Home

User's Guide «

Contents

1. 4 Please observe the different configuration options regarding the PCI PCIe cards installation for each 3 system variant of the KBox C 101 family Refer to chapter 18 Technical Specifications and the descriptions in this manual A AAA 7 3 4 SATA Interfaces The baseboard of KBox C 101 provides two SATA interfaces These allow the installation of up to two internal 2 5 SATA HDDs SSDs or optional front accessible drive bays for 2 5 SATA HDDs SSDs refer to the subsection 7 4 13 Internal or Removable 2 5 SATA HDDs SSDs p p I I I I lIl 4 gt Please observe the different configuration options regarding the installation of 2 5 SATA HDD SSD 3 devices for each system of the KBox C 101 family refer to the area marked D in the section 7 4 Refer to chapter 18 Technical Specifications and the descriptions in this manual www
2. 62 Fig 60 KBox C 101 1 front view shown with removable drive bay without mounting brackets 63 a de 64 Fig 62 Inside of the KBox C 101 1 shown with a removable HDD ocoococconccocncncnccncnnncccnncncnnncnccncnroncncnnonnnnnos 65 Fig 63 KBox C 101 0 front view shown without mounting brackets ccccecscsecscecscsccscecececesescecscesesceceseseees 68 Fig 64 Block Diagram KBox 101 0 PPP o e 69 Fig 65 KBox C 101 0 internal view with the internal HDD SSD drive ococcccoccccocncnccncnccnnnccnnnccncnccncnccncncnncnacnnons 70 Fig 56 Dimensions night side KBOX C 101 2 econo aleron ihien in aa AAE n bes Dacus EEEE ER Ta 76 www kontron com 7 1 Table of Contents Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 83 84 85 Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions KBox C 101 User s Guide Version 3 00 front side with key holes KBox C 101 2 sessssssessssessssesessesossesossesossesossesosoesesossesossesesoese 76 detailkey MOLT DO CG Mee c cc aa 76 topside KBox C 10T 2 A
3. O DP 2 RARAS PE REdrver E Connector MO 300 uu M SATAS mSATA2 DisplayPort AMA i O po b Connector MO 300 PClex4 PCle 1 o o 2x USB 2 0 I o edes MEN E PCIe x4 X 108 USB7 E Ad co dt 2x USB 3 0 os PCle x4 A Loan deri PCle 2 O o X 106 USBO 2x ETH RJ45 Gb LAN PCle x1 X 103 Controller PCle x1 Connector Mini PCle Gb LAN Gb LAN Pdex1 A X 104 Controller Blond poeccccccccccce PCI e x1 i eee a 5 ia Adapt b n o ETH RJ45 ys PCle2 SER usus FIELDBUS eM NN So cocccc so Power Supply and Power Monitor 229 toexte nal Fan Tra FAN_CTRL ce FAN Option mmGmaeww 10 ms Hold Up T Baseboard MO RRE REA REA Onboard External Optional ext interfaces and Onboard Legend onboard components den Fig 59 Block Diagram KBox C 101 2 www kontron com 15 KBox C 101 1 Variant 15 KBox C 101 1 Variant Please refer to the description in this manual for KBox C 101 and the chapter 18 Technical Specifications X110 RS232 SD Card X109 ee E Displav Port X107 X108 USB 2 0 X105 X106 USB 3 0 X103 X104 ETH X102 ETH X101 ed X205 FIELDBUS Exp www kontron com i Fig 60 KBox C 101 1 front view shown with removable drive bay without mounting brackets 1 Sideo
4. 4 General Safety Instructions for IT Equipment KBox C 101 User s Guide Version 3 00 4 2 Instructions for the Lithium Battery If ordered your KBox C 101 is equipped with a lithium battery externally accessible refer to the section 7 2 Optional RTC Lithium Battery externally accessible When replacing the lithium battery please follow the corresponding instructions in the section 13 1 Replacing the Lithium Battery A Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries www kontron com 5 Electromagnetic Compatibility Class B Device KBox C 101 User s Guide Version 3 00 5 Electromagnetic Compatibility Class B Device 5 1 Electromagnetic Compatibility EU This product complies with the European Council Directive on the approximation of the laws of the member states relating to electromagnetic compatibility 2004 108 EC Class B limits for Information Technology Equipment according to European Standard EN 55022 5 2 FCC Statement USA The following statement applies to the products covered in this manual
5. 9 Accessing Internal Components 9 1 Top Cover Po ER 1 The pictures in this section correspond to a KBox C 101 2 system The cover description can be applied to all system variants under consideration of the different mechanical specifications of the KBox C 101 refer to the section 18 1 Mechanical Specifications A eo el When used as intended the KBox C 101 is to operate only in closed condition Only when the right side cover is fixed with the screws Fig 28 pos 2 and top cover is properly installed and secured with the knurled screws Fig 58 pos 2 on the front side itis ensured that the user doesn t have access to the internal components of the KBox C 101 during operation KBox C 101 User s Guide Version 3 00 The cover will be fixed to the chassis using the centring bracket at the rear side of the cover Fig 37 pos 3 and the fixing bracket with captive knurled screws at the front side of the cover Fig 37 pos 5 When inserting the cover make sure that Q At the rear the centring bracket Fig 37 pos 3 is inserted properly into the corresponding cover retaining bracket of the chassis Fig 42 pos 13 Q At the front side the fixing bracket with captive knurled screws of the cover Fig 37 pos 5 is matching properly over the cover retaining bracket on the front side Fig 42 pos 1 The fixing bracket with captive knurled screws Fig 37 pos 5 secures the
6. ocoococococncnccononoconcnconononcncnnononononcnnnncnroronnnrnroronnncncnonnnnnos 28 Fig 23 X205 Location for the optional FIELDBUS interface csccscecscnccscececsescececscescececscesessesscseeceseseseees 28 Fig 24 PCIe 1 and PCIe 2 slots shown as detail of a KBox C 101 2 sssessssesessesessssesossesossesossesossesossesesossesossese 29 Fig 25 Drive 1 and Drive 2 for removable 2 5 SATA HDD SSD option closed drive bayS csscscsscecsceecseeeceeeees 30 Fig 26 Drive bay 1 with opened drive bay cover 2 254 ias Exe ausi ta ire eoP ease o stie cose eme Exe eua es db cue ben acia 30 Ag 27 Insering remoyiig a 2 5 removable SSD 2 2 eiii cd e aevo sona node dira nita Dag ME nds 30 gie esc ro ueste dedi KBOXC 101 System r 32 Fig 29 Let sige or the KBox C 101 systa naaa ii eta sale 32 Fig 30 Top side of tne KBox C 101 System cr 32 Fig 31 Bottom side of the KBox C TOT system 5osdessosii opos Ta Seo Opodo o EE ico 32 6 www kontron com 1 Table of Contents KBox C 101 User s Guide Version 3 00 Fig 32 Rear side or the KBox C 101 2 Misc a 33 Fig 33 KBox C 101 2 shown with optional interfaces and with removable drive bays oocococococonononococncncnnncncncnonono 34 Fig 34 KBox C 101 2 shown with optional interfaces and without removable drive bays ee eese sess 34 Fig 35 KBox C 101 1 equipped with the optional fan tray cscscscscscccce
7. CAN_L bus line dominant low CAN_H bus line dominant high www kontron com 21 Technical Support KBox C 101 User s Guide Version 3 00 21 Technical Support For technical assistance please contact our Technical Support department via e mail support kontron com or web http www kontron com support and services Ensure that your request contains the following information e unit part number PN e serial number SN which can be found on the type label e a short description of the faulty behaviour of your system For information about Kontron products and services please visit www kontron com 21 1 Returning Defective Merchandise Please follow these steps before you return any merchandise to Kontron 1 d Download the corresponding form for returning a device with an RMA No RMA Return of Material Authorization from our website http www kontron com support and services RMA Information contact our Customer department to obtain an RMA No e mail support kontron com Ensure that you have received an RMA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package Describe the fault that has occurred Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices When returning a dev
8. KBox C 101 1 KBox C 101 2 KBox C 101 Family User s Guide Version 3 00 1055 6575 kontron KBox C 101 0 1 Table of Contents KBox C 101 User s Guide Version 3 00 This page has been intentionally left blank 2 www kontron com 1 Table of Contents KBox C 101 User s Guide Version 3 00 1 Table of Contents Ts TaDle Of CONTE Ic 3 Mele Eel re AIIE S TETTE 6 AN eraat 9 2 1 Symbols used my THIS Manila Larra 10 2 2 Information about the System Designation and Description in this Manual eee eee eene 10 2 0 1 Product Variants or the KBox C 101 FAImIly iiueusa venas uses ek etesvens uo I9s a ERTMN EY TES lis 10 3 Iniportant InstritEiOllS 55 v05 ceo do ax PETS e WAVE ERUR EN VE ER VEA SON E VER SEEK RR PR VAT TRU EN PKEPR VN TS SX PETERE PO eeseretes 11 PEOD OO DIAN 11 2 2 d CSO MMC IN o O e ates caseteaeteenssossnen tesi E se 11 3 2 Appropriate Use Field DI ABDUCALIIO Sui ars 11 SA abbatit VOLO io nico 11 3 5 Exclusion of Accident Liability Obligation cccscececececececscscscscscseseeeececececscececececscseseseseeeeeeeeceeeeeseeeees 11 3 6 Liability Limitation Exemption from the Warranty Obligation leeeeeee eee ee seen ener eene nennen 11 4 General Safety Instructions Tor IT Equipment ioioso seco aeuo eu eso ea SY Ro Ro
9. 10 100 1000 Mbit s For pin assignment refer to subsection 20 1 6 7 4 3 X105 X106 USB 3 0 The KBox C 101 provides two USB 3 0 2 0 interfaces These connectors X105 X106 Fig 58 Fig 60 and Fig 63 allow connection of USB 3 0 or USB 2 0 compatible devices to the system For pin assignment refer to subsection 20 1 5 7 4 4 X107 X108 USB 2 0 The KBox C 101 provides two USB 2 0 1 1 interfaces These connectors X107 X108 Fig 58 Fig 60 and Fig 63 allow connection of USB 2 0 or USB 1 1 compatible devices to the system For pin assignment refer to subsection 20 1 4 7 4 5 X109 DisplayPort It is a DisplayPort compliant interface realised using a standard DisplayPort connector An external digital display can be connected to the DisplayPort connector X109 Fig 58 Fig 60 and Fig 63 For pin assignment refer to subsection 20 1 3 www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 6 SDCARD Slot This slot marked SDCARD is an SDHC SDXC compliant interface realised using a standard SD card connector It is accessible at the front side of the KBox C 101 Fig 58 Fig 60 and Fig 63 and is located between the serial interface RS232 X110 and DISPLAYPORT X109 L This SD card reader supports SD SDHC and SDXC cards A SD card activity is indicated by the SD LED on the KBox C 101 front side A This interface permits hot plugging of the SD card The system can also be b
10. 15 KBox C 101 1 Variant KBox C 101 User s Guide Version 3 00 15 1 2 Internal or Removable 2 5 SATA HDD SSD Depending on the ordered system configuration your KBox C 101 1 can be equipped with one 2 5 SATA removable drive bay refer to Fig 60 DRIVE 1 or one internal mounting frame for 2 5 SATA HDD SSD The internal 2 5 HDD SSD is not accessible from the outside The internal SATA HDD SSD is installed always factory installed into the system by the use of a mounting frame The drive bay DRIVE 1 for removable 2 5 SATA HDD SSD is accessible from the front side of the system This interface of the KBox C 101 1 system if internal or external accessible supports speeds of up to SATA 6 Gb s iS This SATA interface supports hot swapping To prevent data loss don t remove the HDD SSD during read write activity while the DRIVE LED Fig 22 is flashing green eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee Your KBox C 101 1 can be equipped with one drive bay for a removable HDD SSD refer to Fig 60 DRIVE 1 or one internal mounting frame for a 2 5 SATA HDD SSD If the KBox C 101 1 configuration with internal 2 5 SATA HDD SSD was ordered the DRIVE 1 for removable 2 5 SATA SATA HDD SSD is not available on the front side of the system refer to Fig 9 under consi
11. Closethe cover Fig 51 pos 2 www kontron com 12 Starting Up KBox C 101 User s Guide Version 3 00 12 Starting Up 3 The KBox C 101 must be operated only with the nominal voltage of 24V DC of type SELV For details refer to the chapter 18 Technical Specifications 12 1 Connecting to DC Main Power Supply The DC input connector Fig 58 and Fig 18 marked X101 is located on the front side of the KBox C 101 The KBox C 101 will be connected to a DC main power supply via the supplied Phoenix power plug terminal see Fig 51 and corresponding power wires prepared as described in the subsection 11 2 1 Cabling p p 4 3 Before using your system become familiar with the system components and check that everything is properly connected Following a proper cabling procedure will prevent a false power on condition which could result in unit operational failure When you install disconnect the unit the functional earth connection must always be made first and disconnected last Also it is r
12. Fig 21 Detail Power button and PWR LED Rescue button and RSQ LED The power button PWR Fig 21 pos 1 Fig 58 Fig 60 and Fig 63 is used to power the KBox C 101 on or off By pressing the power button for longer than four seconds a forced system shutdown will be initiated before the power to the system is turned off 3 Caution Performing a forced shut down can lead to loss of data or other undesirable effects The power LED marked PWR Fig 21 pos 2 Fig 58 Fig 60 and Fig 63 is on green steady when power is applied to the system Prerequisite The KBox C 101 has to be connected to an appropriate main power supply DC Even when the system is turned off via the power button there are parts of the system still energized The unit is only completely disconnected from the DC mains when the power is removed As soon as external power is applied to the main input power connector X101 Fig 18 the KBox C 101 boots up and then starts the operating system and application where available To perform an orderly shutdown of the system press the PWR button and the system shuts down under the control of the operating system Once the system has been shut down it can restarted by pressing the PWR button assuming that power is still applied to the main input power connector X101 7 4 9 RESCUE Button and RSQ LED gt The rescue function is not intended for use with a system in an application environment Itis desi
13. Version 3 00 19 KBox C 101 CPLD Specific Registers Shutdown Control Register SHDN_CTRL SPI Flash Control Register SPIFCTRL LED Control Status Register LCTRLSR 19 1 Reset Status Register RSTAT Address BHHED DESCRIPTION reset status PORS 0 System reset not generated by power on cold reset 1 System reset generated by power on cold reset Writing a 1 to this bit clears the bit System reset status SYS_RESET 0 System reset not generated by CPLD 1 System reset generated by CPLD Writing a 1 to this bit clears the bit Boot from RESCUE flash RESCUE 0 Boot not from RESCUE flash 1 Boot from RESCUE flash Writing a 1 to this bit clears the bit THRMTRIP generated by COMe THRMTRIP 0 THRMTRIP not generated by COMe 1 2 THRMTRIP generated by COMe Writing a 1 to this bit clears the bit Forced system shutdown intentionally or result of power failure SHUTDOWN 0 System not forcefully shutdown 1 System forcefully shutdown Writing a 1 to this bit clears the bit www kontron com 19 KBox C 101 CPLD Specific Registers KBox C 101 User s Guide Version 3 00 19 2 Interrupt Status Register INTSTAT Address TIE CASAS EA m x E TIN Wm 9 EN BITFIELD DESCRIPTION Power Button state 7 PWR BUT 0 Power Button released 1 Power Button pressed Shutdown Request Interrupt 0 0 No interrupt requested SDRQINT_O 12 Power fail de
14. drive bays DRIVE 1 and DRIVE 2 for removable HDDs SSDs are accessible from the front side Fig 58 of the system refer to Fig 25 Fig 26 and Fig 27 The drives support following drive speeds LJ DRIVE 1 up to SATA 6 Gb s LI DRIVE 2 up to SATA 3 Gb s p p I II I llIlI 4 e If the KBox C 101 2 configuration with internal 2 5 SATA HDDs SSDs was ordered the DRIVE 1 and DRIVE 2 for removable SATA HDDs SSDs are not available refer to Fig 9 If the KBox C 101 2 configuration with removable 2 5 SATA HDDs SSDs was ordered no installation of any internal SATA HDD SSD with mounting frame is possible Refer also to the area marked D in the section 7 4 Fig 25 Drive 1 and Drive 2 for removable 2 5 SATA HDD SSD Fig 26 Drive bay 1 with opened drive bay cover option closed drive bays 3 This SATA interface supports hot swapping To prevent data loss don t remove the HDD during read write activity while the DRIVE LED Fig 22 is flashing green Fig 27 Inserting removing a 2 5 remova
