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Operating Instructions Types 8025

1. Figure 14 Fluid pressure temperature dependency curves for an SE35 Batch mounted on a sensor fitting S030 in metal PVDF PP or PVC Choose an S030 fitting appropriate to the velocity of the fluid inside the pipe refer to the graphs below Example gpm 1000 20 Specification 500 7 nominal flow rate 10 m3 h Tiid DN50 DN65 200 1 50 DN40 DN50 optimum flow velocity between 2 and 3 m s 101 F 7 m Recommended diameter DN40 or DN50 for the il DN20 DN25 asterisked fittings x DN15 DN15 or 1 b 5 DN20 50T vi L DNos ini DNO6 1 LL 10 05 2 1 For the fittings 102 a with external thread connections acc to 051215 SMS 1145 ol 005 with welding end connections acc to SMS 3008 o Oot BS 4825 ASME BPE or DIN 11850 Rg 2 Tool 005 024 17 with Clamp connections acc to Ot 0806 173 5 SMS 3017 ISO 2852 BS 4825 ASME BPE or 03 05 1 8 5 10 30 ins DIN 32676 Fluid velocity 27 English burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Installation and wiring Respect the installation instructions given in the operating instructions of the fitting
2. 101 9 7 30 Clearing the history table of the done dosings unnsenesennenennsenennsnnennennnnnennnnnennannnnnennannannn 102 9 7 31 Setting the brightness of the display and how long it stays ON or deactivating the backlight 00006008000 102 9 8 Details of the Test menu uussnnseonnasssunnansersnnnassssnsnnssennnnnnensunnunsernnnnnnsssnsnnsrennnnnnensnnnnnsernnnnssnernnnnnrennnnnnentnnn 103 9 8 1 Checking the inputs 6 104 9 8 2 Checking the outputs 104 9 8 3 Checking the paddle wheel 105 9 8 4 Monitoring the flow rate in the pipe nnmnnesnenennnennnnennennenennnennennnennnennennnennnennennnenne nn 106 9 8 5 Monitoring the value of the daily volume or mass 107 9 8 6 Monitoring the number of done 06145 107 A 9 8 7 Saving the user set configuration sriid rrian Aaa 108 8 9 8 8 Restoring the saved 108 9 8 9 Restoring the default
3. 78 9 7 4 Determining the fitting K factor using a teach in procedure V 78 9 7 5 Configuring the dosing mode general 2 81 9 7 6 Configuring the dosing mode LOC MANU nnuenesenesennensenneennennennsennennnnnnennnennennennnennennnn 82 9 7 7 Configuring the dosing mode LOC 82 9 7 8 Configuring the dosing mode 82 9 7 9 Configuring the dosing mode EXT MEM nnnenmensnnennenneennennennsnnnennnennennnennennnennennennsn 83 a 9 7 10 Configuring the dosing mode EXT 83 g 9 7 11 Configuring the dosing mode EXT 5 83 g 9 7 12 Configuring the dosing mode EXT 85 m 9 7 13 Configuring the dosing mode LOC REP nneseseeseneennennenneennennensnnnnennennennnennennennnennennenne 87 9 7 14 the dosing quantities in the device memory 89 o s 9 7 15 Configuring the overfill correction or deactivating 89 o 2 9
4. 108 5 9 9 Details of the History menu 5 110 9 10 Details of the Information menu usseremsanseneunnusssensnussensunnsensnnsunsennnnnunnssnunnsrennunnuensnnuunsennnnnssnernnnunrennunnsenennn 110 F 9 11 Remote consultation and confirmation of the warning messages 111 5 2 10 MAINTENANCE AND 1 5 1 5 114 5 10 1 Safety 115 5 5 aana a 114 10 2 Cleaning the device u u un u nnnn en 114 10 3 If you encounter problems A A a a ia 114 5 10 3 1 Resolution of problems when the device state LED is OFF 114 10 3 2 Resolution of problems related to an error message and the device state LED is red 115 10 3 3 Resolution of problems related to a warning message and the device state LED is DS OAM NP n s n ns ms 116 5 10 3 4 Resolution of a problem occuring during a dosing 117 10 3 5 Resolution of problems without message generation and the device status LED lt elge 0 BER T E E AE E AE E E TER FORRERRE 119 10 3 6 Resolution of proble
5. 13 6 3 2 Mechanical data rennen een anun rn 14 6 3 3 17 6 3 4 Specifications of the connected flow sensor panel mounted and wall mounted versione lerno e 19 6 5 Electrical 2 22 19 7 INSTALLATION AND 10 52 21 7 1 Safety instructions dc n bi Ehen 21 7 2 Installation of a 8025 Batch compact 51 7 2 1 Recommandations for installing the 8025 Batch compact version on the pipe 7 2 2 Installation Onto ANS Pipe au een 24 are lia burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH 7 3 Installation of a panel version aaa tanned ai 24 7 4 installation of a wall mounted version 26 7 5 Installation of a 8035 aaia 26 7 0 VVring EEE i sin aila 28 7 6 1 Equipotentiality of the installation neesesnsenennsnnennennennennennennennennenne
6. The flow sensor of the compact version needs a minimum voltage supply of 5 V DC If the device is fed with a voltage 12 V DC and Set selector LOAD lt 17 V DC set the voltage selector SENSOR SUPPLY on 5V or L either on 2 2k the load resistance R is then 2 2 kO Set the selector on 17 f the device is fed with a voltage gt 17 V DC the Figure 22 voltage selector SENSOR SUPPLY can be set to any either on 470 the load position resistance R is then 470 Q If the device is fed with a 115 230V AC voltage set the voltage selector SENSOR SUPPLY on L f the compact version of the 8025 Batch is energized with a 115 230 V AC power supply set selector as shown in Figure 23 Selector makes it possible to configure the supply voltage of the device in a 115 230 V AC version Energize the device with a 230V Energize the device with a 230 V AC voltage 115 V AC voltage Figure 23 Selector of the supply voltage on a 115 230 V AC version Before wiring the device insert the supplied cable clips into the slots of the electronic board MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Figure 24 Inserting the cable clips Install the device as described in chap 7 2 or 7 5 Wire acc to chap 7 6 9 7 6 12 and 9 6
7. d za Aad iE AR c s R 9 4 3 Information on the nternet s ssiz c s d aa asan d sqaas s s says mi sizs siz ibs nii z qaas siz s sdias nis s i i 9 5 DESCRIPTION 5000000000 10 5 1 Area ofapplicat on U anne r aa m y 10 5 2 General description ovu sasda aaa aaa ia a a a iii 10 5 3 Available versions of type 8025 BatCh nsenreunnennnennnunnzunnennanunnunnnunneunnnennnnnnnnnnunnnennnunnnnnnnunnnnnnnnnnunnnennnunnnnnnnnnnenn 10 5 4 Available versions of the electronic module SE35 11 5 5 Description of the name 5 5 2 12 6 TECHNICAL ma aza ma s iz s b m d nd n 13 6 1 Operating conditions dA a a a aa dasi k 13 6 2 Conformity to standards and directives 13 6 3 A n n 13 6 1 General technical
8. Insert the device mark 1 into the fitting gt Tighten the nut mark 3 by hand on the device Figure 10 Installation of a 8025 Batch compact version into an SO20 fitting MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 7 3 Installation of a panel version Install the panel version of the device in a cabinet with a protection class at least IP54 to ensure a degree of pollution 2 inside the cabinet 24 English Type 8025 8035 BATCH n x Installation and wiring burkert MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben To cut the opening in the cabinet door use the supplied drilling jig respecting the dimensions indicated in Figure 11 Figure 11 Dimensions of the drilling jig mm Insert the 4 screws in the housing from the front Insert the seal on the external threads of the 4 screws rear of the housing Put the assembly on the cutout electronics turned to the inside of the cabinet Put the 4 washers on the 4 screws gt Put a nut on each of the 4 screws and tighten the nuts to secure the device to the cabinet Screws Figure 12 Installation of a 8025 panel version 25 Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Installation and wiring 7 4 Installation of a wall mounted version NOTE Se a a a a i
9. are lia Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions A Starts a dosing See chap 9 6 Configuration level evel __ BATCH N 77 BATCH A A Ni gt 2s 0000 lt h BATCH R en gt 2s ZN RVA ENTER BATCH 5 0 g oe ys 816541 Parameters Information History 5 2311 Test Menu menu 2 menu LANGUAGE TEST DI MESSAGE 1 BATCH 1 2548 5 VY N 2 UNIT TEST 00 o 8 218 MESSAGE2 SATCH 2 2 K FACTOR FREQUENE i OPTIONAL WARNING 2 MESSAGE 3 BATCH 3 TR UVERFILL CONFIG g Resets bi gt ALARM 8 the daily volume or END mass totalizer iden OUTPUT END END m tified by a dot after the E volume or mass units ENTER ENTER RESET rmass a EZ gt or the daily totalizer m of the done dosings BACKLIT 5 identified by a dot x v b after letter B END 5 N T Process level z x s 9 Accessible when the device state LED is orange or red and when no dosing is being done see chap 9 3 The warning messages of the menu can also be remotely consulted and confirmed see chap 9 11 48 English
10. If the message persists con figure the device again If the problem occurs again take contact with the retailer red 10 Hz ERROR6 Totalizers definitely lost Start the device again The totalizers are reset If the problem occurs again take contact with the retailer red O Hz ERROR Both and Start the device again ERROR6 If the message persists con figure the device again If the problem occurs again take contact with the retailer red 10 Hz dosing being The rotational frequency Check the flow rate in the done of the paddle wheel is gt pipe 2 2 kHz If necessary adjust the flow rate If the problem occurs again take contact with the retailer If parameter ERR 10HZ is set to ACTIVE See chap 9 7 26 115 arelija burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Maintenance and troubleshooting MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 116 10 3 3 Resolution of problems related to a warning message and the device state LED is orange Device Output DO1 Message Possible cause Recommended action state LED and or DO2 displayed and or DO3 orange Switched WARN LOW During dosing the measured Check the flow rate in the pipe flow rate has stayed under the and its consequences on the minimum threshold for the set process
