4 The System Information screen is displayed You can identify the catalog number operating system firmware revision number and boot firmware revision number of your controller 5 Press the ESC key to return to the Advanced Settings Menu screen as shown in step 3 The Fault Code screen of the LCD displays the fault code when a fault occuts When a fault occurs the Fault Code screen is not displayed automatically Only the FAULT LED on the controller flashes in red light Therefore you need to navigate into the Fault Code screen to identify the fault code on the LCD Follow these steps to view the fault code when a fault occurs 1 On the Main Menu screen select Advance Set by using the Up and Down keys on the LCD keypad as shown below If the menu items shown in the figure below are not displayed on the Main Menu screen you need to scroll down the screen by pressing the Down key Publication 1763 UM001C EN P January 2010 14
87. Input The input energizes when low level voltage is applied to the input terminal active low Connect the power supply VDC to the input group s COM terminal ATTENTION The 24V DC sensor power source must not be used to power output circuits It should only be used to power input devices e g sensors switches See Master Control Relay on page 2 26 for information on MCR wiring in output circuits 1763 L16AWA 1763 L16BWA 1763 L16BBB and 1763 L16DWD Wiring Diagrams TIP In the following diagrams lower case alphabetic subscripts are appended to common terminal connections to indicate that different power sources may be used for different isolated groups if desired 1763 L16AWA Input Wiring Diagram 1 NOT NOT AIC USED USED CQM 1 NOT USED terminals are not intended for use as connection points Publication 1763 UM001C EN P January 2010 Wiring Your Controller 51 1763 L16BWA Sinking Input Wiring Diagram 200500060000 ui EE NOT NOT DC DC USED USED 10 11 1 2 19 COM 116 7 1 8 119 COM 11 1 2 1763 L16BBB and 1763 L16DWD Sourcing Input Wiring Diagram 24V DC Sensor Power e e Or Q C PNE D DCb DCb Publication 1763 UM001C EN P January 2010 52 Wiring Your Controller 1763 L16AWA and 1763 L16BWA Output Wirin
88. Inputs 4 and higher 6 standard DC inputs Off state voltage range 0 5V DC Operating frequency 0 Hz 40 0 Hz 1 kHz On state current eminimum 2 0 mA at 10V DC enominal 8 5 mA at 24V DC emaximum 12 0 mA at 30V DC Off state leakage current 1 5 mA max Nominal impedance 2 61 3 1 kQ Maximum inrush current 1 OS Series B FRN 4 or later Not applicable Publication 1763 UM001C EN P January 2010 158 Specifications Analog Input Specifications Description Voltage input range 1763 L16AWA L16BWA L16BBB L16DWD 0 10 0V DC 1 LSB Type of data 10 bit unsigned integer Input coding 0 10 0V DC 1 LSB 0 1 023 Voltage input impedance 210 kQ Input resolution 10 bit Non linearity 1 0 of full scale Overall accuracy 20 65 C 4 149 F 1 0 of full scale Voltage input overvoltage protection 10 5V DC Field wiring to logic isolation Output Specifications General Non isolated with logic Description 1763 L16AWA L16BWA L16DWD L16BBB Relay and FET Outputs Maximum controlled load 1 440 VA 1 440 VA Maximum continuous current Current per group common SA 3 A SA 3 A Current per controller at 150V max For UL 508 30 A or total of per point loads whichever is less For UL 1604 18 A or total of per point loads whichever is less at 240V max Relay Outputs Turn on time Turn
89. M001C EN P January 2010 Three or More Batteries Procedures for the transportation of three or more batteries shipped together within the United States are specified by the Department of Transportation DOT in the Code of Federal Regulations CFR49 Transportation An exemption to these regulations DOT E7052 covers the transport of certain hazardous materials classified as flammable solids This exemption authorizes transport of lithium batteries by motor vehicle rail freight cargo vessel and cargo only aircraft providing certain conditions are met Transport by passenger aircraft is not permitted A special provision of DOT E7052 11th Rev October 21 1982 par 8 a provides that Persons that receive cell and batteries covered by this exemption may reship them pursuant to the provisions of 49 CFR 173 22a in any of these packages authorized in this exemption including those in which they were received The Code of Federal Regulations 49 CFR 173 22a relates to the use of packaging authorized under exemptions In part it requires that you must maintain a copy of the exemption at each facility where the packaging is being used in connection with shipment under the exemption Shipment of depleted batteries for disposal may be subject to specific regulation of the countries involved or to regulations endorsed by those countries such as the IATA Articles Regulations of the International Air Transport Association Gene
90. Mbps This port supports CIP explicit messaging message exchange only The controller cannot be used for CIP implicit messaging real time I O messaging The controller also includes an embedded web server which allows viewing of not only module information TCP IP configuration and diagnostic information but also includes the data table memory map and data table monitor screen using a standard web browser See Chapter 4 for more information on connecting to the available communication options Publication 1763 UM001C EN P January 2010 18 Hardware Overview Publication 1763 UM001C EN P January 2010 Chapter 2 Agency Certifications Compliance to European Union Directives Installing Your Controller This chapter shows you how to install your controller The only tools you require are a flat or Phillips head screwdriver and drill Topics include agency certifications compliance to European Union Directives installation considerations safety considerations power considerations preventing excessive heat master control relay installing a memory module using the battery controller mounting dimensions controller and expansion I O spacing mounting the controller mounting 1762 expansion I O connecting 1762 expansion I O UL Listed Industrial Control Equipment for use in Class I Division 2 Hazardous Locations Groups A B C D C UL Listed Industrial Control Equipment for use in Canada CE marked for all app
91. Publication 1763 UM001C EN P January 2010 Replacement Parts 181 Battery Handling Follow the procedure below to ensure proper battery operation and reduce personnel hazards e Use only for the intended operation Do not ship or dispose of cells except according to recommended procedutes Do not ship on passenger aircraft Do not charge the batteries An explosion could result or the cells could overheat causing burns A Do not open puncture crush or otherwise mutilate the batteries A possibility of an explosion exists and or toxic corrosive and flammable liquids would be exposed e Do not incinerate or expose the batteries to high temperatures Do not attempt to solder batteries An explosion could result Do not short positive and negative terminals together Excessive heat can build up and cause severe burns Storage Store lithium batteries in a cool dry environment typically 20 C 2 5 C 68 F 77 F and 40 60 humidity Store the batteries and a copy of the battery instruction sheet in the original container away from flammable materials Transportation One or Two Batteries Each battery contains 0 23 of lithium Therefore up to two batteries can be shipped together within the United States without restriction Regulations governing shipment to or within other countries may differ Publication 1763 UM001C EN P January 2010 182 Replacement Parts Publication 1763 U
92. TS off Output is not energized empty rectangle on Output is engerized logic status solid rectangle 1 To view the status of inputs and outputs on the LCD you need to enter the 1 0 LED mode screen using the LCD menu See 1 0 Status on page 5 109 for more information Normal Operation The POWER and RUN LEDs are on If a force condition is active the FORCE LED turns on and remains on until all forces are removed Error Conditions If an error exists within the controller the controller LEDs operate as described in the following table Publication 1763 UM001C EN P January 2010 188 Troubleshooting Your System If the LEDS TheFollowing Error Probable Cause Recommended Action indicate Exists All LEDs off No input power or No line Power Verify proper line voltage and connections to the controller power supply error Power Supply This problem can occur intermittently if power supply is overloaded Overloaded when output loading and temperature varies Power and Hardware faulted Processor Hardware Cycle power Contact your local Allen Bradley representative if the FAULT LEDs on Error error persists Loose Wiring Verify connections to the controller Power LED on Application fault Hardware Software For error codes and Status File information see MicroLogix 1100 and FAULT LED Major Fault Detected Programmable Controllers Instruction Set Reference Manual flashi
93. abled when set to zero RTS Off Delay x20 ms 0 65 535 be set in 20 ms increments Specifies the delay time between when the last serial character is sent to the modem and when RTS is deactivated Gives the modem extra time to transmit the last character of a packet RTS Send Delay x20 ms 0 65 535 can be set in 20 ms increments Specifies the time delay between setting RTS until checking for the CTS response For use with modems that are not ready to respond with CTS immediately upon receipt of RTS Message Retries 0 255 Specifies the number of times a slave device attempts to resend a message packet when it does not receive an ACK from the master device For use in noisy environments where message packets may become corrupted in transmission Pre Transmit Delay x1 ms 0 65 535 can be set in 1 ms increments e When the Control Line is set to no handshaking this is the delay time before transmission Required for 1761 NET AIC physical Half Duplex networks The 1761 NET AIC needs delay time to change from transmit to receive mode e When the Control Line is set to DF1 Half Duplex Modem this is the minimum time delay between receiving the last character of a packet and the RTS assertion Publication 1763 UM001C EN P January 2010 Communication Connections 81 DF1 Half Duplex Master Slave Network Use the following diagram for DF1 Half Duplex Master Slave protocol without hardware handsh
94. affects the data transfer time between nodes Unnecessary nodes such as a second programming terminal that is not being used slow the data transfer rate The maximum number of nodes on the network is 32 Setting Node Addresses The best network performance occurs when node addresses are assigned in sequential order Initiators such as personal computers should be assigned the Connecting to Networks via RS 232 RS 485 Interface 209 lowest numbered addresses to minimize the time required to initialize the network The valid range for the MicroLogix 1100 controllers is 1 31 controllers cannot be node 0 The default setting is 1 The node address is stored in the controller Communications Status file CS0 5 0 to CS0 5 7 Setting Controller Baud Rate The best network performance occurs at the highest baud rate which is 19 200 This is the default baud rate for a MicroLogix 1100 device on the DH 485 network All devices must be at the same baud rate This rate is stored in the controller Communications Status file CS0 5 8 to CS0 5 15 Setting Maximum Node Address Once you have an established network set up and are confident that you will not be adding more devices you may enhance performance by adjusting the maximum node address of your controllers It should be set to the highest node address being used IMPORTANT All devices should be set to the same maximum node address MicroLogix Remote Packet Support MicroLogix 1100
95. aking X A 5 5 SLC 5 03 EE 2 processor E DFI 4 J MicroLogix 1100 CHO Master POS dd 1761 CBL AMOO or 1761 1 02 1761 CBL APOO or 1761 CBL PMO02 radio modem i or lease line straight 9 25 cable straight 9 2 pin cable 24V DC power User Supplied 763 01 daisy chain to AIC CHO alf Duplex RS 485 DF1 Half Duplex 1 08 9 RS 232 port 2 mini DIN 8 RS 232 port 3 RS 485 port 4 Series C or later cables are required for Class Div 2 applications 1763 01 daisy chain to AIC fa MicroLogix 1100 MicroLogix 1100 DF1 Slave DF1 Slave RS 485 DF1 Publication 1763 UM001C EN P January 2010 82 Communication Connections DF1 Half Duplex Network Using and Modems Rockwell Software RSLinx 2 0 or higher SLC 5 03 SLC 5 04 LE DF1 Half Duplex Protocol SLC 5 05 PLC 5 or MicroLogix 1000 1200 and 1500 processors Modem configured for DF1Half Duplex
96. and writes coils and registers Modbus protocol allows a single master to communicate with a maximum of 247 slave devices MicroLogix 1100 controllers support Modbus RTU Master and Modbus RTU Slave protocol For more information on configuring your MicroLogix 1100 controller for Modbus protocol refer to the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 For more information about the Modbus protocol see the Modbus Protocol Specifications available from http www modbus org ASCII provides connection to other ASCII devices such as bar code readers weigh scales setial printers and other intelligent devices You can use ASCII by configuring the RS 232 485 port channel 0 for ASCII driver Refer to the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 for detailed configuration information Appendix F Connecting to Networks via Ethernet Interface This appendix describes MicroLogix 1100 controllers and Ethernet communication describes MicroLogix 1100 performance considerations describes Ethernet network connections and media explains how the MicroLogix 1100 establishes node connections e lists Ethernet configuration parameters and procedutes describes configuration for subnet masks and gateways j j Ethernet is a local area network that provides communication between various MicroLogix 1100 P Cont
97. annel 0 e DH 485 e DF1 Full Duplex e DF1 Half Duplex Master and Slave e DF1 Radio Modem Modbus Master and Slave e ASCII The Ethernet communication channel Channel 1 allows your controller to be connected to a local area network for various devices providing 10 Mbps 100 Mbps transfer rate MicroLogix 1100 controllers support CIP explicit messaging message exchange MicroLogix 1100 controllers do not support Ethernet I O master capability through CIP implicit messaging real time I O messaging Publication 1763 UM001C EN P January 2010 72 Communication Connections Default Communication Configuration Using the Communications Toggle Functionality Publication 1763 UM001C EN P January 2010 For more information on MicroLogix 1100 communications refer to the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 The MicroLogix 1100 communication Channel 0 has the following default communication configuration TIP Channel 0 the default configuration is present when e The controller is powered up for the first time e The communications toggle functionality specifies default communications specified using the LCD Display The DCOMM indicator on the LCD Display is on 1 lit in solid rectangle e An OS upgrade is completed See Chapter 5 for more information about using the LCD Display See Appendix E for more information about communicat
98. ary Name This is the IP address of the computer acting as the local Ethernet network Primary 0 undefined read write Server Domain Name System DNS server Secondary Name Server This is the IP address of the computer acting as the local Ethernet network Secondary 0 undefined read write Domain Name System DNS server BOOTP Enable The BOOTP enable switch When BOOTP is enabled the MicroLogix 1100 attempts to 1 enabled read write learn its network related parameters at powerup via a BOOTP request There must be a BOOTP server on the network capable of responding to this BOOTP request When both BOOTP and DHCP are disabled the MicroLogix 1100 uses the locally configured network related parameters IP Address Subnet Mask Broadcast Address etc DHCP Enable The DHCP auto configuration enable switch When DHCP is enabled a DHCP server O disabled read write automatically assigns network related parameters to the MicroLogix 1100 when it logs into a TCP IP network There must be a DHCP server on the network capable of allocating network addresses and configuring parameters to newly attached device When both BOOTP and DHCP are disabled the MicroLogix 1100 uses the locally configured network related parameters IP Address Subnet Mask Broadcast Address etc SNMP Server Enable SNMP enable switch Check this to enable SNMP Simple Network Management 0 disabled read write Protocol Not applica
99. as been presented at the input terminal of the controller one shot A programming technique that sets a bit for only one program scan online Describes devices under direct communication For example when RSLogix 500 is monitoring the program file in a controller 243 operating voltage inputs the voltage range needed for the input to be in the On state For outputs the allowable range of user supplied voltage output device A device such as a pilot light or a motor starter coil that is controlled by the controller processor A Central Processing Unit See processor file The set of program and data files used by the controller to control output devices Only one processor file may be stored in the controller at a time program file The area within a processor file that contains the ladder logic program program mode When the controller is not executing the processor file and all outputs ate de energized program scan A part of the controller s operating cycle During the scan the ladder program is executed and the output data file is updated based on the program and the input data file programming device Executable programming package used to develop ladder diagrams protocol The packaging of information that is transmitted across a network read To acquire data from a storage place For example the processor READs information from the input data file to solve the ladder program rela
100. aster does this automatically you do not need to program the master to move data between slave nodes This slave to slave transfer can also be used by programming software to allow slave to slave upload and download of programs to processors including the master on the DF1 Half Duplex link MicroLogix 1100 can act as the master or as a slave on a Half Duplex network When the MicroLogix 1100 is a slave device a master device is required to run the network Several other Allen Bradley products support DF1 Half Duplex master protocol They include the SLC 5 03 and higher processors enhanced PLC 5 processors MicroLogix 1200 1500 and Rockwell Software RSLinx version 2 x and higher DF1 Half Duplex supports up to 255 devices address 0 to 254 with address 255 reserved for master broadcasts As a DF1 Half Duplex slave device the MicroLogix 1100 supports broadcast reception As a DF1 Half Duplex master the MicroLogix 1100 supports both the reception and initiation of broadcast write commands via the MSG instruction The MicroLogix 1100 also supports Half Duplex modems using RTS CTS hardware handshaking Publication 1763 UM001C EN P January 2010 202 Connecting to Networks via RS 232 RS 485 Interface Example DF1 Half Duplex Connections Rockwell Software RSLinx 2 0 or 232 later SLC 5 03 SLC 5 04 and SLC Half Duplex Protocol 5 05 PLC 5 MicroLogix 1100 or j MicroLogix 1200 and 1500
101. at is built into each AIC or the 1763 NCO1 cable as required by DH 485 specification Publication 1763 UM001C EN P January 2010 88 Communication Connections End of Line Termination Jum Belden 3106A or 9842 Cable 1219 m 4000ft Maximum Jumper MicroLogix 1100 Channel 0 to DH 485 Communication Cable Pinout When connecting MicroLogix 1100 Channel 0 to DH 485 communication cable pinout using an RS 232 cable the maximum that the cable length may be extended is 15 24 m 50 ft Refer to the following typical pinout DTE Device DCE Device DH 485 MicroLogix connector 1100 Channel 0 8 Pin 6 pin 6 Termination 4 RXD 5 2 GND 4 B 1 B 3 Common 8 2 Shield 5 N C 1 ChassisGround 6 CTS 3 RTS Publication 1763 UM001C EN P January 2010 Communication Connections 89 Connecting the AIC You can connect a MicroLogix 1100 controller to a DH 485 network via Channel 0 directly without using an optical isolator such as AIC catalog number 1761 NET AIC because Channel 0 is isolated However you need to use an AIC to connect your PC or other MicroLogix Family products such as MicroLogix 1200 to a DH 485 network The following figure shows the external witing connections and specifications of the AIC AIC Advanced Interface Converter 1761 NET AIC EXTERNAL
102. ata value of trim pots e View system information such as OS series and firmware version e Changing Key In Mode on page 5 130 e Using Communications Toggle Functionality on page 5 133 e Viewing Ethernet Port Configuration on page 5 133 e Using Trim Pots on page 5 135 e 0 Status on page 5 109 LCD Default Screen 1 0 Status Screen This is the default screen of the display allowing you to monitor controller and I O Status For more information on the I O Status screen see I O Status on page 5 109 Publication 1763 UM001C EN P January 2010 106 Using the LCD Operating Buttons Button Function Cursor Move cursor se G Select menu item Choose file numbers values etc OK Next menu level store your entry apply the changes ESC Previous menu level cancel your entry Using Menus to Choose Values Press To e Go to next menu level e Store your entry e Apply the changes Go to previous menu level e Cancel your entry since the last Ok e Press repeatedly to go to the main menu e Change menu item e Change value e Change position Publication 1763 UM001C EN P January 2010 Using the LCD 107 Selecting Between Menu Items Cursor up or down Apply or Enter Cursor Display Flashing value is presented as an empty rectangle for explanation purpose The symbol is used as the cursor There are two different curso
103. ation Connections Connecting to a DF1 Half Duplex Network When a communication port is configured for DF1 Half Duplex Slave available parameters include the following DF1 Half Duplex Configuration Parameters Parameter Options Baud Rate 300 600 1200 2400 4800 9600 19 2 KBps 38 4 KBps Parity none even Node Address 0 254 decimal Control Line no handshaking half duplex modem RTS CTS handshaking no handshaking 485 network Error Detection CRC BCC Suppression enabled disabled When EOT Suppression is enabled the slave does not respond when polled if no message is queued This saves modem transmission power and time when there is no message to transmit Duplicate Packet Message Detect enabled disabled Detects and eliminates duplicate responses to a message Duplicate packets may be sent under noisy communication conditions if the sender s Message Retries are not set to 0 Poll Timeout x20 ms 0 65 535 can be set in 20 ms increments Poll Timeout only applies when a slave device initiates a MSG instruction It is the amount of time that the slave device waits for a poll from the master device If the slave device does not receive a poll within the Poll Timeout a MSG instruction error is generated and the ladder program needs to requeue the MSG instruction If you are using a MSG instruction it is recommended that a Poll Timeout value of zero not be used Poll Timeout is dis
104. ation on page 142 for more information on the use of the battery in relation with RTC When the controller s Battery Low indicator is set displayed as a solid rectangle with the battery wire connector connected we recommend strongly to install a new battery immediately Publication 1763 UM001C EN P January 2010 32 Installing Your Controller Connecting the Battery Wire Connector Follow the procedure below to connect the battery wire connector to the battery connector 1 Insert the replaceable battery wire connector into the battery connector 2 Secure the battery connector wires along the wire guide as shown below Replaceable Battery Pocket Replaceable Battery Wire Guide Battery Connector Wires Battery Wire Connector Battery Connector Publication 1763 UM001C EN P January 2010 Installing Your Controller 33 Controller Mounting Dimensions 1763 L16AWA 1763 L16BWA 1763 L16BBB Controller Dimensions Dimension 1763 L16AWA 1763 L16DWD A 90 mm 3 5 in B 110 mm 4 33 in C 87 mm 3 43 in Controller and Expansion The controller mounts horizontally with the expansion I O extending to the 0 Spacing right of the controller Allow 50 mm 2 in of space on all sides of the controller system for adequate ventilation Maintain