15. s wer oer osm esp ma 20 2 2 X 202 DP 2 DisplayPort For Pin assignment refer to 20 1 3 www kontron com 20 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 3 00 20 2 3 X 204 Serial Port RS232 RS422 This port must be factory installed and configured only When you order the KBox C 101 with this extended interface via RS232 422 adapter module you have to specify in your ordering LJ the needed configuration of this port as RS232 or RS422 and L for RS422 configuration if the onboard termination resistor 120 2 should be enabled or disabled 20 2 3 1 Serial Port RS232 RS422 configured as RS232 Pin Signal Name 9 pin D SUB Plug male Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send WO 0 N BD OT WY DMT rn Ring Indicator Pin Signal Name C Receive Data Transmit Data Signal Ground NC TxD Transmit Data RxD Receive Data NC 1 2 3 4 5 6 7 8 9 www kontron com 20 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 3 00 20 2 4 X 203 CAN Bus Port If a termination resistor 1200 is required you have to make a connection bridge between pin 1 and 2 respectively pin 7 and 8 in order to enable the onboard termination resistor 1200 9 pin D SUB Plug male 1200 I
16. unless otherwise specified herein The statement for other products will appear in the accompanying documentation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures LJ Reorient or relocate the receiving antenna LI Increase the separation between the equipment and receiver AU Connect the equipment into an outlet on a circuit different from that to which the receiver is connected LI Consult the dealer or an experienced radio TV technician for help Kontron Europe GmbH is not responsible for any radio television interference caused by unauthorized modifications of this equipment or the substitution or attachment of connecting cables and equipment other than those specified by Kontron Europe GmbH The correction of interferenc
17. 101 1 shown with a removable HDD 1 COM Express module 7 Cooling fins 2 Baseboard 8 Upper mounting bracket with key holes 3 Mechanical fixing assemblies for 1x PCIe Mini card 9 Mechanical fixing assemblies for 2x 2 5 mSATA SSD two fixing bolts for each PCIe Mini card two fixing bolts for each mSATA SSD 4 Installed removable 2 5 drive bay notincluded 10 Cover retaining plate on the rear side 5 Screw to secure the expansion slot card bracket 11 Riser card with 1x PCIe x4 expansion socket 6 Slot bracket for the for the PCIe 1 expansion slot 12 Free PCIe x4 socket for PCIe 1 slot For installation removing of the PCIe expansion card installed into the PCIe 1 slot refer to the subsection 9 3 5 Installing Removing the PCI PCIe Expansion Cards with observation that only one PCIe slot is available PCIe 1 p 22 pR I lIlI L 4 Please observe that for KBox C 101 1 only one PCIex4 PCIe x1 expansion card can be installed into the _ available PCIe x4 socket of the riser card Fig 62 pos 11 and pos 12 www kontron com
18. 2 slot Pe eee eee eee eee eee eee AT 1 Please observe that KBox C 101 2 supports up to 2x PCIe x4 PCIe x1 expansion cards or 1x PCIe x4 PCIe x1 and 1x PCI 32 bit expansion cards For system configuration refer to Fig 58 Fig 59 and for expansion cards installation refer to the subsection 9 3 5 Installing Removing the PCI PCIe Expansion Cards KBox C 101 1 supports 1x PCIe x4 PCIe x1 expansion card For system configuration refer to Fig 60 Fig 61 and for expansion card installation the subsection 15 1 1 PCIe Expansion Slot 1 KBox C 101 0 can t be equipped with PCI PCIe expansion cards Refer to Fig 63 and Fig 64 Refer also to the area marked C in the section 7 4 1 1 A T www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 13 Internal or Removable 2 5 SATA HDDs SSDs Depending on the ordered system configuration your KBox C 101 2 can be equipped with up two drive bays for 2 5 removable SATA HDDs SSDs refer to Fig 58 Fig 59 and Fig 25 or one internal mounting frame for 2x 2 5 SATA HDDs SSDs The internal 2 5 HDDs SSDs are not accessible from the outside The internal SATA HDDs SSDs are installed always factory installed into the system by use of a mounting frame The 2 5
19. 35 8 3 X202 DVI D Interface Connector or DP 2 DisplayPort sessssesessesessesesssscsosscsosscsossesosscsesossesossesossesossesos 35 8 4 Optional Versions with Fan Tray KBox C 101 2 1 sssssssssssssssesesesosessssesesososessesesosesesosessesesososossesesesesesses 36 8 4 1 Fan Tray only for KBox C 101 1 and KBox C 101 2 sssssssssssessssssessesessesesossessssesossesossssesossesossesossesoss 37 9 ACCESSING Internal COMPON ENS cooeevs i vaio YE eo CFR R Y VER Ya E ERE VRT e EROR VE PE TS VE VENE ES Pa ER Ea Y YN PES OE VR E TRUE EN ev senessececdesscnesessesees 38 JENNI EO T O A 39 9 4 Upenngand closing the KBOX C530 laus ieoder iue Pied Ec RUP DU dia 40 A A EAE E TAE A 42 D T Integrated CONO MOU ULC a A E ET 43 A o A E ere 43 9 3 3 Expansion Socket Tor PCIe Mini Cards ias 44 9 3 4 Riser Cards Expansion Sockets Tor PCI PCIe Cards usosiancnin tonic iia 44 9 3 5 Installing Removing the PCI PCIe Expansion Cards for KBox C 101 2 1 only eese eere 45 9 3 6 Installing Removing the PCIe Mini Card iiuesuscene acus caldo sua Repo diese Pes eo Dawes suc dn sogar rinenda keiadi inaia 46 9 3 7 Installing Removing an MSATA SS Dices quaro on 23009 m coat cda do on iua dh dec Siero a suas 46 10 Thermal eorriapieee 47 A la lo iO y eoassesenacui dae eden ae no A 47 10 2 OMY CCIM COO nia rar eoaedioeuie ant
20. 560 ft Max Storage Transit J i 10 000 m 32 810 ft Altitude Operating Shock 15 G 11 ms half sine acc to IEC 60068 2 27 2010 2 Operating Vibration 5Hz 57 6Hz 0 075mm amplitude 57 6 Hz 150 Hz 16 acc to IEC 60068 2 6 2008 10 www kontron com 18 Technical Specifications KBox C 101 User s Guide Version 3 00 18 3 CE Directives Standards and Approvals CE Directive Elektrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC Electromagnetic EMC Directive 2004 108 EC Compatibility EMC CE Marking CE Directive 93 68 EEC RoHS II Directives 2011 65 EU Elektrical Safety Harmonised Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 A11 2009 A12 2011 A1 2010 AC 2011 U S A CANADA Conform UL STD 60950 1 Conform UL STD 508 Certified to CAN CSA C22 2 No 60950 1 UL 60950 1 Tested according UL 508 CB Report IEC 60950 1 ed 2 am1 am2 nn Harmonised Standards Generic standards Emission standard for industrial environments Emission EN 55011 Class B conducted Emission EN 55022 Class B EN 61000 6 4 Generic standards Immunity for industrial environments Immunity EN 55024 EN 61000 6 2 EN 61000 4 3 EN61131 2 Standard for programmable controllers part 2 equipment requirements and tests www kontron com 19 KBox C 101 CPLD Specific Registers KBox C 101 User s Guide
21. Description is valid only for KBox C 101 2 configuration with two rows for PCIe slots and DRIVES E R KBox C 101 2 with fan tray Description i is valid only for KBox C 101 2 systems configuration with two rows for PCIe Slots and DRIVES The system is equipped with the optional fan tray KBox C 101 1 Description i is valid only for KBox C 101 1 systems configuration with one row for PCIe slot and DRIVE E R KBox C 101 1 with fan tray The description of the fan tray is like this one for KBox C 101 2 The mechanical fan tray components are the same but with corresponding dimen
22. Entering the uEFI Shell To enter the uEFI Shell follow the steps below 1 Power on the board 2 Ignore the message Press the F2 key 3 Press the ESC key within 5 seconds after a message such as the one below appears EFI Shell version 2 31 4660 22136 Current running mode 1 1 2 Device mapping table biliko Removable HardDisk Alias hd33b0b0b fs0 Acpi PNP0A03 0 Pci 1D 7 Usb 1 0 Usb 1 0 HD Part1 8ig17731773 Press the lt ESC gt key within 5 seconds to skip startup nsh and any other key to continue The output produced by the device mapping table can vary depending on the board s configuration If the lt ESC gt key is pressed before the 5 second timeout has elapsed the shell prompt is shown Shell gt 17 1 2 Exiting the uEFI Shell To exit the uEFI Shell follow one of the steps below 1 Invoke the exit uEFI Shell command to select the boot device in the boot menu for the OS to boot from 2 Reset the board using the reset uEFI Shell command www kontron com 17 uEFI BIOS KBox C 101 User s Guide Version 3 00 17 1 3 Kontron Specific uEFI Shell Commands The Kontron uEFI implementation provides the following additional commands related to the specific HW features of the Kontron system COMMAND DESCRIPTION kBoardInfo Shows a summary of board specific data and displays checks various parameters such as the current uEFI BIOS revision etc kBootScript Manages the flash stored st
23. IT Equipment KBox C 101 User s Guide Version 3 00 Additional safety instructions for DC power supply circuits L To guarantee safe operation of devices with DC power supply voltages larger than 60 volts DC or a power consumption a a larger than 240 VA please observe that e the device is set up installed and operated in a room or enclosure marked with RESTRICTED ACCESS if there are no safety messages on product as safety signs and labels on the device itself e no cables or parts without insulation in electrical circuits with dangerous voltage or power should be touched directly or indirectly e a reliable protective earthing connection is provided e a suitable easily accessible disconnecting device is used in the application e g overcurrent protective device if the device itself is not disconnectable e a disconnect device if provided in or as part of the equipment shall disconnect both poles simultaneously e interconnecting power circuits of different devices cause no electrical hazards A sufficient dimensioning of the power cable wires must be selected according to the maximum electrical specifications on the product label as stipulated by EN60950 1 or VDEO100 or EN60204 or UL508 regulations The devices do not generally fulfill the requirements for centralized DC power systems UL 60950 1 Annex NAB D2 and therefore may not be connected to such devices 4 1 Electrostatic Discharge ESD AA Prope
24. Optional System Extension LI RS232 RS422 Port via internal factory mounted and configured RS232 RS422 adapter module L CAN Port via internal factory mounted CAN adapter module Q DVI D Port single Link or DisplayPort via corresponding internal factory mounted adapter modules A Optional external accessible RTC lithium battery A Optional system extension with fan tray not possible for KBox C 101 0 The KBox C 101 is a fanless system with a compact aluminum chassis with cooling fins The rated voltage range of the mains can be found on the type label The type label is located at the right side of the device Fig 28 pos 9 gt The KBox C 101 is designed to be operated wall mounted inside a control cabinet in vertical position except with the top side facing down When you power on the KBox C 101 make sure that the air exhaust openings on the top side Fig 30 pos 12 the air intake openings on the bottom side Fig 31 pos 11 and the cooling fins of the chassis Fig 29 Fig 30 and Fig 31 pos 6 are not obstructed covered by any objects To provide sufficient heat dissipation via the cooling fins of the device do not cover the cooling fins of the KBox C 101 Do not place any objects on the device When installing the system please observe the clearance recommendation keep out area in the subsection 11 1 Control Cabinet Mounting refer to the marked areas in Fig 46 to Fig 50 www kontron com 7 Sys
25. Q Mini PCle cards LY mSATA cards MO 300 QU PCIe cards 6 2 2 Optional System Extension LI RS232 RS422 Port via internal factory mounted and configured RS232 RS422 adapter module L CAN Port via internal factory mounted CAN adapter module Q DVI D single Link Port or DisplayPort via internal factory mounted adapter modules A Optional externally accessible RTC lithium battery LJ Optional system expansion with fan tray ER eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee eens scenes Please observe the different configuration options for each system of the KBox C 101 family Refer to chapter 18 Technical Specifications and the descriptions in this manual 6 3 Spare Parts The following spare parts are available for field replacement www kontron com 6 Shipment and Unpacking KBox C 101 User s Guide Version 3 00 6 4 Type Label and Product Identification The type label product name serial number part number production date of your KBox C 101 system is located on the right side of the device refer to Fig 1 and Fig 28 pos 9 G kontron Type amp Revision KBox C 101 Rev 12 Kontron Mat No 2 AO0CT 2xxx Serial Number IA 123456789 Production Date 14 2014 Input 24V 6 0A max Made in Germany no fan El maximum ambient temperature 50 C C US LISTEO k Conforms to UL STD 60950 1 nterte Conforms to UL STD 508 X
26. Saa eee saeta rcm mum m rope ioo pn som mm mr RU eS Rapa aaa Oo lia E le EE E ra rmm Fig 73 Dimensions top side KBox C 101 2 with fan trayoption Dl KBox C 101 User s Guide Version 3 00 Fig 71 Dimensions front side with key holes KBox C 101 2 with fan tray option Fig 70 Dimensions nght side KBox C 101 2 with fan tray option Fig 72 Dimensions detail key hole KBox C 101 2 with fan tray option 18 1 2 Mechanical Specifications of the KBox C 101 2 with Fan Tray Option 18 Technical Specifications x o Sn Tur 18 Technical Specifications KBox C 101 User s Guide Version 3 00 CC ESC ECU COS vates 290mm 014e wi mounta baes 324m 012750 Width 000000 155 mm 6 10 155 mm 6 10 Depth with mounting brackets 210 mm 8 26 with mounting brackets 210 mm 8 26 Weight Approx 4 75 kg 10 47 lbs Approx 6 00 kg 13 22 lbs without packaging without expansions Chassis Cooling fins black Chassis steel sheet light grey RAL 7035 Side with External Interfaces trim strips traffic grey RAL 7043 www kontron com 1 101 se el ess EIA pr Pe mmi Js HE BOOOOCOCILL EJH BEEEE HOODOO LILI EISEEEBEHI Honma Porco O e Sa eee a e e e e Oa me es Bee m mw m e ELSE 005 ES f m o o mm TTC TEBH TEE REESE EMO OOO OAOT 3 3 3 122013 KBox C 101 User s Guide Version 3 00 Fig 75
27. System Expansi n Capabilities said ias 65 PLEPI EX ail e OU A A A O 65 15 1 2 Internal or Removable 2 5 SATA HDD SSD ccscscescscsscecsscecsccecsccscscescecescecsecesesceceseeceseeseeeeseeeees 66 16 KBox C 10120 Variant er 68 16 1 KBox C 101 0 System Expansion Capabilities sessessessessesossossossessessessesessossossoseesossossossesseseeseesessossoss 70 A a A 70 rm ddr AAA I o ooo o essences suess 71 17 1 UEF Shell Introduction Basic O Neri dai a Ai 71 IT Ae de ENtenmg che EMS elsa dolls coda 71 RAN a A PO mene pO NUI RREDL PES OOo SM UNE 71 17 1 3 Kontron Specific uEFI Shell Cormmallds e eseeduveskcesexesetusqevs sevo ae aad brat Reed en EU ea QE eau Ea Neg a Van aa id vasa nace 72 A EI 72 17 2 1 ao EEE E E P DEPT a DIR PI EU MEDI DRIED DIEI EU RIEN NERO 72 17 2 2 Chedtedo o Pe D Dus NN EDI RR SIM DIIMDRUES MIU MIENNA EEUU 73 ERA cio edo SEQFLUD SETIDES esie esit mies o e o E EE ASIDE EOD A P EORR DNE 73 17 2 A aa o QP P o E N 74 AS ET BIOS mop T 74 17 3 2 Determining the ACY GF IAS li sruron ii S E EN SE 74 18 Technical Specifications cc n 75 18 1 Mechanical Specifications of the KBox C 101 ccececsceececececececececececececececscsceeseeesecececececeseseseeseeeeeeeee
28. User s Guide Version 3 00 11 2 DC Power Plug Terminal The KBox C 101 is connected by a Phoenix connector to a DC power source via a DC power supply wiring only the Phoenix power plug terminal is included The KBox C 101 is delivered with a DC power plug terminal 3 pin Phoenix connector For DC connection prepare the connecting wires using the supplied Phoenix plug terminal PSC 1 5 3 F Fig 51 Phoenix power plug terminal 1 3 pin Phoenix plug terminal 4 Location for inserting the 24V wire 2 Cover over the slotted pan head screws 5 Location for inserting the OV wire 3 Location for inserting the functional earth wire 11 2 1 Cabling For the pin assignment Phoenix power plug terminal refer to the subsection 7 4 1 X101 Power Input Connector 1 Cut the required length three isolated wires 1 mm AWG18 and strip each end 5 7 mm Twistthe striped wire ends and provide them with ferrules 2 3 4 Open the cover Fig 51 pos 2 to have access to the slotted pan head screws Loosen the slotted pan head screws of the DC plug terminal far enough so that you can insert the end of the prepared wires Insertthe wires into the corresponding clamp of the Phoenix plug terminal Make sure that you have the right polarity of the connection refer to Fig 51 Fig 18 or subsection 20 1 1 X 101 Power Input Connector Fasten the screws to secure the wires into the clamps of the plug terminal
29. bit expansion cards For system configuration refer to Fig 58 Fig 59 and for expansion cards installation refer to the subsection 9 3 5 Installing Removing the PCI PCIe Expansion Cards KBox C 101 1 supports 1x PCIe x4 PCIe x1 expansion card For system configuration refer to Fig 60 Fig 61 and for expansion card installation refer to the subsection 15 1 1 PCIe Expansion Slot 1 KBox C 101 0 can t be equipped with PCI PCIe expansion cards Refer also to the area marked C in the section 7 4 SSS SSS SS ee oe R S S SR E S S E A E E S S A E S S R R A a S a E S R A E E S S A EE S S R A E S S E S S A R A E E S S S S E S S S R E S S S E E S a E R A E E E E R E D E E E E E E E E EE E E R A E E E E E E E E A E E R E EE D D E E EE D E E N EE E E E R ESE A E E E E EE D A S E E E D E E SEE E S E E E A E E E E EE D A E E EE E D E E EE E S E R EE E S E E EE D E E EE E E S E S S S k www kontron com 9 Accessing Internal Components KBox C 101 User s Guide Version 3 00 9 3 5 Installing Removing the PCI PCIe Expansion Cards for KBox C 101 2 1 only The PCI PCIe expansion cards can be installed into the slots on the front side of the system Fig 58 Fig 60 The slots are marked with PCIe 1 and PCIe 2 It is recommended to expand your KBox C 101 with PCI PCIe cards before it is installed on a wall into a control cabinet 1 Close all applications shut down the system properly and disconnect the connection to the power so
