Home

Mounting and Operating Instructions EB 5610 EN

1. Operation Special use 1 10 T Press the start date button 4 11 88 11 00 5 PN E v Set the start date v MB Press the stop date button 5 PN Set the stop date Note If the special time of use is only to be valid for one day set the start and stop dates to the same date Standard version and heating systems with two control circuits If required copy the special times of use settings for the heating circuit to the DHW circuit t If required copy the special times of use settings for the DHW circuit to the heating circuit Special use 4718 var Select further special time of use 2 10 10 10 Set other special times of use in the same manner as de lt lt scribed above BACK NEXT etx Return to Operation menu or Return to start screen 5610 17 Setup settings 2 3 Times of use menu Three times of use can be programmed for each day of the week in the Times of use menu The time can be set between 00 00 and 24 00 h The times of use are programmed separately for each control circuit The controller is delivered with the following default times of use Times of use for heating circuit HC1 06 00 to 22 00 h Times of use for DHW heating 00 00 t
2. HC1 PA1 Range 13 21 system deviation 2 0 to 10 0 C 14 22 Control loop 1 switching state active 0 1 17 23 Demand switching state active DHW heating DHW PA4 Range 01 Min adjustable DHW set point 5 0 to 90 0 C 02 Max adjustable DHW set point 5 0 to 90 0 C 03 Hysteresis 1 0 to 30 0 C 04 Charging temperature boost 20 0 to 50 0 C 05 Max charging temperature 20 0 to 130 0 C 06 Lag time of storage tank charging pump 0 to 600s 07 Max return flow temperature 20 0 to 90 0 C Function block parameters DHW CO4 03 01 Limiting factor 0 1 to 10 0 06 03 Delay of cancelation due to system deviation 0 to 10 min 06 04 Min flow set point in heating circuit for 20 0 to 90 0 C parallel pump operation 08 05 Delay of reverse control active O to 10 min 08 06 Correction factor 0 1 to 1 0 09 07 Delay of set back operation active 0 to 10 min 12 13 Hysteresis 2 0 to 10 0 C 12 14 Min ON time O to 600 s 12 15 Min OFF time 0 to 600 s 12 08 Gain KP 0 1 to 50 0 12 09 Reset time TN 0 to 999 s 12 10 Derivative action time TV 0 to 999 s 12 11 Valve transit time TY OPEN 10 to 240 s 13 16 Max system deviation 2 0 to 10 0 C 120 5610 EN Appendix DHW PA4 Range 14 17 Day of week for thermal disinfection 1 to 10 14 18 Start time for thermal disinfection 00 00 to 23 45 h 14 19 Stop time for th
3. Open the Setup menu Setup 5 8 Select menu item for date and time A The date setting button is activated dark background a 4 all iw Change the date Press button for the time setting a ww Change the time gt Perform further changes in the Setup menu or Li Return to start screen m 26 5610 EN Setup settings 3 4 Calibrating the display Calibration improves the precision of the touch screen If you notice that the touch screen does not respond correctly when you press keys on the screen perform a calibration The following instructions describe the procedure starting from the start screen see page 9 SETUP WERT Setup 6 8 Calibrate display Clean display BACK WERT HONE Open the Setup menu Select menu item for calibrate clean display Press Calibrate display button A cross appears at different places on the touch screen in sequence Touch the cross repeatedly The calibrating process is completed when the Calibrate display and Clean display buttons reappear Perform further changes in the Setup menu or Return to start screen 5610 EN 27 Setup settings 3 5 Cleaning the display NOTICE Do not use solvents to clean the touch screen The following i
4. 98 n sei Ae Bae Hone Rear 99 TROVIS VIEW uxo bee baw we kee Shwe ddd 99 Appendix o y 100 Conhgoralioni levels so e e enr mod Hee Ha 100 Parameter levels 111 Sensor resistance tables 115 Technical data 116 Customer data 117 122 5610 5 Revisions of heating controller firmware 1 00 old 1 05 new Internal revisions 1 05 old 1 10 new New system no 11 2 0 see p 50 New function Release of control circuit 2 at S8 see p 107 New COM reset parameter see p 114 1 10 old 1 20 new Cancelation conditions on drying jointless floors revised no forced cancelation when large system deviations occur see p 59 1 20 old 1 30 new Internal revisions 1 30 old 1 40 new Changed setting ranges for the following parameters refer to section 13 2 Outdoor temperature four point characteristic 1 1 05 45 0 to 50 0 C Flow temperature four point characteristic HC1 PA1 05 5 0 to 150 0 C Reduced flow temperature four pt characteristic HC1 PA1 05 5 0 to 150 0 C Min flow temperature HCI PAT1 06 5 0 to 150 0 C Max flow temperature HC1 PA1 07 5 0 to 150 0 C Outdoor temperature for continuous rated
5. 60 HC deactivation value day loli 60 HC deactivation value night 60 Outdoor temperature for continuous rated operation day 61 Summer mode ie s e E eee GPS ERMA 61 Delayed outdoor temperature 62 EB5610EN 3 Contents 4 EB 5610 EN Remote operation 62 e s s dhk ee hee eS ayes 63 Optimization based on outdoor temperature 63 Optimization based on room temperature 63 Optimization based on outdoor and room temperature 64 Flash 65 Flash adaptation without outdoor sensor based on room temperature 66 Adaplation nC ee eH T 66 Set point correction using aO to 10 V signal 67 Functions of the DHW circuit 68 DHW heating in the storage tank 68 DHW heating in the storage tank charging system 70 Circulation return flow in 73 DHW heating in instantaneous heating system 74 Intermediate heating 75 Parallel pump 75 Circulation pump operation during storage tank charging 76 Priority operation len 76 Reverse control 76 Set b
6. 1 06 5 0 to 150 0 Max flow temperature 90 0 C 1 07 5 0 to 150 0 C Night set back flow 10 0 K HC1 PA1 08 0 0 to 50 0 5610 55 Functions of the heating circuit Parameters WE Parameter settings day set point Refer to section 3 1 night set point eter to section 56 5610 EN Functions of the heating circuit 6 1 2 Four point characteristic The four point characteristic allows you to define your own heating characteristic It is defined by four points for Outdoor temperature Flow temperature Reduced flow temper ature and Return flow temperature The flow temperature and Min flow temperature pa rameters mark the upper and lower limits of the flow temperature VL 100 Pl 4 Points 1 to 4 Wimax 90 4 4 eee Flow temperature 80 Outdoor temperature 70 Min tL 60 Max tVL 50 Four point characteristic 40 P3 Reduced four point characteristic 30 es aE tVLmin ans eee ta 10 Q 20 15 10 5 0 5 10 15 20 Fig 3 Four point characteristic Note The flow temperature set points can be raised or reduced by 2 in four stages even when the four point characteristic is selected The room temperature set points for day and night must be set gt Section 3 1 if the supplementary fu
7. Serial number 172 XX XX XXX NM 255 XXX X X 5610 EN 11 Operation 2 1 1 Retrieving information The following instructions describe the procedure starting from the start screen see page 9 No errors exist in the example below Information 1 5 HC1 Sensors Flow temperature 45 8 C Return flow temp 38 8 C Outdoor temperature 18 8 C Open the Information menu Sensor data The screen displays information on the sensors The measured temperatures of the control circuit specified in the second row are shown on the screen Standard version and heating systems with two control circuits Select screen displaying information on the DHW sensors for DHW heating if required WERT SET PT BACK WERT g Information 375 OXHC1 A 1 CON 3XDHW CON 9 WERT BACK WERT HONE 12 5610 EN Read set points Select screen displaying an overview Overview of control circuit Operating modes valve position and pump states are displayed depending on the control circuit The symbols have the following meaning Operating mode 3 Day amp Night Stand by T 3 Automatic and day Q amp Automatic and night T Automatic and stand by Valve position opens W closes Heating pump circulation pu
8. Functions WE Configuration Priority by reverse control OFF DHW CO4 08 ON 2 min Delay of reverse control active 0 to 10 min 1 0 Correction factor 0 1 to 1 0 7 7 2 Set back operation In all systems with DHW heating and a heating circuit with control valve DHW heating can be given priority by applying set back operation The function block setting DHW CO4 09 ON allows the temperature at the flow sensor DHW to be monitored In systems without the flow sensor DHW the temperature directly at the storage tank sensor is monitored If system deviations still occur after the time entered in Delay of set back operation active has elapsed the heating circuit with control valve is switched to reduced mode When Delay of set back operation active is set to O min the priority operation is started re gardless of the time and temperature in the system Note The Reverse control and Set back operation functions cannot be configured simulta neously When DHW CO4 08 ON is configured DHW CO4 09 ON cannot be selected and vice versa Function WE Configuration Priority by set back operation OFF DHW CO4 09 ON 2 min Delay of set back operation active 0 to 10 min EB 5610 EN 77 Functions of the DHW circuit 7 8 Forced charging of the DHW storage tank To provide the full room heating performance when the time of use of the heating circuit begins storage tanks are charged one hour before the time of use of the heating
9. 87 binary signal 86 R Remote 62 Resistance values 115 Return flow temperature limitation 81 Reverse control 76 Index 5 Sensor 90 Sensors P1000 coros vo s CELER 62 Set point correction heating circuit 67 Set points DAW ee ad te CRY SES 23 pe 23 Set back 77 Setup settings 18 21 32 Special times of use 16 Special use 16 SHOMMUD cues doses aee my eae ds 7 Summer mode Summer time winter time changeover 80 System code number 30 System date andtime 26 verd Eee ended EARS 35 52 T TROVIS VIEW 99 Technical data 116 Temperature monitoring 90 Three step 83 Times of use 18 U Underfloor 59 Unlocking a control circuit by a binary 84 Unlocking controller by a binary input 84 Ww Weather compensated control 53 four point characteristic 57 gradient characteristic 54 5610 EN 123 124 EB 5610 EN 5610 EN 125 Key number 1732 126 EB 5610 EN NO 81 SOD 1LDH Y
10. 11 12 13 14 15 16 17 18 19 20 21 22 EB 5610 EN 117 Appendix Heating circuit HC1 active binary demand HC1 PA1 Range 01 Flow gradient 0 2 to 3 2 02 Flow level 30 0 to 30 0 C 03 Flow set point day 5 0 to 130 0 C 04 Flow set point night 5 0 to 130 0 C 05 Parameters of four point characteristic Outdoor temperature point 1 45 0 to 50 0 C Outdoor temperature point 2 45 0 to 50 0 C Outdoor temperature point 3 45 0 to 50 0 C Outdoor temperature point 4 45 0 to 50 0 C Flow temperature point 1 5 0 to 150 0 C Flow temperature point 2 5 0 to 150 0 C Flow temperature point 3 5 0 to 150 0 C Flow temperature point 4 5 0 to 150 0 C Reduced flow temperature point 1 5 0 to 150 0 C Reduced flow temperature point 2 5 0 to 150 0 C Reduced flow temperature point 3 5 0 to 150 0 C Reduced flow temperature point 4 5 0 to 150 0 C Return flow temperature point 1 5 0 to 90 0 C Return flow temperature point 2 5 0 to 90 0 C Return flow temperature point 3 5 0 to 90 0 C Return flow temperature point 4 5 0 to 90 0 C 06 Min flow temperature 5 0 to 150 0 C 07 Max flow temperature 5 0 to 150 0 C 08 Night set back flow 0 0 to 50 0 K 09 Outdoor temperature for continuous rated 35 0 to 5 0K operation day 10 flow set point i
11. HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with S2 HC1 CO1 03 ON with S3 DHW CO4 01 ON with S7 See fold out page for wiring required for functions 5610 EN 37 Systems System Anl 1 1 1 standard version only 9 1 1 1 WW om d ex iz KW EN P1 53 P3 57 M1 UOI S1 54 55 2 52 Pt 1000 e e 3 Pk O 10V Default settings HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with 52 HC1 CO1 03 OFF without S3 DHW CO4 01 ON with 57 See fold out page for wiring required for functions 38 5610 EN System Anl 1 2 0 standard version only Systems Wei WW 14 o KW M1 UOI 5 54 55 56 58 57 Pt 1000 o 3 Pkt 0 10 V Default settings HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with S2 HC1 CO1 03 OFF without S3 DHW CO4 01 ON S7 DHW CO4 02 ON with S8 DHW CO4 05 OFF without 56 See fold out page for wiring required for functions 5610 EN 39 Systems System Anl 1 6 0 standard version only 2 Pr 1000 o 9 3 Pkt 0 10V Defaul
12. If the mean daytime temperature exceeds the limit entered in Outdoor temperature for summer mode on the number of successive days determined in Delay of summer mode active parame ter summer mode is activated on the following day the valves of all heating circuits are closed and the heating pumps are switched off after t 2 x valve transit time If the mean daytime temperature remains below the limit entered in Outdoor temperature for summer mode on the number of successive days determined in Delay of heating mode active summer mode is deactivated on the following day Function WE Configuration Summer mode OFF HC1 CO5 04 ON 01 06 Earliest start date for summer mode User definable 2 days Delay of summer mode active 1 to 3 days 30 09 Latest stop date for summer mode User definable 1 day Delay of heating mode active 1 to 3 days 18 0 C Outdoor temperature for summer mode 0 0 to 30 0 C Note Summer mode only becomes effective when the controller is in automatic mode 5610 61 Functions of the heating circuit 6 5 Delayed outdoor temperature adaptation The calculated outdoor temperature is used to determine the flow temperature set point The heat response is delayed when the outdoor temperature either decreases increases or in creases and decreases If the outdoor temperature varies by for example 12 C within a very short period of time the calculated outdoor temperature is adapted to t
13. Note The displays shown in these instructions represent the displays seen when system Anl 2 1 0 has been selected This system consists of heating circuit 1 HC1 and DHW heating DHW Menu items relating to control circuits are only displayed when the configured system has the corresponding control circuit 10 5610 EN Operation 2 1 Information menu The Information menu contains current details on the control process and the controller If the controller detects an error an error list is displayed on the first screen of the Information menu Refer to section 9 TUE 15 93 2011 11 25 Information 1 5 HC1 Sensors Flow temperature 45 8 C Return flow temp 38 8 C 4205 fa r Outdoor temperature 18 8 C ___ aaa S gt a SET PT IS WAxURL TUE SETUP eack HOME Information 2 5 DHUI Sensors Storage tank temp 71 8 C Storage ch temp 73 8 C 14 1 4 BACK WERT Information 375 OXHCl A 1 lt DHW OFF BACK WERT 1 Information 4 5 Susten a 2 1 0 pack MENT 2 lt Information 5 5 Device Systen 2 1 8 L Firmware 1 90
14. 7 3 DHW heating in instantaneous heating system 154 55 Pi 1 fsz CS 51 56 e 53 mek D 0 20 KW P2 Circulation pump HN 02 Heat exchanger charging pump 56 Flow sensor WW _ Hot water 2 Flow switch KW Cold water Fig 7 Schematics of an instantaneous heating system The instantaneous DHW heating system can be configured in systems Anl 1 9 0 11 9 0 and 11 921 Without a flow switch the controller can only regulate the DHW temperature to Day DWH set point during the times of use of the circulation pump The flow switch allows the controller to recognize exactly when DHW is being tapped By deleting all the time of uses for the circulation pump P2 it is possible to regulate the DHW temperature to Day DWH set point just while the DHW is being tapping When the tapping is finished the valve closes and the heat exchanger charging pump P1 is switched off after a delay Function WE Configuration Flor rate recognition OFF DHW CO4 04 ON Parameter WE Parameter settings Min adjustable DHW set point 40 0 C DHW PA4 01 5 0 to 90 0 C Max adjustable DHW set point 60 0 C DHW PA4 02 5 0 to 90 0 C 74 5610 EN Functions of the DHW circuit Parameter WE Parameter settings Night DWH set point 40 0 C Day DWH set point SURG Refer to section 3 1 7 4 Intermediate heating operation This function can only be activated in sy
