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Nokia N97 RM-505 506 507 Service Manual L1&2

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1. BEZEL FPC again e 27 Use the SS 93 to detach the antenna assembly and then remove it VA d 29 Remove the two screw bumpons with the 30 Unscrew the two Phillips size 00 screws in the dental tool Do not use them again order shown Do not use them again 16 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 Aa o A L o he A shown cover assembly 33 Disconnect the A CO with the SS 93 Remove the A COVER ASSEMBLY film Ise J al e A v 35 Use the sharp end of the SS 93 to release the 36 Use the SS 93 to lift up the LCD EARPIECE Remove the EARPIECE with the tweezers Do not use it again 17 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 37 Disconnect the LCD connector with the SS 93 Then remove the LCD Pie ante HI Ann cM les TE Pe 39 Start releasing the QWERTY KEYMAT with the 40 Nokia N97 disassembly is now complete dental tool Remove the keymat by peeling it as shown END OF DISASSEMBLY 18 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Ca re Service Manual Level 1 amp 2 11 ASSEMBLY HINTS 1 Tighten the two Phillips size 00
2. Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 a
3. instruction EE 12 11 TA LN E 19 12 Solder e enne EN 20 2 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Ca re Service Manual Level 1 amp 2 1 CHANGE HISTORY Status Version Date Comments Approved 80 05 2009 SS 1 1 14 05 2009 eege and screw size Approved gt Ro Service devices updated The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support mailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 3 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 a re Service Manual Level 1 amp 2 2 COPYRIGHT Copyright 2009
4. screws to the 2 Tighten the TORX size 4 screw to the torque of torque of 14 Ncm in the order shown 7 Ncm 3 Tighten the six TORX size 4 screws to the torque of 18 Ncm in the order shown 19 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Ca re Service Manual Level 1 amp 2 12 SOLDER COMPONENTS Tei eat Ir T HIT mee poy Hnggggan72 mmm a adi YVON 20 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1
5. 2 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or pur
6. Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Ca re Service Manual Level 1 amp 2 10 DISASSEMBLY INSTRUCTIONS 2 LE LR AOTAN 4 thee DOD aaa C CAUS ater iv 3 Protect the front cover with protective film 4 Press release button and remove the BATTERY COVER 4 Remove the BATTERY COVER 6 If there is a battery inserted remove it also 8 12 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 L Di L i ye LULL LUE RE BUTE IN f CTIE N 2 favre e di OT zen A ULL 11011 1 VON u amgmga11 EE KE e x A Rye P Ge Pape 7 Unscrew the six TORX size 4 screws in the order 8 Then unscrew this TORX size 4 screws Do not shown Do not use them again use it again NI 3 ie 9 Open the slide and use the SRT 6 to release the 10 Slide the SRT 6 along the cover to release all the Clips of the lower part clips 11 Close the slide 12 Carefully lift up the upper part to gain access to the TILT FPC ASSEMBLY connector sal mT POA j e Aa Ee Re 13 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 D oer ee sie 13 Open the TILT FPC ASSEMBLY connector with the SS 93 Be careful not to damage the connector or components nearby aon a Se sn ate o eoo os O
7. D ADHESIVE TAPE iT 10005 QROCKER FPC ASSY sf 10104 ENGINE CHASSIS sfe 10105 SCREW BUMPON 10007 l QWERTY KEYMAT A3 LIGHT SWAP PACKAGE 10201 10202 19998 o eV LIGHT SWAP PWB fe 10201 WATER INGRESS LABEL 19998 TYPE LABEL 10202 ll A4 B COVER ASSY 10207 10209 CELLULAR ANTENNA ASSY 10207 B COVER fe 10209 10210 C COVER ab Only available as These parts can not be assembly reused after removal Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Care AE 8 SERVICE DEVICES FLS 5 POS Flash Dongle CA 101 Service Cable AC 10 Travel Charger NOKIA Standard Toolkit V2 es Ze E NOKIA terep be ote SE NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service BP 4L Battery equipment document on NOKIA Online KEE peli rie D I D I D I DEE rr 10 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Ca re Service Manual Level 1 amp 2 9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software wich is available on Nokia Online SERVICE e SOFTWARE PRODUCT SPECIFIC ACHA BATTERY 11 Confidential e
