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1. Drive Enabled Running Logic 1 when the Optidrive is enabled Running Drive Healthy Logic 1 When no Fault condition exists on the drive At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency Drive Tripped Logic 1 when the drive is in a fault condition Output Frequency gt Limit Logic 1 when the output frequency exceeds the adjustable limit set in P 19 Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit set in P 19 Output Frequency lt Limit Logic 1 when the output frequency is below the adjustable limit set in P 19 Output Current lt Limit Logic 1 when the motor current is below the adjustable limit set in P 19 Analog Output Mode 8 Output Frequency Motor Speed 0 to P 01 9 Output Motor Current 0 to 200 of P 08 Skip frequency hysteresis band Minimum 0 0 Maximum P 01 Units Hz Rpm Default 0 0 Ihr Service und Vertriebspartner www pophof de d Gh H B W N ka C P 27 Skip Frequency Hz Rpm Default a The Skip Frequency function is used to avoid the Optidrive operating at a certain output frequency for example at a frequency which causes mechanical resonance in a particular machine Parameter P 27 defines the centre point of the skip frequency band and is used conjunction with P 26 The Optidrive output frequency will ramp through the defined band at the rates set in P 03 and P 04 respectively and will not hold a
2. and Y for gt 2s The display shows P GEF Press the Y button to acknowledge and reset the drive 6 2 Terminal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters P xx have the default values as indicated in section 7 Parameters 1 Connect motor to drive checking star delta connection for the voltage rating Enter motor data from motor nameplate P 07 motor rated voltage P 08 motor rated current P O9 motor rated frequency Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled 2 3 4 Connect a potentiometer 1kQ min to 10 kQ max between terminals 5 and 7 and the wiper to terminal 6 5 With the potentiometer set to zero switch on the supply to the drive The display will show 5t aF 6 Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The display shows zero speed in Hz H U U with the potentiometer turned to minimum 7 Turn the potentiometer to maximum The motor will accelerate to 50Hz the default value of P 01 under the control of the accelerating ramp time P 03 The display shows 50Hz H 451 at max speed To display motor current A briefly press the lt gt Navigate key Press lt _ again to return to speed display 10 To stop the motor either turn the potentio
3. O Maximum 30000 Units Rpm Default This parameter can optionally be set to the rated nameplate rom of the motor When set to the default value of zero all speed related parameters are displayed in Hz and the slip compensation for the motor is disabled Entering the value from the motor nameplate enables the slip compensation function and the Optidrive display will now show motor speed in estimated rpm All speed related parameters such as Minimum and Maximum Speed Preset Speeds etc will also be displayed in Rpm P 11 Voltage Boost Minimum 0 0 Maximum 20 0 Unts Defaut 30 Z Voltage boost is used to increase the applied motor voltage at low output frequencies in order to improve low speed and starting torque Excessive voltage boost levels may result in increased motor current and temperature and force ventilation of the motor may be required P 12 Primary Command Source Minimum 0 Maximum 6 Umts Default 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward direction only using an external or remote Keypad 2 Bi directional Keypad Control The drive can be controlled in the forward and reverse directions using an external or remote Keypad Pressing the keypad START button toggles between forward and reverse 3 Modbus Network Control Control via Modbus RTU RS485 using the int
4. enable Closed Preset speed 1 setting P 44 1 Open Stop disable Open PI control ANTOS INPUNE can proying S S l PI feedback analog input Analog input 1 an adjustable PI setpoint by Closed Run enable Closed Analog input 1 setting P 44 1 Connect external thermistor Open Stop disable Open PI control External trip input l ee ae P feedback anal t type PT100 lar to Closed Run enable Closed Preset speed 1 Open Trip Closed Run S A LEE SE digital input 3 N lI N N lly Cl N N lly O NO orma V Open ita SOT COSE INC PI Feedback Analog Input Analog Input 1 ormaly OpeNANO Momentary close to run Momentary open to stop Momentary close to run N lly Cl N PI N lI N Normally Open NO ormally Closed NC Open PI Contro pirecdback analog Inout ormally Open NO Momentary close to run Momentary open to stop Closed Preset Speed 1 Momentary close to run N lly Cl N E Tri N lI N Normally Open NO ormally Closed NC Open External Trip PirecabackAnelogibput ormally Open NO Momentary close to run Momentary open to stop Closed Run Momentary close to run l Analog Input 1 can provide F S i Open ton disan E Open TORV IHN PI feedback analog input Analog input 1 an adjustable PI setpoint by Closed Run enable Closed Reverse run setting P 44 1 Example Wiring PI Mode P 12 5 P 15 0 PI Mode P 12 5 P 15 1 PI Mode P 12 5 P 15 3 E Current L P 16 O Volt 0 Volt Remote closed loop PI feedback control R
5. on a suitable flat surface e The minimum mounting clearances as shown in the table below must X be observed e The mounting site and chosen mountings should be sufficient to support the weight of the drives e The Enclosed Optidrives can be installed side by side with their heatsink flanges touching This gives adequate ventilation space between drives e Ifthe Optidrive is to be installed above another drive or any other heat producing device the minimum vertical spacing X is 150mm 5 9 inches above and below Ihr Service und Vertriebspartner www pophof de 3 6 Gland Plate and Lock Off The use of a suitable gland system is required to maintain the appropriate IP Nema rating Cable entry holes will need to be drilled to suit this system Some guidelines sizes are defined below Please take care when drilling to avoid leaving any particles within the product Cable Gland recommended Hole Sizes amp types Hole Size Imperial Metric PG13 5 O MO Size 2 amp 3 PG16 MO Flexible Conduit Hole Sizes Drill Size O TradeSize Metric Size 1 28mm in 21 Size 2 amp 3 35mm 1 in 27 e ULrated ingress protection Type is only met when cables are installed using a UL recognized bushing or fitting for a flexible conduit system which meets the required level of protection Type e For conduit installations the conduit entry holes requi
6. Closed NC Normally Open NO Coste ciettah inputs t anga together carries out a fast Momentary close to run Momentary open to stop Momentary close to rev stop P 24 Open Stop disable Open Fast Stop disable Open Analog speed ref Closed Run enable Closed Run enable Closed Preset speed 1 eRe rere rer NOTE Negative Preset Speeds will be inverted if Run Reverse selected Typical Applications Terminal Mode P 12 0 P 15 0 Open Stop disable Closed Forward Run enable Open Stop disable Closed Reverse Run enable Closing digital inputs 1 and 2 together carries out a fast stop P 24 8 Analog input 1 reference Terminal Mode P 12 0 P 15 1 Terminal Mode P 12 0 P 15 2 r 24 Volt Run Enable 24 Volt 24 Volt Run Enable Analog Preset Run Enable Analog Preset Preset Speeds 1 4 Preset1 Preset2 Select 10 Volts 10 Volts Analog speed input with 1 preset speed and fwd rev switch Reference 0 Volts Analog speed input with 2 preset speeds Ihr Service und Vertriebspartner www pophof de 4 preset speeds and max speed select switch Effectively giving 5 preset speeds Terminal Mode P 12 0 P 15 3 Terminal Mode P 12 0 P 15 4 Terminal Mode P 12 0 P 15 11 24 Volt 24 Volt 24 Volt Run Enable Run Enable Local Remote Anal P 1 Hand Auto External Trip Remote mute Run Reverse Reference 10 Volts 10 Volts 10 Vol