15. Select the operating mode that you required Define special time of use Section 2 2 2 Return to start screen 2 2 2 Defining special times of use Special use 1718 HC1 vun Ww E x WEST DHH COPY 16 5610 EN Special use 1718 HC1 4 PN 15 83 15 83 b d DHH BACK WERT rev g PN The following buttons appear 2 Boa4 1 Operating mode 4 5 2 Starttime 3 Stop time 4 Startdate 5 Stop date The operating mode button 1 is activated Select the operating mode for the special time of use xt day night e stand by time inactive The start and stop times are set to the current time hour while the start and stop dates are set to the current date Press the start time button 2 Set the start time in steps of 15 minutes Press the stop time button 3 Set the stop time in steps of 15 minutes Note If the start time or date is selected to be after the stop time or date Invalid entry blinks on the screen This mes sage is deleted as soon as the start time or date is cor rected and set before the stop time or date
16. mary controller are excluded when the default settings of the controller are used while storage tank charging is active no flow temperature higher than the charging temperature is used by the primary controller Nevertheless if the Priority for external demand function is activated the external demand is also processed during storage tank charging Functions WE Configuration Priority for external demand OFF DHW CO4 17 ON 8 10 1 Processing an external demand with a binary signal Regardless of the operating mode for control loop 1 except for manual mode the flow temper ature entered in Min flow set point in heating circuit with active binary demand is used in con trol circuit HC1 when the binary input is either a make contact Demand switching state active 1 or a break contact Demand switching state active 0 Note The connection of the binary input with the setting 1 1 17 ON depends on the system selected Refer to the fold out page Functions WE Configuration Binary demand processing OFF HC1 CO1 17 ON Demand switching state active 0 1 Parameter WE Parameter settings Min flow set point in heating circuit with active 40 0 C 1 1 10 5 0 to 50 0 C binary demand 86 5610 EN System wide functions 8 10 2 Processing an external demand with a 0 to 10 V signal The controller primary controller can process analog external demands The 0 to 10 V signal is interpreted
17. 1 1 01 ON and 1 1 02 HC1 COI 11 OFF 11 Four point Not Anl OFF OFF Gradient characteristic characteristic 120 ON Four point characteristic only when i e HC1 CO1 10 OFF 12 Three step Not Anl ON OFF On off control control p ON Three step control continuous control Function block parameters On off control ORG Hysteresis 2 0 to 10 0 C 120 s Min ON time 0 to 600 s 120 s Min OUT time O to 600 s Three step control continuous control 2 0 Gain KP 0 1 to 50 0 120 Reset time TN 0 to 999 s Os Derivative action time TV 0 to 999 s Do not change this value Valve transit time TY OPEN 10 to 240 s 13 signal Not Anl OFF OFF Function inactive damping ON Damping active Function block parameter 2 0 C system deviation 2 0 to 10 0 C 14 Unlock control All OFF OFF Function inactive loop 1 at S5 ON Unlock control loop 1 at S5 depending on the switching state 1 Function block parameter Control loop 1 switching state active 0 1 15 Set point cor Not Anl OFF OFF Function inactive rection using 120 ON Set point correction active 0 10 V 1 9 1 3 5 0 16 Demand pro Not Anl OFF OFF Function inactive cessing 0 10 V is ON Demand processing at UIT active at UIT 102 5610 EN Appendix 1 Comment CO1 Function Anl WE Function block parameters Range of values 17 Binary demand Not Anl O
18. C 10 0 Thermal disinfection boost 0 0 to 5 0 C Omin Disinfection temperature sustaining time to 255 min 15 Binary output Not Anl OFF OFF Function inactive ON during 190 ON Binary output ON during thermal disinfection thermal disin fection 16 SLP not ON un Only Anl OFF OFF Function inactive less return flow ON Storage tank charging pump is first switched hot 210 when the return flow is hot only when DHW CO4 03 ON Function block can only be selected when HC1 CO1 03 ON 106 EB 5610 EN Appendix DHW Comment CO4 Function Anl WE Function block parameters Range of values 17 Priority for ex Only Anl OFF OFF Function inactive ternal demand e ON Priority for external demand 162 WARNING High external demand lead to exces 2 0 0 sive charging temperatures in DHW circuits 2 1 0 without control valve 2 2 0 18 Reserved 19 Scheduled Not Anl OFF OFF Function inactive switchover be 20 ON Time controlled sensor switchover only when tween S7and 171 DHW CO4 01 ON and 58 1190 e DHW CO4 02 ON 20 Reserved 21 Release control 11 0 0 OFF OFF Function inactive circuit 2 at 58 ON Control circuit released by binary input 58 Function block parameter Switching state of control circuit 2 active 0 1 5610 EN 107 Appendix System wide functions HC1 Anl 1 0 0 1 0 1 1 9 0 1 9 1 3 5 0 C
19. 0 C Demand boost 0 0 to 30 0 C 19 Temperature All OFF OFF Function inactive monitoring ON Temperature monitoring at VS RS and RUS 5610 EN 109 Appendix HCI Comment CO5 Function Anl WE Function block parameters Range of values 20 21 Reserved 22 Lock manual All OFF OFF Function inactive level ON Manual level locked 110 EB 5610 EN Appendix 13 2 Parameter levels Heating circuit HC1 Compact version Anl 1 0 0 1 0 1 3 5 0 All HC Standard version Anl 1 0 0 1 0 1 1 1 0 1 1 1 1 2 0 2 0 0 2 1 0 2 2 0 3 5 0 11 0 0 11 9 0 11 9 1 All HC1 1 Parameters WE _ Setting range 01 Flow gradient only when e HC1 COT 11 OFF gradient characteristic with HC1 CO1 05 OFF 1 4 0 2 to 3 2 with HC1 CO1 05 ON 1 0 0 2 to 1 0 02 Level gradient only when All 0 0 C 30 0 to 30 0 C e HC1 COT1 11 OFF gradient characteristic 03 Flow set point day only when C MESIONIONISOICRG 1 1 01 ON active room sensor e HC1 CO1 02 OFF fixed set point control HC1 CO1 09 ON active flash adaptation 04 Flow set point night only when AIC 00 50 1 1 01 ON active room sensor HC1 CO1 02 OFF fixed set point control 1 1 09 ON active flash adaptation 05 Parameters of four point characteristic only when All C e HC1 CO1 11 ON fou
20. 0 C Lower transmission range value outdoor tempera SOORE ture 30 0 to 100 0 C Upper transmission range value outdoor tempera ture 30 0 to 100 0 C 108 5610 EN Appendix 1 Comment CO5 Function Anl WE Function block parameters Range of values 08 Summer winter All ON OFF Function inactive time switchover ON Automatic summer winter time switchover 09 priority All OFF OFF Restricted frost protection for frost protec ON Highest priority for frost protection Function block parameters 3 0 C Outdoor temperature for frost protection 15 0 to SUNG 9 1 010 114010 1511 0 Tot 120 200 2 1 0 222 0 00000 900 10 to Reserved 14 15 Unlock con All OFF OFF Function inactive troller at 55 ON Unlock controller at 5 depending on switching state Function block parameters 1 Controller switching state active 0 1 16 Return flow lim OFF OFF Return flow limitation by P algorithm itation by PI ON Return flow limitation by PI algorithm algorithm 17 Fault indication All OFF OFF Function inactive output ON Error message 18 Demand All OFF OFF Function inactive 0 10 V at ON Demand at UOT active Function block parameters QO T Lower transmission range value demand 0 0 to 120 0 C 130 0 C ORG Upper transmission range value demand 0 0 to 130
21. 1 1 Bursse oud S4 54 2 54 54 2 58 58 2 58 2 58 2 58 2 58 2 58 58 2 58 2 54 54 2 58 2 58 2 58 2 54 2 NO 91 LO2 12H A OL OF 0 Bursse oid Ul NO 1 102 12H U OL OF 0 utod NO f 1 LO2 L2H 59 55 UI2 UI1 59 55 102 UI1 55 Ul2 UI1 55 Ul2 55 UI2 UI1 S5 55 55 55 2 55 UI2 UI1 55 UI2 UIT S5 55 55 UI2 55 UI2 55 UIT 55 UN NO YO LOO 19H 019 0 UOISI9A Standard UIN Compact Standard Standard Standard UI Standard Compact Standard Standard Standard UI 1 0 0 Compact 1 0 1 1 1 0 Standard 1 2 0 Standard 1 6 0 Standard 1 6 1 1 6 2 Standard 1 9 0 Compact 2 91 2 0 0 Standard 2 1 0 Standard UI 2 2 0 Standard 3 5 0 Compact 11 0 0 Standard 11 2 0 Standard 11 9 0 Standard MESA SAMSON AG MESS UND REGELTECHNIK Weism llerstraBe 3 60314 Frankfurt am Main Germany Phone 49
22. 100 1 4 90 1 2 80 1 0 70 0 8 60 0 6 50 0 4 404 0 2 30 20 20 16 12 8 4 O 4 8 12 16 20 24 28 32 36 40 44 C Fig 2 Gradient characteristics Flow temperature Outdoor temperature Functions WE Configuration Outdoor temperature measure ON ment HC1 CO1 02 ON EB5610EN 53 Functions of the heating circuit Functions WE Configuration Outdoor temperature 0 10 V at OFF HC1 CO1 04 ON Ul 20 0 C Lower transmission range value outdoor tempera 50 0 C ture 30 0 to 100 0 C Lower transmission range value outdoor tempera ture 30 0 to 100 0 C 6 1 1 Gradient characteristic Basically the following rule applies a decrease in the outdoor temperature causes the flow tem perature to increase By varying the parameters Gradient and Level you can adapt the characteristic to your individ ual requirements F The gradient needs to be increased if the room temperature drops when it is cold outside The gradient needs to be decreased if the room temperature rises when it is cold outside The level needs to be increased and the gradient decreased if the room temperature drops when it is mild outside 54 5610 EN Functions of the heating circuit The level needs to be decreased and the gradient increased if the room temperature rises when it is mild outside 20 0 20 rg Outside the times of use reduced set point
23. 6 2 1 9 0 1 9 1 2 0 0 2 1 0 Appendix 2 2 0 11 0 0 11 9 0 11 9 1 alle DHW DHW PAA Parameters Anl WE Setting range 01 Min adjustable DHW set point AJ PHW 40 0 C 5 0 to 90 0 C 02 Max adjustable DHW set point All DHW 60 0 C 509 201086 03 Hysteresis Not Anl 1 9 0 1 9 1 11 0 0 11 9 0 11 9 1 SONG 1 0 to 30 0 C 04 Charging temperature boost Not Anl 1 9 0 1 91 11 0 0 11 9 0 11 9 1 10 0 C 0 0 to 50 0 C 05 Max charging temperature Only Anl 1 6 1 1 6 2 220 80 0 20 0 to 130 0 C 06 Lag time of storage tank charging pump Not Anl 120 sll 11 0 0 11 9 0 90 s O to 600 s 07 Max return flow temperature Not Anl 2 0 0 PMO 2 2 0 65 0 C 20 0 to 90 0 C 5610 EN 113 Appendix Web module Compact standard version All systems provided the TROVIS 5610 Heating Controller is fitted tion with a web module Refer to EB 5610 1 EN Web Module and TROVIS MOBILE Web Applica PA6 Parameter Anl WE Setting range O1 Reserved to 09 10 reset All 0 0 0 NOTICE If parameter is switched from O to 1 user name and password for TROVIS MOBILE web application are reset to their default settings 114 EB 5610 EN Appendix 13 3 Sensor resistance tables Resistance values with Pt 1000 resisto
24. 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 5610 EN 2015 02
25. In the Setup menu you can change settings that were made with the Start up wizard Change the language refer to section 3 6 Change the system time refer to section 3 3 Change the system code number refer to section 3 7 1 In addition the controller can be adapted to your requirements Change set points and deactivation values refer to section 3 1 Activate or deactivate functions refer to section 3 7 2 Set parameters refer to section 3 8 Furthermore the controller can be adapted to the location where it is installed by changing the display settings The display can be recalibrated Alter contrast and brightness refer to section 3 2 Calibrate the display refer to section 3 4 TUE 15 93 2011 11 25 Setup 1 8 HC1 Set points Dau 205 c f Qum TERE lt gt A _ INFO OPERATE MANUAL TUE SETUP BACK WERT Setup 178 HC1 Set points la g IB Night lt gt mn m BACK WERT HOME 1 Setup 2 8 HC1 Deactivation values ae Cu Sati BACK WERT BY DY YA 5610 EN 21 Setup settings 22 5610 EN Setup DHW Set points Day
26. a direct increase de crease in flow temperature set point when a sudden deviation in room temperature arises We recommend setting Gain to 10 0 Note Cooling loads such as drafts or open windows affect the control process Rooms may be temporarily overheated after the cooling load has been eliminated 5610 65 Functions of the heating circuit Functions WE Configuration Flash adaptation OFF HC1 CO1 09 ON 20 min Cycle time 0 to 100 min 0 0 Gain 0 0 to 25 0 6 8 1 Flash adaptation without outdoor sensor based on room temperature The flow temperature control starts with Flow set point day in day mode or with Flow set point night in night mode as set points calculated using characteristics exist without an out door sensor The Cycle time determines the intervals at which the flow temperature set point is corrected by 1 C The heating is then always switched off as soon as the room temperature ex ceeds HC1 day set point or HC1 night set point by 2 0 C Heating first starts again when the room has cooled off and the room temperature is 1 C above the set point Gain set to a value other than causes a direct increase decrease in flow temperature set point when a sud den deviation in room temperature arises We recommend setting Gain to 10 0 Functions WE Configuration Room temperature measurement OFF HC1 CO1 01 ON Outdoor temperature measure ON ie olo e men
27. circuit starts For the individual controller this means that storage tank charging is activated when the water temperature in the storage tank falls below the deactivation value of T DHW day set point Hysteresis The forced charging of the storage tank does not take place when the DHW circuit is not used at the beginning of the time of use programmed for the heating circuit Note This function is not available when a storage tank thermostat is used 7 9 Thermal disinfection of the DHW storage tank In all systems with DHW heating in storage tank system or in storage tank charging system a thermal disinfection is performed on the selected Day of week for thermal disinfection or daily by selecting 8 The DHW storage tank is heated up to the adjusted Disinfection temperature taking the Charging temperature boost parameter or function block parameter Thermal dis infection boost depending on the system into account Disinfection begins at the adjusted Start time of thermal disinfection and at the latest ends at the specified Stop time of thermal disin fection The Disinfection temperature sustaining time determines how long the disinfection temperature must be maintained within the adjusted time period to rate the process successful If the Disinfection temperature sustaining time is set to O min no intermediate heating operation takes place during thermal disinfection Alternatively the thermal disinfection ca
28. jon Tue wep reu FR MON FRI to change the times of use to be identical for all weekdays 1 g SAT SUN to change the times of use to be identical at the weekend MON TUE WED THU FRI SAT SUN to change the times of use individually for each day of the week Note The settings for individual days MON TUE etc have priority over the settings for multiple days The set tings for weekdays MON FRI and weekend SAT SUN have priority over the setting for the entire week MON SUN Times of use 1 The following buttons appear 86 00 22 00 loe aa 222 00 1 Start time 2 Stop time 1st time 3 i 3 Start time 4 Stop time 2nd time uS Em 7 5 Start time 6 Stop time 3rd time 5 6 2 1 DELETE BACK x B m Press the start time button 1 3 or 5 Set the start time Press the stop time button 2 4 or 6 Set the stop time 4 EB5610EN 19 Manual mode Deleting times of use Press the start or stop time button of the time of use you want to delete DELETE Delete the time of use 1 Return to Time of use menu Return to start screen amp m 5610 EN 20 Setup settings 3 Setup settings
29. operation day HC1 PA1 09 35 0 to 5 0 C 6 5610 EN Safety instructions 1 Safety instructions For your own safety follow these instructions concerning the mounting start up and operation of the controller The device may only be mounted started up or operated by trained and experi enced personnel familiar with the product The controller has been designed for use in electrical power systems For wiring and maintenance you are required to observe the relevant safety regulations To avoid damage to any equipment the following also applies Proper shipping and appropriate storage are assumed 1 Start up To start up the controller follow the instructions below in the order described 1 Install the controller and connect the wiring Refer to sections 10 and 11 NOTICE The wiring differs depending on the system Refer to sections 5 and 11 After the controller is connected to the power supply for the first time a start up wizard au tomatically starts This start up wizard guides the user to set up the controller and select the language system time and system code number After start up the controller is ready for use The user can change the settings at any time Refer to sections 3 3 3 6 and 3 7 1 2 Activate required functions and deactivate any functions that are not required Refer to section 3 7 2 3 Set the parameters Refer to section 3 8 4 Enterthe set points and deactivatio
