Nokia X7-00/X7-00.1 RM-707/RM-659 Service Manual Level 1&2
Contents
1. E 5 M du OW MOI T 6 LEES Vni o T T 5 BATTERY INFORMATION cccscssesecsscssssecsscssssecssessssscssesessesssesessesscescssesesssessesecesesessesscesessesscescssesecssesseneeeeeees 8 MESURES M 9 T SERVICE DEVIGES isis teens contiennent nre lucu cenae 10 MC RUP cat UPDATE aan E eee eer E ee eee ee ene 11 9 DISASSEMBLY INSTRUCTIONS sccssscacessdcosceuscvccsecsdsssdresdssicrnssecdouscvssdveisescdecotenscausdusitensdviodresdesscrsedesideisdeosdevideacseandens rssteiis 12 EU ASSEMBLE INSTRU TON ceci E E E E 22 11 ASSEMBLY WITH THE SS 252 JIG INSTRUCTIONS 0 cccssesecsssssssecscsssssecssessssesessscssesscesessessessessesscssesseseeseeees 34 12 RESETTING A SHORTSCIRCULTED Xf UD sniceensincti esonera ainena anin EnEn RENE En ESON EEA ES DEEE 4T 13 SOLDER COMPONENTS iuis e ERE SERE FUHR VUE OI UH RUE CU LHUI EUH URL UELLE EUN 48 2 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 CHANGE HISTORY Approved 10 1 11 gQ204201 p The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that2. 11 Use the same procedure as described earlier to 12 Peel off the DISPLAY CONDUCTIVE ADHESIVE place the second IHF SPEAKER MESH and second the protective film IHF SPEAKER Be careful not to touch the highlighted area 35 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 off d Od FI T 13 Place the DISPLAY CONDUCTIVE ADHESIVE on the 14 Press the DISPLAY CONDUCTIVE ADHESIVE to MAIN CHASSIS To place the DISPLAY CONDUCTIVE activate the adhesive ADHESIVE correctly use the shown places as guides E dois 3 usc Ex EES CUN Wee 15 Use the tweezers to place the AV JACK Press 16 Use the tweezers to place the CAMERA KEY and gently the AV JACK with the SS 93 to lock it into its the VOLUME KEY place V DAN 17 To ensure that the VOLUME KEY and the CAMERA 18 Remove the CAMERA opening protective film with KEY stays in place be sure to use the protective film the tweezers as shown 36 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 19 Place the CAMERA MODULE with the tweezers Check that the guiding pin is aligned correctly Press the CAMERA MODULE with the SS 93 so that the camera retaining pins are locked 21 Place the MAIN CHASSIS on the SS 252 jig by 22 Pl
3. RM 659 Academy Service Manual Level 1 amp 2 11 ASSEMBLY WITH THE SS 252 JIG INSTRUCTIONS HIS M Mon 02 22 10 617 Fa Options 1 Nokia X7 00 assembly with the SS 252 jig 2 For assembling you need the Nokia Toolkit version 2 You will also need the SS 252 jig Note that the SS 252 jig is optional and itis targeted only for high volume repair usage ANN NN S NO d RAS ee E 3 Protect the DIPRO LED with the protective film to 4 Remove the EARPIECE ADHESIVE protective films avoid short circuit m eke 1 5 Place the EARPIECE ADHESIVE with the tweezers 6 Place the EARPIECE with the tweezers Note the Press it gently with the SS 93 to active the adhesive alignment of the EARPIECE 34 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 n n F SPEAKER MESH protective films os Nl CCS oo fm LL i e ar E e T Push the EARPIECE with the SS 93 to its place as 8 Remove the IH shown Be careful not to touch the highlighted area Ea 9 Place the first IHF SPEAKER MESH with the 10 Then place the first IHF SPEAKER with the tweezers Press it gently with the SS 93 to activate tweezers Note the alignment of the IHF SPEAKER the adhesive Push the IHF SPEAKER with the SS 93 to its place as shown Be careful not to touch the highlighted area
4. The protective film MENU HOME KEY should be located on the center Press the MENU HOME KEY for 3 seconds to activate the adhesive 28 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 NokiaCare Academy 4 NET uy 43 Guide the TOUCH FLEX to its gap as shown Be careful not to damage the flex Start placing the A COVER TOUCH ASSEMBLY to its place from the shown side Note that the A COVER TOUCH ASSEMBLY has to be assembled in a slight angle 45 Connect the TOUCH FLEX connector with the SS 93 Be careful not to damage the connector 4T Use the same procedure and push in also the second SIDE LOCKING PIN Nokia X7 00 X7 00 1 RM 707 RM 659 Service Manual Level 1 amp 2 44 Lower down the other side of the A COVER TOUCH ASSEMBLY Be careful not to damage the B COVER water seal with the A COVER TOUCH ASSEMBLY hooks Press the side and the bottom end of the A COVER TOUCH ASSEMBLY into place 46 Hold tightly from the side of the device and push the SIDE LOCKING PIN in as shown bM s 48 Tighten these two TORX size 4 screws to the torque of 10 Ncm in the order shown Press the B COVER down while tightening these screws 29 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 y j y 1 d NN a 7 AT TU OA gt S MM Place the A