11. 156 Process level the digital inputs 012 and DI3 are deactivated To choose the dosing quantity from the memory activate the digital inputs DI1 012 013 State of input DI3 State of input DI2 State of input DI1 Associated quantity To go back to the Process level deactivate the 3 digital inputs DI1 to DIS The display alternately shows the called memory and the dosing quantity 0020 L To start the dosing send a pulse on the digital input DIA dosing quantity is counted down the dosing units blink g m L a To read the flow rate measured in the pipe press or Al To read the total dosing quantity press or once To interrupt the dosing see Figure 43 v VVhen the dosing is finished the device is ready for a nevv dosing Figure 42 Doing a dosing of a quantity from the memory in dosing mode EXT MEM MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 61 16 por Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions To interrupt the dosing press BA the valve connected to output DO2 and possibly the valve connected to output DO3 close the device state LED flashes at a 1 Hz frequency and the DO4 output if configured to transmit the device state see chap 9 7 26 generates
12. SENSOR TYPE Terminal block 5 FLOW SENSOR Wiring the remote flow sensor The wiring depends on the type of output signal originating from the flow sensor See chap 7 6 7 LOAD SUPPLY Terminal block 6 BINARY Terminal block 1 to 014 4 digital inputs NC not connected DO4 transistor output L V positive voltage ISOG ISOGND ground common to the 4 digital inputs and the transistor output DO4 L OV power supply ground PE cable shielding PE protective earth factory wired Selector see chap 7 6 7 P negative transistor output DO1 2 lector B see Table 5 page 40 P positive transistor output DO1 Selec or see Table age Selector see chap 7 6 7 Figure 19 Terminal assignment of a 12 36 V DC fed panel mounted or wall mounted version MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 32 English Type 8025 8035 BATCH Installation and wiring burkert FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Terminal block 1 PE shieldings of the power supply cable and the input output cables Terminal block 2 NC not connected L V red wire factory wired L OV black wire factory wired PE protective earth green yellow wire factory wired P negative transistor output D
13. Type 8025 8035 BATCH MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Operating and functions FLUID CONTROL SYSTEMS 9 3 Description of the navigation keys and the state LEDs Scrolling up the Selecting the displayed parameters Incrementing the figure Confirming the settings selected Consulting the history of dosings State LED of relay output DO3 LED ON contact closed Device state LED see 2 State LED of relay output DO2 follovving table i LED ON contact closed Reading the messages Scrolling through the parameters Selecting the figure on the left Device state State of the device LED The device operates correctly Orange An alarm related to the dosing and or a warning message has been generated SZ Press the key for 2 seconds in the Process level to access the message if no dosing is being done See chap 10 3 for the meaning of the message Furthermore output DO1 DO3 or DO4 switches if configured with the function ALARM or with the function VVARNING see chap An error message has been generated The transistor output DO4 sends out a 10 Hz frequency if parameter ERR 10HZ is set to 10HZ ON See chap 9 7 26 iA Press the key for 2 seconds in the Process level to access the message if no dosing is being done See chap 10 3 for the meaning of the message flashing S
14. Flovv sensor 0 5 VDC standard voltage signal TTL for example Set the selector on NPN PNP Figure 29 Set the selector as shown in Figure 30 Set selector LOAD on S9K the input impedance on terminals 1 and 2 of terminal block FLOVV SENSOR vvill then be 39 kQ Flovv sensor English Type 8025 8035 BATCH Installation and wiring FLUID CONTROL SYSTEMS Terminal assignment of Selector LOAD terminal block FLOW Type of signal Selector Selector SENSOR emitted by the SENSOR SENSOR 470 remote flow TYPE SUPPLY B a ey coo 0 Ox 22 SENSOR Set selector LOAD Set the selector on 5 either on 2 2k the load NPN PNP enir resistance R is then 2 2 kO Figure Y t 29 Figure 30 either on 470 the load resistance R is then 470 Q Set selector LOAD Set the on off signal selector on Set thie either on 2 2k the load Reed relay for NPN PNP 7 resistance R is then 2 2 kQ example Figure hale 5 p 29 Figure 307 either on 470 the load resistance R is then 470 Q Flovv sensor 7 6 8 Wiring the digital inputs DI1 to DI4 and the transi
15. To interrupt the dosing press the valve connected to output DO2 and possibly the valve connected to output DO3 close the device state LED flashes at a 1 Hz frequency and the DO4 output if configured to transmit the device state see chap 9 7 26 generates a 1 Hz frequency Confirm to continue the dosing l 812 L The countdown of the dosing quantity continues Confirm to abort the dosing The device is ready for a new dosing Figure 40 Interrupting the dosing in dosing modes LOC MEM or MEM MANU 9 6 3 Doing a dosing in dosing mode EXT MEM Dosing mode EXT MEM allows for selecting a dosing quantity from the device memory and starting the dosing via the digital inputs DANGER Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for electrical equipment Connect the valves to the DO2 and DO3 outputs see chap 7 6 12 Wire the output DO4 and the digital inputs DI1 to DI4 as described in Figure 41 and depending on the fol lowing requirements the transistor output DO4 allows for transmitting the dosing state if the output DO4 is configured with the function STATE see chap 9 7 26 the digital input D14 allows for starting inter
16. A panel mounted version is an electronics integrated in an open housing with display A wall mounted version is an electronics integrated in a housing with cover display and 5 cable glands The device has four digital inputs called DI1 to DI4 two transistor outputs called DO1 and DO4 which can be parametered two relay outputs called DO2 and DO3 which can be parametered and four totalizers two volume or mass totalizers and two totalizers of the done dosings Depending on the version the device is energized by a 12 36 V DC or a 115 230 V AC power supply Electrical connection is made on the terminal blocks of the electronic board either directly or via 2 or 5 cable glands 5 3 Available versions of type 8025 Batch The following versions of the dosing controller 8025 Batch are available MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben All these versions have four digital inputs DI1 to DI4 two transistor outputs DO1 and DO4 two relay outputs DO2 and DO3 and four totalizers 10 English Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Description MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Version 8025 Batch Seal material 12 36 VDC Hall short FKM 2 Hall short FKM 2 Hall long FKM 9 Hall short FKM Hall long FKM Order code 419520 564414 419522 419521 419529 419536 564415 12 36
17. Connect the transistor output DO1 or the relay output DO3 to an input of the PLC In order for the PLC to be informed that the remote consultation has started or has finished connect the tran sistor output DO4 to an input of the PLC and configure the output DO4 with the function STATE see chap 9 7 26 DO1 and or are con figured vvith VVARNING Process level DO1 8025 8035 DO2 BATCH z DO2 is configured with STATE Figure 102 Remote consultation of the warning messages 1 To remotely access to the warning messages the PLC sends out the code 000 on the digital inputs DI1 to DI3 then 1 pulse on DI4 2 The device generates a 200 ms pulse on the output DO4 to confirm the access to the messages The dosing feature cannot be accessed any more 111 English o Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions 3 The output s configured with the function VVARNING are switched to 0 4 To identify which warning messages have been generated by the device the PLC sends one after the other on the digital inputs D 1 to DI3 the codes related to the messages see Table 13 5 When the PLC encounters a message that has been generated by the device the output s configured with the function WARNING switch to 1 6 To confirm the message the PLC sends out one pulse on DI4
18. Figure 21 into their original position Letting the housing stay completely open secure the power supply cable the flow sensor connection cable and the relay connection cables with the cable clips Tighten the cable glands making sure the cable in the housing is long enough to allow complete opening of the housing Close the cover Tighten the 4 screws Put the blanking strips on the housing 7 6 7 Connecting the remote flow sensor to a panel mounted or wall mounted version MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Only move the selectors when the power supply is off Insert the supplied stopper gaskets into the unused cable glands to ensure the tightness of the device Unscrew the unused cable gland Remove the transparent disk Insert the supplied stopper gasket Screw the nut of the cable gland 38 English Type 8025 8035 BATCH Installation and wiring FLUID CONTROL SYSTEMS Before connecting the flow sensor to the dosing controller 8025 Batch in a panel mounted or a wall mounted version Set selector SENSOR TYPE depending on the output signal originating from the flow sensor See Figure 29 and Table 5 page 40 If selector SENSOR TYPE is set on NPN PNP set selector SENSOR SUPPLY depending on the u dosing controller supply voltage See Figure 30 and Table 5 page 40
19. Figure 87 Diagram of the BATCH parameter of the sub menu RESET gb The daily totalizer can be reset from the Process level See chap 9 6 m If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 101 English Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions 9 7 30 Clearing the history table of the done dosings The history menu is cleared upon confirmation of SAVE YES when leaving the Parameters menu RESET HISTORIC Reset N A Resery A Choose to clear or not the the history table Confirm BACKLIT RETURN Figure 88 Diagram of the HISTORIC parameter of the sub menu RESET gt If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press 22 to save the settings or not and go back to the Process level 9 7 31 Setting the brightness of the display and how long it stays ON or deactivating the backlight This parameter makes it possible to adjust the brightness of the display and how long the display is backlit after a key press to deactivate the backlight BACKLIT Set the display brightness from 1 to 9 1 THE 30 gt Confirm Set the duration the display is b