30. to 90 0 C 8 5 Condensate accumulation control Activate the OPEN signal damping function to start up condensate accumulation plants in par ticular to avoid problematic excess temperatures The controller response to set point deviations which cause the primary valve to open is attenuated The controller response to set point devia tions which cause the control valve to close remains unaffected Note The condensate accumulation control function can only be activated when three step con trol has been configured for the control circuit refer to section 8 6 Functions WE Configuration Three step control ON 1 1 12 ON OPEN signal damping OFF HC1 CO1 13 ON 2 0 C Max system deviation 2 0 to 10 0 C Three step control ON DHW CO4 12 ON OPEN signal damping OFF DHW CO4 13 ON DIOE Max system deviation 2 0 to 10 0 C 82 5610 EN System wide functions 8 6 control The flow temperature can be controlled using PI algorithm The valve reacts to pulses that the controller sends when a system deviation occurs The length of the first pulse in particular de pends on the extent of the system deviation and the selected KP the pulse length in creases as KP increases The pulse and pause lengths change continuously until the system de viation has been eliminated The pause length between the single pulses is greatly influenced by the Reset time TN the pause length increase
31. version Without 0 to 10 V Default settings DHW CO4 03 ON 53 See fold out page for wiring required for functions 5610 EN System Anl 2 0 0 standard version only Systems eog 2 00 3 EN Pr 1000 e 3 Pkt 0 10V Default settings HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with S2 HC1 CO1 03 ON with S3 DHW CO4 01 ON S7 DHW CO4 02 OFF without S8 See fold out page for wiring required for functions 5610 45 Systems System Anl 2 1 0 standard version only 1 1 ao BE BA Pt 1000 e 3 Pkt 0 10V Default settings HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with 52 HC1 CO1 03 ON with S3 DHW CO4 01 ON with 57 DHW CO4 02 OFF without S8 See fold out page for wiring required for functions 46 5610 EN System Anl 2 2 0 standard version only Systems Wei 9 53 M1 UO1 BE BA Default settings HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with S2 HC1 CO1 03 ON with S3 DHW CO4 01 ON S7 DHW CO4 02 ON with 58 DHW CO4 05 OFF without 56 See fold out page for wiring required for fu
32. without 54 55 HC1 CO1 02 ON with S2 HC1 CO1 03 ON with S3 DHW CO4 03 ON with 7 DHW CO4 04 OFF without UI2 See fold out page for wiring required for functions 5610 51 Systems System Anl 11 9 1 standard version only amp o BA Pt 1000 3 Pkt 0 10V Default settings HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with 52 HC1 CO1 03 ON with S3 DHW CO4 03 ON with 57 DHW CO4 04 OFF without UI2 DHW CO4 05 OFF without S See fold out page for wiring required for functions 52 EB 5610 EN 6 Functions of the heating circuit Functions of the heating circuit Which controller functions are available depends on the selected system number 6 1 Weather compensated control When weather compensated control is used the flow temperature is controlled according to the outdoor temperature The heating characteristic in the controller defines the flow temperature set point as a function of the outdoor temperature gt Fig 2 The outdoor temperature required for weather compensated control can either be measured at an outdoor sensor or received us ing 0 to 10 V at UIT input ta hrec 32 29 26 150 2 4 L 140 22 130 20 120 18 110 16
33. 1 CO5 16 ON This allows the integral ac tion component in the return flow temperature limitation algorithm of all control circuits of the controller to be activated NOTICE To keep the determined return flow temperature limit make sure that the heating characteristic is not selected to be too steep the speed of the heating pumps is not selected to be too high the heating systems are hydronically balanced Note Using weather compensated control with gradient characteristic the return flow temper ature is limited to a fixed value by equating the Return flow temperature foot and Max return flow temperature parameters EB5610EN 81 System wide functions Functions WE Configuration Return flow temperature measurement 1 1 03 ON 1 0 Limiting factor 0 1 to 10 0 Return flow temperature measurement DHW CO4 03 ON 1 0 Limiting factor 0 1 to 10 0 Control algorithm Return flow limitation by PI algorithm OFF 1 5 16 OFF P algorithm 1 5 16 ON algorithm Parameters WE Parameter settings Return flow gradient 1 0 HC1 PA1 11 0 2 to 3 2 Return flow level 0 0 C HCI PA1 12 30 0 to 0 0 C Return flow temperature foot 65 0 C 1 13 5 0 to 90 0 C Max return flow temperature 65 0 C 1 14 5 0 to 90 0 C Return flow temperature points 1 to 4 65 0 1 1 05 5 0 to 90 0 C Max return flow temperature 65 0 C DHW PA4 07 20 0
34. 5 0 C Start temperature for drying of jointless floors 20 0 to 60 0 C 5 0 C day Temperature increase for drying of jointless floors 1 0 to 10 0 C day 45 0 C temperature for drying of jointless floors 2 0 to 60 0 C 4 days Max temperature sustaining time for drying of jointless floors 1 to 10 days 0 0 C day Temperature reduction for drying of jointless floors 0 0 to 10 0 C day 0 Start drying of jointless floors to 5 meaning of 0 to 3 on page 59 4 drying process successfully completed 5 too large system deviation during drying process occurred 6 4 Deactivation based on the outdoor temperature 6 4 1 deactivation value day If the outdoor temperature exceeds deactivation value day the heating circuit is imme diately deactivated The valve is closed and the pump is switched off after t 2 x valve transit time When the outdoor temperature falls below this value less 0 5 C hysteresis heating oper ation is restarted immediately The default setting causes the system to be deactivated during the warm season when the out door temperature reaches 22 0 C Parameter WE Parameter settings deactivation value day 22 0 C Refer to section 3 1 6 4 2 HC deactivation value night If the outdoor temperature exceeds HC1 deactivation value night outside the times of use the heating circuit is immediately deactivated The valve is closed and the pump is switched of
35. CO4 02 ON Scheduled switchover between S7 and S8 OFF DHW CO4 19 ON Parameters WE Parameter settings Min adjustable DHW set point 40 0 C 4 DHW PA4 01 5 0 to 90 0 C EB5610EN 69 Functions of the DHW circuit Parameters WE Parameter settings Max adjustable DHW set point 60 0 C DHW PA4 02 5 0 to 90 0 C Hysteresis 5 0 C DHW PA4 03 1 0 to 30 0 C Charging temperature boost 10 0 C DHW PA4 04 0 0 to 50 0 C Max charging temperature 80 0 C DHW PA4 05 20 0 to 130 0 C Lag time for storage tank charging pump 905 DHW PA4 06 0 to 600 5 DHW day set point SHO XE Refer to section 3 1 DHW night set point 40 0 C 7 2 DHW heating in the storage tank charging system Start storage tank charging M2 Heat exchanger charging pump P2 Circulation pump P3 Storage tank charging pump 54 55 51 Flow sensor cpm S7 Storage tank sensor top S8 Storage tank sensor bottom CS WW Hot water KW water ONE S3 Fig 5 Schematics of a storage tank charging system The controller begins charging the storage tank when the water temperature measured at sen sor S7 falls below the DHW day set point by 0 1 C If the flow temperature in the system is higher than the desired charging temperature DHW day set point Charging temperature boost the controller tries to reduce the flow temperature in the heating circuit for up to fives min
36. FF OFF Function inactive processing UM ON Binary demand processing active Function block parameter Demand switching state active 0 1 EB 5610 EN 103 Appendix DHW heating Compact version Standard version Anl 1 9 0 1 9 1 All DHW Anl 1 1 1 1 2 0 1 6 0 1 6 1 1 6 2 1 9 0 1 9 1 2 0 0 2 1 0 2 2 0 11 0 0 11 9 0 11 9 1 All DEW DHW Comment CO4 Function Anl WE Function block parameters Range of values 01 Storage tank Not Anl OFF OFF Storage tank thermostat sensor 57 ON Storage tank sensor 11 0 0 Function block can only be selected when 11 9 0 DHW CO4 02 OFF WEA 02 Storage tank Not Anl OFF OFF Storage tank sensor 58 not active sensor S8 ON Storage tank sensor 58 active bottom 11 0 0 Function block can only be selected when 11 9 0 e DHW CO4 01 ON MESA 1 20 1 50 250 03 Return flow Not Anl OFF OFF Return flow sensor not active temperature ric ON ON Return flow temperature measurement and limita measurement tion active 1 2 0 2 0 0 Function block parameter 2 1 0 1 0 Limiting factor 0 1 to 10 0 2 20 amp 2 Wall AO WC 2 NEXT 04 Flow rate Only Anl OFF OFF Function inactive detection d ON Flow rate detection active 9 1 05 Flow sensor Not Anl OFF OFF Flow sensor DHW not active DHW d ON Flow sensor for measurin
37. IM A OL 9 0 puoueq NO Z1 902 12H 10113 NO 1 802 12H 1 o uf 55 55 55 55 2 55 55 2 55 55 2 NO ZO SOD 1DH A OL OF 0 S4nyosaduiay 400pino UOI 55 2 UOT 55 2 UOT 55 UOI 55 2 UOT UOI 55 2 UOT UOI 55 2 UOT UOI 55 2 UOT UOI 55 2 UOT 55 UOI UOI 55 2 UOT UOT 55 2 UOT 4M inojep A OL 940 pubis 5 3M jnojep ui A OL DH 1996 5 UOI UO2 0155 2 UOT UOI UO2 UOI 55 2 UOT UOI UO2 UOI1 S5 UOI UO UO2 UOI 5 2 UOT 4M ui A OL 94 0 pu amp is 5 UOI UO UOI UO UO UOI UOI UO UO UO UO UOI NO 1Z VOD MHG Z 419210 espejos S8 NO 1 VOD MH YIM uou ejursip P3 P3 NO Z1 VOD MHG 01 20 6 NO Y L YOD MHA Aq 54 54 M2 54 M2 54 M2 54 M2 54 M2 54 54 M2 54 54 M2 54 M2 54 2 58 54 2 58 LO VOD MH YM Jojsowey 2601049 57 57 57 57 57 57 57 57 57 4M Aouig 57 NO 1
38. Night cA Back WERT Setup Contrast Brightness c2 BACK MENT Setup Date and tine gt BACK WERT Setup 6 8 Clean display ag calibrate display c2 BACK MENT Setup 7 8 Deutsch Setup 878 Code nunber a ln ln Setup settings 3 1 Changing set points and deactivation values You can adapt the control process to your individual requirements by simply changing set points and deactivation values set points The set points can be defined to raise or reduce the room temperature during the times of use day or outside the times of use night M REL porate 178 n systems without room sensor the exact room temperature is r3 ES not known The set points are raised or reduced by 2 K in four LES stages 1 EH Day Night BACK WERT e Setup 178 n systems with room sensor the room temperature of the ref HC1 Set points A 4 Nig
39. Panel active 02 Outdoor Not Anl ON OFF Fixed set point control temperature ON Weather compensated control measurement 03 Return flow Not Anl OFF OFF Function inactive temperature 3 20 ON Return flow temperature measurement and limita measurement 9 tion active Function block parameter 1 0 Limiting factor 0 1 to 10 0 2 Sn 040 220 40 2110 2200350 EOL OPES 04 Outdoor OFF OFF Function inactive temperature ON Outdoor temperature measurement at input UIT 0 10 V at UIT only when 1 1 02 ON Function block parameters 207008 Lower transmission range value outdoor tempera 500 ture 30 0 to 100 0 C Upper transmission range value outdoor tempera ture 30 0 to 100 0 C 05 Underfloor Not Anl OFF OFF Function inactive heating ON Restriction of adjustment ranges 3 5 0 Function block parameters See next page 100 5610 EN Appendix HC1 col Function Anl WE Comment Function block parameters Range of values 05 Underfloor heating continued 25 5 0 C day 25066 4 days 0 0 C day 0 Function block parameters Start temperature 20 0 to 60 0 C Temperature increase 1 0 to 10 0 C day Max temperature 2 0 to 60 0 C Max temperature sustaining time 1 to 10 days Temperature reduction 0 0 to 10 0 C day Start to 5 meaning of to on page 59 4 drying proc
40. SSS 9 Informationmenu 11 Retrieving 12 Operation menu 14 Selecting the operating mode 15 Defining special timesoFuse 16 Times of use 18 Changing the times of use 2 18 Selupselings soo oro 21 Changing set points and deactivation values 23 Altering the screen contrast or brightness 25 Changing the system date and time 26 Calibrating thedisplay lt o CRS HGS EES 27 Cleaning the display iua a Rm mo ae 28 Changing the language 28 Configuring the controller and changing parameter settings 29 Changing the system 30 Activating or deactivating 30 Setting parameters 32 Manual modes esa 093 33 Systems 2 x eS ee ORO Roe SO 35 Functions of the heating circuit 53 Weather compensated control a a a a 53 Gradient 54 Four point 57 Fixed sel paint os a se s oe oov eee eee 58 Underfloor heating drying of jointless 59 Deactivation based on the outdoor temperature
41. TROVIS 5600 Automation System TROVIS 5610 Heating and District Heating Controller TROVIS 5610 14 83 2811 18 88 cn 20 5 C i7 p FETRIEE m ae INF HAND Mounting and Operating Instructions EB 5610 EN Z Q ROVIS Firmware version 1 40 Electronics from SAMSON Edition December 2014 Controller versions Controller versions The TROVIS 5610 Heating and District Heating Controller is available in two different versions Compact version with one control circuit e Standard version with two control circuits Both versions are described in Mounting and Operating Instructions EB 5610 EN Definitions of the signal words used in these instructions N DANGER NOTICE indicates a hazardous situation which if not indicates a property damage message avoided will result in death or serious injury Note Supplementary explanations informa WARNING tion and tips indicates a hazardous situation which if not avoided could result in death or serious in jury 7 EB5610EN Contents 1 1 1 1 2 2 2 1 2 1 1 2 2 2 2 1 2 2 2 2 3 2 3 1 3 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 7 1 3 7 2 3 8 Contents Page Safety instructions 7 Slar up ee boe p eR eee a Rs 7 Disp sali a ek LE 8 si ae eee onde woe ERE SS
42. ack operation 77 Forced charging of the DHW storage tank 78 Thermal disinfection of the DHW storage tank 78 System wide 80 Automatic summer time winter time switchover 80 Frost protection ss se 4 4 oe Aue ee ee ee eS 80 Forced operation of pumps o oo a a 81 Return flow temperature limitation 81 Condensate accumulation control 82 Three step 83 On off control 83 Continuous control 84 Unlocking a controller control loop 1 over the binary input 84 Processing an external demand 86 Processing an external demand with a binary signal 2 86 Processing an external demand with aO to lO Vsignal 87 Demand requested with a Otol0Vsignd 87 Forwarding the measured outdoor temperature 87 8 13 9 1 9 2 9 3 10 11 12 12 1 12 2 13 13 1 13 2 13 3 13 4 13 5 Contents Locking the manual level 88 89 Sensor failure 90 Temperature monitoring 90 Collective fault alarm 91 92 94 lt
43. activated for 24 hours forced operation of the pumps is started between 12 02 h and 12 03 h This is done to avoid that the pumps get stuck when they are not operated for a longer period of time In the DHW circuit the circulation pump is operated between 12 04 h and 12 05 h the other pumps between 12 05 h and 12 06 h 8 4 Return flow temperature limitation The temperature difference between the flow and return flow indicates how well the energy is used the greater the difference the higher the efficiency A return flow sensor is sufficient to evaluate the temperature difference when the network flow temperatures are fixed to a certain temperature The return flow temperature can be limited either to a value depending on the out door temperature variable or to a fixed set point When the temperature measured at return flow sensor exceeds the current return flow temperature limit the set point of the flow tempera ture flow temperature of the heating system charging temperature is reduced As a result the primary flow rate is reduced and the return flow temperature falls In systems 2 1 0 and 2 2 0 the return flow temperature parameter DHW PAA is used for limitation in the primary circuit during DHW heating if it is greater than the parameter valid for the primary circuit The Limiting factor determines how strongly the controller responds to limit violations P algorithm If the Pl action is to be implemented configure HC
