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Installation and Operating instructions JUDOMAT softening unit JM 2

1. Model JM Forward Process level H Access Besar Choose Alter Store OWZ D 3WZ D vo f a ty u Parameter Description HO Type of control head electronic 255A 255A Resin volume 20 30 Access Forward Choose Alter Store Expert level P Backward f f a t u Parameter Description P1 Time Active time Active time P2 Weekday Active weekday Active weekday P3 Regeneration time Dependent on Dependent on P4 Regeneration interval user user P6 Brine value optimal 230 230 Brine value economy 140 140 P7 Capacity of the softener unit See chapter See chapter P8 Raw water hardness 10 1 1 10 1 1 P9 Units 1 1 P10 Clock mode 1 1 P11 Maintenance rate 0 0 P12 Switch for delayed external regeneration control Dependent on Dependent on signal signal P14 Refill controller 33 33 f See chapter See chapter P15 Injector 10 1 2 10 1 2 P18 Flow rate sensor 1 1 P19 K Factor or impulse equivalence 1 1 Access Forward Choose Alter Store Regeneration level C Backward tu f a ty u Phase Description C1 Back wash 1 5 5 C2 Regeneration media intake Not alterable Not alterable C3 Slow rinse 20 20 c4 Pause 0 0 C5 Fast rinse 1 5 5 C6 Back wash 2 0 0 C7 Fast rinse 2 0 0 c8 Brine chamber refill Not alterable Not alterable Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Op
2. Potential free contact N O C l C CE CE Connection external regeneration control A regeneration of the operating vessel is activated as soon as a signal is received via the potential free contact connecting to the control unit and maintaining for the duration as programmed under parameter P12 expert level The regeneration is carried out within the framework of the parameters set To regenerate the other vessel a second signal for external regeneration must be received via the potential free contact to the control unit During regeneration all incoming signals via the potential free contact are ignored Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 21 52 Wasser Aufbereitung 6 Description of control unit This softening unit is equipped with a fully automatic flow rate operated control unit This means that regeneration is started once a given volume of incoming water has passed through the system The time intervals between two given regenerations are determined by the size of the softening unit concerned and the ha
3. Note be returned to operational mode by pressing the OK key The system automatically returns to operational mode once the Regeneration key is pressed see chapter 6 2 3 Changes to the brine concentration values will affect the unit capacity levels Changes here will require alteration to the capacity values stored see chapter 10 1 1 7 2 Expert level Once the raw water hardness value has been stored at this level the unit can This level governs programming for all parameters required for the correct function of the softening unit Individual parameters can be blocked at this level to ensure they cannot be altered by mistake at level These parameters are then market with a lock symbol 8 When Expert level is active a P appears in the bottom left hand corner of the display Next to the P the number of the parameter in use is displayed Accessing expert level Action Key Duration Display Enter data mode Up and Down 5 sec Value for P1 Move to previous or next parameter Up or Down Short Previous or next parameter Choose parameter Ok Short Value of parameter flashes Alter value Up or Down Short Reduce or increase value Store altered value Ok Short Next parameter Block parameter Regen Short Lock symbol appears Unblock parameter Regen Short Lock symbol disappears Date created 20 05 09 Release date 05 06 09 Revision date 16 06 09 Version 1 000 O
4. Softener 1 Softener 2 Operation Stand by gt Residual capacity 1 Signal to complete regeneration softener 2 softener 1 eae pause Y mer fast wash 1 Y Den back wash 2 Y er fast wash 2 Y seg brine chamber refill j i Y Capacity of LL Signal to start regeneration softener 1 softener 1 exhausted Sas back wash 1 Y eae regeneration media intake Y Free slow wash Stand by gt Operation L Signal to complete regeneration softener 1 Residual capacity 1 softener 2 eas pause Y Da fast wash 1 Y PR back wash 2 LA a fast wash 2 LA as brine chamber refill Y i i Signal to start regeneration softener 2 Capacity of t softener 1 exhausted back wash 1 1 Y cos regeneration media intake Y ee slow wash Y Date created 20 05 09 Release date 05 06 09 Revision date 16 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 14 52 Wasser Aufbereitung 4 Installation V Caution In case of seepage on the water inlet or the unit itself the water supply should be shut off when operating staff are not present 4 1 Location requirements This JUDOMAT softening unit s
5. Wasser Aufbereitung 1 x Control unit is in test mode 1 12 Press Down key 1 2 gt Press Ok 1 3 Press Up key 1 4 Press Regen key Control unit does not Power supply not connected Connect power supply regenerate automatically Motor damaged Change motor Control unit regenerates en programmed Re program regeneration time malapropos j Softening unit Fault Cause Remedy Brine tank is flooded Uncontrolled refill Clean ball seat and ball in air check valve Leakage in brine tube Check brine tube for leakage Drain controller soiled Clean drain controller After regeneration water is still flowing dripping out of drain brine tube Return spring weak Replace spring Flap does not close tighten because of dirt Remove dirt Hardness leakage after regeneration Regeneration not completed Check if the brine settings are correct change if necessary Cut off and bypass valve is leaking Replace Cut off and bypass valve O ring damaged Change O ring Wrong capacity setting Check if the capacity settings are correct change if necessary No brine suction during regeneration Water pressure low Supply softener with water at a flow pressure of min 3 bars Drain line blocked Clean drain line Injector blocked Clean Injector filter screen Injector damaged
6. Pos Order No Description JM 2 WZ D JM 3 WZ D Quantity 1 1500424 Control Logix 764 X X 1 6 1980408 Camshaft x x 1 7 1610576 Cover x x 1 8 1510118 Power supply 230VAC 12VAC x x 1 9 1500428 Assembly group motor optical sensor X X 4 connection cable with plug 13 1980363 Drain control assembly size 8 with O ring X 1 1980365 Drain control assembly size 10 with O ring x 1 16 1980357 Injector G size 8 x 1 1980359 Injector J size 10 x 1 19 1610367 Assembly group check valve X X 1 24 1500426 Connecting cable for hall sensor X X 1 25 1500425 Connecting cable x x 1 26 1500429 Connecting cable for external regeneration control x x 1 27 1980410 Blank cover x x 1 28 1610600 Adaptor with turbines X X 1 1500427 Connecting plug for hall sensor x x 1 The quantities refer to one control head Date created 20 05 09 Release date 05 06 09 Revision date 16 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 E Mail info judo eu 14 Cent min out ofthe German landline 0 1805 692 188 51 52 Wasser Aufbereitung 14 Maintenance and inspection In most countries regular inspection and maintenance of units used i
7. Use the Up Down keys to alter values and confirm using Ok m The clock is set automatically as the unit recognises the voltage used and sets the time to a 12 or 24 hour setting accordingly However it is advisable to check the unit taken is correct Value 0 12 hour display Value 1 24 hour display Values can be assigned using parameter P9 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok m 7 2 9 P11 Maintenance rate A maintenance rate for the softening unit can be adjusted using parameter P11 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok m If a maintenance took place the parameter H17 has to be reset as described in chapter 7 4 2 Date created 20 05 09 Release date 05 06 09 Operating instructions JUDOMAT softening unit JM 2 3 WZ D Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Version 1 000 P O Box 380 D 71351 Winnenden E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 31 52 pt v Wasser Aufbereitung 7 2 10 P12 Switch for delayed external regeneration control The delay time after a potential free input signal for a remote regeneration of the softener can be set using paramet
