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SERVICE MANUAL Level 1&2
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1.
2. MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping
3. audio out connector Charger i connector Micro USB port Memory card slot Battery cover Microphone release key Light sensor Web camera Scroll keys fo lw fe fe fr ly fu fr N ND EE N A Menu key eo he ee Integrated keyboard Sees er eo Page 6 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Ca re Service Manual Level 1 amp 2 8 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL N810 RX 44 Exploded view A COVER ASSEMBLY 10001 LCD AM 800x480 16 7MCO TAURUS 10004 FRONT KEYMAT ASSEMBLY 10002 FRONT FRAME ASSEMBLY 10003 MAIN FLEX ASSEMBLY 10101 ll CAMERA MOD 12C VGA LONG FLEX VERSION 10005 QWERTY COVER ASSEMBLY 10203 QWERTY KEYMAT SCREW M1 4X2 8 inl 10204 10214 I TOP KEYMAT ASSEMBLY 10201 A1 LIGHT SWAP PACKAGE TOP KEY FLEX ASSEMBLY 10205 10211 10213 LEVEL 3 amp 4 ONLY 10202 QWERTY KEYDOME ASSEMBLY A1 A ozs a AA APE SHIELD LID A1 P K sili H 10211 ane USB SHIELD LID A1 H 10210 sss MEMORY EM SHIELD LID A1 10207 GPS SHIELD LID A1 10206 inl LIGHT SWAP PWB A1 v 10208 WLAN BT SHIELD LID A1 inl 10209 U WORK amp TYPE LABEL _ 37x26mm BLANK anin LEVEL 3 amp 4 ONLY 10213 LOCK KEY A2 _ A 10215 B COVER A2 10219 A2 B COVER ASSEMBLY 102
4. 15 10219 DC JACK A2 10218 SD CARD DOOR A2 10217 A3 DECORATION COVER ASSEMBLY 10220 10221 DECORATION COVER A3 BC RELEASE BUTTON A2 10216 SCREW M1 4X5 0 TORX PLUS IP4 iil AX 1 10223 10221 STANDING SUPPORT 10225 BATTERY COVER ASSEMBLY 10227 IHF SPEAKER 11x15 RECTANGULAR A3 210220 T These parts can lt oe S a notbe reused pm ey inl A afte Page 7 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Care Service Manual Level 1 amp 2 9 LEVEL 2 SOLDER COMPONENTS N810 RX 44 Components overview Solder components only for LEVEL 2 erent V4308 V4310 V4311 see KX Y Lr KE rE o F1100 geen Tae LAE Proto HWID CODE 0632695 001A899E5EED FOR SALE BT OO1A899ESFAA MADE IN FINLAND Page 8 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Ca re Service Manual Level 1 amp 2 10 SERVICE DEVICES FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifi cally for POS use Travel Charger AC 4 Universal Power Supply is used to Small and lightweight charger for power FLS 5 fast charging of your phone battery b P 4 CA 101 RJ 186 Service Cable to connect the PC with Soldering Jig the Micro USB c
5. NOKIA N810 RX 44 Ca re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA N8IO RX 44 Transceiver characteristics Band EGSM WCDMA Display LCD 10 49cm QVGA 4 13 800 x480 pixel 65k colors Camera Camera Integrated VGA Camera Operating System Internet Tablet 0S2008 edition maemo Linux based 0S2008 Connections Wireless Bluetooth WLAN Wi Fi GPS Connector Micro USB Connector AV Connector Memory MicroSD amp miniSD max 8GB Transceiver with XX Xx Li Ion battery pack Online time Standby Note Depends on network up to 4h up to 14days parameters and phone settings Page 1 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Care Service Manual Level 1 amp 2 TABLE OF CONTENTS CHANGE HISTORY COPYRIGHT WARNINGS AND CAUTIONS ESD PROTECTION CARE AND MAINTENANCE BATTERY INFORMATION PRODUCT CONTORLS amp OVERVIEW EXPLODED VIEW LEVEL 2 SOLDER COMPONENTS 10 SERVICE DEVICES W 9 eM W N a ae O GO yN C H VI Aa Aa W W D 11 SW UPDATE 10 12 DISASSEMBLY INSTRUCTION 11 13 ASSEMBLY HINTS 16 Page 2 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 10 0ct 2007 Initial draft Approved 22 0ct 2007 Approved The purpose of this document is to help NOKIA ser
6. and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can br
7. approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Ca r e Service Manual Level 1 amp 2 7 PRODUCT CONTORLS amp OVERVIEW N810 RX 44 Product Controls amp Interfaces Desk stand Zoom in key Zoom out key Full screen key Stylus Power key Lock key Loudspeaker Loudspeaker Stereo