44. an be corrected in a linear manner within the range between 8 C poten tiometer input 1 V to 8 C potentiometer input 9 V Signals lower than 1 V or greater than 9 V do not have any effect on the set points Note The connection of the set point correction using a 0 to 10 V signal HC1 CO1 15 ON depends on the system selected Refer to fold out page Function WE Configuration Set point correction using 0 to 10 V OFF 1 1 15 ON 5610 67 Functions of the DHW circuit 7 Functions of the DHW circuit 7 1 heating in the storage tank system Start storage tank charging P2 Circulation pump P3 Storage tank charging _ 54 55 WW 2 i pump 52 57 Storage tank sensor Hot water KW Cold water 53 Fig 4 Schematics of a storage tank system The controller begins charging the storage tank when the water temperature measured at sen sor S7 falls below DHW day set point by 0 1 C When no heating operation takes place the storage tank charging pump P3 is switched on immediately If the flow temperature in the system is higher than the desired charging temperature DHW day set Charging temperature boost the controller tries to reduce the flow tempera ture in the heating circuit for up to five minutes before the storage tank charging pump P3 is acti vated If the flow temperature in the system is lower than t
45. and PE distribution as well as two clips to hold the controller housing in place 1 Knock out the required cable openings on the bottom of the base housing NOTICE If the cable openings on top of the base housing are used the degree of protection IP 40 without seal for panel mounting IP 41 with seal for panel mounting cannot be maintained Attach the base housing to the wall using four screws arrows pointing upward Insert the terminal board into the base housing with the terminals N and L facing upward Perform the electrical connection as described in section 11 Place the frame on the base housing and screw them together oO ak WN Place the controller housing into the frame and insert the two clips on each side to lock the housing in place Base housing Frame Fig 9 Wall mounting Note A bracket for the base order no 8864 0168 is available for top hat rail mounting EB5610EN 93 Electrical connection 11 Electrical connection DANGER Risk of electric shock For electrical installation you are required to observe the relevant electrotechnical regulations of the country of use as well as the regulations of the local power suppliers Make sure all electri cal connections are installed by trained and experienced pers
46. as a flow temperature demand of 0 0 to 120 0 C i e the flow temperature de mand is 12 C V The set point of the downstream secondary controller is read at the analog input UI1 and com pared with the controller s own flow temperature set point The higher of the flow temperature set points plus point boost of pre control loop is used by the controller to regulate the flow temperature The Set point boost of pre control loop parameter improves the control behavior of the downstream heating circuit instruments and compensates for any loss in capacity Functions WE Configuration Demand processing 0 10 V at UIT OFF HC1 CO1 16 ON Primary controller Parameter WE Parameter settings Set point boost of pre control loop 556 HC1 PA1 15 0 0 to 50 0 C 8 11 Demand requested with a 0 to 10 V signal The controller can request its maximum flow set point with boost if required by issuing a O to 10 V signal The output is used Function WE Configuration Demand 0 10 V at UO1 OFF HC5 CO5 18 ON 0 0 C Lower transmission range value demand 0 0 to 130 0 C 120 0 Upper transmission range value demand 0 0 to 130 0 C 30 0 C Demand boost 0 0 to 30 0 C 8 12 Forwarding the measured outdoor temperature The controller can make the measured outdoor temperature available to a downstream control ler The Lower transmission range value outdoor temperature and the Upper transmission range value outdo
47. ax flow temperature until the measured room temperature exceeds the adjusted value by 156 Note Direct sunshine can cause the room temperature to increase and thus result in the prema ture deactivation of the heating system When the room temperature decreases while the heating system is temporarily outside its times of use this can prematurely cause the controller to heat up to the HC1 day set point Functions WE Configuration Room temperature measurement OFF HC1 CO1 01 ON Outdoor temperature measure ON HC1 CO1 02 ON ment Optimization based on outdoor OFF HC1 CO1 08 ON and room temperature 120 min Preheating time 0 to 360 min Parameters WE Parameter settings day set point Refer to section 3 1 night set point See ee 6 8 Flash adaptation To ensure that the controller reacts immediately to room temperature deviations during day or night mode the function block setting HC1 CO1 09 ON must be made The heating is then always switched off as soon as the room temperature exceeds HC1 day set point or HC1 night set point by 2 Heating first starts again when the room has cooled off and the room temperature is 1 C above the set point The flow temperature set point is corrected if the settings for Cycle time and Gain are not set to 0 The Cycle time determines the intervals at which the flow temperature set point is corrected by 1 C Gain set to a value other than O causes
48. changed Refer to sections 5 and 11 The following instructions start from the configuration and parameter level see page 29 Setup Systen 1 1 8 DHH EN 1 1 0 2 CHANGE co PR PR LEVELS LEVELS SVSTEI DEFAULT 1 m a v CHANSE SVSTEM m Open the screen displaying the system schematics The schematics of the currently valid system are shown see section 5 Select a different system Confirm the new system System saved appears on the screen Return to start screen 3 7 2 Activating or deactivating functions The following instructions start from the configuration and parameter level see page 29 Setup Configuration levels HC1 DW HC1 col 04 05 LEVELS PR LEUELS SYSTEM 30 5610 EN Select the menu item for configuration levels The various configuration levels of the currently valid system appear Select the configuration level Depending on the cur rently valid system HC1 CO DHW CO4 HC1 CO5 m Setup settings The function blocks of the activated configuration levels are shown t
49. circuits Additional information e g Special time of use active or Manual mode active Fig 1 Start screen Operator keys page 9 The operator keys on the start screen can be used to go to the various menus for operation and setup Information menu with information on sensors operating modes system and controller Operation menu for setting the operating mode and special times of use Manual menu for setting the controller outputs Times of use menu for setting the time schedules Setup menu for entering the set points and deactivation values changing the brightness contrast or language performing a display calibration selecting a system or changing the configuration and parameter settings EB5610EN 9 Operation Operator keys INFO Press this key to go to the Information menu This key only appears when no errors exist Press this key to go to the Information menu and the Error menu item This key blinks when the controller has detected an error Press this key to go to the Operation menu This key only appears when manual mode is inactive Press this key to exit the manual mode This key only appears when manual mode is active Press this key to go to the Manual menu Press this key to go to the Times of use menu The current day of the week MON TUE WED THU FRI SAT SUN is displayed Press this key to go to the Setup menu
50. ctions Functions WE Configuration Three step control ON DHW CO4 12 OFF 5 0 C Hysteresis 2 0 to 10 0 C 120 s Min ON time 0 to 600 s 120 s Min OFF time 0 to 600 s 8 8 Continuous control The flow temperature can be controlled using a PID algorithm The valve receives a 0 to 10 V signal from the controller When a system deviation occurs the proportional component imme diately causes the O to 10 V signal to change the greater Kp the greater the change The inte gral components becomes effective with time TN represents the time which elapses until the inte gral component has changed the output signal to the same extent as the immediate change per formed by the proportional component the greater TN the slower the rate of change Due to the derivative component any change of the system deviation is incorporated into the output signal with a certain gain the greater Ty the stronger the change Functions WE Configuration Three step control ON HC1 COI1 12 ON 2 0 Gain KP 0 1 to 50 0 1205 Reset time TN 0 to 999 5 Os Derivative action time TV 0 to 999 s 455 Valve transit time TY OPEN 10 to 240 5 Three step control ON DHW CO4 12 ON 2 0 Gain KP 0 1 to 50 0 1205 Reset time TN 0 to 999 5 Os Derivative action time TV 0 to 999 s 455 Valve transit time TY OPEN 10 to 240 5 8 9 Unlocking a controller control loop 1 over the binary input The unlocking of the control circuit or controller using t
51. e 5257 55 Pt 1000 Pt 1000 NOTICE If both M1 and M2 outputs are connected to motorized valves we do not recommend changing the controller configuration to a system with one motorized valve M1 Otherwise both M2 and M2 outputs might be activated at the same time damaging the motorized valve M2 or the controller Fig 11 Electrical connection for the standard version 5610 EN 97 Interfaces 12 Interfaces The TROVIS 5610 Controller can be fitted with interface boards for communication Various in terface boards are available The interface board required for the memory pen refer to section 12 1 can be ordered with the order no 1402 0321 Retrofitting interfaces 1 Remove the dummy module on the left side of the controller 2 Insert the interface board Interface me i TROVIS 5610 board 4 29 806 201 2 Fig 12 Inserting the interface board 98 5610 EN Interfaces 12 1 Memory pen The use of a memory module order no 1400 9379 is particularly useful to transfer all data from one TROVIS 5610 Controller to several other TROVIS 5610 Controllers The memory module is plugged into the RJ 12 jack at the front of the controller optional inter face board 1402 0321 is required Once the module has been connected READ COPA FROM MEMORY PEN and SAVE COPA TO MEMORY PEN buttons appear on the screen provided the memory pen already contains data f
52. e reduction is set to 0 the temperature maintaining phase moves directly to the automatic mode By setting Start drying of jointless floors to 1 the drying of jointless floors function is started The restarting points 2 and 3 can be selected to continue an interrupted drying process The drying process can be followed in the information level in the Control loop overview menu item the messages Jointl floors heating up is indicated during heating up Jointl floors heating during the maximum temperature sustaining phase and Jointl floors cooling while the temperature is reduced If the flow temperature deviates by more than 5 C for over 30 minutes while the drying process is taking place Jointl floors error is displayed after drying has been completed Proper drying is indicated by Jointl floors end Any power failure that occurs while the function is running automatically restarts the drying function In systems in which the drying function had to be interrupted due to DHW heating e g system Anl 2 0 0 storage tank charging does not occur while the drying function is active provided it is not used for frost protection of the storage tank NOTICE The function block parameters can only be accessed when the function has started by deactivat ing the function block and activating it again EB5610EN 59 Functions of the heating circuit Function WE Configuration Underfloor heating OFF HC1 CO1 05 ON 2
53. em when great heating loads occur and this until DHW heating has been concluded Nevertheless heating operation is not to be interrupted simply Only the amount of energy re quired for DHW heating is to be deducted This can be achieved by using the priority functions Reverse control and Set back operation 7 7 1 Reverse control In all systems with DHW heating and a heating circuit with control valve DHW heating can be given priority by applying reverse control The function block setting DHW CO4 08 ON dl lows the temperature at the flow sensor DHW to be monitored In systems without the flow sensor DHW the temperature directly at the storage tank sensor is monitored If system deviations still occur after the time entered in Delay of reverse control active has elapsed the set point of the heating circuit with control valve is gradually reduced each minute until the flow temperature set point has reached 5 C at the minimum How strongly the controller responds is determined by the Correction factor 76 5610 Functions of the DHW circuit When Delay of reverse control active is set to min the priority operation is started regardless of the time and temperature in the system The control valve in the heating circuit is closed Note The Reverse control and Set back operation functions cannot be configured simulta neously When DHW CO4 08 ON is configured DHW CO4 09 ON cannot be selected and vice versa
54. emperature con trol signals 7 relay outputs 230 V AC 2 A 1 x control signal output M1 three step or on off 4 x binary outputs for pumps fault indication or demand or 2 x control signal outputs M1 and M2 three step or on off 3 x binary outputs for pumps fault indication or demand Interfaces l slot for optional interface boards Operating voltage 90 to 253 V AC Power consumption max 2 8 VA max 4 0 VA Compact version Standard version Ambient temperature to 50 C operation 20 C to 70 C storage and transport Relative humidity 5 to 95 no dew formation Degree of protection IP 40 according to IEC 60529 IP 41 according to IEC 60529 Without seal for panel mounting With seal for panel mounting Class of protection according to IEC 61140 Degree of contamination 2 according to IEC 60730 Overvoltage category Ill according to IEC 60730 Noise immunity According to IEC 61000 6 1 Noise emission According to IEC 61000 6 3 Dimensions W xH x D Approx 147 x 96 x 49 mm Weight Approx 0 4 kg 116 EB 5610 EN 13 5 Customer data Appendix Station Operator SAMSON office System code number Function block settings in the configuration level DHW CO4 HC1 CO5 01 02 03 04 05 06 07 08 09 10
55. ermal disinfection 00 00 to 23 45 h 14 20 Disinfection temperature 60 0 to 90 0 C 14 22 Disinfection temperature boost 0 0 to 5 0 C 14 21 Disinfection temperature sustaining time O to 255 min 14 23 Switching state of control circuit 2 active 0 1 System wide HC1 Function block parameters HC1 CO5 Range 04 01 Earliest start date for summer mode User definable 04 02 Delay of summer mode active 1 to 3 days 04 03 Latest start date for summer mode User definable 04 04 Delay of heating mode active 1 to 3 days 04 05 Outdoor temperature for summer mode 0 0 to 30 0 C 05 06 Outdoor temperature delay 1 to 6 C h 06 06 Outdoor temperature delay 1 to 6 C h 07 07 Lower transmission range value outdoor 30 0 to 100 0 C temperature 07 08 Upper transmission range value outdoor 30 0 to 100 0 C temperature 09 09 Outdoor temperature for frost protection 15 0 to 3 0 15 10 Controller switching state active 0 1 18 11 Lower transmission range value 0 0 to 130 0 C demand 18 12 Upper transmission range value 0 0 to 130 0 C demand 18 13 Demand boost 0 0 to 30 0 C 5610 EN 121 Index Index A Adaptation 66 Attenuation motorized valve 82 Automatic summer time winter time switchover 0 0 000 eee ee eee 80 level 30 100 110 Characteristic 53 Circulation pump 74 Collective fault alarm 91 Co