105. ay 10 ms On delay 10 ms resistive load max 6 ms typical max Off Delay 10 ms Off Delay 10 ms Off delay 10 ms Off Delay 20 ms max max 12 ms typical Off state leakage max 0 mA 0 mA 0 mA 0 mA On state current min 10mA 10 mA 100 mA 10 mA On state voltage drop max Not Applicable Continuous current per 2 5 A Also see Relay Contact Ratings on 7 A Also see Relay 2 5 A Also see point max page 169 Contact Ratings on Relay Contact page 169 Ratings on page 169 Continuous current per 8A 8A 7 A Also see Relay 8A common max Contact Ratings on page 161 Continuous current per 16A 16A 30A Also see 8A module max Module Load Ratings 1762 0 on page 170 Surge current max Power supply distance rating See Relay Contact Ratings on page 169 See Relay Contact See Relay Contact Ratings on page Ratings on page 169 169 6 The module may not be more than 6 modules away from the power supply Isolated groups Group 1 Outputs 0 Group 1 Outputs 0 All 6 Outputs Group 3 to 3 to 7 Individually Outputs 0 to 5 Isolated Group 2 Outputs 4 Group 2 Outputs 8 to 7 to 15 Output group to backplane isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC working voltage IEC Class 2 reinforced insulation Output group to output group isolation Verifie
106. ayed on the Main Menu screen you need to scroll down the screen by pressing the Down key 2 Then press the OK key on the LCD keypad The Advanced Settings Menu screen is displayed as shown below Publication 1763 UM001C EN P January 2010 132 Using the LCD 3 Select KeyIn Mode using the Up and Down keys and then press the OK key 4 The Key In Mode screen is displayed as shown below The current mode Continuous in this example is selected marked up with the symbol 5 Press the Up or Down key to select the different mode Discrete in this example as shown below Then press the OK key 6 The Key In Mode Change Notification screen is displayed as shown below 7 Press the ESC key to return to the Advanced Settings Menu screen as shown in step 2 Publication 1763 UM001C EN P January 2010 Using Communications Toggle Functionality Viewing Ethernet Port Configuration Using the LCD 133 The MicroLogix 1100 provides the Communications Toggle Functionality which allows you to change from the user defined communication configuration to the default communications mode and back to the user defined communication configuration on Channel 0 See Using the Communications Toggle Functionality on page 4 72 for information about how to use the Communications Toggle Functionality The Ethernet Pot Configuration screen of the LCD displays the MAC and IP addresses assigned to the
107. ble to the MicroLogix 1100 Publication 1763 UM001C EN P January 2010 222 Connecting to Networks via Ethernet Interface Parameter SMTP Client Enable Series B only Description Default Status The SMTP Client service enable switch When SMTP is enabled MicroLogix 1100 is 0 disabled read write capable of transmitting e mail messages generated by a 485CIF write message with a string element There must be a SMTP server on the network capable of processing e mail service This provides an extremely versatile mechanism to report alarms status and other data related functions Auto Negotiate When Auto Negotiate is disabled unchecked the Ethernet speed duplex is forced to Auto read write and Port either 10 Mbps Half duplex 10 Mbps Full duplex 100 Mbps Half duplex or 100 Negotiate Setting Mbps Full duplex as selected in the Port Setting field enabled and Port Setting When Auto Negotiate is enabled checked the Port Setting Field allows you to select 10 100 Mbps the range of speed duplex settings that the MicroLogix 1100 will negotiate Full Duplex Half Duplex MSG The amount of time in ms allowed for a MSG instruction to establish a connection with 15 000 ms read write Connection the destination node The MSG Connection Timeout has 250 ms resolution and a range Timeout from 250 to 65 500 MSG Reply The amount of time in ms that the MicroLogix 1100 will wait for a reply to a command
108. bled or no BOOTP server exists on the network you must use RSLogix 500 programming software to enter change the IP address for each processor or you must use DHCP instead of it Publication 1763 UM001C EN P January 2010 224 Connecting to Networks via Ethernet Interface Publication 1763 UM001C EN P January 2010 Using the Rockwell BOOTP DHCP Utility The Rockwell BOOTP DHCP server utility is a standalone program that incorporates the functionality of standard BOOTP software with a user friendly graphical interface It is located in the Utils directory on the RSLogix 500 installation CD The newest version of the utility can be downloaded from www ab com networks bootp index html The device must have BOOTP enabled factory default or DHCP enabled to use the utility To configure your device using the BOOTP utility perform the following steps 1 Run the BOOTP DHCP server utility software It will ask you to configure your network settings before using the BOOTP DHCP server tool Enter your Ethernet settings for Subnet Mask and Gateway If you are not sure about it get a help from your system administrator Just leave Primary DNS Secondary DNS and Domain Name If corresponding information is allocated to the PC where BOOTP DHCP server utility is installed enter the same information Network Settings x Defaults SubnetMask 255 255 252 0 Gateway 10 121 28 1 Primar Secondary DNS 0 0 0 0
109. cation 1763 UM001C EN P January 2010 1762 0B32T Wiring Diagram VDC 1 DC A VDC 1 OUT 0 OUT 1 OUT 2 OUT 3 OUT 4 OUT5 OUT6 24V DC OUT7 OUT 8 OUT 14 OUT 15 td DC DC COM 1 DC COM 1 1762 0V32T Wiring Diagram VDC 1 DC VDC 1 OUT 1 OUT2 OUT 3 OUT 4 OUT5 V 1 OUT6 CR a 24V DC sink OUT 7 4 outs CRH outs CR OUT 10 OUT 11 CR 1 OUT 12 y CN OUT 13 OUT 14 V 1 OUT 15 DC pc Y com DC COM 1 4VDC2 0 OUT 16 OUT 17 cR OUT 18 CR 4 OUT 19 4 OUT 20 4 OUT 21 V 4 OUT 22 CR 4 V EN 2av pc 207 23 ACR N OUT 24 CR EA OUT 25 OUT 26 T OUT 27 CR OUT 28 ZN OUT 29 CR Sn OUT Vv 1 ouT31 DC pc Y_ come DC COM 2 VDC 2 4DC A 24V DC sink VDC 2 OUT 16 OUT 17 OUT 18 OUT 19 OUT 20 OUT 21 OUT 22 OUT 23 OUT 24 OUT 25 OUT 26 OUT 27 OUT 28 OUT 29 OUT 30 OUT 31 DC COM 2 DC COM
110. cations Groups A B C D 2 3 0A above 40 C 104 F 3 For DC voltage applications the make break ampere rating for relay contacts can be determined by dividing 28 VA by the applied DC voltage For example 28 VA 48V DC 0 58A For DC voltage applications less than 14V the make break ratings for relay contacts cannot exceed 2A Working Voltage 1763 L16AWA Description 1763 L16AWA Power supply input to backplane isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC Working Voltage IEC Class 2 reinforced insulation Input group to backplane isolation Verified by one of the following dielectric tests 1517V AC for 1 s or 2145V DC for 1 s 132V AC Working Voltage IEC Class 2 reinforced insulation Input group to input group isolation Verified by one of the following dielectric tests 1517V AC for 1 s or 2145V DC for 1 s 132V AC Working Voltage basic insulation Output group to backplane isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC Working Voltage IEC Class 2 reinforced insulation Output group to output group isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1s 265V AC Working Voltage basic insulation 150V AC Working Voltage IEC Class 2 reinforced insulation Publication 1763 UM001C EN P January 2010 162 Specifications Working Voltage
111. cols Also the RS 485 interface supports connection in a multidrop hard wired configuration using ASCII protocols DF 1 Full Duplex protocol provides a point to point connection between two devices DF1 Full Duplex protocol combines data transparency American National Standards Institute ANSI X3 28 1976 specification subcategory D1 and 2 way simultaneous transmission with embedded responses subcategory F1 OS Series B FRN 4 or later Publication 1763 UM001C EN P January 2010 200 Connecting to Networks via RS 232 RS 485 Interface Publication 1763 UM001C EN P January 2010 The MicroLogix 1100 controller supports the DF 1 Full Duplex protocol via RS 232 connection to external devices such as computers or other controllers that support DF1 Full Duplex DF1 is an open protocol Refer to DF1 Protocol and Command Set Reference Manual publication 1770 6 5 16 for more information DF1 Full Duplex protocol also referred to as DF1 point to point protocol is useful where RS 232 point to point communication is required DF1 protocol controls message flow detects and signals errors and retries if errors are detected Example DF1 Full Duplex Connections For information about required network connecting equipment see Chapter 4 Communication Connections Personal Computer MicroLogix 1100 Personal Computer m
112. companies Summary of Changes To help you find new and updated information in this release of the manual we have included change bars as shown to the right of this paragraph Firmware Revision History Features are added to the controllers through firmware upgrades See the latest release notes 1763 RN003 to be sure that your controller s firmware is at the level you need Firmware upgrades are not required except to allow you access to the new features Publication 1763 UM001C EN P January 2010 Summary of Changes 2 Notes Publication 1763 UM001C EN P January 2010 Hardware Overview Installing Your Controller Table of Contents Preface Who Should Use this Manual voce wee tween 9 Purpose onthis Manual c ren da 9 Related 10 Common Techniques Used in this 10 Chapter 1 Hardware eod P M du esr AGIS o a RA d e 11 Component Descriptions eo wh Pacis ute es 12 MicroLogix 1100 Memory Module and Built in Real Time ies ah uhhh Med 12 1762 Expansion I GO ose deo 13 Communication C 3Blesce iu cete beo dre sed soa ante 14 POS ramming ce UE M A pes Ed a By 16 Communication OpLODSu 16 Chapter 2 Agency Certifications P aora eb rte inea e tal WO 19 Compliance to European Union 19
113. controller Follow these steps to view the Ethernet port configuration for your controller 1 On the Main Menu screen select Advance Set by using the Up and Down keys on the LCD keypad as shown below If the menu items shown in the figure below are not displayed on the Main Menu screen you need to scroll down the screen by pressing the Down key 2 Then press the OK key on the LCD keypad The Advanced Settings Menu screen is displayed as shown below 3 If ENET Cfg is selected press the OK key If not select using the Up and Down keys and then press the OK key 4 The Ethernet Port Configuration screen is displayed Publication 1763 UM001C EN P January 2010 134 Using the LCD When an IP address is not yet assigned to your controller only the MAC address assigned to your controller which is represented as XXXXXXXXXXXX below is displayed A address is 12 digit hexadecimal number Your controller ships with a unique MAC addtess assigned in factory You can identify the MAC addtess of your controller by opening the expansion module cover on your controller When an IP address is assigned to your controller both of MAC address and IP address of your controller are displayed as shown below In this example the MAC address is represented as XXXXXXXXXXXX which is a 12 digit hexadecimal number The IP address is represented aS XXX XXX xxx xxx where each xxx is a deimal number betw
114. controllers can respond and initiate with communications or commands that do not originate on the local DH 485 network This is useful in installations where communication is needed between DH 485 and DH networks The example below shows how to send messages from a device on the DH network to a MicroLogix controller on the DH 485 network This method uses an SLC 5 04 processor as the bridge connection When using this method as shown in the illustration below e PLC 5 devices can send read and write commands to MicroLogix 1100 controllers MicroLogix 1100 controllers can respond to MSG instructions received The MicroLogix 1100 controllers can initiate MSG instructions to devices on the DH network e PC can send read and write commands to MicroLogix 1100 controllers e PC can do remote programming of MicroLogix 1100 controllers Publication 1763 UM001C EN P January 2010 210 Connecting to Networks via RS 232 RS 485 Interface TIP Use 1763 NCO1 Series or later cable to connect a MicroLogix 1100 controller to a DH 485 network You can connect a MicroLogix 1100 controller to your DH 485 network directly without using a RS 232 to RS 485 converter and optical isolator such as the AIC catalog number 1761 NET AIC as shown in the illustration below because Channel 0 has isolation and RS 485 built in AIC AIC SLC 5 04 DH 485 Netw
115. d 1762 0V32T modules IEC61000 4 3 10V m 80 2700 MHz 80 amplitude modulation For all other modules IEC1000 4 3 10 V m 80 1000 MHz 80 amplitude modulation 900 MHz keyed carrier for all modules Publication 1763 UM001C EN P January 2010 164 Specifications General Specifications Specification EFT B immunity Value For 1762 1032T 1762 2 and 1762 0V32T modules IEC61000 4 4 2 kV 5 kHz on signal ports For all other modules IEC1000 4 4 2 kV 5 kHz Surge transient immunity For 1762 10327 1762 2 and 1762 0V32T modules IEC61000 4 5 2 kV common mode 1 kV differential mode For all other modules IEC1000 4 5 2 kV common mode 1 kV differential mode Conducted RF immunity For 1762 1032T 1762 0 32 1762 0V32T modules IEC61000 4 6 10V 0 15 80 MHz For all other modules IEC1000 4 6 10V 0 15 80 MHz 1 Forthe exact operating temperature range refer to the Installation Instructions publication for the specific module 2 Conducted Immunity frequency range may be 150 kHz to 30 MHz if the Radiated Immunity frequency range is 30 1000 MHz Input Specifications Specification Shipping weight approx with carton 1762 1 8 209 g 0 46 Ibs 1762 108 200 g 0 44 Ibs 1762 1016 230 g 0 51 Ibs 1762 1032 200g 0 44 Ibs 1762 1080W6 280g 0 62 Ibs Voltage category 100 120V AC 24V DC 24V DC 24V DC 24V DC sink sourc
116. d by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC working voltage basic insulation 150V AC working voltage IEC Class 2 reinforced insulation Vendor D code Product type code Product code Publication 1763 UM001C EN P January 2010 Specifications 169 Relay Contact Ratings 1762 OW8 1762 OW16 and 1762 1080 6 Maximum Amperes Amperes Volt Amperes Von Make Break Make Break 240V AC 75A 075A 2542 1800VA 180 VA 120V AC 15A 15A 2540 1800VA 180 VA 125V DC 022 A 1 0 28 VA 24V DC 12 2 0 1 For DC voltage applications the make break ampere rating for relay contacts can be determined by dividing 28 VA by the applied DC voltage For example 28 VA 48V DC 0 58A For DC voltage applications less than 14V the make break ratings for relay contacts cannot exceed 2A 2 1 5A above 40 C 104 F Relay Contact Ratings 1762 0 6 Volts max Continuous Amperes Voltamperes Amps per Point max Make Break Make Break 240V AC 50A 15A 15A 3600 VA 360 VA 120V AC 7 0 AU 30A 3 0A 125V DC 25A 0 4A 50 24V DC 7 0 A2 70 168 VA 1 2 3 4 The continuous current per mod Surge Suppression Connecti the relay contacts For additiona publication 1770 4 1 DC Make Break Voltamperes m 6 Ain ambient temperatures above 40 C 104 F Make Break Voltamperes below 28V D
117. determine which initiator has the right to transmit a token passing algorithm is used Control of message transfers on the DH 485 network is performed by rotating the token along the nodes on the network A node holding the token can send a message onto the network Each node is allowed a fixed number of transmissions based on the Token Hold Factor each time it receives the token After a node sends a message it passes the token to the next device The allowable range of node addresses is 1 to 31 There must be at least one initiator on the network such as a MicroLogix controller or an SLC 5 02 or later processor DH 485 Configuration Parameters When MicroLogix communications are configured for DH 485 the following patameters can be changed DF1 Full Duplex Configuration Parameters Parameter Options Baud Rate 9600 19 2K Node Address 1 to 31 decimal Token Hold Factor 1104 See Software Considerations on page 208 for tips on setting the parameters listed above Publication 1763 UM001C EN P January 2010 206 Connecting to Networks via RS 232 RS 485 Interface Devices that use the DH 485 Network In addition to the MicroLogix 1100 controllers the devices shown in the following table also support the DH 485 network Allen Bradley Devices that Support DH 485 Communication Catalog Description Installation Function Publication Number Bulletin 1761 MicroLogix
118. e dtes bd re ce 56 Digital Wiring Diagrams 56 Anal Wns als a 63 Chapter 4 Communication Connections Supported Communication 71 Default Communication Configuration 72 Using the Communications Toggle 72 Changing Communication Configuration 73 Connecting to the RS 232 76 Making DF1 Point to Point 77 IS sitim d Modem S ced o cote doti 78 Connecting to a DF1 Half Duplex 80 Connecting to DH 485 83 DH 485 Configuration 83 Recommended Tools 22 em P fate dete 85 DH 485 Communication Cable 85 Publication 1763 UM001C EN P January 2010 Using the LCD Table of Contents 5 Connecting the Communication Cable to the DH 485 86 Grounding and Terminating the DH 485 Network 87 repost hats and Pe E o 89 Cable Selection Guide eui a parete tdeo ord aun ied 90 Recommended User Supplied Components 93 Safety Considerations s es eara SOC RE we 94 Install and Attach the ATQ aes ke STE E a ESSET ET 94 Powering the AICE este eia ou bbs biete 95 Connecting to Device qe e
119. e sink source sink source sink source Operating voltage 79V AC 132V 10 30V DC at 10 30V DC at 10 30V DC 10 30V DC at range at 47 Hz 63 Hz 30 C 86 F 30 C 86 F 24 points at 30 C 30 C 86 F 10 26 4V DC at 10 26 4V DC at 86 F 10 26 4V DC at 55 C 131 F 55 C 131 F 10 26 4V DC 65 C 149 F 23 points at 60 C 140 F Number of inputs 8 8 16 32 8 Bus current draw max 50 mA at 5V DC 50 mA at 5V DC 60 mA at 5V DC 170 mA at 5V DC 110 mA at 5V DC 0 25W 0 25W 0 3W 0 mA at 24V DC 80 mA at 24V DC Heat dissipation max 2 0 W 3 7 W 4 2 W at 26 4V 5 4Wat26 4VDC 5 0 Wat 30V DC 5 3 W at 30V 6 8 W at 30V DC 4 4 W at 26 4V DC The Watts per point plus the minimum W with all points energized Signal delay max On delay 20 0 ms Off delay 20 0 ms On delay 8 0 ms Off delay 8 0 ms On delay 8 0 ms Off delay 8 0 ms On delay 8 0 ms Off delay 8 0 ms On delay 8 0 ms Off delay 8 0 ms Off state voltage max 20V AC 5V DC 5V DC 5V DC 5V DC Off state current max 2 5 Publication 1763 UM001C EN P January 2010 1 5mA 1 5mA 1 0mA 1 5mA Input Specifications Specifications 165 Specification 1762 1 8 1762 108 1762 1016 1762 1032 1762 1080W6 On state voltage min 79V AC min 10V DC 10V DC 10V DC 10V DC 132V AC max
120. e Configuration Data File Refer to MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 You can access the switches through the ventilation slots on the top of the module Switch 1 controls channel 0 switch 2 controls channel 1 The factory default setting for both switch 1 and switch 2 is Current Switch positions ate shown below Cho Chi n 4 Voltage OFF o 1 2 Current ON Default Y 1762 IF20F2 Output Type Selection The output type selection current or voltage is made by wiring to the appropriate terminals lout or Vout and by type range selection bits in the Configuration Data File Refer to MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 Analog outputs may fluctuate for less than a second when power is applied or removed This characteristic is common to most analog outputs While the majority of loads will not recognize this short signal it is recommended that preventive measures be taken to ensure that connected equipment is not affected Wiring Your Controller 65 1762 IF20F2 Wiring The following illustration shows the 1762 IF2OF2 analog expansion I O terminal block 1762 IF20F2 Terminal Block Layout IN 0 INO IN 1 4 IN 1 V Out 0 Out 0 m I Common connected l internally And Publication 1763 UM001C EN P January 2010 66 Wiring Your Controller Sing
121. e load device DC or L1 Suppression Device AC or DC Outputs DC COM or L2 If the outputs are DC we recommend that you use an 1N4004 diode for surge suppression as shown below For inductive DC load devices a diode is suitable A 1N4004 diode is acceptable for most applications A surge Publication 1763 UM001C EN P January 2010 44 Wiring Your Controller suppressor can also be used See for recommended suppressors As shown below these surge suppression circuits connect directly across the load device 24V DC d x us Co ce c Relay or Solid State DC Outputs ao o IN4004 Diode A surge suppressor 24V DC common can also be used S ojo Suitable surge suppression methods for inductive AC load devices include varistor an RC network or an Allen Bradley surge suppressor all shown below These components must be appropriately rated to suppress the switching transient characteristic of the particular inductive device See the table on 45 for recommended suppressors Surge Suppression for Inductive AC Load Devices Output Device Output Device Output Device Surge Suppressor Varistor RC Network Publication 1763 UM001C EN P January 2010 Wiring Your Controller 45 Recommended Surge Suppressors Use the Allen Bradley surge suppressors show
122. e controller is powered up Press ESC key for 5 seconds when the controller is powered up The following LCD screen appears if it s successfully done Note that I O output status may be changed for some programs Publication 1763 UM001C EN P January 2010 Using the LCD 127 While the controller is powered on follow these steps to change the position of the Mode Switch 1 On the Main Menu screen select Mode Switch by using the Up and Down keys on the LCD keypad 2 Then press the OK key on the LCD keypad The Mode Switch screen is displayed as shown below The arrow indicates current Mode Switch position 3 When the Up or Down key is pressed the mode indicated by the arrow starts to blink if the mode is different from the current mode of controller Press OK key to set the controller to the mode indicated by the arrow 4 If you have finished changing mode switch position press the ESC key to return to the Main Menu screen as shown in step 1 Publication 1763 UM001C EN P January 2010 128 Using the LCD Using a User Defined LCD Screen Publication 1763 UM001C EN P January 2010 The MicroLogix 1100 controller allows you to use user defined LCD screens instead of the default built in screens To use a user defined screen you need to create a group of appropriate instructions using the LCD instruction in your application program For more information on how to create a user defined LCD scr
123. e select Channel 2 X404 010 0 0000 0100 Invalid range select Channel 3 X405 010 0 0000 0101 Invalid filter select Channel 0 7762 F4 only X406 010 0 0000 0110 Invalid filter select Channel 1 1762 IF4 only X407 010 0 0000 0111 Invalid filter select Channel 2 1762 IF4 only X408 010 0 0000 1000 Invalid filter select Channel 3 1762 IF4 only X408 010 0 0000 1001 Invalid format select Channel 0 X40A 010 0 0000 1010 Invalid format select Channel 1 X40B 010 0 0000 1011 Invalid format select Channel 2 X40C 010 0 0000 1100 Invalid format select Channel 3 represents Don t Care Publication 1763 UMO01C EN P January 2010 194 Troubleshooting Your System Calling Rockwell If you need to contact Rockwell Automation or local distributor for assistance it is helpful to obtain the following prior to calling Automation for Assistance p 2 a controller type series letter revision letter and firmware FRN number of the controller e controller indicator status controller error codes Refer to MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual Publication 1763 001 for error code information Publication 1763 UM001C EN P January 2010 Appendix D Preparing for Upgrade Using Control Flash to Upgrade Your Operating System The operating system OS can be upgraded through the communication port on the controller In order to download a new op
