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1. ae The communication be 9 tween hot runner con troller profil EMP and ES operation software TEMPSoft2 can not be established 0 0 A CPU er ers The main keys in the operation TEMPSoft2 Logger not Confirmation to start the TEMPSoft2 Logger by op software TEMPSoft2 are running eration software TEMPSoft2 grayed m s the TEMPSoft2 Logger running on another PC as the operation software TEMPSoft2 start the TEMPSoft2 Logger there Details on operation of hot runner controller see operating instructions TEMPSoft2 Rev 1 00 05 Technical changes reserved 26 Chapter 6 Trouble Shooting 6 Trouble Shooting Messages are shown to the operator m on Touch by operation software TEMPSoft2 m on hot runner controller with control panel DU in the LED display m on hot runner controller with control panel DU in the LCD display as Status display by status LED s on Hot Runner Controller Card HCC06 16 angezeigt For a problem Directly after Switch on see chapter 7Operation after Switch ON For hardware problems of the following types see reference on chapter 7Replacement of single components Hardware problem Malfunction of all electronic components connect ed to the 24VDC power supply see also 7Opera tion after Switch ON The green LED on the power supply T1 707 is not illuminated Either fuse of power supply or power supply is defective The LED on the Ethernet switch K10 U10 is not il
2. 24VDC Circuit breaker T1 701 F01 Fs 4 Power supply Control fuse Main switch L1 L2 L3 This schematic presentation is also valid for profi TEMP Td Tower with Display Unit Reference designation IEC 81346 2 Item designation OLD Rev 1 00 05 Technical changes reserved 7 8 Chapter 3 System Configuration 3 2 Schematic presentation standard series profiT EMP Tower A1 A100 TEMP Touch XPC15 V Ethernet 24vDC K11 K10 U10 G2 M2 Ethernet Switch T01 Ethernet 24VDC K1 UO pT CU PCB CAN 24VDC 400V 3P N PE X118 U178 pT ADP COM X119 U119 N pT ADP ETH F1 F1 Circuit breaker 24VDC T1 701 F01 Fs Power supply Control fuse Q1 Q1 Main switch LI L2 L3 This schematic presentation is also valid for profi EMP Dt Desktop with Touch Reference designation IEC 81346 2 Item designation OLD Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 9 Service manual profiT EMP 3 3 Front side hot runner controller Display and Operation Standard series profiTEMP Desktop Display Unit pT DU 36 Navigation keys Navigation Up Down Scroll zone LED display per zone 1 lt 8 NE Function keys e ONE Seon Key Direct selection of function by keys LCD display Heating 4 line display On off switching Key symbols Boost Soft keys Increasing of temperature i profi EMPO036 Dd Assigned with different key Desktop with Displa
3. O o _ External auxiliary voltage 24 VDC 1 2 5 6 XM3 PIN OV 3 XM3 PIN U c 8 XM3 PIN External auxiliary voltage 0 VDC 41719 Output 1 Relay see chapter 7Alarm Output Signal Plug XM1 Digital input External auxiliary voltage 0 VDC External auxiliary voltage 24 VDC Digital output Rev 1 00 05 Technical changes reserved 14 Chapter 3 System Configuration 3 4 2 profiT EMP Adapter ETH XS3 Interface Ethernet RJ45 RJ45 Socket XS4 Interface USB USB Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 15 Service manual profiT EMP 3 4 3 Alarm Output Signal Plug XM1 The alarm output for the signal for enabling of machine alarm message is implemented as potential free relay contact output 1 relay 4 pole HTS output plug type Wieland 3 pole amp PE with counter plug alll Signal plug HTS Plug Function and or signal Rated output current 1A Rated voltage 250 VAC ohmic load 3 4 4 Control fuse The control fuse F01 Fs protects the internal 24 VDC power supply for the electronics Rev 1 00 05 Technical changes reserved 16 Chapter 3 System Configuration Plug XA Assignment see specification Power Supply Supply profi EMP 060 Tt Tower with Touch 3 4 5 Sensor inputs and power outputs Plug XA Connect the thermocouples TC of type J L K to the sensor inputs and heaters to the control
4. Desktop Power supply is behind the left side panel down right The power supply is connected to the bottom plate by 2 screws Reference designation T1 701 Tower Power supply is behind the right side door down left Un tighten 2 screws right from the power supply In older models the power supply is tightened on the left with 2 more screws open front side Desktop Tower Write down the terminal assignment Untighten the screws of the connections Lift power supply out carefully Desktop Tower To replace the fuse in the power supply unscrew power supply A defective power supply must be exchanged Desktop Tower Connect due to terminal assignment written down Close hot runner controller Switch on hot runner controller a Lu T 2 ai E PSG Plastic Service GmbH 47 Service manual profiT EMP Insert power supply carefully into the hot runner controller and tighten it Desktop Insert side panel again Tighten the 4 screws of the side panel Tower Close side door again Rev 1 00 05 Technical changes reserved 48 Chapter 8 Replacement of single components 8 4 Replace Display Unit and or Controller Unit Switch off hot runner controller T Please pay attention to ASecurity Refer ences Open hot runner controller Desktop Untighten the 4 screws of the Display Unit pT DU on the front side of the hot runner controller Lift the Display Unit out carefully Caution Feed li
5. Service Manual Hot Runner Controller E oroiTEMP having your hot runner under control Translation of original service manual PSG Plastic Service GmbH Service manual profiT EMP 1 Typographical Conventions 1 1 Additional and continuative documents 2 Security References 2 1 Security References for User 2 1 1 Intended use 2 1 2 Maintenance 2 2 Warranty Conditions 2 3 Transport and Storage 2 3 1 Transport 2 3 2 Storage 3 System Configuration 3 1 Schematic presentation standard series profi EMP Desktop 3 2 Schematic presentation standard series profi EMP Tower 3 3 Front side hot runner controller Display and Operation 3 4 Rear side hot runner controller Connections 3 4 1 profi EMP Adapter COM 3 4 1 1 Interface RS485 XS1 3 4 1 2 Interface CAN XS2 3 4 1 3 Digital in outputs XM3 3 4 2 profi EMP Adapter ETH 3 4 3 Alarm Output Signal Plug XM1 3 4 4 Control fuse 3 4 5 Sensor inputs and power outputs Plug XA 3 4 6 Power Supply 3 5 Left side hot runner controller power supply power out amp sensor inputs 3 5 1 profi EMP Power Plane pT PP PCB 3 5 2 Power Supply 3 5 2 1 Possible variants of power supply 3 6 Right side hot runner controller Power controller cards 4 Execute setup 4 1 Setup for hot runner controller with control panel DU 4 2 Setup for hot runner controller with operation software TEMPSoft2 5 Operation after Switch ON 5 1 profi EMP with control panel DU 5 2 profi EMP with TEMPSoft2