56. ers are assigned to the individual configuration and parameter levels depending on the controller action required overview of all functions and parameter levels gt Sections 13 1 and 13 2 Screen displaying the system schematics Configuration level CO level HC1 CO only for systems with HC1 DHW COA only for systems with DHW HC1 CO5 Parameter levels PA levels HCI PAI only for systems with DWW PAA only for systems with DHW The system configuration and parameter settings can only be changed after you enter a valid key number The valid key number is stated on page 126 Setup Open the Setup menu Code nunb ala ala 3 Select the menu item for the key number The key number 0000 appears Viviviv m v Enter the valid key number BACK WERT HONE Setup E a Open the configuration and parameter level PAL PR4 The various parameter levels belonging to the currently selected system are shown Lewes svsTER 5610 EN 29 Setup settings 3 7 1 Changing the system code number Any setup settings that have been made are reset when the system code number is changed NOTICE The wiring differs depending on the system Before changing the system code number the elec trical connections may need to be
57. ers can be reset to their default settings by pressing in the system level gt Section 3 7 1 32 5610 EN 4 Manual mode Manual mode All outputs can be set in the manual mode M control valve control output in percent UP heating pump switching pump on and off ON OFF SLP storage tank charging pump switching pump on and off ON OFF ZP circulation pump switching pump on and off ON OFF NOTICE The heating is not monitored for frost protection in manval mode The following instructions describe the procedure starting from the start screen see page 9 Om uP 74 DHH Manual mode HC AUTO TRNURL 2 Manual mode HC1 2 4 Open the Manual menu The outputs of the control circuit specified in the sec ond row are shown Select the output you want to control manually Set output The output immediately switches from automatic mode to the manual mode gt Standard version and heating systems with two control circuits E Select the manual mode for DHW heating if required Set the other outputs in the same manner as described above 5610 33 Manual mode DI 15 03 201 20 5 1 C 11 25 Cu amp m HAWD i
58. ess successfully completed 5 too large system deviation during drying pro cess occurred 06 Optimization based on outdoor temperature Not Anl 1 9 0 250 OFF 120 min OFF ON No optimization Optimization active only when HC1 CO1 02 ON Function block parameter Preheating time 0 to 360 min 07 Optimization based on room temperature Not Anl 1 9 0 E50 OFF OFF No optimization ON Optimization active only when 1 1 01 ON Function block can only be selected when 1 1 06 OFF and HC1 CO1 08 OFF 08 Optimization based on out door and room tempe rature Not Anl 1 9 0 12971 350 OFF 120 min OFF No optimization ON Optimization active only when 1 1 01 ON 1 1 02 ON Function block can only be selected when 1 1 06 OFF and HC1 CO1 07 OFF Function block parameter Preheating time 0 to 360 min 09 Flash adapta tion Not Anl 1 9 0 Ve 350 OFF 20 min 0 0 OFF Function inactive ON Flash adaptation active only when 1 1 01 ON Function block parameters Cycle time 0 to 100 min Gain 0 0 to 25 0 EB 5610 Appendix HCI Comment CO1 Function Anl WE Function block parameters Range of values 10 Adaptation Not Anl OFF OFF Function inactive es ON Adaptation active only when 350
59. f after t 2 x valve transit time When the outdoor temperature falls below this value less 0 5 C hyster esis heating operation is restarted immediately The default setting causes the system to be deactivated when the outdoor temperature reaches 15 0 C at night to save energy However it is important tor remember that the system requires some time in the morning to heat up the building 60 EB 5610 EN Functions of the heating circuit Parameter WE Parameter settings deactivation value night 15 0 C Refer to section 3 1 6 4 3 Outdoor temperature for continuous rated operation day If a heating circuit is in reduced operation automatic mode the circuit is automatically switched to rated operation day mode when the outdoor temperature falls below Outdoor temperature for continuous rated operation day When the limit value is exceeded plus 0 5 C hysteresis reduced operation is restarted This function is activated at very low temperatures to avoid the building cooling down exces sively outside the times of use when outdoor temperatures are low Parameter WE Parameter settings Outdoor temperature for contin 15 0 C 1 1 09 35 0 to 5 0 C uous rated operation day 6 4 4 Summer mode Summer mode is activated depending on the mean daytime temperature measured between 7 00 h and 22 00 h during the desired period Earliest start date for summer mode to Latest stop date for summer mode
60. f use gt Section 3 1 If the times of use have not been changed the controller uses the day set points between 06 00 and 22 00 h for control gt Section 2 3 The heating circuit is deactivated accordingly when the heating circuit has an outdoor sensor and the outdoor temperature exceeds the HC day or night deactivation value gt Section 3 1 Day Regardless of the programmed times of use and summer mode the days set points are used by the controller Section 3 1 The heating circuit continues to run when the heating circuit has an outdoor sensor and the outdoor temperature exceeds the HC day deactivation value Sections 3 1 and 6 4 1 Night Regardless of the programmed times of use the night set points are used by the controller Setting the set points Section 3 1 The heating circuit is deactivated when the heating circuit has an outdoor sensor and the outdoor temperature exceeds the HC night deactivation value Sections 3 1 and 6 4 2 Stand by Regardless of the programmed times of use the control process is deactivated Only the frost protection is activated if required 14 EB 5610 EN Operation When outdoor temperatures below the adjustable Outdoor temperature for frost protec are registered the frost protection symbol appears on the screen instead of i gt Section 8 2 Special times of use The controller switches to the day night or stand by mode regard less of the ad
61. g the storage tank 200 charging temperature active 2 1 0 11 0 0 11 9 0 104 5610 EN Appendix DHW Comment CO4 Function Anl Function block parameters Range of values 06 Parallel pump Only Anl OFF OFF Function inactive operation ON Parallel pump operation 2 2 0 Function block can only be selected when DHW CO4 07 OFF Function block parameters 10 min Delay of cancelation due to system deviation 0 to 10 min 40 0 C Min flow set point in heating circuit for parallel pump operation 20 0 to 90 0 C 07 Intermediate Only Anl ON OFF Storage tank charging unrestricted heating opera heating 2 0 0 tion with UP1 has priority over DHW heating 2 ON DHW limited to 20 minutes then 10 minutes P heating operation with P1 UP Function block can only be selected when DHW CO4 06 OFF O8 Priority by re Only Anl OFF OFF Function inactive verse control T ON Priority by reverse control active only when 120 DHW CO4 09 OFF 11 0 0 Function block parameters 11 2 0 2 min Delay of reverse control active 0 to 10 min ie 1 0 Correction factor 0 1 to 1 0 O9 Priority by Only Anl OFF Function inactive set back a ON Priority by set back operation active only when operation i20 e DHW CO4 08 OFF 11 0 0 Function block parameter T 2 Delay of set back operation active O to 10 min 11 91 Circulation re Only Anl OFF OFF Func
62. he actual outdoor tem perature in small steps Assuming a delay of 3 C h the adaptation would taket 2 5 4 h Note The delayed outdoor temperature adaptation helps avoid unnecessary overloads of cen tral heating stations in combination with either overheated buildings occurring for example due to warm winds or temporarily insufficient heating due to the outdoor sensor being exposed to direct sunshine Functions WE Configuration Delay decreasing outdoor tem OFF HC1 CO5 05 ON perature 3 0 C h Outdoor temperature delay 1 0 to 6 0 C h Delay increasing outdoor tem OFF HC1 CO5 06 ON perature 3 0 C h Outdoor temperature delay 1 0 to 6 0 C h Note The Outdoor temperature delay setting applies to both function blocks 1 5 05 and HC1 CO5 06 6 6 Remote operation Besides measuring the room temperature the Type 5257 5 Room Panel Pt 1000 refer to Sec tion 11 for electrical connection offers the following options to influence the control process Selection of the operating mode Automatic mode Day mode Night mode Set point correction during rated operation day mode the room temperature set point can be increased or reduced by up to 5 C or by up to 8 C when the four point characteristic function is selected at the continuously adjustable rotary knob When the room sensor is activated the measured room temperature is displayed when the re mote operation is connected and activa
63. he binary input only becomes effective when the control circuit or controller is in automatic mode An active control circuit or controller always works in automatic mode whereas the deactivated controller behaves as if it were switched to stand by mode It remains active however in any case for processing an external demand The controller can be unlocked over the binary input S5 when the binary input is either a make contact switching state of the controller or control loop 1 active or a break contact switching state of the controller or control loop 1 active 1 84 5610 EN System wide functions Note Unlocking the control loop 1 over the binary input only influences the operation of this heating circuit in systems with supplementary heating circuit without a valve Anl 2 1 0 and 2 2 0 Functions WE Configuration Unlock control loop 1 at 5 OFF Unlock controller at 55 OFF HC1 CO1 14 ON Control loop switching state active 0 1 5 Controller switching state active 0 1 5610 EN 85 System wide functions 8 10 Processing an external demand The controller can process binary or analog demands for an externally required signal by a more complex secondary system NOTICE Overheating may occur in the heating circuits of the primary controller without control valve Excessive charging temperatures in DHW circuits without control valve controlled by the pri
64. he desired charging temperature the control ler tries to build up the flow temperature in the heating circuit for up to five minutes before the storage tank charging pump P3 is activated If the function DHW CO4 16 ON SLP not ON unless return flow hot is activated the pri mary valve is opened without simultaneously operating the storage tank charging pump P3 The storage tank charging pump P3 is not switched on before the primary return flow temperature has reached the temperature currently measured at storage tank sensor 57 This function en ables storage tank charging when the heating system is switched off e g in summer mode without cooling down the storage tank first by filling it with cold flow water 68 5610 EN Functions of the DHW circuit Note The storage tank charging temperatures are adjusted instead of the storage tank temper atures in the menu item for DHW set points when a storage tank thermostat is used Time controlled switchover of storage tank sensors By configuring a second storage tank sensor S8 over the function block DHW CO4 19 ON it is possible to determine that the storage tank sensor S7 is used for day mode in the DHW cir cuit and that the storage tank sensor S8 is used for night mode As a result different storage tank volumes can be kept at a constant temperature according to a time schedule and also ot different temperatures if the DHW day set point and DHW night set point differ from o
65. ht lt gt BACK WERT HONE erence room in which the room sensor is located is defined by changing an absolute value DHW set points The DHW temperature during the times of use day and outside the times of use night can be defined by changing DHW set points The set points are defined by changing an absolute value deactivation values The HC1 deactivation values can be defined for heating circuit HC1 when the heating circuit has an outdoor sensor AS The HC deactivation values can be used to switch the heating circuit HC1 dependent on the out door temperature during the times of use day and outside the times of use night The heating circuit is deactivated when the outdoor temperature exceeds the deactivation value The heating circuit is reactivated when the outdoor temperature falls below the deactivation value again EB5610EN 23 Setup settings Changing set points and deactivation values The following instructions describe the procedure starting from the start screen see page 9 A Open the Setup menu The set points for control circuit specified us ond row are shown The current day set point is acti Cu vated dark background Cue Standard version and heating systems with two control circuits BACK WERT HONE WERT If
66. in the heat exchanger circuit which is valid at the end of the charging cycle will be used again at the beginning of the next cycle If times of use have been set for DHW heating DHW day set point applies during these times of use Outside the times of use the DHW night set point is used This does not apply when a storage tank thermostat is used Time controlled switchover of storage tank sensors The function block setting DHW CO4 19 ON determines that the storage tank sensor 57 is used for day mode in the DHW circuit and that the storage tank sensor S8 is used for night mode As a result different storage tank volumes can be kept at a constant temperature accord ing to a time schedule and also at different temperatures if the DHW day set point and DHW night set point differ from one another Stop storage tank charging The controller stops charging the storage tank when the water temperature measured at sen sor 58 has reached the temperature T DHW day set point Hysteresis To avoid accumu lated heat the heat exchanger charging pump continues to run for the time entered in Lag time for storage tank charging pump when the valve closes The storage tank charging pump P3 is switched off approx ten seconds after the lag time of the heat exchanger charging pump 5610 71 Functions of the DHW circuit Functions WE Configuration Storage tank sensor S7 OFF DHW CO4 01 ON Storage tank sensor S8 bott
67. ion of the pumps Forwarding measured outdoor temperature Four point characteristic Frost protection G Gradient characteristic 53 H Heating Installation 92 Interfaces 98 Intermediate heating operation J Jointless floors drying L Locking the manual 58 66 66 78 87 80 54 M 89 91 Manual level 5c 88 Manual mode 19 20 33 34 Memory pen 99 Menu 11 Operate isis sees tere v 14 18 Night set 55 On off 83 Operating mode 15 Operation 9 17 20 Operational faults 89 91 Operator keys 10 Optimization heating circuit based on outdoor and room temperature 64 based on outdoor temperature 63 based on room temperature 63 Overvoltage protection 94 P 32 111 113 Parallel operation pumps 75 Parameter level T1113 Priority DHW 76 Processing an external demand 86 Vsigndl
68. justed operating mode In this way the following special uses can be de fined Party mode The day mode continues to run day set points are used even after the time of use has finished Public holiday mode The day mode is extended day set points are used to a con tinuous time of use e g on public holidays Vacation mode Night mode or stand by mode activated for long periods e g dur ing vacations A maximum of ten time periods can be defined in which the controller switches to day night or stand by mode regardless of the programmed operating mode After a defined special time of use has elapsed it is automatically deleted 2 2 1 Selecting the operating mode The following instructions describe the procedure starting from the start screen see page 9 The controller is running in normal control operation in this example Operation HC1 xe Day Night Standby e pecial ause A DHH HONE B Open the Operation menu The current operating mode of the control circuit speci fied in the second row is activated dark background Standard version and heating systems with two control circuits Open Operation menu for DHW heating if re quired Note The symbol in the key indicates which operating mode is currently active for the control circuit EB5610EN 15 Operation HOHE