124. ecommended Blue with White Drain Wire Stripes 9842 Communication Connections 87 Multiple Cable Connection When connecting multiple cables to the DH 485 connector use the following diagram to Previous Device to Next Device Connections using Belden 3106A Cable For this Wire Pair Connect this Wire To this Terminal Shield Drain Non jacketed Terminal 2 Shield Blue Blue Terminal 3 Common White Orange White with Orange Stripe Terminal 4 Data B Orange with White Stripe Terminal 5 Data A Connections using Belden 9842 Cable For this Wire Pair To this Terminal Shield Drain Non jacketed Terminal 2 Shield Blue White White with Blue Stripe Cut back no connection Blue with White Stripe Terminal 3 Common White Orange White with Orange Stripe Terminal 4 Data B Orange with White Stripe Terminal 5 Data A To prevent confusion when installing the communication cable cut back the white with blue stripe wire immediately after the insulation jacket is removed This wire is not used by DH 485 Grounding and Terminating the DH 485 Network Only one connector at the end of the link must have Terminals 1 and 2 jumpered together This provides an earth ground connection for the shield of the communication cable Both ends of the network must have Terminals 5 and 6 jumpered together as shown below This connects the termination impedance of 120 ohm th
125. ed Online Edit Error If either electrical interference communication loss or a power cycle occur during online edit session program integrity may be impacted In this case the controller will generate the 1F fault code clear the user program and load the default program Change the RSLinx Configure CIP Option OS Series A FRN 1 2 and 3 only Change the RSLinx Configure CIP Option to prevent ownership fault when MicroLogix 1100 is connected using RSLinx classic Ethernet IP driver Several RSLogix 500 Online operations require obtaining the processor Edit Resoutce Processor Ownership in order to ensure that one programming terminal has exclusive capability of performing any of these operations at a time These operations include downloading online editing and applying channel configuration changes In addition to reducing the number of RSLinx Messaging Connections per PLC to one it is also recommended that the Messaging Connection Retry Online Editing 151 Interval be increased from the default of 1 25 seconds to 8 seconds as shown in the following figure Configure CIP Options 2 x PCCC Encapsulation in CIP Connections for ControlLogix processor Preference for use of Messaging Connections Use for Fast PCCC Requests Use for Slow PCCC Requests Use for PCCC Diagnostic Requests Messaging Connection Parameters 8 00 sec retry interval 256 00 sec timeout 7
126. ed near the MicroLogix 1100 system Analog input circuits can monitor voltage signals and convert them to serial digital data Sensor 2 V Voltage Sensor V Voltage IA COM V26 OOCOGOQOQO Analog Channel Wiring Guidelines Consider the following when wiring your analog channels The analog common COM is connected to earth ground inside the module These terminals are not electrically isolated from the system They are connected to chassis ground Analog channels are not isolated from each other Use Belden 8761 or equivalent shielded wire Under normal conditions the drain wire shield should be connected to the metal mounting panel earth ground Keep the shield connection to earth ground as short as possible e To ensure optimum accuracy for voltage type inputs limit overall cable impedance by keeping all analog cables as short as possible Locate the I O system as close to your voltage type sensors or actuators as possible Publication 1763 UM001C EN P January 2010 54 Wiring Your Controller Publication 1763 UM001C EN P January 2010 The controller does not provide loop power for analog inputs Use a power supply that matches the transmitter specifications as shown below 2 Wire Transmitter Transmitter Controller Power Supply P Transmitter 3 Wire Transmitter Supply Signal GND Power Supply
127. ed within a potentially hazardous environment all wiring must comply with the requirements stated in the National Electrical Code 501 10 b e Allow for at least 50 mm 2 in between I O wiring ducts or terminal strips and the controller Route incoming power to the controller by a path separate from the device wiring Where paths must cross their intersection should be perpendicular Publication 1763 UM001C EN P January 2010 42 Wiring Your Controller Publication 1763 UM001C EN P January 2010 TIP Do not run signal or communications wiring and power wiring in the same conduit Wires with different signal characteristics should be routed by separate paths Separate wiring by signal type Bundle wiring with similar electrical characteristics together Separate input wiring from output wiring Label wiring to all devices in the system Use tape shrink tubing or other dependable means for labeling purposes In addition to labeling use colored insulation to identify wiring based on signal characteristics example you may use blue for DC wiring and red for AC wiring Wire Requirements 1 wire per terminal 2 wire per terminal Solid 90 194 F 12 to 20 AWG 16 to 20 AWG Stranded 90 194 F 141 0 20 AWG 18 to 20 AWG Wiring torque 0 56 Nm 5 0 in Ib rated Wiring the Terminal Block The MicroLogix 1100 controllers have screw cage clamps on the input and output
128. een refer to the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 By using the User Disp menu item you can change from the default built in screens to a user defined screen and back on the LCD User Defined LCD Screen Follow these steps to display the user defined screen implemented in your application program 1 On the Main Menu screen select User Displ using the Up and Down keys on the LCD keypad as shown below If the menu items shown in the figure below are not displayed on the Main Menu screen you need to scroll down the screen by pressing the Down key 2 Then press the OK key on the LCD keypad Using the LCD 129 If no user defined screen is used in your application program the screen is displayed as shown below Note that the U MSG indicator on the top of the LCD is displayed in solid rectangle It means the LCD is in User Defined LCD mode If a user defined screen is used in your application program the LCD screen is displayed as shown below according to the specific instructions used in your program DOSES 3 Hold down the ESC key more than 3 seconds to return to the Main Menu screen as shown below Publication 1763 UM001C EN P January 2010 130 Using the LCD Configuring Advanced Settings Changing Key In Mode Publication 1763 UM001C EN P January 2010 With the Advanced Settings menu which is a sub
129. een 0 255 5 Press the ESC key to return to the Advanced Settings Menu screen as shown in step 2 Publication 1763 UM001C EN P January 2010 Using Trim Pots Using the LCD 135 Trim Pot Operation The MicroLogix 1100 controller provides two trimming potentiometers trim pots POTO and POT1 which allow modification of integer data within the controller The data value of each trim pot can be used throughout the control program for timers counters analog presets etc depending upon the requirements of the application You can change the data value of each trim pot using the trim pot screens provided by the LCD To access to the Trim Pot Set screen which is the top screen for the trim pot functionality select TrimPot Set on the LCD default menu screen as shown below and press the OK key on the LCD keypad Trim pot data is updated continuously whenever the controller is powered up Changing Data Value of a Trim Pot Follow these steps to change the data value of a trim pot either POTO or 1 On Main Menu screen select TrimPot Set by using the Up Down keys on the LCD keypad Publication 1763 UM001C EN P January 2010 136 Using the LCD Publication 1763 UM001C EN P January 2010 2 Then press the OK key on the LCD keypad The Trim Pot Select screen is displayed as shown below The last trim pot whose data value you changed is selected by default If you accessi
130. een in the RUN mode This prevents the use of the online editing feature The type of online editing is dependent on the MicroLogix 1100 processor s mode switch position in LCD display and the processor s mode There are two types of online editing Program Online Editing when the processor is in either PROG mode or REM Program mode e Runtime Online Editing when the processor is in either REM Test or REM Run mode The following table summarizes the MicroLogix 1100 processor mode switch positions in LCD and modes that enable online editing mode switch Position MicroLogix 1100 Editing Mode Processor Mode RUN RUN Not Available PROGram Program Program Online Editing REMote REMote Program Program Online Editing REMote REMote Test Program Online Editing REMote REMote Run Program Online Editing Publication 1763 UM001C EN P January 2010 154 Online Editing Publication 1763 UM001C EN P January 2010 IMPORTANT Online editing is available when the mode switch in LCD screen is in the RUN position Use the online editing function while in the RUN mode to make minor changes to the ladder program We recommend developing your program offline since ladder rung logic changes take effect immediately after testing your edits Improper machine operation may occur causing personnel injury or equipment damage Edit Functions in Runtime Online Editing During a runtime online editing session the proces
131. el 52 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1763 UM001C EN P January 2010 Supersedes Publication 1763 UM001B EN P April 2007 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in the U S A
132. emory module Removal Insertion Under Power The memory module can be installed or removed at any time without risk of damage to either the memory module or the controller If a memory module is installed while the MicroLogix 1100 is executing the memory module is not recognized until either a power cycle occurs or until the controller is placed in a non executing mode program mode suspend mode or fault condition Memory Module Information File The controller has a Memory Module Information File which provides status from the attached memory module At power up or on detection of a memory module being inserted the catalog numbet seties revision and type ate identified and wtitten to the MMI file If a memory module is not attached zeros ate written to MMI file Refer to the MicroLogix 1100 Instruction Set Reference Manual publication 1763 001 for more information Using Real Time Clock and Memory Modules 145 Program Data Download To download the program and data from a memory module to the controller s memory on the Comms menu in your RSLogix 500 programming software point EEPROM and then click Load from EEPROM TIP For more information on program data download refere to your RSLogix 500 programming software documentation Program Data Upload To upload the program and data from the controller s memory to a memory module on the Comms menu in your RSLogix 500 programming s
133. emove the strip may cause the controller to overheat Wiring Diagrams Wiring Your Controller 47 The following illustrations show the wiring diagrams for the MicroLogix 1100 controllers Controllers with DC inputs can be wired as either sinking sourcing inputs Sinking and sourcing does not apply to AC inputs Refer to Sinking and Sourcing Wiring Diagrams on page 3 50 The controller terminal block layouts are shown below The shading on the labels indicates how the terminals are grouped A detail of the groupings is shown in the table following the terminal block layouts TIP This E bel denotes a protective earth ground terminal which provides a low impedance path between electrical circuits and earth for safety purposes and provides noise immunity improvement This connection must be made for safety purposes on AC powered controllers This P symbol denotes a functional earth ground terminal which provides a low impedance path between electrical circuits and earth for non safety putposes such as noise immunity improvement Terminal Block Layouts Input Terminal Block Output Terminal Block 1763 L16AWA Group 0 Group 1 Group 2 NOT AC USED USED COM 666066006666 666 208 IA C L2 N 100 240 VAC NOT USED 1 Publication 1763 UM001C EN P January 2010 48 Wiring Your Controller 1763 L16BWA Group 0 Group 1 Group 2
134. en the master control relay is de energized If you are using a DC power supply interrupt the load side rather than the AC line power This avoids the additional delay of power supply turn off The DC power supply should be powered directly from the fused secondary of the transformer Power to the DC input and output circuits should be connected through a set of master control relay contacts Periodic Tests of Master Control Relay Circuit Any part can fail including the switches in a master control relay circuit The failure of one of these switches would most likely cause an open circuit which would be a safe powet off failure Howevet if one of these switches shorts out it no longer provides any safety protection These switches should be tested periodically to assure they will stop machine motion when needed Publication 1763 UM001C EN P January 2010 24 Installing Your Controller Power Considerations Publication 1763 UM001C EN P January 2010 The following explains power considerations for the micro controllers Isolation Transformers You may want to use an isolation transformer in the AC line to the controller This type of transformer provides isolation from your power distribution system to reduce the electrical noise that enters the controller and is often used as a step down transformer to reduce line voltage Any transformer used with the controller must have a sufficient power rating for its load The power rating
135. er Comments You can add additional comments on the back of this form Your Name Your Title Function Would you like us to contact you regarding your comments Location Phone ___No there is no need to contact me Yes please call me Yes please email me at Yes please contact me via Return this form to Rockwell Automation Technical Communications 1 Allen Bradley Dr Mayfield Hts OH 44124 9705 Fax 440 646 3525 Email RADocumentComments ra rockwell com Publication 16 05210 July 2007 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE Rockwell Automation 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE Rockwell Automation Rockwell Automation provides technical information on the Web to assist you Suppo rt in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools Por an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs more infor
136. er of modules 3 8 W x W 1762 0V32T 2 7 W x number of modules 27Wx W 1762 OW8 2 9 W x number of modules 2 9 W x W 1762 0W16 5 6 W x number of modules 5 6 W x W 1762 0X6l 2 8 W x number of modules 28Wx W 1762 1080W6 4 4 W x number of modules 44Wx W W Glossary The following terms are used throughout this manual Refer to the Allen Bradley Industrial Automation Glossary publication AG 7 1 for a complete guide to Allen Bradley technical terms address A character string that uniquely identifies a memory location For example I 1 0 is the memory address for the data located the Input file location word1 bit 0 AIC Advanced Interface Converter A device that provides a communication link between various networked devices Catalog Number 1761 NET AIC application 1 A machine or process monitored and controlled by a controller 2 The use of computer or processor based routines for specific purposes baud rate The speed of communication between devices All devices must communicate at the same baud rate on a network bit The smallest storage location in memory that contains either a 1 ON or a 0 block diagrams A schematic drawing Boolean operators Logical operators such as AND OR NAND NOR NOT and Exclusive OR that can be used singularly or in combination to form logic statements or circuits Can have an output response of T or branch A parallel logic path within a rung of a ladder program
137. erating system you must have the following ControlFlash Upgrade Kit containing the new OS Go to http www ab com micrologix to download the upgrade kit e a Windows 95 Windows 98 Windows 2000 Windows NT or Windows XP based computer to run the download software The ControlFlash Upgrade Kit includes the operating system upgrade to be downloaded the ControlFlash programming tool along with its support drivers and on line help a readme first file explaining how to upgrade the operating system Before upgrading the controller s operating system you must Ps 5 5 Sy y e install ControlFlash software on your personal computer prepare the controller for updating IMPORTANT Installing a new operating system deletes the user program After the operating system upgrade is successful you must transfer your control program back to the controller The communication parameters are described on Table on page 4 72 Install ControlFlash Software Double click the 1763 LEC FRNxx msi file to install the operating system upgrade where xx is the firmware revision number Publication 1763 UM001C EN P January 2010 196 Using Control Flash to Upgrade Your Operating System Sequence of Operation Publication 1763 UM001C EN P January 2010 Prepare the Controller for Updating Connect the computer COM port to channel 0 on the MicroLogix 1100 using 1761 02 cable Controller Configuration T
138. ere deleted during runtime online edit outputs could stop in an unpredictable state causing unexpected equipment operation If you attempt to insert or modify a rung with MSG PTO and PWM instruction the following error message will be generated by programming software Error Online editing of PTO PWM and MSG not allowed ML1100 RUN mode And the rung with MSG PTO and PWM instruction will not be accepted RSLogix 500 Pro x Rung Has Errors Cannot Accept In online edit during PROGRAM mode program online edit there are no restrictions For example a user can insert MSG instruction if related MG file ot MG RI file is already defined in data file Types of Online Editing ATTENTION ATTENTION Online Editing 153 When editing a rung that contains an MCR instruction both the MCR start and MCR end rungs must be edited whether it be test assemble cancel at the same time We recommend that you fully understand the possible results of the edit to the system under control Failure to properly edit a running program could result in unexpected controller operation Physical injury or equipment damage may result If you use or interrupts and your application requires a quick interrupt latency the online edit feature is not recommended Online editing feature may increase the interrupt latency response time To ensure minimum interrupt latency place the mode switch in LCD scr
139. ered by the device connected to port 2 then the selection switch should be set to cable e E a D SSS L user supplied cable Cable Length Connections from to AIC External Power Power Supply Selection Required Switch Setting straight 9 25 modem or other communication device port 1 yes external External power supp Cable 1761 CBL AS03 1761 CBL AS09 y required unless the is powered by the device connected to port 2 then the selection switch should be set to cable e SS ams I zd W61 CBL ASOS NE 1761 CBL AS03 gt Length Connections from to AIC External Power Power Supply Selection Required Switch Setting 3 m 9 8 ft SLC 500 Fixed port3 yes external 9 5 m 31 17 ft SLC 5 01 SLC 5 02 and SLC 5 03 processors PanelView 550 RJ45 port port3 yes external f External power supply req ired unless the AIC is powered by the device connected to port 2 then the selection switch should be set to cable Publication 1763 UM001C EN P January 2010 92 Communication Connections 1761 02 Series C or equivalent Cable Wiring Diagram O 6H 5 j 3 7 6 C 1 O Programming Controller Device 9 Pin D Shell 8 Pin M
140. es not contain a valid operating system the controller flashes the Run Force and Fault LEDs on and off Publication 1763 UM001C EN P January 2010 198 Using Control Flash to Upgrade Your Operating System Notes Publication 1763 UM001C EN P January 2010 Appendix E RS 232 Communication Interface RS 485 Communication Interface DF1 Full Duplex Protocol Connecting to Networks via RS 232 RS 485 Interface The following protocols are supported from the RS 232 485 communication channel Channel 0 DF1 Full Duplex DF1 half duplex Master Slave e DF1 Radio Modem DH 485 Modbus Master Slave e ASCII The communications port on the MicroLogix 1100 utilizes a combined RS 232 485 interface RS 232 and RS 485 are Electronics Industries Association EIA standards that specify the electrical and mechanical characteristics for serial binary communication They provide a variety of system configuration possibilities RS 232 and RS 485 define electrical connection characteristics 707 protocols One of the biggest benefits of an RS 232 interface is that it lets you integrate telephone and radio modems into your control system using the appropriate DF1 protocol only not DH 485 protocol but it is for point to point connections only between two devices The RS 485 interface supports connection of up to 32 devices in a multidrop hard wired configuration using DH 485 DF1 Half Duplex or Modbus proto
141. es ate applied immediately after you press the Up and Down keys While if it is set to Discrete you have to press the OK key to apply the changes after you change the data value For more information on how to set the Key In mode see Changing Key In Mode on page 5 130 TIP The Key In mode has effect only when you change the data value of a trim pot on a Trim Pot screen either the Trim Pot 0 or Trim Pot 1 screen 5 f you have finished changing the data value of the selected trim pot POTO in this example press the ESC key to return to the Trim Pot Select screen as shown in step 2 Trim Pot Configuration in LCD Function File The configuration for Trim Pots in the LCD Function File including trim pot low and high values for data value range is described in the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 Error Conditions Error conditions regarding the Trim Pot functionality are described in the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 Publication 1763 UM001C EN P January 2010 138 Using the LCD Viewing System The System Information screen of the LCD allows you to identify the system Information information for your controller Follow these steps to view the system information for your controller 1 On the Main Menu screen select Advance Set by using the Up and Down keys on the LCD keypad as shown below
142. g Diagram Lib L2b Lic L2c Lid L2d 12 e e L2 1G o o L1 L2 N NOT VAC VAC 0 1 VAC 0 2 VAC 0 3 VAC 0 4 VAC 0 5 NOT 100 240 VAC USED VDC VDC VDC VDC VDC VDC USED 1763 L16BBB Output Wiring Diagram DCa DCa DCb DCb DCc DCc e Q 00 DC 9 24V NOT VAC 0 0 VAC 0h NOT NOT DC 0 2 0 3 0 4 0 5 DC NOT DC IN f USED VDC VDC USED USED 241 24V USED L 1763 L16DWD Output Wiring Diagram DCa_ L2a L1b L2b Lic 12 e ut d 12 24V NOT VAC 0 0 VAC 0 1 VAC 0 2 VAC 0 3 VAC NOT DC IN USED VDC VDC VDC VDC VDC VDC USED Publication 1763 UM001C EN P January 2010 Controller 1 0 Wiring Wiring Your Analog Channels Wiring Your Controller 53 Minimizing Electrical Noise Because of the variety of applications and environments where controllers are installed and operating it is impossible to ensure that all environmental noise will be removed by input filters help reduce the effects of environmental noise install the MicroLogix 1100 system in a properly rated for example NEMA enclosure Make sure that the MicroLogix 1100 system is properly grounded A system may malfunction due to a change in the operating environment after a period of time We recommend periodically checking system operation particularly when new machinery or other noise sources are install
