INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION
Contents
1. a gt TECHNIQUE FOR WATER CULTURE peti an amp u Please read carefully before installation and start up 3 and observe all safety measures at all times INSTALLATION AND OPERATING INSTRUCTIONS JUDO AUTOMATIC BACKWASH FILTER JRSF A T DN 125 200 JRSF A TP DN 125 200 VALID FOR EU COUNTRIES AND SWITZERLAND LANGUAGE ENGLISH u el a Introduction Ordering JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 6 92 0 Fax 49 0 7195 6 92 188 Internet www judo eu e mail info judo eu Street address JUDO Wasseraufbereitung GmbH Hohreuschstra e 39 41 D 71364 Winnenden Trade mark Trade marks used herein are protected and registered to JUDO Wasseraufbereitung GmbH D 71351 Winnenden All rights reserved Replication allowed only subject To prior written permission Dear Client Thank you for making JUDO your brand of choice In order to ensure a long working life for your unit please follow all instructions in this manual carefully This manual contains all necessary instructions for installation operati on and maintenance of your unit Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter 2 Zudem 3 JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 EU Declaration of Conformity udn Wasser EU Declaration of Conformity Document Nr 166 06 06 Aufbe2. Always observe the general regulations on plumbing electrical work and health amp safety valid in your region or country The distance between the eclectronic control unit and the filter may not exceed 2 m The control unit is to be positioned hanging vertically on a wall and fixed using round or cylinder head screws 5 mm diameter leaving a distance of 5mm to the wall itself The control unit is then hung onto the screw by means of the hole fixture on the reverse side of the unit The control unit is then fixed with 2 further screws right and left under the cover cap A cable duct or similar should be used to ensure that wiring is fitted free of tension Connections for the servomotor differential pressure manometer and magnetic valve can be found in the wiring diagram see chapter 8 Compressed air water must be provided on site 1 ke Jf min distance 250 mm Retention tank where drain is too small F FF Example of drainage connection Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Installation example 4 3 Installation example Installation example for a JUDO Automatic Backwash Protective Filter based on German installation standards Please consult local regulations before installing as these may vary Installation follows after the water meter and back f
3. For ease of sieve changes a min distance of 250 mm should be left between the filter cover and the wall Drainage provided should be scaled one size larger than the pipes used in order to allow backwash water to flow freely without backing up When installed in vertically running pipes the installation of a U bend at the backwash water outlet will facilitate the downward flow of backwash water Where installation directly above a drain is not possible a tube of the same size as the pipes can be installed leading to the nearest drain in a steady downward grade In order to ensure high levels of screen cleaning a volume of approx 50 of the max flow rate is required for efficient backwashing At the same time the minimum pressure of 1 5 bar required should not be undercut Where these values cannot be met a decrease in backwash efficiency will occur The shut off valves placed in front of and behind the unit are to be mounted in such a way that they remain operative even when the unit is being installed or disassembled Where compressed air is used as a control medium this is to be provided on site Filters should be installed free from distortion Pressure differential max 2 bar Installation in front of a water meter only where this is legally permited Where backwash water is to be collected in a pump well then the pump must be sized to cope with the volumes from several backwashes in a row and offer an overflow alarm feature