8. Replace injector and cover Flap 2 or and 3 not closed Remove impurities check mechanism if necessary replace flap Refill controller closes too soon Set control unit short time to refill Brine chamber C8 if necessary replace refill controller Brine valve does not suck in brine Drain line blocked Clean drain line Injector blocked Clean injector filter screen Wrong injector size Change injector Shut off valve closes too soon Set control unit short time to regeneration media intake C2 if necessary replace shut off valve No softened water after regeneration No salt in the brine tank Refill salt tablets Injector blocked Clean injector filter screen Shut off valve closes too soon Set control unit short time to regeneration media intake C2 if necessary replace shut off valve Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 47 52 Wasser Aufbereitung If the fault cannot be corrected using the information above please c
9. Wasser Aufbereitung Installation and Operating instructions JUDOMAT softening unit JM 2 3 WZ D ee Kr py 2 Hi Q v oO N Please issue to the owner operator 7 et Wasser Read carefully before installation start up z i i Aufbereitung Subject to change without notice Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 1 52 Wasser Aufbereitung Contents T ARG ODUCHON ssc cvccssicssccsecocscicnisesccsuctentisacensesdestinstsvaedeatsoavesyndsedesntesunecaubcskecsstaesdseuuseevseobiceecesteeasteckseesasexeeees 6 1 1 Pictograms and their Meaning 0s s000ssc00ssensnssensnssnnnnnennnssensnsensnnnnnsnnensnnnensnsnnssnnensnssesssssnssnnesunne 6 1 2 WALTADLY SATE TEE T AEREA AET AAT 7 1 3 Operation of the whit ss ccicciscscasscconsssoncesevccessessosencssnsossesassonssesuastescecesaetesusecsutecesonseseseseesscesseassesaneseaes 7 1 4 Duties of the Owner Operator c ccssccssssccssssssssscesssscessccssssscsssssssssccssessssssssssesscssscsssssssssssssssscsseses 7 2 Transport Scope of Supply Storage csscssssssscssssesse
10. oo ven m toe The raw water hardness is shown in ppm CaCO and must be adjusted Tiere een to meet actual values on site The raw water hardness is entered using aa parameter P8 mark 4 indicates hardness Press Ok Mt The display mopsa starts to flash Use the Up Down keys to set values and confirm with Ok m Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 30 52 Wasser Aufbereitung Values entered can not be calculated on a linear base and entries are only possible in groups of 10 Changes in the raw water hardness values will result in the need to reprogram unit capacity values see chapter 10 1 1 7 2 7 P9 Units a wo TU WE TH FR 54 DAYS Tine amp Dey Regen Time amp Day a amp Caperay Pc Hardness The display starts to flash 7 2 8 P10 Clock mode SU MO TU WE TH FR SA DAYS The units of measurement are set automatically as the unit recognises the voltage used However it is advisable to check that the unit taken is correct Value 0 English Value 1 metric Values can be adjusted using parameter P9 Press Ok m
11. asser Aufbereitung Aufbereitung EG Konformitatserklarung Im Sinne der EG Richtlinie Maschinen 98 37 EG und der EG Richtlinie EMV 89 336 EWG Hersteller JUDO Wasseraufbereitung GmbH Anschrift Hohreuschstr 39 41 D 71364 Winnenden Produktbezeichnung Wasserenthartungsanlagen JM 2 3 WZ D Fachnorm Elektromagnetische Vertr glichkeit Fachgrundnormen f r St raussendungen und St rfestigkeit EN 50 081 Teil 1 und Teil 2 EN 50 082 Teil 1 und Teil 2 Die Einhaltung der EMV Anforderungen CE Konformit t f r den Einsatz des Ger tes im Haushalts Gewerbebereich und im Industriebereich wird hiermit in allen oben genannten Punkten best tigt Harmonisierte Normen EN 292 Teil 1 und 2 Sicherheit von Maschinen EN 60204 DIN VDE 0113 Elektrische Ausr stung von Maschinen EN 60335 DIN VDE 0700 Sicherheit elektrischer Ger te Teil 1 f r den Hausgebrauch Aussteller JUDO Wasseraufbereitung GmbH Ort Datum Winnenden den 04 M rz 2004 Rechtsverbindliche Unterschrift JUDO Wasseraufber itung GmbH Diese Erklarung bescheinigt die Ubereinstimmung mit den genannten Richtlinien beinhaltet jedoch keine Zusicherung von Eigenschaften JUDO Wasseraufbereitung GmbH Postfa W W nd Tel 7 VEGHWT JM 2 6 Autotrol d K Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2
12. out of the German landline 18 52 Wasser Aufbereitung 4 8 Installation example In cases where varying degrees of residual hardness are required additional mixing valves and back flow preventers will have to be installed Taps should be installed in front of and after the unit for measuring purposes Where fully softened water is to be generated 0 ppm piping used should be of PVC or other corrosion resistant materials Where the water generated is only partially softened approx 0 5 ppm copper or galvanised pipes may be used We recommend however that a pump be installed after the unit dosing corrosion protection minerals in proportion to the mixed water flow rate t untreated water t softened water lt 0 0056 ppm 4 1 2 gt 55 Th X gq 3 x 6 5 raw water Tel An j ra lt EE mixed water e g 0 9 ppm gt lt ABA HL Sky gt lt Dq gt HH e g 0 45 ppm y in Y i NZ NV brine N UN ze E engen L 5 4 AW ae UM Va 1 JUDO protective filter U 2 JUDO pipe separator JRT BA 3 JUDOMAT softening unit JM 2 3 WZ D P 4 JUDO automatic mixing unit JAV 5 JUDO WADOS dosing pump 6 JUDO water meter Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Oper
13. 1 3 29 520 1 0 0 8 1 7 1 3 30 540 1 0 0 8 1 8 1 3 31 550 1 0 0 8 1 7 1 3 32 570 1 0 0 8 1 7 1 3 33 590 1 0 0 8 1 7 1 3 34 610 1 0 0 8 1 8 1 3 35 630 1 0 0 8 1 8 1 3 36 640 1 0 0 8 1 7 1 3 37 660 1 0 0 8 1 7 1 3 38 680 1 0 0 8 1 7 1 3 39 700 1 0 0 8 1 8 1 3 40 710 1 0 0 8 1 7 1 3 Date created 20 05 09 Release date 05 06 09 Revision date 16 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 43 52 Wasser Aufbereitung 10 1 2 Values required for injector P15 JM 2 WZ D JM 3 WZ D Injector G 8 Injector J 10 Pressure range bar Value for P15 Pressure range bar Value for P15 3 0 3 2 17 3 0 3 2 25 3 3 3 9 18 3 3 3 4 26 4 0 4 4 19 3 5 3 6 27 4 5 5 4 20 3 7 3 9 28 5 5 8 0 21 4 0 4 3 29 4 4 4 7 30 4 8 5 4 31 5 5 7 4 32 7 5 8 0 31 Date created 20 05 09 Release date 05 06 09 Revision date 16 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnen
14. Delayed Regeneration skip to next allocated time mor A Press Regen key once R a cng Recycling symbol flashes capactty f C os Press Regen key to abort Symbol flashes Immediate Regeneration Hold the Regen key down for 5 seconds The regeneration symbol appears on the display The camshaft moves to phase C1 Immediate double Regeneration e g when shutting unit down GU W TU WE TH M SA DAYS Once the camshaft has moved to phase C1 at manual start up a second regeneration can be initiated Hold the REGEN key down for 5 seconds once the camshaft has started moving into phase C1 The Second regeneration set display now shows x2 i e once this regeneration is complete a second will be run automatically V Caution This key should be used by qualified persons during installation or maintenance only Misuse may lead to unit malfunction Action Key Duration Display Skip to next regeneration Regen Short Recycling symbol flashes Regeneration stop Regen Short when recycling symbol flashes Recycling symbol switches off Immediate regeneration Regen 5 sec Recycling symbol appears Immediate double Regen 5 sec regeneration again once cycle x2 symbol appears regeneration starts Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating in
15. E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 17 52 Wasser Aufbereitung 4 5 Bypass valve 4 6 Assembly Place both unit containers on a level surface Install the piping between both units and connect the softener unit to the water supply Place both brine salt containers on a level surface in front of each unit Check brine valve is sitting properly and adjust if required Connect brine tube to brine container and control head on each unit Join both control heads with the assembled plug of the connecting cable Connect unit to power supply Salt tablets should not be added to the brine container before commissioning NOOO PWN gt 4 7 Drain connection Tubing provided for backwash water and overflow safety must be fed to the drain at a constant downward gradient Access to the drain must be provided above ground level Do not feed the drainage tubing across the upper part of the unit Fix the lower free end of the tubing to the drain Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min