143. h 1 9 Group 2 IA COM IV1 4 and IV2 Group 0 DC COM 0 1 0 through 1 3 1763 L16BWA Group 1 DC COM 1 1 4 through 1 9 Group 2 IA COM and IV2 4 1763 L16BBB Group 0 DC 1 0 through 1 3 Group 1 DC COM 1 1 4 through 1 9 1763 L16DWD Group 2 IA 1 and 2 Output Terminal Grouping Controller Outputs Output Voltage Output Description Group Terminal Terminal Group 0 VAC VDC 0 0 Isolated Relay output Group 1 VAC VDC 0 1 Isolated Relay output 1763 LI6AWA Group 2 VAC VDC 0 2 Isolated Relay output 1763 L16BWA 55 1763 L16DWD Group 3 VAC VDC 0 3 Isolated Relay output Group 4 VAC VDC 0 4 Isolated Relay output Group 5 VAC VDC 0 5 Isolated Relay output Group 0 VAC VDC 0 0 Isolated Relay output 1763 L1GBBB Group 1 VAC VDC 0 1 Isolated Relay output Group 2 DC 24V 0 2 through output DC 24V 0 5 Publication 1763 UM001C EN P January 2010 50 Wiring Your Controller Sinking and Sourcing Any of the MicroLogix 1100 DC embedded input groups can be configured as m sinking or sourcing depending how DC COM is wired on the group Wiring Diagrams Refer to pages 51 through 51 for sinking and sourcing wiring diagrams Type Definition Sinking Input The input energizes when high level voltage is applied to the input terminal active high Connect the power supply VDC to the input group s COM terminal Sourcing
144. he supply to avoid the additional delay of power supply turn off The AC line of the DC output power supply should be fused Connect a set of master control relays in series with the DC power supplying the input and output circuits Place the main power disconnect switch where operators and maintenance personnel have quick and easy access to it If you mount a disconnect switch inside the controller enclosure place the switch operating handle on the outside of the enclosure so that you can disconnect power without opening the enclosure Whenever any of the emergency stop switches are opened power to input and output devices should be removed When you use the master control relay to remove power from the external I O circuits power continues be provided to the controller s power supply so that diagnostic indicators on the processor can still be observed The master control relay is not a substitute for a disconnect to the controller It is intended for any situation where the operator must quickly de energize I O devices only When inspecting or installing terminal connections replacing output fuses or working on equipment within the enclosure use the disconnect to shut off power to the test of the system Installing Your Controller 27 TIP Do not control the master control relay with the controller Provide the operator with the safety of a direct connection between an emergency stop switch and the master control relay
145. he controller must be configured for default communications use the Communications Toggle Functionality which is available on the LCD DCOMM indicator on and be in the Program mode use the Mode Switch which is available on the LCD to allow the download of a new operating system See Using the Communications Toggle Functionality on page 4 72 for information about how to use the Communications Toggle Functionality See Using the Mode Switch on page 5 124 for information about controller modes and how to use the Mode Switch The following steps detail the key events in the upgrade process 1 Controller mode and communications parameters are checked The screen as shown below is displayed on the LCD as well 2 Download begins Missing Corrupt 0 LED Pattern Using Control Flash to Upgrade Your Operating System 197 3 During the download the Run Force and Fault LEDs perform a walking bit pattern The screen as shown below is displayed on the LCD as well 4 When the download is complete the integrity of the new OS is checked If the new OS is corrupt the controller sends an error message to the download tool and flashes the Missing or Corrupt OS LED pattern See Missing Corrupt OS LED Pattern below 5 Following a successful transfer the Run Force and Fault LEDs flash on and remain on for five seconds Then the controller resets When an operating system download is not successful or if the controller do
146. ication 1763 UM001C EN P January 2010 246 Notes Publication 1763 UM001C EN P January 2010 Numerics 1762 24AWA wiring diagram 3 50 1762 1 8 wiring diagram 3 56 1762 IF20F2 input type selection 3 64 output type selection 3 64 terminal block layout 3 65 wiring 3 65 1762 IF4 input type selection 3 66 terminal block layout 3 67 1762 1016 wiring diagram 3 57 1762 1032T wiring diagram 3 58 1762 108 wiring diagram 3 56 1762 0A8 wiring diagram 3 58 1762 0B16 wiring diagram 3 59 1762 0B32T wiring diagram 3 60 1762 0 8 wiring diagram 3 59 1762 0V32T wiring diagram 3 60 1762 0W16 wiring diagram 3 61 1762 0W8 wiring diagram 3 61 1762 0 61 wiring diagram 3 62 5 05 processors Ethernet communications F 213 A address G 237 Advanced Interface Converter See AIC agency certifications 2 19 AIC applying power to 4 95 attaching to the network 4 94 connecting 4 89 definition G 237 installing 4 94 recommended user supplied components 4 93 safety consideration 4 94 selecting cable 4 91 analog channel wiring guidelines 3 53 analog expansion 1 0 190 diagnostics C 190 module operation vs channel operation C 190 power up diagnostics C 190 system wiring guidelines 3 63 troubleshooting C 190 analog inputs analog channel wiring guidelines 3 53 application G 237 B battery 6 142 Index processor battery life expectancy B 180 processor replacement battery B 180 baud rate G 237 bit G 237 block diagrams G 237 Bo
147. icator is displayed as solid rectangle When the battery level is acceptable the indicator is displayed as emty rectangle as shown below gt SHON S If the RTC battery is low and the controller is powered the RTC operates normally If the controller power is removed and the RTC battery is low RTC data is lost ATTENTION Operating with a low battery indication for more than 2 weeks 8 hours without a battery may result in invalid RTC data unless power is on continuously Using Real Time Clock and Memory Modules 143 Memory Module Operation The memory module supports the following features e User Program User Data and Recipe Back up User Program Compare Data File Download Protection Memory Module Write Protection Removal Insertion Under Power ATTENTION Electrostatic discharge can damage the Memory Module Do not touch the connector pins or other sensitive areas User Program User Data and Recipe Back up The memory module provides a simple and flexible program data and recipe transport mechanism allowing the user to transfer the program data and recipe to the controller without the use of a personal computer and programming softwate The memory module can store one user program at a time During program transfers to or from the memory module the controller s RUN LED flashes Program Compare The memory module can also provide application security allowi
148. including mounting tabs is 4 33 in Specifications 163 Temperature storage 40 85 C 40 185 F Temperature operating 20 65 4 149 FJ Operating humidity 5 95 non condensing Operating altitude 2000 m 6561 ft Vibration Operating 10 500 Hz 5 g 0 030 in max peak to peak 2 hours per axis Relay Operation 1 5 9 Shock Operating 30 g panel mounted 3 pulses per axis Relay Operation 7 g Non Operating 50 g panel mounted 3 pulses per axis 40G DIN Rail mounted Agency certification C UL certified under CSA C22 2 No 142 UL 508 listed CE compliant for all applicable directives C Tick marked for all applicable acts Hazardous environment class For 1762 10327 1762 0 32 and 1762 0V32T modules Hazardous Location Class Division 2 Groups A C D UL 1604 C UL under CSA C22 2 No 213 ANSI ISA 12 12 01 For all other modules Hazardous Location Class Division 2 Groups A C D UL 1604 C UL under CSA C22 2 No 213 for all modules Radiated and conducted emissions EN50081 2 Class A Electrical EMC The module has passed testing at the following levels ESD immunity For 1762 1032 1762 0 32 and 1762 0V32T modules IEC61000 4 2 4 kV contact 8 kV air 4 kV indirect For all other modules IEC1000 4 2 4 kV contact 8 kV air 4 kV indirect Radiated RF immunity For 1762 10327 1762 2 an
149. ing DF1 Full Duplex Default Configuration Parameters Parameter Default Baud Rate 19 2 KBps Parity none Source ID Node Address 1 Control Line no handshaking Error Detection CRC Embedded Responses auto detect Duplicate Packet Message Detect enabled ACK Timeout 50 counts NAK retries 3 retries retries 3 retries Stop Bits 1 Data Bits 8 The Communications Toggle Functionality can be operated using the LCD display on the controller as shown below Use the Communications Toggle Functionality to change from the user defined communication configuration to the default communications mode and back on Channel 0 The Default Communications DCOMM Communication Connections 73 indicator on the LCD display operates to show when the controller is in the default communications mode settings shown on 72 TIP The Communication Toggle Functionality only affects the communication configuration of Channel 0 Changing Communication Configuration Follow the procedure below to change from the user defined communication configuration to the default communications mode and back In this example we will start from the Main Menu screen of the LCD display as shown below If necessary press ESC repeatedly until you return to the Main Menu screen 1 On the Main Menu screen select Advance Set by using the Up and Down keys on the LCD keypad as shown below If the menu items shown in
150. ini Din 9 RI 24V 1 8 CTS 4 gt GND 2 7 RTS 14 RTS 3 6 DSR 4 gt RXD 4 5 GND r 9 DCD 5 4 p CTS 6 3 TXD TXD 7 2 RXD GND 8 1 DCD i Publication 1763 UM001C EN P January 2010 Communication Connections Recommended User Supplied Components These components can be purchased from your local electronics supplier User Supplied Components Component external power supply and chassis ground Recommended Model power supply rated for 20 4 28 8V DC NULL modem adapter standard AT straight 9 25 pin RS 232 cable see table below for port information if making own cables 1761 or 1761 CBL PM02 Port 3 Port 1 Port 2 RS 485 connector DB 9 RS 232 cable straight D connector E 2 678 5 Raza 3 ji 4 LE sj lt 4 3 4 SA 2 A CHS GND 12 1 AIC Terminals Pin Port 1 DB 9 RS 232 Port 2 2 1761 CBL PM02 Port 3 RS 485 cable Connector 1 received line signal detector 24V DC chassis ground DCD 2 received data RxD ground GND cable shield 3 transmitted data TxD request to send RTS signal ground ready received data RxD 3 DH 485 data B 5 signal common GND received line signal detector DH 485 data DCD 6 DCE ready DSR clear to send CTS termination 7 request to send RTS transmitted da
151. ion in an industrial enclosure Pollution Degree 20 to reduce the effects of electrical interference Over Voltage Category and environmental exposure Locate your controller as far as possible from power lines load lines and other sources of electrical noise such as hard contact switches relays and AC motor drives For more information on proper grounding guidelines see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally temporary conductivity caused by condensation shall be expected 2 Overvoltage Category II is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the products insulation Safety Considerations Installing Your Controller 21 ATTENTION Electrostatic discharge can damage semiconductor devices inside the controller Do not touch the connector pins or other sensitive areas ATTENTION Vertical mounting of the controller is not supported due to heat build up considerations careful of metal chips when drilling mounting holes for your controller or other equipment within the enclosure or panel Drilled fragments that fall into the controller or I O modules could cause damage Do not drill holes above a mounted controller if the protect
152. ions C 187 LED status normal operation C 187 minimizing electrical noise 3 53 mounting 2 34 mounting dimensions 2 33 mounting on DIN rail 2 35 mounting on panel 2 36 preventing excessive heat 2 25 status indicators C 185 controller overhead G 238 controller spacing 2 33 counter G 238 CPU Central Processing Unit G 238 Cursor display 5 107 D data table G 238 default communication configuration 4 72 DeviceNet Communications 4 97 4 98 DeviceNet network connecting 4 97 4 98 selecting cable 4 97 DF1 Full Duplex protocol connecting 4 76 4 77 description E 199 example system configuration E 200 using a modem 4 78 E 203 DF1 Half Duplex protocol description E 201 DH485 communication protocol configuration parameters 4 83 205 DH485 network configuration parameters E 208 connecting 4 83 devices that use the network E 206 example system configuration E 210 installation 4 85 planning considerations E 206 DIN rail G 238 disconnecting main power 2 22 download G 238 DTE Data Terminal Equipment G 238 Publication 1763 UM001C EN P January 2010 E Electronics Industries Association EIA E 199 EMC Directive 2 20 EMI G 239 encoder G 239 error recovery model C 189 errors configuration C 192 critical C 191 extended error information field C 192 hardware C 192 module error field C 192 non critical C 191 Ethernet advanced functions F 226 messaging F 214 processor performance F 214 using the SLC 5 05 processors F 213 Eur
153. is at the target bit position Publication 1763 UM001C EN P January 2010 Using the LCD 115 5 We will change the data value of the B3 0 0 bit to OFF 0 First press OK to select the displayed address and move the cursor to the data value position Then ON will be flashing which means the cursor is at the data value position 6 Press the Down key Then the data value will be represented as Note that OFF is still flashing which means the cursor is still at the data value position 7 Press OK to apply the changes Then the new value OFF 0 is applied Note that the target bit 0 0 in this example is flashing The cursor is moved automatically to the target bit position You can identify this change of data value is reflected to your RSLogix 500 programming software oo O O Q D o o coc O ol o o e O O O O ola Publication 1763 UM001C EN P January 2010 116 Using the LCD TIP When the cursor is at the data value position press the Down key to change the data value of a bit from ON 1 to OFF 0 Press the Up key to change from OFF 0 to ON 1 After changing the data value of a target bit press the OK key to apply the changes or press the ESC key to discard the changes 8 Now we will view an example of the data value of a protected bit B3 0 2 Press the Up key twice
154. is connected to pin 1 of the plug on the other end The straight through RJ45 cable is commonly used to connect network cards with hubs on 10Base T and 100Base Tx networks On network cards pair 1 2 is the transmitter and pair 3 6 is the receiver The other two pairs are not used On hubs pair 1 2 is the receiver and 3 6 the transmitter It may be best to wire your cables with the same color sequence In this cable layout all pins are wired one to one to the other side The pins on the RJ45 connector are assigned in pairs and every pair carries one differential signal Each line pair has to be twisted In small network where only two computers have to be connected a cross over RJ45 cable is necessary where the transmit and receive lines on both RJ45 connectors are cross connected The color coding for the cross over RJ45 cable have been defined in the EIA TIA 568A standard In a cross over cable layout you should remember that one end is normal and the other end has the cross over configuration TCP IP is the mechanism used to transport Ethernet messages On top of TCP Ethernet IP protocol is required to establish sessions and to send the MSG commands Connections can be initiated by either a client program RSLinx application or a processor The client program or processor must first establish a connection to the MicroLogix 1100 to enable the MicroLogix 1100 to receive solicited messages from a client program or another processo
155. is expressed in volt amperes Power Supply Inrush During power up the MicroLogix 1100 power supply allows a brief inrush current to charge internal capacitors Many power lines and control transformers can supply inrush current for a brief time If the power source cannot supply this inrush current the source voltage may sag momentarily The only effect of limited inrush current and voltage sag on the MicroLogix 1100 is that the power supply capacitors charge more slowly However the effect of a voltage sag on other equipment should be considered For example a deep voltage sag may reset a computer connected to the same power source The following considerations determine whether the power source must be required to supply high inrush current The power up sequence of devices in a system The amount of the power source voltage sag if the inrush current cannot be supplied The effect of voltage sag on other equipment in the system If the entire system is powered up at the same time a brief sag in the power source voltage typically will not affect any equipment Loss of Power Source The power supply is designed to withstand brief power losses without affecting the operation of the system The time the system is operational during power loss is called program scan hold up time after loss of power The duration of the power supply hold up time depends on the type and state of the I O but is typically between 10 millisec
156. ive debris shields are removed or the processor is installed Safety considerations ate an important element of proper system installation Actively thinking about the safety of yourself and others as well as the condition of your equipment is of primary importance We recommend reviewing the following safety considerations Hazardous Location Considerations This equipment is suitable for use in Class I Division 2 Groups A B C D or non hazardous locations only The following WARNING statement applies to use in hazardous locations WARNING EXPLOSION HAZARD e Substitution of components may impair suitability for N Class I Division 2 Do not replace components or disconnect equipment unless power has been switched off Do not connect or disconnect components unless power has been switched off e This product must be installed in an enclosure All cables connected to the product must remain in the enclosure ot be protected by conduit or other means e All wiring must comply with N E C article 501 10 b Publication 1763 UM001C EN P January 2010 22 Installing Your Controller Publication 1763 UM001C EN P January 2010 Use only the folowing communication cables in Class I Division 2 hazardous locations Communication Cables for Class I Division 2 Hazardous Locations 1761 CBL AMOO Series or later 1761 00 Series or later 1761 CBL PM02 Series C or later 1781 02 Se
157. iversal Serial Bus to 485 Interface Converter Installation Instructions publication 1747 IN063 DH 485 Configuration Parameters When MicroLogix communications configured for DH 485 the following patameters can be changed DF1 Full Duplex Configuration Parameters Parameter Options Baud Rate 9600 19 2 KBps Node Address 1 31 decimal Token Hold Factor 1 4 See Software Considerations on page 208 for tips on setting the parameters listed above Publication 1763 UM001C EN P January 2010 84 Communication Connections DH 485 Network with a MicroLogix 1100 Controller AIC j g amp PanelView E ies a p t HEE OL SLC 5 04 PanelView 550 DH 485 Network _AlC fuu i H E ael MicroLogix 100 9 MicroLogix 1100 Personal MicroLogix 1200 MicroLogix 1500 DH 485 Network Belden shielded twisted pair cable Belden shielded twisted pair cable 1763 014 1761 1761 CBL PM02 24V DC user supplied port 1 or port 2 1747 CP3 to PC or 1761 CBL ACOO a ae
158. le ended Sensor Transmitter Types 2 Wire Transmitter Transmitter Transmitter Supply Signal 1 All power supplies rated N E C Class 2 1762 IF4 Input Type Selection Select the input type current or voltage using the switches located on the module s circuit board and the input type range selection bits in the Configuration Data File Refer to MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 You can access the switches through the ventilation slots on the top of the module Chi Ch2 Ch3 PATA Location 4 Voltage OFF Y Current ON Default WW SS NEI 4 A Publication 1763 UM001C EN P January 2010 Wiring Your Controller 67 1762 IF4 Terminal Block Layout INO IN 1 IN2 IN3 COM co TIP Grounding the cable shield at the module end only usually provides sufficient noise immunity However for best cable shield performance earth ground the shield at both ends using a 0 0166 capacitor at one end to block AC power ground currents if necessary Publication 1763 UM001C EN P January 2010 68 Wiring Your Controller Publication 1763 UM001C EN P January 2010 Sensor Transmitter Types 2 Wire Transmitter Transmitter Module Transmitter Supply Signal Transmitter Signal 1 All power supplies rated N E C Class 2 1762 OF
159. licable directives C Tick marked for all applicable acts This product has the CE mark and is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives Publication 1763 UM001C EN P January 2010 20 Installing Your Controller Installation Considerations Publication 1763 UM001C EN P January 2010 EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole ot in part documented in a technical construction file EN 61000 6 4 EMC Part 6 4 Generic Standards Emission Standard for Industrial Environments EN 61000 6 2 EMC Part 6 2 Generic Standards Immunity for Industrial Environments This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests Por specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications Industrial Automation Wiring and Grounding Guidelines for Noise Immunity publication 1770 4 1 e Guidelines for Handling Lithium Batteries publication AG 5 4 Automation Systems Catalog publication B115 Most applications require installat
160. ller to the ground bus prior to connecting any devices Use AWG 14 wire For AC powered controllers this connection must be made for safety purposes ATTENTION All devices connected to the RS 232 485 communication port must be referenced to controller ground or be floating not referenced to a potential other than ground Failure to follow this procedure may result in property damage or personal injury For 1763 L16BWA controllers the COM of the sensor supply is also connected to chassis ground internally The 24V DC sensor power source should not be used to power output circuits It should only be used to power input devices For 1763 L16BBB and 1763 L16DWD controllers the VDC NEUT or common terminal of the power supply is also connected to chassis ground internally Publication 1763 UM001C EN P January 2010 This product is intended to be mounted to a well grounded mounting surface such as a metal panel Refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 for additional information Additional grounding connections from the mounting tab or DIN rail if used are not required unless the mounting surface cannot be grounded TIP Use all four mounting positions for panel mounting installation 00000000000000009 Grounding stamping ATTENTION Remove the protective debris strip before applying power to the controller Failure to r
161. logic G 240 least significant bit LSB G 240 LED Light Emitting Diode G 240 LIFO Last In First Out G 240 lithium battery 1747 BA disposing B 182 handling B 181 installing B 180 manufacturer B 182 storing B 181 transporting B 181 logic G 241 low byte G 241 249 manuals related P 10 master control relay 2 26 emergency stop switches 2 27 using ANSI CSA symbols schematic 2 29 using IEC symbols schematic 2 28 Master Control Relay MCR G 241 master control relay circuit periodic tests 2 23 memory module data file protection 6 144 operation 6 143 program compare 6 143 program data recipe backup 6 143 removal installation under power 6 144 write protection 6 144 Menu structure 5 102 minimizing electrical noise 3 53 mnemonic G 241 Modbus communication protocol E 212 modem G 241 modems using with MicroLogix controllers 203 modes G 241 module error field C 192 motor starters bulletin 509 surge suppressors 3 45 motor starters bulletin 709 surge suppressors 3 45 N negative logic G 241 network G 241 nominal input current G 241 normally closed G 241 normally open G 242 0 offline G 242 Offline Editing 7 148 offset G 242 off state leakage current G 242 one shot G 242 online G 242 Online Editing 7 147 Terms 7 148 Operating buttons 5 106 operating voltage G 243 Publication 1763 UM001C EN P January 2010 250 output device G 243 P performance Ethernet processor F 214 planning considerations for a