6. Close side door again Switch on hot runner controller and execute setup PSG Plastic Service GmbH Service manual profiT EMP Desktop Login to the system as Admin in the basic menu after sys tem start See chapter Setup gt or 7Setup for hot runner controller with control panel DU Select functions menu Select setup and activate it causes re addressing of all components Tower Login as admin in TEMPSoft2 after system start see chapter Setup 3 or 7Setup for hot runner controller with operation software TEMPSoft2 Select Setting Service portal Start up Select setup and activate it causes re addressing of all components Rev 1 00 05 Technical changes reserved 45 46 Chapter 8 Replacement of single components 8 3 Remove Power supply 24V T Please pay attention to ASecurity Refer ences Open hot runner controller Epro TEMP Remove power supply B proiTEMP Disconnect connecting cables from power supply Replace fuse in power supply and or replace power supply Tighten connecting cables to power supply and tight en power supply Rev 1 00 05 Technical changes reserved Switch off hot runner controller Desktop Untighten the 4 screws on the left side panel of the hot runner controller Lift the side panel out carefully Caution Protective conductor connected to side 4 panel Tower Open the right side door of the hot runner controller side with label
7. Power Supply ial Emas mi A Be Earth bar i i Jae TTU AAA Side panel opened profi EMP 060 Tt Tower with Touch Rev 1 00 05 Technical changes reserved 18 Chapter 3 System Configuration 3 5 1 profiT EMP Power Plane pT PP PCB 3 5 2 Power Supply aa 27 Woe 7 i ee 5 Fi a lt TF ail a oe Lee eT 7 ees J Y 2 2 _ A JJe at k r z 5 z gt ia 4 si _ aar as rs Tyaga i g es F Standard wiring 400V 3P N PE Tightening torques 2Nm to tighten the bus bar system N Z w m Z Mr Z m 3 5 2 1 Possible variants of power supply 240V 3P PE 400V 3P N PE Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 19 Service manual profiT EMP 3 6 Right side hot runner controller Power controller cards Behind the right front side panel of profi EMP Desktop Tower are the power controller Hot Runner Controller Card HCC06 16 the power supply 24VDC The parts are identified by Specification Label Reference designation IEC 81346 2 Item designation OLD See chapter AStatus display on Hot Runner Controller Card HCC06 etc Power controller card K13 U73 Zone 13 Zone18 Power controller card K12 U72 Zone 7 Zone12 Power controller card K11 U77 Zone 1 Zone6 Power supply T1 707 Right side door opened profi EMP 060 Tt Tower with Touch Rev 1 00 05 Technical chang
8. warranty claim terminates For consequential damage we assume no liability The safety instruction are on the right side panel side door and or on the covering acrylic glass of the line bars A Note the safety instructions necessarily on the hot runner controller identified by this sign label Warning 2 1 1 Intended use The hot runner controllers are designed for temperature dependent control of electric heaters More specific de scriptions are given in the operating instructions When properly used the safety of the user and the device is guaranteed The device may only be used for this purpose If used for other purposes the manufacturer supplier will not take any responsibility and warranty for damages and consequential damages 2 1 2 Maintenance No special maintenance of the hot runner controller is necessary Maintain a clean surface of the operating unit For cleaning use a damp cloth Avoid the use of solvents cleansers and abrasives 2 2 Warranty Conditions This product is subject to the legal warranty time periods for faults or deficiencies in manufacture Content of Warranty If a malfunction relatively occurs through the manufacture the supplier repairs or replaces the nonconforming product according to their own discretion The following repairs do not fall under the warranty and are liable to costs Malfunctions after the legal notice periods have expired Malfunctions caused through operating error of t
9. 10 Reference designation IEC 81346 2 Item designation OLD 1 Details on connections see ASystem Configuration 5 Details on operation of hot runner controller see operating instructions profiTEMP with control panel DU 3 Details on operation of hot runner controller see operating instructions TEMPSoft2 Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH Service manual profiT EMP 8 1 Hot Runner Controller Card HCCO6 Replace fuses f Please pay attention to Security Refer ences Component identification according to 7 Message FUS Fuse failure phase missing Switch off hot runner controller Open hot runner controller B proiTEMP i sp Ser ee E ke grs 17 K11 K30 Uso Oy t t 3 3 Me Close hot runner controller a Li Et a Switch on hot runner controller Desktop Untighten the 4 screws on the right side panel of the hot runner controller side with label Lift the side panel out carefully Caution Protective conductor connected to side 4 panel Tower Open the right side door of the hot runner controller side with label Desktop Tower Cards in the hot runner controller counting from bottom to top see ARight side hot runner controller Power con troller cards Reference designation K11 K380 U71 U30 1 Open locking for card Lift the card out of the slot carefully 2 Replace fuses F1 6 F1 1 F6 1 Look for right fit
10. 6 Trouble Shooting 6 1 Message CAn Change in system configuration 6 2 Message CAn Malfunction power controller card 6 3 Message CAn No more actual values 6 4 Right component existing 6 5 Message FUS Fuse failure phase missing 6 5 1 Phase missing 6 6 Message tHY Thyristor alarm 6 7 Message SYS System data error power controller card 6 8 Message SYS System data error Display Unit and or Controller Unit G OO DNononaan h A Rev 1 00 05 Technical changes reserved 1 6 9 Message Err Channel data error power controller card 6 10 Message Err Channel data error Display Unit and or Controller Unit 6 11 Message hAL Heater alarm 7 Status LED s 7 1 Status display on Hot Runner Controller Card HCOC06 8 Replacement of single components 8 1 Hot Runner Controller Card HCC06 Replace fuses 8 2 Replace Hot Runner Controller Card HCC06 8 3 Remove Power supply 24V 8 4 Replace Display Unit and or Controller Unit 8 5 Replace Ethernet Switch 8 6 Replace Touch 8 Replace fan 9 Screen calibration touch screen 9 1 Preliminary 9 2 Calibration 9 3 Post processing 10 Appendix 10 1 Version History Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH Service manual profiTEMP 1 Typographical Conventions Symbols and conventions are used in this document for faster orientation for you Symbols A Os O G Caution Note Example Reference FAQ Equations lt View gt