20. Fluid temperature compact version 8025 compact version 8035 The fluid temperature may be restricted by the fluid pressure and the materials the fitting used is made of See Figure 7 chap 7 2 1 or Figure 14 chap 7 5 15 to 80 C 15 to 100 C Fluid pressure compact version 8025 compact version The fluid pressure may be restricted by the fluid temperature and the materials the fitting used is made of See Figure 7 chap 7 2 1 or Figure 14 chap du 1552 PN10 8035 PN10 or PN16 Flovv rate measurement compact version Measurement range 0 3 to 10 m s measurement error with a K factor Teach In procedure Measurement error with K factor of the fitting used Linearity Repeatability 0 5 of the full scale 0 5 of the full scale 2 5 of the measured value 0 5 of the full scale 0 4 of the measured value 9 Determined in the following reference conditions fluid water water and ambiant temperatures 20 C upstream and downstream distances respected appropriate pipe dimensions 6 3 2 Mechanical data Part Housing and cover with lid compact version Material PC lid with UV filter Housing and cover wall mounted version ABS Cable glands compact or wall mounted versions PA Open housing panel mounted version PC Foil Polyester 4 screws Stainless ste
21. Installation and wiring FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 7 6 4 Wiring a compact version Only move the selectors when the power supply is off Insert the supplied stopper gasket into the unused cable gland to ensure the tightness of the device Unscrew the unused cable gland Remove the transparent disk Insert the supplied stopper gasket Screw the nut of the cable gland Set the selector SENSOR TYPE on NPN PNP See Figure 22 Never set selector SENSOR TYPE on the left on a compact version Selector makes it possible to configure the type of signal received from the flow sensor SENSOR TYPE SENSOR TYPE COIL lt gt NPN PNP COIL lt gt NPN PNP On a compact version set the selector on the right default position Figure 22 Using selector SENSOR TYPE on a compact version Set selector SENSOR SUPPLY depending on the value of the power supply of the dosing controller See Table 4 Set selector LOAD See Table 4 35 English Tas yes Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Installation and WIFINg Table 4 Position of selectors SENSOR TYPE SENSOR SUPPLY and LOAD on a compact version Selector SENSOR SUPPLY Selector 17 410 SENSOR TYPE HE 22K x L 12V Selector LOAD
22. To remotely consult and confirm the warning messages see chap 9 11 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 11 Remote consultation and confirmation of the warning messages If the power supply of the device is cut during the remote consultation the device will generate for 2 s a few 10 Hz pulses on the output DO4 configured with the function STATE and the Process level will be active when the power supply is restored When the remote consultation is active on the device no dosing can be done the digital inputs are only used for the consultation and the confirmation of the warning messages the navigation keys are blocked except to exit the consultation when END is displayed the device state LED flashes Remote consultation and confirmation of the warning messages via the digital inputs is only possible from the Process level when no dosing is being done on the device if at least 1 warning message has been generated the output s configured with the function WARNING take the value 1 To use the feature Configure the device with the dosing mode EXT MEM EXT LOC EXT T or EXT REP Connect the 4 digital inputs DI1 to DI4 to 4 outputs of the PLC Configure DO1 or DOS with the function WARNING see chap 9 7 20
23. allows for starting via the digital inputs the dosing of the quantity determined by a Teach In procedure DANGER Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system Observe all applicable accident protection and safety regulations for electrical equipment Connect the valves to the DO2 and DO3 outputs see chap 7 6 12 Wire the output DO4 and the digital inputs as described in Figure 49 and depending on the following requirements the transistor output DO4 allows for transmitting the dosing state when a dosing has been interrupted the digital input allows for the navigation within the pause menu between the function CONTINUE and the function RESET the digital input DI4 allows for interrupting or continuing a dosing when the digital input is active It also allows for confirming an alarm if the generation of alarms has been activated on the device see chap 9 7 16 and 9 7 17 Terminal A ooo PE PE PE 5 36 V DC 2 SENSOR HO aw 270 Kor SENSOR TYPE COIL lt gt NPN PNP 77 LOAD SUPPLY LED signalling the dosing state for example if the output DO4 has been configured to transmit the state of the device MAN 1000199281 EN Version B pri
24. freigegeben 11 SPARE PARTS AND ACCESSORIES ATTENTION Risk of injury and or damage caused by the use of unsuitable parts Incorrect accessories and unsuitable replacement parts may cause injuries and damage the device and the sur rounding area gt Use only original accessories and original replacement parts from B rkert damaged electronic board or housing can replaced Contact your local B rkert sales office Spare part panel version Mounting set screws washers nuts cable clips positions 1 2 3 4 Seal position 5 419350 Set with 8 FLOW foils 553191 Spare part wall mounting version Power supply board 115 230 VAC mounting 121 English per Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Spare parts and accessories Spare part 8025 Batch compact version Electronic board mounted in the cover with lid with window foil and four screws position 1 Power supply board 115 230 VAC position 2 mounting instruction sheet Set including two M20x1 5 cable glands position 3 two neoprene flat seals position 5 for cable gland or screvv plug two M20x1 5 screw plugs position 6 two 2x6 mm multiway seals position 8 Set including two M20x1 5 NPT1 2 reductions mounted o ring seal position 4 two neoprene flat seals for plug position 5 two M20x1 5
25. time delay If necessary clean the flow This message appears when sensor the flow rate is monitored see chap 9 8 4 When the dosing is finished access the Information menu and confirm the message See chap 9 10 Check the connection betvveen the device and the flovv sensor orange Switched 2 WARN HIG During a dosing the measured Check the flow rate in the pipe flow rate has stayed above the and its consequences on the maximum threshold for the set process time delay If necessary clean the flow This message appears when sensor the flow rate is monitored see chap 9 8 4 When the dosing is finished access the Information menu and confirm the message See chap 9 10 orange Switched 2 W OVER The last dosing could not be Chek the process and espe correctly corrected and the cially for the flow rate being dosed quantity has exceeded stable the threshold set in the overfill correction parameter see Check the last dosing missing chap 9 7 15 liquid or overfilling If the problem occurs again after several dosings use the function to smoothen the overfill correction See chap 9 7 15 Access the nformation menu and confirm the message See chap 9 10 orange Svvitched WARN VOL The daily volume or mass Do the planned maintenance totalizer has reached the value operation set in parameter VOLUME W of the Test ment Reset the
26. 203 VALVE automatically set if the relay output DO2 is parametered with a filling percentage lt 100 See chap 9 7 25 Configuring the relay output DO3 to switch when an alarm is generated during or at the end of a dosing See chap 9 7 19 Configuring the transistor output DO3 to switch when a warning message is emitted by the device See chap 9 7 20 WARNING Configuring the transistor output DO3 to send a pulse when a 77 dosing is finished See chap 9 7 21 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben See Figure 76 Figure 75 Diagram 1 2 of the OUTPUT parameter of the Parameters menu 93 arelija Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions Configuring the transistor output DO4 to transmit the device OUTPUT I gt state See chap 9 7 26 Configuring the transistor output DO4 to switch when an ALARM alarm is generated during or atthe end of a dosing See chap 9 7 19 Configuring the transistor output DO4 to switch when a warning message is emitted by the device See chap 9 7 20 WARNING Configuring the transistor output DO4 to send a pulse when a END DOSE dosing is finished See chap 9 7 21 Configuring the transistor output DO4 as a pulse out
27. 7 6 3 Terminal assignment and use of the selectors l E AO Supply 12 36Vdc SENSOR 57 LOAD SUPPLY Terminal block 1 NC not connected L V positive voltage L OV power supply ground PE protective earth factory wired P negative transistor output DO1 P positive transistor output DO1 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Terminal block 2 PE shieldings of the power supply cable and the input output cables Terminal block 3 wiring the DO2 relay output Terminal block 4 wiring the DOS relay output Connector 5 connection of the flow sensor Terminal block 6 BINARY to DI4 4 digital inputs DO4 transistor output ISOG ISOGND ground common to the 4 digital inputs and the transistor output DO4 PE cable shielding Selector see chap 7 6 4 Selector see chap 7 6 4 SelectorO see chap 7 6 4 Figure 18 Terminal assignment of a 12 36 V DC fed compact version 31 5 burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Installation and wiring Terminal block 2 PE shieldings of the power supply cable and the input output cables Terminal block 3 wiring the DO2 relay output PE PE PE Terminal block 4 vviring the DO3 relay output
