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Operating Instructions EB 8380-3 EN

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1. 8380 3 EN Configuration and initialization 2 4 2 Initialization Choose the menu Device setup select the menu item Initialize and start the initialization procedure for the connected positioner with Start initialization Do not attempt to start the initialization procedure while a process is still in progress During initialization the control valve ldeparts from its current position at full trav el Therefore initialize the positioner in the start up phase only when shut off valves are closed or when removed and on the test bench From within the Online menu Press keys 4 5 to access the Initialization menu Press key 1 to start the initialization procedure The warning text appears confirm with F4 ox The procedure will take several minutes and is indicated by the message running on the display Initialization can be stopped any time by pressing key F3 Abort When the message successfull appears press key F4 for OK and F3 for HOME to finish the initialization procedure and re turn to the Online menu The positioner is now ready for operation with the new data record Initialization directly on the positioner An initialization carried out directly on the positioner is only possible for the first initializa tion routine An already performed initialization can nevertheless be reset to coldstart values in the menu Diagnosis Service gt Status by choosing Reset Perform the initializati
2. valve Add further user defined values here reverse x X SS Linear Equal percentage The table lists the coldstart values for the user defined characteristic equal percentage reverse in the first double column The following double columns show user defined values e g for a Samson butterfly valve 8380 3EN 9 Configuration and initialization Press keys 4 4 to access the parameters menu We recommend that you retain the default settings since they suffice most applications Press key 1 to enter the proportional action coefficient for supply air under KP Y11 Retain the default value 1 20 or change it Confirm with FA Press key 2 to enter the proportional action coefficient for exhaust air under KP v2 Retain the default value 1 20 or change it Confirm with FA Press key 3 to enter the gain factor under KD Retain the default value 0 12 or change it Confirm with F4 Press key 4 to enter the dead band under xt ot Retain the default value 0 5 or chan ge it Confirm with FA Press key 5 to enter the overshoot under Tol oversht Retain the default value 0 5 or change it Confirm with FA Press key 6 to select pulse adaptation to be automatic or disabled Confirm with FA Press key F3 for HOME to return to the Online menu Data input has been completed Now start the initialization routine for the positioner valve assembly 10
3. HART Hand held Communicator for HART Positioner Type 3780 E 3 ala Fig 1 Type 3780 HART Positioner with hand held communicator Operating Instructions EB 8380 3 EN Edition July 1999 Contents General information Contents Page 1 General information lll 2 2 Op ration a wee eh d dod RR BERSERKER ee 3 2 1 ab A koh ob E RO REED ne a 3 211 Zeroadlusiment ee Ba 3 2 2 Menu and key description 4 2 3 A a moie erat uere 4 2 4 Configuration and initialization aa 6 2 4 1 Configuration example 22222 Como 7 24 2 MiG ZEON dy aov ne ee ee 11 3 Menu structure overview 12 3 1 Menu structure Device Description Revision 2 12 3 2 Menu structure Device Description Revision 16 1 General information The HART Highway Adressable Remote Transducer Communicator is a hand held terminal for communication with HART compatible field devices such as SAMSON Type 3780 Positioner which is equipped with an appropriate interface for the HART protocol Data are transmitted by superimposing an FSK signal FSK Frequence Shifting Keying onto the current signal on the existing signal lines of the reference variable 4 to 20 mA ata minimum load resistance of 250 Q for load adjustment see EB 8380 1 EN chap 3 2 2 The hand he
4. Total valve travel Test fault alarm Test swlimitsw GW1 Test swlimitsw GW2 Test pos transmitter Start End Start End Positioner Pos transmitter lower upper closed at opened at 8380 3 17 Menu structure Device Description Revision 1 8 Error monitoring gt 1 Tol band 2 Delay time 9 limit switches 1 Inductive limitsw gt installed not installed 2 Swlimitsw gt 1 Switch GWI 1 Value 2 onat or v 2 Switch GW2 1 Value 2 onat or v Characteristic gt 1 Charact selection 2 Coordinates gt x 0 y 0 to 10 y 10 Parameters gt Pulse adaptation gt Initialization gt Actuator 1 Actuator type 2 Construction Attachment Transmission gt 1 Code Length 2 Pin position Rated travel angle Fail safe action Min filling time Min venting time Cydle time factor Min pulse filling gt Min pulse venting gt Initialize gt 1 Start initialization Zero adjustment gt 1 Start adjustment JC Om P 18 8380 3 EN 8380 3 19 SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 D 60314 Frankfurt am Main Telefon 0 69 A 00 90 Telefax 0 69 4 00 95 07 Internet http www samson de EB 8380 3 EN S C 07 99