11. Insert card carefully into the slot and regard the latching of the connectors 3 Tighten locking for card Desktop Insert side panel again Tighten the 4 screws of the side panel Tower Close side door again Rev 1 00 05 Technical changes reserved 44 Chapter 8 Replacement of single components 8 2 Replace Hot Runner Controller Card HCC06 f Please pay attention to 7 Security Refer Component identification according to message ences Switch off hot runner controller Open hot runner controller BprofiTEMP Ca OF FEE ENET ee ee 1K11 IK30 U11 U30 4 EF 209 Close hot runner controller c bid e a iat Rev 1 00 05 Technical changes reserved Desktop Untighten the 4 screws on the right side panel of the hot runner controller side with label Lift the side panel out carefully Caution Protective conductor connected to side 4 panel Tower Open the right side door of the hot runner controller side with label Desktop Tower Cards in the hot runner controller counting from bottom to top see ARight side hot runner controller Power con troller cards Reference designation K11 K380 U71 U30 1 Open locking for card Lift the card out of the slot carefully Insert spare card carefully into the free slot and regard the latching of the connectors 2 Tighten locking for card Desktop Insert side panel again Tighten the 4 screws of the side panel Tower
12. activated operation software is started Rev 1 00 05 Technical changes reserved 60 Chapter 10 Appendix 10 Appendix 10 1 Version History Version Date 1 00 05 10 16 2014 1 00 04 4 11 2014 1 00 03 2 21 2014 1 00 02 11 30 2012 1 00 01 7 13 2012 1 00 00 5 31 2012 Manufacturer Suppli er Rev 1 00 05 Technical changes reserved Changes In detail the following amendments corrections were made EWF In detail the following amendments corrections were made Item designation transferred into Reference designation IEC 81346 2 In detail the following amendments corrections were made m Tightening torques bus bar system Overload specified In detail the following amendments corrections were made XS1 XM1 revised In detail the following amendmenits corrections were made Chapter screen calibration touch screen amended Valid for software version pt DC xx5010A pt LED 064810 pt LED 124810 HCC 06964810A First edition PSG Plastic Service GmbH Pirnaer Strasse 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de
13. outputs of the con nection of hot runner mold A Consider terminal assignment see specifications Output power Max 3 6 kW Rated voltage 230 VAC ohmic load 3 4 6 Power Supply The hot runner controller may be installed and put into operation by specialized staff only Before switch on of the control zones it is to be ensured that the hot runner controller is config ured for the application An incorrect configuration can lead to damage to the control section or to injuries to persons The hot runner controller is activated deactivated by the main switch Q1 Q1 Consider connected load i Check the power supply under the terms of the wiring diagram Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 17 Service manual profiT EMP 3 5 Left side hot runner controller power supply power out amp sensor inputs Behind the left front side panel of profi EMP Desktop Tower are connections for the circuit breaker the power Supply m the sensor inputs the power outputs m etc see below The parts are identified by Specification Label Reference designation IEC 81346 2 Item designation OLD pT Controller Unit K1 U0 Main switch Q1 Q7 Pre assembled line bars pT Power Plane pI PP PCB from K101 U101 Current transformer B1 B2 77 T2 Sensor inputs Power outputs Pug XA Assignment see Specifications Ethernet switch K10 U10 Power supply T1 707 Circuit breaker F01 F1 ior
14. the LED display the display of the NE SAONE ONNE AE A E EP E message alternates with the display of the current val message alternates with the display of the current value ie The message is displayed per zone Control panel DU LCD display Red FUS LED continuous light P i ower controller card Red ERR LED continuous light Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 33 Service manual profiT EMP 6 5 1 Phase missing Is one phase missing the LED display of profi EMP with control panel DU and or the view Zone in TEMPSoft2 shows a certain systematic view In the present example of a hot runner controller with 12 zones 2 power control ler cards phase L3 is missing The LED display looks like follows Phase L1 supplies Zone1 2 Phase L2 supplies Zone3 4 Phase L3 supplies Zone5 6 on a power controller card Rev 1 00 05 Technical changes reserved 34 Chapter 6 Trouble Shooting 6 6 Message tHY Thyristor alarm A thyristor alarm indicates a defect of the thyristor on the Hot Runner Controller Card HCC06 16 in the hot runner controller Since this is a critical error case which can damage the heating circuit due to overheating the heating circuit is immediately switched off relay on power controller card OFF Reason Trouble Shooting Defective component E Replace power controller card see chapter 7Re place Hot Runner Controller Card HCCO6 or send hot runner controller in for rep
15. to the first card from the bottom of the hot runner controller Display in operation software TEMPSoft2 and or on hot runner controller with control panel DU TEMPSoft2 Can C ic ml a _ Zone view Initially LED display complete dim In the second line of the zone display the display of the In the first line of the LED display the message is message alternates with the display of the current value flashing Second line remains dim The message is displayed in all zones of the hot runner controller Control panel DU LCD display Rev 1 00 05 Technical changes reserved 28 Chapter 6 Trouble Shooting The component the message refers to is shown in plain text in the LCD display Is more than one component af fected the LCD display can be scrolled by the navigation keys No LED display on power controller card Is a power controller card missing in the previous step then TEMPSOM2 Control panel DU LED display Zone view In the second line of the zone display the display of the ee a a a A AA message alternates with the display of the current value e g p ay The message is displayed in all 6 zones of the concerned power controller card Control panel DU LCD display No LED display on power controller card Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH Service manual profiT EMP 6 2 Message CAn Malfunction power controller card The Hot Runner Controller Card
16. HCC06 16 in the hot runner controller fail due to a hardware problem Reason Trouble Shooting Power controller card electrical defect m Check LEDs on power controller card see chapter AStatus display on Hot Runner Controller Card HCCO06 Replace power controller card see chapter 7Re place Hot Runner Controller Card HCCO06 or send hot runner controller in for repair Display in operation software TEMPSoft2 and or on hot runner controller with control panel DU TEMPSoft2 Zone view In the first line of the LED display the display of the In the second line of the zone display the display of the message alternates with the display of the current val message alternates with the display of the current value The message is displayed in all 6 zones of the concerned power controller card Control panel DU LCD display Green OK LED blinking Power controller card Red ERR LED continuous light Rev 1 00 05 Technical changes reserved 29 30 Chapter 6 Trouble Shooting 6 3 Message CAn No more actual values The message appears during operation when the CAN Bus does no longer transfer actual values to the zone Reason Trouble Shooting The component that registers the temperature for this zone does not work any longer Problem with CAN Bus Incorrect plug connection CAN Check connection to ribbon cable Replace ribbon cable if necessary Power controller card electrical defect Check LEDs on power con