16. available in m3 time of next scheduled regeneration softener in operation the current flow rate as well as the several regeneration steps and any error reports Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 23 52 m DIN Den v Wasser Aufbereitung 6 2 2 Symbols in display gt su Mo Tu we JH FR sa says A no _ _ FR vida A fh h aa Regeneration Time ln 3 15 Salt Amount zen Mit a ots 6 12 Capacity ae 100 26 ge Hardness 4 yal rei u 24 22 2 _ llluminates when regeneration interval is programmed Indicates which day s are programmed PM indicated times between Midday and Midnight AM is not shown This function is inactive when clock is set to 24 hr mode MIN indicates values stored in minutes g l indicates values in grams Litres kg indicates value stored in kilograms 4 digit entries are available for time values to be entered or error reports The blinking colon between hours and minutes in clock mode is normal and indicates that the unit is operational 9 Blocking sig
17. instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 3 52 Wasser Aufbereitung 13 POTUS socdekecesiihosaseteccsdianncabaceck T A E baoueinsVashesteesulbusuvecustvsvedteddsveceetivesesee 4D 13 1 Parts iS EEATT T T A TE EERIE AAEE E A E DU 13 2 Spare parts list vecsccsscsdciceccesecsseccsccsssessenssvesssscsseocasoassnsessssedsacssuoassecsesessassesossecsseacpeegessecsectsvansests OL 14 Maintenance and inspection csccccssscsssscccsnscssssscsssncssnaccssnncsesaccessccscsaccssasesesaccsesccsesaccsssssessssesssseses OD 14 1 CICA G 5 cd scecscssonscvelscensacsocecesdesesbicdstasensetaecs dascvesdodesvusssustessiendesoscensedsenssaesdetesdastesseacetocosesecessesesss DD 14 2 Unit ShutdoWn see Sacedescccccccooseaneivcdesedencencesescaccuveswuceeccosdessosssessccscecsecesceseuecuapsasscosscvocssennesessessebsceee DA Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 4 52
18. options can be clarified by JUDO s technical advisers Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 16 52 Wasser Aufbereitung 4 4 Connecting to the water supply The connection unit is fitted with an arrow indicating flow direction i 2 N Sa u Fa Ma DY N A 7 Legend 1 Hard water inlet 2 Softened water outlet 3 Softener 1 with control valve and electronic master 4 Softener 2 with control valve slave 5 Screw connection Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188
19. the German landline 8 52 Wasser Aufbereitung 2 1 Consumables Description Order No Regeneration salt tablets 8839101 Total hardness measuring kit type A 8742119 measures 0 to 1 68 ppm Total hardness measuring kit type B 8690013 measures 0 to 0 112 ppm V Caution Use high quality salt tablets only Salt should not be able to be pressed through the container floor Non dissolved salt can reduce the unit efficiency and can result in a loss in capacity Consumables are not included in the scope of delivery 2 2 Accessories Description Order No Automatic mixing valve JAV 1 8735101 Automatic mixing valve JAV 114 8735202 QUICKSET mounting set JQU 11 8735179 Flexible connection pipe set JAS 1 8395033 Flexible connection pipe set JAS 1 8395034 Salt level indicator JSMA 8390002 Disinfection unit JCLE 2 3 8390092 Residual hardness supervising unit JRU 8735175 Malfunction message unit JSMP 5 8390080 Connecting cable for external control 1500429 Accessories are not included in the scope of delivery Date created 20 05 09 Release date 05 06 09 Revision date 16 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fa
20. 1 Control Logix 764 1 2 Assembly group without flow control 1 3 Valve cover 1 4 Screws for valve cover 12 5 Single valve spring 1 6 Camshaft 17 7 Cover 1 8 Power supply 1 9 Assembly group motor optical sensor connection cable with plug 1 10 Assembly group screen without O ring 1 11 Locking unit 1 12 Screw for locking unit 1 13 Drain control assembly with O ring 1 14 Ball 1 15 O ring group inlet 1 16 Injector 1 17 Injector cover with O ring 1 18 Brine intake regulator with O ring 1 19 Assembly group check valve 1 20 Container adaptors 1 21 O ring BN 1 23 O ring group container adaptor 1 24 Connecting cable for hall sensor 1 25 Connecting cable 1 26 Connecting cable for external regeneration control 1 27 Blank cover 1 28 Adaptor with turbines 1 Connecting plug for hall sensor 1 The quantities refer to one control head Not illustrated Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice P O Box 380 D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 50 52 Wasser Aufbereitung 13 2 Spare parts list
21. 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 5 52 Wasser Aufbereitung 1 Introduction Thank you for making JUDO your brand of choice Please take note of and follow this instruction manual so that you can enjoy your unit for a long time This instruction manual contains all the information needed for the installation operation and maintenance of the described unit We make every effort to ensure you are a Satisfied customer and ask that you contact your local JUDO representative if you have any questions concerning water treatment e g adding further features to your existing system Please quote the data given on the name plate with all enquiries JUDO Wasseraufbereitung GmbH HohreuschstraBe 39 41 D 71364 Winnenden Telefon 49 0 1805 692 111 Telefax 49 0 1805 692 188 E mail info judo eu 14 Cent min out of the German landline 1 1 Pictograms and their meaning The words Warning Caution and Note highlighted in bold with matching pictogram have the following meaning N Warning Risk of injuries and accidents Caution Risk of malfunctions or damage to the unit Note A special feature exists Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Win
22. 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 40 52 Wasser Aufbereitung 10 Commissioning Caution Settings given for commissioning may need to be varied to meet with actual values on site Commissioning should be carried out by persons with the correct qualifications only Once the unit has been connected up to the water supply as described in chapters 4 and 5 it is ready to be commissioned The control unit is supplied with factory settings and all that needs to be programmed are the parameters P3 P4 P7 P8 und P15 as these need adjusting to conditions on site and cannot be factory set Chapters 7 2 and 10 1 contain information on how to make these settings Should it be necessary to run a reset at any point then these values will need reprogramming Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 41 52 Wasser Aufbereitung 10 1 Settings
23. 5 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 32 52 Wasser Aufbereitung 7 3 Regeneration stages In this level the respective times of the regeneration phases are programmed Accessing regeneration stages Action Key Duration Display Enter data mode Up and Ok 5 sec Value of C1 Move to previous or next parameter Up or Down Short Previous or next parameter Choose parameter Ok Short Value of parameter flashes Alter value Up or Down Short Reduce or increase value Store altered value Ok Short Next parameter Parameter Description Area Unit Note C1 Back wash 1 0 200 Minutes C2 Regeneration media intake Minutes Not alterable C3 Slow wash 0 200 Minutes C4 Pause 0 200 Minutes C5 Fast rinse 1 0 200 Minutes C6 Back wash 2 0 200 Minutes C7 Fast rinse 2 0 200 Minutes C8 Brine chamber refill Minutes Not alterable Note The regeneration phases C2 respectively C8 are not alterable as they are calculated by the control unit based on data of parameter P6 and P15 respectively P6 and P14 see chapter 10 1 Shoul
24. 7 2 3 P3 Regeneration time Tine bg Regeneration time is set using the parameter P3 mark 4 indicates a 5 gO I Regeneration timing Press Ok m The display starts to flash Use the Capesiy Up Down keys to set time required and confirm using Ok m Hardsese The unit does not recognise summer winter times 7 2 4 P4 Regeneration interval su wo w we tH rm savers When set at 0 5 days regeneration takes place at time set and then u J automatically 12 hours later For example the unit regenerates at 2 am and then again at 2 pm The regeneration interval is set using parameter P4 mark indicates days Press Ok m The display starts to flash Set the interval required using the Up Down keys and confirm using Ok m When using the potential free connection for remote activation the value here must be set to ZERO Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 29 52 Wasser Aufbereitung 7 2 5 P6 Brine values Ta The control unit automatically calculates the system s capacity by TE an multiplying the volume of resin with the