7. Modbus Telegram Structure The Optidrive ODE 2 supports Master Slave Modbus RTU communications using the 03 Read Holding Registers and 06 Write Single Holding Register commands Many Master devices treat the first Register address as Register 0 therefore it may be necessary to convert the Register Numbers detail in section 9 5 by subtracting 1 to obtain the correct Register address The telegram structure is as follows Command 03 Read Command 03 Read Holding Registers Registers Command 06 Write Single Holding Register SlaveAddress 1 Byte SlaveAddress 1 Byte Function Code 03 1 Byte Starting Address 1 Byte 1 Register Address 2 Bytes 1 Register Value 2 Bytes ees ae ai No Of Registers 2 Bytes 2 Register Value 2 Bytes ere i ee recens 21 Byes reac checksum 2 Bytes 9 5 _ oe Register Map Register Supported T R Explanati amber omnes Ta ae ee R W 03 06 Drive Control Command 16 Bit Word Bit O Low Stop High Run Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request S RW 03 06 Modbus Speed reference setpoint 0 5000 Setpoint frequency x10 e g 100 10 0Hz 4a RW 7 Acceleration and Deceleration Time 0 60000 Ramp time in seconds x 100 e g 250 2 5 seconds Error code Drive status Low Byte Drive
8. STAR or DELTA connection STAR always gives the higher of the two voltage ratings Typical ratings are Ihr Service und Vertriebspartner www pophof de 4 6 Using the REV 0 FWD Selector Switch Switched Version Only By adjusting the parameter settings the Optidrive can be configured for multiple applications and not just for Forward or Reverse This could typically be for Hand Off Auto applications also known and Local Remote for HVAC and pumping industries OFF Run Reverse STOP Preset Speed 1 Run Reverse Run in Auto REY AWD Run in Speed Control Run in Preset Speed Control Run in Hand Run in Hand NOTE Switch Position a STOP STOP STOP Run in PI Control Run in PI Control Run in Auto Parameters to Set 5 5 3 3 Ihr Service und Vertriebspartner www pophof de 9 1 Factory Default Configuration Run Forward or Reverse with speed controlled from the Local POT Run forward with speed controlled form the local POT Run Reverse disabled Run Forward with speed controlled from the Local POT Preset Speed 1 provides a Jog Speed set in P 20 Run Forward or Reverse with speed controlled from the Local POT Run in Hand Speed controlled from the Local POT Run in Auto 0 Speed controlled using Analog input 2 e g from PLC with 4 20mA signal In Speed Control the speed is controlled from the Local POT In PI Control Local POT controls PI
9. is intended for professional incorporation into complete equipment or systems as part of a fixed installation If installed incorrectly it may present a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction Only qualified electricians are allowed to install and maintain this product System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including the specified environmental limitations Do not perform any flash test or voltage withstand test on the Optidrive Any electrical measurements required should be carried out with the Optidrive disconnected Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work Where supply to th
10. life Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life Grounding Guidelines The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar through the filter if installed Optidrive ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections The drive Safety Ground must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically Protective Earth Conductor The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor Safety Ground This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial
11. set point In Preset Soeed Control P 20 sets the Preset Speed In PI Control POT can control the PI set point P 44 1 Hand speed controlled from the Local POT Auto Speed Reference from Modbus Hand Speed reference from Preset Speed 1 P 20 Auto Speed Reference from Modbus To be able to adjust parameter P 15 extended menu access must be set in P 14 default value is 101 5 Control Wiring 5 1 Control Terminal Connections Default Connections Control Description Terminal 24V User Output 24V 100mA Digital Input 1 Positive logic Logic 1 input voltage range 8V 30V DC Digital Input 2 Logic 0 input voltage range OV 4V DC Digital Input 3 Digital 8 to 30V Analog Input 2 Analog 0 to 10V 0 to 20mA or 4 to 20mA ras 10V User Output 10V 10mA 1kQ minimum Analog Input 1 Analog 0 to 10V 0 to 20mA or 4 to 20mA Digital Input 4 Digital 8 to 30V JAOLE User ground connected terminal 9 GQ Analog Output Analog 0 to 10V 20mA maximum 2 Digital Output Digital 0 to 24V 5o 8 ow User ground connected terminal 7 11 Relay Common 11 Relay NO Contact Contact 250Vac 6A 30Vdc 5A 5 2 RJ45 Data Connection For MODBUS RTU register map information B nO RODUECHON l 2 No Connection please refer to your Invertek Drives Sales 3 OVolts Partner a RS485 PC 5 RS485 PC 6 24 Volt When using MODBUS control the Analog and Z R485 Modbus RTU esd 8 R
12. type of system HiPot test the voltage surge suppression components can be disconnected by removing the VAR screw After completing the HiPot test the screw should be replaced and the HiPot test repeated The test should then fail indicating that the voltage surge suppression components are once again in circuit Shield Termination Cable Screen The safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal 4 2 Wiring Precautions Connect the Optidrive according to sections 4 3 and 5 1 ensuring that motor terminal box connections are correct There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 5 Motor Terminal Box Connections It is recommended that the power cabling should be 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice Ihr Service und Vertriebspartner www pophof de 4 3 Connection Diagram 4 3 1 IP66 Nema 4X Switched Units 4 3 2 IP20 amp IP66 Nema 4X Non Switched Units Ihr Service und Vertriebspartner www pophof de B External MCB or Fuse D Optional Input Filter 1
13. 0 1KB4 ODE 2 22220 1KO4 ODE 2 22030 1HB4 ODE 2 22030 1HO4 Pr w a2 200 240V 10 3 Phase Input kW ee a Number HP a a Number Output Current A eae oe ee ee ee wn omon os HHH a 4 a s Taa 1s masaa 2 7 d S 22 osezzmnaew oramsa s ms 2 coca szewatew ana so ovezazsoanoi aar s 380 480V 10 3 Phase Input kW S Number HP ae H Number Output Current A ia eee a ee ee a S C oveza oveza 1s oneasamoaiaw oneasamoswow gt a J a aaa Tama ovezzosoan Tama s s Replace the on the end of the part number with the relevant IP code designation shown in figure 1 1 11kW 15HP drives are available in IP20 enclosures only 2 Model not UL Approved Ihr Service und Vertriebspartner www pophof de 3 Mechanical Installation 3 1 General Carefully Unpack the Optidrive and check for any signs of damage Notify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application Store the Optidrive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C The Optidrive should be mounted in a vertical position only on a flat flame resistant vibration free mounting using the integral holes The Optidrive must be installed in a pollution degree 1 or 2 environment only Do not mount flammable material close to the Optidriv
14. 0x04 0x01 Brake resistor thermal Only occurs if P 34 1 The internal software protection for the brake resistor has activated overload The drive has to prevent damage to the brake resistor tripped to prevent damage If an Invertek standard braking resistor is being used P 34 MUST be 1 to the brake resistor Increase the deceleration time P 04 or 2 deceleration time P 24 Reduce the load inertia For Other Brake Resistors HL br 0x02 Ensure the resistance of the brake resistor is equal to or greater than the minimum value for the relevant drive shown in the table in section 10 2 Use an external thermal protection device for the brake resistor In this case P 34 may be set to 2 Hardware Over Current Check the wiring to motor and the motor for phase to phase and phase to earth short circuits Disconnect the motor and motor cable and retest If the drive trips with no motor connected it must be replaced and the system fully checked and retested before a replacement unit is installed Over voltage on DC bus Check the supply voltage is within the allowed tolerance for the drive If the fault occurs on deceleration or stopping increase the deceleration time in P 04 or install a suitable brake resistor and activate the dynamic braking function with P 34 Under voltage on DC bus The incoming supply voltage is too low This trip occurs routinely when power is removed from the drive If it occurs during running check the incoming power supp