5. Academy Service Manual Level 1 amp 2 off d Od FI T 13 Place the DISPLAY CONDUCTIVE ADHESIVE on the 14 Press the DISPLAY CONDUCTIVE ADHESIVE to MAIN CHASSIS To place the DISPLAY CONDUCTIVE activate the adhesive ADHESIVE correctly use the shown places as guides E dois 3 usc Ex EES CUN Wee 15 Use the tweezers to place the AV JACK Press 16 Use the tweezers to place the CAMERA KEY and gently the AV JACK with the SS 93 to lock it into its the VOLUME KEY place V DAN 17 To ensure that the VOLUME KEY and the CAMERA 18 Remove the CAMERA opening protective film with KEY stays in place be sure to use the protective film the tweezers as shown 24 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 19 Place the CAMERA MODULE with the tweezers 20 Place the MICRO USB BOOT as shown Check that the guiding pin is aligned correctly Press the CAMERA MODULE with the SS 93 so that the camera retaining pins are locked a G bd 21 Before placing the ENGINE BOARD move the HSJ 22 Connect the HSJ FLEX connector with the SS 93 FLEX connector out of the way carefully Carefully Be careful not to damage the HSJ FLEX connector place the ENGINE BOARD by using the two shown guiding pins Pla a eh 23 Place the IHF BB SHIELD and align it usi thre
6. NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below Nokia Care Academy service manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 3 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 1 COPYRIGHT Copyright 2011 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential
7. Toolkit version 2 m Y Pv NN a 3 Protect the DIPRO LED with the protective film to 4 Remove the EARPIECE ADHESIVE protective films avoid short circuit 1 i 4 5 Place the EARPIECE ADHESIVE with the tweezers 6 Place the EARPIECE with the tweezers Note the Press it gently with the SS 93 to active the adhesive alignment of the EARPIECE Ce 22 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 n n F SPEAKER MESH protective films os Nl CCS oo fm LL i e ar E e T Push the EARPIECE with the SS 93 to its place as 8 Remove the IH shown Be careful not to touch the highlighted area Ea 9 Place the first IHF SPEAKER MESH with the 10 Then place the first IHF SPEAKER with the tweezers Press it gently with the SS 93 to activate tweezers Note the alignment of the IHF SPEAKER the adhesive Push the IHF SPEAKER with the SS 93 to its place as shown Be careful not to touch the highlighted area 11 Use the same procedure as described earlier to 12 Peel off the DISPLAY CONDUCTIVE ADHESIVE place the second IHF SPEAKER MESH and second the protective film IHF SPEAKER Be careful not to touch the highlighted area 23 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659
8. careful not to damage the connector 39 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 37 Use the tweezers to place the DISPLAY 38 Remove the DISPLAY CONDUCTIVE ADHESIVE CONNECTOR RETENTION CLIP as shown Press the protective film DISPLAY CONNECTOR RETENTION CLIP with the SS 93 to fasten it correctly 39 Turn the DISPLAY over on to the MAIN CHASSIS 40 Close the jig as shown Lock the jig and keep it Check that the shown side of the press plate is on locked down for 5 seconds to activate the DISPLAY top CONDUCTIVE ADHESIVE 41 Unlock and open the jig and remove the device from it Check the shown gaps for defects in installation Please refer to the gap specification document for accurate values 40 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 NokiaCare Academy 43 Remove the DISPLAY protective film Nokia X7 00 X7 00 1 RM 707 RM 659 Service Manual Level 1 amp 2 m Arm 2 p lt DL AL 4 gt ae PL Sa J 44 Remove the adhesive protective film from the MENU HOME KEY Hold the MENU HOME KEY as shown with tweezers to avoid scratches If possible use plastic tweezers or tweezers with rubber tips 45 Place the MENU HOME KEY to the A COVER TOUCH ASSEMBLY as shown Press the MENU HOME KEY very gently so tha