28. Ku message is emitted by the device See chap 9 7 18 See also If you encounter problems in chap 10 3 f you do not vvant to adiust another parameter confirm the END parameter to save the settings or not and go back to the Process level 9 8 6 Monitoring the number of done dosings The parameter BATCH W makes it possible to monitor the value of the done dosings daily totalizer When the daily totalizer has reached the set value a warning message is generated by the device To deactivate the monitoring of the number of done dosings set BATCH W to zero When the warning message W BATCH is sent out reset the daily totalizer of the done dosings see chap 9 6 or 9 7 28 WARNING BATCH B 000000 Enter the number of dosings for which a warning message is generated by the device Confirm RETURN Figure 96 Diagram of the BATCH W parameter of the sub menu WARNING 107 imal lil Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions The transistor output DO1 or DO4 or the relay output DO3 can be configured to switch when a warning Cli message is emitted by the device See chap 9 7 18 See also If you encounter problems in chap 10 3 If you do not want to adjust another parameter confirm the END parameter to save the settings or not and go back to the Process le
29. Protect this device against electromagnetic interference ultraviolet rays and when installed out doors the effects of the climatic conditions 21 are lia Type 8025 8035 burkert i FLUID CONTROL SYSTEMS Installation and vv r ng 7 2 Installation of a 8025 Batch compact version The dosing controller 8025 Batch has to be inserted into an S020 fitting mounted on a pipe 7 2 1 Recommandations for installing the 8025 Batch compact version on the pipe Choose an S020 fitting appropriate to the velocity of the fluid inside the pipe refer to the graphs below N HHH L N to SMS 3017 ISO 2852 Flow rate Example EM in 7 S ifi 1 r ecification 20000 1 479000 DN 400 I DN 350 ol T nominal flow rate 10 m h 30000 2000 DN 250 optimum flow velocity between 2 and ART T 1000 DN 200 3 m s een DN 150 Recommended diameter DN40 or DN50 au DN 125 at g 5000 for the asterisked fittings D 10001 DN 100 3000 200 5 Bel Tl z DN 80 s00 20004 og 121 DN 65 ui 10001 a DN 50 DN65 900 L F Bader DN 40 DN50 7 z ol I won DN 32 DN40 z F mi ununu DN 25 DN32 g sot 200 5 DN 2
30. Warns against material damage gt Failure to observe this warning may result in damage to the device or system Indicates additional information advice or important recommendations EN a Refers to information contained in this manual or in other documents Indicates a procedure to be done 1 2 Definition of the word device The word device used within this manual refers to the dosing controller 8025 or 8035 Batch with serial numbers higher or equal to 20 000 5 Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Intended use and export of the device 2 INTENDED USE AND EXPORT OF THE DEVICE Use of the device that does not comply with the instructions could present risks to people nearby installations and the environment gt The dosing controller 8025 or 8035 Batch installed in series with one or two valves has been designed to do the dosing of one or several quantities volumes or masses of a liquid gt This device must be protected against electromagnetic interference ultraviolet rays and when installed out doors the effects of climatic conditions gt This device must be used in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the user manual Requirements for the safe and proper operation of the device are proper transport storage and installation as well as careful operation and main
31. gt Secure the power supply cable and the relay connection cables with the cable clips Close the housing and tighten the 4 screws of the cover 36 English Type 8025 8035 BATCH Installation and wiring FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 7 6 5 Wiring a panel version Only move the selectors when the power supply is off Install the device as described in chap 7 3 Set the selectors SENSOR TYPE SENSOR SUPPLY and LOAD see chap 7 6 7 Before wiring the device insert the supplied cable clips into the slots of the electronic board Figure 25 Inserting the cable clips Wire acc to chap 7 6 7 7 6 9 7 6 12 and 9 6 Secure the power supply cable the flow sensor connection cable and the relay connection cables with the cable clips 7 6 6 Wiring a wall mounted version Only move the selectors when the power supply is off Insert the supplied stopper gaskets into the unused cable glands to ensure the tightness of the device Unscrew the unused cable gland Remove the transparent disk Insert the supplied stopper gasket Screw the nut of the cable gland Install the device as described in chap 7 4 Set the selectors SENSOR TYPE SENSOR SUPPLY and LOAD see chap 7 6 7 If the wall mounted version is energized
32. 5V L or HE L 12V default position LY 12V Figure 30 Using selector SENSOR SUPPLY on a panel or wall mounted version 39 English burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Installation and wiring MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 40 Table 5 Position of selectors SENSOR TYPE and LOAD of a panel or wall mounted version and terminal assignment of terminal block FLOW SENSOR depending on the signal emitted by the remote flow sensor Type of signal emitted by the remote flow sensor sine wave coil Selector SENSOR TYPE Set the selector on COIL Figure 29 Selector SENSOR SUPPLY Any position Selector LOAD 410 2 ax Set selector LOAD on 39K the input impedance on terminals 1 and 2 of terminal block FLOW SENSOR will then be 39 kQ Terminal assignment of terminal block FLOVV Flovv sensor Set the selector on NPN PNP Figure 29 Set the selector as shovvn in 4 Figure 30 Set selector LOAD on 39K the input impedance on terminals 1 and 2 of terminal block FLOW SENSOR will then be 39 kO
33. 7 16 Activating deactivating the generation of alarms for problems occuring during N a dosing aaa l l ri Ryan uma s d 91 2 s 9 7 17 Activating deactivating the generation of alarms for problems occuring at the 3 GNA Of A COSING YYTRRUNaa00 92 5 9 7 18 Configuring the outputs general dagam ann 93 m 5 2 o gt z LI 2 o o 8 2 lt 9 7 23 Configuring the transistor output DO1 or DO4 to transmit the rotational fre quency of the paddle wheel u a asa i nennen 97 9 7 24 Configuring the relay output 2 98 9 7 25 Configuring the relay output DOS to control an auxiliary valve 99 9 7 26 Configuring the transistor output DO4 to transmit the device state and activat ing deactivating the generation of a 10 Hz frequency when an error message is generated by the device unsessesesnensunnusnensunnsnnunsunnsnsunnunnnnsnnnunnunsnnnnnnunnunannnunnnnnnnnunnnnnnnnunnnnennenn 99 9 7 27 General diagram of the RESET 100 9 7 28 Resetting the two volume or mass totalizers 101 arelia burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH 9 7 29 Resetting the two totalizers of the done dosings
34. 7 7 or MEM MANU see chap 9 7 8 Do a dosing by choosing the quantity to be dosed in the device memory using the navigation keys Displayed in the Process level when the configured dosing mode is LOC REP see BATCH R chap 9 7 6 Do a dosing using the navigation keys of the quantity determined by means of a Teach In procedure Displayed in the Process level when the configured dosing mode is EXT LOC see BATCH 5 i chap 9 7 10 a dosing using the digital inputs or a semi automatic dosing the quantity to be dosed is chosen via the navigation keys but the dosing is started using the digital inputs Value of the main volume or mass totalizer total quantity of fluid counted by the device 87654 L since the last reset 211 Value of the daily volume or mass totalizer identified by a dot after the volume or mass units quantity of fluid counted by the device since the last reset 1254 B Value of the main totalizer of the done dosings since the last reset MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Value of the daily totalizer of the done dosings identified by a dot after letter B since the last reset gt A Resets gt 2s the daily volume or mass totalizer identified by a dot after the volume or mass units ET or the daily totalizer of the done dosings id
35. 8025 8035 BATCH Technical data FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Figure 6 Dimensions of the electronic module SE35 Batch mm Table 2 Dimension H mm of the dosing controller 8035 Batch depending on the DN of the sensor fitting SO30 H mm with sensor fitting S030 d 134 139 06 08 20 25 32 40 50 65 6 3 3 Electrical data Power supply 12 36 V DC filtered and regulated SELV circuit with a safe energy level max tolerance 12 V DC 5 or 10 max tolerance 36 V DC 10 limited energy source in accordance to EN 61010 1 paragraph 9 3 Power source not supplied or Class 2 source in accordance to standards UL 1310 1585 and EN 60950 1 17 tare e burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Technical data MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 18 Power supply 115 230 V AC frequency supplied voltage current 8025 wall mounted version current 8025 and 8035 compact versions integrated protection compact version integrated protection wall mounted version power 8025 wall mounted version power 8025 and 8035 compact versions Current
36. AC and 42 V peak or max 60 V DC 3A 750 VA resistive load English Type 8025 8035 BATCH Technical data FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Digital inputs D 1 to 014 commutation threshold commutation threshold V x max min pulse duration input impedance protection 51036 V DC 2VDC 100 ms 9 4 galvanically isolated and protected against polarity reversals and voltage spikes 6 3 4 Specifications of the connected flow sensor panel mounted and wall mounted versions Signal originating from the remote sensor type frequency max voltage Input impedance pulse sine wave typical sensitivity 50 mV peak to peak at 250 Hz on off or standard voltage 0 5 V DC 0 6 Hz to 2 2 kHz can be adjusted 36 VDC depends on the position of selector LOAD on the electronic board of the 8025 See chap 7 6 4 and 7 6 7 Power supply if the dosing controller is energized with a 12 36 V DC voltage supplied by the dosing controller depending on the position of selector SENSOR SUPPLY of the 8025 either 5 VDC 30 mA max L 12V supply voltage L of the dosing controller minus 12 V DC minus 12 5 V DC max 80 mA max L supply voltage L of the dosing controller minus 1 5 V DC max 140 mA max Power supply if the dosing
