BAS6510 Operating Instructions BRINKMANN Immersion Pumps
Contents
1. Dimensions in Inches mm Dimensions for SGL620 801 1101 Dimensions for SGL804 1103 ATTENTION Maximum tightening torque for piping connec tions is 150 ft Ibs 200 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket The pump must be mounted in that way that rotating parts under the cover of the coolant tank can not be touched BAS6510 Edition 09 2015 5 2 Electric wiring LN All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed according to the wiring diagram shown inside the terminal box cover Please2. 1 Shaft clamp 1 t 3 Motor shaft Insert shaft 2 Insert extension shaft 1 _ 1 Dismantling the insert shaft or extension shaft Disconnect the submergible pump from the mains both electrically and mechanically Remove pump from system Secure pump against tipping over i e use ropes to secure pump Set the pump down on the fan cover Dismantle the pump unit and the extension pump body if ap propriate Wear safety gloves Risk of injury due to sharp edges on pump compo nents i e impeller blades Loosen the screws on the shaft clamp 1 one after the other Do not under any circumstances remove the screws completely danger of injury Remove the extension shaft 2 and shaft clamp 1 Dismantle the pump body Loosen the screws on the shaft clamp 1 see above pull the insert shaft 2 off the motor shaft 3 BAS6510 Edition 09 2015 11 2 Assembling the insert shaft and motor shaft ATTENTION Clean the contact surfaces of the insert shaft 2 inside and the motor shaft 3 They must not be lubricated or oiled Set the motor down on the fan cover Position the shaft clamp 1 use a new shaft clamp in the centre of the cranked clamping di ameter 2 of the insert shaft Insert the motor shaft 3 into the insert shaft 2 Tighten Mark the first screw and tighten all the screws evenly by hand on
3. 200 SSU 45 mm s of the medium Temperature of 30 175 F 0 80 medium Particle size in 0 24 Inches 6 mm the medium SGL620 SGL801 804 0 32 Inches 8 mm SGL1101 1103 min delivery 1 of Q max volume Dry running Dry running causes increased wear and should be avoided During the test of the direction of rotation lt 30 s permissible Motor cycle Motors less 4 0 HP max 200 from 4 0 HP to 5 4 HP max 40 from 6 7 HP to 14 HP max 20 from 15 0 HP and higher max 15 time per hour Ambient temperature 104 F 40 Set up altitude 3280 ft 7000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 11 2 3 Technical data Max del Max del Height Depth of Weight Power pressure volume H immersion spec weight 1 Inch HP Type PSI bar GPM Imin mm Inches mm lbs kg kW SGL620S 220 42 2 9 305 1200 18 4 126 57 5 4 320 468 130 59 4 0 450 134 61 570 141 64 770 152 69 1000 168 76 ae ae eee SGL801S 220 33 2 4 200 780 16 9 110 50 3 5 320 429 115 52 26 450 119 54 570 126 57 770 137 62 1000 152 69 SGL802S 290 70 4 8 205 790 19 8 183 83 7 4 390 504 190 86 5 5 520 198 90 640 207 94 840 218 99 1070 234 106 SGL803S 360 105 7 2 210 800 24 1 262 119
4. 13 8 460 612 273 124 10 3 590 282 128 710 291 132 910 302 137 SGL804S 430 140 9 5 220 820 24 4 324 147 20 530 620 331 150 15 0 660 340 154 780 348 158 980 359 163 l ee SGL1101S 230 32 2 3 350 18 4 128 58 5 4 330 468 132 60 4 0 460 138 62 580 143 65 780 154 70 1010 170 77 SGL1102S 310 68 4 7 355 24 1 247 112 13 8 410 612 254 115 10 3 540 260 118 660 271 123 860 282 128 1090 298 135 SGL1103S 390 104 TA 360 1360 24 4 15 35 390 306 139 20 490 620 19 29 490 313 142 15 0 620 24 41 620 326 148 740 29 13 740 331 150 940 37 01 940 342 155 The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BAS6510 Edition 09 2015 Page 3 of 11 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national acci dent prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the follow ing hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and
5. chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation A e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when in stalling or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installation 3 4 Qualification and training of operating per sonnel The personnel responsible for operation mainte nance inspection and assembly must be adequately qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the machine manufactur er or supplier on behalf of the plant operator Moreo ver the plant operator is to make sure that the con tents of the operating manual are fully understood by the personnel BAS6510 Edition 09 2015 3 5 Safety instructions relevant for operation e f hot or cold machine components involve haz ards they must be guarded against accidental contact e Guards for moving parts e g coupling must not be removed from the machine while in
6. operation e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be pre vented see for example the VDE Specifications and the bye laws of the local power supply utili ties e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for maintenance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facili ties must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after con