25. 724 P4 Regenerati n inferval z un e 2r 4er ann aa aor a E 29 7 2 5 PO Brine Valves lest Basen stecssaspadune oa E E A S 30 7 2 6 P7 Capacity of the unit and P8 Raw water hardness ee eeeeesecsseeeseeeseeeeseceseceseeeseeeeeeees 30 12 1 E EE sous essen nes BARS 31 7 2 8 fl GR Clock Modes Senn nneinstsseleani leusterden 31 7 2 9 P1 1 gt Ma inten nce tale een rn Peewee ease ees desea tere 31 7 2 10 P12 Switch for delayed external regeneration control eee eeseeeseceseceseeceseesseceseenseeeeeeees 32 FII PIA Refill controller er Hash Ban ee vasesele vate eh 32 E212 PIS jectes eii O ER Re 32 FAP red We am wal Ee ONASA A O E E AE SEIA E EE E E ETS 32 7 2 14 P19 K Factor or impulse equivalence eee eeseesceseeeseecseeceseeeseecseecsaecsseeeseeeseeesseseseseeseseeees 32 7 3 R generation SALES vi viscicccssecsicsesscccetedsossncnsdessesdssceseusseeSedesednisdestsivenssdscbesdusedeesdeestoncesdecsasetesdsecseassss 33 7 3 1 Fast forwarding regeneration phases usssessssensssenssnsenssnnnnsnnennnnnnsnnansnnnennnnnnnnnsennnnsennnnnnn 33 132 Regeneration Stoper rusteet nennen ink kn En een uk 34 4 3 3 Man l Regener tion nun Au eisen EN een eisen 35 7 4 Process level EIIE EEA TAE E TAEST EATE RTRT TTT 36 7 4 1 Setting resin volume and type of control head oo eee eseeseecseeceeeeeeeseecseecsaeseseseseeeseeesaeoees 37 7 4 2 Reset mamntenance taten le vce E r A R 37 SAN commissioning sereine a
26. Only optional when item 1500429 is used external regeneration see chapter 2 2 control P14 Refill controller 1 700 gpm gpm x 100 P15 Injector 1 700 gpm gpm x 100 see chapter 10 1 2 P18 Flow rate sensor 0 5 O Internal turbine 1 1 Turbine 2 2 Turbine 3 User defined K Factor 4 User defined impulse equivalence 5 Magnum IT P19 K Factor or 0 01 99 99 Impulse gallon when P18 3 and P9 0 Impulse equivalence gallons Impulse when P18 4 and P9 0 1 9999 Impulse Litre when P18 3 and P9 1 Litre Impulse when P18 4 and P9 1 Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 28 52 pt v Wasser Aufbereitung 7 2 1 P1 Time zu wo w we m m sous The current time is set using parameter P1 mark 4 indicates Time Day When the time symbol flashes use the Up Down keys to set time required and confirm using Ok m 7 2 2 P2 Weekday tmang e The weekday is set using parameter P2 mark 4 indicates Time Day a To set the day press Ok m The mark begins flashing Use the Capacity Up Down keys to set day required and confirm using Ok WE
27. al duration of regeneration Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 25 52 Wasser Aufbereitung 7 Programming the control unit The control unit menu has 4 individual levels Level 1 base level Easily accessible for entry of base data such as time day regeneration time regeneration interval brine levels capacity of the unit and raw water hardness in as far as this data is not blocked at level Il Level 2 expert level All parameters required for the efficient operation of the unit are entered here Values stored can be blocked Values blocked can be viewed but not altered at base level Level 3 regeneration level Times for the individual regeneration phases can be programmed here Some steps of the regeneration cycle are only shown but can not be altered The correct settings are calculated automatically by the control unit referring to settings in program level 2 Level 4 process level Information stored at this level is intended for maintenance work fault finding and contains general information regarding unit performance such as water con
28. ating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 19 52 Wasser Aufbereitung 5 Electrical connection Caution All electrical work should be carried out by a qualified person Please ensure that all rules statutes and regulations governing electrical work and health and safety in the country of use are adhered to at all times Please see the wiring plan enclosed in order to ensure this unit is connected correctly This unit is delivered ex factory with the control head electronic already pre set on tank 1 so that merely the hall sensor 4 pole plug as well as the optical sensor and the motor 6 pole plug at the control head electronic of tank 2 must be plugged in the assembled connecting cable Afterwards connect the supplied plug 230VAC 12VAC to the power supply on site Connecting cable Connection plug hall Control head electronic 1 Control head electronic 2 Wiring plan P1 P2 P3 P4 Connecting plug for hall sensor on control head electronic 1 Connecting cable Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating inst
29. brine levels entered here There FN is no need to add salt tablets at this time Haroncss Values are entered here in g l using parameter P6 mark indicates salt Press Ok m The display starts to flash Use the Up Down keys to set level required and confirm using Ok m Options available are optimal 230 g l and economy 140 g l brine levels V Caution Avoid setting another brine value as this could lead to hardened water being passed through the system 7 2 6 P7 Capacity of the unit and P8 Raw water hardness su wo w we m esos The system capacity is shown in kg CaCO capable of being removed by a fully regenerated resin bed The values used are based on regulations dictated by the water treatment industry The system capacity function is designed as a help for the installer in setting regeneration intervals and can be modified for an optimal unit function The system capacity in kg CaCO is entered using parameter P7 mark 4 indicates capacity Press Ok m The display starts to flash Use the Up Down keys to set values and confirm using Ok The unit capacity results from the calculation of resin volume and brine levels Changing the brine level at any point will result in the need to reprogram the unit capacity values When setting capacity values it is important to consider the raw water hardness levels on site see chapter 10 1 1 Tiere amp Day Regen Tine amp Day Sab Copacay 4 Hardness
30. d parameter P6 P14 or P15 be altered the unit automatically calculates new cycle times for regeneration phase C2 or C8 7 3 1 Fast forwarding regeneration phases SU Wo TU WE TH FR SA DAYS Hold Ok m down Display shows current phase e g C1 and remaining run time Hold Ok m down and press parallel the Up key to jump to next phase The hour glass is displayed whilst the motor Time amp Day Regen Time amp Day X BY Capacity ee is running Repeat process until the unit returns to production mode processing softened water Action Key Duration Display Display regeneration step Ok Hold down Cx Residual regeneration time Ok Hold down Time Move to next step Ok and UP Hold down Cx Date created 20 05 09 Release date 05 06 09 Revision date 16 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 33 52 Wasser Aufbereitung 7 3 2 Regeneration stop Press Ok m and Up key down together until the hour glass starts blinking approx 5 sec Regeneration is interrupted The camshaft moves back into production p
31. den Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 44 52 Wasser Aufbereitung 11 Operation The control unit is delivered ex factory pre programmed for the unit concerned The unit needs programming for factors given on site regeneration time regeneration interval and raw water hardness and is then ready for operation V Caution Avoid making alterations to the regeneration program manually where possible This may lead to malfunctions Alterations should be made by qualified personnel only Do not override the max flow rate as this could lead to hard water being fed through the unit 11 1 Controlling mixed water hardness We recommend controlling residual hardness in the outgoing water from time to time Ideal for this purpose is the JUDO total hardness measuring kit type A see chapter 2 1 It may be necessary to adjust the mixing valve to rebalance 11 2 Salt supply Although the unit operates fully automatically it is necessary to fill the unit up with salt tablets regularly The quality of salt tablets used should be the highest available in the country of use The brine intake and brine tank refill should be controlled at regular intervals during regeneration Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In th
32. e interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 45 52 Wasser Aufbereitung 12 Errors Control unit Fault Cause Remedy Err 1 Control unit programmed Press Up key to reset the control incorrectly a a ee Wait 2 minutes until control is in start position and p g0 gamSnata hour glass in display blinks to indicate motor is control head 1 Camshaft should i j 3 en running be in operation position Check if the motor is connected correctly Check if the optical sensor is positioned and connected correctly ee ie Check if the motor is driving the camshaft displayed Camshaft is not moving although the motor as well Err 3 as the optical sensor is connected correctly then the following parts should be changed Cable harness motor and optical sensor optical sensor motor control unit Check if optical sensor is properly installed Check if camshaft is properly installed not blocked Camshaft is taking longer than 5 and not damaged minutes to reach start position If the motor is continuously on then the following parts should be changed Cable harness motor and optical sensor optical sensor motor control unit Aner Staring regeneration Era C