162. lters max Drift 4 at 25 C 77 F at 0 60 C at 0 60 C 32 140 F Ambient 32 140 F Ambient Ambient Thermocouple J 210 1200 C 346 2192 F 0 6 C 1 1 F 0 9 C 1 7 F 0 0218 C C 40 0218 F F Thermocouple 200 1300 C 328 2372 F 1 C 41 8 F 1 5 C 2 7 F 0 0367 C C 0 0367 F F Thermocouple 210 200 C 346 328 F 1 2 C 42 2 F 1 8 C 63 3 F 0 0424 C C 0 0424 F F Thermocouple T 230 400 C 382 752 F 1 C 21 8 F 1 5 C 62 7 F 0 0349 C C 0 0349 F F Thermocouple T 270 230 C 454 382 F 5 4 C 9 8 F 7 0 C 12 6 F 0 3500 C C 0 3500 F F Thermocouple 230 1370 C 382 2498 F 1 C 21 8 F 1 5 C 62 7 F 0 4995 C C 0 4995 F F Thermocouple 270 225 C 454 373 F 7 5 C 613 5 F 10 C 18 F 0 0378 C 0 0378 F F Thermocouple 210 1000 C 346 1832 F 0 5 C 40 9 F 0 8 C 1 5 F 0 0199 C C 0 0199 F F Publication 1763 UM001C EN P January 2010 1762 IT4 Accuracy Input Type Thermocouple E 270 210 C 454 346 F With Autocalibration Enabled Accuracy 3 tor 10 Hz 50 Hz and Maximum Temperature Specifications 177 Without Autocalibration 60 Hz Filters max Drift 4 at 25
163. mation contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3434 Monday Friday 8am 5pm EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning it may need to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for States return procedure www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium T
164. menu under the main menu of the LCD you can use the following features changing Key In mode using communications toggle functionality viewing Ethernet port configuration using trim pots viewing system information viewing fault code You can access to the Advanced Settings Menu screen as shown below by selecting Advance Set on the Main Menu screen Key In Modes There are two Key In modes Continuous and Discrete TIP The Key In mode has effect only when you change the data value of a trim pot on a Trim Pot screen either Trim Pot 0 or Trim Pot 1 screen For more information on how to change the data value of a trim pot see Changing Data Value of a Trim Pot on page 5 135 The current Key In mode determines how the value changes are applied when you press the Up and Down keys to change the data value for a trim pot When set to Continuous the changes are applied immediately whenever you press the Up and Down keys When set to Discrete the changes are applied only when you ptess the OK key after you have changed the value using the Up and Down keys Using the LCD 131 By using the Key In Mode screen as shown below you can change the Key In mode to use Changing Key In Mode Follow these steps to change the current Key In mode 1 On the Main Menu screen select Advance Set by using the Up and Down keys on the LCD keypad as shown below If the menu items shown in the figure below are not displ
165. mounting tabs is 4 33 in Temperature storage 40 85 C 40 F 185 F Temperature operating 0 C 55 C 32 F 131 F Operating humidity 5 95 non condensing Operating altitude Vibration 2000 meters 6561 feet Operating 10 500 Hz 5 g 0 030 in max peak to peak Shock Operating 30 g Module power LED On indicates power is applied Recommended cable Agency certification Belden 8761 shielded For 1762 IT4 Shielded thermocouple extension wire for the specific type of thermocouple you are using Follow thermocouple manufacturer s recommendations C UL certified under CSA C22 2 No 142 UL 508 listed CE compliant for all applicable directives C Tick marked for all applicable acts 1762 IR4 and 1762 IT4 Hazardous environment class Class Division 2 Hazardous Location Groups A B C D UL 1604 C UL under CSA C22 2 No 213 Noise immunity NEMA standard ICS 2 230 Radiated and conducted emissions Electrical EMC EN50081 2 Class A The module has passed testing at the following levels ESD immunity IEC1000 4 2 4 kV contact 8 kV air 4 kV indirect Radiated immunity IEC1000 4 3 10 V m 80 1 000 MHz 80 amplitude modulation 900 MHz keyed carrier Fast transient burst IEC1000 4 4 2 kV 5 kHz Surge immunity IEC1000 4 5 Conducted immunity IEC1000 4 6 1 Conducted Immunity frequency range ma
166. mum Maximum Minimum Maximum se Duty 00125 0 005 0 0125 0 003 0 0085 40 0 kHz2 0 025 0 005 0 025 0 005 0 025 20 0 kHz 0 075 0 040 0 075 0 045 0 075 6 7 kHz 0 100 0 050 0 100 0 060 0 100 5 0 kHz 0 250 0 170 0 250 0 210 0 250 2 0 kHz 0 500 0 370 0 500 0 330 0 500 1 0 kHz 1 00 0 700 1 000 0 800 1 000 0 5 kHz 2 000 1 700 2 000 1 600 2 000 250 Hz 4 000 3 400 4 000 3 600 4 000 125 Hz 8 0000 6 700 8 000 7 300 8 000 63 Hz 16 000 14 000 16 000 14 000 16 000 31 Hz 1 This is the default setting 2 OS Series B FRN4 or later Publication 1763 UM001C EN P January 2010 Specifications 161 Standard DC Input Filter Settings Inputs 4 and higher Nominal Filter Setting ms ON Delay ms OFF Delay ms Maximum Frequency Hz Minimum Maximum Minimum Maximum ave Duty Cycle 0 500 0 090 0 500 0 020 0 500 1 0 kHz 1 000 0 500 1 000 0 400 1 000 0 5 kHz 2 000 1 100 2 000 1 300 2 000 250 Hz 4 000 2 800 4 000 2 700 4 000 125 Hz 8 000 5 800 8 000 5 300 8 000 63 Hz 16 000 11 000 16 000 10 000 16 000 31 Hz 1 This is the default setting Relay Contact Ratings Maximum Volts Amperes Volt Amperes Make Break Continuous Break 240V AC 15 0 A 1 5 5042 30 A 3600 VA 360 VA 120V AC 30 0A 3 0A 5 0 2 3 0 3600 VA 360 VA 12506 0729 29 24V DC 12 ABI 20A 1 5 0A for UL 508 3 0A for UL 1604 Class 1 Division 2 Hazardous Lo
167. n in the following table for use with relays contactors and starters Recommended Surge Suppressors Device Coil Voltage Suppressor Catalog Number Bulletin 509 Motor Starter 120V AC 599 K04 Bulletin 509 Motor Starter 240V AC 599 K Aa Bulletin 100 Contactor 120V AC 199 FSMA1 Bulletin 100 Contactor 240V AC 199 FSMA2U Bulletin 709 Motor Starter 120V AC 1401 10 2 Bulletin 700 RM Relays AC coil None Required Bulletin 700 Type R Relay 12V DC 199 FSMA9 Bulletin 700 Type RM Relay 12V DC Bulletin 700 Type R Relay 24V DC 199 FSMA9 Bulletin 700 Type RM Relay 24V DC Bulletin 700 Type R Relay 48V DC 199 FSMA9 Bulletin 700 Type RM Relay 48V DC Bulletin 700 Type R Relay 115 125V DC 199 FSMA10 Bulletin 700 Type RM Relay 115 125V DC Bulletin 700 Type R Relay 230 250V DC 199 FSMA11 Bulletin 700 Type RM Relay 230 250V DC Bulletin 700 Type P or PK Relay 150V max AC or DC 700 2402 Miscellaneous electromagnetic 150V max AC or DC 700 24 2 devices limited to 35 sealed VA 1 Varistor Not recommended for use on relay outputs 2 RC Type Do not use with Triac outputs Publication 1763 UM001C EN P January 2010 46 X Wiring Your Controller Grounding the Controller In solid state control systems grounding and wire routing helps limit the effects of noise due to electromagnetic interference EMT Run the ground connection from the ground screw of the contro
168. n on connections using the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 6 4 Planning Cable Routes Follow these guidelines to help protect the communication cable from electrical interference Keep the communication cable at least 1 52 m 5 ft from any electric motors transformers rectifiers generators arc welders induction furnaces ot sources of microwave radiation If you must run the cable across power feed lines run the cable at right angles to the lines If you do not run the cable through a contiguous metallic wireway or conduit keep the communication cable at least 0 15 m 6 in from AC power lines of less than 20 A 0 30 m 1 ft from lines greater than 20 A but only up to 100K VA and 0 60 m 2 ft from lines of 100 K VA or more If you run the cable through a contiguous metallic wireway or conduit keep the communication cable at least 0 08 m 3 in from AC power lines of less than 20 A 0 15 m 6 in from lines greater than 20 A but only up to 100 K VA and 0 30 m 1 ft from lines of 100 K VA or more Publication 1763 UM001C EN P January 2010 208 Connecting to Networks via RS 232 RS 485 Interface Publication 1763 UM001C EN P January 2010 Running the communication cable through conduit provides extra protection from physical damage and electrical interference If you route the cable through conduit follow these additional recommendations Use
169. n procedure accounts for the amount of 5V DC and 24V DC current consumed by controller expansion I O and user supplied equipment Use the System Loading Worksheet on page G 234 to calculate your controller configuration Publication 1763 UM001C EN P January 2010 232 System Loading and Heat Dissipation System Loading Example Calculations Current Loading Calculating the Current for Expansion 1 0 Catalog Number n A B nxA nxB Number of Device Current Requirements Calculated Current Modules max at 5V DC mA at 24V DC mA at5V DC mA at 24V DC mA 1762 1 8 2 50 0 100 0 1762 1 4 40 50 1762 IF20F2 40 105 1762 108 50 0 1762 1016 60 0 1762 1032T 170 0 1762 IR4 40 50 1762 IT4 40 50 1762 0 8 115 0 1762 0B8 115 0 1762 0B16 175 0 1762 0B32T 175 0 1762 0F4 40 165 1762 0V32T 175 0 1762 0W8 2 80 90 160 180 1762 0W16 120 140 1762 0X6l 110 110 1762 1080W6 110 80 Total Modules 4 maximum 4 Subtotal 260 180 1 Refer to your expansion 1 0 Installation Instructions for Current Requirements not listed in this table Publication 1763 UM001C EN P January 2010 System Loading and Heat Dissipation 233 Validating the System The example systems shown in the tables below are verified to be acceptable configurations The systems are valid because e Calculated Current Values lt Maximum Allowable Current Values Calculated System Loading lt Maximum Allo
170. nership timeout period and then restart the program download The ownership timeout period is 60 seconds After the timeout you can re establish communications with the processor and try the program download again The only other way to remove program ownership is to cycle power on the processor Publication 1763 UM001C EN P January 2010 Connecting to Networks via RS 232 RS 485 Interface 203 Using Modems with MicroLogix 1100 Programmable Controllers The types of modems you can use with MicroLogix 1100 controllers include the following dial up phone modems A MicroLogix 1100 controller on the receiving end of the dial up connection can be configured for DF1 Full Duplex protocol with or without handshaking The modem connected to the MicroLogix controller should support auto answer The MicroLogix 1100 supports ASCII out communications Therefore it can cause a modem to initiate ot disconnect a phone call leased line modems Leased line modems are used with dedicated phone lines that are typically leased from the local phone company The dedicated lines may be in a point to point topology supporting Full Duplex communications between two modems or in a multi drop topology supporting Half Duplex communications between three or more modems radio modems Radio modems may be implemented in a point to point topology supporting either Half Duplex or Full Duplex communications or in a multi drop topology supporting Half Du
171. network E 206 power considerations input states on power down 2 25 isolation transformers 2 24 loss of power source 2 24 other line conditions 2 25 overview 2 24 power supply inrush 2 24 power distribution 2 23 power source loss of 2 24 power supply inrush power considerations 2 24 preparing for upgrade D 195 preventing excessive heat 2 25 processor G 243 processor file G 243 program file G 243 program mode G 243 program scan G 243 programming 1 16 programming device G 243 protocol G 243 publications related P 10 purpose of this manual P 9 read G 243 real time clock battery operation 6 142 operation 6 141 removal installation under power 6 141 writing data 6 142 related documentation P 10 related publications P 10 relay G 243 relay logic G 244 relays surge suppressors for 3 45 remote packet support E 209 replacement battery B 180 disposing B 182 handling B 181 installing B 180 Publication 1763 UM001C EN P January 2010 storing B 181 transporting B 181 replacement kits B 179 replacement parts B 179 reserved bit G 244 restore G 244 retentive data G 244 RS 232 G 244 RS 232 communication interface E 199 run mode G 244 rung G 244 S safety circuits 2 22 safety considerations 2 21 disconnecting main power 2 22 hazardous location 2 21 master control relay circuit periodic tests 2 23 periodic tests of master control relay circuit 2 23 power distribution 2 23 safety circuits 2 22 save G 244 scan time G 244 si
172. ng Publication 1763 RM001 RUN Operating system Missing or Corrupt See Missing Corrupt OS LED Pattern on page D 197 fault Operating System FORCE FAULT LEDs all flashing Publication 1763 0 001 January 2010 Troubleshooting Your System 189 Controller Error Recovery Model Identify the error code and description Refer to page 187 for probable cause and recommended action Clear Fault Correct the condition causing the fault Return controller to RUN or any of the REM test modes Test and verify system operation Is the error hardware related Is the RUN LED on Use the following error recovery model to help you diagnose software and hardware problems in the micro controller The model provides common questions you might ask to help troubleshoot your system Refer to the recommended pages within the model for further help Are the wire No Tighten wire connections connections tight Yes Does the 15 the Power No No controller have Check power LED on power supplied Yes Yes Refer to page 187 for No probable cause and recommended action Yes Is an input LED No accurately showing status Is the Fault LED on Yes Refer to page 187 for probably cause and Refer to page 187 for probable cause and recommended action recommended action
173. ng to this screen for the first time is selected by default Select a trim pot either POTO or POT1 whose data value you want to change using the Up and Down keys on the LCD keypad In this example we will select POTO Then press the OK key on the LCD keypad The Trim Pot 0 screen is displayed as shown below TMIN and TMAX indicate the range of data value for the trim pots both and POT1 The factory default for TMIN TMAX and POTO values are 0 250 and 0 in decimal respectively TMIN and TMAX on this screen are read only but you can change them using the LCD Function File in your application program The TMIN and TMAX elements can only be changed by a program download more information on how to change Trim Pot configuration including TMIN and TMAX refer to the LCD Function File described in the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 Using the LCD 137 IMPORTANT The same TMIN and TMAX values are used for both trim pots POTO and POT1 This behavior is intended by design for simplicity in Trim Pot configuration When you enter this screen the last digit of the POTO value is flashing Itindicates the current digit Press the Up and Down keys on the LCD keypad to change the value of the current digit Press the Left and Right keys to select a different digit as the current digit If the Key In mode is set to Continuous the chang
174. ng you to specify that if the program stored in the memory module does not match the program in the controller the controller will not enter an executing run or test mode To enable this feature set the 5 2 9 bit in the system status file See Status System File in the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual Publication 1763 001 for more information Publication 1763 UM001C EN P January 2010 144 Using Real Time Clock and Memory Modules Publication 1763 UM001C EN P January 2010 Data File Download Protection The memory module supports data file download protection This allows user data to be saved not overwritten during a download TIP Data file download protection is only functional if the processor does not have a fault size of all protected data files in the memory module exactly match the size of protected data files within the controller and all protected data files are of the same type See Protecting Data Files During Download in the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual Publication 1763 001 Memory Module Write Protection The memory module supports write once read many behavior Write protection is enabled using your programming software IMPORTANT Once set write protection cannot be removed A change cannot be made to the control program stored in a write protected memory module If a change is required use a different m
175. nking G 245 sinking and sourcing wiring diagrams 3 50 sinking wiring diagram 1762 24BWA 3 50 sourcing G 245 sourcing wiring diagram 1762 24BWA 3 51 3 52 specifications A 155 status G 245 surge suppressors for contactor 3 45 for motor starters 3 45 for relays 3 45 recommended 3 45 using 3 43 system configuration DF1 Full Duplex examples E 200 DH485 connection examples E 210 system loading example calculations G 232 limitations G 231 worksheet G 234 system loading and heat dissipation G 231 T terminal G 245 terminal block layouts 1762 IF20F2 3 65 1762 14 3 67 controllers 3 47 terminal groupings 3 49 terminal groupings 3 49 throughput G 245 Trim Pot Information Function File 5 135 trim pot operation 5 135 trim pots 5 135 changing values 5 135 error conditions 5 137 location 5 135 troubleshooting C 185 true G 245 U upload G 245 using communications toggle functionality 4 72 using communications toggle push button 4 72 using emergency stop switches 2 27 using memory modules 6 141 using real time clock 6 141 using trim pots 5 135 W wiring diagram 1762 1A8 3 56 1762 IF20F2 differential sensor 3 65 1762 IF20F2 single ended sensor 3 66 1762 1016 3 57 1762 1032 3 58 1762 108 3 56 1762 L24BXB output 3 52 1762 0A8 3 58 1762 0B16 3 59 1762 0B32T 3 60 1762 0B8 3 59 1762 0V32T 3 60 1762 0W16 3 61 1762 0W8 3 61 1762 0X6l 3 62 1763 L16AWAE input 3 50 1763 L16AWAE output 3 52 1763 L16BBBE sinking 3 51 1763 L16BBBE
176. nnections are made directly from the MicroLogix 1100 to an Ethernet hub or switch The network setup is simple and cost effective Typical network topology is pictured below Ethernet Network Topology Ethernet Hub or Switch RJ45 connectors on both ends of cable 10 100Base T to MicroLogix 1100 Channel 1 The MicroLogix 1100 controller contains a 10 100Base T RJ45 Ethernet connector which connects to standard Ethernet hubs or switchs via 8 wire twisted pair straight through cable To access other Ethernet mediums use 10 100Base T media converters or Ethernet hubs or switchs that can be connected together via fiber thin wire or thick wire coaxial cables or any other physical media commercially available with Ethernet hubs or switchs to PC Ethernet Card Connecting an Ethernet switch on the Ethernet Network The MicroLogix 1100 Ethernet port supports the following Ethernet settings 10 Mbps half duplex or full duplex 100 Mbps half duplex or full duplex Mode selection can be automatic based on the IEEE 802 3 auto negotiation protocol In most cases using the auto negotiation function results in proper operation between a switch port and MicroLogix 1100 Ethernet port With RSLogix500 programming software version 7 00 00 or later you can manually set the communication rate and duplex mode of an Ethernet port you have connected to the switch port The settings of the Ethernet port and the switch port must match
177. nnector 8 Status LED indicators 3 Bus Connector Interface to Expansion 1 0 9 Memory Module Port Cover or Memory Module 4 Battery 10 DIN Rail Latches 5 Input Terminal Block 11 RS 232 485 Communication Port Channel 0 isolated 6 LCD 12 Ethernet Port Channel 1 1 Shipped with controller 2 Optional equipment Publication 1763 UM001C EN P January 2010 12 Controller Input Power and Embedded 1 0 Hardware Overview Catalog Number Description Input Power Digital Inputs Analog Inputs Digital Outputs 1763 L16AWA 120 240V AC 10 120V AC 2 voltage input 6 relay 0 10V DC All individually isolated 1763 L16BWA 120 240V AC 6 24V DC 2 voltage input 6 relay 4 high speed 24V DC 0 10 DC All individually isolated 1763 L16BBB 24V DC 6 24V DC 2 voltage input 2 relay isolated 2 24V DC FET 4 high speed 24V DC 0 10 DC 2 high speed 24V DC FET 1763 L16DWD 12 24V DC 6 12 24V DC 2 voltage input 6 relay 4 high speed 12 24V 0 10V DC All individually isolated pct The4 high speed inputs inputs 0 through 3 can be used individually for pulse catch latching inputs or combined as high speed counter Refer to Digital Input Specifications on page 157 and the MicroLogix 1100 Instruction Set Reference Manual publication 1763 RMO001 for more information Component Descriptions Publication 1763 0 001 January 2010 MicroLogix 1100 Memory M
178. nstructions in the program The scan time may vary depending on the instructions and each instruction s status during the scan 245 sinking A term used to describe current flow between an I O device and controller I O circuit typically sinking device or circuit provides a path to ground low or negative side of power supply sourcing A term used to describe current flow between an I O device and controller I O circuit typically a sourcing device or circuit provides a path to the source high or positive side of power supply status The condition of a circuit or system represented as logic 0 OFF or 1 ON terminal A point on an I O module that external I O devices such as a push button or pilot light are wired to throughput The time between when an input turns on and the corresponding output turns on true The status of an instruction that provides a continuous logical path on a ladder rung upload Data is transferred to a programming or storage device from another device watchdog timer A timer that monitors a cyclical process and is cleared at the conclusion of each cycle If the watchdog runs past its programmed time period it causes a fault workspace The main storage available for programs and data and allocated for working storage write To copy data to a storage device For example the processor WRITEs the information from the output data file to the output modules Publ
179. ocal subnet Publication 1763 UM001C EN P January 2010 Connecting to Networks via Ethernet Interface 229 MicroLogix 1100 Embedded MicroLogix 1100 controllers include not only the embedded web server which Web Server Capability allows viewing of module information TCP IP configuration and diagnostic information but the capabilities that also allow viewing of the data file via Ethernet using a standard web browser more information MicroLogix 1100 embedded web server capability refer to the MzcroLogx 1100 Programmable Controllers Embedded Web Server User Manual publication 1763 0 002 Publication 1763 UM001C EN P January 2010 230 Connecting to Networks via Ethernet Interface Notes Publication 1763 UM001C EN P January 2010 Appendix G System Loading Calculations System Loading and Heat Dissipation TIP A maximum of four 1762 I O modules in any combination can be connected to a MicroLogix 1100 controller You can use this appendix to determine the power supply load and heat dissipation for your system The MicroLogix 1100 controller is designed to support up to any four 1762 expansion I O modules When you connect MicroLogix accessories and expansion I O an electrical load is placed on the controller power supply This section shows how to calculate the load of your control system The following example is provided to illustrate system loading calculation The system calculatio
180. odule and Built in Real Time Clock The controller has a built in real time clock to provide a reference for applications that need time based control The controller is shipped with a memory module port cover in place You can otder a memory module 1763 MM1 as an accessory The memory module provides optional backup of your user program and data and is a means to transport your programs between controllers The program and data in your MicroLogix 1100 is non volatile and 1s stored when the power is lost to the controller The memory module provides additional backup that can be stored separately The memory module does not increase the available memory of the controller Hardware Overview 13 1763 MM1 Memory Module 1762 Expansion 1 0 1762 expansion I O can be connected to the MicroLogix 1100 controller as shown below TIP A maximum of four I O modules in combination can be connected to a controller See Appendix G to determine how much heat a certain combination generates 1762 Expansion 1 0 1762 Expansion 1 0 1762 Expansion 1 0 Connected to MicroLogix 1100 Controller Publication 1763 UM001C EN P January 2010 14 Hardware Overview Communication Cables Publication 1763 UM001C EN P January 2010 Expansion 1 0 Catalog Number Description Digital 1762 1 8 8 Point 120V Input Module 1762 108 8 Point Sink Source 24V DC Input Module 17