30. equipped www kontron com 17 uEFI BIOS KBox C 101 User s Guide Version 3 00 17 uEFI BIOS The integrated COMExpress module COMe bHL6 integrated in the KBox C 101 is equipped with Phoenix SecureCore which is located in an onboard SPI serial flash memory The uEFI Unified Extensible Firmware Interface BIOS is set at the factory corresponding to the system s standard hardware configuration and for normal operating conditions Therefore there is no need to set or change the BIOS environment to operate your system gt A detailed BIOS description can be found in the manual of the installed COMExpress module You can download the corresponding manual from our web site www kontron com by selecting the product name The Kontron uEFI BIOS features a built in and enhanced version of the uEFI Shell For a detailed description of the available standard shell scripting refer to the EFI Shell User s Guide For a detailed description of the available standard shell commands refer to the EFI Shell Command Manual Both documents can be downloaded from the EFI and Framework Open Source Community homepage http sourceforge net projects efi shell files documents Please note that not all shell commands described in the EFI Shell Command Manual are provided by the Kontron uEFI BIOS 17 1 uEFI Shell Introduction Basic Operation The uEFI Shell forms an entry into the uEFI boot order and is the first boot option by default 17 1 1
31. intended regulations If the following general safety instructions are not observed it could lead to injuries to the operator and or damage of the product in cases of nonobservance of the instructions Kontron is exempt from accident liability this also applies during the warranty period The product has been built and tested according to the basic safety requirements for low voltage LVD applications and has left the manufacturer in safety related flawless condition To maintain this condition and to also ensure safe operation the operator must not only observe the correct operating conditions for the product but also the following general safety instructions L The product must be used as specified in the product documentation in which the instructions for safety for the product and for the operator are described These contain guidelines for setting up installation and assembly maintenance transport or storage A The on site electrical installation must meet the requirements of the country s specific local regulations L Ifa power cable comes with the product only this cable should be used Do not use an extension cable to connect the product L To guarantee that sufficient air circulation is available to cool the product please ensure that the ventilation openings are not covered or blocked If an air filter is provided this should be cleaned regularly Do not place the system close to heat sources or damp places Make sure the
32. kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 Fig 6 to Fig 12 Views of a KBox C 101 2 LI mi morni TUUU TY y t Fig 7 Right side view Fig 8 Front side view config Fig 9 Front side view config Fig 10 Left side view with removable drives without removable drives Fig 12 Rear side view www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 Front Side Configuration and Options KBox C 101 PowerImput Connector 01 a a Etermet 4102 X103 R194 3 ORAR uss3opdospxe o 2 2 2 usszopionxis 2 x 2 bspsyPotpdo o 3 3 Gide o 3 o L mempug tx FIELDBUS 4205 option factory installed only ix 1x r J extension Capabitities Options OOOO o o o UmWRtggs a X WesemiPot Gu E 3 4 loser raa ee Pw lC DisplayPort DP 2 X202 ww I 3s E Dow j pa s PCIe Expansions via corresponding Riser Cards Options ad PCIe 1 Slot PCIe x4 socket PCI k PCI 32 bit socket Te D Internal or externally accessible 2 5 SATA HDD SSD Options P temats SATA HDO Ss0 z a a RemovableDriveBayfor2 5 SATAHDD SSD DRIVE1 dx ix ZEN Removable Drive Bay for 2 5 SATA HDD SSD
33. of the system depending on the environmental temperature and the system load are detected by the CPU temperature sensor In order to ensure a clean air circulation through the system the fan tray slot provides an installed air filter Fig 35 pos 3 The air filter which protects your system against dust and dirt is washable and may be replaced during operation refer to subsection 13 4 Cleaning the Air Filter www kontron com 8 System Extensions KBox C 101 User s Guide Version 3 00 8 4 1 Fan Tray only for KBox C 101 1 and KBox C 101 2 Important Instructions The fan tray can be replaced during operation This should only be carried out by qualified personnel aware of the associated dangers see subsection 13 3 Replacing the Fan Tray 1 Fan tray with knurled screws 2 Fan temperature controlled 3 Connector for fan power and control Fig 36 Fan tray components of the KBox C 101 1 2 cable connections between fan and fan connector are included in this assembly www kontron com 9 Accessing Internal Components KBox C 101 User s Guide Version 3 00 9 Accessing Internal Components This chapter contains important information that you must read before accessing the internal components You must follow these procedures properly when installing removing or handling any system component It is recommended to expand your system with additional PCI PCIe PCIe Mini cards bef
34. release the PCIe Mini card It will spring up at an angle of approx 45 on the fixing clips side Gently pull the PCIe Mini card out 6 In order to close the KBox C 101 proceed in reverse order step 6 to 1 of the section 9 2 Ul 9 3 7 Installing Removing an mSATA SSD To install an mSATA SSD please proceed according to the steps described 1 Close all applications shut down the system properly and disconnect the connection to the power source Disconnect all peripherals 2 Open the device as described in the subsection 9 2 Opening and Closing the KBox C 101 step 1 6 3 Locate the mSATA sockets and the corresponding fixing clips Fig 41 and 8 4 Insert the mSATA SSD card into the corresponding socket Fig 41 pos 7 at an angle of approx 45 and push it down until the fixing holes of the card are aligned with the fixing clips 5 Press the mSATA SSD down on the side with the fixing holes until the mSATA SSD snaps in the fixing clips 6 In order to close the KBox C 101 proceed in reverse order step 6 to 1 of the section 9 2 To remove an mSATA SSD please proceed according to the steps described 1 Close all applications shut down the system properly and disconnect the connection to the power source Disconnect all peripherals 2 Open the device as described in the subsection 9 2 Opening and Closing the KBox C 101 step 1 6 3 Locate the mSATA SSD card installed into your system 4 Slide outwards
35. side cover shown with a PCIe riser card 1 Fixing clips to secure the PCIe Mini card 5 Mounting frame for up to two removable 2 5 SATA HDD SSD 2 1x Mini PCIe socket for PCIe Mini card 6 SATA cable connections power and data 3 Screws to fix the PCIe slot bracket or the I O 7 2x mSATA sockets bracket of the PCle card 8 Fixing clips to secure the 2x mSATA SSDs 4 Riser card with 2x PCIe x4 sockets www kontron com 9 Accessing Internal Components KBox C 101 User s Guide Version 3 00 9 3 Internal View Fig 42 KBox C 101 2 internal view shown with a PCIe riser card and removable HDD SSD drive bay 1 Cover retaining bracket on the front side 9 SATA cable connections power and data 2 LED indicators circuit 10 Baseboard 3 Screws that secure the PCIe slot brackets 11 2x mSATA sockets 4 1x Mini PCIe socket for PCIe Mini card please 12 Mechanical fixing assemblies for observe the note below 2x 2 5 mSATA SSD and 1x PCIe Mini card two fixing 5 PCIx8 socket of the baseboard bolts for each mSATA SSD and PCIe Mini card please observe the note below 6 Riser card with 2x PCIe x4 sockets 13 Cover retaining bracket on the rear side 7 Mounting frame for 2 5 drive bays of the pue removable HDDs SSDs PP ound Hits 8 Lower mounting bracket with key holes 15 Upper mounting bracket with key holes The KBox C 101 provides two internal Mini PCIe sockets You can see one of them in Fig 42 pos 4 The second Mini PCIe so
36. system is well ventilated A Only devices or parts which fulfill the requirements of SELV circuits Safety Extra Low Voltage as stipulated by IEC 60950 1 may be connected to the available interfaces Q Before opening the device make sure that the device is disconnected from the mains Q Switching off the device by its power button does not disconnect it from the mains Complete disconnection is only possible if the power cable is removed from the wall plug or from the device Ensure that there is free and easy access to enable disconnection L The device may only be opened for the insertion or removal of add on cards depending on the configuration of the system This may only be carried out by qualified operators L If extensions are being carried out the following must be observed e all effective legal regulations and all technical data are adhered to e the power consumption of any add on card does not exceed the specified limitations e the current consumption of the system does not exceed the value stated on the product label A Only original accessories that have been approved by Kontron can be used L Please note safe operation is no longer possible when any of the following applies e the device has visible damages or e the device is no longer functioning In this case the device must be switched off and it must be ensured that the device can no longer be operated www kontron com 4 General Safety Instructions for
37. 2 8 www kontron com 2 Introduction KBox C 101 User s Guide Version 3 00 2 Introduction Kontron would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron products The attached documentation does not entail any guarantee on the part of Kontron with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron is aware of such errors or inaccuracies or that Kontron is unaware of these as a result of gross negligence and Kontron has failed to eliminate these errors or inaccuracies for this reason Kontron expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron This manualis protected by copyright All rights are reserved by Kontron Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Kontron points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron to the products and thus this manual only reflects the technical st
38. 26 Weight Approx 4 6 kg 10 14 lbs Approx 5 6 kg 12 34 lbs without packaging without expansions Chassis Cooling fins black Chassis steel sheet light grey RAL 7035 Side with External Interfaces trim strips traffic grey RAL 7043 www kontron com 18 Technical Specifications KBox C 101 User s Guide Version 3 00 18 1 5 Mechanical Specifications of the KBox C 101 0 2o E Bi QOm bd ew xm xm Lone Ta rt usis 290 dE py WM wa ar EEE A Se A 45 2 ee a Y 72 Fig 84 Dimensions detail key hole KBox C 101 0 Fig 85 Dimensions top side KBox C 101 0 www kontron com 18 Technical Specifications Weight without packaging without expansions www kontron com KBox C 101 User s Guide Version 3 00 KBox C 101 0 Standard Version with mounting brackets 290 mm 11 42 117 mm 4 61 with mounting brackets 210 mm 8 26 Approx 3 8 kg 8 37 lbs Cooling fins black Chassis steel sheet light grey RAL 7035 Side with External Interfaces trim strips traffic grey RAL 7043 18 Technical Specifications KBox C 101 User s Guide Version 3 00 18 2 Environmental Specifications a e 0 Operating Temperature with Core 15 4402E 0 C to 65 C 32 F to 149 F aa with Core 17 4700EQ 0 C to 50 C 32 F to 122 F 93 40 C non condensing acc to IEC 60068 2 78 Max Operation Altitude 2 000 m 6
39. 5 Fig 46 Keep out area for mounting around KBox C 101 2 front side view without fan tray esee ee eeeee eee 50 Fig 47 Keep out area for mounting around KBox C 101 2 front side view with optional fan tray 50 Fig 48 Keep out area for mounting around KBox C 101 1 front side view without fan tray ee essere ees 51 Fig 49 Keep out area for mounting around KBox C 101 1 front side view with optional fan tray 51 Fig 50 Keep out area for mounting around KBox C 101 0 eceessseeeeeeee eene nenne nene teret te serene eset een 52 Hd 542 ure DOW EN LUG POlININ cn cdi tececada 53 o A II Oo A 57 Fig 53 Fan tray extension detail shown as KBox C 101 1 sssesessssessssesossesossesossesossesossesosossesosscsosscsossesosseeos 59 Fig 54 KBox C 101 2 with removed fan tray and removed air filter cecsscscecscsscececscnsescecececescscecscseesessoseees 60 ig 55s Rd A A o 600 050400 o0 tet ed icd E 60 Fig 56 Holder shown for a KBox C 101 2 with air filter s sessesessesessssessssesossesosscsossesossesosossesossesossesossesosseeos 60 19 57 Au filter shown Tora KBox Co101 2 cuieusossaucussarsiueeus ioRe quie ege uses ieu cUs Ro usa Ei a 60 Fig 58 KBox C 101 2 front view shown with removable drive bays and without mounting brackets 61 FIG 09 Block Diagram KDOX CTO TZ
40. DRIVE 2 o dx s c7 IE Externally accessible CMOS Battery Option MIES oo o o o oo Berso P my 0 E p 9 koniron Fig 13 KBox C 101 2 Fig 14 KBox C 101 2 Fig 15 KBox C 101 1 Fig 16 KBox C 101 1 fig 17 KBox C 101 Y with fan tray with fan tray E cc ass www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 1 X101 Power Input Connector The 3 pin connector X101 Fig 18 and Fig 58 provides the power connection of the KBox C 101 system to an appropriate DC main power supply For pin assignments refer to the subsection 20 1 1 The external cable connector is a Phoenix PSC 1 5 3 M 3 pin plug with an SCT D SUB 9 KG housing This power plug is delivered along with the KBox C 101 Please observe the section 12 1 Connecting to DC Main Power Supply The mating connector is a Phoenix PSC 1 5 3 F connector Signal Name 24 VDC input Functional Earth OV input Fig 18 X101 24VDC power input connector 7 4 2 X102 X103 X104 Ethernet Connectors ETH These connectors X102 X103 X104 Fig 58 Fig 60 and Fig 63 are Gigabit Ethernet 10 100 1000 Mbit s IEEE 1588 capable interfaces The connectors are standard 8 pin RJ45 type connectors with status LEDs Q Activity link green link up green blinking activity U Speed off green yellow
41. Dimensions front side with key holes KBox C 101 1 Fig 77 Dimensions top side KBox C Fig 74 Dimensions right side KBox C 101 1 Fig 76 Dimensions detail key hole KBox C 101 1 18 1 3 Mechanical Specifications of the KBox C 101 1 18 Technical Specifications o y O i o x 18 Technical Specifications KBox C 101 User s Guide Version 3 00 18 1 4 Mechanical Specifications of the KBox C 101 1 with Fan Tray Option Fig 78 Dimensions right side KBox C 101 1 with fan tray option 0 TI Fig 80 Dimensions detail key hole KBox C 101 1 with fan tray option LULA q n Slain H E Iil ll d im Fig 79 Dimensions front side with key holes KBox C 101 1 with fan tray option AL CLI eee SCALES MCSE IOC RN UN 1551551080108 NUN NR ESSET nnana Esc IPSS RTI T EIE esenee TIED ESSE sese TTL ED ES Mads II Meis 10M 010 aii ERE ICE PN O O O O E Fig 81 Dimensions top side KBox C 101 1 with fan tray option www kontron com 18 Technical Specifications KBox C 101 User s Guide Version 3 00 Dimensions KBox C 101 1 Standard Version KBox C 101 1 with optional Fan Tray Height with mounting brackets 290 mm 11 42 with mounting brackets 324 mm 12 756 with mounting brackets 210 mm 8 26 with mounting brackets 210 mm 8
42. E ii 1 a HH p AT Hi dd an H i e Keep Out Area j Fig 46 Keep out area for mounting around KBox C 101 2 Fig 47 Keep out area for mounting around KBox C 101 2 front side view without fan tray front side view with optional fan tray Prepare the mounting surface with four screws and if necessary anchors corresponding to the mounting surface type fire resistant material Please refer to the information for mounting to the section 18 1 Mechanical Specifications of the KBox C 101 and the subsections 18 1 1 18 1 2 18 1 3 18 1 4 and 18 1 5 or refer to the drawings for KBox C 101 on our web site The drawings can be downloaded from our web site www kontron com by selecting the product www kontron com 11 Installation Instructions KBox C 101 User s Guide Version 3 00 gt 97 Toe ltd a i E un au e wp ao mun Keep Out Area Keep Out Area po Fig 48 Keep out area for mounting around KBox C 101 1 Fig 49 Keep out area for mounting around KBox C 101 1 front side view without fan tray front side view with optional fan tray www kontron com 11 Installation Instructions Mad a I gem 2 p o EI ie y aa Keep Out Area nicas Fig 50 Keep out area for mounting around KBox C 101 0 KBox C 101 User s Guide Version 3 00 www kontron com 11 Installation Instructions KBox C 101
