OPERATING INSTRUCTIONS
Contents
1. Pos Order No 203567 203509 202815 202616 1 118952 118952 1x 2 108933 108933 1x 5 118954 118954 1x 6 108 938 1x 7 106 304 106304 1x 8 118 951 118 951 1x 9 102 634 102 634 1x 26 11 108 944 108944 1 12 106454 106454 80x80 1x 13 100506 100506 1x 14 100 721 100721 A14x1 DIN 471 1x 20873 15 106 223 106223 8x14 DIN 5402 1x 16 101 127 101 127 1x 17 106453 106453 1x 18 100264 100264 AS6x1 DIN71412 1x 19 111 072 111 072 2 20 106142 106142 24 DIN 7993 1x pe 21 100 361 100361 M10 DIN 4032 1x 22 101 118 101 118 40x14 3x2 DIN 2093 1 24 111 656 1x 25 202614 202614 1x 26 201 032 1x 27 100141 6x36 180 8752 1x 28 100096 3 536 ISO 8752 1x 30 110409 1x fl Type 2087 2088 3 T a Pos Order No 203477 203323 204572 207514 1 118952 118952 1x 3 114 216 114 216 1x 4 109 174 109 174 1x 5 118954 118954 1x 6 108 938 1x 7 106 304 106 304 1x 2088 3 8 118 951 118 951 1x 9 102634 102634 1x 10 102603 102603 108 944 108944 1x 12 106454 106454 80x80 1x 13 100506 100506 1x a ge 1 2 14 100 721 100 721 A14x1 DIN 471 1x N Da a 15 106223 106223 8x14 DIN 5402 1x EN 16 101127 101127 1x 17 106453 106453 1x 18 12. Transport device protected against impacts shocks falling over or toppling Do not Overload gt technical data type plate payload plate Mechanical propulsion Impacts blows Work in and on loads at heights gt 400 mm without additional safety equipment Use exclusions Not suitable for permanent operation and vibration stress Not approved for use as builders hoist DGUV R 100 500 2 30 Not approved for use in explosive areas environments Not suitable for aggressive environments Not suitable for lifting hazardous loads Organisational measures Ensure that these operating instructions are always at Ensure that only trained personnel work with the equipment Check at regular intervals whether it is being used in a safety and hazard conscious manner Installation service and repair Only by specialist personnel Only use original spare parts for repairs Do not modify or alter safety relevant parts Additional attachments must not impact safety Further regulations to be observed are German Industrial Health and Safety Ordinance BetrSichV Country specific regulations German Accident prevention regulations DGUV V 54 3 TECHNICAL DATA Type 2083 3 3208 3 8223 0 5 8223 1 2087 3 2088 3 203323 203661 205322 210178 202223 203477 Permit
3. SF OV 0606 028901 52705 00606 67690 EV 8 9H ZEO OSI OSEOOL i dEY 8 8 0SX9W Z9L7 OSI 222 2 005 0 228 82081 Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 haacon hebetechnik gmbh 5 gb _spwin 094005 1 waa CEZ erry 0001 57052 25509 228 454 azinysyapuids seo 72088801 pee OES RR VL 2 e922 051 PA PNANHJAZSINNMLYA qoiyozma 3205 LOVEEL 997 00970606 66601 3015 66800 150010608 29190 79200 04 4 9 66 180 24 00 07 26990 45800606 028901 RTOvO6OE 876901 1S 09 S 2518 091 52100 797 z 7 5 9 2 5 00 NH 559 Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 haacon hebetechnik gmbh 094005 _spwin_s
4. 106870 106870 106870 1x 14 106832 106832 106832 10 1 DIN471 1x 15 120386 120386 120386 1x 17 106872 106872 106872 1x 18 100264 100264 100264 asex1 DIN71412 1x 19 100076 100076 2 5x18 ISO 8752 20 106296 106296 4x18 130 8752 24 115 146 25 200374 200374 26 201432 201432 201432 1x 30 115 147 1x Type 2083 2087 2088 0 5 Pos Order No 503472 203474 203467 1 113225 113225 113225 1x 119788 119788 119788 108075 108075 108075 1x 6 114 230 1x 7 106949 106949 106949 1 8 119784 119784 119784 1x 9 100807 100807 100807 100 803 100803 100803 1x 100810 100810 100810 10 110370 110370 110370 1x 12 101201 101201 101201 40x40 1x 13 106870 106870 106870 1x 14 106832 106832 106832 14471 1x 15 120386 120386 120386 17 106872 106872 106872 18 100264 100264 100264 1 DIN71412 1x 19 100076 100076 2 5x18 ISO 8752 1x 20 106296 106 296 4x18 Iso 8752 24 115 146 1x 25 200374 200374 1x 26 201432 201432 201432 30 115 147 30 1920 2047 05 2087 05 24 1920 So Z ok 204405 2083 05 12 77 7 B BS E