33. ednesdays 0 1310 70m H11 Average consumption Thursdays 0 1310 70m H12 Average consumption Fridays 0 1310 70m H13 Average consumption Saturdays 0 1310 70m H14 Average operating phase 0 255 days H15 Peak flow rate 0 1000 l min H16 Day and time of peak flow rate Day and time H17 Days since softener unit is in operation 0 2184 months H18 Consumption since last regeneration softener 1 0 1310 70m 8 H19 Consumption since last regeneration softener 2 0 1310 70m 8 Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 36 52 Wasser Aufbereitung 7 4 1 Setting resin volume and type of control head Parameter HO shows the settings for resin volume and the type of control Hold Ok m and Down key pressed for 5 sec to enter data mode if the value for HO is incorrect Afterwards hold Ok m pressed for 5 sec to restore the values The display flashes Use the Up Down keys to alter values After it Ok m has to be pushed shortly Three blinking horizontal lines will be displayed With the Up Down keys the correct resin volume will be set and st
34. eee aasa aaie eE aeeie tias ESEE eaaa Eos EES iana 38 8 1 Testing the sodium content ssesssosssosssosesocesocesocesocesoocesocesoessocesocescosesosesosssocssocesoesssosssosssosssossssse 38 9 Regeneration intervals cinei e E O E E E Si E EERE 39 9 1 Volume of softened water sseesosecosesocecosecosecosesocessosecooecosccosescoescooscooscosesosesosessoescoossooccosesososssosssoe 39 9 2 Mixed water VOIUME ssisac ccscissescessenscecsesesasceseanveessssestedesenssesansssanesteceseedeesesaacensasossesesesuedsansevecensceenses 40 LO CONUMISSIONIIG PEE TEON EEE E E E EEE AE E EE TE 41 10 1 SLAST IT ccsstcssorcsvencesstecessactecossesecessscessencacecabessdecssseesesseedsapacsenesessetcesdedsteeserdoonesaasevseencesescesneisehesasss 42 10 1 1 Values required for capacity of the unit P7 and raw water hardness PB8 43 10 1 2 Values required for injector PIS iosposa ea a a EAER a aee enaa ee iiien 44 11 Operation NENE EE E AE E E E E A PE E 45 11 1 Controlling mixed water hardness ssessosesocesocesocesscessocesocesocesocesocssocssocsesocesocesocesocesocsescsesese 45 11 2 Salt SUPPLY siccenieissccsiescssesseccansscssecssstecesesacdeacsdsssevesocsbanesssvuceseaescsusecsesceessacscssses sestesedatedeseseseacoscosacss 45 12 TT TOTS SETE EEEE EEE E EE 46 Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating
35. eenses 14 47 ERSTAUGUHON i E ORAA ES A E E E E stan svuelvasdsdebansssiueveres casdeasdivestseesbassulessisceusease 15 4 1 Location requirements ssesssescocssosesosesosecososeocssocseosseosesosesosesoseseoosessssosssosesesesosesesessosesosesssesssosssse 15 4 2 Quality of incoming water supply s0sscssossessssensnssensnssnsnnnensnssesnnsennnsnnsnnnensnssessnnensnnnessnssnssnnensnsens 15 4 3 Installation EA E EET T T E ET E T E EEE 16 4 4 Connecting to the water supply eessesssecssosesocesocesocesoossoccesoeesocesocesocseoosesosesosesocssscssocssocsesosesosesose 17 4 5 BYPASS Valve sscsvcsetvissstssccssossctesusecesess sossvessstsdsovecsednbssoasesvestsosstcsecsadesndaascaceddacd seacssovessessscsateedeasecsees 18 4 6 JASSOMDIY ESE A EE E E A E AE AE E E EEE 18 4 7 Drain connection esssorsonssossonssnssnnsnnssnnsnnssnnsnnssnnsnnnnnssnnsnnssnnsnnssnnsnnssnssnnssnnsnnssnnsnnsnnssnnsnnssnnsnnssnnsnnne 18 4 8 Installation EXAMPle ovcscec cscscessesccescsesctssascesssesssecocsossosntssecsssosdsesedecsoswcdacedocecsoessesnetossdnssovsssnacenessssseee 19 S Electrical connection ea isea ienr is a isa ne aie eos s aI r aiia asaos 20 5 1 Optional error report vvsccsscccessceccesesecocssiicesevesencceceseadiecesieccsosdensccacevassv cssesnevecesenesecsteossvetoendsesteeesese 21 5 2 Optional external regeneration control sesssosssocesocesocesocessosesosesocesocesocssocssscsesocesocssocssocsssosesose 21 6 Description of c
36. er P 12 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok E If the regeneration shall only be started by the remote contact parameter P4 of the regeneration interval has to be set to ZERO 7 2 11 P14 Refill controller The size for the refill controller can be adjusted in gpm x 100 using parameter P 14 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok m 7 2 12 P15 Injector The size for the injector depends on pressure and has to be fitted to the conditions on site It can be adjusted in gpm x 100 using parameter P 15 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok m 7 2 13 P18 Flow rate sensor The size for the flow rate sensor can be adjusted using parameter P 18 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok m 7 2 14 P19 K Factor or impulse equivalence The K Factor or impulse equivalence can be adjusted using parameter P19 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok W If parameter P19 was set to the correct value and stored with Ok the display changes to operation mode with another push on Ok Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 0
37. er meter for the flow control regeneration monitoring and a control head with central control valve and upper injector The volume of resin in the unit can only soften a given quantity of incoming hard water volumes depend on incoming water hardness After this volume the resin is exhausted and needs to be regenerated The regeneration is started up by the control head automatically while the other softener stays in operation So softened water is available continuously During regeneration a volume of brine concentrate is fed through the resin chamber in the unit Calcium and magnesium ions on the resin surface are displaced by the abundance of sodium ions and removed from the system when flushed Once this process is completed the full softening capacity of the unit is restored and water softening re commences Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 13 52 Wasser Aufbereitung 3 7 Operating procedure
38. erating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 42 52 Wasser Aufbereitung 10 1 1 Values required for capacity of the unit P7 and raw water hardness P8 Model JM 2 WZ D 3 WZ D Raw water Value for Value for capacity of the Value for capacity of the hardness raw water system kg CaCO system kg CaCO on site hardness Brine value Brine value Brine value Brine value dH ppm CaCO optimal economy optimal economy 2 40 1 2 0 9 2 0 1 5 3 50 1 0 0 7 1 6 1 2 4 70 1 0 0 7 1 7 1 3 5 90 1 0 0 8 1 8 1 3 6 110 1 1 0 8 1 8 1 3 7 130 1 1 0 8 1 8 1 3 8 140 1 0 0 7 1 7 1 3 9 160 1 0 0 8 1 7 1 3 10 180 1 0 0 8 1 8 1 3 11 200 1 0 0 8 1 8 1 3 12 210 1 0 0 7 1 7 1 3 13 230 1 0 0 8 1 7 1 3 14 250 1 0 0 8 1 7 1 3 15 270 1 0 0 8 1 8 1 3 16 290 1 0 0 8 1 8 1 3 17 300 1 0 0 7 1 7 1 3 18 320 1 0 0 8 1 7 1 3 19 340 1 0 0 8 1 7 1 3 20 360 1 0 0 8 1 8 1 3 21 380 1 0 0 8 1 8 1 3 22 390 1 0 0 8 1 7 1 3 23 410 1 0 0 8 1 7 1 3 24 430 1 0 0 8 1 7 1 3 25 450 1 0 0 8 1 8 1 3 26 460 1 0 0 8 1 7 1 3 27 480 1 0 0 8 1 7 1 3 28 500 1 0 0 8 1 7
39. g water valid in the country of use Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 38 52 Wasser Aufbereitung 9 Regeneration intervals This softening unit is flow rate controlled This means that a regeneration is started once a given volume of water has passed through the unit The intervals between two regenerations are determined by the size of the unit concerned total water consumption incoming raw water hardness and where programmed the residual hardness required In cases where raw water hardness fluctuates please use the highest values The interval between two regenerations is calculated as follows 9 1 Volume of softened water Volume of softened non mixed water between 2 regenerations WW2R WW2R oe m r K Capacity in dH x m or in mol l x 5 6 r Raw water hardness in dH Given e g JM 2 WZ D Capacity 60 dH x m Raw water hardness e g 20 dH Task Find softened water volume non mixed between 2 regenerations WW2R Solution WW2R ah m3 20 dH WW2R 3 m Calculations show an available softened