43. Flash Sometimes it may be necessary to check which flash is active The information is available using the kboardinfo uEFI Shell command www kontron com 18 Technical Specifications KBox C 101 User s Guide Version 3 00 18 Technical Specifications KSox C101 Family E Installed COM Express Module and Baseboard with COMe bHL6 15 4402E or Baseboard with COMe bHL6 17 4700EQ or Baseboard Baseboard with COMe bHL6 Celeron 2002E 15 4402E Dual Core 1 6 GHz 3MB cache 37W max power consumption 17 4700E0 Quad Core 2 4 GHz 6MB cache 47W max power consumption Processor Celeron 2002E Dual Core 1 5 GHz 2MB cache 25W max power consumption Up to 16 GB Phoenix uEFI Controls Power button PWR at the front side RESCUE button RSQ Indicators PWR Power LED at the front side RSQ Rescue LED THERM Thermal LED DRIVE HDD SSD status LED SD SD Card status LED WD Watchdog status LED GP1 GP4 General purpose LEDs Interfaces 3x Ethernet 10 100 1000 Mbit s Options front side accessible 2x USB 3 0 1x SERIAL port RS232 RS422 2x USB 2 0 1x CAN 1x DisplayPort 1x DVI D or 1x DisplayPort DP 2 1x SD Card slot 1x RS232 Optional 1x FIELDBUS PROFIBUS or CAN BUS DCIN Connector at the front side 3 pin DC input connector Protection Class Lithium Battery Option TT front side accessible Rated Voltage tolerance 24 VDC 20 15 10ms hold up P KBox C 101 2 KBox C 101 1 KBo
44. IMEC AAA ees PIU e ono OA 22 7 3 1 Mini PCI Express Interfaces ssl alo Sosctestessiusintescu enims Id S eco lenta suec rado pd INNER Ii DepcA TUNIS 22 ECL As rn 22 7 3 3 Standard PCI Seca cM ERIT TIDETUR 22 AS A a OD DL LE 22 7 4 Front Side Configuration and Options KBOX C 10 T 22255 xu E CERE Vena 3 EXER REESE VEN Pa PRESE iii 24 JL XATOT PONWSrinbpHus COH GEO sra dla ena ciatdo 25 1 4 2 X102 K103 X104 Ethernet Connectors ETH suona csecaus a eut aaqu sau 2 va aso sa qe coques so Qoae ook uen Pea au Uria 25 A LAUR EE 25 DEEP A c HP 25 ym O A on E E N 25 A P 26 www kontron com 3 1 Table of Contents KBox C 101 User s Guide Version 3 00 EA A In 26 TAS POWER Buttonand PWRLED m ic roles ie 27 AAN a AA M 27 AS ee Purpose WEDS MP e o o o In 28 TATLAZO5 OpuonaLFIELDBOS Itaca A 28 74 12 PED PCIe Expansion Slot Land Slot 2 et oesbtatun ci mueb seo pub E R RE ibi SEO CREMA Ea 29 7 4 13 Internal or Removable 2 5 SATA HDDS SSDs eeeeeeeeeee eene enne enne nnne nhn rene ten tese tates reset senes 30 FED OM MGM MG ST o TO 32 10 OD and BOGLOM SIAC VIG ratas 32 A or In An 33 To UNG HOM Caro SEG CN H 33 B SVSLEM AAA O PE Uno A 34 8 1 X204 Samal Port R9232 RS422 FM E 35 SE P0259 CIN PO A A E E
45. Ie expansion slots and spaces for up to two 2 5 SATA SSDs HDDs LI The KBox C 101 1 with one PCIe expansion slot and space for one 2 5 SATA SSD HDD LI The KBox C 101 0 without PCIe expansion slot and space for one internal 2 5 SATA SSD HDD KBox C 101 0 KBox C 101 1 KBox C 101 2 Fig 2 KBox C 101 Family www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 Standard Front Panel The following interfaces are available with the KBox C 101 24VDC input power X101 3x Gigabit Ethernet X102 X103 X104 2x USB 3 0 X105 X106 2x USB 2 0 X107 X108 DisplayPort X109 SD Card slot without X numbered slot RS232 serial X110 Buttons with corresponding LEDs e RSQ rescue e PWR power C LEDs e GP1 to GP4 general purpose LEDs e THERM thermal status e DRIVE SSD HDD drive status e SD SDHC SDXC status e WD Watchdog status DOODDOODOLO OO Standard Baseboard Onboard and System Expansion Capabilities e up to 2x SATA and power connector for internal or removable devices depending on the KBox C 101 configuration e 2x mSATA sockets e 2x Mini PCIe x1 sockets one socket is on the top side the second one on the bottom side of the baseboard e 1x PCIe x8 socket for expansion via riser cards up to 2x PCIe x4 sockets on riser card depending on the KBox C 101 2 1 configuration or 1x PCI 32 bit and 1x PCIe x4 sockets on riser card available for KBox C 101 2 only
46. XXXXXX Certified to CAN CSA STD C22 2 No 60950 1 Fig 1 Example of KBox C 101 type label System Type Product Designation Product Identifikation KBox C KBox C 101 KBox C 101 2 corresponds for system configurations with two slot rows for the optional removable DRIVEs and or PCIe expansion slots KBox C 101 1 corresponds for system configurations with one slot row for the optional removable DRIVE and or PCIe expansion slot KBox C 101 0 corresponds for system configuration without any slot row for the optional removable DRIVE and PCIe expansion slot www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 System Overview The KBox C 101 Family is a highly scalable and flexible industrial computer platform that offers high end performance for industrial automation application such as control or process monitoring The performance scalability is achieved by deploying various Kontron COMExpress CPU modules from factor basic and type 6 pinout inside the system The system flexibility is a result of the basic design concept of using a baseboard which provides the COMExpress and a set of standard IO interfacing plus a comprehensive optionally available IOs and devices The KBox C 101 offers a maintenance free Wartungsfrei operation That means it operates without battery fans and rotating media HDD The KBox C 101 family comprises three different chassis versions U The KBox C 101 2 with two PCI PC
47. a De Display Port sDisplayPort t DEA SIGUE TN 2 SATA2 mSATA1 DP HAET 0 PTE i S amp S 5 res Connector MO 300 E WM SATAS mSATA2 DisplayPort Poni x O 6G Connector MO 300 gt PCle x4 X 108 usB7 O 2x USB 3 0 X 105 Ma PEC X 106 AAA 2x USB 2 0 PCle x4 bes o hd S c O O ceo X ED O ou 2x ETH RJ45 Gb LAN PCle x1 Controller Mini PCle Connector CEFUB 02 F Gb LAN iL ISB4 B Controller Lose QI E zx ETH RJ45 ro PCext X 102 pu des via Adapter ros i Bs X205 Mini PCle Connector Power Supply and Power Monitor H 10 ms Hold Up Baseboard PALA AY Onboard External Optional ext interfaces and Onboard Legend is ome nn Fig 64 Block Diagram KBox C 101 0 www kontron com Module _ 0 FIELDBUS KBox C 101 User s Guide Version 3 00 Gatnnuswanauananenananace Slot for Externals CR2025 16 KBox C 101 0 Variant KBox C 101 User s Guide Version 3 00 16 1 KBox C 101 0 System Expansion Capabilities ee eee eee eee eee eee eee eee Please observe that the KBox C 101 0 can be equipped with only one internal 2 5 SATA HDD SSD No external accessible removable drive bay and PCIe slot are available on the front side Refer also to the subsection 7 4 For system design refer also to Fig 63 Fig 64 chapter 18 Technical S
48. a Te SV eo Neo NE SP n apa NE Sd oe SE E PR SR e RP Vea a S eX PR TuRR EE ER anE 12 T Elecirostatie Dis cha de ES uned E E E E E 13 Z1 E o basaiencatntseaaaeeeeicesuanede 13 4 2 Instructions Tor the Lithium BALLONY ai a 14 5 Electromagnetic Compatibility Class B Device ooocoooncconccnoneconicnonocnoniconacnoncconacnoccconccnonccnonoconicnacoconicnanos 15 D To Electromagnetic COMmPaci le cueuio useo dentes Dura Bone E isi E io EE E EREE 15 ZUM IE Statement m o cesecae at A N A EEE A A E E E 15 se a EE Canada iio 15 0 mipmentana UNPACKING t EE EAE 16 S MM D AC KANG NORTE Omm 16 2 SCO O PI A RN RE II se ecateevenceqeaust sacccemuen 16 6 2 1 Optional Parts System Expansion esscasiaarcsiccini esse iei deme isa suci tat Geh esa eue sitet soe ca Tad been ei eu d tag e cire iants 16 p 22 OBBSlaESUSIBITEXEOHSTO e outer In Un A 16 ae PTS PAS RETRO 16 6 4 Type Label and Product IGGNEIICATION ossevass vens soe ee Usu SESTO UERES TIRE ER ROI EE EE E 17 Fc 18 AP T 20 MEA A A esse OE NO EE DAR Ee qos Due acess estenecesseacatauseccexaeseonucess 20 ARS dd P TT 20 7 2 Optional RTC Lithium Battery externally accessible eeeceeee eese eee eene nennen terere treten 21 po Suspe o Capa
49. abecessencecnsacoetaesiexbecsedengeasececeeaeexes 88 19 5 LED Control Status Register d ECTRESR sessions 88 20 Standard Interfaces Pin AssignmentS scesecceccecoecoecoccoccecoeccecoecoesoccoccecsecoecoecoesecoecoccoesocsocsecsecoecoecoeso 89 20 11 X 101 Power THE CONMECUOR caia oue ansiar Eaa iaaa aage 89 20 1 2 X T10 Serial Interface R5292 isos e a Ne E DERE RENE 89 PAAR E HOD ISDA POW A ASE P E E A A 90 20 54 T E 20 lE EE E A EE AE EE E N E PA 90 0 COS ATO NSB O POT Mr 90 20 1 6 X 102 X 103 A 104 Ethernet COHIIGCEOIS s cise cecacsvcacnsdedecxonsiegnenbeosadtewsarnadescesspedesiededeawsdseesaboeiesesecnees 91 20 2 Optional Interfaces via Adapter Modules cscscscscsccccececececececececscecececscecseseeeseeececececeseseceseseeseeeeeaenees 92 20 224 202 DN I D Coin Gle Win per 92 20 2 27202 A ieee ac eua teas eu saa tes IR ene aie encase nanan sie E eeeeean aes 92 www kontron com 5 1 Table of Contents KBox C 101 User s Guide Version 3 00 20 2 3 X 204 Senat A 93 BO 203 EAN BUS aro eR 94 2 1c TECHMICAL SUP POM e 95 Ll Returning Detective Merchant lala 95 1 1 Table of Figures Fig 1 Exampleor KBox C 101 type label T 17 Rie eod A o E E M P 18 Fig 3 RTC buff
50. applications This manual provides important information required for the proper operation of the KBox C 101 This chapter contains instructions which must be observed when working with the KBox C 101 3 1 Obligation of Diligence The operator must ensure that industrial PCs of the KBox Series are only used in control cabinet environments the operation manual is understood and the personnel has the necessary authorization and regularly training about relevant standards regulations and instructions Further the operator must ensure that the industrial PC is mounted operated and maintained according to the instruction of this manual Depending on the target application the operator must observe the current applicable national and international regulations and standards 3 2 Personnel Only personnel with appropriate qualifications trainings and authorization are permitted to install and work with the Kontron KBox C 101 industrial PC All applicable technical standards regulations and guidelines for the installation and usage of the device must be understood and followed Further accident prevention regulations and directives must be observed Every user of this system must be familiar with the instructions described in this manual 3 3 Appropriate Use Field of Application The KBox C 101 is to be used in control cabinet applications only Necessary fire enclosures and similar safety measures are to be provided by the control cabine
51. artup script If the shell is launched by the boot process it executes a shell script stored in the flash If the shell script terminates the shell will continue the boot process However the shell script can also contain any other boot command kNvram Manages the NVRAM to restore the system s default settings Since all uEFI settings are stored inside the NVRAM the default settings are loaded after invoking this command Programs and verifies the SPI boot flashes holding the uEFI BIOS code uEFI BIOS binary files must be available from connected mass storage devices such as USB flash drive or hard disk Creates and manages RAMdisks This command is used to perform file operations when no real file system is connected to the system kWatchdog Configures the Kontron onboard Watchdog This command is used to enable the Kontron onboard Watchdog with reset target before OS boot This can be used to detect if the OS fails to boot and react by reset kUpdate Controls the Kontron common update tool When using the kUpdate command the structure of the ZIP archive must not be altered kUpdate automatically starts the update procedure via kUpdate u If a certain image is intended to be used enter kUpdate s to select the respective image The uEFI Shell commands are not case sensitive Fach uEFI Shell command is provided with a detailed online help that can be invoked by entering cmd space in the command line To display the uEFI Shel
52. atus of the products by Kontron at the time of printing 2015 by Kontron Europe Printing and duplication even of sections is only permissible with the express approval of Kontron Europe GmbH Lise Meitner Str 3 5 86156 Augsburg Germany www kontron com 9 2 Introduction KBox C 101 User s Guide Version 3 00 2 1 e used in this Manual A eee pee ee eee eee eee eee eee eee eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eens 1 This symbol indicates the danger of injury to the user or the risk of damage to the product if the MA corresponding warning notices are not observed one nnn nnn nnn nnn nnn pn nnn nnn en ne nn ne ne ne ne ne nn ne ne nn nnne ne ne nee nn nnn eee nnn nee 1 3 This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail information about the specific product configuration we This symbol precedes helpful hints and tips for daily use al 2 2 Information about the System Designation and Description in this Manual This manual includes description and specifications for the KBox C 101 Family product line 2 2 1 Product Variants of the KBox C 101 Family Used Designation KBox C 101 Description i is valid for all variants KBox C 101 2
53. ble SSD Legend for Fig 25 Fig 26 and Fig 27 1 Slide button to release the drive bay cover 4 Opened drive bay cover 2 Cover of the drive bay 5 Inserting or removing a 2 5 removable SATA HDD SSD 3 Drive bay for 2 5 removable SATA HDD SSD p p I I 4 Please observe that the KBox C 101 1 system configuration can be equipped with only one internal or removable 2 5 SATA HDD SSD Refer to the chapter 15 KBox C 101 1 Variant and the subsection 15 1 2 Internal or Removable 2 5 SATA HDD SSD The KBox C 101 0 can be equipped with only one internal 2 5 SATA HDD SSD Refer to the chapter 16 KBox C 101 0 Variant and the subsection 16 1 1 Internal 2 5 SATA Drive Refer also to the area marked D in the section 7 4 www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 13 1 Installing Removing the removable HDD SSD To install remove a removable drive please perform the following steps 1 Slide the button Fig 25 pos 1 of the drive cover Fig 25 pos 2 to the right this movement is upwa
54. by accessing the RTC over the SMBus www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 2 Optional RTC Lithium Battery externally accessible Your KBox C 101 can be optionally equipped with an externally accessible lithium battery CMOS Fig 5 pos 3 The battery and the battery holder are covered by a protective cover refer to Fig 4 pos 1 secured by a Philips countersunk head screw Fig 4 pos 2 When replacing the lithium battery please follow the corresponding instructions in the section 13 1 Replacing the Lithium Battery E ARA The protective cover of the KBox C 101 with externally accessible lithium battery must always be installed during transportation and operation activities 3 The protective cover should be removed only when you attempt to replace the lithium battery Kontron 9 kontron Fig 5 Lithium battery location externally accessible battery shown Fig 4 Lithium battery location shown with protective cover with removed protective cover Legend for Fig 4 and Fig 5 1 Protective cover for the lithium battery 2 Philips countersunk head screw that secure the protective cover at the front side of the chassis 3 Externally accessible battery shown with removed protective cover www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 3 System Expansion Capabilities For the configuration of your KBox C 101 pl
55. cket is on the bottom side of the baseboard and can be only at factory equipped with an expansion card www kontron com 9 Accessing Internal Components KBox C 101 User s Guide Version 3 00 9 3 1 Integrated COMe Module Depending on the ordered system configuration your KBox C 101 accommodates a baseboard with either a COMe bHL6 15 4402E or a COMe bHL6 i7 4700EQ module Fig 43 KBox C 101 2 internal view with COMExpress module and with PCIe riser card 1 COM Express module 6 Cover retaining plate on the rear side 2 Baseboard 7 Mechanical fixing assemblies for 2x 2 5 mSATA SSD 3 Mechanical fixing assemblies for 1x PCIe Mini card MAING IR OS two fixing clips for each PCIe Mini card 8 Upper mounting bracket with key holes 4 Screws that secure the PCIe slot brackets 9 Cooling fins 5 Riser card with 2x PCIe x4 sockets IS Refer to the information and technical data included in the user manual of the installed COMe BHL6 2002E COMe bHL6 15 4402E or a COMe bHL6 17 4700EQ Module The user manual of the installed COMe Module can be downloaded from our web page www kontron com Search for the name of the installed module 9 3 2 mSATA Socket Depending on the system configuration ordered your KBox C 101 can be extended with up to two mSATA SSDs For installation removing of the mSATA SSD refer to the subsection 9 3 7 Installing Removing an mSATA SSD www kontron com 9 Accessing Internal Components KB