9. i 12 Pull the TOP END CAP to the direction shown and 13 Unscrew the two Torx size 4 screws in the order remove it shown Do not use them again Discard them ie e 14 Remove the SIDE LOCKING PIN on the left side 15 Remove the SIDE LOCKING PIN on the right side with the serrated nose tweezers Be careful not to with the serrated nose tweezers Be careful not to damage the A COVER TOUCH ASSEMBLY while damage the A COVER TOUCH ASSEMBLY while removing the SIDE LOCKING PIN removing the SIDE LOCKING PIN O A j eg Meri ZU et A a a A E Oey d x C LOCA Te 4 i Lae ar dt t Lr aa y Cae gt Pie i T al LADO Rn te 16 Open and turn aside the TOUCH FLEX connector 17 Lift slightly up the top end of the A COVER TOUCH with the SRT 6 Be careful not to damage the ASSEMBLY Be careful not to damage the TOUCH FLEX connector connector 14 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 18 Lift up the sides and the bottom end of the A COVER TOUCH ASSEMBLY Push the A COVER TOUCH ASSEMBLY to direction shown to safely remove the TOUCH FLEX connector from its place g I w E 7 AMG NT s M 4 8 a el t e t CR m ict PTT DR 21 gt a 20 Remove the MENU HOME KEY with the tweezers 21 Protect the inner side of the A COVER TOUCH Do not use i
10. installation 64 Note that this step is for Level 3 only Take the Please refer to the gap specification document for second TYPE LABEL and attach it to the BOTTOM END accurate values CAP in the shown place 5 seconds Daly xS or ZU ue IS Vig 65 Peel out the BOTTOM END FACE PLATE adhesive 66 Place the BOTTOM END FACE PLATE to the BOTTOM protective film END CAP and press it gently for 5 seconds to activate the adhesive 44 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 jh 67 Peel out the AV FACE PLATE adhesive protective 68 Place the AV FACE PLATE to the TOP END CAP and film press it gently for 5 seconds to activate the adhesive Y D E X L3 EN z gT p o gt uif Re x Mo rEg TT y x Erba m A k emn gt fae 7 A y A x A 1 wa Ft t lt E i a A E LS A T 69 Peel out the LOCK KEY FACE PLATE adhesive 70 Place the LOCK KEY FACE PLATE to the TOP END CAP protective film and press it gently for 5 seconds to activate the adhesive 72 Remove the BOTTOM END CAP and the CAMERA KEY protective films 45 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 73 Remove the VOLUME KEY a
11. or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 2 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 2 1 Warnings 2 2 Cautions CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATION
12. packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 4 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage el
13. 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 6 EXLPODED VIEW Al A COVER TOUCH ASSEMB LY 10007 10009 gp LOVER FRAME ias MENU HOME KEY 10008 e Wn i aN 10009 g TOUCH FLEX 10007 P DISPLAY 10010 T DISPLAY CONNECTOR T SCREW TORX amp RETENTION CLIP LNI SIZE 4 M1 4x5 0 I0011 MA 10013 T SCREW CAMERA CROSS SS M1 4X2 8 10012 c DISPLAY A2 MAIN CHASSIS ASSEMB LY ITI CONDUCTIVE ADHESIVE 10014 10022 10014 _ VOLUME KEY FLEX UI KEYMAT FLEX 10017 10016 AV FLEX DER MAIN CHASSIS e T0015 QS 10022 gt EARPIECE ADHESIVE es Ve IHF SPEAKER MESH amp amp ri 10019 e 3 10021 Il a N IHF SPEAKER T 10020 A3 LIGHT SWAP PACKAGE 10025 S LIGHT SWAP PWB oo 10025 MICRO USB BOOT IHF BB SHIELD 10023 10033 ee Aap enn ace ae END FACE PLATE eet 0 7 0038 BL 5K BATTERY 10028 SCREW TORX a Eana 4 M1 4x3 7 ll p n b 1036 SIZE 4 M1 4X2 5 ON TVPE LABEL E me 10004 0026 AV FRONT SEAL X Qa I MEND w 10003 A SIDE LOCKING PIN j EEEE KEY FACE PLATE S 10006 ONU x SIM TRAY TE FACE PLATE gt 10035 10002 Ua TYPE LABEL amp TOP END CAP a N i0026 ill im 10005 s MICRO SD TRAY 0034 B COVER ASSEMBLY j A4 I0029 10032 l E 10029 VOLUME KEY B COVER 10030 oe 10032 AV JACK 10031 N w Only available Not reuseable Repair swap as assembly l after removal only in level 3 9 Confid