17. Project n a With this symbol references and information are displayed which are decisive for the operation of the device In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons The symbol refers to additional information and declarations which serve for improved understanding With the symbol a function is explained by means of an example With this symbol information in another document is referred to Here FAQ Frequently Asked Questions are answered Cross references are marked with the character f In the pdf version of the doc ument the objective of the cross reference is reached via the link Calculation specifications and examples are represented in this way Menu points e g view are represented in this way Windows e g project are represented in this way Not applicable not existing 1 1 Additional and continuative documents eee Operation Data sheets and op erating manuals Brief instructionprofiT EMP Operationprofi TEMP Operating instructions profi EMP with control panel DU Available by Internet see www psg online de Rev 1 00 05 Technical changes reserved 3 4 Chapter 2 Security References 2 Security References Before installation handling or operation of the device please read through this operating in A structions completely and carefully 2 1 Security References for User All persons responsible for the mou
18. air Display in operation software TEMPSoft2 and or on hot runner controller with control panel DU TEMPSoft2 A bare oy eee Zone view Field zone name RED shows persistent Alarm Alarm LED light In the second line of the zone display the display of the Ene See Ore py display nie isla ONG l message alternates with the display of the current val message alternates with the display of the current value de The message is displayed per zone Control panel DU LCD display Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 35 Service manual profiT EMP 6 7 Message SYS System data error power controller card A check sum is determined for the system parameters of the Hot Runner Controller Card HCC06 16 Is for some reason for one of these parameters an error detected that can not be corrected the power controller card gener ates a system data error Reason Trouble Shooting Check sum error in EEPROM EEPROM OK Edit system parameter SP03 Error should disap pear after a short time Check sum error in EEPROM EEPROM defective Replace power controller card see chapter 7Re place Hot Runner Controller Card HCCO06 or send hot runner controller in for repair TEMPSoft2 Zone view Field zone name RED shows persistent Alarm In the second line of the zone display the display of the PLES SENS OVINE ar ea me clepiay Oring l message alternates with the displa
19. and or the Controller Unit generates a channel data error Reason Trouble Shooting Check sum error in EEPROM EEPROM OK Edit any channel parameter P Error should dis appear after a short time Check sum error in EEPROM EEPROM defective Replace Display Unit and or Controller Unit see chapter 7Replace Display Unit and or Controller Unit or send hot runner controller in for repair TEMPSoft2 Err ie E c o 7 a Zone view Field zone name RED shows persistent Alarm In the first line of the LED display the display of the message alternates with the display of the current val ue In the second line of the zone display the display of the message alternates with the display of the current value The message is displayed per zone Control panel DU LCD display Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 39 Service manual profiT EMP 6 11 Message hAL Heater alarm The heat sink temperature has exceeded the limit value All outputs on the power controller card are switched off PO003 Output value 0 Reason Trouble Shooting High temperature at installation location m Check environmental conditions at installation loca tion Overload m Check Coincidence factor 100 duty ratio permanently at ambient temperature lt 25 C At ambient tem peratures from 25 C to 45 C the coincidence fac tor can reduce up to 70 depending on the average output values and the
20. crews on the cover of the hot runner con troller if mounted with a Touch Rev 1 00 05 Technical changes reserved 50 Chapter 8 Replacement of single components 8 5 Replace Ethernet Switch An Ethernet Switch is installed to establish a connection between hot runner controller and Touch Screen for op eration software TEMPSoft2 Please pay attention to Security Refer ences rin Open hot runner controller profiTEMP i Remove the Ethernet Switch Unit Lig te Disconnect the connecting cables from the Ethernet Switch Replace Ethernet Switch Connect the connecting cables to the Ethernet Switch Rev 1 00 05 Technical changes reserved Switch off hot runner controller Tower Untighten the 4 screws on the front side of the hot runner controller Remove the front side of the hot runner controller Tower Untighten the 2 screws where the Ethernet Switch is tightened with Reference designation K10 U10 Tower Write down the terminal assignment Disconnect connecting cables Lift Ethernet Switch out carefully Tower Replace Ethernet Switch Tower Connect due to terminal assignment written down PSG Plastic Service GmbH 51 Service manual profiT EMP Install Ethernet Switch Tower Tighten the 2 screws where the Ethernet Switch is tight ened with Reference designation K10 U10 Close hot runner controller Tower Insert the front side of the hot ru
21. e 4 screws on the front side of the hot runner controller Tower Close side door again Insert the front side of the hot runner controller Tighten the 4 screws on the front side of the hot runner controller PSG Plastic Service GmbH 55 Service manual profiT EMP 9 Screen calibration touch screen The operation software TEMPSoft2 normally starts directly with the hot runner controller due to installation set tings To perform the screen calibration on the touch screen the operation software must be terminated The following steps are to be carried out Tools NNA USB keyboard E lt ALT gt Key ALT on keyboard 9 1 Preliminary Start hot runner controller as usual USB port See left side under cover cap Connect USB keyboard after start to touch Stop operation software with lt ALT gt lt F4 gt For calibration EWF enhanced write filter must first be deactivated only as user Admin pos A sible Rev 1 00 05 Technical changes reserved 56 Chapter 9 Screen calibration touch screen 9 2 Calibration 1 Call calibration program PenMount Control Panel Sr My Computer a TEMPSoft2 TEME OTE 2 7 E TS2Logger m 7 Zip m Accessories M FreeCommander M Games Paat G PenMount Universal Driver jag PenMount Control Panel M Powertoys for Windows xP gt pmi FE haredadibanibe Startup gt Uninstall fm IA gt Internet Explorer C Outlook Express i Re
