Nokia RM-504 5530 XpressMusic Service Manual
Contents
1. Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory T Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the a2. caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 3 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 O
3. Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 22 30 XpressMusic RM 504 Transceiver characteristics Band GSM EDGE 850 900 1800 1900 Display Touch screen Full touch UI nHD 640 360px 2 9 active area 36 18mm x 64 32 mm colour display up to 16M colours KpressMusic gt Automatic orientation sensor for display rotation a Mon 09 03 2009 Camera 3 2 Mpix 4 x digital zoom e Operating System 4 e Series 60 release Taco 5 0 Aa Connections Apphia New e Bluetooth 2 0 A2DP AVRCP 2 0 Charger connector USB 2 0 high speed through micro USB interface 3 5 mm Nokia AV connector Micro SD card hot swap My band My music 4a b 44 2 10 f 4 25 Ci aR g Dialer Contacts Transceiver with BL 4U battery pack Talk time Standby GSM Talk times are Up to 351 hours dependant on network parameters and phone settings 1 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 Ca re Service Manual Level 1 amp 2 Table of contents E MERIT TNS ON ae E E A E A E 3 De CODON E EE E E EE A EA EAE AEE 4 3 Warnings and cautionS seessesseessessesssessessesseesscsscrsesssesscossrssossosscossesscssesscrsecsscsseosscssesseosscoseesscoscosecsscsscoseeoscsssoscosscsscossessesseos 5 sE WM eTA AA E EE T E EAEE EE A E EA AE 5 3e NUON e EE A E AEE E E E E 5 4 ESD pr
4. PERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 3 2 Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist Strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 5 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Care 4 ESD PROTECTION Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized
5. SSY cannot be reused ie Aas AREVA RR late RR pis he an i Rte ae ee 33 Use the dental tool to carefully lever allt the RF 34 Remove also the LNA SHIELD LID from the 2 BB BW and the FM SHIELD LIDS These lids cannot bottom side of the engine board be used again y Ss ol foe ae the camera removal tool SS 210 down 36 Nokia 5530 XpressMusic disassembly is now until the camera retaining clips are released Lift up complete the SS 210 and remove the CAMERA END OF DISASSEMBLY 17 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 Nokia 5530 XpressMusic RM 504 NOKIA Ca re Service Manual Level 1 amp 2 11 ASSEMBLY HINTS 1 Connect the TOUCH WINDOW ASSEMBLY to the 2 Then connect the UI DECK ASSEMBLY to the engine board engine board eS AURA 3 Place the UI DECK over the engine board and 4 Tighten the four TORX size 6 screws to the connect the UPPER FLEX torque of 18 Ncm in the order shown ki 5 Tighten the two TORX size 4 screws to the torque of 15 Ncm in the order shown 18 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 Nokia 5530 XpressMusic RM 504 NOKIA Ca re Service Manual Level 1 amp 2 TOUCH WINDOW SUPPORT PLATE ASSEMBLY and TOUCH WINDOW ASSEMBLY using the SS 214 1 Open the SS 214 Use the guiding on top and bottom side to position the TOUCH WINDOW SUPPORT PLATE ASSEMBLY correctly into the SS 214 T
6. bility of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMu
7. connector Da Ty T alice Ma OHNO FT n 23 The UI Deck can be taken away 24 Use the charger plug to detach the DC jack from C COVER ASSY Remove the DC jack with the tweezers 15 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 25 Use the sharp end of Hie SS 93 to release the 26 Turn the C COVER over and detach the ANTENNA clip holding the ANTENNA ASSEMBLY ASSEMBLY AINEA rja WANS THI 21 Use the dental tool to release the IHF SPEAKER 28 Push the end of the USB DOOR with the dental and remove it with the tweezers Be careful not to tool as shown damage the IHF gasket The speaker and the speaker adhesive