14. ESS ES ss SN mm nm this m is for Level 3 only Take the 58 Peel out the BOTTOM END FACE PLATE adhesive second TYPE LABEL and attach it to the BOTTOM END protective film CAP in the shown place 59 Place the BOTTOM END FACE PLATE to the E BOTTOM 60 Peel out the AV FACE PLATE adhesive Sy END CAP and press it gently for 5 seconds to activate film the adhesive 31 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 61 Place the AV FACE PLATE to the TOP END CAP and 62 Peel out the LOCK KEY FACE PLATE adhesive press it gently for 5 seconds to activate the adhesive protective film V 63 Place the LOCK KEY FACE PLATE to the TOP END CAP 64 Insert the SIM TRAY and the MICRO SD TRAY and press it gently for 5 seconds to activate the adhesive 65 Remove the BOTTOM END CAP and the CAMERA 66 Remove the VOLUME KEY and the TOP END CAP KEY protective films protective films 32 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 67 Remove the B COVER and the CAMERA protective 68 Now the Nokia X7 00 assembly procedure is films complete 33 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707
15. NokiaCare Academy Nokia X7 00 X7 00 1 RM 707 RM 659 Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 Nokia X7 00 RM 707 l gt h La p 2 Hf Next entry om Sun 01 05 amp 01 05 4 00 PM Mom s 5 nhday ty 02 05 9 00 AM Team m eeting Mu IE DB Manero 10 47 am a Maik Rosesb 11 20am d e FP WLANs found Options Nokia X7 00 1 RM 659 Transceiver characteristics Band EGSM 850 900 1800 1900 MHz RM 70T WCDMA 850 900 1700 1900 2100 MHz RM 659 WCDMA 850 1900 2100 MHz Display 4 AMOLED up to 16 7 million colors 16 9 widescreen aspect ratio 640x360 pixel resolution Camera 8Mpix EDOF camera with dual LED flash 1280x720 25 fps HD video recording Operating System Symbian for Nokia devices Connections Micro USB 2 0 with OTG support Bluetooth 3 0 WLAN 802 11 b g n Transceiver with BL 5K battery pack Talk time Standby GSM GSM Up to 6 hours Up to 450 hours WCDMA WCDMA Up to 4 5 hours Up to 450 hours Note Talk times are dependent on network parameters and phone settings Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 Table of contents Dig KOOP d e E 4 Bnet 2 A 5 EM C lico ee ee ee ee ne ee ee eer 5 ea CAUTION e
16. S SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Servicing and alignment must be undertaken by qualified personnel only Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn Use only approved components as specified in the parts list Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment Ensure all cables and wires are repositioned correctly Confidential Copyright 2011 Nokia All rights reserved Version 1 0 NokiaCare Academy 3 ESD PROTECTION Nokia X7 00 X7 00 1 RM 707 RM 659 Service Manual Level 1 amp 2 Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be
17. V FRONT SEAL to the AV JACK as shown 50 Place the TOP END CAP and push it from the top Then press the AV FRONT SEAL to its place with finger side and from the back side to lock it in its place and make sure it is aligned correctly 51 Test that the device can be powered up properly 52 Push the TOP END CAP with finger as shown If the device does not power up this may be caused while fastening the next two screws Tighten these by the Dipro LED short circuit In this case please two TORX size 4 screws to the torque of 10 Ncm in follow the instructions how to reset a short circuited the order shown Nokia X7 00 on page 47 M VG i AME 53 Check the shown gaps for defects in installation 54 Push the BOTTOM END CAP with finger as shown Please refer to the gap specification document for while fastening the next two screws Tighten these accurate values two TORX size 4 screws to the torque of 10 Ncm in the order shown 30 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 p bc PPP I 55 Check the shown gaps for defects in installation 56 Check the shown gaps for defects in installation Please refer to the gap specification document for Please refer to the gap specification document for accurate values accurate values gH SUNT SS SS S IM A n FU S