22. e mains switch and unplug the mains plug or make sure that the device is de energized Protect against unintentional reclosing F L F 1 N Power controller card Hot Runner Controller by 1p 2p Sow 4s Sus Smeal a pe Zoe Sees Son Sel el MS Card HCC06 16 a en e038 Status display Yellow LED OUTPUT Red LED FUSE ERROR Activation optical Triac Fuse defective power output Phase missing OK LED ERR LED Status Card green red flashing 1 7 Boot mode Not yet ready Hz flashing 2 1 OFF Pre operational mode Not yet ready Hz Continuous 1 OFF Operational mode Ready light 24 VDC available Continuous 1 Continuous light General error message At boot light Continuous 1 1 fold blinking cycle See Potential error Pot Zone are switched light short pause on power controller card that has detected Off the potential error Continuous 1 2 fold blinking cycle See Potential error Pot Zone are switched light short pause on power controller card that is switched off Off due to a potential error on another power controller card Continuous 1 3 fold blinking cycle See Current alarm IOL Zone are switched light short pause off Continuous 1 4 fold blinking cycle See Residual current rSC Zone are switched light short pause off 1 Blinking shows interface operation of CAN continuous light fast blinking Off shows failure CAN Rev 1 00 05 Technical changes reserved 42 Chapter 8 Replacement
23. entified by Specification Label Reference designation IEC 81346 2 Item designation OLD pT Adapter COM pT Adapter ETH Interface RS485 XS1 RS485 Interface CAN XS2 Dig In Outputs XM3 DIO Interface USB XS4 USB Interface RJ45 XS3 RJ45 Alarm outputs XM1 Alarm Control fuse F01 Fs Main switch Q1 Q7 Cover profiTEMP060 Tt Tower with Touch Rev 1 00 05 Technical changes reserved 12 Chapter 3 System Configuration 3 4 1 profiTEMP Adapter COM 3 4 1 1 Interface RS485 XS1 XS1 Serial interface COM RS485 DSUB soet Pin Function andlor signal RO me RX RS422 FS Ea RXD Gc oo w RS 3 4 1 2 Interface CAN XS2 XS2 Interface CANopen CAN Function andor signal Ce a Ce a Ce a D a 7 a a a Default setting External CAN Bus Internal CAN Bus e g for hot runner e g when using the controller overall external reference functions junction Before opening the housing deenergize the de A vice and protect it against unintentional reclosing Warning Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 13 Service manual profiTEMP 3 4 1 3 Digital in outputs XM3 Digital input 24 VDC digital output 24 VDC 500 mA 4 Digital In 3 Digital Outputs D SUB socket Pin Function and or signal Digital input 3 OV Reference posal 408 Downs O e e oam O 7 Digital output 1 8 sU Powersuppy ouput e odom XM3 Pin
24. er controller Remove the front side of the hot runner controller ro TEMP a 8 Desktop Untighten the 4 screws on the right side panel of the hot runner controller side with label Lift the side panel out carefully Caution Protective conductor connected to side 4 panel Tower Open the right side door of the hot runner controller side with label Reference designation G1 G8 M1 M8 Remove Power Controller Cards Desktop Tower Remove the power controller cards in the hot runner con troller where the fans must be removed See 7Replace Hot Runner Controller Card HCC06 Rev 1 00 05 Technical changes reserved 54 Chapter 8 Replacement of single components Remove fan Replace fan Close hot runner controller profiTEMP Switch on hot runner controller Rev 1 00 05 Technical changes reserved Desktop Tower Untighten connector on Power Plane Board pT PP PCB reference designation K101 K108 U7101 U108 Untighten the 2 screws where the fan is tightened with Lift fan out carefully Reference designation G1 G8 M1 M8 Desktop Tower Replace fan Tighten connector on Power Plane Board pT PP PCB reference designation K101 K108 U101 U108 Tighten the 2 screws where the fan is tightened with Desktop Insert side panel Tighten the 4 screws on the side panel of the hot runner controller Insert the front side of the hot runner controller Tighten th
25. es reserved 20 Chapter 4 Execute setup 4 Execute setup After assembling one hot runner controller or replacement of individual components there must be a re address ing of the individual components of the internal CAN bus Execute function At initial start up After replacement and or exchange of single components 4 1 Setup for hot runner controller with control panel DU Execute setup for hot runner controller with control panel DU Basic menu is displayed HH1l bl2 I Select function Ey Istwert C Login user Admin details see operating instructions profi Ea Sollwert TEMP with control panel DU He Els agi ai2z 11 HA Istwert C C Era Sollwert Ee Flt Select function Call menu Activate setup Rev 1 00 05 Technical changes reserved a Setur Setur starten a SetuP Setur aktin Eitte warten PSG Plastic Service GmbH Service manual profi TEMP Confirm The setup is executed and a bar signalizes the progress After the end of the setup the components are shown again Rev 1 00 05 Technical changes reserved 21 22 Chapter 4 Execute setup 4 2 Setup for hot runner controller with operation software TEMPSoft2 Execute setup for hot runner controller with operation software TEMPSoft2 Login user admin Call setting Press key Select service portal a ee 16 4 e lt x eA E e Inbetighnarene Systemparameter E Kon
26. h Recycle Bin a Start ig PenMount Control Pa th So FO gTa 11 20 Rev 1 00 05 Technical changes reserved 58 Chapter 9 Screen calibration touch screen 5 Set ADVANCED MODE 1 to 25 Start ADVANCED CALIBRATION 2 by selection pe Z TEMPSoft2 Device 0 PenMount 6000 USB F Calibrate Setting Edge Compensation About 1 Advanced Mode Ca Plot calibration data Standard Calibration 2 Advanced Calibration p ka N I Turn off EEPROM storage Maj Start ig PenMount Control Pa ee Ao pa 3 u 11 21 A red square is displayed that has to be selected by click and hold TOUCH THE RED SQUARE HOLD Is the calibration for this point finished the following message is shown LIFT OFF TO PROCEED lift off the finger from the touch select the red square on the touch on the next place Are all 25 points completed the following message is shown CALIBRATION IN PROGRESS PLEASE WAIT Close all open windows by OK Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 59 Service manual profiT EMP 9 3 Post processing TEMPSoft2 TS2Logger ISG Plastic Service Group A start Bero SOG 11 27 After calibration EWF enhanced write filter must necessarily be activated again only as user Admin possible gt Then RESTART the touch necessarily of Start SHUTDOWN RESTART Touch starts automatically Standard user is