5. A 22 48 45 N 8 ee 1 204405 2047 0 5 2048 0 5 1 2 2083 0 5 2087 05 2088 0 5 25 RRS 1 005002 094005 gb _spwin_s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 Type 2044 2047 2048 1 30 19 20 Pos Order No 203565 203566 203522 18 1 113 230 113230 113230 1x pe 2 119725 119725 119725 1x 6 114 230 1x 7 106948 106948 106948 20471 8 119726 119726 119726 1x 20871 9 100 899 100899 100899 1x 10 109993 109993 109993 1x 12 101202 101202 101202 60x60 1x 13 106870 106870 106870 1x 14 106832 106832 106832 10 1 DIN471 1x 15 120187 120187 120 187 1x 17 106752 106752 106752 1x a 18 100264 100264 100264 AS6x1 DIN71412 1x 19 100076 100076 2 5x18 ISO 8752 1x 20 106296 106296 4x18 ISO 8752 1x ae 24 115 146 1x 20441 25 20
6. product is an incomplete machine as per machine directive 2006 42 EG The product must not be taken into operation until it is determined that the machine in which it is to be installed conforms with the machine directive 2006 42 EG If the product is changed significant it will lose this conformity declared by the manufacturer The manufacturer agrees to submit the specific documentation pertaining to this product to individual state institutions electronically if so requested The specific technical documentation as outlined in Appendix VII Part were compiled Responsible for the documentation Construction Signed by Freudenberg 05 09 2013 gb Edition 10 09 13 092009 of 05 09 2013 H bbs Managementsystem formulare 100021 einbauerklarung doc erstellt hck cd Stand 18 03 13 094005 _i_gb_spwin_s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 2 Type 2044 2047 2048 0 5 Pos Order No 203 468 203469 203466 1 18225 113225 13225 1x 2 119786 119786 119786 1x 6 114 230 106949 106949 106 949 8 19784 19784 119784 1x 9 100807 100807 100807 1 100803 100803 100803 100810 100810 100810 10 110370 110370 110370 1x 12 401201 101201 101 201 40 40 1x 13
7. 00264 100264 6 01471412 1x 19 111 072 111 072 2 20 106142 106142 24 7993 1 21 100 361 100361 M10 1x 1 22 101118 101118 40x14 3x2 1x 24 111 656 21 ma 25 202614 202614 1x 22 20873 28 201032 3 5x36 1x 20883 27 100 141 6x36 150 8752 1x 28 100096 3 5 36 ISO 8752 1x 30 110 409 1x 094005 i gb _spwin_s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 5 pend 22 WonAlaquepnala 96816 0 768062 Bond 000601 828 244702 sont 5 EZM UNA 66502 raps mn 606020 968062 YOY 76062 5016020 965062 wna SOWO 9109 051 EA 2 8922 051 osi 9045008 2 942012990 0 z E 5 9 00215 06228 12081 001 506228 92054 002 922 SY 01800 922 08001 21 2 2 34 007 277 07050060 OZEOLL 7253 7222 9221 51 10800 15875 0060 21890 7 4 098 05 00606 4 95 i 98602 6 91
8. 0374 200374 ae 26 201432 201432 201432 1x 30 115 147 1x Type 2083 2087 2088 1 Pos Order No 203473 203475 203520 1 113 230 113230 113230 1x 3 119728 119728 119728 1x 4 116226 116226 116226 1x 6 114 230 1x 7 106 948 106948 106948 1x 8 119726 119726 119726 1x 9 100 899 100899 100899 1x 10 109993 109993 109993 1x 12 101202 101202 101202 60 60 1x 13 106870 106870 106870 1x 14 106832 106832 106832 10 1 DIN471 1x 15 120187 120187 120 187 1 4 17 106752 106752 106752 1x 18 100264 100264 100264 AS6x1 DIN71412 1x 2088 1 19 100076 100076 2 5x18 ISO 8752 1x 20 106296 106296 4x18 ISO 8752 1x 24 113267 1x 25 200374 200374 1x 2 26 201432 201432 201432 1x SS 30 113 268 i 2083 1 2087 1 2088 1 25 094005 i gb _spwin_s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 Type 2047 2048 3