8. ce Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Care Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE
9. eak internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any
10. ll rights reserved 8 Lift up the B COVER ASSEMBLY vertically ISSUE 1 NOKIA N810 RX 44 Ca re Service Manual Level 1 amp 2 11 Unlock these 3 metal latches with a straight bladed 12 Use the SS 93 Unlock the latches on the right Screwdriver 13 and on the left side of the QUERTY COVER ASSEMBLY carefully easily LT E S 16 Open the connector of the TOP KEY FLEX ASSEMBLY Page 12 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved F a a e be LOO 40Ce NOF c xs rn OR wee 2 lt MADE IN rincang 17 Carefully release these plastic clips with the SS 93 19 Slightly release the TOP KEY FLEX ASSEMBLY Ensure that the double side adhesive tape remains in the cover j P if K F G F C w a L E ov j J 7 r 21 Remove the DC JACK and the LOCK KEY 23 Unscrew these Torx Plus size 4 screws in the oder thown Discard these screws Do not use them again N810 RX 44 Service Manual Level 1 amp 2 furs 18 Lift out the ENGINE MODULE d A 24 Shift down the SLIDE ASSEMBLY to reach the next screws Also unscrew this screws and discard them Page 13 16 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved ISSUE 1 Cars L L l N fare 27 Lift up the FRONT KEYMAT ASSEMBLY aT eer 31 Carefully open the connector of the CAMERA MODULE flex N810 RX 44 Service Manual Level 1 amp 2 Be B PM LTTE 28 Lift up the LCD No
11. onnector NOKA Standa re Toolkit V2 A Internal Battery BP 4L Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Page 9 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Ca re Service Manual Level 1 amp 2 11 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE Jes SOFTWARE PRODUCT SPECIFIC HOF IE BATTERY Page 10 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care 12 DISASSEMBLY INSTRUCTION various Torx bits N810 RX 44 Service Manual Level 1 amp 2 NISIio E pR N I Disassembly Sars LTTE 2 You will need the Nokia Standard Toolkit version 2 1 Nokia N810 disassembly 3 Unlock and remove the BATTERY COVER Ensure that no battery is still inserted Also remove the STYLUS HIHN mait p N a en Fintande ho nea Fintanodia ai KE Kin a es na Sa G 7 Discard these screws Do not use them again Page 11 16 CONFIDENTIAL Copyright 2007 NOKIA A
12. te that the LCD is still connected with the flex foil K AAT S 30 Remove the LCD BS ul BN PAN as ed F 32 Peel up the MAIN FLEX ASSEMBLY Once removed it can not be used again Page 14 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Care Service Manual Level 1 amp 2 WHE 33 Release the clips of the FRONT FRAME ASSEMBLY carefully he SLIDE ASSEMBLY can be removed now easily Page 15 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N810 RX 44 Care Service Manual Level 1 amp 2 13 ASSEMBLY HINTS NOKIA NISiO Assembly Hints 4 fi 6G Cars Tang gt 1 Nokia N810 Assembly hints 2 Insert the 2 new screws of the STANDING SUPPORT Apply a torque of 18Ncm to these screws fare AE k l N p T 3 Insert the new screws Tighten them with a torque of 18Ncm 4 Check that the double side adhesive tape was fitted before Leet i y Eara a 5 Check the correct positioning of the TOP KEY FLEX ASSEMBLY 6 Insert and thighten the new screws with a torque of 15Ncm in the order shown s F L a 7 When replacing the keymat check that the QUERTY COVER fits 8 Place the DECORATION COVER ASSEMBLY starting with the rear into its guide correctly Smooth down all clips evenly clips Gently push the shown clips into their places Page 16 16 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved
13. vice levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior noti
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