181. oftware point EEPROM and then click Store to EEPROM TIP For more information on program data upload refer to your RSLogix 500 programming software documentation Publication 1763 UM001C EN P January 2010 146 Using Real Time Clock and Memory Modules Notes Publication 1763 UM001C EN P January 2010 Chapter 7 Online Editing The online editing function lets you monitor and modify your ladder program when your programming terminal is connected to a MicroLogix 1100 proces sor Overview of Online Editing Online editing of ladder programs is available when using MicroLogix 1100 processors Use this function to make changes to a pre existing ladder program Online editing functions consist of inserting replacing and deleting rungs in an existing ladder program while online with the processor Only one programming device can perform an online edit of a user program at a time When an online editing session begins an access from other programming devices will be rejected by MicroLogix 1100 Before initiating an online editing session we recom mend that you fully understand the possible results of A the edit to the system under control Failure to properly edit a running program could result in unexpected con troller operation Physical injury or equipment damage may result While three instructions MSG PTO and PWM are supported by program mode online edit they are not supported by RUNTIME RUN
182. olean operators G 237 BOOTP configuring SLC 5 05 222 226 using the Rockwell Utility F 224 branch G 237 Buttons 5 106 C cable pinout MicroLogix 1100 Channel 0 to modem cable 4 79 4 88 cables planning routes for DH485 connections E 207 selection guide for the 4 91 selection guide for the DeviceNet network 4 97 calling for assistance C 194 CE mark 2 19 2 20 common mode rejection ratio specification A 175 common techniques used in this manual P 10 communication DeviceNet 4 97 4 98 Ethernet 4 98 communication connections 4 71 communication options 1 16 communication protocols DF1 Full Duplex E 199 DF1 Half Duplex E 201 DH485 205 Ethernet F 213 Modbus E 212 communication scan G 237 communications toggle push button using 4 72 component descriptions 1 12 1762 expansion 1 0 1 13 communication cables 1 14 memory module 1 12 real time clock 1 12 configuration errors C 192 connecting expansion 1 0 2 39 connecting the system 4 89 4 94 DeviceNet network 4 97 4 98 DF1 Full Duplex protocol 4 76 DF1 isolated point to point connection 4 77 DH485 network 4 83 connecting to DF1 Half Duplex network 4 80 contactors bulletin 100 surge suppressors for 3 45 Publication 1763 UM001C EN P January 2010 248 control profile G 238 ControlFlash missing corrupt OS LED pattern D 197 sequence of operation D 196 using D 195 controller G 238 grounding 3 46 1 0 wiring 3 53 installation 2 19 LED status error condit
183. ollowing levels Publication 1763 UM001C EN P January 2010 156 Specifications General Specifications Description 1763 L16AWA L16BWA L16BBB L16DWD ESD immunity EN 61000 4 2 4 kV contact 8 kV air 4 kV indirect Radiated RF immunity EN 61000 4 3 10V m 26 1000 MHz alternatively 80 1000 MHz 80 amplitude modulation 900 MHz keyed carrier Fast transient immunity EN 61000 4 4 2 kV 5 kHz communications cable such as EtherNet RS 232 and RS 485 1 kV 5 kHz Surge transient immunity EN 61000 4 5 Unshielded communications cable 2 kV CM common mode 1 kV DM differential mode Shielded communications cable 1 kV galvanic gun 1 0 2 kV CM common mode 1 kV DM differential mode AC Power Supply Input 4 kV CM common mode 2 kV DM differential mode DC Power Supply Input 500V CM common mode 500V DM differential mode AC DC Auxiliary Output 500V CM common mode 500V DM differential mode Conducted RF immunity EN 61000 4 6 10V 150 kHz 80 MHz Conducted emissions EN 55011 AC Power Supply Input 150 kHz 30 MHz Radiated emissions EN 55011 30 1000 MHz Line related tests EN 61000 4 11 AC Power Supply Input voltage drop 30 for 10 ms 60 for 100 ms voltage interrupt at voltage greater than 95 for 5 sec voltage fluctuation 10 for 15 minutes 10 for 15 minutes DC Power Supply Input voltage fluctuation 20 for 15 minutes 20 for 15 minutes
184. on 1763 UM001C EN P January 2010 96 Communication Connections Publication 1763 UM001C EN P January 2010 Power Options Below are two options for powering the AIC e Use the 24V DC user power supply built into the MicroLogix 1000 1200 or 1500 controller The AIC is powered through a hard wired connection using a communication cable 1761 CBL HM02 or equivalent connected to port 2 Use an external DC powet supply with the following specifications operating voltage 24V DC 15 20 output current 150 mA minimum rated NEC Class 2 Make a hard wired connection from the external supply to the screw terminals on the bottom of the AIC If you use an external power supply it must be 24V DC 15 20 Permanent damage results if miswired with the wrong power soutce Communication Connections 97 Connecting to DeviceNet You can connect a MicroLogix 1100 as a slave to a DeviceNet network using the DeviceNet Interface catalog number 1761 NET DNI For additional information on using the DNI refer to the DeviceNet Interface User Manual publication 1761 UM005 The following figure shows the external wiring connections of the DNI DeviceNet Node Port 1 Replacement connector part no 1761 RPL RTOO Use this write on area to mark the DeviceNet node address Cable Selection Guide g Ei
185. on File described in the MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 001 After the default Startup screen or your customized Startup screen is displayed for 3 seconds either the default screen the I O Status screen is displayed by default or a user defined screen is displayed if your application uses a custom default screen Publication 1763 UM001C EN P January 2010 104 Using the LCD Main Menu and Default Screen The Main menu consists of five menu items I O Status Monitoring Mode Switch User Displ and Advance Set LCD Main Menu Publication 1763 UM001C EN P January 2010 Main Menu Items Using the LCD 105 Menu Item Description For details refer to 1 0 Status Displays the 1 0 Status screen which shows the 1 0 status 1 0 Status page 5 109 of the embedded digital 1 0 Monitoring Allows you to view and change the data value of a bit and an Monitoring Bit File on page 5 111 integer file Monitoring Integer File on page 5 117 Mode Switch Allows you to change the mode switch selection Using the Mode Switch on page 5 124 User Displ Displays the user defined LCD screen Using a User Defined LCD Screen on page 5 128 Advance Set Allows you to configure or view the following e Change the key in mode for value entry for a trim pot e Use the communications toggle functionality e View the Ethernet port configuration e Change the d
186. on critical module errors are recoverable Channel errors over range or under range errors are non critical Non critical error conditions are indicated in the module input data table Non critical configuration errors are indicated by the extended error code See Table on page C 193 Critical module errors are conditions that prevent normal or recoverable operation of the system When these types of errors occur the system leaves the run mode of operation Critical module errors are indicated in Table on page C 193 Module Error Definition Table Analog module errors are expressed in two fields as four digit Hex format with the most significant digit as don t care and irrelevant The two fields are Module Error and Extended Error Information The structure of the module error data is shown below Module Error Extended Error Information DIE ee Hex Digit 4 Hex Digit 3 Hex Digit 2 Hex Digit 1 Publication 1763 UM001C EN P January 2010 192 Troubleshooting Your System Module Error Types Module Error Field The purpose of the module error field is to classify module errors into three distinct groups as described in the table below The type of error determines what kind of information exists in the extended error information field These types of module errors are typically reported in the controller s I O status file Refer to the MicroLogix 1100 Programmable
187. onds and 3 seconds When the duration of power loss reaches this limit the power supply signals the processor that it can no longer provide adequate DC power to the system Installing Your Controller 25 Preventing Excessive Heat This is referred to as a power supply shutdown The processor then performs an orderly shutdown of the controller Input States on Power Down The power supply hold up time as described above is generally longer than the turn on and turn off times of the inputs Because of this the input state change from On to Off that occurs when power is removed may be recotded by the processor before the power supply shuts down the system Understanding this concept is important The user program should be written to take this effect into account Other Types of Line Conditions Occasionally the power source to the system can be temporarily interrupted It 1s also possible that the voltage level may drop substantially below the normal line voltage range for a period of time Both of these conditions are considered to be a loss of power for the system most applications normal convective cooling keeps the controller within the specified operating range Ensure that the specified temperature range is maintained Proper spacing of components within an enclosure is usually sufficient for heat dissipation In some applications a substantial amount of heat is produced by other equipment inside or outside
188. ons that can be either true or false General term for digital circuits and programmed instructions to perform required decision making and computational functions Master Control Relay MCR A mandatory hard wired relay that can be de energized by any series connected emergency stop switch Whenever the MCR is de energized its contacts open to de energize all application I O devices mnemonic A simple and easy to remember term that is used to represent a complex or lengthy set of information modem Modulator demodulator Equipment that connects data terminal equipment to a communication line modes Selected methods of operation Example run test or program negative logic The use of binary logic in such a way that 0 represents the voltage level normally associated with logic 1 for example 0 5V 1 OV Positive is more conventional for example 1 5V 0 OV network A series of stations nodes connected by some type of communication medium A network may be made up of a single link or multiple links nominal input current The current at nominal input voltage normally closed Contacts on a relay or switch that are closed when the relay is de energized or the switch is deactivated they are open when the relay is energized or the Publication 1763 UM001C EN P January 2010 242 Publication 1763 UM001C EN P January 2010 switch is activated In ladder programming a symbol that allows logic c
189. ontinuity flow if the referenced input is logic 0 when evaluated normally open Contacts on a relay or switch that are open when the relay is de energized or the switch is deactivated They are closed when the relay is energized or the switch is activated In ladder programming a symbol that allows logic continuity flow if the referenced input is logic 1 when evaluated off delay time The OFF delay time is a measure of the time required for the controller logic to tecognize that a signal has been removed from the input terminal of the controller The time is determined by circuit component delays and by any filter adjustment applied offline Describes devices not under direct communication offset The steady state deviation of a controlled variable from a fixed point off state leakage current When an ideal mechanical switch is opened off state no current flows through the switch Practical semiconductor switches and the transient suppression components which are sometimes used to protect switches allow a small current to flow when the switch is in the off state This current is referred to as the off state leakage current To ensure reliable operation the off state leakage current rating of a switch should be less than the minimum operating current rating of the load that is connected to the switch on delay time The ON delay time is a measure of the time required for the controller logic to recognize that a signal h
190. opean Union Directive compliance 2 19 EMC Directive 2 20 low voltage directive 2 20 executing mode G 239 expansion 1 0 1762 IF2O0F2 input type selection 3 64 1762 IF20F2 output type selection 3 64 expansion 1 0 mounting 2 37 2 38 mounting on DIN rail 2 37 expansion 1 0 wiring 3 56 1762 1 8 wiring diagram 3 56 1762 IF20F2 wiring 3 65 1762 IF4 terminal block layout 3 67 1762 1016 wiring diagram 3 57 1762 10327 wiring diagram 3 58 1762 108 wiring diagram 3 56 1762 048 wiring diagram 3 58 1762 0B16 wiring diagram 3 59 1762 0B32T wiring diagram 3 60 1762 0B8 wiring diagram 3 59 1762 0V32T wiring diagram 3 60 1762 0W16 wiring diagram 3 61 1762 0W8 wiring diagram 3 61 1762 0X6l wiring diagram 3 62 analog wiring guidelines 3 63 extended error information field C 192 F false G 239 FIFO First In First Out G 239 file 6 239 Full Duplex 4 77 full duplex G 239 G general considerations 2 20 grounding the controller 3 46 H Half Duplex 4 81 G 239 hard disk G 239 hardware errors C 192 hardware features 1 11 heat dissipation calculating G 236 heat protection 2 25 high byte G 239 1 0 Inputs and Outputs G 240 input device G 240 input states on power down 2 25 inrush current G 240 installing ControlFlash software D 195 memory module 2 30 your controller 2 19 instruction G 240 instruction set G 240 isolated link coupler installing 4 85 isolation transformers power considerations 2 24 J jump G 240 L ladder
191. or 1 De Orange White 2 Orange 3 Green White 4 No used by 10 100Base T Blue 5 No used by 10 100Base T Blue White 6 Rx Green 7 No used by 10 100Base T Brown White 8 No used by 10 100Base T Brown Publication 1763 UM001C EN P January 2010 218 Connecting to Networks via Ethernet Interface Publication 1763 UM001C EN P January 2010 The standard Ethernet cable is terminated in accordance with 568B on both ends The crossover cable is terminated to 568B at one end and 568A at the other exactly as shown in the two color coded plugs below The following figures show how the TIA EIA 568A and 568B are to be terminated There are four pairs of wires contained in a CAT5 UTP cable These pairs of cables are color coded white blue blue white orange orange white white brown brown they are also numbered to four in the order shown EIAITIA JWiGren 1 WlOrange 568A 568B preferred same 2 2584 11 RJ 45 Jack Front View RJ 45 Jack Front Yiew 1 WiOrenge 20 ge r2 568B Heel Green as 4Blue AT amp T 258A grije R45 Jack Front View Cross UTP 1 8 a 9 Ethernet Connections Connecting to Networks via Ethernet Interface 219 TIP The most common wiring for RJ45 cables is the straight through cable which means that pin 1 of the plug on one end
192. ork AIC im MicroLogix 1100 MicroLogix 1200 MicroLogix 1500 MicroLogix 1000 SLC 5 04 DH Network EM Personal Computer SLC 5 04 PLC 5 Example DH 485 Connections The following network diagrams provide examples of how to connect MicroLogix 1100 controllers to the DH 485 network You can connect a MicroLogix 1100 controller to your DH 485 network directly without using a RS 232 to RS 485 converter and optical isolator such as the Advanced Interface Converter AIC catalog number 1761 NET AIC as shown in the illustrations below because Channel 0 has isolation and RS 485 built in However you may need to use an AIC to connect other controllers to a DH 485 network For more information on the AIC see the Advanced Interface Converter and DeviceNet Interface Installation Instructions Publication 1761 5 11 Publication 1763 UM001C EN P January 2010 Connecting to Networks RS 232 RS 485 Interface 211 DH 485 Network with a MicroLogix 1100 Controller AIC PanelView SLC 5 04 DH 485 Network PanelView 550 AIC AIC AIC AIC MicroLogix 1100 Personal ZES Computer
193. ou have finished monitoring the bit file B3 press the ESC key to return to the Bit Integer File Select screen as shown in step 2 The LCD allows you to view and change the data value of an integer file You can access to this functionality via the Monitoring screen of the LCD To monitor an integer file on the LCD you have to specify its file number in the Target Integer File Number TIF element of the LCD Function File and download your application program to the controller The TIF element can only be changed by a program download Target Integer File Number TIF Feature Address Data Format Type User Program Access Target Integer File Number LCD 0 TIF Word int Control Read Only The value stored in the TIF element identifies the integer file with which the LCD will interface The LCD can read or write to any valid integer file within the controller Valid integer files are N3 through N255 When the LCD reads a valid integer file number it can access up to the first 48 elements words 0 to 47 of the specified file on the LCD screen The next 48 bits words 48 to 50 are used to define the read only or read write privileges for the first 48 elements The only integer file that the LCD interfaces with is the file specified in the TIF element Use your programming software to ensure that the integer file you specify in the TIF element as well as the appropriate number of elements exist in the MicroLogix 110
194. plex communications between three or more modems MicroLogix 1100 also supports DF1 Radio Modem protocol line drivers Line drivers also called short haul modems do not actually modulate the serial data but rather condition the electrical signals to operate reliably over long transmission distances up to several miles Line drivers are available in Full Duplex and Half Duplex models Allen Bradley s AIC Advanced Interface Converter is a Half Duplex line driver that converts an RS 232 electrical signal into an RS 485 electrical signal increasing the signal transmission distance from 50 to 4000 feet 8000 feet when bridged For point to point Full Duplex modem connections that do not require any modem handshaking signals to operate use DF1 Full Duplex protocol with no handshaking For point to point Full Duplex modem connections that require RTS CTS handshaking use DF1 Full Duplex protocol with handshaking For radio modem connections use DF1 Radio Modem protocol especially if store and forward capability is required Publication 1763 UM001C EN P January 2010 204 Connecting to Networks via RS 232 RS 485 Interface Publication 1763 0 001 January 2010 For general multi drop modem connections ot for point to point modem connections that require RTS CTS handshaking use DF1 Half Duplex slave protocol In this case one and only one of the other devices must be configured for DF1 Half Duplex master protocol
195. pose of this manual related documentation conventions used in this manual Rockwell Automation support Use this manual if you are responsible for designing installing programming or troubleshooting control systems that use MicroLogix 1100 controllers You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product This manual is a reference guide for MicroLogix 1100 controllers and expansion I O It describes the procedures you use to install wire and troubleshoot your controller This manual explains how to install and wire your controllers gives you an overview of the MicroLogix 1100 controller system Refer to publication 1763 RM001 MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual for the MicroLogix 1100 instruction set and for application examples to show the instruction set in use Refer to your RSLogix 500 programming software user documentation for more information on programming your MicroLogix 1100 controller Publication 1763 UM001C EN P January 2010 Related Documentation The following documents contain additional information concerning Rockwell Automation products To obtain a copy contact your local Rockwell Automation office or distributor Resource MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual publication 1763 RM001 Description
196. r In order to send an outgoing message the MicroLogix 1100 must first establish a connection with the destination node at a specified IP address on the Ethernet network A connection is established when a MSG instruction executes and no previous connection exists When a MSG instruction executes the MicroLogix 1100 checks to see whether a connection has been established with the destination node If a connection has not been established the MicroLogix 1100 attempts to establish a connection of the peer type Publication 1763 UM001C EN P January 2010 220 Connecting to Networks via Ethernet Interface Duplicate IP address Detection Publication 1763 UM001C EN P January 2010 In order to receive messages from another device on Ethernet an incoming connection must be established This incoming connection is made by the sending processor and uses one incoming connection in the receiving processor The MicroLogix 1100 supports a maximum of 32 connections allowing a maximum of 16 outgoing and a maximum of 16 incoming simultaneous connections with up to 32 other devices or applications The connections are dedicated as follows Number of Connections Dedicated to 16 outgoing connections 16 incoming connections Connections established by an INTERCHANGE client RSLinx client and peers are all included when counting the number of connections For outgoing connections no more that
197. r 8 ms 240V AC 40 A for 4 ms 24V DC 15 A for 20 ms Maximum power 46 VA 52 V 35 W consumption See MicroLogix 1100 DC Input Power Requirements for 1763 L16BBB Unit on page 156 24V DC sensor power None 250 mA at 24V DC None AC Ripple lt 500 mV peak to peak 400 uF max Input circuit type Digital 120V AC Digital 24V DC Digital 24V DC sink source standard and high speed sink source standard and high speed Analog 0 10V DC Analog 0 10V DC Analog 0 10V DC Output circuit type Relay Relay Relay FET Relay Temperature operating 20 65 C 4 149 F ambient Temperature storage 40 85 C 40 185 F ambient Relative humidity 5 95 non condensing Vibration Operating 10 500 Hz 5 g 0 015 in max peak to peak 2 hours each axis Relay Operation 1 5 g Shock operating 30 g 3 pulses each direction each axis Relay Operation 10 g Shock non operating 50 g panel mounted 40 g DIN Rail mounted 3 pulses each direction each axis Terminal screw torque 0 56 Nm 5 0 in Ib rated Agency certification UL Listed Industrial Control Equipment for use in Class 1 Division 2 Hazardous Locations Groups A B C D C UL Listed Industrial Control Equipment for use in Canada CE marked for all applicable directives C Tick marked for all applicable acts Electrical EMC The controller has passed testing at the f
198. r LED Indicators LED Color Indicates FAULT off No fault detected red flashing Application fault detected red Controller hardware faulted FORCE off No forces installed amber Forces installed Status Indicators on the LCD Status Indicators on the LCD SS QNS do ENSE Status Indicators on the LCD Indicator Color Indicates COMM 0 off Not transmitting via RS 232 485 port Channel 0 empty rectangle solid rectangle on Transmitting via RS 232 485 port Channel 0 COMM 1 off Not transmitting via Ethernet port Channel 1 empty rectangle on Transmitting via Ethernet port Channel 1 solid rectangle off Configured communications empty rectangle on Default communications solid rectangle BAT LO off Batterty level is acceptable empty rectangle on Battery low solid rectangle U MSG off Default display mode empty rectangle on Customized display mode solid rectangle When using a MicroLogix 1100 controller the DCOMM LED applies only to Channel 0 Troubleshooting Your System 187 1 0 Status Indicators on the LCD 1 0 Status Indicators on the LCD 1 0 LED screen on the LCD Input status indicators 10 Output status indicators 6 1 0 Status Indicators on the LCD Indicator Color Indicates INPUTS off Input is not energized empty rectangle on Input is energized terminal status solid rectangle OUTPU