69. llel operation once initiated to remain regardless of a deviation Note The Intermediate heating and Parallel pump operation functions cannot be configured simultaneously When DHW CO4 06 ON is configured DHW CO4 07 ON cannot selected and vice versa 5610 75 Functions of the DHW circuit Function WE Configuration Parallel pump operation OFF DHW CO4 06 ON 10 min Delay of cancelation due to system deviation 0 to 10 min Min flow set point in heating circuit for parallel pump opera 40 0 C tion 20 0 to 90 0 C 7 6 Circulation pump operation during storage tank charging The function block setting DHW CO4 11 ON causes the circulation pump to continue run ning according to the programmed time schedule even during storage tank charging The function block setting DHW CO4 11 OFF causes the circulation pump to be switched off as soon as the storage tank charging pump is activated The circulation pump restarts according to the time schedule when the storage tank charging pump has been switched off again Function WE Configuration Circulation pump operation OFF DHW CO4 11 during storage tank charging 7 7 Priority operation In many district heating systems with primary DHW heating the allotted amount of water can not meet DHW heating and heating operation demands when they are required at the same time As a result the capacity required for DHW heating needs to be taken from the heating sys t
70. monitoring refer to section 9 2 Default settings read Confirming errors After the error has been remedied or confirmed the error is deleted from the menu item on error information Should the error remain after confirmation it is added to the menu item again after short time EB5610EN 89 Operational faults 9 1 Sensor failure Sensor failures are indicated by Sensor failure in the error list For detailed information exit the error level and read the different temperature values in the information level each sensor icon displayed together with instead of the measured temperature indicates a defective sensor The following list explains how the controller responds to the failure of the different sen sors Outdoor sensor When the outdoor sensor fails the controller uses a flow temperature set point of 50 C flow temperature when the flow temperature is lower than 50 C Flow sensor When the flow sensor in the heating circuit is defective the associated valve moves to 30 travel DHW heating using such a sensor to measure the charging tempera ture is suspended Flow sensors in the DHW circuit When the flow sensor fails the controller behaves as if the flow sensor had not been configured As soon as the control of the charging temperature be comes impossible the associated valve is closed Return flow sensor When the return flow sensor fails the controller continues operation
71. mp DHW Heat exchanger charging pump Storage tank charging pump Information 475 Systen bg amp WERT WERT a 2 1 0 BACK WERT Information 5 5 Device Systen 2 1 8 Firnware 1 00 Serial number 172 XX XX KXXX NM 255 XXX X X BACK WERT g Operation Select screen displaying information on the system Information on the system This screen shows the schematics of the currently se lected system Select screen displaying information on the device controller Information on the device controller The currently selected system code number the control ler firmware and the serial number are listed Return to start screen EB5610EN 13 Operation 2 2 Operation menu The operating mode is selected in the Operation menu The Operation menu cannot be selected when the controller is in manual mode In this case you must first exit the manual mode gt Section 4 TUE 15 03 2011 11 25 Uperation 20 5 fi za standby H gt pi um g The following operating modes available Auto The controller uses the day set points within the times of use and the night set points outside the times o
72. n be started over an binary signal to 54 When Day of week for thermal disinfection is set to 9 or 10 the start and stop times do not need to be en tered When Day of week for thermal disinfection is set to 9 the thermal disinfection starts when the binary input closes and stops when the binary input opens When Day of week for thermal disinfection is set to 10 the thermal disinfection starts when the binary input opens and stops when the binary input closes When the Disinfection temperature has not been reached before the end of the thermal disin fection cycle the Disinfection stopped error message is generated This error message can also be generated prematurely if the remaining time until the disinfection temperature is reached is shorter than the adjusted Disinfection temperature sustaining time The error mes sage is automatically reset when the Disinfection temperature is properly reached during the following thermal disinfection cycle 78 5610 EN Functions of the DHW circuit Optionally the controller can indicate an active thermal disinfection at the fault indication out put In this case the fault alarm function must be deactivated Thermal disinfection for preventing legionella infection causes excessively high return flow temperatures during the disinfection cycle return flow tempera ture limitation suspended excessively high DHW temperatures after thermal disinfection has been concluded lime
73. n heating circuit with 5 0 to 130 0 C Return flow gradient 0 2 to 3 2 118 EB 5610 EN Appendix HC1 PA1 Range 12 Return flow level 30 0 to 0 0 C 13 Return flow temperature foot 5 0 to 90 0 C 14 Max return flow temperature 5 0 to 90 0 C 15 Set point boost of pre control loop 0 0 to 50 0 C Function block parameters HC1 CO1 03 01 Limiting factor 0 1 to 10 0 04 07 Lower transmission range value outdoor 30 0 to 100 0 C temperature 04 08 Upper transmission range value outdoor 30 0 to 100 0 C temperature 05 04 Start temperature for drying of jointless 20 0 to 60 0 C floors 05 05 Temperature increase for drying of jointless floors 1 0 to 10 0 C day 05 06 Max temperature for drying of jointless 2 0 to 60 0 C floors 05 07 Max temperature sustaining time for drying 1 to 10 days of jointless floors 05 08 Temperature reduction for drying of jointless 0 0 to 10 0 C day floors 06 10 Preheating time O to 360 min 08 10 Preheating time O to 360 min 09 11 Cydle time O to 100 min 09 12 Gain 0 0 to 25 0 12 18 Hysteresis 2 0 to 10 0 C 12 19 Min ON time 0 to 600 s 12 20 Min OFF time O to 600 s 12 13 Gain KP 0 1 to 50 0 12 14 Reset time TN 0 to 999 s 12 15 Derivative action time TV 0 to 999 s 12 16 Valve transit time TY OPEN 10 to 240 s 5610 EN 119 Appendix
74. n values Refer to section 3 1 5610 7 Disposal 1 2 Disposal Waste electrical and electronic equipment moy still contain valuable substances They may also however contain harmful substances which were necessary for them to function For this rea son do not dispose this kind of equipment together with your other household waste Instead dispose of your waste equipment by handing it over to a designated collection point for the re cycling of waste electrical and electronic equipment 8 EB5610 EN Operation 2 Operation Note A start up wizard starts automatically when the controller is started for the first time You must complete all the steps of the wizard before the controller can be fully used The TROVIS 5610 Controller has an interactive touch screen The backlight of the touch screen is active while the controller is being operated Approximately five minutes after the last key has been pressed the backlight is automatically dimmed System date System time Temperature reading TUE 15 83 2811 11 25 emperature reading Outdoor temperature for heating systems with outdoor sensor 20 5 e Cu Room temperature for heating systems with room sensor without outdoor sensor iij Flow temperature for heating systems without lt gt outdoor sensor without room sensor INFO OPERATE WANUAL TUE SETUP Flow temperature for DHW
75. nctions EB 5610 EN 47 Systems System Anl 3 5 0 Het Au MEET 1 0 1 53 51 Pt 1000 3 Pkt 0 10 V Compact version Without 0 to 10 V 1 Default settings HC1 CO1 03 ON S3 See fold out page for wiring required for functions 48 5610 EN System Anl 11 0 0 standard version only Systems 11 00 M2 UO2 M1 UO1 53 PI S 57 Pt 1000 e 3 Pkt 0 10 V Default settings HC1 CO1 01 OFF without S4 S5 HC1 CO1 02 ON with 52 HC1 CO1 03 ON with 53 DHW CO4 01 ON S7 DHW CO4 03 ON with 56 See fold out page for wiring required for functions EB 5610 EN 49 Systems System Anl 11 2 0 standard version only Pt 1000 3 0 10 Default settings HC1 CO1 01 OFF without 54 55 1 1 02 ON with S2 HC1 CO1 03 ON S3 DHW CO4 01 ON with S7 DHW CO4 02 ON with 58 See fold out page for wiring required for functions 50 5610 EN System Anl 11 9 0 standard version only Systems 11 3 0 Pt 1000 3 Pkt 0 10 V Default settings HC1 CO1 01 OFF
76. nctions such as Optimiza tion or Flash adaptation the room temperature must be measured for both these func tions are configured The four point characteristic function can only be activated when the Adaptation function is not active Functions WE Configuration Adaptation OFF lien eO Four point characteristic OFF HC1 CO1 11 ON 5610 57 Functions of the heating circuit Parameters WE Parameter settings Outdoor Point 1 15 0 C HC1 PA1 05 45 0 to 50 0 C temperature Point 2 SOLOS Point 3 SORE Point 4 159 6 Flow temperature Point 1 70 0 C 05 5 0 to 150 0 C Point 2 550 AC Point 3 40 0 C Point 4 72 540 Reduced Point 60 0 C 1 05 5 0 to 150 0 C flow temperature Point 2 40 0 C Point 3 2E Point 4 AC Return flow Point 1 Come HC1 PA1 05 7 5 0 to 90 0 C temperature Point 2 65 0 C Point 3 650 AC Point 4 5108 6 2 Fixed set point control During the times of use the flow temperature can be controlled according to a fixed set point Outside the times of use the controller regulates to a reduced flow temperature For this function the rated flow temperature is set in Day set point and the reduced flow temper ature Night set point Function WE Configuration Outdoor temperature measure ON HEIO Or ment Parameters WE Parameter settings Min flow temperature 20 0 C 1 06 5 0 to 150 0 C Ma
77. ndensate accumulation control 82 Configuration level 32 100 110 Connection act dlors ess rA esr rd 95 94 PUMPS ze Ae aed md Rd RUE 95 Sensors iibi vere 95 Continuous 84 Continuous rated operation day 61 Controller 2 Customer 117 121 DHW heating in instantaneous heating system 74 in the storage tank charging system 70 in the storage tank system 68 time controlled switchover of storage tank sensors 69 71 DHW storage tank forced charging 78 thermal disinfection 78 Day 55 Deactivation based on outdoor 60 Deactivation values HC ie 60 Delayed outdoor temperature adaptation 62 122 EB 5610 EN Display calibration contrast ess Drying of jointless floors Electrical connection 94 External demand 10 binary signal F Fixed set point control Flash 65 based on room temperature Forced charging DHW storage tank Forced operat
78. ne an other Stop storage tank charging The controller stops charging the storage tank when the water temperature measured at sen sor S7 has reached the temperature T DHW day set point Hysteresis When there is heating operation or when the flow temperature demand in the system is lower the correspond ing valve is closed The storage tank charging pump P3 is switched off after Lag time for storage tank charging pump has elapsed The default settings cause the temperature in the storage tank is to increase by 5 C to reach 60 C when the storage tank temperature falls below 55 C The charging temperature is calcu lated from the DHW day set point 55 0 C plus Charging temperature boost 10 0 C which equals 65 C When the storage tank has been charged the heating valve is closed and the charging pump continues fo run for the time entered in Lag time for storage tank charging pump Outside the times of use the storage tank is only charged when the temperature falls below DHW night set point 40 0 C In this case the tank is charged with a charging temper ature of 50 C until 45 C are reached in the tank Functions WE Configuration Storage tank sensor S7 OFF DHW CO4 01 ON Primary valve opened without operation of the storage tank charging pump SLP not ON unless return flow hot OFF DHW CO4 16 ON Time controlled switchover of storage tank sensors Storage tank sensor S8 bottom DHW
79. nstructions describe the procedure starting from the start screen see page 9 Clean displau cA BACK WERT SETUP WERT HOHE Open the Setup menu Select menu item for calibrate clean display Press Clean display button The touch screen is deactivated for 30 seconds During the countdown the display can be cleaned with a damp microfiber cloth Return to start screen 3 6 Changing the language setting The following instructions describe the procedure starting from the start screen see page 9 Setup 7 8 SETUP Deutsch lt gt BACK WERT WERT 28 5610 EN 5 amp m Open the Setup menu Select menu item for language The current language setting is activated dark back ground Press the language required Perform further changes in the Setup menu or Return to start screen Setup settings 3 7 Configuring the controller and changing parameter settings To adapt the controller to your control requirements you can activate or deactivate functions as required Depending on the activated functions function block parameters and single parame ters can also be adapted to individual requirements Functions and parameters are described in sections 6 7 and 8 The functions and paramet
80. o 24 00 h Times of use for circulation pump DHW CP 00 00 to 24 00 h In automatic mode the day set points are used during the times of use and the night set points outside the times of use TUE 1578372811 11 25 205 c ICA INFO UPERRTE MAMURL TUE SETUP Times of use HC1 CHANGE 2 3 1 Changing the times of use The following instructions describe the procedure starting from the start screen see page 9 eal Open Times of use menu or UM The times of use for the control circuit specified in the 8 5 1 1 second row are indicated by black bars for each day of the week The arrows indicate the current day and time TUE HED THU FRI TRI Standard version and heating systems with two control circuits a hee H If required open the Operation menu for DHW heating Systems with DHW heating If required open the Operation menu for the circu lation pump DHW CP CP 18 5610 EN Manual mode wfc Press to change the times of use Times of use e Select period to be changed MON SUN to change the times of use to be identi MON FRI SAT SUN cal for the entire week MON SUN
81. oe AUTO DI SETUP 34 5610 EN AUTO When all outputs have been set Return to start screen The hand icon under the date indicates active manual operation screen Exit manual mode Exit manual mode The key is replaced by 2 screen see page 9 OPERATE The key is replaced by the key on the start key on the start 5 Systems System Anl 1 0 0 Systems Wei ao 1 0 0 CS 53 P1 M1 UO1 51 54 55 Pt 1000 3 Pkt 0 10 V e Compact version Without 0 to10 V Default settings HC1 CO1 01 OFF without 4 S5 HC1 CO1 02 ON with S2 HC1 CO1 03 ON with S3 See fold out page for wiring required for functions 5610 EN 35 Systems System Anl 1 0 1 Wei 103 na at 1 53 52 M1 UO1 S1 154 55 Pt 1000 e 3 Pkt 0 10 V e Compact version Without to10 V Default settings HC1 CO1 01 OFF without 54 55 HC1 CO1 02 ON with 52 HC1 CO1 03 OFF without 53 See fold out page for wiring 36 5610 EN required for functions System Anl 1 1 0 standard version only Systems BE BA Pt 1000 3 Pkt 0 10V 54 55 Default settings