56. d direction see Fig 53 and pull it down Put the air filter holder aside for later reassembly refer to step 2 and 3 in Fig 53 Remove the soiled air filter Fig 53 pos 3 and Fig 54 pos 6 5 Clean the air filter as follows possess Q Rinse in water up to approx 40 C possibly with the addition of a standard mild detergent LI Itis possible to clean the air filter with compressed air L For dirt that contains grease oil the air filter should be rinsed with warm water with the addition of a degreaser Air filter should not be cleaned with powerful water jets or wrung out After cleaning and drying the air filter place it in the air filter holder Reattach the air filter holder to the bottom side of the fan tray slot by inserting the positioning latches Fig 54 pos 8 into the positioning holes Fig 54 pos 9 Secure the air filter holder by tightening the knurled screw to the tapped hole Fig 54 pos 4 of the fan tray slot Fig 53 pos 5 or Fig 54 pos 3 TTT lT II I III I IIlIlIlIl p l lIl 4 Defective components may onl
57. deration of the system design Fig 60 Fig 61 and mechanical differences see 18 1 3 and 18 1 4 Refer also to the area marked D in the section 7 4 SSS ee ee eee www kontron com 15 KBox C 101 1 Variant KBox C 101 User s Guide Version 3 00 This page has been intentionally left blank www kontron com 16 KBox C 101 0 Variant KBox C 101 User s Guide Version 3 00 16 KBox C 101 0 Variant Please refer to the description in this manual for KBox C 101 and the chapter 18 Technical Specifications X110 RS232 E yes E x I SD Card cc MN X109 Displav Port DISPLAYPORT X107 X108 USB 2 0 X105 X106 USB 3 0 X103 X104 ETH X102 ETH X101 4 i un v X205 Ad x Fig 63 KBox C 101 0 front view shown without mounting brackets 1 SideofKBox C 101 0 with cooling fins 2 Topside cover with knurled screws es mm xm mo c c e el PWR LED tu l Rescue Button Rescue LED www kontron com 16 KBox C 101 0 Variant KBox C 101 0 RESCUE Button E E WE NN Em o e CAN eX 2053 5929 Om O TL FU Options t dii dii tnd tnd ote RS232 RS422 Bh visAdanter Module Paes X204 ee ee ee ee mis S Internal AS Drive 1 EA lt E E for 5 3 SD Card iene el 2 5 HDD SSD nS Controller NM eee o SATA1 Connector 22 4 m gw MOS DVI Port D ima VI
58. disconnect the connection to the power source Disconnect all peripherals 2 The KBox C 101 should lay on a flat clean surface with the top side facing upwards 3 Loosen the knurled screws which secure the top cover on the front of the system see Fig 58 Fig 60 Fig 63 pos 2 and Fig 38 4 Pullthe cover outa little bit as shown in Fig 38 to release the cover centering and fixing brackets Fig 38 This movement allows you to remove the centring and fixing bracket of the top cover detail of the KBox C 101 2 5 Lift the top cover up on the front edge and remove it Fig 39 Now you have access to the internal sockets PCI PCIe Mini PCIe and mSATA or to the corresponding cards devices in order to install or remove internal hardware components Fig 39 Removing the cover detail of the KBox C 101 2 www kontron com 9 Accessing Internal Components KBox C 101 User s Guide Version 3 00 Fig 40 KBox C 101 2 removing the right side cover 6 Fora better accessibility of the internal sockets PCI PCIe Mini PCIe and mSATA SSD you may also remove the right side cover of the KBox C 101 Fig 41 Loosen the externally accessible fastening screws Fig 28 pos 2 that secure the right side cover Fig 40 and Fig 28 pos 3 Pull the right side cover out to detach it from the sideways mounted bolts Put the right side cover and the screws aside for later use Fig 41 KBox C 101 2 without top and right
59. e and the used mounting solution safely support the load of the KBox C 101 and the attached components Please follow the local national regulations for grounding The voltage feeds must not be overloaded Adjust the cabling and the overcurrent protection to correspond with the electrical figures indicated on the type label The type label is located on the right side of the system Itis recommended that the last cable attached to the system should be the power cable Refer to the section 11 2 DC Power Plug Terminal and chapter 12 Starting Up www kontron com 11 Installation Instructions KBox C 101 User s Guide Version 3 00 11 1 Control Cabinet Mounting Please observe the General Safety Instructions for IT Equipment included and the installation instructions refer to the chapters 4 and 11 Your KBox C 101 is supplied with assembled mounting brackets The key holes of the upper and lower mounting brackets Fig 32 pos 1 and pos 3 allow you to mount the KBox C 101 to a mounting side of the control cabinet in vertical position This is the only permitted operating position 3 For a sufficient air circulation around the device we recommend not to place mount or operate any other devices within the keep out area The clearances of 50mm and 100mm around the KBox C 101 must be observed refer to the marked areas in Fig 46 to Fig 50 33 E T YI A E gt i Al E Po BE B fee El
60. e caused by such unauthorized modification substitution or attachment will be the responsibility of the user The use of shielded I O cables is required when connecting this equipment to any and all optional peripheral or host devices Failure to do so may violate FCC and ICES rules 5 3 EMC Compliance Canada The method of compliance is self declaration to Canadian ICES 003 English This Class B digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la class B est conforme la norme NMB 003 du Canada www kontron com 6 Shipment and Unpacking KBox C 101 User s Guide Version 3 00 6 Shipment and Unpacking 6 1 Unpacking Proceed as follows to unpack the unit 1 Remove packaging Do not discard the original packaging Keep it for future relocation Check the delivery for completeness by comparing it with your order Please keep the associated paperwork It contains important information for handling the unit Check the contents for visible shipping damage oS SP If you notice any shipping damage or inconsistencies between the contents and your order please contact Kontron for help and information 6 2 Scope of Delivery Q KBox C 101 corresponding to the ordered system configuration LJ POWER SUBCON PSC 1 5 3 F 3 pin plug L General Safety Instructions for IT Equipment 6 2 1 Optional Parts System Expansion LI Front accessible drive bays for 2 5 SATA HDD SSDs
61. ease follow the ordering options specified in Configuration Guides KBox C 101 on our web site www kontron com 7 3 1 Mini PCI Express Interfaces There are two Mini PCIe interfaces on the KBox C 101 baseboard One Mini PCIe interface connector is accessible from the top side of the KBox C 101 when the top cover is removed The second Mini PCIe interface connector is located on the bottom side of the baseboard and is not accessible in the field This interface connector is intended to be used for the Fieldbus expansion If a customer requires this system expansion it must be selected when ordering as this expansion has to be carried out at factory Refer also to the subsections 9 3 3 and 9 3 6 Refer to chapter 18 Technical Specifications and the descriptions in this manual 7 3 2 mSATA M0 300 The baseboard of the KBox C 101 provides two mSATA interfaces These allow you to equip your system with mSATA SSDs Refer to the subsections 9 3 2 and 9 3 7 Refer to chapter 18 Technical Specifications and the descriptions in this manual 7 3 3 Standard PCI Express Interfaces The baseboard of KBox C 101 provides 1x PCIe x8 interface Via riser cards there are available PCI PCIe expansion possibilities as shown in the chapter 7 4 area marked C p p I I I I I l l lIlIl
62. ececececscececececscecscscsenceeceseceeececeseeeeees 36 Fig 36 Fan tray components of the KBox C 101 1 2 cable connections between fan and fan connector are included in A e 37 Fig 37 Inside of the top cover with centring and fixing brackets c eeeeeeee esee esee eene eene nene rene 39 Fig 38 This movement allows you to remove the centring and fixing bracket of the top cover detail of the KBox C 101 2 40 Fig 39 Removing the cover detail of the KBox C 101 2 eeeceeeeeeeeeee eene enne nene nennt eter restet reset ees 40 Fig 40 KBox C 101 2 removing the right side COVES cececscscscscscscnenececececscececececececscseeeececececscesececeseceeeeees 41 Fig 41 KBox C 101 2 without top and right side cover shown with a PCIe riser card eese esee eere ees 41 Fig 42 KBox C 101 2 internal view shown with a PCIe riser card and removable HDD SSD drive bay 42 Fig 43 KBox C 101 2 internal view with COMExpress module and with PCIe riser card eee 43 Fig 44 Detail of the KBox C 101 2 with PCIe riser card with 2x PCIe x4 sockets eeeeeee eere nennen 45 Fig 45 Detail of the KBox C 101 2 with PCI PCIe riser card with 1x PCI 32 bit and 1x PCIe x4 sockets 4
63. ecommended that the last connections attached to the system should be the power wires R R 4 The KBox C 101 must be connected DC mains power supply complying with the SELV Safety Extra Low Voltage requirements of EN 60950 1 standard It must be observed that wiring and short circuit overcurrent protection is performed according to the applicable standards regulations and respect to the electrical specification of the KBox C 101 Even when the system is turned off via the power button Fig 58 Fig 60 Fig 63 and Fig 21 marked PWR parts of the system are still energized The disconnecting device fuse circuit backer rating must be in accordance with the wire cross section and the rated current of the KBox C 101 3 The wires used for power connections must be clearly marked functional earth to ensure that they will be proper connected to the DCIN connector of the KBox C 101 and to the main power source corresponding to signals marked refer to Fig 18 and Fig 51 In addition the cables must have some
64. er time depending on temperature c eeeceeeeeeeeeeeeeeee esee senes essent sese se seres sese sesso seen ue 20 Fig 4 Lithium battery location shown with protective cover eeeeeeeeeee eene ener ener 21 Fig 5 Lithium battery location externally accessible battery shown with removed protective cover 21 As PP A 23 FUG 7 one VOW POP rP 23 Fig 8 Front side view config with removable Crives cscscsscscecsccscscecscssescecscssescesessescsceseseecesseesseseseseseseees 23 Fig 9 Front side view config without removable drives csscscecscsscececscnecececscnsescececsescececsseeseessaseeceseeeseeeees 23 eos P 23 E Po omeoen E ETES 23 PUG MISI MT POP UR 23 FMS A A 24 Qo NA do EEUU A nr RETO PRETIO U O PP A 24 gie Ue doro AA en 24 Fig 16 KBox CTO Ped with Fal DU sie 24 A s gn ee ace eee 24 Fig 18 X101 24VDC power Input connector sicsasdsccedsssaocnrs lt avvececvauvea de snswseasvaaneasdousvesereensavceusesvecsbsnsseenteoeucacees 25 AA Pee PP nn e E A 26 Fide 20 SD Cand Ok WCCO E EET 26 Fig 21 Detail Power button and PWR LED Rescue button and RSQ LED occococcccnccccnnnccncnccccnnnccnnnccncnccncuccnnnnos 27 Fig 22 Detail Status and General Purpose LEDS
65. es 76 18 1 1 Mechanical Specifications of the KBox C 101 2 leeeeseeeeeeee eee ene eene ntt tette sesso sensu 76 18 1 2 Mechanical Specifications of the KBox C 101 2 with Fan Tray Option scsccscscscecececececececscscscsceceeees 77 18 1 3 Mechanical Specifications of the KBox C 101 1 sssessessesossossossessessesesseesossossossessessssossesseseesessessesses 79 18 1 4 Mechanical Specifications of the KBox C 101 1 with Fan Tray Option scsscscecscecececececececscscscsenceeees 80 18 1 5 Mechanical Specifications of the KBox C 101 0 leeeseeeeeeeee eee eene eene entres sesso renean 82 19 2 Environmental SPECINICALIONS sovesesuunso ouo beaux ai 84 18 3 CE Directives Standards and Approvals cscscscscscsccccecececscecscecececscecscsescscsceecseececesesecesesecseecseseeeeeaees 85 19 KBox C 101 CPLD Specific Reqdisters 55s ioa esta npe Ra ES bR e aA Saa Ne OR o RSEN ERE RETRO Spa RTeRa Rea Rea Ee ae RE oT ae RAPERE aiaa 86 19 1 Reset Status Register RS DAT ooeresisestait neuste diei isiate spat iunt doa stupens bend ital iose epu Ous esa ia o prend ico Ddietnends 86 19 2 Interrupt Status Register CINISTAT petacioness ica oxieice opea suu ats dpa vasa lali ion icon cca nioi ide pita a anaiai 87 19 3 Shutdown Control Register SHDN_CTRL Tr 87 19 4 SPL Flash Control Registers iul NIS cxc ciuecccsiaecncncccecwastceevuecesteaseaocas
66. fKBox C 101 1 with cooling fins 2 Top side cover with knurled screws KBox C 101 User s Guide Version 3 00 THERM B 7 DRIVE SD WD GP1 i L I E l i D S GP2 I I l GP3 GP4 Roan i PWR Button PWR LED vl Rescue Button Rescue LED PCIe Slot 1 Drive Bay 1 SATA HDD SSD 15 KBox C 101 1 Variant KBox C 101 User s Guide Version 3 00 KBox C 101 1 RSQ LED i e RESCUE Button Sit for Earl RTC Battery CR2025 galvanic 0 EN 0 RS232 RS422 X204 00 Serial RS232 X 110 galva SATAOc onnector SD Card ra Controller i SD Card Connector SATA1 Connector EEA sl SD DVI Port DVI ES DVI EN a Display Port f ai Wl a a tap O gt y 2 8 ia Si sDisplayPort t ALEA aman at mSATA1 DP2 H H H 4 t i eG i600s Connector MO 300 DisplayPort DDM Connector MO 300 2x USB 2 0 po a ec PCle x4 X 108 USB7 2x USB 3 0 X 106 USBO 2x ETH RJ45 Connector Riser Card PCle x4 PCle 1 Slot PCle x4 PCle x8 Connector Gb LAN PCle x1 PCle x1 X 103 Controller E ee se es X 104 Gb LAN Gb LAN PClex MESSEN ci Controller O Mini PCle Connector ETH RJ45 ce PCle2 X 102 Sona el via Adapter affe em Module s FIELDBUS y X205 Connector Mini PCle looo Power Supply and Power Moni
67. form of support so as to minimize the strain on the unit s connectors To connect the KBox C 101 to a corresponding DC main power supply please perform the following steps 1 Ensure that the DC power source is switched off via a disconnecting device circuit breaker in order to ensure that no power is flowing from the external DC power source during the connection procedure 2 Connectat first the wire for Functional Earth stud Fig 32 pos 6 to an appropriate common earth connection point 3 Connectthe Phoenix power terminal prepared as described in the subsection 11 2 1 Cabling to the DC input connector Fig 58 Fig 60 Fig 63 and Fig 18 marked X101 of the KBox C 101 The DC input connector is located on the front side and is marked 24VDC 4 Connectthe other ends of the DC power wires to the connections of the DC main power supply Pay attention to the polarity of the connections 5 Switch on the disconnecting device circuit breaker in order to apply voltage to the terminals of the power wires www kontron com 12 Starting Up KBox C 101 User s Guide Version 3 00 12 2 Power OFF ON Procedure As the KBox C 101 is equipped with an internal hold up buffer it can t be powered off on immediately The buffer time depends on the power consumption and load on the KBox C 101 processor and peripherals Therefore the following procedure must be observed 1 Close your applications and perform an orderly shutdo
68. gned to be used if the standard BIOS flash is corrupted in order to get the system to boot in a defined and safe state for further failure resolution Please refer to the chapter 19 KBox C 101 CPLD Specific Registers The RESCUE button marked RSQ Fig 21 pos 3 Fig 58 Fig 60 and Fig 63 is used to force using the backup flash for system booting The RESCUE LED RSQ Fig 58 Fig 21 pos 4 blinks red when the backup flash is selected for booting The backup flash contains a cloned BIOS uEFI version In the event the system does not properly start up or gets hung up and restarting cold booting the system does not help it is possible to switch to the backup boot flash and then restart the system To do this press the RSQ button for more than five seconds whether or not the system is running it will now start up using the backup flash for booting To revert to using the standard boot flash the system must be cold started using the PWR button or remove power completely from the system and then reapply www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 10 Status and General Purpose LEDs After power is applied and the KBox C 101 performs the boot procedure the LEDs show the POST code In case of a boot failure within the uEFI the last post code is displayed When the boot phase is passed without errors the LEDs change to their status and general purpose function The following table pr
69. he operating system and the appropriate drivers for the system configuration you have ordered optional hardware components yourself o You can download the relevant drivers for the installed hardware from our web site at www kontron com L by selecting the product Pay attention to the manufacturer specifications of the operating system and the integrated hardware components www kontron com 13 Maintenance and Cleaning KBox C 101 User s Guide Version 3 00 13 Maintenance and Cleaning Equipment from Kontron requires only minimum servicing and maintenance for proper operation A For light soiling clean the KBox C 101 with a dry cloth Carefully remove dust from the surface of the cooling fins of the chassis using a clean soft brush LJ Stubborn dirt should be removed using a mild detergent and a soft cloth gt Do not use steel wool metallic threads or solvents like abrasives alcohol acetone or benzene for cleaning the KBox C 101 13 1 Replacing the Lithium Battery If your KBox C 101 is equipped with the optional lithium battery externally accessible and you have to replace it please proceed as follows 1 Unscrewthe screw Fig 4 pos 2 that secure the battery protective cover Fig 4 pos 1 to the chassis Remove the screw and the cover to have access to the battery Fig 5 pos 3 Retain them for later use Remove the lithium battery from the holder by pulling it outwards 2 3 4 Place a ne