4. Installation and operations manual Accessoires JUDO filter sieve replacements various sizes on request Dimensions Cc mm D mm E mm E 470 440 425 G2 510 500 475 DN 65 580 620 620 DN 80 2 4 Operational data m3 h 75 110 170 bar 0 1 0 1 0 1 bar 1 5 10 1 5 10 1 5 10 ca I s 10 15 25 ca 200 300 500 8G 30 30 30 mm 0 1 0 1 0 1 DN 125 150 200 V Hz 230 50 230 50 230 50 Comp air Comp air Comp air ca bar 4 6 45 7 55 7 W 60 60 60 IP 54 54 54 kg 75 115 165 DN 125 DN 150 DN 200 Also available in the following sieve sizes 0 03 0 05 0 32 0 5 1 00 2 00 mm In The JRSF A T TP unit is operated using Time and differential pressure controls using a timer switch and differential pressure manometers allowing max 1 bar pressure differential Particles filtered out of the incoming water supply are retained on the sieve surface This results in a rise in pressure differential between the entry and exit points wit hin the filter The manometer monitors the actual diffe rence in pressure here Once the pressure differential has reached a pre set level a backwash is automatically started During times of low consumption backwashing is started using a timer function in order to stop dirt build up on the sieve As running water is a pre requisite for the build up of differential pressure the TP function will only be active during operation The TP function is of special interst for use in applications with varying water consumption
5. and dirt inflow levels stallation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Safety and installation 3 Safety 3 1 Safety notes and tips For the meanings of symbols used please see the table of contents page 3 2 Correct application JUDO Automatic Backwash Protective Filters JRSF A T TP have been designed engineered and tested to meet with the requirements for mechanical filters in drinking water applications Information il Particles retained on the filter surface are removed using abrasion All materials used in this unit conform to German standards pertaining to expected levels of physical chemical amp corrosive loads as stipulated in DIN 19632 Materials used conform to physiological and Hygiene requirements PVC based and metallic parts conform to the requirements of the German Ministry of Health Attention IN Water containing substances with high polarisation properties such as alcohols concentrated mineral acids formic acid carbolic acids cresylic acids tetrahydrofu ran pyridines dimethyl formamid amp mixes containing chloroform amp methanol may not be used in connection with this unit These will cause damage to PVC based materials and may lead to breakage The test marks printed on the unit are valid only in connection with original JUDO parts In
6. minutes or 10 backwashes the unit runs a final cleaning cycle goes into alarm and shuts down The filter goes returns to operative mode once the error has been cancelled and the differential pressure monitored is below the preset level In order to prevent the sieves from blocking during longer periods out of use a timer controlled back wash is also incorporated into the unit As differential pres sure only occurs where water is flowing the TP function is only activated when the filter is in use TP control is advisable for applications involving varying levels of water consumption and fluctuations in the rates of incoming impurities 5 2 Manometer Particle build up on the sieve surface leads to a drop in pressure within the filter This drop is monitored by the dif ferential pressure manometer on the filter unit A backwash is started automatically when a preset differential is reached The differential presseure manometer is to be installed directly into the filter unit All parts required are included in the scope of supply for the unit Installation and connection see installation example Connect mano meter control line to the filter inlet and line to the filter outlet Electrical connections see wiring diagram Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Setting diff
7. 000 Stockerau Wasser Phone 43 0 2266 6 40 78 Fax 43 0 2266 6 40 79 Aufbereitung e mail info judo online at www judo online at JUDO Wasseraufbereitung GmbH Filiaal Filiale BeNeLux z 2 fe Avenue du Laerbeek laan 72 A1 B 1090 Brussel Bruxelles Water s Phone 32 0 24 60 12 88 Fax 32 0 24 61 18 85 behandeling e mail info judo online be www judo eu hd JUDO France S a r L l LD 76 Rue de la Plaine des Bouchers Technosud F 67100 Strasbourg Traitement Phone 33 0 3 88 65 93 94 Fax 33 0 3 88 65 98 49 de l eau e mail info judo fr www judo fr Installed by 1702039 2009 03 16 iio Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177
