Operating Instructions
Contents
1. O 1lexternal input 0 position action output signal for 0 air opening air closing single seat valve _ O i dosd 0 Open 0 lexternalinputi O normal position open _ 0 tl texternalinputt 1 _ spring opening I Ofexternalinputo 0 switch setting 6 1 olopened O 1lcosee tlexternalinputo 1 switch setting 7 position action output signal for double seat valve 0 1lcosed 0 Olopen 1 0 extemalinputt 0 normal position open O 1lupperSeatLift 0 1 upper Seat Lift 1 extermalinput1 1 with Seat Lift E 1 lower Seat Lift 1 O lower Seat Lift 0 external input O without Seat Lift detection NM opened 1 external input 0 switch setting 8 position action output signal for ns RN butterfly valve 0 ijdosed o Olclose o external input 1 Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 24 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com mm E pad AquaDuna normal position closed ff fp 1 external input 1 spring closing _ o external input o 1 Olopene2. reserved Contact www aquaduna com Rev 6 gt pad FLUID PROCESS GROUP Dismounting of the control head Dismounting of the control head is made when the control head 1 shall be maintained or 2 when parts of the control head shall be replaced Please observe the repair instructions The air supply to the control head is interrupted The control head is disconnected from the electric contact In order to dismount the control head take the cover with both hands To loosen the bayonet catch turn it anticlockwise by approx 15 Now the cover can be lifted and removed The electronics and or the sensors including the pilot valve block can be dismounted with tool 1 The pilot valve block is differently assembled The block is built in without assembly in case of control by external valves If in addition to the control board and or sensors the bottom part shall be removed too all hose and electrical connections are to be loosened The fixation of the bottom part which consists of 2 hexagon socket screws M6 is loosened with tool 2 Then the bottom part can be lifted and removed from the valve The optional all around lamp can be removed by using a screw driver size 2 and unfixing the lateral locking of the control board Spare and wear parts Plastic hood Spare part 5631 000 002 096 Stainless steel hood closed Spare part 5631 000 110 032 Stainless steel hood display Spare part 5631 000 110 032 O ring kit Spa
3. 4 EN control ASI special VB ASI signal ASI signal ASI signal switch setting 0 position action output signal for single seat tank outlet valve 0 O 1 mainclosed O O withoutincentive O external input 1_ with only upper Seat Lift o 1 O mainopened 0 1 maindrive 1 external input 1_ with Teach In 1 o O upper Seat Lift 1 OlupperSeatLitt not available L not available _ switch setting 1 hub valve air opening air closing separately controllable with Teach In 0 O without incentive _ 0 external input 1 1 external input 1 0 external input 0 _ 1lexternal input 0 Of fjmaindrveopen 1 Omaindriveclose switch setting 2 EO double sealing single 0 O withoutincentive O external input 1_ seat right angle valve 1 O main opened _ main drive 1 external input 1 with 0 1 main closed 1 O leakage drive O external input 0 leakage valve 1 O main opened _ tjexemalinptO switch setting 3 Position Action NN switch setting 4 Position Action A2 Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 27 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com connector
4. 7 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com switch setting D butterfly valve normal position closed air opening air closing switch setting E single seat valve normal position open spring opening with Teach In switch setting F factory provided reserved only with Premium Type available E2 not used at all Control Heads p y AquaDuna PLE 2 PROCESS Ha Fe position action output signal for o t closed o Olclose o external input 1 T tf external input 1 oppo 11 external input o 1 olopened o fjopn t external input 0 position action output signal for o t closed 0 Ojopn o external input 1_ op opo LLL LL L4 external input 1 T L external input o 1 Ojopened o 1lcosee 1 external input o position action lintemaluse internal use _ 0 1 _ gt Lx 4 e Ext InO Ext In1 only usable with Premium Type Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 26 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com qp SF Aqu ua aDu una 14 Annex
5. Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 29 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com