70. ia RS232 422 adapter module you have to specify in your ordering L the needed configuration of this port as RS232 or RS422 and U for RS422 configuration if the onboard termination resistor 1200 should be enabled or disabled This port can be only factory installed and configured Your KBox C 101 can be extended via an adapter module with an additional serial interface RS232 RS422 This serial port Fig 33 Fig 34 pos 1 is available as 9 pin D SUB connector male marked as SERIAL on the front side of the system It must be factory configured as RS232 or RS422 corresponding your ordered port configuration The serial port will be configured via an on board DIP switch SW1 for RS232 or RS422 serial communication Your system order with RS422 port must also contain the specification about the termination resistor 120 2 If your application requires the termination resistor it must be enabled at factory only The corresponding DIP switch is not accessible for end user For pin assignment refer to subsection 20 2 3 8 2 X203 CAN Port Your KBox C 101 can be extended via an adapter module with a CAN port that allows you CAN Bus communication The optional CAN port Fig 33 Fig 34 pos 2 isimplemented as a sub D 9 pin connector male This port is galvanically isolated 500V For pin assignment refer to the section 20 2 4 gt If a termination resistor 1200 is required you have to make a connection bridge be
71. ice e Pack it securely in its original packaging e Enclose a copy of the RMA form with the consignment Corporate Offices Europe Middle East amp Africa North America Asia Pacific Lise Meitner Str 3 5 14118 Stowe Drive 17 Building Block 1 ABP 86156 Augsburg Poway CA 92064 7147 188 Southern West 4th Ring Germany USA Beijing 100070 P R China Tel 49 0 821 0 Tel 1 888 294 4558 Tel 86 10 63751188 Fax 49 0 821 111 Fax 1858 677 0898 Fax 86 10 83682438 info kontron com info us kontron com info us kontron cn www kontron com
72. ide Version 3 00 20 Standard Interfaces Pin Assignments Low active signals are indicated by a minus sign 20 1 1 X 101 Power Input Connector Pin Signal Name 3 pin POWER SUBCON male 1 24VDC input 2 X Functional Earth 3 OV input 20 1 2 X 110 Serial Interface RS232 Data Carrier Detect Receive Data Transmit Data oo Data Terminal Ready Signal Ground Data Set Ready 0000o Request to Send i cs Clear to Send WO Ol NI BD OT WY DMT e Ring Indicator www kontron com 20 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 3 00 20 1 3 X 109 DisplayPort wwe mares Dum es wey E memuen E seem Boo me 20 1 4 X 107 X 108 USB 2 0 Port 20 1 5 X 105 X 105 USB3 0 Port VCC fused 900 mA max StdA SSRX 2 Data 6 StdA SSRX 3 Data 7 GND DRAIN GND StdA SSTX StdA_SSTX www kontron com 20 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 3 00 20 1 6 X 102 X 103 X 104 Ethernet Connectors Cm o eme N m s qme Speed Mbps www kontron com 20 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 3 00 20 2 Optional Interfaces via Adapter Modules 20 2 1 X 202 DVI D Single Link Signal Name Description DVI D Connector female e 1 CN CEN TN COM
73. ign objects inside the chassis The KBox C 101 has to be installed and operated only by trained and qualified personnel The KBox C 101 system is designed for usage within control cabinets only Only personnel with appropriate qualifications trainings and authorization are permitted to install and work with the Kontron KBox C 101 This device shall only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements The KBox C 101 system is designed to be operated in vertical position with attached mounting brackets as shown in Fig 8 and Fig 9 It is not allowed to install the KBox C 101 as a stand alone desktop device Do not remove the wall mounting brackets The unit must be placed such that there is sufficient space in front of it for connecting the cables to the I O interface connectors and for operating the power button Leave sufficient free space around the unit to prevent the device from possibly overheating To ensure proper operation we recommended free space as specified below e above and below 100 mm 3 937 e left and right 50 mm 1 96 See also Fig 46 to Fig 50 section 18 1 Mechanical Specifications It must be observed that all ventilation openings are not covered obstructed by objects The KBox C 101 must be firmly attached to a clean flat and solid mounting surface Use proper fastening materials suitable for the mounting surface Ensure that the mounting surface typ
74. ing screw In order to close the KBox C 101 2 proceed in reverse order step 6 to 1 in the section 9 2 www kontron com 9 Accessing Internal Components KBox C 101 User s Guide Version 3 00 9 3 6 Installing Removing the PCIe Mini Card To install a PCIe mini card please proceed according to the steps described 1 Close all applications shut down the system properly and disconnect the connection to the power source Disconnect all peripherals 2 Open the device as described in the section 9 2 Opening and Closing the KBox C 101 step 1 6 3 Locate the PCIe Mini card socket and the corresponding fixing clips Fig 41 pos 1 4 Insert the PCle Mini card into the socket Fig 41 pos 2 at an angle of approx 45 and push it down until the fixing holes of the card are aligned with the fixing clips Press the PCIe Mini card down on the side with the fixing holes until the card snaps in the fixing clips 6 In order to close the KBox C 101 proceed in reverse order step 6 to 1 of the section 9 2 S To remove a PCIe Mini card please proceed according to the steps described 1 Close all applications shut down the system properly and disconnect the connection to the power source Disconnect all peripherals 2 Open the device as described in the subsection 9 2 Opening and Closing the KBox C 101 step 1 6 3 Locate the PCIe Mini card installed into your system 4 Slide outwards the fixing clips in order to
75. ion to the manufacturer specifications for lifespan For replacing of these devices refer to the sections 7 4 13 and 9 3 7 13 3 Replacing the Fan Tray The operation of the KBox C 101 versions with fan tray extension is permitted only with a functional fan AN tray Defective components may only be replaced by Kontron original spare parts L Part number of the fan tray 1055 4009 for KBox C 101 2 L Part number of the fan tray 1056 7503 for KBox C 101 1 The fan tray can be replaced during operation This should only be carried out by qualified personnel aware of the associated dangers The fan will not stop immediately when the fan tray is removed during operation Pull out the fan tray only a few centimeters and wait until the fan comes to stop To replace fan tray proceed as follows 1 Ensure to have access to the bottom side of the KBox C 101 2 1 The fan tray Fig 53 pos 1 and Fig 54 pos 2 may be replaced without removing the air filter holder Fig 53 pos 4 2 Loosen the two knurled screws Fig 53 pos 2 of the fan tray P Pull the fan tray Fig 54 pos 2 out from the fan tray slot Fig 54 pos 3 in order to disconnect the connector for fan power and control Fig 36 pos 3 from the internal fan control socket Fig 54 pos 10 Pull the fan tray completely out from the fan tray slot Fig 54 pos 3 Replace the defective fan tray with a new one Insert the functional fan tray Fig 54 po
76. l Specifications X110 RS232 Q EEEEEEENEENHNE Fu JO mr c TU Ro E PWR Button PWR LED 5 wi are dai s ak Rescue Button SD Card X109 Displav Port X107 X108 USB 2 0 X105 X106 USB 3 0 DISPLAYPORT PCIe Slot 2 PCIe Slot 1 SB 2 0 U X103 X104 ETH X102 ETH FIELDBUS X101 24V DC EM X205 FIELDBUS Exp r Ju eT T memmen Drive Bay 2 SATA HDD SSD Drive Bay 1 SATA HDD SSD Fig 58 KBox C 101 2 front view shown with removable drive bays and without mounting brackets 1 Side of KBox C 101 2 with cooling fins 2 Top side cover with knurled screws 14 KBox C 101 2 Variant KBox C 101 User s Guide Version 3 00 PWR LED Power Button RSQ LED i i RESCUE Button KBox C 101 2 f Slot for External RTC Battery CR2025 0 galvanic 0 0 T 0 t RS232 RS422 X204 via Adapter Module did dd Serial RS232 X 110 eres YN CD CD CD CD CD CD e 5 E 4 pape EN S Drive 1 E E 2 3 for 5 3 SD Card Eres o o E 2 5 HDD SSD y as Controller mE WIDE n d 4 o A EB Drive2 1 D c rH o EE E for mnm mmm 0 iA YN Jet o s DVI Port DVI t 2 Dv tQ 1 Display Port am PLI em E 2 5 HDD SSD Pajas MA AS HH AO gt EP 4 DD M 4 f DisplayPort LL E SATA1 g Iio p ay A eom u nol m HA g
77. l command list enter help or in the command line 17 2 uEFI Shell Scripting 17 2 1 Startup Scripting If the ESC key is not pressed and the timeout is run out the uEFI Shell tries to execute some startup scripts automatically It searches for scripts and executes them in the following order 1 Kontron flash stored startup script 2 Ifthereis no Kontron flash stored startup script present the uEFI specified startup nsh scriptis used This script must be located on the root of any of the attached FAT formatted disk drive 3 If none ofthe startup scripts is present or the startup script terminates the default boot order is continued www kontron com 17 uEFI BIOS KBox C 101 User s Guide Version 3 00 17 2 2 Create a Startup Script Startup scripts can be created using the uEFI Shell built in editor edit or under any OS with a plain text editor of your choice To create a startup shell script simply save the script on the root of any FAT formatted drive attached to the system To copy the startup script to the flash use the kBootScript uEFI Shell command In case there is no mass storage device attached the startup script can be generated in a RAM disk and stored in the SPI boot flash using the kRamdisk uEFI Shell command 17 2 3 Examples of Startup Scripts 17 2 3 1 Execute Shell Script on other Hard Drive This example startup nsh executes the shell script named bootme nsh located in the root ofthe fir
78. lers ouatebacawenewuleesnanseun 47 10 3 Active Cooling via the optional Fan Tray sccecececscscscscscscscsesenecececececscscscecscscseseseesesesesesecsceceseseceseeees 47 10 4 Minimum System Cle Coon SIM SPD RUE 47 19 5 MIU TEIN Pe bat A ge o EOE 47 TOO MIG Pa rey COMMON CMG wiescscacsesssnecenevenca E EEE E EE ETa 48 10 7 Processor Ihermal MOCO TIO rin 48 10 8 Processor Thema TI TOUT aia ia 48 AA e aa M 49 TEL Controle EMO naa 50 tz IOC POW er PUG TO Miera 53 TM EA BLU c y 53 Lo cian o UD e 54 121 Commecuna to DC Main Power SUP Desi 54 12 2 O P OCCU anra OESTE 55 12 3 Operating System and Hardware Component Drivers cscscscscscsececececscscscecececececeescseseseseseeeseceeeeeesseeeeees 56 T3 Maintenance and Cleonini serrscirisererri oriris kirren oriri EN EN ENO 57 13 1 Replacing the LIMUM BAREIN ste 57 13 2 Preventive Maintenance for SSD Drives sessesesossesossescssesoseescsoescsossesosscsossesesosscsossesosscsossesossesossesesoseo 58 4 www kontron com 1 Table of Contents KBox C 101 User s Guide Version 3 00 13 3 Replacing tera aia as 58 D CEEA ET ccire ceca iacerece wins Susa A BOSE Mau crores O o VUES IU CU US HCUNUS 59 14 KBox C1012 AA In TO 61 15 KBox C10 A no A O inss adeis aosan aiseee ssohs ais 63 15 1 KBox C 101 1
79. ooo on 76 right side KBox C 101 2 with fan tray option eeeeeeeeee eene nennen nennen tenente tenen 77 front side with key holes KBox C 101 2 with fan tray option eeeeee eere nennen 77 detail key hole KBox C 101 2 with fan tray option eeeceeee eene enne nnne nnne 77 top side KBox C 101 2 with fan trayoption eeeeeeeeee eene nennen eene tenente nennen ean 17 nante SIC doo CIO sento 79 trontside with key holes KBox C 10 141 assi ales 79 detail key hole KBox C 101 1 sssessesessssssessesessesessesessescsosscsesossesossesossesossesossesossesesoeeo 79 osde de Aa Fem 79 right side KBox C 101 1 with fan tray Option ssssessesessesessssesosscsossesossesossesossesesossssessese 80 front side with key holes KBox C 101 1 with fan tray option ococcocccococncnccncocncnccncnnocncnncnon 80 detail key hole KBox C 101 1 with fan tray Option sssssssessssesessssesossesossesossesossesossesosesseso 80 top side KBox C 101 1 with fan tray Option leeeeeeeeeee eene nennen nnne nennen ener teen 80 name Sie re d CTO O t 82 front side with key holes KBox C 101 0 1 esee ener rennen nennen nnne nennen eren eene 82 detail key hole CK BOK C210 120 scat conset ova uua ne PaOS De s ERb n Uca Unp ice sen oa SR Deut Pon cil S inp sis 82 topside KBOXC 1T010 E 8
80. ooted from this interface Ultra mwg xm i 64a SDCARD Fig 19 SDCARD slot Fig 20 SD card not included 3 This interface supports hot plugging To prevent data loss when removing the SD SDHC SDXC card it may not be removed during a read or write access while the SD LED Fig 22 is flashing To install a card please perform following steps 1 Insert the SD SDHC SDXC card into the SDCARD slot marked SDCARD see Fig 58 and Fig 19 on the front side of the KBox C 101 2 Gently push the card into the slot until it snaps into place When the card was inserted correctly the SD LED Fig 22 lights up Do not act with force when inserting the memory card If the card is not inserted properly in the guide rails remove the card from the slot and re insert it with care 3 Thecard is ready for use To remove a card proceed as described below 1 Gently push the SD SDHC SDXC card until it clicks 2 Releasethe card and it will be partially ejected 3 Pull the card out from the slot 7 4 7 X110 RS232 Port The RS232 interface X110 Fig 58 Fig 60 and Fig 63 is provided as a 9 pin D SUB connector It allows you to connect a serial device to the system For pin assignment refer to subsection 20 1 2 www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 8 POWER Button and PWR LED 1 Power button PWR 2 Power LED PWR Rescue button RSQ Rescue LED RSQ BS W
81. ore it is installed into an industrial control cabinet Please consider following instructions when you install or remove expansion cards Before installing removing an expansion card please pay attention to the following information Please observe the General Safety Instructions for IT Equipment provided with the system refer also to the chapter 4 and the installation instructions contained in this manual The KBox C 101 system Shall be mounted into a control cabinet Only personnel with appropriate qualifications trainings and authorization are permitted to install and work with the KBox C 101 system The installation removal of HDDs SSDs and or expansion cards may only be performed by a qualified person according to the description in this manual Before removing the cover of the device make sure that the device is powered off and disconnected from the power supply Before you upgrade the KBox C 101 with expansion cards pay attention to the power specifications in chapter 18 Technical Specifications and make sure that the power consumption of the expansion cards does not exceed 15 W per card Please follow the safety instructions for components that are sensitive to electrostatic discharge ESD Failure to observe this warning notice may result in damage to the device or and internal components Please pay attention to the manufacturer s instructions before installing removing an expansion card www kontron com
82. ovides information concerning these LEDs Fig 58 and Fig 22 Status and General Purpose LEDs THERM Thermal Red blinking M lec Biete THERM General Purpose 3 User general purpose 3 General Purpose 4 User general purpose 4 Fig 22 Detail Status and General Purpose LEDs 7 4 11 X205 Optional FIELDBUS Interface The optional interface FIELDBUS on the front side ofthe KBox C 101 must be ordered separately To add a FIELDBUS interface to the system the second mPCIe socket on the bottom of the baseboard will be used This connection can be implemented at factory only u re a m Tw Fig 23 X205 Location for the optional FIELDBUS interface www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 4 12 PCI PCIe Expansion Slot 1 and Slot 2 The KBox C 101 provides on the front side up to two slots see PCIe 1 and PCIe 2 in Fig 58 for KBox C 101 2 and PCIe 1 for KBox C 101 1 in Fig 60 for system expansion with PCI PCIe expansion cards via corresponding riser cards To access the corresponding riser card sockets in order to install or remove PCI PCIe expansion cards refer to the subsection 9 3 4 Riser Cards Expansion Sockets for PCI PCIe Cards you have to remove the top side access cover For a better accessibility of the expansion sockets you should remove the right side access cover Fig 30 and Fig 28 pos 1 and pos 3 also 1 PCIe 1 slot 2 PCIe