199. r this configuration is DF1 Full Duplex You can connect a MicroLogix 1100 controller to your personal computer directly without using an external optical isolator such as Advanced Interface Converter catalog number 1761 NET AIC as shown in the illustration below because Channel 0 is isolated within the controller 1 MicroLogix 1100 Channel 0 1781 CBL APOO ae i 1761 CBL PM02 ILICE 2 3 1 Series C or later cab es are required for Class Div 2 applications Publication 1763 UM001C EN P January 2010 78 Communication Connections Using a Modem You can use modems to connect a personal computer to one MicroLogix 1100 controller using DF1 Full Duplex protocol to multiple controllers using DF1 Half Duplex protocol or Modbus RTU Slave protocol via Channel 0 as shown in the following illustration See Appendix E for information on types of modems you can use with the micro controllers IMPORTANT Do not attempt to use DH 485 protocol through modems under any circumstance The communication timing using DH 485 protocol is not supported by modem communications Personal Computer Modem Cable straight through m gt MicroLogix 1100 Channel 0
200. r types Selection cursor the symbol ie is displayed left to the selected item Move cursor with the up down arrows Full block navigation is shown as a flashing block Change position with left right arrows Change values with up down arrows Publication 1763 UM001C EN P January 2010 108 Using the LCD Setting Values Change value up down arrows Move cursor between digits left right arrows Stores Entries Retain previous value NB 5 Publication 1763 UM001C EN P January 2010 Left right arrow moves the cursor between the digits of the value 02714 Up down arrow changes the value Up arrow increment Down arrow decrement 1 0 Status Using the LCD 109 The MicroLogix 1100 provides I O status indicators on the LCD screen You can view the status of inputs and outputs on the I O Status screen on the LCD as shown below The I O status indicators on this screen are updated every 100 ms to reflect the current I O status in real time regardless of controller scan time A solid rectangle is displayed when the input or output is energized An empty rectangle is displayed when the input or output is not energized IMPORTANT If no user defined LCD screen is used the I O Status screen is displayed 5 seconds after the controller has powered up When the user enters the I O Status screen from other screen using the LCD menu If you are at other screen and want to view
201. required for Class Div 2 applications 45 cm 17 7 in 1761 CBL APOO Series C or later cables are required for Class Div 2 applications 45 cm 17 7 in 1761 CBL PMO02 Series C or later cables are required for Class Div 2 applications 2 m 6 5 ft 1761 CBL HM02 Series or later cables are required for Class Div 2 applications 2 m 6 5 ft 2707 NC9 Series C or later cables are required for Class Div 2 applications 15 m 49 2 ft 1763 01 Series A or later 30 cm 11 8 in Publication 1763 UM001C EN P January 2010 Personal Computer ATTENTION Communication Connections 77 UNSUPPORTED CONNECTION Do not connect a MicroLogix 1100 controller to another MicroLogix family controller such as MicroLogix 1000 MicroLogix 1200 MicroLogix 1500 to the 1747 DPS1 Network port using a 1761 CBL AMO00 8 mini DIN to 8 pin mini DIN cable or equivalent This type of connection will cause damage to the RS 232 485 communication port Channel 0 of the MicroLogix 1100 and or the controller itself Communication pins used for RS 485 communications are alternately used for 24V power on the other MicroLogix controllers and the 1747 DPS1 network port Making a DF1 Point to Point Connection You can connect the MicroLogix 1100 programmable controller to your personal computer using a serial cable 1761 CBL PM02 from your personal computer s serial port to the controllers Channel 0 The recommended protocol fo
202. ries C or later 2707 9 Series C or later 1763 NCO1 Series or later Disconnecting Main Power WARNING Explosion Hazard Do not replace components connect equipment disconnect equipment unless power has been switched off The main power disconnect switch should be located where operators and maintenance personnel have quick and easy access to it In addition to disconnecting electrical power all other sources of power pneumatic and hydraulic should be de energized before working on a machine or process controlled by a controller Safety Circuits WARNING Explosion Hazard Do not connect ot disconnect connectors while circuit is live Circuits installed on the machine for safety reasons like overtravel limit switches stop push buttons and interlocks should always be hard wired directly to the master control relay These devices must be wired in series so that when any one device opens the master control relay is de energized thereby removing power to the machine Never alter these circuits to defeat their function Serious injury or machine damage could result Installing Your Controller 23 Power Distribution There are some points about power distribution that you should know e The master control relay must be able to inhibit all machine motion by removing power to the machine I O devices when the relay is de energized It is recommended that the controller remain powered even wh
203. rking Voltage IEC Class 2 reinforced insulation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC Working Voltage IEC Class 2 reinforced insulation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC Working Voltage basic insulation 150V Working Voltage IEC Class 2 reinforced insulation Working Voltage 1763 L16DWD Description Verified by one of the following dielectric tests 1200V AC for 1 s or 1697V DC for 1 s Input group to backplane isolation and input group to input group isolation 1763 L16BWA 75V DC Working Voltage IEC Class 2 reinforced insulation Output group to backplane isolation Verified by one of the following dielectric tests 1836V AC for 1 s or 2596V DC for 1 s 265V AC Working Voltage IEC Class 2 reinforced insulation Output group to output group isolation Verified by one of the following dielectric tests 1836V AC for 1 s 2596V DC for 1 s 265V AC Working Voltage basic insulation 150V Working Voltage IEC Class 2 reinforced insulation Publication 1763 0 001 January 2010 Expansion 1 0 Specifications General Specifications Specification Dimensions Digital 1 0 Modules Value 90 mm height x 87 mm depth x 40 4 mm width height including mounting tabs is 110 mm 3 54 in height x 3 43 in depth x 1 59 in width height
204. rn I EORR ER 97 Cable Selection 97 Connecting to Een Eo x ae on Str 98 PABOtHeE Connections s ea e ade pati A 98 Chapter 5 Operating Principles sii 102 StartUp SCC CT each de ah whe a 103 Main Menu and Default Screen 104 Operatino Buttons cvi i RE OUO CU IER CIO EA IIO OW Re NI 106 Using Menus to Choose Values 106 Selecting Between Menu 107 Displayer oar ibo e ena he doe de cg dtt 107 Setting Values ES REIR P P 108 TO Peta ety 38 A etn dut t a en eed vos td 109 Viewing T O Stat ss 110 Monitoring Bit File rU EPIS MINUS 111 Target Bit File Number TBF e ii iia ut vid bs 111 a Bit Piles eR RE ES M heaves 113 Monito ting Integer Pile Sv boy MALA 117 Target Integer File Number TIF 117 Monitoring an Integer Bue 119 Ustag toe 124 Coritrollet Modes ee s BRN a 124 Changing Mode Switch 125 Using a User Defined LCD 128 User Defined LCD Screen
205. rollers and Ethernet devices at 10 to 100 Mbps The physical communication media options for the MicroLogix 1100 are Communication built in twisted pair 10 100Base T with media converters or hubs fiber optic broadband thick wire coaxial cable 10Base 5 thin wite coaxial cable 10Base 2 See the following page for more information on Ethernet physical media Publication 1763 UM001C EN P January 2010 214 Connecting to Networks via Ethernet Interface MicroLogix 1100 Performance Considerations Publication 1763 UM001C EN P January 2010 The MicroLogix 1100 supports Ethernet communication via the Ethernet communication channel 1 shown in the drawing below Side View amp Channel 1 Ethernet 10 100Base T Channel 0 RS 232 485 DH485 DF1 or ASCII Actual performance of an MicroLogix 1100 controller varies according to size of Ethernet messages frequency of Ethernet messages network loading the implementation of and performance of your processor application program Optimal Performance RSLinx to MicroLogix 1100 Series A OS FRN3 controller 2 node Ethernet network Operation Words MSG per Second Words per Second Single Typed Read 1 20 20 Single Typed Reads 20 20 400 Single Typed Reads 100 20 2000
206. ronment on network communication The communication cable consists of a number of cable segments daisy chained together The total length of the cable segments cannot exceed 1219 m 4000 ft However two segments can be used to extend the DH 485 Publication 1763 UM001C EN P January 2010 86 Communication Connections Publication 1763 UM001C EN P January 2010 network to 2438 m 8000 ft For additional information on connections using the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 6 4 When cutting cable segments make them long enough to route them from one AIC to the next with sufficient slack to prevent strain on the connector Allow enough extra cable to prevent chafing and kinking in the cable Use these instructions for wiring the Belden 3106A or 9842 cable Cable Selection Guide on page 90 if you are using standard Allen Bradley cables Connecting the Communication Cable to the DH 485 Connector TIP A daisy chained network is recommended Do not make the incorrect connection shown below Belden 31064 Belden 3106A or Belden 3106A or or 9842 9842 9842 M NN 2 2 T Connector Connector Incorrect Single Cable Connection When connecting a single cable to the DH 485 connector use the following diagram Orange with White Stripes White with Orange Stripes Y pA 3 Common mm 2 Shield Un Shrink Tubing R
207. rter type Resistor string R 2R Ladder Voltage Switching Resistive load on current output 0 500 G2 includes wire resistance 0 500 includes wire resistance Load range on voltage output gt 1KQ gt 1KQ Reactive load current output Reactive load voltage output lt 0 1 mH lt 1 uF lt 0 1 mH lt 1 uF Typical overall accuracy 1 full scale at 0 55 C 0 5 full scale at 25 C 1 full scale at 0 55 C 0 5 full scale at 25 C Output ripple range 0 500 Hz referred to output range lt 0 1 lt 0 1 Publication 1763 UM001C EN P January 2010 178 Specifications Output Specifications Specification 1762 IF20F2 1762 0F4 Non linearity in percent full scale lt 0 5 lt 0 5 Open and short circuit protection Continuous Continuous Output protection 32 mA 32 mA 1 Includes offset gain non linearity and repeatability error terms Valid Input Output Data Word Formats Ranges for 1762 IF20F2 Normal Operating Range Full Scale Range RAW Proportional Data Scaled for PID 0 10V DC 10 5V DC 32 760 16 380 0 0V DC 0 0 4 20 mA 21 0 mA 32 760 16 380 20 0 mA 31 200 15 600 4 0 mA 6240 3120 0 0 mA 0 0 Publication 1763 UM001C EN P January 2010 MicroLogix 1100 Replacement Kits Appendix B Replacement Parts This chapter contains the following information e a table of MicroLogix 1100 replacement par
208. s vue eo NEES 34 Publication 1763 UM001C EN P January 2010 4 Table of Contents DIN GUA 35 36 1762 Expansion I O 37 Mounting 1762 Expansion I O 37 DIN Rall Mounting tea ERA e e otro pp 37 Panel MOUNTO ums AA 38 Connecting Expansion 39 Chapter 3 Wiring Your Controller Witing Requirements alc EI 41 Witing 4 41 Witing the Terminal Block n 42 Using Surge Suppressors at Ose 43 Recommended Surge Suppressors 45 Grounding the Controllets s qoc segura 46 eR 47 Terminal Block Layouts ciim oec e nec diet es 47 Tetmunal Groupings 49 Sinking and Sourcing Wiring Diagrams 50 1763 L16AWA 1763 L16BWA 1763 L16BBB and 1763 L16DWD Wiring Diagrams ccc eee A 50 Controller LC Wario r er 53 Minimizing Electrical Noise oe sate Rees 53 Witing Your Analog 53 Analog Channel Wiring 4 53 Minimizing Electrical Noise on Analog Channels 54 Grounding Your Analog Cable oce rhe E hee kel 55 Expansion Witt
209. s 1762 IT4 Specification Value Heat dissipation 1 5 Total Watts The Watts per point plus the minimum Watts with all points energized Response speed per channel Input filter and configuration dependent Rated working voltage 30V AC 30V DC Normal mode rejection ratio 85 dB minimum at 50 Hz with 10 Hz or 50 Hz filter 85 dB minimum at 60 Hz with 10 Hz or 60 Hz filter Maximum cable impedance 25 Q for specified accuracy Open circuit detection time 7 ms 1 515 s2 Calibration The module performs autocalibration upon power up and whenever a channel is enabled You can also program the module to calibrate every five minutes CJC accuracy 1 3 C 2 34 F Maximum overload at input 35V DC continuous terminals Input channel configuration Via configuration software screen or the user program by writing a unique bit pattern into the module s configuration file 1 Rated working voltage is the maximum continuous voltage that can be applied at the input terminal including the input signal and the value that floats above ground potential for example 30V DC input signal and 20V DC potential above ground 2 Open circuit detection time is equal to the module scan time which is based on the number of enabled channels the filter frequency of each channel and whether cyclic calibration is enabled 3 Maximum current input is limited due to input impedance Publication 1763 UM001C EN P
210. sor zs executing ladder logic The edit zone markers tell the processor that changes exist but the changes are not executed until you test the edits Deleted and replaced modified rungs are not removed from the program and inserted rungs are not executed until you assemble the edits Edit Functions in Program Online Editing During a program online editing session the processor zs not executing ladder logic This mode is like the offline editing mode Note that if a runtime online editing session was performed prior to entering the offline editing mode edit marked rungs I IR and D appear in the program If you perform a program online edit once you accept or delete the rung the edits take effect immediately and the power rail is displayed as a solid line If you edit a rung with edit zone markers the markers are removed when the rung is accepted Appendix A Specifications General Specifications Description 1763 L16AWA L16BWA L16BBB L16DWD Dimensions Height 90 mm 3 5 in 104 mm 4 09 in with DIN latch open Width 110 mm 4 33 in Depth 87 mm 3 43 in Shipping weight 0 9 kg 2 0 Ibs Number of 1 0 12 inputs 10 digital and 2 analog and 6 outputs Power supply voltage 100 240V AC 15 10 at 47 63 Hz 24V DC 1596 10 Class 2 SELV 12V to 24V DC 1596 1096 Class 2 SELV Heat dissipation See Appendix G Power supply inrush current max 120V AC 25 A fo
211. sourcing 3 51 1763 L16BWAE output 3 52 1763 L16BWAE sinking 3 51 1763 L16BWAE sourcing 3 51 terminal block layouts 3 47 3 65 3 67 wiring diagrams 3 47 251 wiring recommendation 3 41 wiring your controller 3 41 workspace G 245 Publication 1763 UM001C EN P January 2010 252 Publication 1763 UM001C EN P January 2010 How Are We Doing Your comments on our technical publications will help us serve you better in the future Thank you for taking the time to provide us feedback You can complete this form and mail or fax it back to us or email us at RADocumentComments ra rockwell com Pub Title Type MicroLogix 1100 Programmable Controllers User Manual Cat No Bulletin 1763 Controllers Pub No 1763 UMO01C EN P Pub Date January 2010 Part No and 1762 Expansion 1 0 Please complete the sections below Where applicable rank the feature 1 needs improvement 2 satisfactory and 3 outstanding Overall Usefulness 1 2 3 How can we make this publication more useful for you 2 3 Can we add more information to help you Completeness all necessary information procedure step illustration feature is provided Ar example guideline other explanation definition Technical Accuracy 1 3 Can we be more accurate all provided information is correct text illustration Clarity 1 2 3 How can we make things clearer all provided information is easy to understand Oth
212. spacing from enclosure walls wireways adjacent equipment etc as shown below Top lt Side MicroLogix Q Q Q Side 1100 4 5 ee Bottom Publication 1763 UM001C EN P January 2010 34 Installing Your Controller Mounting the Controller Publication 1763 UM001C EN P January 2010 MicroLogix 1100 controllers are suitable for use in an industrial environment when installed in accordance with these instructions Specifically this equipment is intended for use in clean dry environments Pollution degree 20 to circuits not exceeding Over Voltage Category 60664 1 9 ATTENTION Do not remove the protective debris shield until after the controller and all other equipment in the panel near the controller are mounted and wiring is complete Once wiring is complete remove protective debris shield Failure to remove shield before operating can cause overheating debris shield ATTENTION Electrostatic discharge can damage semiconductor devices inside the controller Do not touch the connector pins or other sensitive areas environments with greater vibration and shock concerns use the panel mounting method described on page 36 rather than DIN rail mounting 1 Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally
213. stem N E C Class 2 required working voltage working voltage working voltage isolation IEC Class 2 reinforced insulation IEC Class 2 type test 500V AC or qualification test type test 500V AC or 707V DC for 1 minute reinforced insulation type test 500V AC or 707V DC for 1 minute 707V DC for 1 minute 720V DC for 1 minute Vendor D code 1 1 1 1 1 Product type code EY 0 10 10 10 10 Product code 1 The over or under range flag comes on when the normal operating range over under is exceeded The modu full scale range 75 67 66 65 2 Repeatability is the ability of the module to register the same reading in successive measurements for the same signal 3 Rated working voltage is the maximum continuous voltage that can be applied at the terminals with respect to earth ground Publication 1763 UM001C EN P January 2010 64 e continues to convert the analog input up to the maximum Input Specifications Specification Number of inputs 1762 IF20F2 2 differential unipolar 1762 1 4 4 differential bipolar 1762 IR4 4 Specifications 173 1762 IT4 4 input channels plus 1 CJC sensor Update time typical 2 5 ms 130 250 290 450 Input filter and NA 530 ms selectable configuration dependent A D converter type Successive Successive Delta Sigma Delta Sigma approximation approximation Common mode
214. t displaying the Ethernet Address MAC and corresponding IP Address Subnet Mask and Gateway if applicable RJ BOOTP DHCP Server 2 3 E igi xl File Tools Help Request History Clear History Add to Relation List P Address Hostname 32 00 36 22 00 0F 73 FF 00 78 13 35 49 BOO 00 0 73 00 78 13 35 41 DHCP QQF 1F AB 2D 6A 13 35 17 800 11 Relation List New Delete Enable BOOTP Disable Ethernet Address Type IP Address Hostname Description Q0 0F 73 FF 00 78 BOO 192 168 1 11 MLI100 Device No 1 Enable DHCP Status Entries Sent 192 168 1 11 to Ethernet address 00 0F 73 FF 00 76 1 of 256 A DHCP server automatically assigns IP addresses to client stations logging onto a TCP IP network DHCP is based on BOOTP and maintains some backward compatibility The main difference is that BOOTP was designed for manual configuration while DHCP allows for dynamic allocation of network addresses and configurations to newly attached devices The processor must be assigned a fixed network address The IP address of the processor must not be dynamically provided Faure fo observe this precaution may result in unintended machine motion or loss of process control Configure subnet masks and gateways using the Ethernet channel 1 configuration screen Tanta BOOTP is enabled you can t change any of the advanced
215. t to contacts on both the module and its mating connector Worn contacts may create electrical resistance reducing product reliability EXPLOSION HAZARD In Class I Division 2 applications the bus connector must be fully seated and the bus connector cover must be snapped in place In Class I Division 2 applications all modules must be mounted in direct contact with each other as shown on page 39 If DIN rail mounting is used an end stop must be installed ahead of the controller and after the last 1762 1 O module Publication 1763 UM001C EN P January 2010 40 Installing Your Controller Notes Publication 1763 UM001C EN P January 2010 Chapter 3 Wiring Your Controller This chapter describes how to wire your controller and expansion I O Topics include wite requirements using sutge suppressors grounding the controller wiring diagrams sinking and sourcing wiring diagrams controller I O wiring wiring your analog channels expansion I O wiring Wiring Requirements Wiring Recommendation ATTENTION Before you install and wire any device disconnect power to the controller system ATTENTION Calculate the maximum possible current in each power and common wire Observe all electrical codes dictating the maximum current allowable for each wire size Current above the maximum ratings may cause wiring to overheat which can cause damage United States Only 1 the controller is install
216. ta TxD not applicable 8 clear to send CTS ground GND not applicable 9 not applicable not applicable not applicable 0 On port 1 pin 4 is electronically jumpered to 6 Whenever the AIC is powered on pin 4 will match the state of pin 6 An 8 pin mini DIN connector is used for making connections to port 2 This connector is not commercially available If you are making a cable to connect to port 2 you must configure your cable to connect to the Allen Bradley cable shown above E Publication 1763 UM001C EN P January 2010 In the 1761 02 cable pins 4 and 6 are jumpered together within the DB 9 connector 94 Communication Connections Publication 1763 UM001C EN P January 2010 Safety Considerations This equipment is suitable for use in Class I Division 2 Groups A B C D or non hazardous locations only WARNING EXPLOSION HAZARD AIC must be operated from an external power source This product must be installed in an enclosure All cables connected to the product must remain in the enclosure ot be protected by conduit or other means See Safety Considerations on page 21 for additional information Install and Attach the AIC 1 Take care when installing the AIC in an enclosure so that the cable connecting the MicroLogix controller to the AIC does not interfere with the enclosure door 2 Carefully plug the terminal block into the RS 485 port on the AIC you
217. tch position to REMOTE before you run the control program in the remote test single scan mode with your RSLogix 500 programming software Using the LCD 125 Possible Controller Modes by Mode Switch Position When the Mode Switch Possible Controller Modes are Positions at PROGRAM download in progress program mode suspend mode operation halted by execution of the SUS instruction REMOTE remote download in progress remote program mode remote suspend mode operation halted by execution of the SUS instruction remote run mode remote test continuous mode remote test single scan mode RUN run mode Changing Mode Switch Position Mode Switch position can be changed at two different times using LCD keypad One is when the controller is powered up and the other is while the controller is powered on Mode Switch position can be set to either PROG or RUN when the controller is powered up This allows the controller operation which is different from the previous mode that is any program under RUN before can be stopped or any new program can be run when the controller is powered up How to forcibly set Mode Switch to RUN when the controller is powered up Press OK key for 5 seconds when the controller is powered up The following LCD screen appears if it s successfully done Publication 1763 UM001C EN P January 2010 126 Using the LCD How to forcibly set Mode Switch to PROG when th