18. ace the ENGINE BOARD by using the same using the two shown guiding pins Before placing guiding pins as in previous step Be careful not to the ENGINE BOARD move the HSJ FLEX connector out damage the HSJ FLEX connector of the way carefully with the SS 93 23 Connect the HSJ FLEX connector with the SS 93 24 Place the IHF BB SHIELD and align it using the Be careful not to damage the connector three shown holes 37 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 25 Place the BATTERY 26 Place the CAMERA KEY and the VOLUME KEY side of the B COVER first Then lower down the opposite side of the B COVER Press the B COVER down until it snaps into place 27 Remove the device from the jig 28 Open the jig as shown Be sure to open also the shown end of the jig 29 Place the device in the jig by using the two 30 Lock the bottom end of the jig shown guiding pins 38 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 32 Tighten the three shown TORX size 4 screws to the torque of 25 Ncm in the order shown 33 Tighten these three camera cross screws to the 34 Remove the screw guide plate torque of 10 Ncm in the order shown 36 Use the SS 93 to connect the DISPLAY CONNECTOR Be
19. e shown holes ng the 24 Place the BATTERY 25 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 ov u ON Mentis 25 Place the CAMERA KEY and the VOLUME KEY side of 26 Then lower down the opposite side of the B the B COVER first COVER Press the B COVER down until it snaps into place S 27 Tighten these three camera cross screws to the 28 Place the BOTTOM END CAP by first sliding it in torque of 10 Ncm in the order shown partially Push it from the back side to lock the shown clip into its place Be careful not to damage the clip Press the BOTTOM END CAP to its place by pressing from the shown sides and from the back of it 29 Tighten the shown TORX size 4 screw to the 30 Hold the device as shown while fastening the torque of 25 Ncm next two screws to minimize the gap between the BOTTOM END CAP and the MAIN CHASSIS ASSEMBLY Tighten the two shown TORX size 4 screws to the torque of 25 Ncm in the order shown 26 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 PN eL C mmm NC NC Q L rtu aa QN ee 1 a Nu e E Ne aa X 3 4 pe f AHN POR ENN 31 Check the shown gaps for defects i
20. ectronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 5 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extreme
21. ential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 T SERVICE DEVICES CA 101 Service Cable AC 10 Travel Charger BL 5K Battery Nokia Standard Toolkit v2 For more information refer to the Service Bulletin SB 011 on Nokia SS 252 Assembly Jig Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia Online 10 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 8 SOFTWARE UPDATE Flash concept Point of Sale To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online Service software Note Charged battery is mandatory Transceiver with embedded battery 11 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 9 DISASSEMBLY INSTRUCTIONS is E Mon 02 22 10 6 17 sam JB 1 Nokia X7 00 disassembly 2 You must use the Nokia Standard Toolkit version 2 3 Protect the A COVER TOUCH ASSEMBLY with 4 Push from the shown place to open the MICRO SD protective film TRAY dis 5 Pul
22. l out and remove the MICRO SD TRAY 6 Push from the shown place to open the SIM TRAY Pull out and remove the SIM TRAY 12 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 NokiaCare Academy Eu SYN am d T Slide the SRT 6 to directions shown to release the BOTTOM END FACE PLATE Do not use it again Discard it se thee st vats Pa NNAS DETR N m a wu tant 9 Release the AV FACE PLATE with the SRT 6 Be careful not to damage the MICRO USB connector Do not use the AV FACE PLATE again Discard it ANANN ANNE or Unscrew the two Torx size 4 screws in the order shown Do not use them again Discard them 13 Confidential Copyright 2011 Nokia All rights reserved Nokia X7 00 X7 00 1 RM 707 RM 659 Service Manual Level 1 amp 2 NEN C BAS ss a e ates N A N 8 Note that this step is for Level 3 only In case the BOTTOM END CAP or the ENGINE BOARD is to be replaced use the dental tool to release the second TYPE LABEL Remove it with tweezers Discard it Be careful not to injure yourself with the sharp end of the dental tool HAD w Geis 10 Release the LOCK KEY FACE PLATE with the SRT 6 Do not use it again Discard it 11 Unscrew the two Torx size 4 screws in the order shown Do not use them again Discard them Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 D J Ri