83. ox C 101 User s Guide Version 3 00 9 3 3 Expansion Socket for PCIe Mini Cards Depending on the system configuration ordered your KBox C 101 can be extended with up to two PCIe Mini cards The KBox C 101 provides two internal Mini PCIe sockets for PCIe Mini cards One of them is internally accessible Fig 42 pos 4 The second Mini PCIe socket is on the bottom side of the baseboard and can be only at factory equipped with an expansion card For installation removing of the PCIe Mini card Fig 42 pos 4 please refer to the subsection 9 3 6 Installing Removing the PCIe Mini Card 9 3 4 Riser Cards Expansion Sockets for PCI PCIe Cards Depending on the system configuration ordered your KBox C 101 can be extended with 1x PCI 32 bit card and up to two PCIe x4 PCIe x1 cards full height half length form factor via corresponding riser cards For installation removing of PCI PICIe cards into from the corresponding socket Fig 44 pos 5 and pos 6 Fig 45 pos 5 and pos 8 and Fig 62 pos 12 Please refer to the subsection 9 3 5 Installing Removing the PCI PCIe Expansion Cards 3 To expand your system with expansion cards please observe the power consumption specified in the chapter 18 Technical Specifications The power consumption of each expansion card does not exceed 15 W Please observe that KBox C 101 2 supports up to 2x PCIe x4 PCIe x1 expansion cards or 1x PCIe x4 PCIe x1 and 1x PCI 32
84. pecifications and subsection 18 1 5 Mechanical Specifications of the KBox C 101 0 16 1 1 Internal 2 5 SATA Drive The KBox C 101 0 can be equipped with only one internal 2 5 SATA HDD SSD always factory installed The picture below shows the KBox C 101 0 configuration with the internal 2 5 SATA SSD installed into the mounting frame d ia 7 F Zi OO GC E N Fig 65 KBox C 101 0 internal view with the internal HDD SSD drive 1 Coverretaining bracket on the front side 2 LED indicators circuit 3 1x Mini PCIe socket for PCIe Mini card please observe the note below 4 PCIx8 socket not used in this configuration 5 Screws that secure the internal 2 5 SATA HDD SSD into the mounting frame 6 Mounting frame for the 1x internal 2 5 SATA HDD SSD and screws that secure it to the chassis 7 Lower mounting bracket with key holes with an expansion card 8 1x SATA cable connections power and data 9 Baseboard 10 2x mSATA sockets 11 Mechanical fixing assemblies for 2x 2 5 mSATA SSD and 1x PCIe Mini card two fixing bolts for each mSATA SSD and PCIe Mini card please observe the note below 12 Cover retaining bracket on the rear side 13 Cooling fins 14 Upper mounting bracket with key holes The KBox C 101 provides two internal Mini PCIe sockets You can see one of them in Fig 42 pos 4 The second Mini PCIe socket is on the bottom side of the baseboard and can be only at factory
85. r packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 2 3 4 A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Transport boards in static safe containers such as boxes or bags Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace Always be properly grounded when touching a sensitive board component or assembly Store electrostatic sensitive boards in protective packaging or on antistatic mats 4 1 1 Grounding Methods The following measures help to avoid electrostatic damages to the device Le 0 N O uU A W N Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use anti static mats heel straps or air ionizes to give added protection Always handle electrostatic sensitive components by their edge or by their casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Usefield service tools such as cutters screwdrivers and vacuum cleaners which are conductive Always place drives and boards PCB assembly side down on the foam www kontron com
86. rds on the system in vertical position and release it The drive bay cover will spring up 2 Pull the drive cover up E Insert remove the drive into out from the bay receptacle 4 Closethe cover www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 5 Left and Right Side View 1 o IT IS oil c I mm Il gt O E l j 3 amp i illl HL e gt A ine Ori Fig 28 Right side of the KBox C 101 system Fig 29 Left side of the KBox C 101 system Legend for Fig 28 Fig 29 Fig 30 and Fig 31 1 Top side access cover with knurled screws 7 Screws that secure the COMExpress module 2 10x screws that secure the right side access cover 8 Screws that secure the cooling fins to the chassis 3 Right side access cover 9 Type label 4 Upper mounting bracket with key holes 10 Hole for further system fan tray extension 5 Lower mounting bracket with M4 ground stud and key 11 Airintake openings on the bottom cover holes 12 Air exhaust openings on the top cover 6 Cooling fins ofthe chassis 3 Please do not remove the red marked screws see Fig 29 pos 7 and pos 8 7 6 Top and Bottom Side View Hi A o sis sis elles IPHIEE E E E BRIT THEE EI ilg ege BEC eee e poe ol I UUU Li li 9 NEN ud L U L Fig 30 Top
87. re feature will run on several cores whereas standard software will only utilise one core In this case the processor will use the Turbo Mode to increase the clock for the core with the highest workload as long as the temperature is within limits 10 6 Third Party Components When the KBox C 101 is extended and configured with third party components like PCIe extension cards and hard drives HDD or SSD it has to be taken into account that the air temperature inside the system is higher than the ambient temperature An approximately internal temperature rise is given 10 7 Processor Thermal Monitoring The processor used with the KBox C 101 system provides internal thermal monitoring Every core of the processor comprises a temperature sensor To allow an optimal operation and long term reliability the processor must operate in the specified temperature range To avoid overheating the processor performs an automatic thermal management which intends to keep the processor temperature below the highest value of the temperature range This behavior is a CPU standard feature 10 8 Processor Thermal Trip Feature The Processor Thermal Trip feature protects the processor from catastrophic overheating The Thermal Trip Tensor threshold is set well above the normal operating temperature to ensure that there are no false trips The processor will stop all executions when the junction temperature exceeds approximately 125 C This event will be indica
88. ript uEFI Shell command myramdisk gt kbootscript p boot nsh 5 Resetthe board to execute the newly installed script using the reset uEFI Shell command myramdisk gt reset 6 Ifascriptis already installed it can be edited using the following kBootScript uEFI Shell commands myramdisk N kbootscript g boot nsh myramdisk gt edit boot nsh 17 3 Updating the uEFI BIOS The standard SPI boot flash can be updated with the latest uEFI BIOS from the ZIP archive using the kUpdate u or the kFlash p uEFI Shell command When using the kUpdate command the directory structure of ZIP archive must not be altered The update status is indicated in the log file located in the directory where the firmware images are stored gt To have the same content in both SPI boot flashes clone the standard SPI boot flash to the recovery SPI boot flash using the kflash c uEFI Shell 17 3 1 uEFI BIOS Recovery In case of the standard SPI boot flash being corrupted and therefore the system is not starting up it can be booted from the recovery SPI boot flash For further information refer to Chapter 7 4 9 RESCUE Button and RSQ LED gt The uEFI BIOS code and settings are stored in the SPI boot flashes Changes made to the uEFI BIOS settings are available only in the currently selected SPI boot flash Thus switching over to the other SPI boot flash may result in operation with different uEFI BIOS code and settings 17 3 2 Determining the Active
89. s 2 into the fan tray slot Fig 54 pos 3 De eom o Secure the fan tray by fastening the knurled screws Fig 53 pos 2 By fastening of the knurled screws the proper insertion of the fan tray into the internal socket Fig 54 pos 10 is ensured www kontron com 13 Maintenance and Cleaning KBox C 101 User s Guide Version 3 00 13 4 Cleaning the Air Filter The air filter is inserted in the holder Fig 35 pos 2 at the bottom side of the fan tray slot Fig 35 pos 6 The soiling of the air filter Fig 35 pos 3 is caused by the pollution of the operating environment A heavily soiled air filter can cause excessive heating of the device For this reason we recommend to clean the air filter as often as necessary The air filter can be changed during operation of the system 1 Fan tray 2 Knurled screws of the fan tray 3 Knurled screw of the air filter holder 4 Air filter holder 5 Fan tray slot Fig 53 Fan tray extension detail shown as KBox C 101 1 To replace the air filter proceed as follows 1 Ensure to have access to the bottom side of the KBox C 101 2 1 The air filter may be replaced without removing the fan tray Fig 53 pos 1 Loosen the knurled screw Fig 53 pos 3 that secures the air filter holder Fig 53 pos 4 to the fan tray slot Fig 53 pos 5 refer to step 1 in Fig 53 Pull the air filter holder out of the positioning holes Fig 54 pos 9 into the marke
90. side of the KBox C 101 system Fig 31 Bottom side of the KBox C 101 system 3 When powering on the KBox C 101 make sure that the air intake and exhaust openings are not obstructed To provide sufficient heat dissipation for the cooling of the KBox C 101 system never cover the cooling fins of the chassis Do not place any objects onto the device www kontron com 7 System Overview KBox C 101 User s Guide Version 3 00 7 7 Rear Side View The KBox C 101 is designed for wall mounting in vertical position inside of a control cabinet 3 Please do not remove the red marked screws see Fig 32 pos 2 and pos 4 Please observe the mounting instructions included in the chapter 11 Installation Instructions and the outline dimensions in the subsection 18 1 Mechanical Specifications For the dimensions of the KBox C 101 versions with the optional fan expansion refer to the subsection 18 1 2 Mechanical Specifications of the KBox C 101 2 with Fan Tray Option and 18 1 4 Mechanical Specifications of the KBox C 101 1 with Fan Tray Option 1 Keyholes on the upper mounting bracket 2 Screws that secure the upper mounting bracket of the KBox C 101 2 and KBox C 101 1 KBox C 101 0 has only 2 screws 3 Key holes on the lower mounting bracket Screws that secure the lower mounting bracket of the KBox C 101 2 and KBox C 101 1 KBox C 101 0 has only 2 screws 5 Chassis rear 6 Functional Earth stud Fig 32 Rear side of the KBo
91. sions for KBox C 101 1 E B KBox C 101 0 Description i is valid only for KBox C 101 0 systems without any row for PCIe slot and DRIVE p 4 Il 1 Forthe different KBox C 101 configurations refer also to chapter 18 Technical Specifications and section 7 4 Front Side Configuration and Options KBox C 101 www kontron com 3 Important Instructions KBox C 101 User s Guide Version 3 00 3 Important Instructions Prior performing any installation or commissioning work with the device this manual must be read carefully to become familiar with the device The general safety instructions and information apply to all Kontron equipment for industrial control
92. st detected disc drive sO 17 2 3 2 Execute Shell Script on other Hard Drive This example startup nsh executes the shell script named bootme nsh located in the root of the first detected disc drive sO fsO bootme nsh 17 2 3 3 Enable Watchdog The uEFI Shell provides environment variables used to control the execution flow The following sample start up script shows the uEFI Shell environment wdt enable used to control the Watchdog echo off echo Executing sample startup nsh if wdt enable on then kwatchdog t 15 echo Watchdog enabled endif To create uEFI Shell environment variable use the set uEFI Shell command as shown below Shell set wdt enable on Shell set wdt enable on Shell reset www kontron com 17 uEFI BIOS KBox C 101 User s Guide Version 3 00 17 2 3 4 Handling the Startup Script in the SPI Boot Flash In case there is no mass storage device attached the startup script can be generated in a RAM disk and stored in the SPI boot flash using the following instructions 1 Press lt ESC gt during power up to log into the uEFI Shell 2 Create a RAM disk and setthe proper working directory as shown below Shell kramdisk s 3 c m myramdisk Shell myramdisk 3 Enter the sample start up script mentioned above in this section using the edit uEFI Shell command myramdisk gt edit boot nsh 4 Savethe start up script to the SPI boot flash using the kBootSc
93. subsection 18 1 2 Mechanical Specifications of the KBox C 101 2 with Fan Tray Option and subsection 18 1 4 Mechanical Specifications of the KBox C 101 1 with Fan Tray Option 1 ed The KBox C 101 with fan tray chassis extension is designed to provide a better airflow through the system chassis The KBox C 101 2 1 can be only factory equipped with the optional fan tray Fig 35 The fan tray slot is external mounted to the bottom side of the KBox C 101 2 1 chassis and comprises a fan tray Fig 35 pos 1 with one fan as well as the air filter E e ol 0 Y Fig 35 KBox C 101 1 equipped with the optional fan tray oOo Ud QQ Aa Ax Ut N Fan tray with knurled screws Air filter holder with knurled screws Air filter Functional earth stud Lower mounting bracket with key holes Fan tray slot with installed fan tray KBox C 101 variant with optional fan tray Upper mounting bracket with key holes The fan is integrated in a user friendly replaceable fan tray hot swapping The fan tray is designed to be inserted into the fan tray slot Fig 35 pos 6 on the bottom side of the KBox C 101 2 1 The fan tray simplifies the installation and removal of this component even during operation The fan rotation speed is temperature controlled in dependence on the CPU temperature Thus a reliable air circulation for optimal active cooling of the KBox C 101 2 1 is ensured The temperature conditions
94. t The operator must ensure that the place of installation complies with applicable national and international standards and regulations 3 4 Warranty Note Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies e g to battery buffer battery and or storage media like SD card 3 5 Exclusion of Accident Liability Obligation Kontron shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device 3 6 Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the General Safety Instructions for IT Equipment in this manual or eventually the warning signs label on the device Kontron shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation www kontron com 4 General Safety Instructions for IT Equipment KBox C 101 User s Guide Version 3 00 4 General Safety Instructions for IT Equipment Please read this chapter carefully and take careful note of the instructions which have been compiled for your safety and to ensure to apply in accordance with
95. tected This bitis set even if the Shutdown Request Interrupt is disabled Writing a 1 to this bit clears the bit 19 3 Shutdown Control Register SHDN_CTRL Address 1 1 I51 131T4 T231 R W BITFIELD DESCRIPTION Shutdown Request Interrupt configuration 00 Interrupt disabled 1 0 SDRQ INT 01 Interrupt sent using LPT_ACK to SuperIO 10 2 Interrupt sent as SERIRQ IRQ5 11 Interrupt sent as SERIRQ IRQ10 www kontron com 19 KBox C 101 CPLD Specific Registers KBox C 101 User s Guide Version 3 00 19 4 SPI Flash Control Registers SPIFCTRL CCOO A CI CI IC RE CI CT CI BE DE E ma 9m BHHED DESCRIPTION Force use of backup SPI Flash SPIFORBU 0 Normal operation use COMe Flash 1 Force BIOS_DISx to select carrier on board SPI Flash 19 5 LED Control Status Register LCTRLSR The LED Control Status Register holds a series of bits defining the onboard configuration for the front panel General Purpose LEDs and enables the user to switch on and off the front panel General Purpose LEDs 1 1I51 531 1251 wem w a an BITFIELD DESCRIPTION LED Command LED CMD 0 2 Get LED 1 Set LED LED Select 000 LED GP1 001 LED GP2 HEU REE 010 LED GP3 011 LED GP4 1xx nothing selected Select LED color 00 OFF LED_COLOR 01 Green 10 Red 11 Amber www kontron com 20 Standard Interfaces Pin Assignments KBox C 101 User s Gu
96. ted by the red blinking Thermal LED on the front panel This behavior cannot be altered Once activated the event remains latched until power is cycled www kontron com 11 Installation Instructions KBox C 101 User s Guide Version 3 00 11 Installation Instructions The KBox C 101 comes with attached wall mount brackets The available mounting key holes Fig 32 pos 1 and pos 3 of the wall mounting brackets allow the unit attaching to a wall of a fire resistant enclosure Expansion card installation should be performed before installing the KBox C 101 into the control cabinet Whenever possible unpack or pack this product only at EOS ESD safe work stations Where a safe work station is not guaranteed itis important for the user to be electrically discharged before touching the product with his her hands or tools This is most easily done by touching a metal part of the system chassis Do not handle this product out of its protective enclosure while it is not used for operational purposes unless itis otherwise protected Prior any installation work ensure that there are no live wires on the installation site Do not handle the device if there is any damage visible Do not operate the KBox C 101 with foreign objects inside the chassis Further do not insert any retrieval device into the device while it is connected to power Kontron rejects all liability for any and all damages resulting from operation of the unit with fore