15. 1 Standard Parameters 18 7 2 Extended Parameters 19 7 3 Adjusting the Voltage Frequency V f characteristics 21 7 4 P 00 Read Only Status Parameters 22 8 Analog and Digital Input Configuration ieisseiccsssscisesscssdersedinvansesdstescsaancdndecsasavesssusadsssdaawedosanauteesnsiaadsaavsagessadoesieiescsnacensies 23 8 1 Terminal Mode P 12 0 23 8 2 Keypad Mode P 12 1 or 2 24 8 3 Modbus Control Mode P 12 4 24 8 4 User PI Control Mode 25 8 5 Motor Thermistor Connection 25 9 Modbus RLU COMMUNICATIONS serieen ariera EE EEEN NETE O EAA EO 26 9 1 Introduction 26 9 2 Modbus RTU Specification 26 9 3 RJ45 Connector Configuration 26 9 4 Modbus Telegram Structure 26 9 5 Modbus Register Map 26 10 Technical aT A O NON A O N 27 10 1 Environmental 27 10 2 Rating Tables 27 10 3 Maximum Supply Rating for UL Compliance 27 11 Trouble SHOOTIN erreren ne aN EEE TE ENEP ATE A T 28 11 1 Fault Code Messages 28 Ihr Service und Vertriebspartner www pophof de 1 Introduction 1 1 Important Safety Information Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Danger Indicates a risk of electric shock which if not Danger Indicates a potentially hazardous situation AN avoided could result in damage to the equipment and other than electrical which if not avoided could result possible injury or death in damage to property This variable speed drive product Optidrive
16. 10 3 207 23 40 138 237 25 10 4 6o 2 32 60 100 v Wel For UL compliance Motor Cable to be 75 C Copper fuse current ratings in brackets UL Class T must be used 10 3 Maximum Supply Rating for UL Compliance Drive rating Maximum supply voltage Maximum supply short circuit current 115V ratings 0 5 HP to 1 5HP 120V rms AC 5kA rms AC 230V ratings 0 37kW 0 5HP to 3 7kW 5HP 240V rms AC 5kA rms AC 400 460V ratings 0 75kW 1HP to 7 5kW 10HP 480V rms AC 5kA rms AC All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Ihr Service und Vertriebspartner www pophof de 11 Trouble Shooting 11 1 Fault Code Messages Drive Display Pil Description Corrective Action Fault Code StoP 0x00 Drive is healthy and in a stopped condition The motor is not energised No enable signal is present to start the drive ERE oo have been loaded Instantaneous Over current Fault occurs immediately on drive enable or run command on the drive output Check the output wiring connections to the motor and the motor for short circuits phase to Excess load or shock load on phase and phase to earth the motor Fault occurs during motor starting Check the motor is free to rotate and there are no mechanical blockages If the motor has a brake fi
17. 2 default setting OHz to maximum Parameter P 01 default setting 50 60Hz EASY START UP GUIDE Run Reverse Off Run Forward Switch With the factory parameter settings this switch allows the drive to be started in the forward and reverse operating directions Alternative switch functions can be programmed such as Local Remote Hand Off Auto see page 15 Local Power Isolator with lock off provision Fuses or MCB Cable Sizes Check the drive rating information on page 27 Earth 50 60Hz Supply Voltage 115 230 400 460 Volts 1 or 3 Phase Check the drive rating information on page 27 7 DOOOOOOOO00ON dN L N L1 L2 L3 AC Supply Voltage Ihr Service und Vertriebspartner www pophof de Mechanical Mounting Information can be found on page 10 Keypad operation can be found on page 16 Motor Cable Sizes Check the rating information on page on page 27 Motor Connections Check for Star or Delta connection according to the motor voltage rating See page 14 Motor Nameplate Details Enter the motor rated voltage in P 07 Enter the motor rated current in P 08 Enter the motor rated frequency in P 09 OPTIDRIVE EASY START UP GUIDE IP66 NEMA 4X Mechanical Mounting Information can be found on page 10 Keypad operation can be found on page 16 DOOOOOOOOOOO Sas 5559 Motor Cable Sizes Check the r
18. DRIVES Q RS www invertek co uk ED POPHOF ANTRIEBSTECHNIK amp AUTOMATION User Guide 4 INVERTEK www pophof de OPTIDRIVE E IP20 amp IP66 NEMA 4X AC Variable Speed Drive 0 37 11kW 110 480V Installation and Operating Instructions Ihr Service und Vertriebspartner www pophof de EASY START UP GUIDE AC Supply Voltage 50 60Hz Supply Voltage 115 230 400 460 Volts 1 or 3 Phase ii Check the drive rating information on page 27 L2 L3 Earth Fuses or MCB Cable Sizes Check the drive rating information on page 27 Keypad operation can be found on page 16 Control Terminals Based on the default out of box settings Connect a Start Stop switch between terminals 1 amp 2 Close the switch to start Open the switch to stop Connect a 10kQ potentiometer on terminals 5 6 amp 7 to vary the speed from minimum OHz to maximum 50 60Hz Motor Cable Sizes Check the rating information on page on page 27 Motor Connections Check for Star or Delta connection according to the motor voltage rating See page 14 Motor Nameplate Details Enter the motor rated voltage in P 07 Enter the motor rated current in P 08 Enter the motor rated frequency in P 09 www pophof de OPTIDRIVE IP66 NEMA 4X Local Speed Potentiometer The local speed potentiometer will adjust the output frequency from minimum Parameter P 0
19. Drives Only DC Injection Time On Starting Sets a time for which DC current is injected into the motor to ensure it is stopped when the drive is enabled Brake Chopper Enable Minimum 0 Maximum 2 Unts Beau O 0 0 Disabled 1 Enabled With Software Protection Enables the internal brake chopper with software protection for a 200W continuous rated resistor 2 Enabled Without Software Protection Enables the internal brake chopper without software protection An external thermal protection device should be fitted Analog Input 1 Scaling Minimum 0 0 Maximum 500 0 Units Default 10000 Scales the analog input by this factor e g if P 16 is set for a 0 10V signal and the scaling factor is set to 200 0 a 5 volt input will result in the drive running at maximum frequency speed P 01 Serial Communications Configuration This parameter has three sub settings used to configure the Modbus RTU Serial Communications The Sub Parameters are Drive Address Adr 0 to Adr 63 Baud Rate 9 6kbps to 115 2kbps Watchdog Timeout O Disabled 300 3000 milliseconds Access Code Definition Minimum O Maximum 9999 Units Defaut Defines the access code which must be entered in P 14 to access parameters above P 14 Parameter Access Lock Minimum O Maximum 1 Umts efit 0 0 Unlocked All parameters can be accessed and changed Ihr Service und Vertriebs
20. Error Code see section 11 1 High Byte Drive Status as follows 0 Drive Stopped 1 Drive Running 2 Drive Tripped R T ee Output Motor Frequency 0 20000 Output frequency in Hz x10 e g 100 10 0Hz a Output Motor Current 0 480 Output Motor Current in Amps x10 e g 10 1 0 Amps Digital input status 0 15 Indicates the status of the 4 digital inputs Lowest Bit 1 Input 1 20 Poo 01 R 03 Analog input 1 value 0 1000 l Analog input of full scale x10 e g 1000 100 21 Po0 02 R 03 Analog Input 2 value 101000 Analog input of full scale x10 e g 1000 100 22 p00 03 R 03 Speed Reference Value 0 1000 _ Displays the setpoint frequency x10 e g 100 10 0Hz _ 23 poo 08 R 03 DC bus voltage 0 1000 DC Bus VoltageinVolts 24 P0009 R 03 Drivetemperature 0 100 Drive heatsinktemperaturein C All user configurable parameters are accessible as Holding Registers and can be Read from or Written to using the appropriate Modbus command The Register number for each parameter P 04 to P 047 is defined as 128 Parameter number e g for parameter P 15 the register number is 128 15 143 Internal scaling is used on some parameters for further details please contact your Invertek Drives Sales Partner Ihr Service und Vertriebspartner www pophof de 10 Technical Data 10 1 Environmental Operational ambient temperature range Open Drives 10 50 C frost and condensation fr