8. 10 mm for DN 125 2 2748111 Sieve inserts 0 10 mm for DN 150 2 2748112 Sieve inserts 0 10 mm for DN 200 2 Other sizes available on request 14 Wiel Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Operation 7 Operation 7 2 Control A throurough optical examination of the unit should be made at regular intervals depending on the application used Use the viewing glass to inspect the level of build up on the filter sieve and start a backwash manually where required Error Alert in Display Automatic backwash does not start Automatic backwash stops unexpectedly St rung Hall Heavly load build up on sieves St rung Diff druck Extern Differential pressure ramins high Backwash Signal is on for too long Etxernal start up signal active for too long St rung Diff druck Extern Microfuse 2 5AT Sekundar 7 3 Maintenance Your JUDO Backwash Protective filter represents a major investment in the quality of your installation In oreder to ensure maximum operating efficiency of this unit JUDO strongly recommend regular maintenance to be carried out by trained personell or by a maintenance company quali fied to do so 7 4 Tips for error reports Cause no power Hall sensor connection is interupted High dirt inflow
9. In addition to the instructions given in this manual all 10 tules regulations and laws regarding work health amp safety valid in the country of use are to be strictly adhered to This manual must therefore be read by staff carrying out and 10 all work prior to doing so 10 11 Please note the safety symbols Symbols used 12 AN Indicates possible dangers 12 12 12 Attention electrical current 12 12 spt Additional tips and information 13 13 A g 14 Safety information and 14 the danger of non compliance All work should be carried out under strict observance of 14 safety regulations Failure to comply with these regulations 15 may result in harm or damage to yourself and or others as 15 well as to the environment and the unit concerned 15 15 16 Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Introduction and product details 1 Introduction 1 1 Warranty Warranty can only be accepted under the terms of our general conditions of sale where The unit is used in accordance with the conditions specified in this manual The unit has not been opened or used for purposes other than those specified in the manual Repairs were made by persons qualified to do so 1 2 Use of product The Automatic Backwash Protective Filter described herein is for use in the p
10. e power supply is connected at point P When using air as a control medium connection R is to remain open When using water connect the drainage hose here All connections are pipe threading type R 1 4 See wiring diagram for electrical connections The electro magnetic valve can also be manually activated Press in and turn clockwise to stop Warning IN Do not carry out any electrical work until the unit has been disconnedted from the power supply Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 6 Setting the controls ing ISK V f r IRSF A 1 DM 200 Bektroanschk panel ISK V for IRSF A I DM 200 Bectrical connection loitier de commande pour filtres IRSF A 1 DN 200 Raccordement lecr Mied Control unit JSK V Information il Settings to this unit must be carried out in accordance with the instructions herein only Any variations will lead to damage of the unit Dip switches contained within the unit are for maintenance purposes only Altering these can result in total damage to the unit and a complete loss of warranty coverage Control unit 6 1 Control unit The JSK V unit is a programmable SPC control which can be adapted for individual requirements 6 2 Opening and closing the control unit cover The control unit cover is opened and closed usi
11. erential pressure and control unit 5 3 Setting differential pressure Setting zero point The needle on the maonometer should be showing zero when no wter is flowing through the unit and the ball valves on each control line are fully open If this is not the case the needle can be re positioned by opening the manometer cover and adjusting by means of the screws provided Setting backwash switch 1 Values at which backwashes are automatically started up are set here Remove the plug in the clear cover cap and turn the switch point indicator to the setting required 0 1 2 5 bar possible Settings should be set between 1 and max 2 bar do not set at less than 0 5 bar Setting accuracy 5 Close cover cap factory setting 0 1 bar Setting required depends Iheavily on the volumes of impurities contained in the incoming water supply Too high a setting may result in sieve blockage too low may lead to increased backwash water sonsumption Setting backwash switch 2 Switch 2 can be used for the connection of an external alarm unit monitoring the differential pressure within the unit and to be set off when values programmed here are reached As this is an additional safety feature please ensu re that values programmed here are at least 0 5 bar higher than for switch 1 5 4 Electro magnetic valve The electromagnetic valve pilot valve is deliverd pre instal led in the unit It serves as a pilot for the main membrane valve Th