82. ogether with their current setting 0 OFF 1 ON Go directly to the function block or Select function blocks one after the other Activate or deactivate the function block Function blocks with function block parameters Press function block parameter button Select a function block parameter Set the function block parameter Return to the configuration level Go to the next configuration block or Return to the configuration and parameter level or Return to start screen EB5610EN 31 Setup settings 3 8 Setting parameters The following instructions describe the procedure starting from the configuration and parameter level see page 29 the configuration and parameter level The various parameter levels of the currently valid sys tem appear Select the parameter level The parameters of the activated parameter level are listed on the screen Setup 1 11 Go directly to the parameter or a1 ez es ev es es 11 12 13 14 3 Select parameters one after the other 4 Set the parameter lt gt BACK BACK WERT HONE Go to the next parameter or Return step by step to the configuration and parameter level or 3 Return to start screen m PR PEF AULT Note All paramet
83. om OFF DHW CO4 02 ON Active flow sensor DHW Flow sensor DHW OFF DHW CO4 05 ON Time controlled switchover of storage tank sensors Scheduled switchover between S7 and 58 OFF DHW CO4 19 ON Parameters WE Parameter settings Min adjustable DHW set point 40 0 C DHW PA4 01 5 0 to 90 0 C Max adjustable DHW set point 60 0 C DHW PA4 02 5 0 to 90 0 C Hysteresis 5 0 C DHW PA4 03 1 0 to 30 0 C Charging temperature boost 10 0 C DHW PA4 04 0 0 to 50 0 C Max charging temperature 80 0 C DHW PA4 05 20 0 to 130 0 C Lag time for storage tank charging pump 90 s DHW PA4 06 0 bis 600 s DHW day set point SSOR DHW night set point 40 0 C Ro eons 72 5610 EN Functions of the DHW circuit 7 2 1 Circulation return flow in heat exchanger Fig 6 Schematics of a storage tank system with circulation return flow in the heat exchanger When the Circulation return flow in heat exchanger function is active the control process using the DHW day set point remains active according to the time schedule even when the tempera ture T DHW day set point Hysteresis has been exceeded at storage tank sensor S8 In this woy circulation losses even for small amounts of tapped hot water are compensated for over the heat exchanger Functions WE Configuration Circulation return flow in heat exchanger OFF DHW CO4 10 ON EB5610EN 73 Functions of the DHW circuit
84. ompact version Standard version All systems HC1 Comment CO5 Function Anl WE Function block parameters Range of values 01 Reserved 04 Summer mode Not Anl OFF OFF Function inactive 1 6 0 ON Summer mode 1 6 1 162 Function block parameters 190 01 06 Earliest start date for summer mode User definable 191 2 days Delay of summer mode active 1 to 3 days 30 09 Latest stop date summer mode User definable 3 5 0 3 1 day Delay of heating mode active 1 to 3 days 18 0 C Outdoor temperature for summer mode 0 0 to 30 0 C 05 Delay de Not Anl OFF OFF Function inactive creasing 1 9 0 ON Control when delay decreasing outdoor tempera outdoor tem 1 9 1 229 Function block parameter 3 C h Outdoor temperature delay 1 to 6 C h Note The setting of this function block parameter changes the function parameter in 1 5 06 06 Delay Not Anl OFF OFF Function inactive increasing out 1 9 0 ON Control when delay increasing outdoor tempera door tempera 1 9 1 ture ture 3 5 0 Function block parameter 3 C h Outdoor temperature delay 1 to 6 C h Note The setting of this function block parameter changes the function parameter in 1 5 05 07 Outdoor tem Not Anl OFF OFF Function inactive perature 1 9 0 ON Outdoor temperature forwarded at analog output 0 10 V at UOI UOI 3 5 0 Function block parameters 20
85. onnel Notes on installing the electrical connections Install the 230 V power supply lines and the signal lines separately To increase noise immu nity observe a minimum distance of 10 cm between the lines Make sure the minimum dis tance is also observed when the lines are installed in a cabinet The lines for digital signals bus lines and analog signals sensor lines analog outputs must also be installed separately In plants with a high electromagnetic noise level we recommend to use shielded cables for the analog signal lines Ground the shield at one side either at the control cabinet inlet or outlet using the largest possible cross section Connect the central grounding point and the PE grounding conductor with a cable gt 10 mm using the shortest route Inductances in the control cabinet e g contactor coils are to be equipped with suitable in terference suppressors RC elements Control cabinet elements with high field strength e g transformers or frequency converters should be shielded with separators providing a good ground connection Overvoltage protection If signal lines are installed outside buildings or over large distances make sure appropriate surge or overvoltage protection measures are taken Such measures are indispensable for bus lines The shield of signal lines installed outside buildings must have current conducting capacity and must be grounded on both sides Surge diverters must be installed a
86. oom should have a similar heating characteristic to the rest of the building In addi tion this reference room must not have any radiators with thermostatic valves Depending on the building characteristics the controller determines and adapts the required preheating time maximum 8 hours to ensure that the desired HC1 day set point rated room temperature has been reached in the reference room when the time of use starts This temper ature is built up in steps of 10 C As soon as the day set point has been reached weather compensated control is activated Depending on the room sensors the controller switches off the heating system up to one hour before the time of use ends The controller EB5610EN 63 Functions of the heating circuit chooses the deactivation time such that the room temperature does not drop significantly below the desired value before the time of use ends Outside times of use the controller monitors HC1 night set point reduced room tem perature When the temperature falls below the night set point the controller heats with the max flow temperature until the measured room temperature exceeds the adjusted value by 1 C Note Direct sunshine can cause the room temperature to increase and thus result in the prema ture deactivation of the heating system When the room temperature decreases while the heating system is temporarily outside its times of use this can prematurely cau
87. or temperature is assigned to a to 10 V signal The downstream controller uses the outdoor temperature to determine the flow rate temperature 5610 EN 87 System wide functions Functions WE Configuration Outdoor temperature 0 10 V at OFF HC1 CO5 07 ON UOI 20 0 C Lower transmission range value outdoor temperature 30 0 to 100 0 C 50 0 C Upper transmission range value outdoor temperature 30 0 to 100 0 C 8 13 Locking the manual level To protect the heating system this function can be used to lock the manual level Functions WE Configuration Lock manual level OFF 1 5 22 ON 88 5610 EN 9 Operational faults If the controller detects an error the ERROR key blinks Read error list Operational faults key is replaced by key on the start screen The ERROR The following instructions describe the procedure starting from the start screen see page 9 The ERROR key blinks where normally the key is located i INFO ERROR Information Error Sensor failure BACK WERT 1 6 Open the error list The menu item for error information is displayed The following errors are listed Drying of jointless floors refer to section 6 3 Max charging temp reached refer to section 7 2 Sensor failure refer to section 9 1 Temperature
88. r point characteristic Outdoor temperature 18 Point 1 15 0 C 45 0 to 50 0 C Point 2 H AC Point 3 DORE Point 4 Flow temperature Point 1 7010 51005050708 Point 2 Point 3 40 0 C Point 4 25066 Reduced flow temperature Point 1 60 0 C 5 0 to 150 0 C Point 2 40 0 C Point 3 DOUG Point 4 20 0 C 5610 EN 111 Appendix 1 Parameters Anl WE Setting range 05 Return flow temperature Point 1 AEC 5 0 to 90 0 C Point 2 O9 0B Point 3 650C Point 4 65 0 C O6 Min flow temperature 09050108 07 flow temperature Al HC with HC1 CO1 05 OFF 90 0 C 5 0 150 0 C with HC1 CO1 05 ON 50 0 C 5 010 50 0 C O8 Night set back flow AIC 100K 0 0 to 50 0 K 09 Outdoor temperature for continuous rated opera 15 0 C 35 0 to 5 0 C tion day 10 Min flow set point in heating circuit with active 1 40 02 0 binary demand 11 Return flow gradient 1 0 12 Return flow level Aer 0 0 30 0 to 0 0 C 13 Return flow temperature foot 65 0 C 5 0 to 90 0 C 14 return flow temperature AIlHC 56510 15 point boost of pre control loop 50 0 0 to 50 0 C 112 EB 5610 EN DHW heating Compact version Standard version Anl 1 9 0 1 9 1 all DHW Anl 1 1 1 1 2 0 1 6 0 1 6 1 1
89. required select the set points for DHW heat ing If required select the button for night set point Change the set point ol if required select the button for deactivation values If required select the button for night deactivation value Change the deactivation value ver Perform further changes in the Setup menu Return to start screen 24 5610 EN Setup settings 3 2 Altering the screen contrast or brightness You can alter the contrast and brightness of the screen The following instructions describe the procedure starting from the start screen see page 9 Setup Contrast Brightness gt BACK WERT SETUP WERT 4 4 5 a amp m Open the Setup menu Select menu item for contrast and brightness The current contrast setting is activated dark background Adjust contrast Press button for brightness setting Adjust brightness Perform further changes in the Setup menu or Return to start screen EB5610EN 25 Setup settings 3 3 Changing the system date and time The following instructions describe the procedure starting from the start screen see page 9
90. rom a TROVIS 5610 Controller If the memory pen is empty or contains data from a different controller model only the SAVE COPA TO MEMORY PEN button appears After data transfer has been completed Remove pen ap pears If data transfer is not completed successfully Error appears the screen 12 2 TROVIS VIEW The TROVIS VIEW software can be used to configure the controller and change parameter set tings It can be connected directly to the controller when the controller is fitted with a suitable in terface board or indirectly using a memory pen The software is based on the modular principle and consists of an operator interface a communications server and device specific modules The operation of TROVIS VIEW is similar to Windows Explorer The TROVIS VIEW software can be downloaded from the SAMSON website Services gt Soft ware gt TROVIS VIEW It is also available on a CD ROM on request EB5610EN 99 Appendix 13 Appendix 13 1 Compact version Configuration levels Standard version Heating circuit HC1 Anl 1 0 0 1 0 1 3 5 0 all HC Anl 1 0 0 1 0 1 1 1 0 1 1 1 1 2 0 2 0 0 2 1 0 2 2 0 3 5 0 11 0 0 11 9 0 11 9 1 all HC HC1 Comment CO1 Function Anl WE Function block parameters Range of values Room Not Anl OFF OFF Room sensor inactive temperature 5 e ON Temperature reading and input FG1 for measurement iie Type 5257 5 Room
91. rs For Type 5227 2 Outdoor Temperature Sensor For Type 5277 2 Flow Return Flow and Storage Tank Temperature Sensor thermowell re quired and Type 5267 2 contact sensor For Type 5257 5 Room Temperature Sensor room panel 85 0 20 16 10 0 5 10 Q 862 5 8822 901 9 921 6 941 2 960 9 980 4 1000 0 1019 5 1039 0 19 20 25 30 35 40 45 50 55 60 Q 1058 5 1077 9 1097 3 1116 7 1136 1 1155 4 1174 7 1194 0 1213 2 1232 4 C G5 70 5 80 85 90 95 100 105 110 Q 1251 6 1270 7 1289 8 1308 9 1328 0 1347 0 1366 0 1385 0 1403 9 1422 9 EC 109 120 125 130 135 140 145 150 Q 1441 7 1460 6 1479 4 1498 2 1517 0 1535 8 1554 5 1573 1 5610 115 Appendix 13 4 Technical data Inputs Compact version 5 inputs for Pt 1000 temperature sensors alternatively binary inputs for enabling a control circuit demand processing flow switch Standard version 8 inputs for Pt 1000 temperature sensors alternatively binary inputs for enabling a control circuit demand processing flow switch 2 Oto 10 V inputs for demand processing external set point correc tion measured outdoor temperature Outputs Compact version 3 relay outputs 230 V AC 2 A 1 x control signal output M1 three step or on off 1 x binary output for a pump Standard version 2 Oto 10 V outputs for demand measured outdoor t
92. s are used for control The reduced flow set point is calculated as the difference between the adjusted values for HC1 day set point rated room temperature night set point reduced room temperature For heating systems without room sensor the reduced flow temperature set point is based on the Night set back flow parameter The flow temperature and Min flow temperature parameters mark the upper and lower limits of the flow temperature A separate gradient characteristic can be selected for the limita tion of the return flow temperature Examples for adjusting the characteristic Old building radiator design 90 70 Gradient approx 1 8 New building radiator design 70 55 Gradient approx 1 4 New building radiator design 55 45 Gradient approx 1 0 Underfloor heating depending on arrangement Gradient smaller than 0 5 Note For heating systems with room sensor and without configured influence of the room tem perature on the control process the room temperature settings for day HC1 day set point and for night HC1 night set point only become effective satisfactorily when the heating characteris tic has been adapted to the building heating surface layout Functions WE Configuration Four point characteristic OFF Parameters WE Parameter settings Flow gradient 1 4 HC1 PA1 01 0 2 to 3 2 Flow level 0 0 C HC1 PA1 02 30 0 to 30 0 C Min flow temperature 20 0 C
93. s as TN increases The Valve transit time TY OPEN specifies the time required by the valve to travel through the range of O to 100 Functions WE Configuration Three step control ON HC1 CO1 12 ON 2 0 Gain KP 0 1 to 50 0 120 5 Reset time TN 0 to 999 5 Os Derivative action time TV 0 to 999 s 455 Valve transit time TY OPEN 10 to 240 5 Three step control ON DHW CO4 12 ON 2 0 Gain KP 0 1 to 50 0 120s Reset time TN 0 to 999 s Os Derivative action time TV 0 to 999 s 455 Valve transit time TY OPEN 10 to 240 5 87 On off control The flow temperature can be controlled for example by activating and deactivating a boiler The controller switches on the boiler when the flow temperature falls below the set point by T 0 5 x Hysteresis When the flow temperature exceeds the set point by T 0 5 x Hysteresis the boiler is switched off again The greater the value you choose for Hysteresis the less the switching frequency will be By setting the Min ON time an activated boiler remains switched on during this period regardless of the flow temperature fluctuations Similarly a deactivated boiler will remain switched off regardless of the flow temperature fluctuations if the Min OFF time has been specified Functions WE Configuration Three step control ON MCI SCO 12 Ole HO Hysteresis 2 0 to 10 0 C 1205 Min ON time 0 to 600 s 1205 Min OFF time 0 to 600 s 5610 EN 83 System wide fun
94. s designed for panel and wall mounting Note If the controller is to be fitted with one of the optional interface boards the interface board must be inserted before the controller is mounted Interface boards Section 12 Panel mounting Required accessories Panel mounting set for compact version Order no 1402 0538 Panel mounting set for standard version Order no 1402 0530 The panel mounting set consists of terminal strips for the wiring and two clamps to lock the con troller housing in place The controller without a base is used for panel mounting 1 Make a cut out of 138 x 92 W x in the control panel 2 Insert the controller housing through the panel cut out 3 Lock the housing in place in the control panel using the clamps on both sides A Perform the electrical connection as described in section 11 5 Plug the terminal strips onto the back of the controller The terminal strips are coded me chanically which prevents the connections from being mixed up Fig 8 Panel mounting 92 5610 EN Installation Wall mounting Required accessories Wall mounting base for compact version Order no 1402 0529 Wall mounting base for standard version Order no 1402 0323 The base consists of two base components base housing and frame a terminal board for the wiring two wire connectors for five conductors for N