cannot be reused AR Do TN R tc w m ENEA gt R SSA 29 Turn the C cover over Push the clip with the 30 Use ie denial tool to release the IHF SPEAKER dental tool and keep the clip pressed while pulling Be careful not to damage the IHF gasket The the door out speaker and the speaker adhesive cannot be reused Also remove the MICROPHONE with the dental tool 16 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 CAS ae 3 31 Use the tweezers to aval out the EARPIECE 32 Bend the UPPER FLEX ASSY as shown and then ASSEMBLY use the SS 93 to detach the flex from the deck The UPPER FLEX A
8. e CA 101 Service Cable AC 3 Travel Charger NOKIA Standard Toolkit V2 NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be BL 4U Battery SS 210 Camera removal tool found in Recommended service equipment document on NOKIA Online 10 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software wich is available on Nokia Online SERVICE e SOFTWARE PRODUCT SPECIFIC ACHA BATTERY 11 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 Ca re Service Manual Level 1 amp 2 10 DISASSEMBLY INSTRUCTIONS 2 You must use the Nokia Standard Toolkit version 2 You will also need the SS 210 camera removal tool AV plug and the 2 mm charger plug OGONA i gt TOCESOV IZ NSA groove to release the cover If there is a battery inserted remove it also P PRAAN A nA n C EN ut i 4 Start releasing the A COVER from the card door 6 Remove the A COVER Make sure the speaker area Insert the SRT 6 between the cov
9. ers and slide mesh stays in its place underneath the cover it around the phone Be careful not to damage the A COVER edges 12 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 7 Protect F TOUCH WINDOW ASSEMBLY Y with 8 Use the dental al to carefully E the clips protective film holding the TOUCH WINDOW ASSEMBLY oy Misia ms 9 Turn the TOUCH WINDOW ASSEMBLY next to the 10 Protect the inner side of the TOUCH WINDOW phone ASSEMBLY and the LCD with protective film t E A o y S i i eas of Hl eee N P y j mee 7 Sor rii 4 ie SY ae VANNA ere iy ha Ms TS ai Turn the i over to gain access to the LCD 12 N disconnect the LCD connector and connector Then use the SS 93 to unlock the locking remove the LCD mechanism of the LCD connector While opening the connector be careful to not to damage the connector 13 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 13 Unscrew the two TORX size 4 screws in the order shown Do not use them again mae D ia N Pye A PR ANI Fa SS hs Ae 4 Ly le ve Ae 3 tar A Pa Of 7 2 5 WS aa A PHS G MART K ji REA EET A bh hae A A PA pee vy A go k W v f S we j Ae gt i cae ry a te 1A 15 Use the SS 93 to carefully lift up the UI DECK to gain access to the upper flex con
10. hen remove the protective film from the assembly 4 A P eee f ra i z f 4 Lif Ca kes t 4 oy eT fe i g P r fies j we 2 Remove potective film from the TOUCH WINDOW _ 3 Then place the top side of the TOUCH WINDOW ASSEMBLY before placing the assembly Use the ASSEMBLY using the guide of the SS 214 guiding on bottom side to position the assembly correctly 4 Close the SS 214 and keep it closed at least 3 seconds to activate the adhesive 19 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 12 SOLDER COMPONENTS X2500 2505 EJ i EF It H af Ce bce X2450 X2501 X24 0 BOTTOM F2000 UMT Hi us tz 83 8112 s4V e 244053302 Model XXAXx Type AM 504 MADE IN FINLAND FIWID 0601 y of Nokia B3 0601 ert otype PSN 24A053302 f t NOKIA 004401 10 351190 9 2401 2500 20 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1