37. Insert the electronic module SE35 2 in the sensor fitting S030 1 Secure the electronic module to the sensor fitting by a 30 turn Secure the unit by tightening screw 3 Figure 15 Installation of a 8035 Batch 7 6 Wiring DANGER Risk of injury due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system Observe all applicable accident protection and safety regulations for electrical equipment Insert the supplied stopper gaskets into the unused cable glands of a compact or wall mounted version to ensure the tightness of the device Only move the selectors when the power supply is off Use a filtered and regulated 12 36 V DC power supply es Make sure the installation is equipotential See chap 7 6 1 Use shielded cables with a temperature limit of 80 C minimum Do not install the cables near high voltage or high frequency cables If this cannot be avoided observe a min distance of 30 cm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Protect the device power supply by means of a 300 mA fuse and a switch Protect the power supply of each transistor output by means of a 125 mA fuse Protect the relays by means of a max 3 A fuse and a circuit breaker depending on the process Do not apply both a dangerous voltage and a safety extra low voltage
38. Process level 109 5 burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Operating and functions MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 110 9 9 Details of the History menu BATCH 1 BATCH 2 BATCH 10 BSI L END Figure 100 Diagram of the History menu To access the History menu press the key for at least 2 s in the Process level The menu makes it possible to consult the quantities dosed in the last 10 dosings done on the device The device alternately displays the dosing number and the quantity to be dosed ENTER BA Process level 9 10 Details of the Information menu This menu is available when the device state LED is orange or red For the meaning of a message go to chap 10 3 The messages WARN LOW WARN HIG and W OVER can be confirmed in the Information menu by simulteously pressing keys and for 2 seconds the message OK is displayed The messages WARN VOL and W BATCH are confirmed when the related totalizers are reset x i To access the Information menu press the key for at least 2 s in the Process level In this menu read the fault and warning messages generated by the device Figure 101 MESSAGE 1 MESSAGE N END ENTER Process level Diagram of the Information menu
39. VDC 433740 115 230 V AC 433741 A set with a black EPDM seal for the flow sensor an M20x1 5 cable gland plug a 2x6mm multi way seal and a mounting instruction sheet is delivered with each device in a compact version Compact 115 230 V AC Panel 12 36 VDC Wall mounted no 2 identified by the logo TAL on the name plate of the device Available versions of the electronic module SE35 Batch 5 4 The following versions of the electronic module SE35 Batch are available All these versions have four digital inputs DI1 to DI4 two transistor outputs DO1 and DO4 two relay outputs DO2 and DOS and four totalizers A set with a black EPDM seal not used an M20x1 5 cable gland plug a 2x6mm multi way seal and a mounting instruction sheet is delivered with each electronic module 12 36 V DC no 443360 yes 564398 115 230 V AC no 423926 The order codes of the sensor fitting S030 can be found within the related data sheet refer to the data sheet at www burkert com 2 identified by the logo TAL on the name plate of the device 11 fafellEie Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Descri ption 5 5 Description of the name plate 1 Type of the device BATCH 8025 HALL SHORT SUPPLY 12 36V 100 mA 2 Type of flow sensor D0184 5 36 100 D0283 Rel 230 3A nes 413 Power supply and max c
40. and if the active message is VVARN VOL or VV BATCH the related daily totalizer is reset 7 To exit the consultation the PLC sends the code 000 on the digital inputs DI1 to DI3 then confirms END by sending out one pulse on DI4 Pressing the key ENTER also confirms END 8 The device generates a 200 ms pulse on the output DO4 to confirm the end of the message consultation The dosing feature is available again Table 13 Code DI1 DI2 DI3 of the warning messages Chosen message END VVARN LOVV VVARN HIG VVARN VOL VV BATCH MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 112 e lE Type 8025 8035 BATCH n u FLUID CONTROL SYSTEMS Operating and functions uone nsuoo Bess ul un5 q sey uonelnsuoo uonisod ay yo 1891 0 ay pug 2 ay uone nm pi Bess ul uon sod s d gb x o 1 reTe T Y T T 10 610 610 A q ziyeqo llep res YOA Bulu AEM xoa u q sey 40 pjoysatyL ONI q Nabi ad n HABE Ti BANABA SIA NAGI T Nae Ke dsiq A SS99014 s Bess ul Bulusem y Jo uolyeyinsuo ul M
41. confirm the message by simultaneously pressing the keys and for 2 seconds WARNING FLOU 0 000 Enter a flow rate value in the unit chosen in the UNIT parameter below which a VVARN LO warning message is generated by the device Confirm iH 2 000 Enter a flow rate value in the unit chosen in the UNIT parameter such as W gt W above which a VVARN HI warning message is generated by the device Confirm DEL 01 Enter the value of the time delay value between 1 and 99 5 one or the other threshold can be exceeded before a warning message is generated by the device Confirm X Figure 94 Diagram of the FLOW W parameter of the sub menu WARNING MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben To be warned when the flow rate is too low or too high enter the flow rate range in the units that have been chosen in the UNIT parameter of the Parameters menu outside which the device generates a warning message WARN LO or WARN HI and turns the device status LED to orange When a warning message WARN LO or WARN HI is generated by the device check the process if the process is not faulty check the flow sensor condition and clean it if necessary if the flow rate measurement is still faulty contact the B rkert
42. consumption without the consumption of the loads the inputs and the transistor outputs 12 36 V DC fed version 115 230 V AC fed version 50 60 Hz 27 V DC regulated max 250 mA max 125 mA 125 mA time delay fuse 250 mA time delay fuse 6VA 3VA 90 mA at 12 V DC and 45 mA at 36 V DC with the consumption of the relay outputs 55 mA with the consumption of the relay outputs Transistor outputs DO1 and DO4 type DO1 function DO4 function frequency f Electrical data duty cycle if 0 6 lt f lt 300 Hz all versions duty cycle if 300 lt f lt 1500 Hz 8025 wall mounted and panel mounted versions duty cycle if 1500 lt f lt 2200 Hz 8025 wall mounted and panel mounted versions protection NPN PNP through wiring polarized potential free pulse output can be configured and parametered dosing state can be configured and parametered 0 6 2200 Hz 5 36 V DC 100 mA max voltage drop 2 7 V DC at 100 mA gt 0 45 204 0 4 galvanically isolated and protected against overvoltages polarity reversals and short circuits Relay outputs DO2 and DO3 ype DO2 function DO3 function electrical data of the load non UL devices electrical data of the load UL devices max breaking capacity normally open can be inverted through parameter setting valve 100 cannot be modified alarm can be configured and parametered 230 VAC 3Aor40VDC 3A max 30 V
43. daily volume or mass totalizer see chap 9 6 or 1928F English Type 8025 8035 BATCH Maintenance and troubleshooting burkert FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Device Output DO1 Message Possible cause Recommended action state LED and or DO2 displayed and or DO3 orange Svvitched 2 W BATCH The number of done dosings Do the planned maintenance has reached the value set in parameter BATCH W of the Test menu operation Reset the daily totalizer of the done dosings see chap 9 6 or 9 7 29 2 If the output is configured to switch when a warning message is generated See chap 9 7 20 10 3 4 Resolution of a problem occuring during a dosing Output DO1 and or DO2 and or DO3 Output DO4 in STATE mode Message Possible cause displayed Recommended action orange Switched 3 5 Hz ALARM The message can Check the process 3 5 Hz frequency appear if the gen flashing eration of alarms Check the operation of the during dosing valves T 7 on Ihe Check the wiring of the valves 7 77 chap for example via the TEST menu z m See chap 9 8 2 The device has opened the Check the flovv sensor valves but there is _ To confirm the message press no flow the key ENTER or send out a pulse on DIA the dosing has been
44. gland stopper gasket position 7 one multiway seal 2x6 mm for cable gland position 8 one black EPDM seal unused one mounting instruction sheet Housing position 9 with Hall effect flow sensor Set with 8 FLOW foils MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 123 jstelllig Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Packaging Transport 12 PACKAGING TRANSPORT NOTE Damage due to transport Transport may damage an insufficiently protected device gt Transport the device in shock resistant packaging and away from humidity and dirt gt Do not expose the device to temperatures that may exceed the admissible storage temperature range gt Protect the electrical interfaces using protective plugs 13 STORAGE NOTE Poor storage can damage the device gt Store the device in a dry place away from dust gt Storage temperature of the device 10 to 60 C 14 DISPOSAL OF THE PRODUCT Dispose of the device and its packaging in an environmentally friendly way note Comply with the national and or local regulations which concern the area of waste disposal MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 124 English burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH ueqebabiey TH smes G 102 10702 paluud g uolsieA NI 1826610
