OPERATING INSTRUCTIONS
Contents
1. J o e foang J P 7 po2122 J P e 02123 J OB 9 fo2zio J 51 ao foaisea J 1 a poeta o e a2 TUE U 13 porsas 15 100191 mex2o DIN933 8 16 100455 AB DIN 127 8 18 100355 Me DIN934 8 21 orao fT IT RR Oz z a 18 SL 094000 f gb stwin_s haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 52. 200026 200 028 RAKU 200029 200030 200031 200 032 Weight kg 165 22 32 52 Subject to design and implementation changes mm 600 650 Lift mm 300 300 kg n 185 2835 41 1188 1 5 1188 10 Order no P issi d Hei F Order no SIKU Short version RAKU Hel Li eight Order no eight 094000 T gb stwin_s 4 GENERAL High quality steel winches constructed for decades for the lifting of loads from 1 5 10 t The tried and tested steel winch range is robust reliable and diverse in application 5 CONSTRUCTION Indestructible steel winches with hoisting housing Spur gearing from high quality tempered or annealed steel Locking mechanism compliant with the accident prevention regulations of the industry association for winching lifting and pulling devices BGV D8 Type 1188 Lifting claw with socket bolt adjustable to various working heights SIKU Safety crank with load pressure brake which together with a 2 part spring loaded ratchet brace mounted on the winch holds the load securely in any desired position RAKU Ratchet crank with the same functionality and useability as the safety crank but with an additional ratchet mechanism In cases of restricted spatial conditions the lifting or lowering of the load can take place in a space efficient manner by moving the ratchet lever to and fro Lifting and lowering processes are stopped by throwing a small lever on the crank arm 6 OPER
3. ATION Type 1188 Attach and secure the lifting claw in the required working position Shift the crank handle 90 into the working position Lift turning in a clockwise direction lower counter clockwise 7 TESTING The equipment must be checked in accordance with the conditions of use and the operating conditions at least once per year by an authorised person 2 per TRBS 1203 Technical expert testing per BetrSichV 810 sect 2 represents implementation of the EC guidelines 89 391 EEC and 95 63 EC or the annual occupational safety inspection per BGV D8 823 sect 2 and BGG956 These checks must be documented Before commissioning After significant alterations before recommissioning Atleast once per year Inthe event of unusual occurrences arising that could have detrimen tal effects on the safety of the winch extraordinary tests e g after a long period of inactivity accidents natural events After repair works that could have an influence on the safety of the winch Technical experts AP2 are persons who have sufficient knowledge based on their education and experience in the areas of winches lift and pull systems and the relevant official occupational health and safety rules accident prevention regulations guidelines and generally accepted engineering rules e g EN standards to evaluate the operati onal safety of winches lift and pull systems Technical experts AP2 are to be nominate
4. aacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 2 Type 11 1 5 Dimensions Dimensions espa 200 007 200 019 Yma a E 2 fiozoer jozo Si e fiozoss orase J ho a 10a 769 foero J 5 fozo86 ozo J pi e fo2087 Tana J h pn P P ALT ry A ntl _ _ e 102152 102182 ES to 101187 poris LE al m forses forar 20 Taan osr Teile Nr Item Part no Dimensions R f rence Dimensions MAA 200 008 200 020 Tang mazas 2 Tno2005 Tans Ji s Tio20se horso h a ios 761 hor M h s how hom p 6 horoz Tea p B fiooass frooass as pier P o 100855 oo ass me bes jr hans for zo horso forsee Ji z horso ora NS SH IE ks _ I do O I gt SSS ee O ple prea TAN A INN Dimensions Ed Reference Dimensions 200 003 200 015 3 200 009 200 021 si maso magos I 15 16 18 oa ma ona k 2 2 ame ome f k n 24 fos f li 5 fons pon p 1 17 9 7 perhen p E e poo hern p E 3 101102152 hesr p 7 _ ae m peshon p F e por por TU e pass hoss p 6 RBA a 15 100 191 roo tor meo poss e gt I 2 18 100355 10035 me Da e C 21 posa Taran TIL S ns 094000 f gb stwin_s haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 3 Type 11 10 Item Part no 200 004 200 016 g gt Pa
5. ate payload plate Mechanical drive Impacts blows Use exclusions Not suitable for permanent operation and vibration loads Not approved for use as builders hoist BGV D7 Not approved for use in explosive areas environments Not suitable for aggressive environments Not suitable for lifting hazardous loads Organisational measures Ensure that the operating instructions are always at hand Ensure that only trained personnel work with the equipment Check at regular intervals whether it is being used in a safety and hazard conscious manner Installation service and repair Only by specialist personnel Only use original spare parts for repairs Do not modify or alter safety relevant parts Additional attachments must not impact safety Further stipulations to be observed are Industrial Health and Safety Ordinance BetrSichV Country specific regulations Accident prevention regulations BGV D8 3 TECHNICAL DATA Tye nas 13 1 5 1 10 SIKU 200001 200002 200003 200 004 RAKU 200007 200008 200 009 200 010 Permissible load t 3 15 3 5 10 Height mm 725 725 725 800 kg 25 20 27 42 6 30 300 00 3 1 1188 22 32 XF Q 10 mm 00 0 00 W kg 2 200013 200014 200015 200 016 Height mm 600 600 650 mm o 300 300 300 Weight kg 18 5 41 1188 1 5 1188 10 Orderno BN 200 025
