Installation and Operating Instructions
Contents
1. For your safety T qu MULLER Basic safety instructions ELEKTRONIK 1 For your safety 1 1 Basic safety instructions Please read the following safety instructions carefully before using the product for IN the first time Do not make any unauthorized modifications to the product Unauthorized modifications or use may impair safety and reduce the service life or operability of the unit Modifications are considered unauthorized if they are not described in the product documentation Comply with road traffic rules Stop the vehicle before operating the GPS receiver or connected components Systems with modem If you use the GPS receiver with a modem note that the modem emits radio waves when switched on These can interfere with other devices or be harmful to human health You should therefore follow the following instructions when using the GPS receiver with a modem f you wear a medical device ask your doctor or the device manufacturer about how to prevent hazards Medical devices such as pacemakers or hearing aids can be affected by the radio transmissions of modems If you wear a pacemaker keep the modem away from the pacemaker Switch off the modem as soon as you are close to petrol stations chemical plants biogas plants or other locations where combustible gases or fumes can occur These gases can be ignited by a spark and explode Maintain a minimum distance of 20 cm 8 inches between the antenna of the modem and your2. Installation and Operating Instructions DGPS Glonass receiver SMART 6L with RTK radio modem ME RIK Box Version V3 20150602 30302489 02 EN Read and follow these operating instructions Keep these operating instructions in a safe place for later reference Company details Document Copyright Installation and Operating Instructions Product DGPS Glonass receiver SMART 6L with RTK radio modem Document number 30302489 02 EN Original language German M ller Elektronik GmbH amp Co KG Franz Kleine Stra e 18 33154 Salzkotten Germany Phone 4449 0 5258 9834 0 Fax 49 0 5258 9834 90 Email info mueller elektronik de Homepage http www mueller elektronik de a Table of contents MULLER ELEKTRONIK Table of contents 1 For your safety 1 1 Basic safety instructions 1 2 Intended use 1 3 Layout and meaning of warnings 1 4 Disposal 2 Product description 2 1 Aboutthe GPS receiver 2 2 Meaning of the LED lights 3 Brief instructions 4 Assembly instructions 4 1 Mounting the GPS receiver 4 2 Mounting the antenna 4 3 Preparing a junction box for connecting a terminal 4 4 Securing the Junction box in the vehicle 4 5 Connecting the components 4 6 Activating the driver ofthe GPS receiver on a terminal 4 7 Configuring the GPS receiver 5 Technical specifications 6 List of accessories V3 20150602 v Ja He A A 1 o o WO 10 10 11 11 13 14 15 15 17 18
3. as follows 1 Identify a suitable location on the roof of the vehicle as far forward as possible and in the center of the vehicle 2 Use alcohol to clean the position on which will you wantto mount the GPS receiver 3 Expose the adhesive surface of the magnetic plate The notch in the magnetic plate must face away from the direction of travel 4 Place the GPS receiver onto the magnetic plate so that it locks The connection must thus face away from the direction of travel gt You have now mounted the GPS receiver onto the roof of the vehicle c You can now connect the GPS receiver to a terminal 10 30302489 02 EN Assembly instructions MULLER ELEKTRONIK Mounting the antenna 4 2 Mounting the antenna Crushing hazard from a very strong magnet The base of the antenna is a very strong magnet o Never insert your fingers between the base of the antenna and a metal surface e Grip the antenna firmly in your hands but do not place your fingers on the magnetic base The antenna requires an unobstructed view of the sky o Mountthe antenna on the roof of the vehicle cab Avoid placing the antenna in the shade Procedure To mount the antenna M You have fitted the GPS receiver 1 Identify a suitable location on the roof of the vehicle this should be as far away as possible from the mounted GPS receiver 2 Use alcohol to clean the position on which will you will mount the antenna 3 Glue the
4. is a risk involved in carrying out any of these steps a safety warning will appear in the instructions themselves 5 afety instructions always directly precede the step involving risk and can be identified by their bold font type and a signal word Example 1 NOTICE This is a notice It warns that there is a risk involved in the next step 2 Step involving risk 1 4 Disposal When it has reached the end of its service life please dispose of this product as electronic scrap in accordance with all applicable waste m management laws V3 20150602 Product en m LLE R About the GPS receiver ELEKTRONIK 2 Product description 2 1 About the GPS receiver The GPS receiver can be used worldwide In Europe and North America it works with the GPS system and the WAAS and EGNOS correction systems In locations where WAAS and EGNOS cannot be used the GPS receiver can use the GPS system together with Glonass satellites The correction signal is then calculated internally using GLIDE technology The GPS receiver can also function with other correction signals In order to do this the GPS receiver must be connected with a GPS modem or an RTK radio modem Antenna Metal plate for antenna Modem installed in junction box Magnetic plate 6 8 Connector for the power supply 9 Connector cable for the steering D G Adhesive plate for antenna Connector for antenna cable cable job computer DGPS Glonass receiver SMART C
