Operating Instructions
Contents
1. HYOROSTRESS Operating Instructions Wire saw WCH14 WCET14 x x Index 002 UI HEU Ue ei CLD ong scr 10991945 en 30 08 2011 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment designed and built to the highest technical standards Only genuine TYROLIT Hydrostress re placement parts can guarantee quality and interchangeability If maintenance work is neglect ed or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 WCH14 k WCE14x x TYROLIT Hydrostress AG 1 Safety These instructions are just one part of the documentation which is supplied together with the wire saw These instructions go together with the Safety Manual System Description for Wire Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Ha2. e Z 0 eo 3o ue vl 2 CH lt t Lt IN m WCH14 x x x wire saw The WCH14 x lt wire saw is attached to the wire sawing system together with a TYROLIT drive unit Information about the correct way to connect and operate these units can be found in the operating instructions for the drive unit Example drive unit 20 25 kW Page 16 WCH14 k WCE14x x TYROLIT Hydrostress AG 4 Application 4 1 Correct cutting direction Tensioned side and slack side The saw cut should be carried out with the tensioned side Z of the diamond wire since this provides the best cutting conditions s 4 2 Finishing the cut During the finishing cut the swivel roll must be swivelled inwards Reduced feed force should be used when approaching the end of a cut This measure makes it possible for the swivel rolls to catch the diamond wire perfectly upon the exit of the diamond wire WCH14 k WCE14x x Page 17 TYROLIT Hydrostress AG 5 Servicing and maintenance Maintenance and servicing table Mi 5 W ba e p Re tighten loose screws and nuts Guide support gt Check wear and setting of the guide elements P Lubrication Guide rail p Clean the toothed rack and guide grooves see 5 1 Check the bandages for wear see 5 2 Drive rolls and guide rolls P
3. 15 26 AN S PA 226 AIN 9 S y 6 E N Z NNI AN M12x 75mm 979246 M12x50 mm 971622 1 Cutting line 2 Dowelspace 3 Outer edge of the diamond wire guard WCH14 WCET4 X X Page 13 TYROLIT Hydrostress AG 3 14 Connecting the water supply WCE14 x water connection The cooling water of the saw system flows from the control unit via the drive motor to the wa ter distribution on the diverting roller unit WCH14 x x water connection The cooling water of the saw system flows from the drive unit directly to the water distribution at the diverter roll unit Water connection with distribution piece AS SEA S SOM Le 21 AIN 1 Water inlet 3 Water outlet swivel roll 2 Water outlet diverter roll unit 4 Water outlet water lances Page 14 WCH14 WCE14x x TYROLIT Hydrostress AG Water distribution without distribution piece SCH E Ape f SS A 1 Water tap diverter roll unit 2 Water tap swivel roll WCH14 WCE14 x Page 15 TYROLIT Hydrostress AG 3 15 Connecting the wire saw to the power supply WCE14 x wire saw The WCE14 wire saw is attached to the wire sawing system together with a control unit Information about the correct way to connect and operate these units can be found in the op erating instructions for the control unit Example Control unit N ool gds
4. WCE14x x TYROLIT Hydrostress AG Drive motor hydraulic Example 1100 to 3333 rpm 12 cm to 30 cm max 260 bar External geared motor Rotational speeds Hydraulic motors Rotational speeds hydraulic motors for wall saws 12 16 18 22 26 30 j Operation possible Operation not possible WCH149 WCET4X x x Page 23 TYROLIT Hydrostress AG Hydraulic feed motor Example Hydraulic motor Speed 187 rpm Type Gerotor Operating pressure max 120 bar Rated torque 50 Nm Feed force 6 000 N Feed Toothed wheel on rail Page 24 WCH14 WCE14x x TYROLIT Hydrostress AG 6 7 Diamond wire lengths The total diamond wire storage volume of the WCE14 and WCH14 wire saw is 14 2 m Wire storage can be expanded by integrating the storage roll unit Diamond wire basic storage L1 Diamond wire basic storage in the machine L2 Diamond wire length outside the machine WCH14 WCET4 X X Page 25 TYROLIT Hydrostress AG EC declaration of conformity Description Wire saw Type designation WCE14 x Year of construction 2011 We declare under our sole responsibility that this product complies with the following direc tives and standards Applied directives 2006 42 EG 17 05 2006 2004 108 EG 15 12 20004 2002 96 EG 27 01 2003 1999 5 EG 09 05 1999 Applied standards EN 15027 A1 2009 EN ISO 12100 2010 EN 60204 1 A1 2009 EN 610
5. Check bearings p Clean p Check for cleanliness damage gt Check for cleanliness damage Connectors cables p Check for cleanliness damage couplings Water economy p Check the water line for cleanliness and leak tightness gt Blow out water Diamond wire p Clean with water gt Check for wear Service gt be performed by TYROLIT Hydros tress AG or an authorised workshop gt At end of work gt gt gt gt gt gt gt lt gt lt gt lt Weekly gt lt gt lt gt lt S After damage gt gt gt X gt lt gt gt gt lt gt lt After 100 300 500 700 hours gt lt 18 WCH14 xk WCE14x x x TYROLIT Hydrostress AG 5 1 Clean the toothed rack 5 2 Check bandages for wear 13 New bandage B Worn bandage 5 3 Troubleshooting To guarantee a rapid and professional solution to the problem it is important that you have prepared as follows before calling e Try to describe the fault as precisely as possible Make a note of the type and index description refer to the name plate Have the Operating Instructions close to hand a Ce TYROLIT Hydrostress AG 8330 Pf ffikon ZH WCH14 WCET4 X Page 19 TYROLIT Hydrostress AG 6 Technical data 6 1 Dimensions 1530 mm M12x 75mm 979246 M12x50 mm 971622 Y n 1 bar min to 6 bar