6. d by the operator of the equipment The implementation of the annual occupational safety inspection as well as the training to obtain the aforementioned knowledge and skills can be provided by haacon hebetechnik 8 MAINTENANCE RECOMMENDATIONS The operator determines the intervals themselves based on frequency of use and the operating conditions Regular cleaning no steam jets Carry out visual check on inaccessible brakes locks every 5 years at the latest replace brake pads as required General overhaul by the manufacturer after 10 years at the latest ATTENTION Inspection maintenance and repair works only on an unloaded hoist Work on brakes and locks only by qualified specialist personnel Before every use Maintenance and inspection work Annually Visual and functional tests Brake function under load Lubrication grease nipple Check rack and drive pinion for wear grease and replace if necessar Check type plate for legibility Professional inspection Lubricant recommendations Multi purpose grease per DIN 51502 K3K 20 Safety crank If sluggishness occurs during lowering pour a few drops of oil into the gap in the crank cam Safety cranks with a gap aperture gt 30 should be replaced Repair must be carried out by only by the manufacturer N ATTENTION Only disassemble the crank ratchet brace and locking pawl 9 REPLACEMENT PARTS when the equipment bears no load Do not oil or grease the b
7. haacon OPERATING a 11 10 1188 10 Steel winch Type 11 1 5 1188 1 5 11 3 1188 3 11 3 1188 5 1 USER GROUPS Duties Qualifications Operator Operation Instruction by means of the operat visual inspection ing instructions authorised person 1 Specialist Assembly Mechanic personnel disassembly repair maintenance Tests Authorised person 2 per TRBS 1203 Technical expert 2 SAFETY INSTRUCTIONS Appropriate use Operate the equipment in accordance with the information in these operating instructions Only use when in perfect working order Only operate by trained personnel Only use the equipment on a substrate with sufficient load bearing Capacity During lifting and lowering movements observe the load and lifting equipment at all times Safety conscious work First read the installation instructions When lifting the load with the claw force transmission should be as close to the shaft as possible 50 C 20 C Always be conscious of safety and hazards when working Ensure stability Report damage and deficiencies on the equipment immedi e ately to the person responsible NA Carry our repairs before continuing work Do not leave the load suspended without supervision If Transport device protected against impacts and shocks falling over or toppling L The following are not allowed Overload gt technical data type pl
8. rake pads When ordering spare parts itisessential to quote The type and serial number of the equipment item and part number 10 DISASSEMBLY DISPOSAL Make sure to observe the safety instructions Dispose of the equipment and the substances within it in an environ mentally responsible manner haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 1 E 5 C o Dec a ratio n of Co nfo rm ity haacon hebetechnik GmbH Josef Haamann Stra e 6 h aaco n to 2006 42 EC IIA D 97896 Freudenberg Main group Name and address haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Josef Haamann Stra e 6 Telefax 49 0 9375 8466 D 97896 Freudenberg Main We hereby declare that the product Designation Rack jack Type 11 1188 Capacities 20t as delivered corresponds to the following relevant directives 2006 42 EC EC machinery directive Harmonised standards DIN EN ISO 12100 1 2 Safety of machines DIN EN 1494 Mobile or movable jacks and associated lifting equipment National standards and technical specifications BGV A1 Unfallvern tungsvorschriften Grunds tze der Pr vention BGV D8 Unfallvern tungsvorschriften Winden Hub Zugger te DIN 7355 Stahlwinden Freudenberg 24 07 2013 iN Theo Miller gb issue 6 07 13 090000 dated 24 07 2013 H bbs Managementsystem formulare 100021 konformit tserkl rung doc erstellt hck cd Stand 18 03 13 094000 f_gb_stwin_s h
9. u a 1 m5021 m5022 at um a 102160 107476 o Po 4 102162 102182 Po 15 16 18 IT Po B lt i wer LES al 12 forner roma Si ig forses forss 15 100208 100203 M 1025 noss 16 100487 100457 Jaro Joniar e 18 Deuas 100361 mio anas 21 Jhonaos foras o 5 02163 102168 Po 8 PERE 6102166 102168 N 7 NR z 102167 102187 rE Boa H 6 va Tar fife ra foe ra fr a Cp Type 1188 10 Abmessung DIN Nr Item Part no Dimensions MO 200 032 1 mo A 2 hozir W s porsas H a hosa A 5 porsas Hp e pozis P z pozis W e pozis W len pp Die 12 hozia fo 15 100457 ato pint27 8 sn C4 Pe FALL fa d BIN LT SS els 10 foose Mo Rua e po fon pr Jonas Sid Si 094000 T gb stwin_s haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 4 to8759 e hoes H w z pozor J U e pozis J m 9 pozis J m go posz J e m poisas o S 2o jor4oa B Type 1188 3 Be 200 030 AAA hose IEEE IE E EA AE a pss pp 5 hosei Hp e pozi P z pozio po k 8 jooi Mm8x20 ins 7 14 hoiz A 16 pw21s2 W 17 poii W 20 forsee A 21 jorss 3 hp ype 1188 5 Item Part no Dimensions E EEE 200 031 a mass o e 2 pana J M e porras J B a forsee o 5 51 5 poza
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