27. he user if the device is not operated as described in the man ual Malfunctions caused through other devices Changes or damage to the device which do not originate from the manufacturer If you wish to use services within the framework of this warranty please refer to the supplier Rev 1 00 05 Technical changes reserved 5 6 Chapter 2 Security References 2 3 Transport and Storage 2 3 1 Transport The hot runner controller is packed fully mounted in a robust carton cushioned with foamed material This assures sufficient protection in normal case A To avoid damage the hot runner controllers must be transported STANDING 2 3 2 Storage If you should not put the hot runner controller into operation immediately store it protected against dirt and mois ture Permissible temperature 20 70 C average permissible humidity lt 75 per year no condensation Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH Service manual profiT EMP 3 System Configuration All profi TEMP devices are based on a uniform build and production concept regardless of desktop tower or ma chine integration All components are identical from desktop to tower You can swap freely during maintenance 3 1 Schematic presentation standard series profifTEMP Desktop oT DC PCB pT LED PCB 400V 3P N PE pl LED PCB X118 U118 pT ADP COM N X119 U119 pT ADP ETH F1F1
28. ir duration Connector to fan defective Check connector connecting cable Replace if necessary Mechanical defect of fan Check fan see fan test by TEMPSoft2 and clean if necessary TEMPSoft2 Zone view Field zone name RED shows persistent Alarm Alarm LED light In the first line of the LED display the display of the message alternates with the display of the current val ue The message is displayed in all 6 zones of the concerned power controller card In the second line of the zone display the display of the message alternates with the display of the current value Control panel DU LCD display Rev 1 00 05 Technical changes reserved 40 Chapter 6 Trouble Shooting Details on fan test see operating instructions TEMPSoft2 Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 41 Service manual profiT EMP 7 Status LED s 7 1 Status display on Hot Runner Controller Card HCC06 On the power controller Hot Runner Controller Cards HCC06 16 are LEDs which are only visible after opening of the side with the label 7Security References consider The opening of the cover of the hot runner controller may be carried out by authorized persons only Only skilled and on the risks trained persons may use the device The relevant accidental regulations as well as other general approved safety relevant occupational medical norms have to be obeyed Before opening of the device always switch off th
29. irnunikation Fintreuneupdaty Inputs O Haederarcanalyse n Hy Outputs xe Dauhe winetedon aa Konliguration a Viewer Press key A Drucker einstellung Mol heck Zusatzinfomnaton Rev 1 00 05 Technical changes reserved 23 Service manual profiT EMP TEMPSott Should a setup be executed Press key Confirm Wait for end of function Setup Ergebnis Anzahl Zonen 90 iPiseiean2 e Dcos Piseisei262 Nooo prLEDoe Td IF 152 1681 236 Nodin HET 564911 Een OO oA jenean eeano EDn IP1921681 236 gt NodoiD2 HOC OBIT herera pocmo The result is a list where all de Iisa e gt Noa peoa PISIA Eo Noga HOC ORBEAITT termined componenis during Praa O O O OROA eea ptcEDowano setup are shown PURI ae Node MOC OedEAIT Piare O _ pHDCRODSSITA Pits Hes Nod pH ED0een IP 132 168 1 236 gt Modell 2 HET 5564111 SE E F TSE 16E T 2367 NodaD 1 peLED NEA PRETa Nou ACCN Rev 1 00 05 Technical changes reserved 24 Chapter 5 Operation after Switch ON 5 Operation after Switch ON 5 1 profiTEMP with control panel DU Immediately after switch ON all segments of the LED display are light That identifies that all LED displays are intact Is the display after switch on not light Reason Trouble Shooting Phase missing Check power supply of hot runner controller Fuses m Check circuit breaker m Check control fuse for electronics
30. lastic Service GmbH 37 Service manual profiT EMP 6 9 Message Err Channel data error power controller card A check sum is determined for the channel parameters of the Hot Runner Controller Card HCC06 16 Is for some reason for one of these parameters an error detected that can not be corrected the power controller card gener ates a channel data error Reason Trouble Shooting Check sum error in EEPROM EEPROM OK Edit any channel parameter P Error should dis appear after a short time Replace power controller card see chapter 7Re place Hot Runner Controller Card HCC06 or send hot runner controller in for repair Check sum error in EEPROM EEPROM defective TEMPSoft2 Zone view Field zone name RED shows persistent Alarm In the second line of the zone display the display of the E EOE EEL display ine Glspia Orne message alternates with the display of the current val message alternates with the display of the current value ie The message is displayed per zone Control panel DU LCD display Rev 1 00 05 Technical changes reserved 38 Chapter 6 Trouble Shooting 6 10 Message Err Channel data error Display Unit and or Controller Unit A check sum is determined for the channel parameters of the Display Unit pT DU and or the Controller Unit pT CU PCB without LCD LED display Is for some reason for one of these parameters an error detected that can not be corrected the Display Unit
31. luminated Touch remains dim Touch only shows Logo Trouble Shooting See chapter 7Remove Power supply 24V See chapter 7Replace Ethernet Switch Check control fuse See chapter 7Replace Touch See chapter 7Replace Touch Below you can see how to find and eliminate errors during operation and how the messages look like in the various displays Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 27 Service manual profiT EMP 6 1 Message CAn Change in system configuration After switch on of the hot runner controller a Hardware check is executed This checks whether all components in the project setup configured are existing on the CAN Bus Reason Trouble Shooting No or wrong component responds on address Incorrect plug connection CAN Check connection to ribbon cable Replace ribbon cable if necessary Incorrect plug connection Check hardware in specified slot 1 available good contacting See chapter 7Execute setup Power controller card electrical defect Check LEDs on power controller card see chapter AStatus display on Hot Runner Controller Card HCC06 Replace power controller card see chapter 7Re place Hot Runner Controller Card HCCO06 or send hot runner controller in for repair 1 Cards in the hot runner controller are counting from bottom to top e g HCC06 Slot2 not existing means second card from the bottom of the hot runner controller e g the upper 6 LED displays correspond
32. mote Assistance gt windows Media Player 8 Windows Messenger A Windows Movie Maker M PSG Plastic Service GmbH f MWSnap ee Programs Documents b Aa Settings gt J Search gt Help and Support Run z Recycle Bin Shut Down Start S1 Ega 2o sa Windows Embedded Standard 2 The Control Panel of the calibration program is opened My Computer td TEMPSoft2 TEMP Soft Ho TS2Loqger PenMount Control Panel Device Muttiple Monitors Tools About Select a device to configure rA PenMount 6000 USB Configure Refresh Recycle Bin a Start ij PenMount Control Pa me 0 SOW 11 20 Rev 1 00 05 Technical changes reserved 57 Service manual profiTEMP 3 Set Control Panel to ADVANCED CALIBRATON Select register TOOLS 1 Select ADVANCED CALIBRATION 2 turns yellow Select register DEVICE 3 pe My Computer td TEMPSoft2 TEMP Soft 2 7 E TS2Logger Show Hide the icon for switching buttons Right Button Icon Desktop System Tray 2 Back to Default OK Recycle Bin a Start 4 PenMount Control Pa DELLO ETEA 11 20 4 Select on Register DEVICE in Control Panel CONFIGURE pe My Computer d TEMPSoft2 TEMP Soft 7 E TS2Logger PenMount Control Panel i Device Multiple Monitors Tools About Select a device to configure A PenMount 6000 USB Configure Refres