40. he German landline 11 52 Wasser Aufbereitung 3 3 Operating data Model JM 2 WZ D 3 WZ D Max flow rate m h 2 3 Capacity at optimal brine levels dHxm 2x60 2x100 Salt consumption at optimal brine levels kg regeneration 2x3 3 2x5 5 Capacity at economy setting dHxm 2x45 2x75 Salt consumption at economy setting kg regeneration 2x1 8 2x3 0 Min operating pressure bar 3 3 Max operating pressure bar 8 8 Approx pressure loss at max flow rate and 12 C water temperature bar 1 2 1 6 Pipe connection female thread for softening unit 1 1 Max water temperature C 38 38 Max ambient temperature C 40 40 Capacity salt and brine container Itr 2x78 2x78 Resin volume Itr 20 30 Electrical consumption control unit VA 10 10 Power supply VAC Hz 230 50 230 50 Performance data bases on 4 5 bar pressure Max flow rates may vary according to residual hardness required Mixed water values are to be calculated in accordance with actual conditions on site Data shown here are max values Conversion dH sum of alkaline earth mmol Itr x 5 6 3 4 Regeneration performance Optimal brine levels Model JM 2 WZ D 3 WZ D Regeneration stages Flow rate Total flow Flow rate Total flow tr min rate Itr Itr min rate Itr C1 back wash 1 7 5 37 5 12 60 O2 regeneratio
41. heck programming and alter if necessary is displayed en N ee Wait 2 minutes until control is in start position and p a hour glass in display blinks to indicate motor is control head 2 Camshaft should a En running be in operation position Check electrical connection to the motor Check if the optical sensor is positioned and connected correcily Camshaft of control head 2 is Check if the motor is driving the camshaft Err 4 not moving when Err 4 is Camshaft is not moving although the motor as well displayed as the optical sensor is connected correctly then the following parts should be changed Cable harness motor and optical sensor optical sensor motor control unit Check if optical sensor is properly installed Check if camshaft is properly installed not blocked Camshaft is taking longer than 5 and not damaged minutes to reach start position If the motor is continuously on then the following parts should be changed Cable harness motor and optical sensor optical sensor motor control unit Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 46 52 14 Cent min out ofthe German landline
42. hould be installed in a dry and frost free place A drain in accordance with plumbing code requirements valid in the country of use must be available for regeneration water flushing A power supply 230V AC 50 Hz should be available in the immediate vicinity of the unit V Caution All plumbing and electrical work involved with the installation of this unit should be carried out by persons qualified to do so Please ensure when installing or working on this unit that all regulations governing plumbing and electrical work as well as general health and safety valid in the country of use are adhered to at all times 4 2 Quality of incoming water supply The water to be softened must be clear free of sediment content and of iron and manganese content Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 15 52 Wasser Aufbereitung 4 3 Installation e This JUDOMAT unit can be installed in horizontally or vertically running pipes e Do not install the unit on suction lines e To facilitate operation and maintenance the unit should be installed at a point with ease of acces
43. ice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 7 52 Wasser Aufbereitung 2 Transport Scope of Supply Storage Transport e Transport unit carefully and upright do not throw Scope of supply e 2 Salt and brine containers e 2 Filter vessels with riser tube and lower filter inlet e Control unit with central control valve and upper filter inlet e Brine tube e Drain connection e Overflow connection e lon exchange Resin pre installed and in volumes scaled to unit size e Installation and operating instructions Please check the delivered items are complete with respect to your order and are intact The units are transported and delivered complete and fully assembled Transport damage must be reported within 24 hours otherwise for insurance reasons loss claims cannot be settled Storage Caution Dry cool storage location Allowable storage temperature 4 C to 40 C Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of
44. l piping JM 2 3 WZ D M 1 5 inlet outlet female thread y 4 emale thread 1 p inlet outlet female thread T y 4 female thread 1 Be B f I F E le eS E N Ne ts Z IZ ZZ inlet gen female thread 1 female thread 1 IN 375 A Model D H H1 H2 H3 A B Cc JM 2 WZ D 215 1210 920 910 1109 1250 1200 475 JM 3WZ D 260 1210 920 910 1109 1250 1200 475 Dimensions in mm 475 Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out oft
45. n When programming on level this symbol indicates which parameters cannot be altered In level Il this symbol indicates which parameters are blocked at level symbol flashes 10 x2 indicates that a second regeneration is required 11 The recycling symbol flashes when regeneration is required at the next programmed time Symbol stays on during actual regeneration 12 The Salt symbol lights up when brine is fed into the system 13 The symbol REGEN TIME amp DAY lights up when regeneration day and time are being programmed into the unit 14 The DAY amp TIME symbol lights up in clock mode when actual day and time are being wo N o NO O entered Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 24 52 Wasser Aufbereitung 15 The hour glass symbol lights up indicating the motor is on and the camshaft is in motion 16 This symbol appears next to the function currently on display 17 X100 Multiplication for higher values 18 Lbs ft indicates values stored in pounds cubic foot 19 Indicates when water is running thr
46. n media intake 0 8 1 6 O3 slow wash 1 5 1 5 C5 fast wash 1 7 5 37 5 12 60 C8 brine chamber refill 1 5 1 5 The values noted above may need adjusting to fit in with actual on site conditions Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 12 52 Wasser Aufbereitung 3 5 Scope of application Our natural water supply contains hardness forming substances in varying volumes Softening units are used wherever hard water in itself or the calcium deposits they cause are disturbing to operational processes e g in boiler water cooling water air conditioning pre treatment or in industrial water treatment to name but a few 3 6 Function JUDOMAT softening units operate on the ion exchange principle During this process hardness forming calcium and magnesium ions present in the incoming water supply are replaced with sodium ions The total salt content balance in the water is thus maintained The JUDOMAT softening unit consists of two pressure resistant containers filled with cation exchange resin two brine and salt containers a wat
47. n water treatment is required We recommend this maintenance be carried out every 6 months or at the latest every 12 months Signing a maintenance contract with your local service agent will ensure this maintenance is done without you having to remember it 14 1 Cleaning The injector the brine valve and container should be cleaned at regular intervals in order to remove deposits which have settled there The correct operation of the brine intake and brine filling functions should be checked regularly during regeneration 14 2 Unit shutdown If the unit is to be shut down for a longer period several regeneration cycles should be run through before the unit is switched off The resin in the unit must be under water for the whole shutdown period Brine containers should be cleaned Where installed dosing pumps following the unit should be shut down too V Caution When shut down there is a danger that heating will lead to expansion in the resin chamber creating a pressure beyond the operational pressure of the unit itself The unit should therefore be depressurised when stored Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without no
48. nenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 6 52 Wasser Aufbereitung 1 2 Warranty The warranty as defined in our General Terms and Conditions of Sale and Delivery only applies if e The unit is used according to the explanations in this instruction manual e The unit has not been opened or improperly handled in some other way e Repairs have been carried out by authorised qualified employees only e Original spare parts only are used for repairs 1 3 Operation of the unit The softening unit described in this manual is engineered to reduce water hardness within the framework of the application described herein Warning Other uses are deemed to be undue non intended uses and are not allowed JUDO Wasseraufbereitung GmbH is not liable for any losses whatsoever resulting from these applications 1 4 Duties of the owner operator The owner operator of the system is responsible for the following e Instructing the operating personnel e Arranging regular maintenance Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without not