23. lease the second IHF tool and remove it with the tweezers Do not use it SPEAKER and remove it with the tweezers Do not use again Discard it it again Discard it 19 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 L4 i d p 48 Release also the second IHF SPEAKER MESH with 49 Use the sharp end of the SS 93 to release the the dental tool and remove it with the tweezers Do EARPIECE not use it again Discard it 50 Remove the EARPIECE with the tweezers Do not 51 Remove the EARPIECE ADHESIVE with dental tool use it again Discard it Do not use it again Discard it 52 Remove the MICRO USB BOOT u 53 Remove the CAMERA KEY with the tweezers 20 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 54 Remove the VOLUME KEY with the tweezers 55 Remove the AV JACK 56 The Nokia X7 00 disassembly is now complete END OF DISASSEMBLY 21 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 10 ASSEMBLY INSTRUCTIONS Mon 02 22 10 2 Ring io missed y e 4 Tap amp Speak Options 1 Nokia X7 00 assembly 2 For assembling you need the Nokia
24. n Do not use them again Discard them order shown Do not use them again Discard them 34 Protect the VOLUME KEY with the protective film 17 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 a Mas Pu 36 Remove the BOTTOM END CAP by pushing from 37 Remove the BOTTOM END CAP the back side to release the shown clip 38 Use the SRT 6 to release the B COV from the shown place n A LIA A Wa Y Aw s 4 41 Remove the IHF BB SHIELD Do not use it again Discard it 40 Remove the BATTERY 18 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 n O LI TIN Ms S u 1 3 m E mm ML i R ran 3 te A pies Ty ume RU Cri DAN irn MM TOREM FS nn Yr 42 Release the AV FLEX connector with the S5 93 Be 43 Carefully lift up the ENGINE BOARD and pull it to careful not to damage the connector or any nearby the direction shown Be careful not to damage the components connector or any nearby components 45 Remove the IHF SPEAKER with the tweezers Do not use it again Discard it i CUTEM BEA NN 46 Release the IHF SPEAKER MESH with the dental 47 Use the dental tool to re
25. n installation 32 Use the SS 93 to connect the DISPLAY CONNECTOR Please refer to the gap specification document for Be careful not to damage the connector accurate values 33 Use the tweezers to place the DISPLAY 34 Remove the DISPLAY CONDUCTIVE ADHESIVE CONNECTOR RETENTION CLIP as shown Press the protective film DISPLAY CONNECTOR RETENTION CLIP with the SS 93 to fasten it correctly seconds Pr lla v MUR i SN 35 Turn the DISPLAY over on to the MAIN CHASSIS 36 Activate the adhesive by gently pressing the DISPLAY for 5 seconds from the top middle and bottom as shown Be careful not to damage the DISPLAY 27 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 37 Remove the DIPRO LED protective film 38 Remove the DISPLAY protective film CSS a ae RSEN NET T i etiatn 39 Remove the adhesive protective film from the 40 Place the MENU HOME KEY to the A COVER TOUCH MENU HOME KEY Hold the MENU HOME KEY as ASSEMBLY as shown Press the MENU HOME KEY very shown with tweezers to avoid scratches If possible gently so that the adhesive does not activate use plastic tweezers or tweezers with rubber tips completely 41 Check that the MENU HOME KEY is aligned 42 Remove the inner A COVER TOUCH ASSEMBLY correctly in to the A COVER TOUCH ASSEMBLY
26. nd the TOP END CAP 74 Remove the B COVER and the CAMERA protective protective films films 75 Now the Nokia X7 00 assembly procedure is complete 46 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 12 RESETTING A SHORT CIRCUITED X7 00 Nokia X7 00 is susceptible to shorting of the VBAT line during display assembly due to exposed VBAT at the Dipro IR LED This results in the battery protection circuit opening The following instructions will close the battery protection circuit 1 In order to get access to VBAT test pad remove the top end cap as described in disassembly instructions 2 Setthe power supply to 3 8VDC with current limited to 500mA Put the negative side of power supply to micro USB connector casing and positive side of power supply to VBAT test pad J2070 The power supply should show the current draw when battery protection circuit closes Phone should then power up provided VBAT level is high enough for SW to start up If phone does not power on at this point a charger can be connected into the phone and it should start charging and when VBAT reaches the proper level it should power on Negative side of power supply connected to micro USB casing black probe and positive side of power supply is connected to VBAT test pad red probe 47 Confidential Copyright 2011 Nokia All rights reser