33. nes connected to rear side of the 4b Display Unit E E Tower Untighten the 4 screws on the cover of the hot runner con troller if mounted with a Touch Carefully remove the cover if mounted with a Touch and put it crosswise on the frame Caution Feed lines connected to rear side of cover A Tower Untighten the 2 screws where the Controller Unit pT CU is tightened with Reference designation K1 UO Untighten connecting cables from Display Unit and or Desktop Tower Controller Unit Write down the terminal assignment Disconnect connecting cables Lift Display Unit and or Controller Unit out carefully Replace Display Unit and or Controller Unit Desktop Tower Replace Display Unit and or Controller Unit Tighten connecting cables to Display Unit and or Con Desktop Tower troller Unit Connect due to terminal assignment written down Rev 1 00 05 Technical changes reserved Install Display Unit and or Controller Unit Close hot runner controller Ty Qa uy j E oe O Q E Switch on hot runner controller PSG Plastic Service GmbH 49 Service manual profiT EMP Tower Tighten the 2 screws where the Controller Unit pT CU is tightened with Reference designation K1 UO Desktop Insert Display Unit again Tighten the 4 screws of the Display Unit pT DU on the front side of the hot runner controller Tower Insert cover if mounted with a Touch again Tighten the 4 s
34. nner controller Tighten the 4 screws on the front side of the hot runner controller BprofiTEMP Switch on hot runner controller Rev 1 00 05 Technical changes reserved 52 Chapter 8 Replacement of single components 8 6 Replace Touch f Please pay attention to Security Refer ences Remove Touch Screen from holder E prohTEMP Disconnect connecting cables from Touch Screen Replace Touch Screen Tighten connecting cables to Touch Screen Tighten Touch Screen in holder E prohTEMP Switch on hot runner controller Rev 1 00 05 Technical changes reserved Switch off hot runner controller Desktop Tower Untighten the 4 screws on the rear side of the Touch Screen Remove Touch Screen carefully from holder Caution Feed lines connected to lower side of the A Touch Screen Tower Write down the terminal assignment Disconnect connecting cables Lift Touch Screen out carefully Tower Replace Touch Screen Tower Connect due to terminal assignment written down Tower Insert Touch Screen carefully into holder Tighten the 4 screws on the rear side of the Touch Screen PSG Plastic Service GmbH 53 Service manual profiT EMP 8 7 Replace fan i For Desktop fan from profiTEMP 012 Dd l Switch off hot runner controller ences T Please pay attention to ASecurity Refer Open hot runner controller Desktop Tower Untighten the 4 screws on the front side of the hot runn
35. nting start up operation maintenance servicing of the device have to be skilled appropriately consider the operating instructions exactly regard this operating instructions as part of the product maintain the operating instructions during lifetime of the product pass the operating instructions to all successive owners or operators of the product make sure that every obtained amendment is integrated in the instructions Please note the following safety instructions necessarily for protection against electric shock risks of injuries and fire Before start up adhere strictly to the local safety regulations as well as the safety instruction Consider the regulations for prevention of industrial accidents for electrical installations and equipment by govern ment safety organization in industrial facilities Do not throw packaging material careless away thermoplastic foil styrofoam parts etc may get dangerous for children Position the device exclusively on planes of stable and solid ground Protect device against moisture Do not use in areas with high humidity Check that the specified voltage on the type plate is identical with the mains voltage on site Before each use check device power supply cord and connector Ensure that the power cord and the connecting cables are not damaged by overrun squeezing tearing or suchlike Protect the cords cables against oil sharp edges and temperatures above 70 C Do not to
36. of single components 8 Replacement of single components According to the messages m on Touch by operation software TEMPSoft2 m on hot runner controller with control panel DU in the LED display m on hot runner controller with control panel DU in the LCD display as Status display by status LED s on Hot Runner Controller Card HCC06 16 and the suggested measures for trouble shooting the components are replaced where necessary You should first contact the manufacturer for advice In all other here not explicitly described cases send the hot runner controller in for repair Note the safety instructions necessarily on the hot runner controller identified by this sign label Is the hot runner controller opened for maintenance note 7Security References necessarily The opening of the housing of the hot runner controller may be carried out by authorized per sons only Only skilled and on the risks trained persons may use the device The relevant ac cidental regulations as well as other general approved safety relevant occupational medical norms have to be obeyed Before opening of the device always switch off the mains switch and unplug the mains plug or make sure that the device is de energized Protect against unintentional reclosing Single components must be replaced by components of the same type see type plate Take A care to transfer the same settings Tools rN _ Screw driver cross recess 1 H Screw driver Torx
37. on L1 Power supply 24V Check fuse for power supply See 7Remove Pow er supply 24V m Check power supply 7Remove Power supply 24V Display and or Controller Unit m Check display and or Controller Unit See 7Replace Display Unit and or Controller Unit In the LCD display is the logo and a progress bar Check Hardware shown W erof iTEMP Uberpriife Hardware E gt m The first switch on after leaving the factory asks for the language to use in the LCD display from HEX file version pT DC xxx37112 After a successful end of the hardware check the LCD display changes to base display aai ai2 I HA Istwert PC Ema Sollwert HEE B Messages are shown for detected errors during hardware check For remedy see chapter ATrouble Shooting Details on operation of hot runner controller see Operating Instructions profiTEMP with control panel DU Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 25 Service manual profiT EMP 5 2 profiTEMP with TEMPSoft2 The hot runner controller profi TEMP and the installed operation software TEMPSoft2 on TEMP Touch boot after switch on The TEMPSoft Logger responsible for data collection and supply is started automatically Display Reason Trouble Shooting Communication error Check Ethernet connection see alarm list m Check IP address setting in hot runner controller sf and setting in operation software TEMPSoft2 Con a figuration