12. ing the keys Press OK to store and leave the menu Press ESC twice unitil the display return to operational mode OK Ein Aus Interval Aus Press OK to alter Use arrow key to move to next menu point Intervall 1000 min 7 1 Spare parts list Order number Description Quantity 1510162 Control unit JSK V 1 1510149 Fuse 630 mA 250 VAC for control JSK V primary 1 1500382 Fuse 2 5 A 250 VAC for control JSK V primary 1 1510165 Linear drive ECOMAG 24 VDC 1 1610011 Differential pressure manometer O 2 5 bar 1 1510022 Magnetic valve 230 VAC 50 Hz 8 W O 10 bar G 1 4 1 1200347 Membrane EPDM for metallic membrane valver for DN 125 1 1200348 Membrane EPDM for metallic membrane valver for DN 150 1 1200349 Membrane EPDM for metallic membrane valver for DN 200 1 1610010 Mini ball valve G 1 4 2 2635108 Viewing glass 4 1635102 Seal d 130x105x2 for DN 125 2 1636102 Seal d 155x130x2 for DN 150 2 1637102 Seal d 180x160x2 for DN 200 2 1637135 Seal d 122x70x4 for DN 150 1 1200042 Seal d 138x80x4 for DN 200 1 1635117 Permatite seal 1 2635104 Profile seal 780 mm for DN 125 2 2636104 Profile seal 930 mm for DN 150 2 2637104 Profile seal 1 220 mm for DN 200 2 1635107 O Ring 60x5 4 1635115 O Ring 20x2 2 2635126 Elliptical rubber seal for DN 125 2 2636126 Elliptical rubber seal for DN 150 2 2637126 Elliptical rubber seal for DN 200 2 1100018 Tubing blue 80 C 2m 2748110 Sieve inserts 0
13. ion Please note that values for Week and day must be identical in 01 and 02 The values shown in time time line for 02 must be 1 minute after values in 01 in this example a backwash is run every week weeks 1 5 are active every weekday all days are active and at 10 00 hrs Confirm using OK Values are now stored Move to next menu point unsing arrow key lt q The next menu point offers two further timer options and can be used for additional backwashing If this feature is not required then it must be switched off by cancelling either every week or every day on the display Information il The SPC control requires two sets of input per backwash Backwash on and 1 minute later backwash off These are for example Timer 01 on and 02 off Control unit 6 9 Setting backwash interval Interval times of between 30 mins and 1 080 mins 7 days can be set here Use arrow key lt to move to next menu point Diplay shows either interval on or interval off depending on Intervals may now be set using the keys current status Confirm with OK Press arrow key lt twice to return to start screen Confirm with OK Display now reads as follows standard interval off 6 10 Time and date settings mode Time and date can be entered as follows Press ESC and OK down together Keep pressing the arrow key W or A until menu set clock appears on the display Press OK twice to confirm Set values us
14. isplaying select switch T1 T3 Press arrow key Display shows T1 on Set using keys time display blinks The on time for weekly timer 1 is now set Confirm with OK The display now shows the following series example B049 TS 01 Weeks 12345 1 Day SMDMDFSa Sunday Time 10 00 gt EIN The cursor can be moved in the lower 3 lines using the arrow keys AV The week line is used to select the week in which backwash should take place 1 each first week in the month 2 each second etc 12345 every week Use the keys to activate or deactivate the week required If a week is deactivated it will be replaced in the display with a The same method is used to select weekdays Again if a day is deactivated the display shows The bottom line is for time settings Use the keys to set hours and minutes individually Once all data has been entered press OK to store The word write appears in the display The menu is then moved on using the arrow key lt q T1 off appears on the display Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 The display now shows the following series example B049 TS 02 Weeks 12345 ls Day SMDMDFSa Sunday Time 10 01 gt AUS Programing in 02 runs analog to timer on funct
15. level Solution Check power supply Check fuses Check connections to control and call customer service Start manual backwash and Fuse 0 63A T Primar L NPE 1NMVPE S3 C3 4C4S4 Meldung Meldung fe ae gnet report supply 230V S0Hz veise sa Magnetventil open R cksp lung valve for backwash Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 check differential pressure settings Water pressure to low resulting Increase flow pressure in blocked sieves Terminate signal Should not run without interruption for more than 5 mins Or the time required for 10 backwashes S1 F HERHRH COO E Meldung Steckverbindung is Eroso Betrieb St rung Kaskade Antrieb Filter 24v0c E w HERE sones j cascade ae BE g es operation s 5858 failure 8 Sons a oa x E Bus Ss c 62835 SS sg ss ge E or GP such f r Kaskado Start als Ei S 8352 nur bei Kaskade als Master g oa also for start cascade as siavo 5 X only at cascade as master 2 es 5 2 co Wiring diagram ZA 15 After Sales JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Wasser Phone 49 0 7195 6 92 0 Fax 49 0 7195 6 92 188 Aufbereitung e mail info judo eu www judo eu JUDO Wasseraufbereitung GmbH Niederlassung Osterreich Zur Schleuse 5 A 2