45. if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem If the generation of alarms alarm AFTER for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem If the digital input D 1 is active no dosing has been started and no warning message has been gen erated by the device a long pulse gt 2 s on DI4 allows for accessing to the Information menu See chap 9 11 Process level the digital inputs DI1 DI2 and DI3 are deactivated gt Activate the DI1 digital input To start the dosing of the quantity determined by Teach In send a short pulse lt 2 s on the digital input D14 The device shows the percentage of the quantity that has been already dosed symbol blinks To read the flow rate measured in the pipe press or Al To read the total dosing quantity press or once To interrupt the dosing see Figure 51 When the dosing is finished the device is ready for a new dosing Figure 50 Doing a dosing in dosing mode EXT REP 71 11 Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions To interrupt the dosing press pz the valve connected to output DO2 and possibly the val
46. interrupted current dosing can be continued or aborted orange Switched 3 5 Hz fre ALARM The message Check the process 3 5 Hz quency can appear if flashing the generation Check the operation of the of alarms at the end of dosing is active on the device See chap NZ 12 The device has closed the valves but there is still flow in the pipe valves Check the wiring of the valves for example via the TEST menu See chap 9 8 2 Check the flow sensor To confirm the message press the key ENTER or send out a pulse on DIA if the dosing is finished the device goes back to the Process level Else the dosing has been interrupted and can be continued or aborted 117 arelia burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Maintenance and troubleshooting MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 118 Device Output DO1 Output DO4 Message Possible cause Recommended action state LED and or DO2 in STATE displayed and or DO3 mode orange Switched 3 5 Hz fre ERROR T The message Increase the values of the 3 5 Hz quency can only appear parameters A and B in order flashing ifthe dosing to reduce the activation time of mode EXT T is the digital input DI1 and so that active A T B lt flow rate times T The dosing or set atime delay before quantity Is the valves
47. is configured with the function PULSE and the units HERTZ each pulse from the paddle wheel flow sensor is transmitted to the transistor output DO1 or DO4 The frequency gen erated by this output then equals the rotational frequency of the paddle wheel this value can be read from the parameter FREQUENC in the Test menu OUTPUT PULSE HERTZ Choose HERTZ Confirm 002 RETURN Figure 81 Configuring the transistor output DOT or DO4 as a pulse output propotional to the rotational frequency of the paddle wheel If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press A to save the settings or not and go back to the Process level 97 fsfellEie por Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions 9 7 24 Configuring the relay output DO2 Connect the main valve installed into the pipe vvith high flovv rate to the relay output DO2 See chap zu The output DO2 is dedicated to the control of the main valve installed into the pipe vvith high flovv rate OUTPUT gt 1 GEL 000 Enter the time delay before the valve is opened value between and 200 s Confirm If the device is connected to a single valve enter a filling percentage of 100 If the device is connected to 2 valve
48. not powered when energizing the device the four digital inputs will be active at low level Configure the device with this dosing mode see chap 9 7 10 Do the dosing of a quantity stored in the memory and selected with the navigation keys see Figure 44 Do the dosing of a quantity stored in the memory via the digital inputs see Figure 45 If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem If the generation of alarms alarm AFTER for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem 63 areli a burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Operating and functions Q To select the dosing quantity via the navigation keys deactivate the 3 digital inputs to DIS f a warning message is generated by the device and no dosing is being done a long pulse gt 2 seconds on DI4 allows for remotely accessing to the Information menu whatever the state of the inputs DI1 to DI3 See chap 9 11 Process level BATCH S vi gt Choose the dosing qu
49. open See chap 10 3 4 to solve the problem If the generation of alarms alarm for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem 67 areli a por Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions If the message ERROR T is displayed during a dosing see chap 10 3 4 and 9 7 11 156 1 Process level the digital inputs 012 and DI3 are deactivated gt To start the dosing activate the digital input DI1 for a duration T related to the dosing quantity To interrupt the dosing see Figure 48 The counter is incremented the units blink 6 3205 L To read the flovv rate measured in the pipe press or Al To read the total dosing quantity press or once When the digital input is deactivated and the quantity proportional to the activation duration 100 06 L has been reached the valves are closed and the total dosed quantity is displayed the dosing units do not blink any more Figure 47 Doing a dosing in dosing mode EXT T MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 68 Type 8025 8035 BATCH Operating and function
50. or once To interrupt the dosing see Figure 53 When the dosing is finished 100 4 96 the display shows the reached percentage about 100 and the valves are closed To go back to the Process level in order to start a new dosing ENTER press EK Figure 52 Doing a dosing in dosing mode LOC REP To interrupt the dosing press the valve connected to output DO2 and possibly the valve connected to output DO3 close the device state LED flashes at a 1 Hz frequency and the DO4 output if configured to transmit the device state see chap 9 7 26 generates a 1 Hz frequency CONTINUE Confirm to continue the dosing 19 2 96 The counting of the dosing quantity continues MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Confirm to abort the dosing The device goes back to the Process level 4 BATCH R The device is ready for a new dosing Figure 53 Interrupting the dosing in dosing mode LOC REP 74 Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS 9 7 Details of the Parameters menu 2 To access the Parameters menu simultaneously press keys I for at least 5 s This menu comprises the follovving configurable parameters LANGUAGE Choosing the display language Choosing the dosing units the flow rate units the units and
51. quantity related to the chosen memory value between 0 0001 and 99999 dosing units the units have been chosen in chap 9 7 2 Set a quantity so that Vn times the K factor is higher than 6 Confirm Enter up to 7 dosing quantities DVERFILL RETURN Figure 71 Configuring the dosing quantities 9 7 15 Configuring the overfill correction or deactivating it VVhen a dosing is finished the device controls the closing of the main valve or of the auxiliary valve The overfilling is the quantity of liquid that has been counted by the device once the valve is closed When the overfill correction is active the overfilling of a dosing is deducted from the next dosing s The overfill correction can be either direct the overfilling is deducted from the next dosing or smoothed the device smoothes with a low medium or high effect the overfillings of the last x dosings and deducts the calculated value from the next dosing Tolerance of the overfilling A tolerance for the overfilling value can be furthermore entered if the overfilling of a dosing exceeds the tolerance that overfilling value will not be taken into account in the next smoothing calculations and the warning message W OVER is generated by the device See chap 10 3 3 to solve the problem To avoid a false dosing after a modification in the process reset the table of the overfill correcti
52. retailer 106 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben The transistor output DO1 or DO4 or the relay output DO3 can be configured to switch when a warning message is emitted by the device See chap 9 7 18 See also If you encounter problems in chap 10 3 f you do not vvant to adiust another parameter confirm the END parameter to save the settings or not and go back to the Process level 9 8 5 Monitoring the value of the daily volume or mass totalizer The parameter VOLUME VV makes it possible to monitor the value of the volume or mass daily totalizer When the daily totalizer has reached the set value a vvarning message is generated by the device To deactivate the monitoring of the totalizer set VOLUME VV to zero When the warning message WARN VOL is sent out reset the daily volume or mass totalizer see chap 9 6 or 9 7 28 WARNING V LUhE u 177 0000009 Enter the volume or the mass of the daily totalizer for which a warning message is generated by the device Confirm BATCH Figure 95 Diagram of the VOLUME W parameter of the sub menu WARNING _ The transistor output DO1 or DO4 or the relay output can be configured to switch when a warning
53. the UNIT parameter of the Parameters menu If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 77 English Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions 9 7 3 Entering the K factor of the fitting used The device determines the quantity of fluid that flows through the pipe using the fitting K factor The K factor of the fitting used can be entered here The device may also determine the K factor using a teach in procedure see chap 9 7 4 The device uses the new K factor as soon as SAVE YES is confirmed when leaving the Parameters menu The K factor of the fitting used can be found within the operating instructions of the fitting BE The operating instructions of the Burkert fittings can be found on the CD delivered with the device or on the internet at www burkert com A FACTOR K 0 00 07 2 85 The display shows the K factor Enter the K factor value between 0 01 and of the fitting last entered or 99999 9 of the fitting used determined using a Teach In procedure Confirm the displayed value Confirm OPTIONAL RETURN VALID N Y s only displayed if the K factor has been changed gt Confirm or not the entered K factor Figure 57 Entering the K factor