97. tem Overview KBox C 101 User s Guide Version 3 00 7 1 RTC GoldCap The baseboard of the KBox C 101 provides an external RTC module connected via the SMBus An RTC module of type RV 8564 or compatible is used To provide a valid date and time when no power is connected to the system the RTC module is equipped with a goldcap buffer 7 1 1 RTC Buffer Time The RTC buffer time is depending of the ambient temperature For a better understanding the different behavior of the goldcap buffer integrated in your system refer to the diagram below RTC buffer time temperature dependency 25 C RTC thr XxX 50 C E et pe x oC KEEK SA ss Linear 25 C HA A Linear 50 C 3 5 Ux Linear D C 1 5 0 5 0 7 14 21 28 35 42 4g 56 63 time days Fig 3 RTC buffer time depending on temperature If the time is not valid this is indicated by a status bit in the RTC registers For details see the RV 8564 application manual gt To get the maximum buffer time it is necessary to have the system a certain time powered on This ensures that the buffer capacitors are fully loaded The buffer time depends on the ambient temperature and on how long the system is connected to the power supply 7 1 2 Setting the RTC During startup the uEFI performs a comparison of chipset clock and external RTC module and sets the chipset clock accordingly if the RTC time is valid Further it is possible to set the time manually
98. the fixing clips in order to release the mSATA SSD It will spring up at an angle of approx 45 on the fixing clips side Gently pull the mSATA SSD card out 6 In order to close the KBox C 101 proceed in reverse order step 6 to 1 of the section 9 2 Ul 3 Preventive Maintenance for SSD drive Because of the limited predetermined lifespan of SSDs we recommend to check the condition of your installed SSD drives via S M A R T regularly Pay attention to the manufacturer specifications for lifespan www kontron com 10 Thermal Considerations KBox C 101 User s Guide Version 3 00 10 Thermal Considerations 10 1 Available Processors Please refer to the chapter 18 Technical Specifications The list of processors is not complete and may be extended over the product lifetime 10 2 Convection Cooling The KBox C 101 is designed for convection cooling within the specified ambient air temperature ranges Therefore itis imperative that air flow to and from the unit is guaranteed In addition implementers must empirically verify the cooling concept for the KBox C 101 including optionally installed devices prior implementing the unit in the intended application 10 3 Active Cooling via the optional Fan Tray For applications where convection cooling is not sufficient there is the possibility to use the optional fan tray externally mounted to the KBox C 101 2 and KBox C 101 1 The optional fan tray extension allo
99. top cover on the front side Fig 58 pos 2 ee 1T anes j lt me nad k de M 2 CL mm E gt E ES gg ES ES ES em Y E3ESEESESESE N ee nS eee PA mem qm eum qeu nm m m m om mm Lm me e dt f Fig 37 Inside of the top cover with centring and fixing brackets 1 Inside ofthe top cover 3 Centring bracket on the rear side 2 Rear part of the top cover 4 Air exhaust openings 5 Fixing bracket with knurled screws on the front side www kontron com 9 Accessing Internal Components KBox C 101 User s Guide Version 3 00 9 2 Opening and Closing the KBox C 101 gt The pictures in this section correspond to a KBox C 101 2 system The opening closing procedure description can be applied to all system variants under consideration of the different mechanical specifications of the KBox C 101 refer to the section 18 1 Mechanical Specifications SSS Se ol For opening closing the KBox C 101 please perform the following steps The system must be powered off and disconnected from the main power supply before you attempt to open the KBox C 101 Ensure that you have a clean flat and ESD safe surface to work on Also disconnect all peripheral devices from the KBox C 101 Please observe the instructions contained in the chapter 11 Installation Instructions 1 Close all applications Shut down the system properly and
100. tor UPA AA CEREREM to external zi Fan Tre Tacho iz3 u ce p 23 Option 91 FAN_CTRL FAN 10 ms Hold Up mmGmaeww Baseboard MO RRE ERA RRA Onboard External Optional ext interfaces and Onboard Fig 61 Block Diagram KBox C 101 1 www kontron com 15 KBox C 101 1 Variant KBox C 101 User s Guide Version 3 00 15 1 KBox C 101 1 System Expansion Capabilities A E Please observe that the KBox C 101 1 can be equipped with only one internal 2 5 SATA HDD SSD or one removable 2 5 SATA HDD SSD Only the PCIe 1 slot for one PCIe x4 PCIe x1 expansion card is available on the front side of the system Refer also to the subsection 7 4 For system design refer also to Fig Fig 60 Fig 61 chapter 18 Technical Specifications and subsection 18 1 3 and 18 1 4 A AAA 15 1 1 PCIe Expansion Slot 1 The KBox C 101 1 provides at the front side one PCIe 1 slot Fig 60 You can install a half length PCIe x4 or PCIe x1 expansion card To access the PCIe x4 socket in order to install or remove the PCIe expansion card you have to remove the top side access cover For a better accessibility of the expansion socket you should remove the right side access cover Fig 30 and Fig 28 pos 1 and pos 3 also The description in the subsection 7 5 Left and Right Side View is valid also for KBox C 101 1 Fig 62 Inside of the KBox C
101. tween pin 1 and t 2 respectively pin 7 and pin 8 in order to enable the onboard termination resistor 1200 8 3 X202 DVI D Interface Connector or DP 2 DisplayPort Your KBox C 101 can optionally be extended with a DVI D interface or a second DisplayPort DP 2 Only one of these two interfaces DVI D and DP 2 can be ordered as optional extension of your KBox C 101 system The DVI D port Single Link Fig 33 pos 3 marked DVI supports digital connections Digital devices can be connected directly to this interface of the KBox C 101 For pin assignment refer to subsection 20 2 1 The DP 2 port is a DisplayPort compliant interface realised using a standard DisplayPort connector An external digital display can be connected to the DisplayPort connector DP 2 Fig 34 pos 3 For pin assignment refer to subsection 20 1 3 www kontron com 8 System Extensions KBox C 101 User s Guide Version 3 00 8 4 Optional Versions with Fan Tray KBox C 101 2 1 By using a fan tray the KBox C 101 2 1 can be operated in a control cabinet with extended ambient temperature refer to the specified values in the section 18 2 Environmental Specifications and chapter 10 Thermal Considerations E RARA 1 All chapters of this manualare valid for the KBox C 101 2 and KBox C 101 1 with fan tray under consideration of the mechanical differences and the description in this section Please refer also to the 3
102. urce Disconnect all peripherals To have access to the PCI PCIe x4 sockets you have to open the KBox C 101 2 1 as described in the section 9 2 Opening and Closing the KBox C 101 step 1 6 To remove install an expansion card you have to remove the corresponding card slot bracket refer to Fig 58 Fig 60 and Fig 44 Fig 45 Loosen the corresponding fastening screw on the internal side which secures the slot card bracket and remove it Retain the screw for later use refer to Fig 44 Fig 45 pos 2 Fig 44 Detail of the KBox C 101 2 with PCIe riser card with 2x PCIe x4 sockets e if Fig 45 Detail of the KBox C 101 2 with PCI PCIe riser card with 1x PCI 32 bit and 1x PCIe x4 sockets Legend for Fig 44 and Fig 45 1 Slot bracket for the for the PCIe 1 expansion slot Free PCIe x4 socket for PCIe 1 slot 2 Screws to secure the expansion slot cards brackets Free PCIe x4 socket for PCIe 2 slot 3 Slot bracket for the for the PCIe 2 expansion slot Riser card with 1x PCI and 1x PCIe x4 expansion sockets 0 QU OA A 4 Riser card with 2x PCIe x4 expansion sockets Free 1x PCI 32 bit for PCIe 2 slot Insert remove the expansion card into from the corresponding PCI PCIe x4 socket of the corresponding riser card Fig 44 pos 5 pos 6 or Fig 45 pos 5 pos 8 If you have removed an expansion card re insert the slot bracket Secure the card or slot bracket to the chassis with the retained fasten
103. w lithium battery in the battery holder 5 Pay attention to the polarity of the battery as shown in Fig 52 6 The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by Kontron Europe 7 Replace the protective cover over the battery and secure the cover with the retained screw iS Please note that only the Philips countersunk head screw M2 5x10 DIN965 removed in step 2 may be used to secure the protective cover Longer screws than M2 5x14 could damage internal components of the system Fig 52 Lithium battery polarity Caution MA Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognised gt Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the Nz local regulations dealing with the disposal of these special materials e g to the collecting points for de dispose of batteries www kontron com 13 Maintenance and Cleaning KBox C 101 User s Guide Version 3 00 13 2 Preventive Maintenance for SSD Drives This section applies to all mSATA and SSD devices installed into the KBox C 101 system D Because of the limited predetermined lifespan of the mSATA SATA SSD devices we recommend to check the condition of your installed SSD drives via S M A R T regularly Pay attent
104. wn graceful shutdown 2 Remove power from the system 3 Wait until the green power LED Fig 21 pos 2 stops blinking 4 Waitat least 3 seconds 5 Reapply power Refer also to the subsection 7 4 8 POWER Button and PWR LED 3 Caution Do not disconnect the power from your system while it is powered up Performing a forced shutdown can lead to loss of data or other undesirable effects www kontron com 12 Starting Up KBox C 101 User s Guide Version 3 00 12 3 Operating System and Hardware Component Drivers Your system can be supplied optionally with a pre installed operating system If you have ordered your KBox C 101 with a pre installed operating system all drivers are installed in accordance with the system configuration ordered optional hardware components Your system is fully operational when you power it on for the first time Please pay attention to the following note gt Important information on the use of the pre installed WINDOWS 7 ULTIMATE FOR EMBEDDED SYSTEMS or WINDOWS 7 PROFESSIONAL FOR EMBEDDED SYSTEMS operating systems The terms and conditions for the use of the pre installed operating systems are specified in the document MICROSOFT SOFTWARE LICENSE TERMS You can download this document from our web site www kontron com by selecting Product Downloads tab Windows If you have ordered The KBox C 101 without a pre installed operating system you will need to install t
105. ws to operate the system at higher ambient temperature conditions and provides a higher air flow through the chassis providing a better cooling of the system internal components 10 4 Minimum System Clearance To provide a maximum of airflow through and around the box minimum distances to surrounding parts must be observed please refer to the subsection 11 1 Control Cabinet Mounting and Fig 46 to Fig 50 10 5 Maximum Temperatures As the Intel processors provide only certain settings for maximal power consumption some typically are used for the following table This table can be seen as a guideline KBox C 101 without Fan Tray KBox C 101 with Fan Tray Processor Power Max ambient Approx System internal Max ambient Approx System internal Consumption Temperature C Temp Rise C Temperature C Temp Rise C The maximum system ambient temperature depends mostly on the power consumption of the processor and the chipset www kontron com 10 Thermal Considerations KBox C 101 User s Guide Version 3 00 For the temperature evaluation a specialized tool from Intel was used to set the processor to a defined workload Depending on the power consumption one or more cores were set to 75 workload This includes the graphics core The tool also handles the usage of the Turbo Mode of certain processor types gt The processor utilization depends highly on the software used Software using multico
106. x C 101 0 Options for Storage Media 2x 2 5 SATA HDD SSD non 1x 2 5 SATA HDD SSD non 1x 2 5 SATA HDD SSD non removable or removable or removable 2x 2 5 removable SATA 1x 2 5 removable SATA HDD SSD for HDD SSD for e DRIVE 1 SATA 6 Gb s e DRIVE 1 SATA 6 Gb s e DRIVE 2 SATA 3 Gb s Up to 2x mSATA Up to 2x mSATA Up to 2x mSATA 1x SD Card 1x SD Card 1x SD Card Free Expansions Sockets 2x full size Mini PCIe x1 2x full size Mini PCIe x1 2x full size Mini PCIe x1 internal 2x PCle x4 or 1x PCle x4 1x PCI 32 bit and 1x PCIe x4 via corresponding riser card via corresponding riser card power consumption power consumption less than 15W is allowed less than 15W is allowed Fan Tray Option www kontron com 18 Technical Specifications KBox C 101 User s Guide Version 3 00 18 1 Mechanical Specifications of the KBox C 101 18 1 1 Mechanical Specifications of the KBox C 101 2 Fig 66 Dimensions nght side KBox C 101 2 SSeS ee slat mama i Feds S Gin Pepa E EE E SES bai a IM tne ait E CORRES LE BEL JE E EIE JE ODE esse KEES 00 III FER oS LIL ILI LIEBT SS ILS ILI IL AAA eI ORESOEADOBODOR rj Fig 68 Dimensions detail key hole KBox C 101 2 Fig 69 Dimensions top side KBox C 101 2 www kontron com as as o si si e a e io is o is o e o 5 0 0 08 010 0 0 JE YE JC YE JE YE JE IC IE IE YE 109 CHE HEHHER eee ETE ESEGESEEES 0081 E
107. x C 101 2 system 7 8 Functional Earth Stud There is an M4 functional earth terminal on the lower mounting bracket of the KBox C 101 Fig 32 pos 6 This terminal may be connected as required The KBox C 101 with the stud marked with a Functional Earth symbol Fig 32 has to be grounded to an appropriate common earth connection point www kontron com 8 System Extensions KBox C 101 User s Guide Version 3 00 8 System Extensions Optional your KBox C 101 can be equipped by factory only with following ports and additional components Q Serial port RS232 or RS422 via an adapter module Q CAN port via an adapter module LJ DVI D or DisplayPort via corresponding adapter module A Fan Tray an additional component connected to the KBox C 101 2 and KBox C 101 1 You have to order these components separately in order to extend your KBox C 101 at the factory Example of system configuration see below Fig 33 KBox C 101 2 shown with optional interfaces and Fig 34 KBox C 101 2 shown with optional interfaces and with removable drive bays without removable drive bays Legend for Fig 33 and Fig 34 1 Serial port RS232 RS422 2 CAN port 3 DVI D Single Link port or DisplayPort DP 2 depending on the ordered option www kontron com 8 System Extensions KBox C 101 User s Guide Version 3 00 8 1 X204 Serial Port RS232 RS422 When you order the KBox C 101 with this extended interface v
108. y be replaced by Kontron original spare parts MA O Air filter part number 1055 4670 for KBox C 101 2 LI Air filter part number 1056 7507 for KBox C 101 1 www kontron com 13 Maintenance and Cleaning KBox C 101 User s Guide Version 3 00 The pictures in this section correspond to a KBox C 101 2 system The description of the procedure for cleaning the air filter can be applied to both KBox C 101 2 1 variants under consideration of the different mechanical specifications AAA AAA j PEU DS 4 A AER B y Fig 55 Holder without air filter 114 5 TL 2 Fig 56 Holder shown for a KBox C 101 2 with air filter Fig 57 Air filter shown for a KBox C 101 2 Legend for Fig 54 and Fig 55 1 KBox C 101 assembled with the optional fan tray slot 6 Removed air filter 2 Removed fan tray 7 Air filter holder with knurled screw 3 Fan tray slot without inserted fan tray 8 Positioning latches of the air filter holder 4 Airintake openings at the bottom side of the fan tray 9 Positioning holes for the air filter holder slot 10 Socket for fan power and control on internal rear side 5 Tapped hole to secure the knurled screw of the air of the fan tray slot filter holder www kontron com 14 KBox C 101 2 Variant KBox C 101 User s Guide Version 3 00 14 KBox C 101 2 Variant Please refer to the description in this manual for KBox C 101 and the chapter 18 Technica

Download Pdf Manuals

Related Search

Related Contents

Les blocs garrots    Dell PowerEdge 1900 Information Update  Descargar - Notifier by Honeywell  Gefen GEF-DVI-848DL-PB video switch  RZ/A1L Groups - Renesas Electronics    Impex EVE-1000 Owner's Manual  Screen PDF - Random Artists  N-Tron 710FX2 User's Manual  

Copyright © All rights reserved. Failed to retrieve file