218. terminal blocks With screw cage clamp terminal blocks there is no need to attach additional hardware such as a spade lug to the wire or use a finger safe cover To wire the terminal block 1 Strip the end of the wire The recommended length for the stripped end of the wire is 11 0 mm 0 440 in 2 Insert itinto an open clamp 3 Using a small flat blade screwdriver tighten the terminal screw To ensure that the wire conductor is secured inside the clamp tighten it to the rated torque 0 56 Nm 5 0 in Ib The diameter of the terminal screw head is 5 5 mm 0 220 in Using Surge Suppressors Wiring Your Controller 43 Screw cage clamp terminal block Because of the potentially high current surges that occur when switching inductive load devices such as motor starters and solenoids the use of some type of surge suppression to protect and extend the operating life of the controllers output contacts is required Switching inductive loads without surge suppression can significantly reduce the life expectancy of relay contacts By adding a suppression device directly across the coil of an inductive device you prolong the life of the output or relay contacts You also reduce the effects of voltage transients and electrical noise from radiating into adjacent systems The following diagram shows an output with a suppression device We recommend that you locate the suppression device as close as possible to th
219. the enclosure In this case place blower fans inside the enclosure to assist in air circulation and to reduce hot spots near the controller Additional cooling provisions might be necessary when high ambient temperatures ate encountered TIP Do not bring in unfiltered outside air Place the controller in an enclosure to protect it from a corrosive atmosphere Harmful contaminants or dirt could cause improper operation or damage to components In extreme cases you may need to use air conditioning to protect against heat build up within the enclosure Publication 1763 UM001C EN P January 2010 26 Installing Your Controller Master Control Relay Publication 1763 UM001C EN P January 2010 A hard wired master control relay MCR provides a reliable means for emergency machine shutdown Since the master control relay allows the placement of several emergency stop switches in different locations its installation is important from a safety standpoint Overtravel limit switches or mushtoom head push buttons wired in series so that when any of them opens the master control relay is de energized This removes power to input and output device circuits Refer to the figures on pages 28 and 29 ATTENTION Never alter these circuits to defeat their function since serious injury and or machine damage could result If you are using an external DC power supply interrupt the DC output side rather than the AC line side of t
220. the figure below are not displayed on the Main Menu screen you need to scroll down the screen by pressing the Down key Publication 1763 UM001C EN P January 2010 ieri Communication Connections 14 2 Then press the OK key on the LCD keypad The Advanced Settings Menu screen is displayed as shown below 3 Select DCOMM using the Up and Down keys as shown below and then press the OK key 4 The DCOMM Configuration screen is displayed as shown below The current status Disable in this example is selected by default The DCOMM status indicator which is the third of the five indicators at the top left of the LED display is displayed in empty rectangle It means that the communication configuration is set to a user defined communication mode at present Publication 1763 UM001C EN P January 2010 Communication Connections 75 If the communication configuration is set to the default communication mode the DCOMM Configuration screen is displayed as shown below The DCOMM status indicator is displayed in solid rectangle S S 5 Use the up arrow to change the indicator position so that it is pointing to Enable Press the OK key to change to the default communication mode The DCOMM Mode Change Notification screen is displayed as shown below It indicates that the communication configuration is changed to the default communica
221. the network port of a 1747 DPS1 Port Splitter using a 1761 CBL AMOO 8 pin mini DIN to 8 pin mini DIN cable or equivalent This type of connection will cause damage to the RS 232 485 communication port Channel 0 of the MicroLogix 1100 and or the controller itself The communication pins used for RS 485 communications on the MicroLogix 1100 are alternately used for 24V power on the other MicroLogix controllers and the network port of the 1747 DPS1 Port Splitter Publication 1763 UM001C EN P January 2010 16 Hardware Overview Programming Communication Options Publication 1763 UM001C EN P January 2010 Programming the MicroLogix 1100 controller is done using RSLogix 500 Revision 7 0 or later To use all of the latest features RSLogix 500 programming software must be version 7 20 00 or later Communication cables for programming are available separately from the controller and software The MicroLogix 1100 controllers provide two communications ports an isolated combination RS 232 485 communication port Channel 0 and an Ethernet port Channel 1 The isolated Channel 0 port on the MicroLogix 1100 can be connected to the following operator interfaces personal computers etc using DF1 Full Duplex point to point DH 485 network e a DF1 Radio Modem network e a DF1 half duplex network as Master or Slave a Modbus network as Master or Slave e an ASCII network a De
222. tion mode The DCOMM status indicator is displayed in solid rectangle If you change to the user defined configuration from the default configuration mode by selecting Disable and pressing the OK key the DCOMM Mode Change Notification will be displayed as shown below Publication 1763 UM001C EN P January 2010 76 Communication Connections Connecting to the RS 232 Port 6 Press the ESC key to return to the Advanced Settings Menu screen as shown in step 3 There are two ways to connect the MicroLogix 1100 programmable controller to your personal computer using the DF1 protocol using a point to point connection using a modem Descriptions of these methods follow ATTENTION All devices connected to the RS 232 485 communication port must be referenced to controller ground or be floating not referenced to a potential other than ground Failure to follow this procedure may result in property damage or personal injury e For 1763 L16BWA controllers the COM of the sensor supply is also connected to chassis ground internally The 24V DC sensor power source should not be used to power output circuits It should only be used to power input devices For 1763 L16BBB and 1763 L16DWD controllers the VDC NEUT or common terminal of the power supply is also connected to chassis ground internally Available Communication Cables Communication Cables Length 1761 CBL AMOO Series C or later cables are
223. troller Subnet Mask Specifies the net and local subnet mask as per the standard on subnetting RFC 950 Internet Standard Subnetting Procedure Gateway Specifies the IP address of a gateway on the same subnet as the MicroLogix 1100 that provides connections to another IP network TIP You can use any commercially available BOOTP server If you do not have BOOTP Server capabilities on your network and you want to dynamically configure Channel 1 you can download the free Rockwell Automation BOOTP server from the Rockwell Automation website Go to www ab com networks bootp index html When BOOTP is enabled the following events occur at power up The processor broadcasts BOOTP request message containing its hardware address over the local network or subnet The BOOTP server compares the hardware address with the addresses in its look up table The BOOTP server sends a message back to the processor with the IP address and other network information that corresponds to the hardware address it received With all hardware and IP addresses in one location you can easily change IP addresses in the BOOTP configuration file if your network needs to be changed The BOOTP request can be disabled by clearing the BOOTP Enable parameter in the channel configuration file When both BOOTP Enable and DHCP are cleared disabled the MicroLogix 1100 uses the existing channel configuration data IMPORTANT If BOOTP is disa
224. ts procedure for replacing the lithium battery The table below provides a list of replacement parts and their catalog number Catalog Number Description Lithium Battery See page 180 Publication 1763 UM001C EN P January 2010 180 Replacement Parts Lithium Battery 1763 BA ben the controller s Battery Low indicator is lit check whether the battery wire connector is connected correctly ot replace the replaceable battery with a new one immediately When the indicator turns on it means that either the battery is disconnected or that the battery requires replacement The controller is designed to operate for up to 2 weeks from the time that the indicator first turns on We recommend that you replace the battery immediately when the indicator turns on Installation Follow the procedure below to ensure proper replaceable battery installation 1 Insert a battery into the battery pocket with wires facing up 2 Insert the battery wire connector into the battery connector 3 Secure the battery connector wires along the wite guide as shown below Replaceable Battery Pocket 19000000000088Q000 Replaceable Battery lt ea e Battery Wires gt 9 OOOOOOOOOOCIOOO0Y X000 Battery Wire Connector Al EU Int Wire Guide Battery Connector
225. ture below Function Files HSC PTO PWM 511 Jel ATC LCD MM BHI cso ES 141 EILCD L CBS Customized Boot Message String File Address Offset SCD Start with Customized Display L TO Data Input Timeout of LCD Instruction x DN LCD Instruction Job Done ERR LCD Display Operation Error Bit BUE LCD Module Operation Error Number arget bit File ibe uim Target Integer File Number JOG Jog data update Mode Set L TMIN Trimpot Low Value L TMAX Trimpot High Value L Trimpot 0 Data POTI Trimpot 1 Data WND Instruction Display Window K key in Customized Display E ESC ESC key in Customized Display cc c gt gt gt gt gt gt p The controller mode is set to REMOTE RUN Publication 1763 UM001C EN P January 2010 114 Using the LCD Follow these steps to view and change the data values of the bit file B3 1 On the Main Menu screen select Monitoring by using the Up and Down keys on the LCD keypad 2 Then press the OK key on the LCD keypad The Bit Integer File Select screen is displayed as shown below 3 If Bit is selected as shown in step 2 press the OK key If not selected press the Up or Down key to select it and then press the OK key 4 The current data value ON of the B3 0 0 bit is displayed as shown below Note that 0 0 is flashing which means the cursor
226. uirements Calculated Current modules at5VDC mA at24V at5VDC mA at24V DC mA 1762 1 8 50 0 1762 1 4 40 50 1762 IF20F2 40 105 1762 108 50 0 1762 1016 60 0 1762 1032T 170 0 1762 IR4 40 50 1762 14 40 50 1762 0 8 115 0 1762 0B8 115 0 1762 0B16 175 0 1762 0B32T 175 0 1762 0 40 165 1762 0V32T 175 0 1762 0W8 80 90 1762 0W16 120 140 1762 0X6l 110 110 1762 1080W6 110 80 Total Modules 4 maximum Subtotal 1 Refer to your expansion 1 0 Installation Instructions for Current Requirements not listed in this table Publication 1763 UM001C EN P January 2010 System Loading and Heat Dissipation 235 Validating Systems using 1763 L16AWA 1763 L16BBB 1763 L16DWD Maximum Allowable Values Calculated Values Current Current Subtotal from Table 800 mA at 5V DC 700 mA at 24V DC mA at 5V DC mA at 24V DC System Loading System Loading mA x 5V mA x 24V mW mW mW 20 8 W W Validating Systems using 1763 L16BWA Maximum Allowable Values Calculated Values Current for Devices Connected to the 24V DC Sensor Sum of all sensor currents Supply 200 mA at 24V DC mA at 24V DC Current for MicroLogix Accessories and Expansion 1 0 Current Subtotal from Table 800 mA at 5V DC 700 mA at 24V DC mA at 5 V DC mA at 24V DC System Loading System Loading mA x 24V mA x 5V mA x 24V mW mW mW mW 16 4 W W Publication 1763 UM001C EN P January 2010 23
227. va Switzerland TGP Regulations for transportation of lithium batteries are periodically revised Refer to http www dot gov for the latest shipping information Disposal Do not incinerate or dispose of lithium batteries in general trash collection Explosion or violent rupture is possible Batteries should be collected for disposal in a manner to prevent against short circuiting compacting or destruction of case integrity and hermetic seal Replacement Parts 183 disposal batteries must be packaged and shipped in accordance with transportation regulations to a proper disposal site The U S Department of Transportation authorizes shipment of Lithium batteries for disposal by motor vehicle only in regulation 173 1015 of CFR 49 effective January 5 1983 For additional information contact US Department of Transportation Research and Special Programs Administration 400 Seventh Street S W Washington D C 20590 Although the Environmental Protection Agency at this time has no regulations specific to lithium batteries the material contained may be considered toxic reactive or corrosive The person disposing of the material is responsible for any hazard created in doing so State and local regulations may exist regarding the disposal of these materials lithium battery product safety data sheet contact the manufacturer Sanyo Energy Corporation Tadarand 0 5 Battery Division 2001 Sanyo Avenue
228. ve debris shield attached until you are finished wiring the controller and any other devices To remove your controller from the DIN rail 1 Place a flat blade screwdtiver in the DIN rail latch at the bottom of the controller Holding the controller pry downward on the latch until the latch locks in the open position Repeat steps 1 and 2 for the second DIN rail latch Unhook the top of the DIN rail slot from the rail Publication 1763 UM001C EN P January 2010 36 Installing Your Controller Publication 1763 UM001C EN P January 2010 UU closed W 1 open Panel Mounting Mount to panel using 8 or M4 screws To install your controller using mounting screws 1 Remove the mounting template from inside the back cover of the MicroLogix 1100 Programmable Controllers Installation Instructions publication 1763 13001 2 Secure the template to the mounting surface Make sure your controller is spaced properly See Controller and Expansion I O Spacing on page 33 3 Drill holes through the template 4 Remove the mounting template 5 Mount the controller 6 Leave the protective debris shield in place until you are finished wiring the controller and any other devices Debris Shield Mounting Template Remove before installing controller
229. viceNet network as a slave or peer using a DeviceNet Interface catalog number 1761 NET DND e an Ethernet network using the Ethernet Interface module catalog number 1761 NET ENI or 1761 NET ENIW When connecting to a DH 485 network DF1 half duplex network or a Modbus network the MicroLogix 1100 can be connected directly via Channel 0 without an Advanced Interface Converter catalog number 1761 NET AIC The Channel 0 combo port provides both RS 232 and RS 485 isolated connections The approptiate electrical interface 1s selected through your choice of communication cable The existing MicroLogix 1761 communication cables provide an interface to the RS 232 drivers The 1763 NCO1 cable provides an interface to the RS 485 drivers for DH 485 Modbus RTU Master RTU slave networks DF1 half duplex Master and half duplex Slave The controller may also be connected to serial devices such as bar code readers weigh scales serial printers and other intelligent devices using ASCII See Default Communication Configuration on page 72 for the configuration settings for Channel 0 MicroLogix 1100 can be connected directly to RS 485 network via channel 0 using Asc OS Series B FRN4 or later Hardware Overview 17 The MicroLogix 1100 supports Ethernet communication via the Ethernet communication Channel 1 You can connect your controller to a local area network that provides communication between various devices at 10 Mbps or 100
230. wable System Loading Validating Systems using 1763 L16AWA 1763 L16BBB 1763 L16DWD Maximum Allowable Values Current Calculated Values Current Subtotal from Table page 232 800 mA at 5V DC 700 mA at 24V DC System Loading 20 8 W Validating Systems using 1763 L16BWA Maximum Allowable Values Current for Devices Connected to the 24V DC Sensor Supply 0 mA 260 mA 260 mA at 5V DC 120 mA 180 mA 300 mA at 24V DC System Loading 260 mA x 5V 300 mA x 24V 1 300 mW 7 200 mW 8 500 mW 8 50 W Calculated Values Sum of all sensor currents 200 mA at 24V DC Current for MicroLogix Accessories and Expansion 1 0 140 mA at 24V DC example sensor value Current Values Subtotal from Table 800 mA at 5V DC 700 mA at 24V DC System Loading 0 mA 260 mA 260 mA at 5V DC 120 mA 180 mA 300 mA at 24V DC System Loading 16 4 W 140 mA x 24V 260 mA x 5V 300 mA x 24V 3 360 mW 1 300 mW 7 200 mW 11 860 mW 11 9W Publication 1763 UM001C EN P January 2010 234 System Loading and Heat Dissipation System Loading Worksheet tables below are provided for system loading validation See System Loading Example Calculations on page G 232 Current Loading Calculating the Current for Expansion 1 0 Catalog Number n A B nxA nxB Number of Device Current Req
231. wn below 3 If Integer is selected as shown in step 2 press the OK key If not selected press the Down key to select it and then press the OK key 4 The current data value ON of the N7 0 word is displayed as shown below Note that the target word 0 which is right to 72 is flashing which means the cursor is at the target word position Publication 1763 UM001C EN P January 2010 Using the LCD 121 5 We will change the data value of the N7 0 word to the negative decimal value 1300 First press OK to move the cursor to the data value position Then the last digit of 00000 will be flashing which means the cursor is at the data value position 6 Press the Left key twice Then the cursor will position at the third digit Press the Up key three times to change the third digit to 3 7 Press the Left key once Then press the Up key once The second digit will change to 1 Note that 1 is still flashing which means the cursor is still at the data value position 8 Press the Left key once Then press the Down key once The sign digit will change to as shown below Note that is still flashing which means the cursor is still at the data value position 66 22 Publication 1763 UM001C EN P January 2010 122 Using the LCD 9 Press OK to apply the changes Then the new value 1300 is applied Note that the target word 0 which is right to
232. wo ways to configure the MicroLogix 1100 Ethernet channel 1 Channel on the MicroLogix 1100 via a BOOTP or DHCP request at controller powerup e manually setting the configuration parameters using RSLogix 500 Programming Software The configuration parameters are shown on the following page and the configuration procedures follow Parameter Description Default Status Hardware The MicroLogix 1100 Ethernet hardware address Ethernet read only Address hardware address IP Address The MicroLogix 1100 internet address in network byte order The internet address 0 undefined read write must be specified to connect to the TCP IP network Subnet Mask The MicroLogix 1100 subnet mask in network byte order The Subnet Mask is used to 0 undefined read write interpret IP addresses when the internet is divided into subnets A Subnet Mask of all zeros indicates that no subnet mask has been configured Gateway The address of a gateway in network byte order that provides connection to another IP 0 undefined read write Address network A Gateway Address of all zeros indicates that no gateway has been configured Default The default domain name can have the following formats NULL read write Domain a b c a b or a where a b must start with a letter end with a letter or digit and have as interior characters only letters digits or hyphens Maximum length is 63 undefined characters Prim
233. xample table below shows how the LCD uses the configuration information with bit file number 3 LCD 0 TBF 3 Bit Number Data Address Protection Bit Bit Number Data Address Protection Bit 0 B3 0 0 B3 3 0 1 32 B3 2 0 B3 5 0 1 3 0 1 3 3 1 33 3 2 1 B3 5 1 2 B3 0 2 B3 3 2 34 B3 2 2 B3 5 2 3 B3 0 3 B3 3 3 35 B3 2 3 B3 5 3 4 B3 0 4 B3 3 4 36 B3 2 4 B3 5 4 5 B3 0 5 B3 3 5 37 B3 2 5 B3 5 5 6 B3 0 6 B3 3 6 38 B3 2 6 B3 5 6 7 B3 0 7 B3 3 7 39 B3 2 7 B3 5 7 8 B3 0 8 B3 3 8 40 B3 2 8 B3 5 8 9 B3 0 9 B3 3 9 41 B3 2 9 B3 5 9 10 B3 0 10 B3 3 10 B3 4 10 42 B3 2 10 B3 5 10 11 B3 0 11 B3 3 11 27 B3 1 11 B3 4 11 43 B3 2 11 B3 5 11 12 B3 0 12 B3 3 12 28 B3 1 12 B3 4 12 44 B3 2 12 B3 5 12 13 B3 0 13 B3 3 13 29 B3 1 13 B3 4 13 45 B3 2 13 B3 5 13 14 B3 0 14 B3 3 14 30 B3 1 14 B3 4 14 46 B3 2 14 B3 5 14 15 B3 0 15 B3 3 15 31 B3 1 15 B3 4 15 47 B3 2 15 B3 5 15 The bit number displayed on the LCD corresponds to the data address as illustrated in the table The protection bit defines whether the data is editable or read only When the protection bit is set 1 the corresponding data address is considered read only by the LCD The Protected message is displayed whenever a read only element is active on the LCD When the protection bit is clear 0 or the protection bit does not exist no additional message is displayed and the data within the corresponding address is editable from the L
234. y An electtically operated device that mechanically switches electrical circuits Publication 1763 UM001C EN P January 2010 244 Publication 1763 UM001C EN P January 2010 relay logic A representation of the program or other logic in a form normally used for relays restore To download transfer a program from a personal computer to a controller reserved bit A status file location that the user should not read or write to retentive data Information associated with data files timers counters inputs and outputs in a program that is preserved through power cycles RS 232 An standard that specifies electrical mechanical and functional characteristics for serial binary communication circuits A single ended serial communication interface run mode This is an executing mode during which the controller scans or executes the ladder program monitors input devices energizes output devices and acts on enabled I O forces rung Ladder logic is comprised of a set of rungs A rung contains input and output instructions During Run mode the inputs on a rung are evaluated to be true ot false If a path of true logic exists the outputs are made true If all paths are false the outputs are made false save To upload transfer a program stored in memory from a controller to a personal computer OR to save a program to a computer hard disk scan time The time required for the controller to execute the i
235. y be 1 kV galvanic gun 10V 0 15 80 MHz 2 50 kHz to 30 MHz if the Radiated Immunity frequency range is 30 MHz to 1000 MHz 2 For grounded thermocouples the 10V level is reduced to 3V Publication 1763 UM001C EN P January 2010 172 Specifications General Specifications Specification 1762 IF20F2 1762 IF4 1762 0F4 1762 IR4 1762 IT4 Shipping weight 240 g 0 53 Ibs 235 g 0 517 165 260 g 0 57 105 220 g 0 53 105 approx with carton Bus current draw 40 mA at 5V DC 40 mA at 5V DC 40 mA at 5V DC 40 mA at 5V DC 40 mA at 5V DC max 105 mA at 24V DC 50 mA at 24V DC 165 mA at 24V DC 50 mA at 24V DC 50 mA at 24V DC Analog normal Voltage 0 10V DC Voltage Voltage 0 10VDC NA NA operating range Current 4 20 mA 10 10 DC Current 4 20 mA Current 4 20 mA Full scale Voltage Voltage Voltage 0 10 5V DC NA NA analog ranges 0 10 5V DC 10 5 10 5V DC Current 0 21 mA Current 0 21 mA Current 21 21 mA Resolution 12 bits unipolar 15 bits 12 bits unipolar Input filter and 15 bits plus sign configuration dependent Repeatability 0 1 0 1 0 1 0 1 C 0 18 F for See Table 176 Ni and NiFe 0 2 C 0 36 F 0 2 C 0 36 F for other RTD inputs 0 04 ohm for 150 ohm resistances 0 2 ohm for other resistances Input and output 30V AC 30V DC rated working voltage 30V AC 30V DC rated 30V AC 30V DC 30V AC 30V DC group to sy

MicroLogix 1100 Programmable Controllers User Manual

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