54. the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for electrical equipment Connect the valves to the DO2 and DOS outputs see chap 7 6 12 Wire the output DO4 and the digital inputs DI as described in Figure 41 chap 9 6 3 and depending on the following requirements the transistor output DO4 allows for transmitting the dosing state the digital input DI4 allows for starting interrupting continuing or aborting a dosing It also allows for confirming an alarm if the generation of alarms has been activated on the device see chap 9 7 16 and 9 7 17 the digital inputs DI1 to DI3 allow for selecting one of the 7 dosing quantities entered into the device memory see Figure 42 chap 9 6 3 If all the 7 dosing quantities are not used only connect the necessary inputs When a dosing has been interrupted the digital inputs allow for the navigation within the pause menu between the function CONTINUE and the function RESET If the dosing quantity is selected via the navigation keys and no dosing will be remotely aborted inputs DI1 to DI3 can be left unconnected Restart the device If the DI4 input is at the low level not powered when energizing the device the four digital inputs will be active at high level If the D 4 input is at the high level
55. the transistor output DO4 See chap 9 7 18 2 On a version energized with a 12 36 V DC voltage the power supply of the device can be used to energize the transistor output DO4 If this is the case connect the terminal SOG to the terminal L of terminal block A and use a 300 mA fuse instead of a 125 mA fuse to protect the power supply Figure 36 Electrical connection of the transistor output DO4 in the dosing modes LOC MANU LOC MEM MEM MANU or LOC REP Start the device again Configure the device with the dosing mode LOC MANU or MEM MANU see chap 9 7 6 or 9 7 8 Do a dosing as shown in Figure 37 55 imal lia Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem f the generation of alarms alarm AFTER for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem Process level BATCH gt 0100 01 Confirm Enter a dosing quantity value between 0 0001 and 99999 dosing units wher
56. to the relays 28 English Type 8025 8035 BATCH n Installation and wiring burkert MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 7 6 1 Equipotentiality of the installation To ensure the equipotentiality of the installation power supply device fluid Connect together the various earth spots in the installation to eliminate the potential differences that may occur between different earthes Observe faultless earthing of the shield of the power supply cable at both ends Connect the negative power supply terminal to the earth to suppress the effects of common mode currents If this connection cannot be made directly a 100 nF 50 V capacitor can be fitted between the negative power supply terminal and the earth Special attention has to be paid if the device is installed on plastic pipes because there is no direct earthing possible Proper earthing is performed by earthing together the metallic instruments such as pumps or valves that are as close as possible to the device If no such instrument is near the device insert metallic earth rings inside the plastic pipes upstream and downstream the device and connect these parts to the same earth The earth rings must be in contact with the fluid 12 36VDC Power supply Metallic pipes Power cable shield 12 36VDC Equipment such as v
57. volume or mass units of the dosing quantities the flow rate units only used to display the flow measured during a dosing the units of the volume totalizers if the dosing units previously chosen is in litres millilitres or cubic meters a number of decimals choice 1 or 2 to display the volume or mass totalizers in the Process level 76 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS BATCH T gt ALITRE LITRE Choose the units of the dosing quantities 13 Confirm US GAL GAL KILOGRAM POUNDS PL T SEL US GAL S iP GALS 6 SEL LE SEL FILET APN US GAL M iP GAM Kom LE TiN ALIT ZH US GAL H BRZH KG H LB H LIT SEL Choose the units of the flow rate the available choices LIT H depend on the units previously chosen for the dosing quantities F3 TUN gt Confirm N3 H LITRE Choose the units of the totalizers if the chosen dosing units are millitre litre or cubic metre cove lt 5 Confirm GEC PTE MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben DEC PTI Choose the number of decimals of the Ld volume or mass totalizers DEC PT Confirm RETURN Figure 56 Diagram of
58. with a 115 230 V AC power supply set selector as shown in Figure 26 Selector makes it possible to configure the supply voltage of the device in a 115 230 V AC version Energize the device with a Energize the device with a 230 V AC voltage 115 V AC voltage Figure 26 Selector of the supply voltage on a 115 230 V AC version Loosen the nuts of the cable glands 37 arelija Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Installation and wiring Insert each cable through a nut than through the cable gland using the cable glands as shown in Figure 27 Cables of the relay outputs DO2 and DO3 Cable of the flovv sensor Cable of the digital inputs and Power supply cable the DO1 and DO4 outputs 12 36 V DC or 115 230 V AC Figure 27 Using the cable glands on a vvall mounted version On a 115 230 V AC fed vvall mounted version remove both terminal blocks marked 7 and 8 in Figure 21 from the housing Before vviring the device insert the supplied cable clips into the slots of the electronic board and of the 115 230 V AC power supply board if the device has such a board Figure 28 Inserting the cable clips Depending on the operating voltage of the device wire according to chap 7 6 7 7 6 9 to 7 6 12 and 9 6 Insert the two terminal blocks marked 7 and 8 in
59. 0 DN25 10 z s E ml E Se DN 15 DN15 DN20 P AA For the fittings a 50 5 wy d with external thread connections acc to o al I N 5 90 2 aa i SMS 1145 b 5 E 10 z Example with welding end connections acc to m 08 eH r H SMS 3008 BS 4825 ASME BPE or m 4 z 110002 DIN 11850 Rg 2 s Do N 2 s ot 2 with Clamp connections acc I m F 005 BS 4825 ASME BPE or DIN 32676 I 05 s a T 0 02 s 1 1 ER er 0 01 z 0 1 03 05 3 5 10 m s 5 03 056 1 305770 20 fs Fluid velocity 22 English Type 8025 8035 BATCH Installation and wiring burkert FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Observe the fluid temperature pressure dependency depending on the material of fitting S020 used Operating range N 0 A O DN O o Figure 7 Fluid pressure temperature dependency curves for a 8025 Batch compact version inserted into a fitting S020 in metal PVDF PP or PVC Install the device on the pipe in such a way that the upstream and dovvnstream distances are respected according to the design of the pipes refer to standard EN ISO 5167 1 and Figure 8 flow direction 50xDN 5xDN With control valve 25xDN 5xDN Pipe with 2 elbows at 90 18xDN 5xDN With pipe e
60. 001 NYIN 125 Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS ueqebabiey TH smes G 102 10702 paluud g uolsieA NI 1826610001 NYIN 126 paseajeu TH 511215 5102 1002 PAUA 4 4015 NI 1826610001 NV N burkert FLUID CONTROL SYSTEMS T D 8 o is 2 i m o 2 5 www burkert com
61. 1 Associated quantity To go back to the Process level deactivate the 3 digital inputs to DI3 The display alternately shows the called memory and the dosing quantity c L gt To start the dosing send a short pulse lt 2 s on the digital input 014 The dosing quantity is counted dovvn the dosing units blink To read the flovv rate measured in the pipe press or Al To read the total dosing quantity press or once To interrupt the dosing see Figure 43 When the dosing is finished the device is ready for a new dosing To go back to the Process level deactivate the 3 digital inputs DI1 to 013 Figure 45 Doing a dosing of a quantity from the memory via the digital inputs in dosing mode EXT LOC MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 65 im al lilnla Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions To interrupt the dosing press 4 the valve connected to output DO2 and possibly the valve connected to output DO3 close the device state LED flashes at a 1 Hz frequency and the DO4 output if configured to transmit the device state see chap 9 7 26 generates a 1 Hz frequency To continue the dosing via the digital inputs CONTINUE let at least one of the 3 digital inputs DI2 or
62. 13 activated then send a pulse on DIA To continue the dosing via the navigation keys display CONTINUE by pressing key or 52 then press key 318 L The countdown of the dosing quantity continues To abort the dosing via the digital inputs activate then deactivate one of the 3 digital inputs DI2 or DIS to make sure that RESET is displayed then send a pulse on DIA To abort the dosing via the navigation keys display RESET by pressing key or azi then press key PH The device is ready for a new dosing Figure 46 Interrupting the dosing in dosing mode EXT LOC MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 66 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 6 5 Doing a dosing in dosing mode EXT T In this mode the dosing starts as soon as the digital input DI1 is switched The dosing mode EXT T allows for starting the dosing of a quantity proportional to the duration the digital input DI1 is activated DANGER Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for el
63. 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem If the generation of alarms alarm AFTER for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem Do not anticipate the quantity of liquid that flows after the valves have been closed Their closing must be controlled once the exact dosing quantity has been reached The liquid surplus is measured and will be corrected in the next dosings To exit parameter MODE OPTIONAL MODE XT RER TEACH N To do a teach In procedure of the quantity to be dosed See Figure 68 VERF LL RETURN Figure 67 Configuring the dosing mode EXT REP 85 fafellEie Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions TEACH Y l ABORT To exit parameter MODE READY Y Place the tank to be filled at the end of the pipe Confirm by pressing the key ENTER or by sending out a pulse on 014 If a time delay has been set when parameterizing DO2 the countdown of the delay is started Then the device opens the valves connected to the relay outputs DO2 and DO3 a