7. see above sample wiring dia grams 5 2 1 Circuit Wiring diagram e g Up to 13 8 HP Voltage changing 1 2 YY Y e g 230 460 V 60 Hz High Voltage 17 Hp and higher Delta connection 3 x 460 V 60 Hz There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports Page 5 of 11 ATTENTION When Variable Frequency Drives are used interfering signals might occur Non sinus shaped supply voltage from a variable frequency drive might result in elevated motor tem peratures 6 Start up Shut down 6 1 Start up ATTENTION Switch off at the mains After connection the electrical wires close the termi nal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maximum liq
8. 1 or where electrical safety is involved with LZ Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of the Product 2 1 General description of the pump Pumps of this type are one or multi stage rotary pumps where the impellers are fixed on the driving shaft extension The pump shaft and motor shaft are interconnected by means of a shaft clamp Pump and motor form a compact and space saving unit These pumps are fitted out with semi open impellers and a suction screw Vertically mounted pumps are equipped with a mount ing flange The pump end immerses into the tank and the motor extends vertically above the tank BAS6510 Edition 09 2015 8 Servicing and Maintenance cceeeeee 6 9 Troubleshooting Guide eeeeeeeeeeeeeteetees 7 10 Spare Parts cccccss eer 8 10 14 Repasse ir ite detrei Mate a eo 10 12 DISPOSAl eects sureties echt evista elects 10 13 WARRANTY ccccccscccssecsseecsseeecseeeseeesaeeesnees 11 2 2 Intended use The immersion pumps of the series SGL are suitable for handling extremely inflated fluids grinding oils within the limiting application in accordance with table 1 Limit of Application Table 1 Type SGL620 1103 Mediums Coolant cooling and cutting oils grinding oils Kinetic viscosity
9. 1102 1103 770 mm depth of immersion 78 Socket head cap screw up DIN 912 92 Insert shaft 30 31 Inches 770 mm depth of immersion 93 Shaft clamp 2 x up 30 31 Inches 82 Joining socket 770 mm depth of immersion BAS6510 Edition 09 2015 Page 8 of 11 SGL620 with sealed bearing The items 61 and 62 are replaced by a sealed bearing unit Pump body and pump shaft are adapted Sealed bearing unit Wellendichtring Gehdusering Zylinderschraube shaft seal casing ring socket head cap screw Sicherungsring Sve retaining ring running sleeve Welle shaft AX e TR COLLET Ais fie wun Fett grease ares SSSAAA NELAR PTT g Lagerbuchse O Ring Toleranzring Dc umg Hu nes bearing bush koleranes ring bearing bush Distanzhulse Drosselhilse distance liner throttling sleeve BAS6510 Edition 09 2015 Page 9 of 11 10 2 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model type The ordering of spare parts should contain the follow ing details 1 Pumptype e g SGL801S320 2 Pump No e g 09156510 The date of the construction year is a component of the pumps type number 3 Voltage Frequency and Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Intake cover item No 52 11 Repair Instructions Replacing shaft clamps and shafts
10. BAS6510 EJBRINKMANN Operating Instructions BRINKMANN Immersion Pumps SGL620 1103 BRINKMANN PUMPS Inc 47060 Cartier Drive Wixom MI 48393 USA Phone 1 248 926 9400 www brinkmannpumps com Fax 1248 926 9405 sales brinkmannpumps com Subject to change without prior notice Order No BAS6510 ENGLISH Brinkmann Pumps Inc Edition 09 2015 Page 1 of 11 Brinkmann Immersions Pumps of the Series SGL620 1103 Contents 1 Indication to the manual ceseeeeeeeeees 2 2 Description of the Product ccecee 2 3 3 Safety instructions ececeeeesceeeeeseeeeeeseeees 4 4 Transportation and Storage ccceeceeeeeeees 4 5 Installation and Connection c ccceeeeeees 5 6 Start up Shut down ececeeeeeeeeeeeeseeeeeeseeees 6 T Operationviciccauiiain cotati ane ias ia 6 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation operation and maintenance of the pump It is therefore imperative that this manual be read by the responsible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identi fied by the following symbol Safety sign according with ISO 3864 B 3
11. W 10 Ball bearing DIN 625 11 Gasket 12 Gasket up 7 4 HP 5 5 kW 13 Retaining ring OMOANDaAKR WP 13 Retaining ring 3 5 HP 2 6 kW DIN 471 14 Thread rolling screw DIN 7500 15 Slotted cheese head screw DIN 84 16 Socket head cap screw DIN 912 17 Socket head cap screw DIN 912 18 Nut from 16 HP 12 kW and over DIN 934 19 Parallel pin DIN 7 20 Shaft seal 21 Retaining ring up to 7 4 HP 5 5 kW DIN 472 22 Retaining ring up to 7 4 HP 5 5 kW DIN 471 23 Compensation disk 24 Shaft seal 25 O ring 26 Shaft seal from 10 HP 7 5 kW and over 28 Bearing cover 10 HP 7 5 kW and over 29 Socket head cap screw 10 HP 7 5 kW D 30 Shaft nut 10 HP 7 5 kW and over 50 Pump body 51 Shaft with rotor 52 Intake cover 53 Pump plate up SGL802 SGL1102 55 Impeller 57 Suction screw 58 Extension pump body up 30 31 Inches 770 mm depth of immersion 59 Distance liner SGL802 1103 60 Distance liner 61 Running sleeve 62 Bearing bush 63 Distance plate N 931 64 Woodruff key DIN 6888 83 Socket head cap screw DIN 912 66 O ring up 30 31 Inches 84 Spring washer DIN 7980 770 mm depth of immersion 85 O ring 67 O ring 86 Screw plug DIN 908 68 Splash ring 87 Sealing ring DIN 7603 69 Splash ring 88 Serrated lock washer 72 Socket head cap screw up DIN 912 89 Flat head screw DIN 7991 74 Stud bolt SGL1102 1103 90 Adapter from 16 HP 12 kW and over 75 Hexagon domed cap nut DIN 1587 91 Extension shaft up 30 31 Inches SGL
