SERVICE MANUAL Level 1&2
Contents
1. amp 2 8 LEVEL 2 SOLDER COMPONENTS 5610 Xpress Music RM 242 Components overview Solder components only for LEVEL 2 E1002 z amp Si i li fii i i q i Mr COR Lo i Tae ni l l i mt Hl 2401 Page 7 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Care Service Manual Level 1 amp 2 9 SERVICE TOOLS FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifi cally for POS use OO aa 100cm ws CA 101 Service Cable to connect the PC with the Micro USB connector BP 5M Ss Internal Battery BP 5M 0772040 Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online ACF 8 Travel Charger AC 4 Universal Power Supply is used to Small and lightweight charger for power FLS 4S fast charging of your phone battery Page 8 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside t2. drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself o
3. it out sidewards to release the clip completely ate et i Ma i 35 Release the LCD from its sealing with the SS 93 partly 36 liftu T TE LCD together with the TOP FLEX ASSEMBLY 37 Gently release the CMOS CAMERA MODULE and the counterpart of the EARPIECE Remove the assembly 39 Now pull it out with tweezers Discard it do not use it A0 Place the assembly on the face of the LCD Use the SS 93 for again opening the flex connector Page 14 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Service Manual Level 1 amp 2 gt gt ANY IN A a a MN o 41 Do not apply pressure at the Components underneath 42 Release the adhesive pads of the TOP FLEX ASSEMBLY Gently lever up the flex connector beginning at this edge Also release the other shown pads 13 Keep these ENE clean if this Era TI z el 44 Continue with he lower ET Use the SS 93 for Ise remove the adhesive residues on the opponent part Opening the flex connector of the CAMERA FLEX MODULE NN lt T SI 4 E R pit a 47 Gently unlock this clip of the D COVER on both sides of the 18 Lift out the ENGINE MODULE ENGINE MODULE Page 15 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved LD INRN IAA 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 50 Turn the D COVER Simply let drop out the ANTENNA IHF ASSEMBLY 53 Lever out the FLASH ASSEMBLY
4. ER ASSY 10001 10003 A COVER A1 s 10001 TOP KEYMAT ASSY EARPIECE A1 jm oop 10003 lL NAVI SLIDER MODULE A2 TOP FLEX ASSEMBLY 10101 10104 LCD AM 240x320 10006 TOP DOME SHEET A2 CMOS CAMERA MODULE CIF A2 210103 TOP KEYMAT SUPPORT 10007 BOTTOM KEYMAT VARIANT PART 10201 TOP FLEX A2 10104 A3 BOTTOM KEYMAT SUPPORT 10202 10204 es BOTTOM DOME SHEET A3 AT 27710202 s BOTTOM SUPPORT A3 U 10204 sf SLIDE MODULE de POTION FEEXUAD 7 10203 LOWER BEZEL ASSEMBLY VARIANT PART 10205 10008 CAMERA FLEX MODULE SCREW de A4 LIGHT SWAP PACKAGE 10208 10211 19998 LEVEL 3 amp 4 ONLY 10207 RF LID A4 CAMERA MOD 3MP iil 10208 10206 BB LID A4 il 10209 ii TYPE LABEL A4 ENGINE MODULE A4 10211 10210 AS ANTENNA IHF ASSEMBLY 10212 10213 IHF SPEAKER A5 10212 e ANTENNA A5 WATER INGRESS LABEL A4 eg a FLASH ASSEMBLY A6 _ amp 10214 10213 se CONN CHR DIA 2 0mm O A6 D COVER ASSEMBLY 10215 10214 10216 D COVER A6 10216 ste fil These parts can notbe reused after removal BATTERY COVER SS Page 6 24 CONFIDENTIAL ISSUE 1 10218 SCREW M1 4X3 4 TORK PLUS AIP NN Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Care Service Manual Level 1
5. F ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in met
6. Keep the adhesive clean if 54 The disassembly procedure is now finnished his part should be used again Page 16 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved i 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 12 ASSEMBLY INSTRUCTION NOKIA XpressMusic Assembly Copyright 09 2007 Nokia Corporation Company Confidential 1 Nokia 5610 Xpress Music assembly 2 You will need the Nokia Standard Toolkit version 2 3 Insert the FLASH ASSEMBLY and push it down slightly The adhesive protection film must be removed if this part is new T Click the ENGINE MODULE into its place on both sides 8 The CAMERA MODULE and the FLEX MODULE can be ordered as Separate parts only Page 17 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved EN i lt d f 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 fre p4 NA a HU ea DU RE 9 Insert the CAMERA MODULE into its housing Push it into its 10 Check the camera window for echec place slightly Do not touch the lens Insert the CAMERA FLEX MODULE into its compartment as sapa aaga Ai FE 15 Push it down carefully Never push down the metal part otherwise the EARPIECE could be destroyed Page 18 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Service Manual Level 1 amp 2 17 Place the TOP FLEX ASSEMBLY Remove the protec
7. NOKIA 5610 Xpress Music RM 242 Care Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 2610 XPRESS MUSIC RM 242 Transceiver characteristics NOKIA XpressMusic Band EGSM Quad band 850 900 1800 1900MHz WCDMA 850 2100MHz Display LCD 5 588cm QVGA 2 2 320x240 pixel 16M colors Camera XpressMusic Camera 3 2 Megapixel 8x digital zoom autofocus flash Operating System Series 40 Connections Wireless Bluetooth Connector Micro USB Connector AV Connector Memory MicroSD max 4GB Transceiver with BP 5M Li Ion battery pack Talk time Standby Note Depends on network up to 6h up to 13days parameters and phone settings Page 1 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 LEVEL 2 SOLDER COMPONENTS 9 SERVICE TOOLS 10 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY INSTRUCTION Page 2 24 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved 5610 Xpress Music RM 242 Service Manual Level 1 amp 2 v 9 O D O O0ONOAOUU dh Aa WUW a ISSUE 1 NOKIA 5610 Xpress Music RM 242 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 11 Sep 2007 Initial draft Approved 04 0ct 2007 Approved The purpose of this doc