38. ontroller e g the upper 6 LED displays correspond to the first card from the bottom of the hot runner controller Display in operation software TEMPSoft2 and or on hot runner controller with control panel DU TEMPSoft2 Control panel DU LED display No display No display Control panel DU LCD display The component the message refers to is shown in plain text in the LCD display Is more than one component af fected the LCD display can be scrolled by the navigation keys K A VI 1 ls the message only acknowledged without removing the causes this can lead to erroneous i reactions of the hot runner controller Rev 1 00 05 Technical changes reserved 32 Chapter 6 Trouble Shooting 6 5 Message FUS Fuse failure phase missing The hot runner controller controls the status of fuses in the heating circuit and output an message in case of an defective fuse A phase failure is also detected and signalized Reason Trouble Shooting Fuse defective Check fuse on power controller card replace if nec essary see chapter 7Hot Runner Controller Card HCCO6 Replace fuses Phase missing see chapter 7Phase missing Check mains voltage before fuses m Check circuit breaker m Check control fuse Display in operation software TEMPSoft2 and or on hot runner controller with control panel DU TEMPSoft2 ml TTT TT Zone view Field zone name RED shows persistent Alarm Alarm LED light l In the first line of
39. troller card see chapter AStatus display on Hot Runner Controller Card HCC06 Replace power controller card see chapter 7Re place Hot Runner Controller Card HCCO06 or send hot runner controller in for repair Display in operation software TEMPSoft2 and or on hot runner controller with control panel DU TEMPSoft2 Zone view l In the first line of the LED display the display of the TE ECONA AE ONNE Z R Apay ESDA Orne message alternates with the display of the current val message alternates with the display of the current value m The message is displayed per zone Control panel DU LCD display See Status display on Hot Runner Controller Card Power controller card HCCO6 Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 31 Service manual profiT EMP 6 4 Right component existing After switch on of the hot runner controller a Hardware check is executed In this case all specified components in the project setup are checked with the effectively connected components Is a different component connected than in the project setup a message Is generated Reason Trouble Shooting Wrong component responds on address Wrong component Check hardware in specified slot 1 what is config ured what is existing See chapter 7Execute setup 1 Cards in the hot runner controller are counting from bottom to top e g HCC06 Slot2 not existing means second card from the bottom of the hot runner c
40. uch the mains plug with wet hands Lock the connected counter plug on the rear side of the device with retaining brackets against accidental removal Connect the connecting cable only in switched off status Place the connecting cable to prevent stumbling Assure yourself that the connected mold is linked to the protective conductor Do not place any tanks filled with liquid on the top of the device otherwise a dangerous situation may emerge Keep the ventilation slots open Do not insert any objects Maintenance and repair work may be carried out by authorized persons only Only skilled and on the risks trained persons may use the device The relevant accidental regulations as well as other general approved safety rele Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH Service manual profiTEMP vant occupational medical norms have to be obeyed Unauthorized modifications of the device exclude liability of the manufacturer for resultant damages Before opening of the device always switch off the mains switch and unplug the mains plug or make sure that the device is de energized Protect against unintentional reclosing Parts of components or components may only be brought into operation when they were implemented safe of contact before During installation they have to be de energized For person and property damages resulting of not considering these operating instructions or not considering these safety instruction
41. y Unit symbols adapted to context of LCD display Standby Lowering of temperature Standard series profiT EMP Tower Display Unit pT DU 12 TEMP Touch XPC15 15 TFT LCD Display TTT TTT 7 _ 7 _ a _ P a a ee a s _ s p_i s 7 m a s oy _ _ p profi TEMP 060 Tt Tower with Touch profi TEMP 096 Td Tower with Display Unit Rev 1 00 05 Technical changes reserved 10 Chapter 3 System Configuration Behind the front side of profi EMP Desktop Tower are m the fans the Controller Unit pT CU Tower m the Ethernet switch The parts are identified by Specification Label Reference designation IEC 81346 2 Item designation OLD Controller Unit pT CU K1 U0 Fan G1 G8 M1 M8 Ethernet switch K10 U70 Front side opened profi EMP 060 Tt Tower with Touch Rev 1 00 05 Technical changes reserved PSG Plastic Service GmbH 11 Service manual profiT EMP 3 4 Rear side hot runner controller Connections Behind the rear side of profi EMP Desktop Tower are connections for Power Supply Main switch Control fuse Sensor inputs Power outputs Alarm output Digital In Outputs DIO Interfaces RS485 CAN RJ45 USB The parts are id
42. y of the current val message alternates with the display of the current value ie The message is displayed in all 6 zones of the concerned power controller card Control panel DU LCD display Rev 1 00 05 Technical changes reserved 36 Chapter 6 Trouble Shooting 6 8 Message SYS System data error Display Unit and or Controller Unit A check sum is determined for the system parameters of the Display Unit pT DU and or the Controller Unit pT CU PCB without LCD LED display Is for some reason for one of these parameters an error detected that can not be corrected the Display Unit and or the Controller Unit generates a system data error Reason Trouble Shooting Check sum error in EEPROM EEPROM OK Edit system parameter SP03 Error should disap pear after a short time Check sum error in EEPROM EEPROM defective Replace Display Unit and or Controller Unit see chapter 7Replace Display Unit and or Controller Unit or send hot runner controller in for repair TEMPSoft2 Zone view Field zone name RED shows persistent Alarm In the second line of the zone display the display of the MEAE Wesel Orie Pe display Mie elsp is ONTE l i message alternates with the display of the current val message alternates with the display of the current value aes The message is displayed in all 6 zones of the concerned power controller card Control panel DU LCD display Rev 1 00 05 Technical changes reserved PSG P

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