BE2710 Operating Instructions BRINKMANN Immersion Pumps STA
Contents
1. The personnel responsible for operation mainte nance inspection and assembly must be adequate ly qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the neces sary knowledge they must be trained and instruct ed which may be performed by the machine manu facturer or supplier on behalf of the plant operator Moreover the plant operator is to make sure that the contents of the operating manual are fully understood by the personnel 3 5 Safety instructions relevant for operation e f hot or cold machine components involve hazards they must be guarded against acci dental contact e Guards for moving parts e g coupling must not be removed from the machine while in opera tion e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to per sons or the environment Statutory regulations are to be complied with Page 4 of 10 e Hazards resulting from electricity are to be prevented see for example the VDE Specifica tions and the bye laws of the local power supply utilities e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for mainte nance inspection and assembly2. 440 460 560 580 760 780 990 1010 1110 1130 STA1002 290 SAL1002 310 4 3 1300 504 5 5 5 51 71 390 410 520 540 640 660 840 860 1070 1090 1070 106 1190 1210 1190 114 STA1003 370 SAL1003 390 6 0 1350 612 370 119 10 3 74 470 490 470 122 600 620 600 126 720 740 720 130 920 940 920 135 1150 1170 1150 142 STA1004 450 SAL1004 470 8 4 1400 620 450 150 15 0 74 550 570 550 153 680 700 680 157 800 820 800 161 1000 1020 1000 166 1230 1250 1230 173 STA1301 210 SAL1301 230 2 2 1400 468 210 57 4 0 71 310 330 310 59 440 460 440 61 560 580 560 64 760 780 760 69 990 1010 990 76 1110 1130 1110 79 BE2710 Edition 08 2015 Page 3 of 10 Max del Max del Height Depth of Weight Power Noise pressure bar volume immersion STA 50 60Hz level STA Type Type spec weight 1 I min Hmm ITA hmm gkg kw dBA 50 Hz STA1302 290 SAL1302 310 74 390 520 640 840 1070 STA1303 370 SAL1303 390 6 5 1620 620 370 138 11 0 12 6 74 470 490 470 141 600 620 600 147 720 740 720 149 920 940 920 154 1150 1170 1150 161 1 Dimensions in accordance with page 5 2 Depth of immersion SAL h 20 mm 3 Weight SAL g 1 kg 4 Noise emissions measured in accordance with DIN 45635 at a distance of 1 m The motor is surface cooled and compliant with DIN IEC 34 and EN
3. 60034 protection degree IP 55 3 3 Remaining Risk A 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national accident prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the following hazards Failure of chines plant Failure of specified procedures of maintenance and repair Exposure of people to electrical mechanical and chemical hazards Endangering the environment due to hazardous substances being released important functions of the ma 3 2 Unauthorized modes of operation BE2710 A Pump may not be used in potentially explosive environments Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder Edition 08 2015 Risk of Injury Risk of squeezing or crushing body parts when installing or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installa tion 3 4 Qualification and training of operating personnel
4. medium Temperature of 0 80 C 0 80 C medium Particle size in 9mm STA SAL 901 904 the medium 12 mm STA SAL1001 1004 14 mm STA SAL1301 1303 min delivery 1 of Q max volume Dry running Dry running causes increased wear and should be avoided During the test of the direction of rotation lt 30 s permissible Switching on Motors less 3 kW max 200 frequency per from 3 kW to 4 0 kW max 40 hour from 5 0 kW to 10 3 kW max 20 Motors 11 kW and higher max 15 Ambient 40 C temperature Set up altitude 1000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 10 2 3 Technical data Max del Max del Height Depth of Weight Power Noise pressure bar volume immersion STA 60 Hz level STA Type Type spec weight 1 l min Hmm STA hmm gkg KW dBA 50 Hz STA901_ 200 SAL901 2 2 930 429 2 6 2 6 66 300 430 550 750 980 1100 STA902 270 SAL902 4 3 980 504 5 5 5 51 71 370 500 620 820 1050 1170 STA903 340 SAL903 6 4 1050 612 9 0 10 3 74 440 570 690 890 1120 STA904 410 SAL904 1100 620 11 0 12 6 74 510 640 760 960 1190 STA1001 210 SAL1001 230 2 2 1200 429 2 6 2 6 63 310 330