8. allized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not
9. ff or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 T EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 5610 Xpress Music RM 242 Exploded view A1 A COV
10. he sales package Please check always for the latest version of flash software which is available on SERVICE Jes SOFTWARE PRODUCT SPECIFIC HOF IE BATTERY Page 9 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved i 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 11 DISASSEMBLY INSTRUCTION NOKIA XpressMusic gt 1O XPRESS MUSIC Disassembly Copyright 09 2007 Nokia Corporation Company Confidential 1 Nokia 5610 Xpress Music disassembly 2 You will need the Nokia Standard Toolkit version 2 gt 3 Unlock and remove the BATTERY COVER 7 After releasing all clips the BOTTOM KEYMAT can be removed 8 Equip your Bitholder with a Torx Plus size 4 bit easily Page 10 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 Discard these screws Do not use them again i 1 NOT FOR SALE ae Topa FAMI MADE BY NOIA Property of Para MS N 14 TTL Meis Comorian 3 FT En a lf Cad ae Srp naam the bottom Po 13 Note that this small flex connector was opened before continuing 15 The large flex connector becomes visible Release it with the 16 The assemblies can be separated now SS 93 Do not bend the grounding clip Page 11 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 5610 Xpress Music RM 242 Se
11. ocument without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Care Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO R
12. rvice Manual Level 1 amp 2 Care LE SATIS SE ET rar Tof CPAS 4 A ee a a 18 Turn the assembly Gently lift up the BOTTOM KEYMAT SUPPORT 19 The BOTTOM DOMESHEET was glued in at the SLIDE MODULE ASSEMBLY Gently release the domesheet on both sides 22 Carefully release the LOWER BEZEL ASSEMBLY from the metal Snaps of the SLIDE MODULE ASSEMBLY a e 4 y ON P 24 Prevent mechanical stress to the NAVI SLIDER MODULE while unscrewing the screws ln rection of the 23 Shift the LOWER BEZEL ASSEMBLY into di hreads It can be lifted up now ISSUE 1 Page 12 24 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Service Manual Level 1 amp 2 shite batir 25 Unscre i 26 Discard these screws P i z 7 Gently release the latches of the A COVER on 28 Lift up and shift open the SLIDE MODULE ASSEMBLY partly Slot through the flex foil connector gt EU i ARC EE yan GE DE ELLES Lift up the TOP KEYMAT SUPPORT 2 Lift up the TOP PWB The TOP KEYMAT ASSEMBLY can be removed now Page 13 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved i 5610 Xpress Music RM 242 Care Service Manual Level 1 amp 2 1 A bt Wiis bie Uva rs SE Tu i R 4 FOR K 5 RUN A MS 2 3 33 Now the TN SLIDER MODULE can be TERTS a pull it 134 until this large clip was released partly Now pull
13. tive film before if this part is new NA Y Ja SANN 19 Smooth down the TOP FLEX ASSEMBLY evenly jib At IRAAN AER AN A Sh it th Wi 4 A 2 TET the NAVI SLIDER I Pii 24 Click the clip on the opposite side into its place Page 19 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Service Manual Level 1 amp 2 T ASSEMBLY into the 26 Pl A COVER 26 PI er w i i Sr Vy hae lt y fe AR f R lda T d s ei gear afa EE a late DAC 29 Shift open the SLIDE MODULE ASSEMBLY partly in order to o these guides exactly reach the maximum recess Slot the flex through this recess st Lu i b 31 and click the clips into their places evenly Page 20 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Service Manual Level 1 amp 2 EASE ah Es 4 Set the correct torque t Raan GS tte if FEN 37 Align it 38 Click the metal snaps into their places also on the opposite side m SU er RS Q prn functionality of the slider before continuing 40 Fit a piece of adhesive tape to the connector as shown DS SR Check the Page 21 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 RFE SSS See PRE URSS 1 Carefull fold it A2 Hold the flex connector Bring the
14. ument is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this d
15. upper part into position over the lower part as shown AS 43 Use the tape to align the connector correctly Close the connector and remove the tape j on OTTOM KEYMAT SUPPORT into position as shown 7 Shift open the assembly Click these bottom clips into their 148 Bring the places Check the correct alignment of the cover parts Page 22 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Service Manual Level 1 amp 2 49 Close the flex connector pi ry Ke RU QU ANAN Ny a an i Wi Se LAINE qua oe ares cer i pi is it A jo ne ne LE di Pies bet an eg AA 52 Smooth down the BOTTOM KEYMAT SUPPORT evenly ee the clips into their places 53 Check the correct positioning of the BOTTOM KEYMAT 54 Close the slider Insert the 4 new screws SUPPORT before going on 55 Set the correct torque a 56 Prevent mechanical stress to the NAVI SLIDER Tighten all screws with the correct torque in the order shown Page 23 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 Ca re Service Manual Level 1 amp 2 cr 57 Shift open the assembly again AOA ass ae ae hve WMA BL A A ATTERY Page 24 24 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved
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