16. low protection unit The differential pressure Anschlu leitung manometer with mini tap is fixed using the fitting provided to the inflow side of the unit and the remaining mini tap with fixture is fitted to the outflow side Make sure both connections are tight i Versorgungs leitung Dit rerens tren Druckerhohungs pumpe bei Bedarf Sp lwasserleit ung nicht reduzieren Kanal Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter en 1 manometer Schaltkasten Absperrarmatur Installation example z 9 JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Installation of differential pressure unit and commissioning 4 4 Installation of differential pressure unit A differential pressure control forms part of the scope of delivery on TP controlled filters T controlled units may also be retrofitted The pressure resistant control lines on a JRSF A T TP are installed directly into the filter casing line at the filter inlet and line at the filter outlet The build up of particles on the sieve surface leads to a gradual drop in pressure within the unit This drop in pressure is registered by the differential pressure manometer Once a preset level has been reached a backwash is started up automatically The differential pressure control has priority over the timer and has a factory setting of app
17. ly are to be used on the optional in amp output contacts see chapter potential free contacts Under no circumstances are these contacts to be connected to an external power supply The potential free contacts are to be connected using a 2 core cable max diameter 4 5 10 mm The sheat hing may be removed to max 3 cm 4 Installation 4 1 Requirements on site This JUDO Automatic Backwash Protective Filter is to be installed in a dry and frost protected location A drainage connection e g floor drain in accordance with local plum bing codes is required to feed off backwash water Connections for compressed air are also required on site The filter should be installed close to a power supply 230V 50Hz Connection to the power supply should be performed by a person qualified for this task and in accor dance with local electrical codes Please take note of the example installation herein Access to the power supply must be available at all times 4 2 8 ZAA Installation tips Installation tips The filter may be installed in horizontally or vertically running steel or PVC based pipes It may not be installed in a suction line It may be connected to the water supply using standard fittings Water pressure at point of installation should not exceed the nominal 10 bar for which this unit is approved In order to facilitate operation and maintenance the unit should be installed at a point offering ease of access
18. mbers each with filter sieve 2 Servomotor 3 Differential pressure manometer TP control with mini taps 2 pces 12 connections and pressured tubing ca 1 5 m 4 Electronic control board type JSK V T TP versions 5 Membrane valve with electromagnetic valves no electrical connection Compressed air to be provided Model A mm B mm JRSF A T TP DN125 570 290 JRSF A T TP DN 150 600 325 JRSF A T TP DN 200 660 370 Control unit H x B x T ca 245 x 290 x 150 mm Max flow rate Pressure loss at backwash Operating pressure min max Backwash volumes Volumes per total backwash cycle Max water temperature Sieve size Flange connection DIN 2633 Electrical connections for control unit Control medium Control pressure Max consumption Protection category for control unit cover closed Weight Model JRSF A T TP Approx half flow rate during backwash He 2 5 Place of use The JUDO Backwash Protective Filter removes all particula te in the cold and warm water supply which can lead to pitting in the system These can lead to malfunctions in taps control units regulators and other equipment 2 6 Function The multiway valve used to regulate operation and back washing on a JUDO Automatic Backwash Filter DN 125 200 is servomotor operated The run off is operated using a combination of electro magnetic valve and a membrane valve compressed air Backwash is controlled electronical ly on site 6