5. shaft 3 They must not be lubricated or oiled Set the motor down on the fan cover Position the shaft clamp 1 use a new shaft clamp in the centre of the cranked clamping di ameter 2 of the insert shaft Insert the motor shaft 3 into the insert shaft 2 Tighten Mark the first screw and tighten all the screws evenly by hand one after the other in a clock wise direction not cross ways upto 11 kW Use a torque screwdriver to tighten each screw first with 2 Nm then with 3 5 Nm and finally with 5 Nm in a clockwise direction again 12 kW and higher Use a torque screwdriver to tighten each screw first with 2 Nm then with 7 Nm and finally with 12 Nm in a clockwise direction again Mount the pump body The remainder of the reassembly process is to be completed in the opposite order of the prior de scribed dismantling process ATTENTION Note torques for the screw connections When putting the pump back into use make sure the direction of rotation is correct Tightening torques for screwed connections Thread M5 M8 M10 Strength classes Tightening 3 Nm 20 Nm 30 Nm 60 Nm 60 Nm torque 4 5 Nm Item Item Item Nm Item 3 18 83 77 12 Disposal When disposing of the pump or the packaging materials the local and national regulation for proper disposal must be complied with Prior to its disposal the pump must be completely dra
6. type The ordering of spare parts should contain the following details 1 Pumptype e g STA902 370 2 Pump No e g 08152710 The date of the construction year is a compo nent of the pumps type number 3 Voltage Frequency and Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Intake cover item No 52 11 Repair Instructions Replacing shaft clamps and shafts 1 Shaft clamp 2 Insert extension shaft 3 Motor shaft Insert shaft 11 1 Dismantling the insert shaft or extension shaft Disconnect the submergible pump from the mains both electrically and mechanically Remove pump from system Secure pump against tipping over i e use ropes to secure pump Set the pump down on the fan cover Dismantle the pump unit and the extension pump body if appropriate Wear safety gloves Risk of injury due to sharp edges on pump compo nents i e impeller blades Loosen the screws on the shaft clamp 1 one after the other A Do not under any circumstances remove the screws completely danger of injury Remove the extension shaft 2 and shaft clamp 1 Dismantle the pump body Loosen the screws on the shaft clamp 1 see above pull the insert shaft 2 off the motor shaft 3 BE2710 Edition 08 2015 11 2 Assembling the insert shaft and motor shaft ATTENTION Clean the contact surfaces of the insert shaft 2 inside and the motor
7. 08 CEE Directive du Conseil pour Compatibilit lectromagn tique 2004 108 CEE Directivas del Consejo para Compatibilidad electromagn tica Hinsichtlich der elektrischen Gefahren wurden gem Anhang Nr 1 5 1 der Maschinenrichtlinie 2006 42 EG die Schutz ziele der Niederspannungsrichtlinie 2006 95 EG eingehalten With respect to potential electrical hazards as stated in appendix No 1 5 1 of the machine guide lines 2006 42 EG all safety protection goals are met according to the low voltage guide lines 2006 95 EG Conform ment a l annexe N 1 5 1 de la Directive Machines 2006 42 CE les objectifs de s curit relatifs au mat riel lectrique de la Directive Basse Tension ont t respect s Con respecto al potencial peligro el ctrico como se indica en el ap ndice No 1 5 1 del manual de la maquina 2006 42 EG todos los medios de protecci n de seguridad se encuentran seg n la guia de bajo voltaje 2006 95 EG Die Ubereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollstandige Einhaltung folgen der Normen Conformity with the requirements of this Directives is testified by complete adherence to the following standards La conformit aux prescriptions de ces Directives est d montr e par la conformit int grale avec les normes suivantes La conformidad con las prescripciones de estas directivas queda justificada por haber cumplido totalmente las siguientes normas Harmonisierte Europ Nor
8. BE2710 JBRINKMANN Operating Instructions Translation of original BRINKMANN Immersion Pumps STA SAL901 1303 Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Friedrichstra e 2 D 58791 Werdohl Tel 49 2392 5006 0 www brinkmannpumps de Fax 49 2392 5006 180 sales brinkmannpumps de Subject to change without prior notice Order No BE2710 ENGLISH Brinkmann Pumpen Edition 08 2015 Page 1 of 10 Brinkmann Immersions pumps of the series STA SAL901 1303 Contents 1 Indication to the manual 2 2 Description of Product eee eeseeeeesneeeeeeees 2 4 3 Safety instructions 0 00 eeceeeeeeeeeeeeeeeeeeeeeees 4 5 4 Transport and storage eerren 5 5 Installation and connection s e 5 6 6 Start up Shut down 6 KE e E EE 6 8 Servicing and Maintenance eeeeeeeeeeeeeeee 7 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation opera tion and maintenance of the pump It is therefore imperative that this manual be read by the respon sible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identified by the following symbol Safety sign according with ISO 3864 B 3 1 or where electrical safety is in