5. 0302489 02 EN List of accessories MULLER ELEKTRONIK Mounting accessories 3130247601 DGPS Glonass receiver Magnetic plate and adhesive tape Additional items 3030248150 RTK base station VHF max 5 W 3030248151 RTK base station UHF max 35 W V3 20150602 19
6. N 5 V3 20150602 M LLER ELEKTRONIK Technical specifications GPS receiver SMART 6L Technical specifications Operating voltage 8 36 V DC Current consumption 241 mA at 12V DC Power input GPS standard Frequencies Transmission rate Data bits P arity Stop bits Flow control Radio modem NMEA 0183 GPGGA GPVTG GPGSA GPZDA GPRMC 19200 115200 baud Operating temperature 40 5 C 40 75 C Storage temperature Transmission rate Data bits P arity Stop bits Operating voltage Current consumption Band 40 485 C 40 465 C 1200 38400 Baud 300 38400 Baud EN List of accessories a 1113 MULLER ELEKTRONIK 6 List of accessories GPS receiver 3030247606 DGPS Glonass receiver SMART 6L with connector cable to the terminal 3130247606 DGPS Glonass receiver SMART 6L with no connector cable to the terminal UE GPS receiver pac RI with additional components 3030248901 DGPS Glonass receiver SMART 6L with GSM modem GSM antenna and RTK activation 30302489 DGPS Glonass receiver SMART 6L with VHF radio modem 135 174 MHz VHF mobile antenna and RTK activation 3030248900 DGPS Glonass receiver SMART 6L with UHF radio modem 403 473 MHz UHF mobile antenna and RTK activation Retrofit Item number em Connection cable Connector cable DGPS Glonass receiver to terminal Adapter cable for connection to the TRACK Leader TOP steering job computer 18 3
7. ause It is live 7 Insert the cable core of the power supply cable into the clipper block Pay attention to the proper colours You can also see the proper colour by the abbreviation beside the clipper block The table at the end of this section shows the abbreviations for the colours 8 Close the screw connections of the connectors 9 Slide the lid of the junction box back on 10 Screw the junction box closed You have prepared the junction box for connection to a terminal Abbreviation n r 4 4 Securing the junction box in the vehicle To secure the junction box in the vehicle M You have prepared a junction box for connecting a terminal if you want to connect a terminal V3 20150602 Assembly instructions MULLER ELEKTRONIK Connecting the components 1 Find a dry spot in the vehicle cab Make sure that the distances between the junction box the GPS receiver and the antenna are not too large so that the cables are sufficiently long 2 Secure the junction box tightly gt You can now connect to the individual components 45 Connecting the components Kink damage to the antenna cable The antenna cable can become damaged if it is bent during installation o Donotbend the antenna cable Damage to the vehicle s electrical system Switching the polarity of the cables can cause damage to the vehicle s electrical System o Pay attention to the polarity of the cable cores and the terminals P
8. be configured differently for various terminals You can find out how to do this in the operating instructions for the terminal The following tables show the values which you can select in the parameter correction signal during configuration Value Path to path Absolute ac Comment accuracy curacy EGNOSAAAS 15cm EGNOS WAAS 15cm 60cm Tt GLIDE GLIDE 15 18cm 70cm Alternative to EGNOS WAAS for India Africa and South America Terastr sem p Information for GLIDE If you have selected a correction signal with GL1DE please note Switch the GPS receiver off when driving on roads 16 Assembly instructions MULLER ELEKTRONIK Configuring the GPS receiver After starting the systems each time It takes ca 5 minutes until the system is ready for operation Wait on the field to be worked during this time before you start working Ensure that the GPS receiver does not lose the GPS signal during work If the signal gets lost it can cause the GLIDE to restart This can lead to track offset Information for TerraStar If you have selected TerraStar as a correction signal please note The accuracies are available ca 10 to 15 minutes after switching on the GPS receiver under the open sky fthe GPS signal fails due to shadowing by buildings or trees the full accuracy is only available again after ca 5 minutes For this reason you should avoid driving along rows of trees or buildings 30302489 02 E
9. body Never switch on the modem in an aircraft Ensure that it is not accidentally switched on during flight 1 2 Intended use The product is intended for accurate positioning of agricultural vehicles The product is intended exclusively for use in agriculture The manufacturer shall not be held responsible for any other use of the system The operating instructions form part of the product The product may only be used in accordance with these operating instructions The manufacturer cannot be held liable for any personal injury or property damage resulting from such non compliance All risk arising from improper use lies with the user 4 30302489 02 EN a a For your safety etre Layout and meaning of warnings 1 3 Layout and meaning of warnings All safety instructions found in these Operating Instructions are composed in accordance with the following pattern This signal word identifies medium risk hazards which could potentially cause death or serious physical injury if not avoided This signal word identifies low risk hazards which could potentially cause minor or moderate physical injury or damage to property if not avoided This signal word identifies actions which could lead to operational malfunctions if performed incorrectly These actions require that you operate in a precise and cautious manner in order to produce optimum work results There are some actions that need to be performed in several steps If there