21. Relay Output J Internal Forward Off e Internal Speed Control Pot Analog Output 0 10 Volts 9 0Va S Relay Output Drive Healthy Closed Power Connections B Isolator Disconnect D Optional Input Choke 1 Relay Output 2 Digital Input 1 Divernon stop 3 Digital Input 2 Remora Reverse 4 Digital Input 3 Cno Preset Speed Analog Input 1 elem Analog Output NTE 91 OVolt S Relay Output Drive Healthy Closed 4 4 Drive amp Motor Connections For 1 phase supply power should be connected to L1 L L2 N For 3 phase supplies power should be connected to L1 L2 L3 Phase sequence is not important The Motor should be connected to U V W For drives that have a dynamic brake transistor an optional external braking resistor will need be connected to DC and BR when required The brake resistor circuit should be protected by a suitable thermal protection circuit The DC DC and BR connections are blanked off by plastic tabs when sent from the factory The plastic tabs can be removed if when required Size 1 Connections IP20 IP66 Nema 4X L1 L L2 N L3 m Size 2 amp 3 Connections IP20 DC LIL L2 N L3 L1 N L2 N L3 4 5 Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either
22. S485 Modbus RTU Digital Inputs l can be configured as shown in section 8 3 6 Operation 6 1 Managing the Keypad The drive is configured and its operation monitored via the keypad and display Used to display real time information to access and exit NAVIGATE S parameter edit mode and to store parameter changes Used to increase speed in real time mode or to increase parameter values in parameter edit mode Used to decrease speed in real time mode or to decrease parameter values in parameter edit mode RESET Used to reset a tripped drive STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled Ihr Service und Vertriebspartner www pophof de Changing Parameters To change a parameter value press and hold the lt _ gt key for gt 1s whilst the drive displays SEG The display changes to F U indicating parameter 01 Press and release the lt key to display the value of this parameter Change to the required value using the and Ww keys Press and release the lt gt key once more to store the change Press and hold thes gt key for gt 1s to return to real time mode The display shows 5 aF if the drive is stopped or the real time information e g speed if the drive is running Reset Factory Default Settings To reset factory default parameters press
23. ain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation The Optidrive ODE 2 has an Ingress Protection rating of IP20 or IP66 depending on the model IP20 units must be installed in a suitable enclosure Optidrives are intended for indoor use only When mounting the drive ensure that sufficient cooling is provided Do not carry out drilling operations with the drive in place dust and swarf from drilling may lead to damage The entry of conductive or flammable foreign bodies should be prevented Flammable material should not be placed close to the drive Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to the rating of the Optidrive as delivered Never connect the mains power supply to the Output terminals U V W Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the Optidrive In the case of suspected fault or malfunction contact your local Invertek Driv
24. ating information on page on page 27 Fuses or MCB Cable Sizes Check the drive rating information on page 27 L1 L2 L3 AC Supply Voltage Supply Voltage 50 60Hz 115 230 400 460 Volts 1 or 3 Phase Check the drive rating information on page 27 Motor Connections Check for Star or Delta connection according to the motor voltage rating See page 14 Motor Nameplate Details Enter the motor rated voltage in P 07 Enter the motor rated current in P 08 Enter the motor rated frequency in P 09 Ihr Service und Vertriebspartner www pophof de Declaration of Conformity Invertek Drives Ltd hereby states that the Optidrive ODE 2 product range conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC and has been designed and manufactured in accordance with the following harmonised European standards EN 61800 5 1 2003 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 2 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC EN60529 1992 Specifications for degrees of protection provided by enclosures Electromagnetic Compatibility All Optidrives are designed with high standards o
25. drive will not Enable until the START button is pressed To automatically enable the drive when the enable signal is present set P 31 2 or 3 This then disables the use of the START amp STOP buttons 8 3 Modbus Control Mode P 12 4 P 15 Digital input 4 T2 Digital input 2 T3 Digital input 3 T4 Run and stop commands Open Stop disable given via the RS485 link and No eff No eff Closed Run enable ener eee Digital input 1 must be closed for the drive to run Connect external thermistor type PT100 or similar to digital input 3 External trip input Master Speed Ref start and Closed Run enable Closed Analog input Open Trip Closed Run stop controlled via RS485 Keypad Speed Ref drive Open Stop disable Open Master speed ref External trip input auto runs if digital input 1 Closed Run enable Closed keypad speed ref Open Trip Closed Run closed depending on P 31 setting NOTE Open Stop disable Open Master speed ref External trip input Closed Run enable Closed Preset speed 1 Open Trip Closed Run Ihr Service und Vertriebspartner www pophof de For further information on the MODBUS RTU Register Map information and communication setup please contact your Invertek Drives Sales Partner 8 4 User PI Control Mode Analog Input 1 can provide Pl l Open Stop 4disaple eee Sous PI feedback analog input Analog input 1 an adjustable PI setpoint by Closed Run
26. e Ensure that the minimum cooling air gaps as detailed in sections 3 3 and 0 are left clear Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 10 1 Provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive according to sections 3 3 3 2 Mechanical Dimensions and Mounting IP20 Open Units G E H F S d A a E a a a aa T E H 3 O THE T 6 or is oso EE H RTE NOTE Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in Power Terminal Torque Settings of 1 Nm 9 Ib in 3 3 Guidelines for Enclosure Mounting IP20 Units Installation should be in a suitable enclosure according to EN60529 or other relevant local codes or standards Enclosures should be made from a thermally conductive material Where vented enclosures are used there should be venting above the drive and below the drive to ensure good air circulation see the diagram below Air should be drawn in below the drive and expelled above the drive In any environments where the conditions require it the enclosure must be designed to protect the Optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemical content environments should us
27. e User can then scroll to the required P 00 parameter Pressing lt _ gt once more will then display the value of that particular group zero parameter For those parameters which have multiple values e g software ID pressing the and keys will display the different values within that parameter Pressing lt _ returns to the next level up If lt _ is then pressed again without pressing or the display changes to the next level up Aa i aa level i e P 00 If is pressed whilst on the lower level e g POO 05 to change the P 00 index pressing lt NAVIGATE gt quickly displays that parameter one Ihr Service und Vertriebspartner www pophof de 8 Analog and Digital Input Configurations 8 1 Terminal Mode P 12 0 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Open Stop disable Open Forward run Open Analog speed ref a Closed Run enable Closed Reverse run Closed Preset speed 1 RE RUE REE Open Stop disable Open Analog speed ref Open Preset speed 1 E Anal 1 ref Ea Closed Run enable Closed Preset speed 1 2 Closed Preset speed 2 d er ie Digital Input 2 Digital Input 3 Preset Speed External trip input 4 Preset speeds selectable Analog input used as digital input Closed status 8V lt Vin lt 30V Open Stop disable Open Preset speeds 1 4 Closed Max Speed P 01 Closed Run enable Connect external thermistor Open Trip