9. OPERATING INSTRUCTIONS Translation Spindle support 2044 0 5 1 3 2047 0 5 1 3 2048 0 5 1 3 2083 0 5 1 3 2087 0 5 1 3 2088 0 5 1 3 3208 3 8223 0 5 1 1 USER GROUPS Duties Qualifications Operator Operation Instruction by means of the visual inspection operating instructions Authorised person 1 Special Assembly disassembly Mechanic ist per repair maintenance sonnel Tests Authorised person 2 per TRBS 1203 Technical expert 2 SAFETY INSTRUCTIONS Where to use this winch 50 Ergonomic fit and support displacement and leveling to the nearest millimeter with manually operated spindle supports in different variations Operate the equipment in accordance with the information in these operating instructions Only use to lift lower and pull freely movable loads Exception type 3208 8223 can be push and pull loaded Only use when in perfect working order 20 C gt Only allow to be operated by personnel instructed on how to do so Safe working practices First read the operating instructions Always be conscious of safety and hazards when working Observe lifting device and load during all movements Immediately report any damage or defects to the person charge Repair equipment first before continuing work Do not leave the load suspended without supervision XF
10. ety of winches and lift and pull systems Technical Crank force at full load N 140 140 260 experts AP2 are to be nominated by the operator of the equipment Gear ratio 1 1 6 1 83 Performance of the annual occupational safety inspection as well as the Lift crank turn mm 3 1 875 2 18 training required to obtain the aforementioned knowledge and skills can Weight kg 4 4 5 5 5 7 5 16 be provided by hebetechnik 9 MAINTENANCE RECOMMENDATION The operator determines the intervals themselves based on frequency of use and the operating conditions Regular cleaning no steam jets General overhaul by the manufacturer after 10 years at the latest 094005_i_gb_spwin_s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 1 CAUTION A formed by qualified specialist personnel Only perform inspection maintenance and repair work on an unloaded hoist Only allow work on brakes and locks to be per Maintenance and inspection work Intervals Visual and functional tests Brake function under load Before every use Lubricate grease nipple at the same time drive out and in over the complete stroke Semi annually Check spindle and nut for wear grease and replace if necessary Check type plate for legibility Professional inspection Annually EU Installation Declaration Manufacturer haacon hebetechnik gmbh Josef Haamann Strasse 6 Maintenance and inspec
11. push loaded not on pull Exception type 3208 8223 is capable to be push loaded as well as pull loaded the safety the manuability and the possibility of relubrification will be impaired the connection should be sufficiently dimensioned 7 OPERATION The extension of the spindle support is made by turning the crank clockwise To pull in the spindle support it must be turned counter clockwise When the lift stop is reached rise of the crank compression force the cranking has to be stopped in order to avoid damages of the spindle support When the crank is released the load will be maintained in any position by the self locking spindle Spindle supports with drop leg can be extended additionally by opening a locking mechanism spring bolt and extending the drop tube ATTENTION AN The locking mechanism is only to be released when the spindle support is unloaded Pay attention to the dead weight of the downpipe The drop tube can fall out of the spindle support if the section to be bridged is longer than the spindle support Drawing out of the drop tube is only allowed to the last hole max drop lift Before the spindle support is loaded it must be secured by means of the spring bolt which must visibly be engaged 8 INSPECTION The equipment must be inspected in accordance with the conditions of use and the operating conditions at least once per year by an authorised person 2 TRBS 1203 Technical expert