19. ng a screw driver S eee cover unlocked 7 an cover locked 12 Zudem 6 3 For your information Information il Menus and values can be selcted using the arrow keys 4 A V p lower line The keys are then used to activate values set selection blinks The Tasten can also be used to alter values up or down Value are stored using the OK key An action can be broken off using the ESC key In the following text signs shown in the display are marked in cursive and key indicators in bold Time limits Each new entry must be completed within a 1 min time frame and confirmed by pressing the OK button If this is not the case the display return automatically to operational mode and original parameters remain unchanged 6 4 Manual backwash A manual backwash can be started by holding the arrow key gt pressed approx 5 secs The unit then performs the preset number of backwashes and returns to operational mode During this process the word backwash appears on the display 6 5 Settings Menus are opened using the arrow key settings A new menu point each opened with each push Menus can be closed by a further push once the end of the menu has been reached Menus cannot be interrupted and must be run through completely 6 6 Backwash cycles The number of backwashes per cycle can be adjusted to meet with actual requirements on site Normally 3 back washes should be adequa
20. otes and tips 3 2 Correct application 3 3 Sources of danger Installation 4 1 Requirements on site 4 2 Installation tips 4 3 Installation example 4 4 Pressure differential unit Commissioning 5 1 Control types 5 2 Manometer 5 3 Setting differential pressure 5 4 Electro magnetic valve Setting the controls 6 1 The controls 6 2 Opening and closing the housing 6 3 Explainations 6 4 Manual backwash 6 5 Settings 6 6 Backwash cycles 6 7 Setting the magnetic valve opening times 6 8 Setting the weekly timer 6 9 Setting the backwash interval 6 10 Time and date settings Operation 7 1 Spare parts list 7 2 Controls 7 3 Maintenance 7 4 Tips for error reports Wiring diagram After Sales Contents About this manual Page 5 Attention IN 5 5 This manual must be kept at the point of unit operati on The manual is aimed at giving a better understan ding of your unit and its correct use and application 5 5 5 This manual contains important information regarding the 6 economical safe and correct operation of your unit It con 6 tains information fundamental for the installation operati 6 on and maintenance of this unit Compliance with these instructions helps avoid dangers lowers running costs and prolongs the active working life of your unit These instruc 7 tions are to be read by all persons working in direct contact 7 with the unit e g 7 Installation Operation 7 Maintenance Inspection 8 9
21. reitung Manufacturer JUDO Wasseraufbereitung GmbH Adress Hohreuschstr 39 41 D 71364 Winnenden We declare that this product Description of product JUDO Automatic Backwash Protective Filter JRSF A 1 DN 200 Conforms to EU guidelines Electro magnetic compatibility EMC 89 336 EWG Low voltage guidelines 73 23 EWG and the norm requirements stipulated therein Harmonised Norms EMC Guidelines Electro magnetic compatibility Interference emmission EN 61000 6 2 Interference resistance EN 61000 6 3 Low voltage guidelines Security of transformers power supplies etc EN 61558 1 Security of electrical household appliances EN 60335 1 and similar applications Issued by JUDO Wasseraufbereitung GmbH City Date Winnenden den 20 Juni 2006 Authorised signature JUDO Wasseraufbereitung GmbH This declaration is proof of conformity with the above noted norms does not however guarantee any individual properties Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JaA 3 JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Contents 1 2 3 4 5 6 7 8 9 Introduction 1 1 Warranty 1 2 Use of product 1 3 Operator s duties Product details 2 1 Manufacturer and Model 2 2 Version 2 3 Scope of delivery 2 4 Dimensions 2 5 Operational data 2 6 Function Safety 3 1 Safety n
22. rotection of pipe systems and appliances in mains fed drinking water applications only Attention IN Other applications will be deemed as non conforn and are not permited JUDO accepts no liability for damage resulting from such applications 1 3 Operator s duties The operator is responsible for the following in connection with this unit Training of operational staff Compliance with maintenance requirements Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 2 Product details 2 1 Manufacturer and Model Manufacturer JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 6 92 0 Fax 49 0 7195 6 92 177 Internet www judo eu e mail info judo eu Model JUDO Automatic Backwash Protective Filter JRSF A T DN 125 200 JRSF A TP DN 125 200 2 2 Version With time control T or time prioritised differential pressure control TP sieve size 0 1 mm Model Order number JRSF A T DN 125 8303035 JRSF A T DN 150 8303036 JRSF A T DN 200 8303037 JRSF A TP DN 125 8503035 JRSF A TP DN 150 8503036 JRSF A TP DN 200 8503037 Also available in a hot water version on request 2 3 Scope of delivery Scope of delivery Dimensions operational data application and filter function 1 Casing with multiway valve viewing glasses and 2 filter cha