10. double sided adhesive plate to the cleaned surface 4 Clean the provided metal plate 5 Remove the paper from the adhesive plate and glue this onto the metal plate 6 Position the antenna on the metal plate gt You have fitted the antenna 4 3 Preparing a junction box for connecting a terminal If you are using the junction box on a terminal and without automatic steering you need an additional power supply Physical injury due to electrical shock If voltage is present during assembly this can lead to physical injury due to electrical shock o Disconnect the power supply from the vehicle battery before working on the junction box V3 20150602 11 Assembly instructions MULLER ELEKTRONIK Preparing a junction box for connecting a terminal Damage to the vehicle s electrical system Switching the polarity of the cables can cause damage to the vehicle s electrical system o Pay attention to the polarity of the cable cores and the terminals Procedure Proceed as follows if you want to connect the power supply cable VI The junction box is not connected to the power supply 1 Screw the junction box open 4 Guide the power supply cable through the opening 12 30302489 02 EN Assembly instructions MULLER CO ELEKTRONIK Securing the junction box in the vehicle 5 Remove the brown cable core from the left clipper block Use a screwdriver to do this 6 Insulate the removed brown cable core bec
11. onnector cable DGPS Glonass 6L receiver to modem Power supply cable 9 DOO Glonass Glonass is a Russian satellite system which can be used in addition to the American GPS system 6 30302489 02 EN 2 2 V3 20150602 T Product description MELER Meaning of the LED lights WAAS and EGNOS WAAS and EGNOS are satellite based correction services which can be used in Europe and North America GL1DE GLIDE technology can be used in parallel to other methods This thus further increases path to path accuracy RTK Systems which work with RTK consist of a fixed base station and a mobile receiver The base station transmits correction signals to the mobile receiver by means of a modem This enables levels of accuracy in the centimeter range Accuracies The accuracy of the GPS receiver is dependent on the site in which you are located Accuracy is also described using the following values Path to path accuracy describes the maximum displacement of the GPS position during field work A path to path accuracy of 2 5 cm means that the overlap or defect during parallel movements is a maximum of 2 5 cm Absolute accuracy is the accuracy with which a movement can be repeated after days months or years An absolute accuracy of 2 5 cm means that the deviation of a movement after one year is a maximum of 2 5 cm This maximum deviation also applies if after one year has passed you use the field limits guidance lines obstacles e
12. rocedure To connect the components Iv You have fitted the GPS receiver IV You have fitted the antenna M You have fitted the junction box 1 Run the cable for the GPS receiver from the junction box out of the vehicle cab 2 Connectthe cable to the GPS receiver 3 Run the antenna cable into the vehicle cab 4 Connectto the antenna cable to the junction box 5 Connectthe junction box with the steering job computer or the terminal by means of the connector cable 6 If you are not going to use a steering job computer connect the power supply cable to the appropriate power supply socket on the vehicle Ensure that voltage is only generated when you are working with the GPS receiver This will keep your data volume low You have connected to the components to each other 14 30302489 02 EN 4 6 4 7 V3 20150602 M LLER ELEKTRONIK Activating the driver of the GPS receiver on a terminal Assembly instructions Activating the driver of the GPS receiver on a terminal You will need to activate the GPS receiver differently depending on where you have connected it vesion Der Via the terminal s serial interface AG STAR SMART 6L or GPS STD Via the TRACK Leader TOP steering job PSR CAN computer Via the TRACK Leader AUTO steering TRACK Leader AUTO job computer You can read how to activate a driver in the operating instructions for the terminal Configuring the GPS receiver The GPS receiver can
13. tc in the TRACK Leader application from the previous year Meaning of the LED lights The GPS receiver has three LED lights which display the current state of the GPS receiver Ye 1 Green LED light 3 RedLED light 2 Yellow LED light Green The GPS receiver is receiving GPS signals Yellow The GPS receiver is not receiving GPS signals There is a fault Product description MULLER ELEKTRONIK Meaning of the LED lights Red The GPS receiver is operating The unitis live 30302489 02 EN Brief instructions MULLER ELEKTRONIK 3 Brief instructions This chapter will provide you with an overview of the steps which you will need to complete in order to use the product 1 Mount the GPS receiver gt 10 2 Mount the antenna gt 11 3 If you want to connect a terminal you will need to prepare a junction box for connecting a terminal gt 11 4 Secure the junction box with the modem in the vehicle gt 13 5 Connect the components gt 14 6 Activate the GPS receiver on a terminal gt 15 7 Configure the GPS receiver gt 15 V3 20150602 Assembly instructions sa ITILILLE ELEKTRONIK Mounting the GPS receiver 4 Assembly instructions 4 1 Mounting the GPS receiver The GPS receiver needs an open view of the sky o Mountthe GPS receiver on the roof of the vehicle cabin o Avoid obscuring the GPS receiver s view of the sky Procedure You fitthe GPS receiver
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