12. ted load kN 30 30 10 Lift mm 350 400 300 Drop lift mm 300 O A height mm 720 860 700 655 Spindle thead Tr 30x4 Tr 30x4 Tr 22x3 Tr 22x3 Crank force at full load N 260 260 140 140 Gear ratio 1 83 1 83 1 1 6 Lift crank turn mm 2 18 2 18 3 1 9 Weight kg 20 16 6 7 Supports with ordering in differ from the standard spindle support by the overall height the lift and the weight 4 GENERAL Ergonomic fit and support displacement and leveling to the nearest mil limeter with manually operated spindle supports in different variations The sturdy square tube which is easy to mount warrants built on and built in for multi purposes The self locking trapezoid spindle and the mainte nance free bevel gears enable easy and reliable operation The spindle support complies with the accident prevention rule DGUV V 54 5 CONSTRUCTION FUNCTION The trapezoid spindle is driven by the crank handle across one spur bevel gearing This spindle converts the rotation into a longitudinal mo tion due to the stationary nut To protect from mechanical damages the spindle and gear parts are housed in telescopic square tubes which additionally provide a high stability The heights of lift can promptly be bridged by means of supports equipped with one additional telescopic tube 6 INSTALLATION The spindle support can be built on and built in in any position It should be noted that the spindle support will only be
13. testing BetrSichV 810 sect 2 represents implementation of EC Directives 89 391 EEC and 95 63 EC and the annual occupational safety inspection per DGUV V 54 23 sect 2 and DGUV G 309 007 These inspections must be docu mented Before commissioning Type 2044 0 5 2083 0 5 2044 1 2083 1 2044 3 After significant alterations before recommissioning 2047 0 5 2087 0 5 2047 1 2087 1 2047 3 Atleast once per year 2048 0 5 2088 0 5 2048 1 2088 1 2048 3 Inthe event of unusual occurrences arising that could have detrimen O N 203466 203467 203522 203520 203509 tal effects on the safety of the winch extraordinary tests e g after 203468 203472 203565 203473 202616 a long period of inactivity accidents natural events 202620 202578 203652 202579 203567 After repair works that could have an influence on the safety of the winch 203469 203474 203566 203475 Technical experts AP2 are persons who have sufficient knowledge Permitted load kN 5 10 30 based on their specialist training and experience in the areas of Lift mm 300 300 300 300 350 winches lift and pull systems and the relevant official occupational Drop lift mm 200 300 health and safety rules accident prevention regulations guidelines O A height Emm 500 550 525 585 670 generally accepted engineering rules e g EN standards to evaluate Spindle thead Tr 22x3 Tr 22x3 Tr 30x4 the operational saf
14. tion work Intervals Check gear parts grease and replace if necessary Every 2 5 years Lubricant recommendations Multi purpose grease per DIN 51502 K3K 20 10 REPLACEMENT PARTS When ordering replacement parts please always provide The type and serial number of the equipment item and part number When ordering parts for equipment with differing type numbers please contact the manufacturer 11 DISASSEMBLY DISPOSAL Make sure to observe the safety instructions Dispose of the equipment and the substances within it in an environ mentally responsible manner haacon hebetechnik gmbh Josef Haamann Strasse 6 D 97896 Freudenberg Main haacon group Phone 49 0 9375 84 0 Fax 49 0 9375 8466 D 97896 Freudenberg Main The product Product name Type 2044 2854 3188 3379 8230 Load capacity range 0 3 101 Spindle support 2047 2949 3208 3394 8255 conforms with the basic requirements of the directive Machines 2006 42 EG Appendix article 112 OW Information 1 1 1 3 1 3 1 3 1 3 4 1 4 3 4 4 Basic for the integration of safety Materials and products Construction of the machine regarding its handling Risk of breakage during operation Risks by surface edges and corners Risks caused by moving parts Risk of uncontrolled movements Protective meaures against mechanical hazards Machines to lift loads Operating instructions The
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