27. s can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7
28. t again Discard it ASSEMBLY with the protective film 22 Protect the DIPRO LED with the protective film to 23 Protect the DISPLAY with the protective film avoid short circuit 15 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 NokiaCare RM 707 RM 659 Academy Service Manual Level 1 amp 2 Gist 24 Lift up the DISPLAY with the SRT 6 tool carefully 25 Push the SS 93 carefully under the DISPLAY to from the shown place Be careful not to bend the loosen the DISPLAY CONDUCTIVE ADHESIVE Be careful DISPLAY not to bend the DISPLAY Ja fo S 26 Turn the DISPLAY over Be careful not to damage 27 Remove the DISPLAY CONDUCTIVE ADHESIVE with the DISPLAY connector the tweezers Do not use it again Discard it EE d E Sm prn m P 1 2 b i Mir 28 Release the DISPLAY CONNECTOR RETENTION CLIP 29 Remove the DISPLAY CONNECTOR RETENTION CLIP with the dental tool from the shown place with the tweezers Do not use it again Discard it 16 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 273 71227 30 Open the DISPLAY connector with the SRT 6 as 31 Remove the DISPLAY shown Be careful not to damage the DISPLAY connector 32 Unscrew the three Torx size 4 screws in the 33 Unscrew the three camera cross screws in the order show
29. t the adhesive does not activate completely 47 Remove the inner A COVER TOUCH ASSEMBLY protective film 41 Confidential Copyright 2011 Nokia All rights reserved 46 Check that the MENU HOME KEY is aligned correctly in to the A COVER TOUCH ASSEMBLY The MENU HOME KEY should be located on the center Press the MENU HOME KEY for 3 seconds to activate the adhesive 48 Guide the TOUCH FLEX to its gap as shown Be careful not to damage the flex Start placing the A COVER TOUCH ASSEMBLY to its place from the shown side Note that the A COVER TOUCH ASSEMBLY has to be assembled in a slight angle Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 49 Lower down the other side of the A COVER TOUCH 50 Connect the TOUCH FLEX connector with the SS ASSEMBLY Be careful not to damage the B COVER 93 Be careful not to damage the connector water seal with the A COVER TOUCH ASSEMBLY hooks Press the side and the bottom end of the A COVER TOUCH ASSEMBLY into place 51 Hold tightly from the side of the device and push 52 Use the same procedure and push in also the the SIDE LOCKING PIN in as shown second SIDE LOCKING PIN 53 Tighten these two TORX size 4 screws to the 54 Place the AV FRONT SEAL to the AV JACK as shown torque of 10 Ncm in the order shown Press the B Then press the AV FRONT SEAL to its place with finger COVER down
30. ved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 13 SOLDER COMPONENTS TOP Ta BOTTOM 48 Confidential Copyright 2011 Nokia All rights reserved Version 1 0
31. while tightening these screws and make sure it is aligned correctly 42 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 55 Place the TOP END CAP and push it from the top 56 Test that the device can be powered up properly side and from the back side to lock it in its place If the device does not power up this may be caused by the Dipro LED short circuit In this case please follow the instructions how to reset a short circuited Nokia X7 00 on page 47 58 Turn over the press plate so that rubber bumps are on top 59 Place the device in the jig as shown and lock the 60 Turn the jig so that the bottom end is facing bottom end of the jig Then close the top part ofthe upwards Tighten these two TORX size 4 screws to jig and lock it the torque of 10 Ncm in the order shown 43 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia X7 00 X7 00 1 Nokia Care RM 707 RM 659 Academy Service Manual Level 1 amp 2 61 Turn around the jig Tighten these two TORX 62 Open the jig and remove the device from it size 4 screws to the torque of 10 Ncm in the order Check the shown gaps for defects in installation shown Please refer to the gap specification document for accurate values Sm E 63 Check the shown gaps for defects in
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