49. ontact your local JUDO customer service or an authorised specialist company Customer service centre Stamp of installation firm JUDO Wasseraufbereitung GmbH HohreuschstraBe 39 41 D 71364 Winnenden Phone 49 0 1805 692 111 Fax 49 0 1805 692 188 14 Cent min out of the German landline Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 48 52 Wasser Aufbereitung 13 Parts Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 49 52 Wasser Aufbereitung 13 1 Parts list Pos Description Quantity
50. ontrol unit eeessereserenonssnnssnnssnsssnnsnnnssnnsssnessnsssnnssnnssnnnssnnssnnssnnssnnsssnnssonssnnssnnsssnsssnnssnsssnnnnn 22 6 1 Data stOra ce nicccccccssinccsvcsteceissdedevenacavetacavesecssescocnecdessesstveasvevevennseracdesdaceseenecdunaceeveavenseseseavevesseseeesss 22 6 2 DIS PIA EEE E E T TT E OSA ATE EESE ETE 23 6 2 1 LCD Displays nan Terrein a a e lel fects doen Eat RE A ESEE EA EES E 23 Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Operating instructions JUDOMAT softening unit M23 WZ D Tel 149 0 1805 602 111 Fax 49 0 1805 092 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 2 52 Wasser Aufbereitung 6 2 2 Symbols in display 2 3 0222 ahaa esata Sade es Fe een Fee ee ga 24 6 2 3 Displ ay during operation unaaarsse inte minuten awed Pee wade a vests 25 6 2 4 Display duting regeneration a eseteehen sds ncevesdedecsteesavcnesecbeasasdedteg adana aak tratada tis 25 7 Progr mming the control UNIE ceccsssecccdsvessventsinsisessccesencdcoasievesesdnndecesnceev cesvonsesoousteanesevendcesoesesostesenceseensts 26 TA Base LOVE E E EEE E EEA EEES E ET E 27 1 2 D A A E E E AEE E EEE E E E rennen 27 7 2 1 Pl Time een aan E A E AR ee 29 12 2 B2EWeekd y zeitnah de Benni earl near Rennes 29 1 2 3 P3 Regener ti nitime rinira ar ie eaa ru ns riteeen 29
51. ored with Ok m V Caution Resetting the control unit cancels all stored data and returns the unit to factory settings This function should be used in emergencies only as the control unit must then be completely reprogrammed Once the control unit has been reset a regeneration should always be started to synchronise the camshafts this can be fast forwarded 7 4 2 Reset maintenance rate If under parameter P11 expert level a maintenance interval of e g 6 months was set the maintenance symbol will be displayed chapter 6 2 2 symbol 20 after the programmed time period The parameter H17 can be reset by pushing Ok m for 5 seconds when H17 is displayed The maintenance symbol will disappear for another 6 months Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 37 52 Wasser Aufbereitung 8 Initial commissioning 1 Fill water into both brine containers volume see chapter 3 4 2 Add salt tablets to both containers up to approx 10cm below the edge of the brine marker Dissolving the salt tablets requires approx 2 hours A regenera
52. osition this can take up to 2 min The hour glass flashes whilst motor is running Action Key Duration Display Regeneration stop Okand Up 5sec Hour glass starts flashing Where 2 regenerations have been programmed display indicates x2 each one must be interrupted individually V Caution Interrupting regeneration can result in low quality water or even brine being fed into the water supply Use this function in emergencies only and dump at least twice the resin volume in water afterwards Where regeneration is interrupted after brine intake phase C2 check the brine level in the container and fill up where necessary Min rinse water volumes for interrupted regeneration Model JM 2 WZ D 3 WZ D Min volumes I 40 60 Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 34 52 Wasser Aufbereitung 7 3 3 Manual Regeneration The control unit recognises two options for a manual regeneration start up Regeneration at the next allocated time is delayed e g 2am or a regeneration is immediately started
53. ough control valve flow control 20 Maintenance rate 21 Indicates values or ongoing numbering in combination with fields 22 23 or 24 22 Process flow Number in field 21 indicates which value in the process flow is displayed 23 Parameters Only active at level Il Number in field 21 indicated which parameters are displayed 24 Phase Number in field 21 indicates actual phase in regeneration cycle 25 Raw water hardness 26 Capacity indicates approx system capacity 6 2 3 Display during operation reece m m an mu In operational mode the display alternates en a Jy Recidualteapacty between the softener in operation including residual capacity of the unit and the softener in operation including flow rate indicates symbol 19 Flow rate see chapter 6 2 2 il by lt ______ Softener in operation 4 t SU MO TU WE TH FR SA pars Bose ates Salt Amour H lt 4 _ Flow rate un 4 Symbol Flow rate Depending on the settings for parameter P9 flow rates will be indicated either in Litres min P9 1 or gallons min P9 0 The Flow rate symbol is on even when flow rate is zero 6 2 4 Display during regeneration 5 W TU WE TH FR 54 Days MER ua on Regeneration can be started manually or automatically During Ta G l regeneration the remaining time is displayed The phase in regeneration ont is displayed in the lower left corner e g C1 Residu
54. perating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 27 52 Wasser Aufbereitung Blocking unblocking au vo Tu we m m esos To block or unblock values select parameter required and store using the Regen key The lock symbol appears or disappears Values are locked at this level when the lock symbol flashes Capss y Hardsese We recommend blocking parameters P3 P19 at this level in order to prevent them being altered in error at base level Parameter Description Area Unit Note P1 Time 00 00 23 59 Dependent on P9 P10 P2 Weekday SU SA Days P3 Regeneration time 00 00 23 59 Dependent on user P4 Regeneration interval 0 99 Days Dependent on user P6 Brine values 50 290 g l 50 60 70 80 90 100 110 120 130 140 150 170 200 230 260 290 P7 Capacity of the unit 0 1 90 0 kg CaCO Dependent on values on site P8 Raw water hardness 30 2000 mg l CaCO see chapter 10 1 1 P9 Units 0 1 English 0 English metric 1 metric P10 Clock mode 0 1 Hours 0 12hr 1 24hr P11 Maintenance rate 0 250 Months 30 days month 0 0ff P12 Switch for delayed 3 250 Seconds
55. rdness of the incoming water on site 6 1 Data storage In the even of power failure data required for the operation of this unit is stored in the data base This information includes resin volume brine concentration regeneration times and intervals in days Where a power failure lasts for longer than 8 hours the clock and day features will need to be re programmed In order to ensure that the clock and day features are stored for 8 hours the unit needs to be connected to the power supply for at least 24hrs to ensure the back up is fully charged Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 22 52 Wasser Aufbereitung 6 2 Display Display Legend 4 digit LCD Display 2 Down key 3 Ok key 4 Up key 5 Regeneration key manual _ Caution The manual regeneration key should be used by the service personnel during commissioning or maintenance only Misuse may result in unit malfunction 6 2 1 LCD Display The 4 digit LCD displays information concerning unit operation such as time volume of treated water
56. ructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 20 52 Wasser Aufbereitung 5 1 Optional error report This unit is also available with an optional error report feature offering a potential free contact max 240VAC 2A which allows a remote call up of error reports Errors are also visually displayed on the unit by means of an LED unit Installation of these features are to be found on the installation manuals provided with these features 5 2 Optional external regeneration control The control unit includes a potential free contact which can be used for external regeneration start up This can be connected to an external control from which a regeneration start up impulse can be started Systems which can be used here include PLC controls filter differential pressure controls manual switches further unit control connections and independent time switches Connect a 3 pin wire harness to the 3 pin connection on the reverse of the control unit The remaining end can be connected to the external control unit using a terminal block Contact must be made using the black and red cores Connect potential free cable here ei Ei TA EE Connection external EA _ regeneration control mi CI