12. able for the cost of any labor expended on any such material or for any special direct indirect incidental or consequential damages to anyone by reason of the fact that such goods do not conform to the description thereof or to any express or implied warranty BAS6510 Edition 09 2015 Page 11 of 11
13. cation Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BAS6510 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 09 2015 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 11 10 Spare Parts 10 1 Spare Part List for the Immersion Pumps of the Series SGL620 1103 Item Description 1 Stator with terminal board Motor flange End shield Terminal box up to 5 4 HP 4 0 kW Terminal box frame up 7 4 HP 5 5 kW Terminal box cover up 7 4 HP 5 5 kW Fan Fan cover Ball bearing DIN 625 Ball bearing 3 5 HP and up 10 HP DIN 628 2 6 up 7 5 k
14. e after the other in a clockwise direction not cross ways up to 16 HP Use a torque screwdriver to tighten each screw first with 1 5 ft lbs 2 Nm then with 2 6 ft lbs 3 5 Nm and finally with 3 7 ft lbs 5 Nm in a clock wise direction again gt 16 HP Use a torque screwdriver to tighten each screw first with 1 5 ft Ibs 2 Nm then with 5 3 ft Ibs 7 Nm and finally with 9 ft lbs 12 Nm in a clockwise di rection again Mount the pump body In the case of pumps with an extension body the assembly and tightening of the second shaft clamp is carried out as before The remainder of the reassembly process is to be completed in the opposite order of the prior described dismantling process ATTENTION Note torques for the screw connections When putting the pump back into use make sure the direction of rotation is correct Tightening torques for screwed connections Thread M5 M6 M8 M10 M16 Strength classes Tightening 2 2 3 3 4 5 15 20 22 30 44 3 torque 3 Item 18 60 ft Ibs ltem 83 Nm 12 Disposal When disposing of the pump or the packaging materi als the local and national regulation for proper dispos al must be complied with Prior to its disposal the pump must be completely drained and decontaminated if necessary Page 10 of 11 13 WARRANTY Brinkmann Pumps Inc warrants that the product contained herein conforms to the descrip tion in Brinkma
15. nn s catalog and that if this product shall fail to conform to the description thereof or to any express or implied warranty Brinkmann shall upon written notice of such nonconformity within one year of the date of its shipment from BRINKMANN S plant repair or replace such non conforming material at the original point of delivery Brinkmann will furnish instructions for disposition of the goods If however Brinkmann provides a written warranty as to this specific product which is not in conformity to the above warranty then as to such specific product the specific written warranty shall prevail In addition to the warranty that this product will conform to the description in Brinkmann s catalog and that any such non conforming material will be repaired or replaced as above stated BRINKMANN further warrants that it conveys good title to this product free of all liens of any kind whatever unknown to the first Buyer These are the sole warranties of BRINKMANN with respect to this product BRINKMANN MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY DISCLAIMED BY BRINKMANN AND EXCLUDED FROM THIS SALE The Buyer s exclusive and sole remedy on account or in respect of the product herein con tained that does not conform to the description thereof or to any express or implied war ranty shall be to secure replacement thereof as aforesaid BRINKMANN shall not in any event be li
16. sultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transportation and Storage Protect the pump against damage when transporting The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any trans portation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point Page 4 of 11 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet can not be blocked by deposits during longer shutdowns To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection Therefore pipe bends should be used not pipe angles The pipework must be qualified for occuring hydraulic pressure aaa
17. uid level must stay about 1 18 Inches 30 mm below the mounting flange also ensure that the suction hole of the pump body must be covered with liquid before starting up the motor 1 18 30 g JL max liquid level M li min td in liquid level F 7 i v s odad A u Dimensions in Inches mm BAS6510 Edition 09 2015 A If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Page 6 of 11 9 Troubleshooting Guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check appli
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