8. EE 15 Separate the upper part and the B cover with the engine board 14 Confidential e Copyright 2009 NOKIA e All rights reserved Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 7 ee i081 ME ee sae Zeie LR wv We km eieiei oeeo wee wm WX SEA DO We e S 14 Then open carefully the Q ROCKER FPC ASSEMBLY CONNECTOR with the SS 93 M AN A VG MARIA KM Z DATSO Crew TAY A 16 Use the SS 93 to open the connector of the AUDIO FPC ASSEMBLY Be careful not to damage the connector or components nearby 18 Then release the IHF HOLDER ASSEMBLY with the SS 93 Version 1 2 ISSUE 1 Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 Li 7 Ei sis wiefvf 19 Remove the AUDIO ASSEMBLY and the IHF 20 Use the SS 93 to separate the AUDIO ASSEMBLY HOLDER ASSEMBLY with the tweezers and the IHF HOLDER ASSEMBLY ER s 23 Carefully open the camera connector with the 24 Next open the connector of the BEZEL FPC SS 93 Then remove the camera with the tweezers ASSEMBLY with the SS 93 by pulling it through the hole 15 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 ss SCH 25 Turn the ENGINE BOARD over and use the SS 93 26 Release the HEAT SINK ASSEMBLY 55 93 to release the BEZEL FPC Then remove it Do notuse and then remove the assembly the
9. Nokia N97 RM 505 RM 506 RM 507 a re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA N97 RM 505 RM 506 RM 507 Transceiver characteristics Band RM 505 WCDMA HSDPA 900 1900 2100 i EGSM 850 900 1800 1900 Operator SOR LeON l WV 2 General RM 507 WCDMA HSDPA 850 1900 2100 EGSM 850 900 1800 1900 4 kl Walker Bt gt Min Jarne RM 506 EGSM 850 900 1800 1900 l 5 e s E3 Display Mail 5 3 5 nHD 16 9 widescreen 640x360 pixel resolution amp I found this cool 12 31 pm 16M colour TFT Party at Andrea s 12 42 pm Barcelona 14 C Camera Mostly Cloudy Main camera 5MPix CMOS Dual LED Flash Auto focus SEU EEN Secondary camera 640x480 VGA Operating System Symbian OS ver 9 4 Series60 5th Edition Connections WLAN IEEE802 11 b g with UPnP support not in RM 506 USB 2 0 micro USB Bluetooth 2 0 EDR A2DP 3 5mm AV connector Transceiver with BP 6MT battery pack Talk time Standby 1 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Ca re Service Manual Level 1 amp 2 Table of contents E 72 22 ON E 3 P OI EE 4 S Warnings and CAUTIONS EN 5 3 1 Vd Tt ln D EE 5 3 2 MEN e EE 5 rs EST bebe 6 3 A ue Run EU Tu CO ste cs ch ceases cchszctegs cae scet see bet cat E T 6 Battery informati n EEN 8 T gue En RTE d ENEE 10 VU E EE 11 10 Disassembly
10. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory T Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 a re Service Manual Level 1 amp
11. re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 3 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 3 2 Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist Strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and
12. se Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Care T EXPLODED VIEW A1 A COVER ASSY 10001 10002 10008 10009 EARPIECE ADHESIVE l 10008 gt EARPIECE RUBBER BOOT l 10009 wm _ EARPIECE i ro 10002 DISPLAY MODULE 10003 A2 HINGE ASSEMBLY MODULE 10101 10105 ste DISPLAY CHASSIS 10102 ste TILT FPC ASSY 10101 10103 e SCREW Il M1 6X2 4 PHILLIPS 10006 CAMERA ASSY a 10203 AUDIO FPC ASSY HEAT SINK ASSY 10204 BEZEL FPC ASSY 10205 LEFT IHF HOLDER ASSY SCREW M1 2X2 TORX A Il 9 Confidential e Copyright 2009 NOKIA e All rights reserved Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 A COVER sf 4 10001 10004 e DISPLAY inl CONNECTOR CUSHION H A LC
13. wires are repositioned correctly 5 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 Ca re Service Manual Level 1 amp 2 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative 6 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 2 ISSUE 1 NOKIA Nokia N97 RM 505 RM 506 RM 507 a re Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care

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