28. e a suitably sealed non vented enclosure The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink Invertek Drives recommend the following minimum sizes for drives mounted in non ventilated metallic enclosures Drive X Y Z Recommended Size Above amp Either Between airflow Below Side a OO e m oe 2 s 235 so ae ae fis n Note Dimension Z assumes that the drives are mounted side by side with no clearance Typical drive heat losses are 3 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times Ihr Service und Vertriebspartner www pophof de 3 4 Mechanical Dimensions IP66 Nema 4X Enclosed Units oe metre pee ee ee ete et 2 2570 1012 2200 867 2000 787 285 112 1865 734 1980 740 1760 693 a2 0o17 85 033 3 s100 1220 2765 1080 2515 990 334 131 2287 900 2105 829 1975 778 a2 0o17 85 na The size 3 product has 4 symmetrical mounting points NOH Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in Power Terminal Torque Settings of 1 Nm 9 Ib in 3 5 Guidelines for Mounting Enclosed Units e Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 10 1 e The drive must be mounted vertically
29. e drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive according to any local legislation or codes Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety of Machinery In particular the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 1 The level of integrity offered by the Optidrive control input functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it Never carry out any work on the Drive Motor or Motor cable whilst the input power is still applied The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply Obt
30. ee Enclosed Drives 10 40 C frost and condensation free Storage ambient temperature range 40 60 C Maximum altitude 2000m Derate above 1000m 1 100m Maximum humidity 95 non condensing For UL compliance the average ambient temperature over a 24 hour period for 200 240V 2 2kW and 3HP drives is 45 C 10 2 Rating Tables 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler Nominal Fuse or Nominal 150 Input MCB Output Output Current type B i Current Current 60 secs po Amps Amps mm Ams Amps mm mT Lala ae eae ae ee ae ae ee a eee ee o e L a E CT ee ee ee a ee TE po a 2 te 2 25 58 87 15 10 4 200 240V 10 1 Phase Input 3 Phase Output Nominal Fuse or Nominal 150 Input MCB Output Output Current type B i Current Current 60 secs Nominal Input Output Output Current i Current Current 60 secs Lis 2 a 62 teas os 7 aos as es ye cas 2 2 92 seas 25 7 105 45 100 47 p22 3 2 B7 2 f 40 105 1575 15 10 4 Ca 5 3 207 sas 40 18 27 25 100 a7 380 480V 10 3 Phase Input 3 Phase Output Nominal Fuse or Nominal 150 Input MCB Output Output Current type B i Current Current L Secs a a e ee ee e a L BA I do p da J w d e h s ae a l a s4 to as At 65 5 50 aoo e i o wo e 2 H Le Ae 0 a a f s f 2 fre pms 25 os us as so f 1w Caa M a E aee M E E a a gt a E e T IE E o 75
31. emote closed loop PI feedback control with Remote closed loop PI feedback control with with Local Preset speed 1 Local Analog speed input Local Preset speed 1 and motor thermistor trip Volts Current P 47 NOTE By default the PI reference is set for a digital reference level set in P 45 When using an Analog reference set P 44 1 analog and connect reference signal to analog input 1 T6 The default settings for proportional gain P 41 integral gain P 42 and feedback mode P 43 are suitable for most HVAC and pumping applications The analog reference used for PI controller can also be used as the local speed reference when P15 1 8 5 Motor Thermistor Connection The motor thermistor should be connected between terminals 1 and 4 as shown A 1 24 Volt 2 setting of P 15 where Digital Input 3 is programmed for External Trip must be used 4 External Trip failure roae The current flow through the thermistor is automatically controlled to prevent a Ihr Service und Vertriebspartner www pophof de 9 Modbus RTU Communications 9 1 Introduction The Optidrive Plus 3 can be connected to a Modbus RTU network via the RJ11 connector on the front of the drive 9 2 Modbus RTU Specification Protocol Modbus RTU Physical signal RS 485 2 wire RJ11 see section 5 2 for more information 9 3 RJ45 Connector Configuration Connection details are shown in section 5 2 on page 16 9 4
32. ernal accel decel ramps 4 Modbus Network Control Control via Modbus RTU RS485 interface with accel decel ramps updated via Modbus 5 PI Control User PI control with external feedback signal 6 PI Analog Summation Control PI control with external feedback signal and summation with analog input 1 P 13 Trip Log History Previous 4 trips stored in order of occurrence with the most recent first Press UP or DOWN to step through all four The most recent trip is always displayed first UV trip is only stored once Further fault event logging functions are available through parameter group zero P 14 Extended Menu Access code Minimum O Maximum 9999 Units Defaut 0 Set to 101 default for extended menu access Change code in P 37 to prevent unauthorised access to the Extended Parameter Set Ihr Service und Vertriebspartner www pophof de 7 2 Extended Parameters P 15 Digital Input Function Select Minimum O Maximum 142 Umts Bela Defines the function of the digital inputs depending on the control mode setting in P 12 See section 23 Analog and Digital Input Configurations for more information Analog Input 1 Signal Format Minimum Maximum ums eto OOO o o U D I0 0 to 10 Volt Signal Uni polar The drive will remain at 0 0Hz if the analog reference after scaling and offset are applied is lt 0 0 b I0 I0 0 to 10 Volt Signal Bi polar The d
33. es Sales Partner for further assistance Ihr Service und Vertriebspartner www pophof de 2 General Information and Ratings This chapter contains information about the Optidrive E2 including how to identify the drive 2 1 Identifying the Drive by Model Number Each drive can be identified by its model number as shown in the table below The model number is on the shipping label and the drive nameplate The model number includes the drive and any options Product Family IP Rating Generation IP66 Non Switched IP66 Switched Dynamic Brake Transistor 1 Not Fitted 4 Internal Transistor Filter Type 0 No Filter A Internal 400V EMC Filter B Internal 230V EMC Filter Input Voltage 1 110 115 Power Type 2 200 240 4 380 480 Power Rating No Of Input Phases 2 2 Drive Model Numbers 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler kW Model Number HP Model Number e o or WithFilter Without Filter Ri NR e ztt005 anore os ee ODE 2 11010 1H01 a a 200 240V 10 1 Phase Input kW Model Number HP Model Number WithFilter Without Filter WithFilter Without Filter R ODE 2 12037 1KB1 ODE 2 12037 1K01 ODE 2 12005 1HB1 ODE 2 12005 1HO1 3 ODE 2 12075 1KB1 ODE 2 12075 1K01 ODE 2 12010 1HB1 ODE 2 12010 1H0O1 ODE 2 12150 1KB1 ODE 2 12150 1K01 ODE 2 12020 1HB1 ODE 2 12020 1HO1 ODE 2 22150 1KB4 ODE 2 22150 1K04 ODE 2 22020 1HB4 ODE 2 22020 1HO4 i E ODE 2 2222
34. f EMC in mind All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with the above harmonised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with the EMC Directive 2004 108 EC When using an Optidrive with an internal or optional external filter compliance with the following EMC Categories as defined by EN61800 3 2004 can be achieved Drive Type Rating EMC Category 1 Phase 230 Volt Input No additional filtering required ODE 2 x2xxx 1xBxx Use shielded motor cable 3 Phase 400 Volt Input Use External Filter OD Fx34x No additional filtering required ODE 2 x4xxx 3xAxx Use shielded motor cable For shielded motor cable lengths greater than 100m and up to 200m an output dv dt filter must be used please refer to the Invertek Stock Drives Catalogue for further details Compliance with EMC directives is achieved with the factory default parameter settings All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means elec