9. aped supply voltage from a variable frequency drive might result in elevated motor temperatures BE2710 Edition 08 2015 6 Start up Shut down 6 1 Startup ATTENTION Switch off at the mains After connection the electrical wires close the terminal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maxi mum liquid level must stay about 30 mm below the mounting flange also ensure that the minimal liquid level for the STA pump is 60 mm before starting up the motor for the SAL pump the suction hole of the pump body must be covered with liquid c o M vi max liquid level 4 min liquid level iqui eye If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled an
10. d removed from the system prior to its repair Page 6 of 10 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance 9 Trouble shooter s guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of i
11. g point 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet can not be blocked by deposits during longer shutdowns BE2710 Edition 08 2015 To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection There fore pipe bends should be used not pipe angles The pipework must be qualified for occuring hy draulic pressure M20x1 5 2xM25x15 2xM32x1 5 Dimensions for STA901 1001 1301 Dimensions for STA904 1004 1303 ATTENTION Maximum tightening torque for piping connec tions is 200 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket The pump must be mounted in that way that rotating parts under the cover of the coolant tank cannot be touched Page 5 of 10 5 2 Electric wiring LN All service work must be carried out by quali fied service personnel Pump must be discon nected fro
12. ined and decontaminated if necessary Page 9 of 10 13 EC declaration of conformity DEUTSCH ENGLISH FRANGAIS ESPANOL be BRINKMANN PUMPS EG Konformitatserklarung EC declaration of conformity D claration de conformit CE Declaracion de conformidad CE Hersteller Manufacturer Constructeur Fabricante Brinkmann Pumpen K H Brinkmann GmbH amp Co KG FriedrichstraBe 2 D 58791 Werdohl Produktbezeichnung Product name D signation du produit Designaci n del producto Tauchpumpen Immersion pumps Pompes plongeantes Bombas de inmersion Typ Type Tipo STA SAL901 1303 Das bezeichnete Produkt stimmt mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der EG Mitgliedsstaaten Uberein The named product conforms to the following Council Directives on approximation of laws of the EEC Member States Le produit sus mentionn est conforme aux Directives du Conseil concernant le rapprochement des l gislations des Etats membres CEE El producto designado cumple con las Directivas del Consejo relativas a la aproximaci n de las legislaciones de los Estados Miembros de la CEE 2006 42 EG Richtlinie f r Maschinen 2006 42 EC Council Directive for machinery 2006 42 CEE Directive du Conseil pour les machines 2006 42 CEE Directivas del Consejo para m quinas 2004 108 EG Richtlinie f r elektromagnetische Vertr glichkeit 2004 108 EC Council Directive for Electromagnetic compatibility 2004 1
13. m the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed 5 2 1 Circuit A Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed accord ing to the wiring diagram shown inside the terminal box cover Please see above sample wiring diagrams Wiring diagram e g Star connection 7 z up to 5 5 kW 2 O 3 x 400 V 50 Hz resp 380 420 V 50 Hz 3 e A 7 Delta connection up to 5 5 kW 3 x 230 V 50 Hz resp 220 240 V 50 Hz 3 ca v2 7 5 kW and over 3 x 400 V 50 Hz resp 380 420 V 50 Hz Ee TE There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfer ing signals might occur Non sinus sh