95. scale possibly which can have a negative effect on heat exchanger performance Note This function is not available when a storage tank thermostat is used The connection of the fault indication output with DHW CO4 15 ON differs depending on the system Refer to the fold out page Functions WE Configuration Storage tank sensor S7 OFF DHW CO4 01 ON Thermal disinfection OFF DHW CO4 14 ON 00 00h Start time of thermal disinfection 00 00 to 23 45 h 04 00h Stop time of thermal disinfection 00 00 to 23 45 h 70 0 C Disinfection temperature 60 0 to 90 0 C min Disinfection temperature sustaining time O to 255 min 10 0 C Thermal disinfection boost 0 0 to 5 0 C Indication of an active thermal disinfection at the binary output Binary output ON during OFF DHW CO4 15 ON thermal disinfection Fault indication output OFF Dile o5 Ok EB5610EN 79 System wide functions 8 System wide functions 8 1 Automatic summer time winter time switchover The clock is automatically changed on the last Sunday in March at 2 00 h and on the last Sunday in October at 3 00 h Functions WE Configuration Summer time winter time HC1 CO5 08 ON switchover 8 2 Frost protection Frost protection measures are taken when the outdoor temperature falls below the Outdoor temperature for frost protection The switching differential to cancel the frost protection mea sures is always 1 C Frost protection withou
96. se the controller to heat up to the 1 day set point Functions WE Configuration Room temperature measurement OFF HC1 CO1 01 ON Optimization based on room OFF HC1 CO1 07 ON temperature Parameter WE Parameter settings 1 day set point Refer to section 3 1 night set point eter to section 6 7 3 Optimization based on outdoor and room temperature This function requires the use of an outdoor sensor and a room sensor The room in which the room sensor is located reference room should have a similar heating characteristic to the rest of the building In addition this reference room must not have any radiators with thermostatic valves The controller activates the heating based on the outdoor temperature before the time of use in day mode The Preheating time is based on an outdoor temperature of 12 C This preheating time is shortened when the outdoor temperature is higher see section 6 7 1 Depending on the room sensor the controller switches off the heating system up to one hour before the time of use ends The controller chooses the deactivation time such that the room temperature does not drop significantly below the desired value before the time of use ends Outside the times of use the controller monitors HC1 night set point reduced room tem perature When the temperature falls below the night set point the controller heats with the 64 5610 EN Functions of the heating circuit m
97. stems Anl 2 0 0 2 1 0 and 2 2 0 The function block setting DHW CO4 07 ON causes heating operating in heating circuit to be restarted for ten minutes after 20 minutes priority The setting DHW CO4 07 OFF gives the storage tank charging unlimited priority over the heating operation in the UP1 heating circuit Note The Intermediate heating and Parallel pump operation functions cannot be configured simultaneously When DHW CO4 06 ON is configured DHW CO4 07 ON cannot be selected and vice versa Functions WE Configuration Intermediate heating ON DHW CO4 07 ON 7 5 Parallel pump operation This function can only be activated in systems Anl 2 1 0 and 2 2 0 The function block setting DWW CO4 06 ON the heating pump UP1 remains switched on during DHW heating unless certain operating situations occur These situations include for ex ample those when the current flow temperature demand of the pump circuit is lower than Min flow set point in heating circuit for parallel pump operation In this case the controller applies priority operation with intermediate heating Once a parallel pump operation cycle has been activated and the time for Delay of cancelation due to system deviation has elapsed system deviations greater than 5 C cause the controller to suspend parallel operation for ten minutes and to apply priority operation By setting Delay of cancelation due to system deviation to min leads to a para
98. t Flash adaptation OFF 20 Cycle time 0 to 100 min 0 0 Gain 0 0 to 25 0 Parameters WE Parameter settings Flow set point day 50 0 C HCI PAT 03 5 0 to 130 0 C Flow set point night 30 0 C 1 1 04 5 0 to 130 0 C day set point Refer to section 3 1 night set point eter to section 6 9 Adaptation The controller is capable of automatically adapting the heating characteristic to the building characteristics provided a gradient characteristic has been set HC1 CO1 11 OFF The ref erence room where the room sensor is located represents the entire building and is monitored to ensure that the room set point HC1 day set point is maintained When the measured mean room temperature in day mode deviates from the adjusted set point the heating characteristic is modified accordingly for the next time of use 66 5610 EN Functions of the heating circuit Functions WE Configuration Room temperature measurement OFF 1 1 01 ON Outdoor temperature measurement ON HC1 CO1 02 ON Adaptation OFF 1 1 10 ON Four point characteristic OFF eor Parameter WE Parameter settings 1 day set point Refer to section 3 1 Note If the Flash adaptation function is already configured with a small cycle time the Adapta tion function should not be configured as well 6 10 Set point correction using a 0 to 10 V signal The 1 set points c
99. t highest priority HC1 CO5 09 OFF restricted frost protection Frost protection measures are taken only when no heating operation takes place in the sys tem The heating pumps are automatically switched on and their flow temperature set points are adjusted to 10 C The circulation pump in the DHW circuit is automatically switched on only when the heating circuit of the system if one exists is inactive Nevertheless the stor age tank is always recharged to 10 C if the storage tank temperature falls below 5 C Frost protection with highest priority 1 5 09 ON The heating pumps are always switched on automatically The flow temperature set points of all heating circuits currently in stand by mode are set to 10 C In the DHW circuit the circu lation pump is always activated If the storage tank temperature falls below 5 C the stor age tank is recharged to 10 C Note Im stand by mode the frost protection symbol appears on the screen instead of when the outdoor temperature falls below the adjustable Outdoor temperature for frost protec tion Functions WE Configuration Frost protection with highest HC1 CO5 09 OFF Restricted frost protection priority HC1 CO5 09 ON Frost protection with highest priority BO ME Outdoor temperature for frost protection 15 0 to 3 0 C 80 5610 EN System wide functions 8 3 Forced operation of the pumps When the heating circuit pumps have not been
100. t settings DHW CO4 01 ON with 57 DHW CO4 02 ON with 58 DHW CO4 03 ON with 53 See fold out page for wiring required for functions 40 5610 EN System Anl 1 6 1 standard version only Systems BE BA Pr 1000 e e 3 Pkt 0 10V Default settings DHW CO4 01 ON S7 DHW CO4 02 ON with 58 DHW CO4 03 ON with 53 DHW CO4 05 OFF without 56 See fold out page for wiring required for functions 5610 41 Systems System Anl 1 6 2 standard version only Pt 1000 3 Pkt 0 10 V Default settings DHW CO4 01 ON with S7 DHW CO4 02 ON 58 DHW CO4 03 OFF without 53 DHW CO4 05 OFF without S6 See fold out page for wiring required for functions 42 5610 EN System Anl 1 9 0 Systems k 1 8 0 MI UOI BE BA Pr 1000 3 Pkt 0 10V e Compact version Without 0 to 10 V and UI2 S3 pg WI EN KW UI2 Default settings DHW CO4 03 ON with 53 DHW CO4 04 OFF without UI2 See fold out page for wiring required for functions EB 5610 EN 43 Systems System Anl 1 9 1 M1 UO1 3 51 BA 1000 3 Pkt 0 10 V Compact
101. t the control cabinet inlet Connecting the controller The controller is connected as illustrated in the wiring diagram pages 96 and 97 Open the housing to connect the cables To connect the feeding cables make holes at the marked locations at the bottom of the rear part of the housing 94 5610 EN Electrical connection Connecting sensors Cables with a min cross section of 0 5 mm and max cross section of 2 5 mm can be con nected to the terminal strips at the back panel of the housing for panel mounting and to the ter minal blocks of the base Connecting actuators to 10 V control output Connect cables with a min cross section of 2 x 0 5 mm Three step on off control outputs Route wires with at least 1 5 mm suitable for damp locations to the terminals of the control ler output The direction of travel needs to be checked at start up Connecting pumps Route all wires with a minimum cross section of 1 5 mm to the controller terminals as shown in the wiring diagram 5610 95 Electrical connection 51 52 153 54 55 Hu All ground terminals 1 are connected internally with one another Pr 1000 Fig 10 Electrical connection for the compact version 96 5610 EN Electrical connection Flow switch I z GND Outputs _ 0 10V All ground terminals are connected internally with one another Typ
102. ted However it is not used for control unless the Optimi zation based on room temperature or Flash adaptation functions have been activated Functions WE Configuration Room temperature measurement OFF HC1 CO1 01 ON 62 5610 EN Functions of the heating circuit Functions WE Configuration Optimization based on room OFF Ine OI temperature Optimization based on outdoor OFF 1 1 08 OFF and room temperature Flash adaptation OFF eI Slr 6 7 X Optimization 6 7 1 Optimization based on outdoor temperature This function requires the use of an outdoor sensor The controller activates the heating based on the outdoor temperature before the time of use in day mode The Preheating time is based on an outdoor temperature of 12 C This preheating time is shortened when the outdoor temperature is higher The colder it is outside the earlier the night set back finishes to ensure that the selected HC1 day set point is reached as close as possible to the time when the time of use starts Functions WE Configuration Outdoor temperature measure ON HC1 CO1 02 ON ment Optimization based on outdoor OFF HC1 CO1 06 ON temperature 120 min _ Preheating time to 360 min Parameter WE Parameter settings day set point Refer to section 3 1 6 7 2 Optimization based on room temperature This function requires the use of a room sensor The room in which the room sensor is located reference r
103. tion inactive turn flow in en ON Active control of DHW heating when circulation heat exchanger i pump is active 11 Circulation Only Anl OFF OFF Function inactive mode during Ton ON Circulation pump runs during storage tank storage tank 1100 charging according to time schedule charging 1190 5610 EN 105 Appendix DHW Comment CO4 Function Anl WE Function block parameters Range of values 12 Three step Not Anl ON OFF On off control control y ON Three step control continuous control 1 2 0 Function block parameters 2 0 0 On off control 210 50 C Hysteresis 2 0 to 10 0 C 20 WEE Min ON time 0 to 600 s 120s Min OFF time 0 to 600 s Three step control continuous control 2 0 Gain KP 0 1 to 50 0 120 s Reset time TN 0 to 999 s Os Derivative action time TV 0 to 999 s 455 Valve transit time TY OPEN 10 to 240 5 13 OPEN signal Not Anl OFF OFF Function inactive damping n ON Damping active 1 2 0 Function block parameters 20 0 2 0 C system deviation 2 0 to 10 0 C 2 1 0 2 20 14 Thermal disin Not Anl OFF OFF Function inactive fection Se ON Thermal disinfection active 11 9 1 Function block parameters 3 Day of week for thermal disinfection 1 to 10 00 00 h Start time for thermal disinfection 00 00 to 23 45 h 04 00h Stop time for thermal disinfection 00 00 to 23 45 h 70 0 C Disinfection temperature 60 0 to 90 0
104. utes before the heat exchanger charging pump M2 is activated together with the storage tank charging pump P3 When there is no heating operation or when the flow temperature in the system is lower the heat exchanger charging pump M2 is switched on immediately If the temperature currently measured at storage tank sensor 57 is reached at the flow sensor 51 or after five minutes at the 70 5610 EN Functions of the DHW circuit latest the storage tank charging pump P3 is switched on If a storage tank thermostat is used the storage tank charging pump P3 is switched on when the temperature Charging temperature 5 C is reached at the flow sensor S1 Note The storage tank charging temperatures are adjusted instead of the storage tank temper atures in the menu item for DHW set points when a storage tank thermostat is used When the flow sensor 6 is activated the set point in the heat exchanger circuit is influenced by the system deviation in the storage tank charging circuit upon activation of the storage tank charging pump P3 if the temperature measured at flow sensor 56 is lower than the desired charging temperature the set point in the heat exchanger circuit is increased in steps of 1 C When the set point in the heat exchanger charging circuit reaches the Max charging tempera ture the set point is no longer increased An error message charging temperature reached is generated Note The set point
105. without return flow temperature limitation Room sensor When the room sensor fails the controller uses the settings for operation with out room sensor The controller for example switches from optimizing mode to reduced op eration adaptation mode is canceled The last determined heating characteristic remains unchanged Top and bottom storage tank sensors When one of the two sensors fails the storage tank is no longer charged 9 2 Temperature monitoring When certain measured temperatures deviate from the set points by a defined amount an error message is generated The following deviations lead to the Temperature monitoring error mes sage The flow temperature deviates from the set point by at least 10 0 C for longer than 30 minutes The room temperature is at least 2 0 C lower than the set point flash adaptation active for longer than 30 minutes The return flow temperature limitation has continuously taken effect for longer than 30 min utes Functions WE Configuration Temperature monitoring OFF Inl CU eS ON 90 5610 EN Operational faults 9 3 Collective fault alarm When this function is configured the fault indication output is activated when an error exists gt Section 5 for the assignment Any errors still appear in the error list Functions WE Configuration Fault indication output OFF HC1 CO5 17 ON 5610 EN 91 Installation 10 Installation The TROVIS 5610 Heating Controller i
106. x flow temperature 90 0 C HCI PAT 07 5 0 to 150 0 C 1 day set point Refer to section 3 1 night set point eter to section 58 5610 EN Functions of the heating circuit 6 3 Underfloor heating drying of jointless floors Underfloor heating The function block setting HC1 CO1 05 ON defines heating circuit HC1 as an underfloor heating circuit This causes the controller ot first to only restrict the value ranges for the heating characteristic gradient and the maximum flow temperature in parameter level PAT Flow gradient HC1 PAT1 01 0 2 to 1 0 Max flow temperature 1 1 07 5 0 to 50 0 C Drying of jointless floors The function block parameters are required for the drying of jointless floors They determine the drying process the first heating up phase starts at the entered Start temperature for drying of jointless floors which has a flow temperature of 25 C in its default setting In the course of 24 hours this temperature is raised by the value entered in Temperature increase for drying of jointless floors i e the default setting causes the flow temperature set point to rise to 30 C If the Max temperature for drying of jointless floors is reached it is kept constant for the number of days entered in temperature sustaining time for drying of jointless floors Tempera ture reduction for drying of jointless floors determines the temperature reduction downwards When temperatur

Mounting and Operating Instructions EB 5610 EN

Contents

Download Pdf Manuals

Related Search

Related Contents