11. nector 17 Lift the UI DECK and place it on top of the TOUCH WINDOW ASSEMBLY 14 Confidential e Copyright 2009 NOKIA e All rights reserved Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 14 Then unscrew these four TORX size 6 screws in the order shown Do not use them again 16 Disconnect the UPPER FLEX from the engine board with the SS 93 While opening the connector be careful to not to damage the connector or components nearby 18 Use the SS 93 to disconnect the UI FLEX ASSY from the engine board While opening the connector be careful to not to damage it Version 2 0 ISSUE 1 Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 REE so a 20 Open the TOUCH WINDOW ASSEMBLY connector with the SS 93 Be careful with the components around the connector The TOUCH WINDOW ASSEMBLY can now be removed NOTE If the TOUCH WINDOW ASSEMBLY is not faulty or damaged it can used again If either the TOUCH WINDOW ASSEMBLY or the TOUCH WINDOW SUPPORT PLATE ASSEMBLY is faulty or damaged both parts has to be changed eevee s enenvreenee Leh 8 9098 8 tt egeeaese a meets ts oe e 2 2 6 7 e ES SETTI Pi E R 21 Use the SS 93 to lift up the LIGHT SWAP PWB and 22 Push out the audio connector with the AV plug remove it Be careful not to damage the audio connector while releasing it or the flex soldering Avoid pulling the flex while detaching the AV
12. oleto 9p eee mmr neo EA E ERRET LE A TEE AA EE E ONO OE PO 6 5 are AUG Mantenan Vea sc zinger asco een decease c tence eect E a O T 6 Battery informati n ccs cca cece seccees ccc ccecusec eves cezeveaec iniaiaiai secestectecersscactsnscs sere aeeiio Sas rA ia i EEA AS a Aaa aasa iian 8 L 46 0102161 lt scese sierra oP ea a eee ee ee 9 8 COV CS occ sze ace czs ects etc E R secu E A cate E ERE Atauch tt cacee esse 10 i UC sc cearcca ves ecccc cece ecaca gues cos E raters AE EA sees 11 UK mm Ora fad 9 010 AYR 0 ae nO ve eon OO OP 12 11 Assembly hints acts ece waa esa ec sce ceases eos cectcctec sce css ca cectec se chvccpnsececvca tan catattn ca acts ceesncesaetiesvcenesastsstecsysctensieus acievatasteienesssusemsseusecteuaees 18 12 Solder components sasedane eane aae nO Se PEE rE ve 20 2 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 1 CHANGE HISTORY Status NersionNo Date Comments Approved 285 2009 iE screw order updated Exploded view updated The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to Carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these
13. protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards
14. regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support mailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified SO watch always out for the newest version 3 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 a re Service Manual Level 1 amp 2 2 COPYRIGHT Copyright 2009 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever
15. sic RM 504 Ca re Service Manual Level 1 amp 2 T EXPLODED VIEW T A COVER ASSY 10001 4 TOUCH WINDOW ASSEMBLY 10003 m TOUCH WINDOW SUPPORT PLATE ASSEMBLY 10002 ka t a NOTE If either the TOUCH WINDOW LCD nHD AM TFT es ASSEMBLY or TOUCH WINDOW 10004 SUPPORT PLATE ASSEMBLY is faulty or damaged both parts have to be changed If the Assembly is undamaged it can be used again SCREW 1 4X2 5 gaess 0006 N Xe 10005 UI FLEX ASSY 10009 A1 UI DECK ASSEMBLY 10007 1008 10010 10013 T UPPER FLEX ASSY CLAPTON EMC MICROPHONE 10008 10011 EARPIECE ASSY x _ GASKET FRONT 10007 UI DECK 7 SS Fier SPEAKER MEAN N 10010 10012 A2 LIGHT SWAP PACKAGE ae a a 10014 10014 10020 s a TON BW SHIELD LID te pate SE 10013 LNA SHIELD LID BB SHIELD LID PG lt n ATS 10019 10012 RA of age Bread F T TYPE LABEL LIGHT SWAP PWB i AOW 10020 T 10018 N CAMERA MOD 3M USB DOOR ai S P0025 A3 C COVER ASSY VOLUME KEY LOCK KEY 2 ET MEAN N S N N NON RDA 2 0mm 10022 T IHF GASKET 10023 STYLUS POWER KEY 10027 C COVER 10026 ANTENNA ASSY 10029 BATTERY COVER 10030 s r ofp ONIY available as These parts can not be assembly reused after removal 9 Confidential e Copyright 2009 NOKIA e All rights reserved Version 2 0 ISSUE 1 NOKIA Nokia 5530 XpressMusic RM 504 Ca re Service Manual Level 1 amp 2 8 SERVICE DEVICES FLS 5 Flash Devic
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