35. he fault Keypad Mode Restart Function Minimum O Maximum 3 Umts Defaut 1o This parameter is active only when operating in Keypad Control Mode P 12 1 or 2 When settings O or 1 are used the Keypad Start and Stop keys are active and control terminals 1 and 2 must be linked together Settings 2 and 3 allow the drive to be started from the control terminals directly and the keypad Start and Stop keys are ignored Settings 0 and 2 The drive will always start at the Minimum Frequency Speed P 02 Settings 1 and 3 The drive will always start at the last operating Frequency Speed 0 Minimum Speed Keypad Start 1 Previous Speed Keypad Start 2 Minimum Speed Terminal Enable 3 Previous Speed Terminal Enable DC Injection Time On Stop Minimum 0 0 Maximum 25 0 Units Seconds Default 00 Defines the time for which a DC current is injected into the motor once the output frequency reaches 0 0Hz The voltage level is the same as the boost level set in P 11 Spin Start S2 amp S3 Only DC Injection Time On Start S1 Only Minimum Maximum its Default 0 Frame Size 2 and 3 Drives only Spin Start 0 Disabled 1 Enabled When enabled on start up the drive will attempt to determine if the motor is already rotating and will begin to control the motor from its current speed A short delay may be observed when starting motors which are not turning Frame Size 1
36. ly voltage and all components in the power feed line to the drive Heatsink over temperature The drive is too hot Check the ambient temperature around the drive is within the drive specification Ensure sufficient cooling air is free to circulate around the drive Increase the panel ventilation if required Ensure sufficient cooling air can enter the drive and that the bottom entry and top exit vents are not blocked or obstructed ure 10 C in order to start the drive Faulty thermistor on Refer to your IDL Authorised Distributor the Fu External trip E trip requested on digital input 3 Normally closed contact has opened for some reason If E tr Comms loss trip Check communication link between drive and external devices Make sure each drive in the st ErP ace network has its unique address P 1 055 Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase SPI n F O OxOF O Ox0F Spin start failed start failed Spin start function failed to detect the motor Spin start function failed to detect the motor speed nn Try again If problem r recurs jali to your r IDL Authorised Distributor 4 20 F range P5 trP 0x05 U Uo IE 0x06 U Uo IE 0x07 E 0x08 C2 C3 i a UT B EL L Internal drive Fault drive Fault Refer to your IDL Authorised Distributor to your IDL Authorised Distributor FAULEY S S to your IDL Authorised Distributor www pophof de 82 E2MAN IN_V3 00
37. meter back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable switch is opened the drive will decelerate to stop at which time the display will show SEGF If the potentiometer is turned to zero with the enable disable closed the display willshowH L L 0 0Hz if left like this for 20 seconds the drive will go into standby mode display shows 5tEndbY waiting for a speed reference signal 6 3 Keypad Control To allow the Optidrive to be controlled from the keypad in a forward direction only set P 12 1 1 Connect Motor as for terminal control above 2 Enable the drive by closing the switch between control terminals 1 amp 2 The display will show 5taF Press the lt key The display shows H U 0 4 Press to increase speed The drive will run forward increasing speed until is released The rate of acceleration is controlled by the setting of P 03 check this before starting CAUTION 6 Press to decrease speed The drive will decrease speed until is released The rate of deceleration is limited by the setting in P 04 7 Press the Y key The drive will decelerate to rest at the rate set in P 04 The display will finally show StaF at which point the drive is disabled To preset a target speed prior to enable press the Y key whilst the drive is stopped The display will show the target speed use the J amp keys to adjust as required then press the Y key to return the dis
38. motor rated frequency to maintain a constant motor torque output as shown by the line A on the graph By using parameters P 28 and P 29 the voltage to be applied at a particular frequency can be directly set by the user thereby altering the V F characteristic Reducing the voltage at a particular frequency reduces the current in the motor and hence the torque and power hence this function can be used in fan and pump applications where a variable torque output is desired by setting the parameters as follows P 28 P 07 4 P 29 P 09 2 This function can also be useful if motor instability is experienced at certain frequencies if this is the case increase or decrease the voltage P 28 at the speed of instability P 29 P 29 Frequency For applications requiring energy saving typically HVAC and pumping the energy optimiser P 06 parameter can be enabled This automatically reduces the applied motor voltage on light load Ihr Service und Vertriebspartner www pophof de 7 4 P 00 Read Only Status Parameters Raas Displayrange Explanation C lt lt CSCS W 100 max input voltage 100 max input voltage SH HH SH H H Run time since last trip 1 Run time clock stopped by drive disable or trip reset on next PDD 11 O to 99 999 hours enable only if a trip occurred Reset also on next enable after a drive power down Run time since last trip 2 Run time clock stopped by drive disable or
39. ny output frequency within the defined band If the frequency reference applied to the drive is within the band the Optidrive output frequency will remain at the upper or lower limit of the band V F Characteristic Adjustment Voltage Minimum O Maximum 250 500 Units v Defaut 0 _ __ V F Characteristic Adjustment Frequency Minimum 0 0 Maximum P 09 Units Hz Defaut 00 This parameter in conjunction with P 28 sets a frequency point at which the voltage set in P 29 is applied to the motor Care must be taken to avoid overheating and damaging the motor when using this feature See section 7 3 for further information Terminal Mode Restart function Minimum Maximum Umts Default Ato Defines the behaviour of the drive relating to the enable digital input and also configures the Automatic Restart function Ed9E r Following Power on or reset the drive will not start if Digital Input 1 remains closed The Input must be closed after a power on or reset to start the drive HUE a U Following a Power On or Reset the drive will automatically start if Digital Input 1 is closed A to Ito AUto S Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The drive must be powered down to reset the counter The numbers of restart attempts are counted and if the drive fails to start on the final attempt the drive will fault with and will require the user to manually reset t
40. partner www pophof de 1 Locked Parameter values can be displayed but cannot be changed Analog Input 1 Offset 500 0 500 0 Units Defaut 00 Sets an offset as a percentage of the full scale range of the input which is applied to the analog input signal P 40 Display Speed Scaling Factor Minimum 0 000 Maximum 6 000 Units Defaut 0000 Allows the user to program the Optidrive to display an alternative output unit scaled from the output frequency or speed e g to display conveyer speed in metres per second This function is disabled if P 40 0 00 P 41 PI Controller Proportional Gain Minimum 0 0 Maximum 30 0 Units Default PI Controller Proportional Gain Higher values provide a greater change in the drive output frequency in response to small changes in the feedback signal Too high a value can cause instability PI Controller Integral Time Minimum 0 0 Maximum 30 0 Units s Default PI Controller Integral Time Larger values provide a more damped response for systems where the overall process responds slowly PI Controller Operating Mode Minimum O0 Maximum 1 Units Defaut 0 0 Direct Operation Use this mode if an increase in the motor speed should result in an increase in the feedback signal 1 Inverse Operation Use this mode if an increase in the motor speed should result in a decrease in the feedback signal PI Reference Setpoint Sou