57. s e Operational data shown in this manual must be adhered to Failure to do so may result in hard water being passed through the system e Check brine and salt container for impurities upon receipt If necessary clean before use Do not add salt until installation e Install filter and brine salt container vertically on a level surface e Where an additional mixing valve is being installed please observe the installation instructions enclosed therein e This JUDOMAT should be installed free from distortion e Tubing for fill and flush water as well as the overflow safety must be connected to the drain and need free flow access Do not shorten tubing e Please ensure that all regulations governing plumbing work and safety valid in the country of use are adhered to at all times e Adjust the max flow rate according to the actual raw water hardness alt residual hardness required on site e g installing a throttling device or flow meter e Do not install any sharp bends or pipe reducers immediately after the flow meter e External fusing for the power supply max 10A e Do not install the control unit under leaking pipes e Installation of the unit in front of the water meter on a public water supply only in countries where such installation is permitted e All rules statutes and regulations governing installation and valid in the country of use must be observed and adhered to at all times Solutions to problems and other installation
58. sesscssccenccesscsssssencsenesscsssseesnssseesenccesceesseesesesneeesses 8 2 1 Consumables sssssoossossonsssssusensssuesusennesnesunssnnsnusnunsnsesnesussnnesnesnnssnnssssnnnsnssnnesussnnnsnnssunsnnssussnnsssesnenuse 9 2 2 ACCESSOTIES sesiccissscscacsssnscssescosasescassssadeatvensoasdasseeksdabsdsonsdbuseeasssdsacdasesscoansessdensdecccseassvessenssoseeasesesses sassees 9 3 Product informations ses sinh E E E andehdvanteeasebeaauncs 10 31 Manufacturer and ty pe ssissscscessiccseccszsactescsssoesssosessestsedesesevensssedsssosedsscsssoatdessdbcasescosstessedsessstssesssss 10 3 2 Dimensions cusossonssossonsnssnssnnsnnssnnsnnssnnsnnssnnsnnssnssnnssnssnnsnnssnnsnnssnnsnnssnnsnnssnnsnnssnnsnnsnnssnnsnnssnnsnnssnnsnnne 11 3 3 Operating data viccsssisicisscccsstestiscsvctonssscsccecssecsostcseueasssssnesenvesescscecsescsstessssestsansecasecsededestesneedscsesecstessess 12 3 4 Regeneration performance sa scccccseccccsossesateasssccsssosestacvenceacseooadocsesssdscssenseevessoadensnsaccsvetsondsesasesestee 12 3 5 _ SCOPE OF Ap Pl CAthOMsseisscccsicisscsisccsvuccencesscsssveonssseecadsvesseoneesonedessusaeddddesousecdesnasseausesecaceecessdecsesesssssenaes 13 3 6 i TED i esi sesscecscesccessssecaisiooscoeksscseascsaseassasceadsonsougiastecssassvesseasdecoanssdessdadessuasenssecccassdsesssoassossdasessasessases 13 3 7 Operating Procedure cissccsscsisiisceseracdcesnssdensesdnncvecacersscetebencosdaccsenessueesteccessuedsghuntesdacavedseddueesesseses
59. structions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 35 52 Wasser Aufbereitung 7 4 Process level This level is used to display information and settings used to assist service personnel in maintenance work or when trouble shooting At process level a small H appears in the bottom left corner of the display Next to this H is the number of the process concerned Accessing process level Action Key Duration Display Enter data mode Down and Ok 5 sec HO value flashes Move to next stage Up or Down _ Short Previous or next stage Restore values Ok 5 sec Factory settings restored Process Description Report Unit HO Resin volume Litre H1 Days since last regeneration 0 255 days H2 Current flow rate Dependent on P9 H3 Consumption since last regeneration today 0 1310 70m H4 Consumption since last regeneration 0 1310 70m H5 Total consumption since last reset 100 0 9999m H6 Total consumption since last reset 104m 0 4264 x 104m8 H7 Average consumption Sundays 0 1310 70m H8 Average consumption Mondays 0 1310 70m H9 Average consumption Tuesdays 0 1310 70m H10 Average consumption W
60. sumption max flow rates days since last regeneration current flow rate and operating time Caution Programming should be carried out by trained and qualified personnel only Alterations in programming may lead to unit malfunctions Unit automatically leaves programming mode when no key has been pressed for 30 seconds Press the regeneration key to quit program mode Parameters can not be altered during a regeneration cycle Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 26 52 Wasser Aufbereitung 7 1 Base level Parameters including time weekday regeneration time regeneration interval brine levels system Capacity and raw water hardness can be entered here without having to access expert level Accessing base level Action Key Duration Display Enter data mode Ok Short Value of parameter Move to previous or next parameter Up or Down Short Previous or next parameter Choose parameter Ok Short Value of parameter flashes Alter value Up or Down Short Reduce or increase value Store altered value Ok Short Next parameter
61. tice 14 Cent min out of the German landline 52 52
62. tion can only take place when the tablets are fully dissolved 3 Control electrical connections as well as the connection cable between the control heads 4 Open inlet taps slowly V Caution If the inlet valve is opened too far or too fast then resin can be washed into the valves or the water supply 5 Check min pressure requirements 6 Check the hydraulic function manually no power by turning the camshaft anti clockwise through the following functions Back wash regeneration media intake slow wash fast wash brine chamber refill 7 Connect control unit to power supply The camshaft goes into synchronisation and parameters can now be programmed 8 Start manual regeneration Regeneration runs automatically During the first 5 minutes of regeneration check the flush water and compare with values as shown in chapter 3 4 9 Water is filled into the container during the brine refill phase Once complete stock up to the values shown in chapter 3 4 10 Slowly open tap at unit outlet Once commissioning is complete check the values of the softened or mixed water after the unit If specific values are required then set these using the automatic mixing valve JAV 8 1 Testing the sodium content Sodium content testing is only required when the unit is connected to a drinking water supply The mixing valve is to be set to local requirements and testing is to be done in accordance with the values for sodium content in drinkin
63. water volume of 3m At a consumption rate of Im day regeneration will start after 3 days at the latest Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 39 52 Wasser Aufbereitung 9 2 Mixed water volume Mixed water volume between 2 regenerations MW2R MW2R WW2Rx r m3 r m WW2R Softened water volume between 2 regenerations non mixed in m values see chapter 9 1 r Raw water hardness in dH m Mixed water hardness in dH Given e g JM 2 WZ D Softened water volume e g 3 m Raw water hardness e g 20 dH Mixed water hardness e g 8 dH Task Find mixed water volumes between 2 regenerations MW2R Solution 3 o MWwaR x 20 dH_ ns 20 dH 8 dH MW2R 5 m Calculations show an available mixed water volume of 5m8 At a consumption rate of Im day regeneration will start after 5 days at the latest Date created 20 05 09 Revision date 16 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 3 WZ D Tel
64. x 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 9 52 Wasser Aufbereitung 3 Product information 3 1 Manufacturer and type Manufacturer JUDO Wasseraufbereitung GmbH Hohreuschstra e 39 41 D 71364 Winnenden Telefon 49 0 1805 692 111 Telefax 49 0 1805 692 188 E mail info judo eu 14 Cent min out of the German landline Type JUDOMAT softening unit JM 2 3 WZ D Model Order No JM 2WZ D 8390130 JM 3WZ D 8390131 Date created 20 05 09 Revision date 16 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 3 WZ D In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 10 52 Wasser Aufbereitung 3 2 Dimensions interna

Installation and Operating instructions JUDOMAT softening unit JM 2

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