6. KG 2011 All rights reserved Contact www aquaduna com Rev 6 Du AquaDuna FLUID PROCESS GROUP 6 Symbols and references 6 1 Used symbols Hazard notes A The warning triangle informs about special risks Warnings STOP Danger warning Information Hazard of hand injury e N Observe operating instructions Observe information ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 13 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 6 2 6 3 ws AquaDuna UFD PROCESS RUF Used terms ASI Bus AS interface Field bus system ES Emergency Stop nu not used Safety requirements The operator of the control head is obliged to train the operating personnel as well as the personnel authorized to carry out the maintenance Everybody who works with controlling pneumatic actuators must be informed about the dangers that these devices may present Persons being not listed as operating and maintenance personnel are not allowed to stay in the operating range of the devices The operator must see to the necessary measures to be taken As a general rule the devices must be maintained solely by qualified personnel Only original spare parts must be used If OEM parts are used warranty will be lo
7. P2 oo _ EE ft 1 _ l BE In1 Bano InO Eod Ld switch setting 5 switch setting 6 switch setting 7 switch setting 8 switch setting 9 switch setting A switch setting B switch setting C switch setting D ws AquaDuna AO Position EO Action _ Lobo ILL AO Position EO Action _ Position Action _ Dolo dL NENNEN l NNNM Position Action Op d Lad AO Position EO Action _ Dolo dL aa NEN l 5 l ___ l JJ l po j 1 _ F E JJ l po 1 _ AO Position EO Action Position Action oo dL Position Action AO Position EO Action ood LaL ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 28 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com BERN ad Au 4 gt qp _ AquaDuna FLUID PROCESS GROUP switch setting E A0 Position EO Action A2 DEE j o o SOTT o Ji C Ji switch setting F A0 Position EO Action factory provided reserved internaluse Jintemause Attention E2 not used at all Control Heads Ext InO Ext In1 only usable with Premium Type Rev 6 ASI Steuerkopf f r
8. bassembly is recycled correspondingly for the recovery of raw materials You can dispose of these materials over the ways intended ATTENTION Make sure that there are not contaminations with materials from operation anymore If so the corresponding material for rinsing of the parts to be disposed must be used ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 20 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com At 4 gt pay AquaDuna FLUID PROCESS GROUP 12 Annex 1 Alteration to forerunner model Removal of the printed circuit board guides from the bottom part of the control head After having removed the pilot valve block including the fitted electronics the printed circuit board guides are pulled out of the bottom part by means of flat pliers if necessary The magnets on position A are dislocated upwards by 3 mm This modification is very important in order to guarantee the recognition of the lower final position Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 21 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserv
9. black 3 5 Electrical connection external inputs 5 contacts socket 3 5 4 1 L Sensor 24V brown 2 Data input white 3 L Sensor GND blue 4 Data input black 5 nc green yellow 2 1 Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 10 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com pa dy AquaDuna 3 6 Technical data B i Asi Bus Electronics Supply voltage 30V DC Asi power pack Supply voltage range 10 Current consumption max 80 mA 30V DC Current consumption at rest 23 mA Current consumption at rest with top LED 46 mA Ambient temperature 10 C 50 C Protection class IP 67 DIN EN 60529 with stainless steel hood DIN EN 61140 with plastic hood DIN EN 61140 Control air requirements to DIN ISO 8573 1 2001 Particle size max 5 um Particle density max 5mg m class 3 Water content Dew point 2 C class 3 Oil content oil free max 25mg m class 3 Air pressure 6 8 bar Air volume 1601 min 6bar 4 Dimensions and mounting Fig 9 pneumatic connections G1 8 pneumatic hose 6 mm electric connections ASI cable adapter M12 adapter M16x1 4 or 5 contacts connector Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 11 AquaDuna GmbH amp Co KG Fe
10. controlled valves that the mediums won t be mixed if the fittings are operated by hand emergency actuation In case of operation in automatically working plants the operators must familiarize with the cutoff or emergency stop of the plant respectively Mounting of the control head When mounting the control head make sure that the two O rings are correctly mounted in the bottom part of the control head Then mount the control head on a clean valve body using 2 hexagon socket screws M6x 16 mm If the control head is fitted with a stainless steel hood an earthing spring must be built in according to fig 10 The spring connects the stainless steel hood with the actuator body The actuator itself must not be incorporated in an insulated way toward the potential EARTH Always mind the equipotential bonding After having mounted the bottom part of the control head both the electrical connections and the control air are mounted at the head After having put the electrical system into operation the hood is put with the bayonet onto the bottom part and locked by turning it clockwise by approx 15 The optional all around lamp can be installed by clipping on the control board ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 17 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights
11. d o tlopen 1 external input o switch setting 9 position action output signal for butterfly valve 0 i closed 0 Olclose of external input 1 normal position closed _ 1 external input 1 air opening air closing _ 9 exemal input o 1 olopened 0 1lopen 1lexternal input 0 switch setting A position action output signal for butterfly valve 0 1lcosed of Olopen of external input 1 normal position open x 0 tf external input 1 L O external input 0 1 Ojopned tjextemal input 0 spring opening 01 ijclose switch setting position action output signal for single seat valve 0 i closed 0 Olclose of external input 1 normal position closed _ 1 external input 1 L _0 tjopen sss _ plo Ojexternal input 0 1 olopened tjextemal input 0 spring closing with Teach In switch setting C position action output signal for single seat valve 0 1ldosed o Olopn 0 external input 1 normal position open _ Pt external input 1 0 input 0 tjextemal input o air opening air closing 01 fjdose Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 25 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 7544
12. ed Contact www aquaduna com Du AquaDuna FLUID PROCESS GROUP 12 1 Annex 2 Switching example Profibus Ethernet Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 22 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com 13 Annex 3 switch setting 0 double seat valve normal position closed with Seat Lift without Seat Lift detection switch setting 1 double seat valve normal position closed without Seat Lift switch setting 2 double seat valve normal position closed with only upper Seat Lift without Seat Lift detection switch setting 3 double seat valve normal position closed with Seat Lift with Seat Lift detection with Teach In Rev 6 qp y AquaDuna ILE PROCESS GNOU control ASI VB ASI signal ASI signal action 0 0 1 upper Seat Lift 1 0 lower Seat Lift ASI signal output signal for 0 external input 1_ 1 external input 1 O external input O tjextemal input 0 position 0 1 closed 0 1 upper Seat Lift 0 1 lower Seat Lift 1 Olopened 0 external input 1 1 external input 1 0 external input 1 1 external input 1 O external inp
13. efinitions of the ASI bus guidance Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 4 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com gt TNI AquaDuna FLUTD PROCESS GROUP 2 2 Design of the control head The control head consists of a bottom part with bayonet catch where a plastic or a stainless steel hood can be put on The housing resulting from it includes an electronic system which allows to control and to acquire the positions of the valve This electronic system is available as a light and premium version It is possible to put a 360 viewable display on both the versions The pilot valves which are integrated too control the movement of the actuator The electrical connections are made over a cable entry in the bottom part Other connections such as M12 connectors are possible as an option too Quick release couplings for compressed air provide a connection to the supply air Stop valves for the entry of air are furnished as an option Hood stainless steel plastic All around lamp optional Earthing spring Pilot valves with hand emergency actuation Fixing screws Asi Bus electronics Bottom part 2 3 Control of the actuator The control of the actuator can made over the installes o
14. g cap is screwed down until the metallic stop If the cap is not completely screwed down the cover may be destroyed through the stroke movement of the piston rod ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 15 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 7 2 At 4 gt qp SI AquaDuna FLUID PROCESS GROUP Mounting Commissioning Mounting of the control head The control head is mounted on the actuator of the lift or turning valve respectively The hexagon socket screws M6 with the fitted O ring are required for mounting If control heads with stainless steel hood are used a spring Is to be fitted for earthing according to fig 6 In case of actuators whose diameter is smaller than 100 mm a distance plate item no 5630600076 087 and an encoder lengthening piece item no 5630600077 059 are to be used Earthing spring only for stainless steel hoods Fig 10 Before putting the control head into operation always A check that every part is fixed In case the control heads are not correctly mounted the operator himself will be liable Required tools for mounting and dismounting Torx screwdriver size T20 Hexagon socket screw size 5 Screwdriver long blade size 3 Screwdriver si
15. kopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 8 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Due AquaDuna 3 Electrical connections BI eae EN Position of connectors Light L Premium P Fig 5 3 1 Electrical connections A contacts connector Connector P 9 1 ASI Connector P 9 2 ASI Connector P 9 3 ASI Connector P 9 4 ASI Fig 6 3 2 Electrical connections ES 2 contacts connector ConnectorP 8 1 Voltage ES 24V ConnectorP 8 2 Voltage ES GND Fig 7 Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 9 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Du AquaDuna FLUID PROCESS GROUP 3 3 Electrical connections cycle stroke 5 contacts connector Connector P2 1 external sensors 24V Connector P2 2 external sensor 1 Connector P2 3 external sensor 2 Connector P2 4 external sensors GND Connector P2 5 external sensors GND Fig 8 3 4 Electrical connection external ASI 4 contacts connector 1 ASI Bus signal brown 2 24 V ES supply white 3 ASI Bus signal blue 4 24 V ES supply
16. o a plant 10 Mounting of the control head 7 6 Dismounting of the control head 8 Spare and wear parts 9 Transport 9 1 Delivery scope 9 2 Transport and packaging 10 Trouble shooting 10 1 Emergency stop 11 Disposal 12 Annex 1 Alteration to forerunner model 12 1 Annex 2 Switching example 13 Annex 3 control ASI VB 14 Annex 4 control ASI special VB Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 2 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com pa dy AquaDuna UID PROCESS GROU 1 General information These operating instructions are part of the control head and must be at the user s disposal at any time Every safety instruction is to be made sufficiently known and to be observed If the unit is passed on the operating instructions must be passed on as well 1 1 List of figures and diagrams Fig 1 Control head Fig 2 Design of the control head Fig 3 Magnet carrier and encoder Fig 4 Setting of the actuator types Fig 5 Position of the connectors Fig 6 Electrical connections L and P 4 contacts Fig 7 Electrical connections ES P 2 contacts Fig 8 Electrical connections cycle stroke P 5 contacts Fig 9 Dimensions and mounting Fig 10 Earthing spring of stainless steel hood Chart 1 Setting of actuator type
17. on other than intended is forbidden Application must be made only by qualified and instructed persons Modifications are not covered by the manufacturer ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 6 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Du AquaDuna FLUID PROCESS GROUP 2 7 Setting of the actuator types Setting of the valve types is made over a selector switch S1 The switch positions are allocated to the actuators over the following list Light L Premium P Fig 4 Double seat valve cycle above below without repy IDobiesesvavewihoutoyde J 1 _ Dowleseslvaveonycydeaboe 2 _ Double seat valve with cycle stroke recognition and repy 3 Liftvalve airto open spring todos Liftvalve airto openairtocose 8 Liftvalve airto close spring io open Turning valve Flapairto open spingiocse Turning valve Flap airto open J 9 Turning valve Flapairtoclose sprmgioopen a Lift valve air to open spring to ose adaptive B _ Turing valve Flap air to open air to close sep controlabe D E Lift valve air to close spring to open adaptive Chart1 Attention Type 3 B and E only with premium version Please pay special attention to the following
18. r external pilot valves External pilot valves are placed in the switchboard plants of the higher level control Internal pilot valves can be triggered over the hand emergency actuation Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 5 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 2 4 2 5 2 6 qp SF AquaDuna LUID PROCESS GROUI Positioning The position of the actuator is determined over a magnet carrier This carrier is located in the axle of the valve Fig 3 lift valve turning valve ES technique An external supply of the pilot valves can be fed for the emergency stop of valves This supply can be interrupted for example over an emergency switch in order to set a certain area of the plant into the STOP condition All transmitting lines to the higher level control remain unaffected Application These control heads are suitable for the application on Kieselmann actuators for lift and turning valves Their range of application is designed for Atex zones 1 and appropriate to gas and dust The energy saving variant allows an application in both the ranges These control heads are designed to be used only on Kieselmann actuators and must be used only in the intended ranges Any applicati
19. rdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com 5 Setting of magnetic encoder of lift valves Double seat leakage valves e g 5670 46 5 51 0 stroke measurable Or 51 02 stroke neor Leakage space Nominal EGRE MEE re Position indication width space stroke 515 35 60 465 930 2 552008000500 Dip ers 35 60 465 1090 3 5620100005000 DN125 150 650 35 60 565 1225 3 862015000500 Corner valve e g 5536 A 43 5 B 51 0 stroke measurable and or 1 0 stroke theor Nomialwidih Stoke A B Springs Position indication Reversing valve e g 5714 Stoke A B Springs Position indication 435 695 5714025005000 26 01 435 77 0 2 5702065005000 35 0 43 5 860 2 570200005000 7 Aseptic valve e g 5836 Nomimalwidh Stoke A B Springs Position indication 20 43 5 63 0 T 5802040005000_ 435 720 1 5802065005000_ 340 435 85 0 2 5802125005000 7 Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 12 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co
20. re part 5631 000 Electric connection kit Spare part 5631 000 Pilot valve block 1MV DSV Spare part 5630 001 013 000 Pilot valve block 2MV DSV To Pilot valve block 2MV DSV Pilot valve block 3MV DSV Pilot valve block 1MV PDA Pilot valve block 2MV PDA ASI L control board ASI P control board Top LED display Screw kit Magnetic encoder lift valves Encoder flap Spare part Spare part Spare part Spare part Spare part Spare part Spare part Spare part Spare part 9630 002 013 000 9630 004 013 000 9630 003 013 000 5630 601 013 000 5630 602 013 000 9631 200 013 000 9631 200 012 000 9631 000 018 000 5631 000 Spare part see chart item 5 0 Spare part 9630 600 010 000 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com L y AquaDuna FLUID PROCESS GROUP 9 Transport 9 1 Delivery scope The control head and a short description for the respective type are included with the delivery Kurzanleitung 51 Stewerkoof fur Hub und Drenventie 9 2 Transport and packaging Our products are very carefully produced mounted and tested Should there be any reason for complaint we will naturally give you entire satisfaction within the scope of our warranty We
21. s Chart 2 Bit assignment outputs ASI Chart 3 Bit assignment inputs ASI Chart 4 LED signalling Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 3 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com At 4 gt pup AquaDuna FLUID PROCESS GROUP 2 Technique and application 2 1 Function of the control head The control head can be combined with the Kieselmann valves It is put on the valve drive and then screwed down The touchless magnetic sensor technology allows the application in different valve types The positions of the valves are acquired over the electronics of the control head and forwarded to a higher level control The forwarding of the signals is made via a wiring provided for it The electronic system signalizes the valve conditions at the control head The actuator is controlled over the integrated pilot valves The supply of air is made either directly over the control head or over an external hose coupling Operation is allowed only in the intended environment K K Fig 1 Important Assembly of plants must be carried out only by qualified personnel Take care that wires are kept away from interfering components such as supply lines from frequency converters Please consider the d
22. sr AquaDuna FLUID PROCESS GROUP erating Instructions ASI Control Head for Lift and Turning Valves Subject to technical modifications and innovations Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 1 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com ws AquaDuna UFD PROCESS ROU P Contents 1 General information 1 1 List of figures and diagrams 2 Technique and application 2 1 Function of the control head 2 2 Design of the control head 2 3 Control of the actuator 2 4 Positioning 2 5 ES technique 2 6 Application 2 7 Setting of the actuator types 2 8 Bit assignment 2 9 LED signalling 3 Electrical connections 3 1 Electrical connection L and P 4 contacts connector 3 2 Electrical connection P 2 contacts connector 3 3 Electrical connection P 5 contacts connector 3 4 Electrical connection external ASI 4 contacts connector 3 5 Electrical connection external inputs 5 contacts socket 3 6 Technical data 4 Dimensions and mounting 5 Adjustment of magnetic encoder of lift valves 6 Symbols and references 6 1 Used symbols 6 2 Used terms 6 3 Safety requirements 6 4 Dangers 7 Mounting Commissioning 7 1 Mounting of the control head 7 2 Required tools for mounting and dismounting 7 3 Commissioning 7 4 Integration int
23. st Every assembly work carried out at the control head is to be done in stressfree condition ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 14 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 6 4 Dangers A pP PP pe gt qp y AquaDuna UFD PROCESS RU E The control heads are operated with 6 8 bar compressed air Due to the design stagnation pressure may arise in the cover of the control head in case of leakage Notification is hereby made that only original spare parts must be used for repair maintenance Damages which may result from the use of OEM parts won t be accepted by the manufacturer The control head must be operated only in the ambiance intended for it The control head is fitted with a cover with bayonet catch Make sure that no tools are used to loosen the cover and that the respective sense of rotation to open and or close is observed When handling the control head take into consideration that the hood may be under pressure When removing it make sure that the hood is held fast Only authorized persons are allowed to stay in the operational area of the control head If the pulse generator which is in the control head is removed or put in make sure that the closin