41. play to 5 oF 10 Pressing the gt key will start the drive accelerating to the target speed To allow the Optidrive to be controlled from the keypad in a forward and reverse direction set P 12 2 11 Operation is the same as when P 12 1 for start stop and changing speed 12 Press the gt key The display changes to H U U 13 Press to increase speed 14 The drive will run forward increasing speed until is released Acceleration is limited by the setting in P 03 The maximum speed is the speed set in P 01 15 To reverse the direction of rotation of the motor press the gt key again Ihr Service und Vertriebspartner www pophof de 7 Parameters 7 1 Standard Parameters Maximum Frequency Speed Limit 500 0 Hz Rpm 50 0 60 0 Maximum output frequency or motor speed limit Hz or rpm If P 10 gt 0 the value entered displayed is in Rom Minimum Frequency Speed Limit Minimum 0 0 Maximum P 01 Units Hz Rpm Default 00 Minimum speed limit Hz or rpm If P 10 gt 0 the value entered displayed is in Rom Acceleration Ramp Time Minimum 0 00 Maximum 600 0 Acceleration ramp time from 0 0 to base frequency P 09 in seconds Deceleration Ramp Time Minimum 0 00 Maximum 600 0 Units Seconds Default SO Deceleration ramp time from base frequency P 09 to standstill in seconds When set to 0 00 the value of P 24 is used Stopping Mode Minimum O Maximum 2 Um
42. rce Select Minimum O Maximum 1 Umts Beau 0 Selects the source for the PID Reference Setpoint 0 Digital Preset Setpoint P 45 is used 1 Analog Input 1 Setpoint PI Digital Setpoint Minimum 0 0 Maximum 100 0 Default 00 When P 44 0 this parameter sets the preset digital reference setpoint used for the PI Controller PI Feedback Source Select Minimum O Maximum 2 Umts Default 0 Analog Input 2 Terminal 4 1 Analog Input 1 Terminal 6 2 Motor Current P 47 Analog Input 2 Signal Format Minimum Maximum Uns Defaut U010 U D I0 0 to 10 Volt Signal A 0 20 0 to 20mA Signal E H 0 4to 20mA Signal the Optidrive will trip and show the fault code 4 CUF if the signal level falls below 3mA 4 20 4 to 20mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA CU 4 20 to 4mA Signal the Optidrive will trip and show the fault code 4 CUF if the signal level falls below 3mA CU 4 20 to 4mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA 7 3 Adjusting the Voltage Frequency V f characteristics The V f characteristic is defined by several parameters as follows P 07 Motor Rated Voltage P 09 Motor Rated Frequency The voltage set in parameter P 07 is applied to the motor at the frequency set Under normal operating conditions the voltage is linearly reduced at any point below the
43. re standard opening to the required sizes specified per the NEC e Notintended for rigid conduit system Power Isolator Lock Off On the switched models the main power isolator switch can be locked in the Off position using a 20mm standard shackle padlock not supplied IP66 Nema 12 Unit Lock Off IP66 Nema 4X Unit Lock Off 3 7 Removing the Terminal Cover To access the connection terminals the drive front cover needs to be removed as shown IP66 Nema 4X Units Removing the 2 screws on the front of the product allows access to the connection terminals as shown below ia 4A NO Sy S j a 1 LU B mw IN NI Ihr Service und Vertriebspartner www pophof de 4 Power Wiring 4 1 Grounding the Drive This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply Before working on the drive ensure isolation of the main supply from line inputs Wait ten 10 minutes for the capacitors to discharge to safe voltage levels Failure to observe this precaution could result in severe bodily injury or loss of
44. rive will operate the motor in the reverse direction of rotation if the analog reference after scaling and offset are applied is lt 0 0 A 0 20 0 to 20mA Signal E H 0 4to 20mA Signal the Optidrive will trip and show the fault code 4 2UF if the signal level falls below 3mA r 4 20 4 to 20mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA E CU 4 20 to 4mA Signal the Optidrive will trip and show the fault code 4 GUE if the signal level falls below 3mA r CU 4 20 to 4mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA Sets maximum effective switching frequency of the drive If rEd is displayed the switching frequency has been reduced to the level in POO 14 due to excessive drive heatsink temperature P 18 Output Relay Function Select Minimum O0 Maximum 7 Umts Default Selects the function assigned to the relay output The relay has two output terminals Logic 1 indicates the relay is active and therefore terminals 10 and 11 will be linked together Drive Enabled Running Logic 1 when the motor is enabled Drive Healthy Logic 1 when power is applied to the drive and no fault exists At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency Drive Tripped Logic 1 when the drive is in a fault condition Output Frequency gt Limit Logic 1 when the output frequency exceeds the adjustable limit set in P 19 Output Cu
45. rrent gt Limit Logic 1 when the motor current exceeds the adjustable limit set in P 19 Output Frequency lt Limit Logic 1 when the output frequency is below the adjustable limit set in P 19 Output Current lt Limit Logic 1 when the motor current is below the adjustable limit set in P 19 P 19 Relay Threshold Level Adjustable threshold level used in conjunction with settings 4 to 7 of P 18 Preset Frequency Speed 1 Minimum P 02 Maximum P 01 Units Hz Rpm Default 00 P 21 Minimum P 02_ Maximum P 01 Units Hz Rpm Default 00 Z Minimum P 02 Maximum P 01 Units Hz Rpm Default 00 Z Preset Frequency Speed 4 Minimum P 02 Maximum EOL Units Hz Rpm Defaut 00 Preset Speeds Frequencies selected by digital inputs depending on the setting of P 15 If P 10 O the values are entered as Hz If P 10 gt 0 the values are entered as Rpm 2nd decel Ramp Time Fast Stop Minimum 0 00 Maximum 25 0 Units s Defaut 000 This parameter allows an alternative deceleration ramp down time to be programmed into the Optidrive which can be selected by d Gh H B W N ka GC digital inputs dependent on the setting of P 15 or selected Automatically in the case of a mains power loss if P 05 2 When set to 0 00 the drive will coast to stop Analog Output Function Select Minimum J 0 Maximum 9 Units Default Digital Output Mode Logic 1 24V DC
46. safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Ground Fault Monitoring As with all inverters a leakage current to earth can exist The Optidrive is designed to produce the minimum possible leakage current whilst complying with worldwide standards The level of current is affected by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the following conditions apply e A Type B Device must be used e The device must be suitable for protecting equipment with a DC component in the leakage current e Individual ELCBs should be used for each Optidrive Drives with an EMC filter have an inherently higher leakage current to Ground Earth For applications where tripping occurs the EMC filter can be disconnected on IP20 units only by removing the EMC screw on the side of the product Remove the screws as indicated below The Optidrive product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightening strikes or switching of high power equipment on the same supply When carrying out a HiPot Flash test on an installation in which the drive is built the voltage surge suppression components may cause the test to fail To accommodate this
47. trical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copyright Invertek Drives Ltd 2010 All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture The manufacturer accepts no liability for any damage caused during or resulting from transport receipt of delivery installation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating parameters of the drive incorrect matching of the drive to the motor incorrect installation unacceptable dust moisture corrosive substances excessive vibration or ambient temperatures outside of the design specification The local distributor may offer different terms and conditions at their discretion and in all cases concerning warranty the local distributor should be contacted first The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice This User Guide is for use with version 1 03 Software User Guide Revision 3 00 01 11 Invertek Drives Ltd adopts a policy of continuous impro