6. max At least 4 l min Page 20 WCH14 WCE14x Value WCH14P p EL d e Age Tan 2 V 4 NG E zz Ns KH TYROLIT Hydrostress AG er VM gt gt Hearing protection must be worn at all times when working with the WCE14 and et lt P 3 m in x N O 2 T 5 5 omm 5 5 uU id U gt z gy S M 5 9 o un Q 4 gt Q x t o LE 5 Y 5 5 2 lt z dad Oo E ben w O OU 5 gt gt Oo o x 5 E 1 o a u El E l 6 S lt x olol 3 P gt 8 De s o yg 5 c o Oo s fl sl 35 30 Sl YA oul o eomm pid o gt O gt Ki pa omm EE L L y AIYIZZXZYY ZI U I LLI o S 5 A E N lt L NO N CO 2 e Z Z L un O O Page 21 WCH14 WCEI14 x x TYROLIT Hydrostress AG 6 6 Motors Drive motor electric Electric motor high frequency water cooled 17 kW Weight 22 kg Electric feed motor Example Electric feed motor with gears and brake Page 22 WCH14
7. 00 3 11 2000 EN 61000 3 12 2005 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Pf ffikon 01 09 2011 Pascal Schmid Leiter Entwicklung DIM 150 9001 2000 WCH14 x WCE14 x TYROLIT Hydrostress AG EC declaration of conformity Description Wire saw Type designation WCH14 Year of construction 2011 We declare under our sole responsibility that this product complies with the following direc tives and standards Applied directives 2006 42 EG 17 05 2006 Applied standards EN 15027 A1 2009 EN ISO 12100 2010 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Pfaffikon 01 09 2011 GaP Pascal Schmid Leiter Entwicklung Page 27 WCH14 k WCE14x lt
8. LIT diamond wire can be inserted into the wire saw open or closed Details of the storage capacity can be found in the technical information 10 Single diamond wire storage 3 Before the diamond wire is drawn in the exit roll at the tensioned side must be moved to posi tion 1 Z Tensioned side S Slackside Page 10 TYROLIT Hydrostress AG Extending the diamond wire storage 11 3 Before the extended diamond wire storage can be used the exit roller must be moved to posi tion 2 Page 11 WCH14 WCE14 x TYROLIT Hydrostress AG 3 12 Fitting the diamond wire guard Lu 9 lt el c E v gt c E S E ES c 9 Oo Ki lt lt Tum wn E lt ES gt gt Always work with the diamond wire guard fitted Make sure that you always maintain the defined safety distances and working areas WCH14 WCE14 x 12 TYROLIT Hydrostress AG 3 13 Positioning and securing wire saw Cutting gauge aid The cutting gauge is a simple aid for aligning and positioning the wire saw gt Mount the cutting gauge onto the attachment bracket p Align the wire saw to the cut and mark the dowel space The following information can be obtained from the cutting gauge Kaas
9. ire brush 15 Drive roll unit holder 6 Water lance 16 Driverollunit gt electric 7 Cutting gauge 17 Driverollunit hydraulic 8 Water hose 18 Drive motor hydraulic 9 Diverter roll unit 19 Drive motor electric 10 Diamond wire guard WCH14 k WCE14x x x Page 5 TYROLIT Hydrostress AG 3 2 Removing the cover ENS 0 3 4 Replacing the support rod Replace the support rods with the support rod unit see Assembly Overview 3 1 The support rod unit can also remain mounted on the drill rig for core bore holes 3 5 Fitting the attachment bracket Fit the attachment bracket to the end of the guide rail Page 6 WCH14 WCE14x TYROLIT Hydrostress AG 3 6 Fitting the drive roll unit 3 7 14 x WCE14 X x 7 TYROLIT Hydrostress AG 3 8 Fitting the drive motor and feed motor Wire saw WCE14 amp electric version Wire saw WCH14A 5 hydraulic version Attaching the motor Electric feed motor Main motor electric Page 8 WCH14 k WCE14x x TYROLIT Hydrostress AG Attaching the motor Hydraulic feed motor Main motor hydraulic SSS Al WCH14 WCE14 x Page 9 NC lt CS t gt 77 d gt 2 S ES 24 q WCH14 x WCE14 x TYROLIT Hydrostress AG 3 9 Drawing in the diamond wire The TYRO
10. ndbook may result in serious injury or even death Please ensure that the Safety Manual System Description for Wire Saws has been read and understood in full DANGER Cutting injuries from the diamond wire gt Always wear protective gloves when working on the wire saw particularly when working on the diamond wire gt Only operate the wire saw with a guard DANGER Serious injury or material damage as a result of uncontrolled movements of the wire saw gt Never connect or disconnect hoses or cables while the wire saw is running P WCH14 k WCE14x x Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Wire saw system The functions of the wire saw systems are described in the Safety Manual System Description for Wire Saws 2 2 Wire saw Diamond wire guard Diamond wire Drive roller unit Damping element Diverter roll unit Swivel roll slack side Swivel roll tensioned side Core drill rig Support VD CON P Page 4 10 11 12 13 14 Storage roll unit Drive motor gt Electric gt Drive motor gt Feed motor gt electric feed motor hydraulic hydraulic WCE14 x WCH14 WCE14 x TYROLIT Hydrostress AG 3 Assembly Disassembly 3 1 Assembly overview 1 Storage roll unit 11 Water distribution piece 2 Railextension 12 Attachment bracket 3 Support rod unit 13 Feed motor hydraulic 4 Core drill rig 14 Feed motor electric 5 W
Download Pdf Manuals
Related Search