5. afe action Min transit time 1 Min opening time 2 Min closing time Poss stroke angle EB 8380 3EN 15 Menu structure Device Description Revision 1 3 2 Menu structure Device Description Revision 1 w w_manual command variable x controlled variable x d control deviation Manual Auto gt Mode w w manual w analog x Fault alarm Swlimitsw GW1 Swlimitsw GW2 Forced venting COON OO RON Information gt Device info Tag Manufacturer Pos type no Ex proof type Description Message Date Serial no Communication Software revision gt Controller Electronics gt HardwareVersion gt Mechanics 1 2 3 4 5 6 7 8 9 2 Device type 1 Pos product no 2 Actuator ID no 3 Valve ID no 4 Actuator Actuator type Construction 5 Attachment 6 Transmission gt Code Length Pin position 16 8380 3 EN Diagnose gt Konfigurierung 3 HART parameters 1 Status Command variable gt Travel angle gt range Op direction gt Travel angle gt limit Req filling time Req venting time Valve gt 2 close open at Menu structure Device Description Revision 7 Rated travel angle 8 Fail safe action 9 Pos transmitter Forced venting gt Limit switches Universal rev Fld dev rev Poll addr Num req preams Fault alarm Swlimitsw GW Swlimitsw GW2 Forced venting Total valve travel Limit value travel Reset gt 1 Fault alarm 2
6. directly above the function keys show that key s software function such as HELP NEXT or HOME for the current menu To acknowledge an activated function press the function key F1 to F4 that is located directly below the activated label For example in menus providing access to online help the HELP label appears above the F1 key To view large texts that cannot be displayed entirely press PGUP or PGDN Use EXIT to terminate help Alphanumeric keys 1 to 9 For direct selection of individual menu items display line number and for entering numerals Arrow keys For data input you must first press the corresponding arrow key to select one of the left cen ter or right letters or other symbols before you press the corresponding alphanumeric key 2 3 Data entry Fields in which you can enter data are displayed reversely and the relevant digit position is blinking You can access the digit position with the gt and key and delete it with the DEL function using the corresponding function key Use ESC to leave the field unmodified without accepting the entered data To store the entered data select ENTER Use EXIT to leave the current input field and BACK to go to the previous field Using HOME brings you back to the Online menu Note For more detailed information on the input fields use the F1 key to enter HELP To obtain a list and description of the variables refer to the List of param
7. e end value 15 mm under Travel range end Confirm with function key F4 Press keys 5 1 to enter the desired travel limit 0 0 under Travel limit lower Confirm with function key FA Press key 2 to enter the desired travel limit 100 under Travel limit upper Confirm with function key F4 Press keys 6 1 to adjust regq time open by retaining the value 0 0 s or changing it as required Confirm with function key FA Press key 2 to adjust req time closed by retaining the value 0 0 s or changing it as required Confirm with function key FA Press keys 7 1 for error monitoring Tol band retain 5 or change it as re quired Confirm with function key FA Press key 2 to adjust Delay time by either retaining 10 s or changing it as requi red Confirm with function key FA Press keys 8 to adjust valve travel limit Confirm with function key FA Press key 9 to use 1 2 3 to choose the desired fault alarm functions by entering yes or no Confirm with function key FA Press keys V gt to adjust the operating direction gt gt for the position transmit ler Op dir pos transm Confirm with function key FA Press keys 1 1 to adjust Switch GW1 value for the lower limit value GW1 Confirm with function key FA Press key 2 to choose fall below or gt exceed under Switch GW1 on at Confirm with funct
8. ed by the arrow as far as it will go For control valves with the position OPEN i e actuators with Actuator stem retracts you must cover the bore on the cover plate marked by a hand symbol with your finger so that the valve moves in closing position 2 Establish the connection between the HART Communicator and the positioner using the 2 pole communication line 3 Use the key 1 0 to switch on the device The display indicates for several seconds that a self test is in progress If you are connecting your hand held communicator to a field device for the first time a warm start is executed which you must acknowledge by pressing the function key F3 NEXT The display shows the base menu of the Type 3780 Positioner indicating online opera tion 8380 3 3 Operation 2 2 Menu and key description A maximum of five menu items can be displayed in numbered display lines To access further menu items press the W key or directly enter the line number 1 to 9 on the alpha numeric keypad Since the line numbers can only be displayed as one digit numbers menu items above 9 are marked by gt and can be accessed via the WV key only In addition to the Main menu there are further submenu levels in which data can be upda ted An updated menu item is displayed reversely in the display line an amp behind the line number signifies that the next menu level can be accessed by pressing the gt key The labels located