14. men Harmonised Europ Standards Normes europ harmonis es Normas europ armoniza das EN 809 1998 A1 2009 AC 2010 EN ISO 12100 2010 EN 60204 1 2006 AC 2010 EN 61000 3 2 2006 A2 2009 EN 61000 3 3 2013 EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 AC 2012 Nationale Normen National Standards Normes nationales Normas nacionales EN 60034 1 2010 AC 2010 Die Hinweise in der Betriebsanleitung fur den Einbau und die Inbetriebnahme der Pumpe sind zu beachten The instructions contained in the operating manual for installation and start up the pump have to be followed Les indications d installation montage et de mise en service de la pompe pr vues dans instruction d emploi doivent tre suivies Tenga en cuenta las instrucciones en el manual para la instalaci n y puesta en marcha de la bomba Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Werdohl 26 08 2015 Dr H Abou Day K H Brinkmann GmbH amp Co KG FriedrichstraBe 2 D 58791 Werdohl Dokumentationsbevollmachtigter Representative of documentation Mandataire de documentation Mandatario de documentaci n Norbert Burk Leiter Qualit tsmanagement Manager of quality management Directeur de gestion de la qualit Director de gesti n de calidad BE2710 Edition 08 2015 Page 10 of 10
15. mpeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BE2710 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 08 2015 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 10 10 Spare part 10 1 Spare part list for the immersion pumps of the series STA SAL901 1303 BE2710 Item Description OO OO JO Om ob OO Oo Oo cS Go C o FP a D N C N D N CH H 29 30 50 51 52 52 53 55 57 58 SEI Es Gh 59 Ba eed sg 60 DRS La ap 6l Oe af N E DEEN Keel E X a 62 R JER 7 63 hoor d Wee 3 oa Spring washer O ring Screw plug Sealing ring Serrated lock washer Flat head screw Adapter up 11 kW 67 68 DIN 7980 69 72 DIN 908 74 DIN 7603 75 DIN 7991 77 78 Extension shaft up 750 mm depth of im Insert shaft Shaft clamp 2 x up 750 mm depth of im 82 83 Edition 08 2015 Stator with terminal board Motor flange End shield Terminal box up to 4 0 kW Terminal box frame
16. up 5 5 kW Terminal box cover up 5 5 kW Fan Fan cover Ball bearing Ball bearing 1 3 2 6 7 5 kW Ball bearing Gasket Gasket up 5 5 kW Retaining ring Retaining ring 1 3 2 6 kW Thread rolling screw Slotted cheese head screw Socket head cap screw Socket head cap screw Nut up 11 kW Parallel pin Shaft seal Retaining ring up to 5 5 kW Retaining ring up to 5 5 kW Compensation disk Shaft seal O ring Shaft seal up 7 5 kW Bearing cover 7 5 kW and over Socket head cap screw 7 5 kW Shaft nut 7 5 kW and over Pump body Shaft with rotor Inlet cover for STA Intake cover for SAL DIN DIN DIN 625 628 625 DIN DIN DIN DIN 912 DIN 934 DIN 7 7500 84 912 DIN 472 DIN 471 DIN 931 Pump plate up STA SAL902 1002 1302 Impeller Suction screw only for SAL Extension pump body up 750 mm depth of immersion Distance liner Distance liner Running sleeve Bearing bush Distance plate Woodruff key DIN 6888 O ring up 750 mm depth of immersion O ring Splash ring Splash ring Socket head cap screw DIN 912 Stud bolt STA SAL1302 1303 Hexagon domed cap nut DIN 1587 STA SAL1302 1303 Hexagon thin nut STA Socket head cap screw DIN 912 up 750 mm depth of immersion Joining socket Socket head cap screw DIN 912 Page 8 of 10 10 2 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model
17. volved with Ln Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of product 2 1 General description of the pump Pumps of this type are one or multi stage rotary pumps where the impellers are fixed on the driving shaft extension The pump shaft and motor shaft are interconnected by means of a shaft clamp Pump and motor form a compact and space saving unit These pumps are fitted out with semi open impellers and a suction screw SAL construction Vertically mounted pumps are equipped with a mounting flange The pump end immerses into the tank and the motor extends vertically above the tank BE2710 Edition 08 2015 9 Trouble shooters goude 7 10 Spare paft ficeg ssesticeepaisesissaseausdestecensstascejdasenss 8 9 FT Repa innen dE dee EE eee 9 12 DISPOS Ali vosicc Se ee Re A 9 13 EC declaration of conformity eee 10 2 2 Intended use The immersion pumps of the series STA SAL are suitable for handling contaminated coolants within the limiting application in accordance with table 1 The pumps of SAL are suitable for handling ex tremely inflated fluids Limit of Application Table 1 Type STA901 1303 SAL901 1303 Mediums Cooling emulsions cooling and cutting oils Kinetic viscosity 45 mm s 45 mm ie of the
18. work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facilities must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transport and storage Protect the pump against damage when transport ing The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any transportation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezin
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