24. ut O tjextemal input 0 _ 0 1 closed 0 1 upper Seat Lift t Olopened 0 EI upper Seat Lift 0 Oldose of external input 1 0 1 upper Seat Lift 1 external input 1 1 O lower Seat Lift EXE not available 1 1 open not available 0f 1 closed 0 1 lower Seat Lift 1 Olopened ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 23 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com connector P2 0 o0 BEN x BEE Aq ua aDun na ESS GR switch setting 4 position action output signal for single seat valve 0 1lcosed of Olclose of jexternalinputi 0 normal position closed opo bobo 1 gt external input 1 spring closing _ LLL LL 0 external input o 1 olopened _ o t opn tiexternalinputo 1 switch setting 5 position action output signal for single seat valve 0 1lcosed of Olclose of jexternalinputi 0 normal position closed _ ood It fexternalinputt 1 _ oo LLL LL Of external input o 1 Ojopeed
25. when setting type 3 In order to read in the positions key button T1 must be held down while the 4 contacts connector plug is plugged After release of the key button the actuator changes to the learning mode and moves to the different positions of the actuator Now the connector can be screwed down and the cover can be closed Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 7 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 2 8 2 9 qp y AquaDuna FLUID PROCESS GROUP Bit assignment Replies to the higher level control 0 0 Postondoed 0 0 1 Cycleabove 0 0 1 Oyelobelo 0 1 0 fPeostoopn Replies with switch position 3 Cycle lift recognition 0 1 1 Cycle above 1 9 1 Oebbw 9 i 9 Position open Chart 2 Control of pilot valves m F E x X 0 0 Wa x i 0 Wa X 0 1 Odebbw gt lt gt lt lt Chart 3 LED signalling Signalling of the actuator position through the LED on the board or optionally through the X viewable display Programming False programming Program error Chart 4 ASI Steuer
26. will be pleased to help you after expiry of warranty too yy the delivery scope After having noticed that delivery is complete the goods must be checked for damage If there are damages it is essential to note them down on the shipping documents In case of damage the forwarder must countersign the documents If parts are returned either keep the outer package or use a packaging where the devices are not damaged Rev 6 ASI Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 19 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 10 10 1 11 pi dp AquaDuna UFD PROCESSO Trouble shooting Emergency stop In order to force an emergency stop of the control head the operators of the plant must absolutely familiarize with the plant design It is essential to train an emergency stop and to inform about the necessary elements regarding an emergency stop The training of the persons who were charged with the operation of the plant must be documented Every damage to person and property which results from faulty operation or faulty application respectively are borne by the plant operator Disposal If the control head is put out of operation the plastic parts are to be recycled The electronic su
27. ze 2 Torx screwdriver size T10 only for Ki Top ATEX Open end wrench of width 13 ct ASI Steuerkopf f r Hub und Drehventile Beschreibung 100 Doku Elek Kiema SK 16 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 1 3 7 4 7 9 qp y AquaDuna J PROCESS GROUP Commissioning After all screws had been tightened and the air pipe as well as the electrical connection had been made the control head is ready for commissioning The air supply must be made according to specification Check if the filter body is set into the air entry of the control head and if all O rings are correctly mounted Prior to commissioning the air pipe toward the control head must be blown off Metallic impurities welding residues and other solid bodies may destroy the control head Integration into a plant If the control head is integrated into an automatically working plant make sure that the function of the control head can be monitored Monitoring must be guaranteed by the plant design An optical control has also to be carried out in certain time intervals The function control must be documented in case of optical inspection If faults or damages are determined during control they must be immediately removed Make sure with remote
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