9. eters in the Mounting and Operating Instructions EB 8380 1 EN EB8380 3 EN Operation Online menu 1 gt 48 5 E po Previous menu Next menu 2 48 4 ae 3 x d 0 1 ep cow A Hand Auto 5 Information Dynamic labels Zero adjustment Communicator On Off Action keys Previous menu Next menu Alphanumeric keys Shift keys 8380 3 5 Configuration and initialization 2 4 Configuration and initialization The positioner is supplied with a basic configuration containing the default values coldstart values These settings or other potentially existing configuration data can be overwritten by entering a new data record Note The inner side of the hinged lid contains a slider for write protection When in position 1 the settings of the positioner are write protected and cannot be overw rit ten by the HART protocol To enable the hand held communicator to overwrite the adjustment data the slider must be set to Basically you should begin with entering the tag number plant identification number as well as the current date in the menu Information gt Device information to make them available to the positioner The manufacturer s actuator and valve identification number as well as the actuator type linear or rotary actuator and attachment integral positioner attachment or according to NAMUR must t
10. hen be entered in the menu Information gt Device type Finally you can enter the desired operational data in the menus Configuration Char acteristic and Parameters If you intend to use the positioner in split range mode you must change the polling address in the menu Information gt HART parameters from O default to 1 for the first valve or from O to 2 for the second valve Finish configuration by starting the initialization procedure for the positioner in the menu Initialize 6 EB8380 3 EN Configuration and initialization 2 4 1 Configuration example Based on the SAMSON Type 3241 7 Control Valve consisting of the Type 3241 Valve and the Type 3277 Actuator connected to associated positioner over point to point line Positioner version includes two software limit switches The sequence of the concise description given below can be clearly seen with the help of the menu structure in chap 3 1 From within the Online menu you can access the different sub menu levels via the line numbers Deliver supply air to the positioner and connect to the reference variable gt 4 mA Establish connections and switch on the HART Communicator The connected positioner appears on the display in the Online menu Press keys 2 1 1 in succession to enter the tag number in the input field Tag Confirm with function key F4 ENTER Press key 5 to enter the plant identification number under Description Confirm with function ke
11. ion key FA Press keys gt 2 1 1 to adjust switch GW1 value for the upper limit va lue GW2 Confirm with function key FA Press key 2 to choose gt exceed or lt fall below under GW2 on at Confirm with function key FA Press key F3 for HOME to return to the Online menu Press keys 4 3 1 to select a characteristic Default is linear if needed select another characteristic Confirm with function key FA EB 8380 3 EN Configuration and initialization Important The valve characteristic is determined by the geometrical shape of the seat and plug Ent ries you make in Characteristic modify the valve s characteristic so that there is a resulta nt of both characteristics You can switch between linear and equal percentage equal percentage reverse and user de fined When you select an equal percentage characteristic it is copied into the user defined characteristic overwriting any previously entered user defined characteristic For a user defined characteristic you can enter optional coordinates via 11 paired values refer also to table Press key F3 for HOME fo return to the Online menu 17 7 Input and output values in 2 2 5 f 19 6 31 4 4 Lu zs 2 ua sie pis as 2 fis e 78 7 582 64 3 90 6 757 10 100 0 100 0 100 0 100 0 100 0 100 0 Examples Equal percentage SAMSON butterfly