23. rox 1 bar Venting the control line 1 Close ball valve 2 Loosen nut on manometer 3 Remove tube 4 Carefully open ball valve partially to vent 5 Replace tube and tighten connection 6 Open ball valve fully Nullpunkt Differenzdruckanzeiger verstellung und schalter Schaltpunkt Schaltpunkeinsteliung einstellung Schalter I S 2 Schalter S 1 Kabel 4 5 6 Kabel 1 2 3 i Steuerleitung pote Bes Anschlu vorne Kugelhahn Nachdruck im Betrieb Filterausiauf offen Vordruck Filtereinlauf Differential pressure unit 10 Siecle 5 Commissioning Information il Installation should be completed only by persons with the skills and training required to do so 5 1 Control types Time control T Backwash is controlled on a timer base only and needs merely be programmed on site Differential pressure control TP Particles filtered from the incoming water supply are retained on the sieve surface This results in an increase in pressure loss between the filter inlet and filter outlet The manometer registers the difference in pressure on an ongoing basis within the unit Once a preset pressure differential as been reached and held for more than 20 seconds a backwash starts automatically 1 the differential pressure has not been reduced following backwash further backwashes automatically follow Where the differential pressure has not been brought back under the preset level after 5
24. structions regarding operation maintenance and repairs contained in this manual must be strictly adhered to For safety reasons unauthorized changes or alterations to this unit are under no circum stances what so ever to be effected Warning IN Electrical work is only permited when the unit has been disconnected from the power supply Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 3 3 Sources of danger Attention IN Before opening the control unit covers please make sute that no splash water can enter the unit Water which may already be on the cover must be removed before opening The locking system must be closed once the cover has been replaced see chapter 6 2 The cover of the servomotor must be correctly in place bore the unit is put into operation see chapter 2 3 As the unit is under voltage when operational all electrical work e g maintenance work installation part and fuse replacement connection to potential fee input and output contacts is to be performed by persons suitably qualified under local regulations to do so The following border values are valid for the connection of the potential free contact on a JUDO Automatic Backwash Protective Filter JRSF A T TP max load current 1A max switching voltage 24 V Attention IN potential free contacts on
25. te Should the sieves still not be fully clean however this number can be altered Between 1 and 10 backwashes per cycle can be programmed Press arrow key once to display backwash menu Activate using keys display blinks Select number of backwashes required using keys Confirm with the OK key The values set are now stored Installation and operating instructions JUDO JRSF A T TP Automatic Backwash Filter JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Control unit 6 7 Setting the opening times for the magnetic valves Use the arrow key lt to reach the menu magnetic valve opening times Use the keys to set the hour and then move using the arrow key to set the minutes display blinks Press key again to display upper value pushing the arrow key lt q will move you to the next menu point The lower value is set here e g display shows MV 10s down Set seconds required using keys and confirm with OK 6 8 Setting the weekly timer Weekly timer settings are fixed in the next menu point The display shows the current timer status TS 01 in the upper tight hand corner followed by the weeks as in numbers 12345 below that and then the days activated SMDMDFSa The lowest line contains the On and off times HH MM Day and weeks appear in bold script when activated Pressing the arrow key 4q activates a menu d
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