48. trip reset on next enable only if a trip occurred under volts not considered a trip not reset by power down power up cycling unless a trip occurred prior to power down ppg 13 Run time since last disable O to 99 999 hours jee il clock stopped on drive disable value reset on next Drive Effective Switching Actual drive effective output switching frequency This value PDD Ie 0 to 99 999 hours Frequency maybe lower than the selected frequency in P 17 if the drive is PoJ 14 4 to 32 kHz too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operation PDD I6 Thermistor temperature log 20 120 C 8 most recent 8 most recent values prior to trip updated every 500ms prior to trip 8 most recent values prior to trip updated every 500ms every 500ms current Software ID IO amp motor ctrl Version number and checksum POO 18 e g 1 00 47AE 1 on LH side indicates I O processor 2 indicates motor control ppg 19 Drive serial number 000000 999999 Unique drive serial number 00 000 99 999 e g 540102 32 005 Drive identifier l Drive rating drive type Parameter group zero access and navigation When P 14 P 37 all P OO parameters are visible Default value is 101 Dn When the user scrolls to P 00 pressing L gt will display PLUIU XX where XX represents the secondary number within P OO i e 1 to 20 Th
49. ts Beau O 0O 0 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P 04 If the mains supply is lost the drive will try to continue running by reducing the speed of the load and using the load as a generator 1 Coast to Stop When the enable signal is removed or if the mains supply is lost the motor will coast freewheel to stop 2 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P 04 If the mains supply is lost the drive will ramp to stop using the P 24 decel ramp with dynamic brake control P 06 Energy Optimiser Minimum 0 Maximum 1 Units Default 0 0 Disabled 1 Enabled When enabled the Energy Optimiser attempts to reduce the overall energy consumed by the drive and motor when operating at constant speeds and light loads The output voltage applied to the motor is reduced The Energy Optimiser is intended for applications where the drive may operate for some periods of time with constant speed and light motor load whether constant or variable torque P 07 Motor Rated Voltage Minimum O Maximum 250 500 Units Yas Default 230 400 460 This parameter should be set to the rated nameplate voltage of the motor Volts P 08 Motor Rated Current Minimum Maximum Unis Amps Default This parameter should be set to the rated nameplate current of the motor Motor Rated Frequency P 10 Minimum
50. ts Local Hand Fast Stop 6 Ref Analog speed input with 1 preset speed and Local or remote analog speeds Push button fwd rev stop with fast stop motor thermistor trip 2 analog inputs using 2 deceleration ramp 8 2 Keypad Mode P 12 1 or 2 Open Stop disable Closed remote UP push Closed remote DOWN Open Forward Closed Run enable button push button 24V Reverse Connect external thermistor type PT100 or similar to digital input 3 Open Stop disable Closed remote UP push External trip input Closed remote DOWN Closed Run enable button Open Trip Closed Run push button Open Stop disable Closed remote UP push Open Keypad speed ref Ana E Closed Run enable button Closed Analog input 1 S Open Stop disable Open Forward run External trip input Open Keypad speed ref Closed Run enable Closed Reverse run Open Trip Closed Run 24V Preset speed 1 Connect external thermistor type PT100 or similar to digital input 3 Closing digital inputs 1 and 2 together carries out a fast stop P 24 Open Forward Stop Open Reverse Stop External trip input Open Keypad speed ref Closed Forward Run Closed Reverse Run Open Trip Closed Run 24V Preset speed 1 Keypad Mode P 12 1 or 2 P 15 0 24 Volt Run Enable Increase Speed Reduce Speed 10 Volts Forward Reverse 0 Volts Remote push button speed control with fwd rev By default if the enable signal is present the
51. tted check the brake is releasing correctly Check for the correct star delta motor wiring Ensure the motor nameplate current is correctly entered in P 08 Increase the acceleration time in P 03 Reduce the motor boost voltage setting in P 11 Fault occurs when motor operating at constant speed Investigate overload or malfunction Fault occurs during motor acceleration or deceleration The accel decel times are too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive may be required Motor thermal overload Ensure the correct motor nameplate current value is entered in P 08 Check for correct Star protection trip The drive has or Delta wiring configuration Check to see when the decimal points are flashing which tripped after delivering indicates the output current gt P 08 value and either increase acceleration ramp P 03 or gt 100 of value in P 08 for a decrease motor load Check the total motor cable length is within the drive specification period of time to prevent Check the load mechanically to ensure it is free and that no jams blockages or other damage to the motor mechanical faults exist Brake channel over current Check the cabling to the brake resistor and the brake resistor for short circuits or damage excessive current in the Ensure the resistance of the brake resistor is equal to or greater than the minimum value for brake resistor the relevant drive shown in the table in section 10 2 0x03 eke ECE
52. type PT100 or similar to Closed Run digital input 3 Open Stop disable Open Analog input 1 l Switches between analog Anal 2 ref Anal 1 ref a Closed Run enable Closed Analog input 2 OE MPUTA TETERE en arc pan te ree inputs 1 and 2 Closing digital inputs 1 and 2 together carries out a fast stop P 24 Connect external thermistor type PT100 or similar to digital input 3 Closing digital inputs 1 and 2 together carries out a fast stop P 24 Open Stop disable Closed Run enable Open Analog speed ref Analog i t 1ref Closed Preset speed 1 nalog input 1 reference Open Fwd Stop Closed Fwd Run Open Reverse Stop Closed Reverse Run Open Analog speed ref Analog i 1 ref Closed Preset speed 1 nalog input 4 rererence External trip input Open Trip Closed Run External trip input Open Trip Closed Run Digital Input 3 Analog Input 1 Preset Speed Open Stop disable Closed Run enable Open Forward Anal 1 ref Iaa OR nalog input 1 reference Open Stop disable Closed Fwd Run enable Open Stop disable Closed Rev Run enable Analog input 1 reference Open Preset Speed 1 l F Open Stop disable Open Forward Closed Open Preset Speed 2 Closed Run enable Closed Reverse Normally Open NO Normally Closed NC Open Analog speed ref ee Pee etre pe Renee Momentary close to run Momentary open to stop Closed Preset speed 1 ae Normally Open NO Normally
53. vement and whilst every effort has been made to provide accurate and up to date information the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract Ihr Service und Vertriebspartner www pophof de l PERU s efa Y ra 1 Te Mesara HTHH TTT 7 1 1 Important Safety Information 7 2 General INTORMAtION and Ratings s niner e E aunicnewiseesiceiseveters weeks 8 Zod Identifying the Drive by Model Number 8 2 2 Drive Model Numbers 8 S WWIECCHAMICAl INSTA ALON muris eni N TEA N EE E AEA 9 3 1 General 9 3 2 Mechanical Dimensions and Mounting IP20 Open Units 3 3 Guidelines for Enclosure Mounting IP20 Units 9 3 4 Mechanical Dimensions IP66 Nema 4X Enclosed Units 10 39 Guidelines for Mounting Enclosed Units 10 3 6 Gland Plate and Lock Off 11 3 7 Removing the Terminal Cover 11 A Power Witing TTT TTT AA 12 4 1 Grounding the Drive 12 4 2 Wiring Precautions 12 4 3 Connection Diagram 13 4 4 Drive amp Motor Connections 14 4 5 Motor Terminal Box Connections 14 4 6 Using the REV O FWD Selector Switch Switched Version Only 15 5 Control WinME vacccscdsccerecaseehicceces A E E as oan c nes iesawas eietasenia aves earns eet 16 5 1 Control Terminal Connections 16 io RJ45 Data Connection 16 Gs ODSRALION cierna aA E wank oucavee va uns E EEA E EAA 16 6 1 Managing the Keypad 16 6 2 Terminal Control 17 6 3 Keypad Control 17 Fe Parameters THE TTT 18 7

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