12. ld communicator is designed for field applications and allows users to configure connected field devices request data and in case of malfunction diagnose errors any time via the HART protocol Note For handling and general operation of the HART Communicator see the operating instruc tions supplied with each device The description refers to the Hart Communicator Rosemount Model 275 for Device Descrip tion Revision 2 The update version Revision 2 is compatible with the preceding version Revision 2 8380 3 EN Operation 2 Operation Before you can start operating the SAMSON Positioner you have to load the SAMSON ap plication program which can be ordered via the HART Communication Foundation HCF When using the key to go from the Online menu down to the submenu Utility gt Simulation you can view the list containing all the application programs presently stored in the communicator 2 1 Start up Supply the positioner with pneumatic power air supply and connect to the reference varia ble gt 4 mA 2 1 1 Zero adjustment Important If zero has not already been adjusted upon positioner mounting as described in the Moun ting and Operating Instructions EB 8380 1 EN chap 4 1 mechanical zero adjustment must be carried out with the valve being in closed position prior to initialization of the device 1 Push the zero lever marked by an arrow and O symbol on the cover plate once in the direction indicat
13. on procedure as described in the Mounting and Operating Instructions of the positioner EB 8380 1 EN chap 4 2 2 8380 3 11 Menu structure Device Description Revision 2 3 Menu structure overview 3 1 Menu structure Device Description Revision 2 Online menu Submenus 1 Process variables 3 1 Op mode 2 Operating status 3 4 w 5 w analog mA 6 e w x 7 Fault alarm 8 SW_LimitSw GW 9 SW LimitSw GW gt Forced venting Information gt 1 Device information Tag Manufacturer Pos type no Ex proof type Description Message Date Serial no 9 Text input 1 Text input 2 Text input Text input 4 Software revision gt 1 Communication 2 Control Hardware revision gt 1 Electronics 2 Mechanics 12 8380 3 EN Menu structure Device Description Revision 2 2 Device type 1 Pos product no 2 Actuator ID no 3 Valve ID no 4 Actuator gt 1 Actuator type 2 Construction 5 Attachment 6 Transmission gt 1 Code Length Pin position 7 Rated travel Nom angle 8 Fail safe action 9 Pos transmitter Forced venting Limit switches 3 HART Parameters gt Universal rev Fld dev rev Poll addr Num req preams Diag Service 3 1 Status Fault alarm SW_LimitSw GW SW_LimitSw GW2 Forced venting Total valve travel gt 1 Current value 2 Valve travel limit Pulses gt 1 Rangel 2 Range 2 3 Range 3 Write protect Reset gt 1 Control loop err
14. or 2 Total valve travel 3 Coldstart 2 Zero adjustment 3 Test device gt 1 Test fault alarm 2 Test swlimitsw GW 3 Test swlimit sw GW2 A Test pos transmit 8380 3 13 Menu structure Device Description Revision 2 Device setup gt 1 Start up Actuator gt 1 Actuator type 2 Construction Attachment Transmission gt 1 Code Length Pin position Rated travel Nom angle Mount position Init method 2 Configuration gt Reference variables 1 Reference var start 2 Reference vor end Moving direction End position when 1 End pos when below 2 End pos when above Travel angle range 1 Travel range start 2 Travel range end Travel angle limit gt 1 Travel limit lower 2 Travel limit upper Req transit ime gt 1 Req time open 2 Req time close Error monitoring gt 1 Tol band 2 Delay time Valve travel limit Fault alarm when 3 1 Alarm no comm possible 2 Alarm special mode 3 Alarm travel limit gt Op dir pos transm gt Limit switches gt 1 Inductive limit Sw 2 Software al 1 Switch GW gt 1 Switch GW value 2 Switch GW on at 2 Switch GW2 gt 1 Switch GW2 value 2 Switch GW2 on at 14 8380 3 EN Menu structure Device Description Revision 2 3 Characteristic gt 1 Charact selection gt linear user defined reverse 2 Charact type 3 Coordinates 4 Parameters KP Y KP Y2 KD Xtot TolOversht 5 Initialize Start initilization Initial warnung Fail s
15. y F4 Press key 7 to enter the current date under Date Confirm with function key FA Press keys 2 2 to enter the manufacturer s actuator identification number under Actuator ID no 1 Confirm with function key FA Press key 3 to enter the manufacturer s valve identification number under Valve ID no Confirm with function key FA Press keys 3 3 to enter O under Po11 addr Confirm with function key FA Press key F3 for HOME to return the Online menu Press keys 4 1 1 1 to select the linear actuator under Actuator typel Confirm with function key FA Press key F3 for HOME to return the Online menu Press keys 4 2 1 1 to enter the start value of the reference variable 4 mA under Start Confirm with function key FA Press key 2 to enter the end value 20 mA of the reference variable under End Confirm with function key F4 Press keys 2 to select the operating direction gt gt under Moving direction Confirm with function key F4 Press keys 3 1 to adjust 1 under End position when below Confirm with function key FA Press key 2 to adjust 125 under End position when above Confirm with function key FA 8380 3 EN 7 Configuration and initialization 8 Press keys 4 1 to enter the start value 0 0 mm under Travel range start Confirm with function key FA Press key 2 to enter th

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