64. 30 VAC 8035 115 230 V AC 10 to 50 C other versions 10 to 60 C Air humidity lt 80 non condensated Height above see level max 2000 m nstallation class Class acc to UL 61010 1 Degree of pollution Degree 2 acc to EN 61010 1 Protection rating acc to EN 60529 compact version IP65 device wired and cable glands tightened and cover lid screwed tight wall mounted version IP65 device wired cable glands tightened cover lid screwed tight and entry item nuts of the cable glands tightened at a screwing torque of 1 5 Nm panel version front side IP65 rear side IP20 6 2 Conformity to standards and directives The device conforms to the EC directives through the following standards EMC EN 61000 6 2 EN 61000 6 3 LVD EN 61010 1 Environnemental testing Vibration EN 60068 2 6 Shock EN 60068 2 27 The UL devices with PUO1 variable key comply with the following standards UL 61010 1 CAN CSA C22 2 n 61010 1 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 6 3 Technical data 6 3 1 General technical data Type of fitting 8025 compact version 5020 DN20 except DN20 v2 to DN400 8035 5030 DN6 to DN65 T imal lil burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Technical data MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 14
65. 5 BATCH n ux Installation and wiring burkert MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 7 6 11 Wiring the DO1 transistor output of a wall mounted version 115 230 V AC Only move the selectors when the power supply is off Position selector depending on the value of the power supply z iv Tout jaoi NC SENSOR SV L HAV a a pax 5 z US sl SENSOR TYPE COIL NPN PNP LOAD SUPPLY Connection of the power supply for the 8025 Power supply for the PLC Figure 33 NPN wiring of the DOT transistor output of a wall mounted version 115 230 V AC Configure transistor output DO1 acc to chap 9 7 19 to 9 7 23 43 5 burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Installation and wiring MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 44 Position selector depending on the value of the power supply SENSOR L L 12V pul 8 t x x 5 2 22 na Fi SENSOR TYPE COIL lt gt NPNIPNP gt LOAD SUPPLY Connection of the power supply for the 8025 Power supply for the PLC Figure 34 PNP wiring of the DOT transistor outpu
66. 9281 EN Version B printed 20 01 2015 Status RL released freigegeben These quantities are then available when the dosing mode LOC MEM MEM MANU EXT MEM or A EXT LOC is active 7 See chap 9 7 14 2000 lt a RETURN Figure 60 Diagram of the OPTIONAL parameter of the Parameters menu RETURN 31 fsfellEie burkert FLUID CONTROL SYSTEMS Operating and functions Type 8025 8035 BATCH 9 7 6 Configuring the dosing mode LOC MANU This dosing mode allows for entering a dosing quantity and starting the dosing via the navigation keys OPTIONAL MODE LOC MANU Confirm RETURN 1 Figure 61 Configuring the dosing mode LOC MANU f you do not vvant to adiust another parameter go to the END parameter of the Parameters menu and press Z to save the settings or not and go back to the Process level 9 7 7 Configuring the dosing mode LOC MEM This dosing mode allows for starting the dosing via the navigation keys of a quantity saved in the memory OPTIONAL MODE LOC NEN Confirm vorumes 6 Confirm Enter up to 7 dosing quantities into the memory See chap 9 7 14 Figure 62 Configuring the dosing mode LOC MEM f you do not vvant to adiust another parameter go to the END parameter of the Parameters menu and pres
67. A SS99014 p ss l i TH smes 5102 10702 paluud gq uolsieA NI 1826610001 NYIN Timing chart for the remote consultation of the vvarning messages Figure 103 113 burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Maintenance and troubleshooting 10 MAINTENANCE AND TROUBLESHOOTING 10 1 Safety instructions uN DANGER Risk of injury due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for electrical equipment A N WARNING Risk of injury due to non conforming maintenance gt Maintenance must only be carried out by qualified and skilled staff with the appropriate tools gt Ensure that the restart of the installation is controlled after any interventions 10 2 Cleaning the device The device can be cleaned with a cloth dampened with water or a detergent compatible with the materials the device is made of Please feel free to contact your B rkert supplier for any additional information 10 3 If you encounter problems 10 3 1 Resolution of problems when the device state LED is OFF Device Output Output DO1 Possible cause Recommended action state DO4 and or DO2 LED and or DO3 OFF O Hz not switched The device is not Check the vviring energized Check the fuse of the installat
68. ACH V TEACH F Place a tank at the end of the pipe DR S N l Choose OK Y and confirm the device opens the valve connected to the relay output DO2 and the fluid flows through the pipe The device calculates the mean flow rate in the pipe during approximately 60 s Then the device closes the valve con nected to the relay output DO2 J 6 000 LAWN Enter the actual flow rate value between 0 001 and 9999 in the units chosen for the flow rate at the UNIT parameter in the pipe which has been measured by a reference instrument Confirm J The device calculates the K factor of the fitting and displays it 4 h 2 85 Confirm the displayed value OPTIONAL RETURN tf 8110 NYY Confirm or not the K factor determined through Teach In To stop the measurement press key ENTER Figure 59 Teach in procedure depending on the flow rate If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 80 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS 9 7 5 Configuring the dosing mode general diagram Configuring the dosing mode for entering a dosing quantity OPTIONAL LOC and starting the dosing via the navi
69. ACT SET Restoring the default configuration of the device See chap 9 8 9 END SAVE N Y 25469 L Process level Saving or not the changes made within the Test menu If the changes are saved the device operates with the new settings MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Figure 90 Diagram of the Test menu 103 are lia burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Operating and functions 9 8 1 Checking the inputs functions The function allows for checking the correct working of the digital inputs The device state LED flashes during the running check of the input working gt Activate the inputs to be tested TESTO lase o j If the input functions correctly the related Dite 3 4 number is displayed Confirm OW TINE Deactivate DI1 4 Ag _ gt Activate DI1 the display shows the 10 005 5 closing duration of the input DI1 used in the dosing mode EXT T vvith a reso lution of 5 ms and a max duration of 300 s To test D 1 a second time deactivate the input D 1 y To exit the check of the inputs confirm RETURN the displayed duration Figure 91 Diagram of the TEST DI parameter of the Test menu If you do not want to adjust another parameter go to the END parameter o
70. AN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 20 Configuring the transistor output DO1 or DO4 or the relay output DO3 to switch when a warning message is emitted by the device When the device generates a warning message the device state LED is orange The generation of a warning message can be indicated by the switching of the output DO1 and or and or DO4 LE The relay output DO3 can be configured to switch when a warning message is generated by the device if the output is not configured to control an auxiliary valve See chap 9 7 25 OUTPUT mi x WARNING MINV SES INV NG Choose the operating inverted or not inverted of the output Confirm 002 004 RETURN Figure 78 Configuring the output DOT or DOS or DO4 to indicate the generation of a warning message If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press Z to save the settings or not and go back to the Process level 9 7 21 Configuring the transistor output DO1 or DO4 or the relay output DOS to signal the end of the dosing When the 3 following criteria are fulfilled the dosing is finished the valves are closed with the exception of a dosing being interrupted no flow rate measured in the pipe and the quantity has entirely been dosed The end of a dosing can be s
71. ES INV NG Choose the operating inverted or not inverted of the relay output V Figure 83 Configuring the relay output DO3 to control an auxiliary valve If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 9 7 26 Configuring the transistor output DO4 to transmit the device state and activating deactivating the generation of a 10 Hz frequency when an error message is generated by the device The transistor output DO4 can be configured to transmit the device state to a LED or a remote instrument PLC for example If furthermore the device signals an operating error see chap 10 3 2 the transistor output DO4 can be con figured to generate a 10 Hz frequency The following states are transmitted State of the device State of the the transistor output DO4 No dosing being done OFF Dosing being done ON Dosing interrupted 1 Hz frequency 99 imal lia burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Operating and functions MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 100 State of the device State of the the transistor output DO4 Problem vvhich occurs during or at the end of a dosing no flow in the pipe whereas the valves are open a flow is measured in the
72. If the generation of alarms alarm DUR NG for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem If the generation of alarms alarm AFTER for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem Process level BATCH A Confirm gt Choose the dosing quantity gt Confirm RETURN G6 S N Choose OK Y to start the dosing Confirm The dosing quantity is counted dovvn the dosing units 83 2 L blink To read the flow rate measured in the pipe press M or To read the total dosing quantity press or once To interrupt the dosing see Figure 40 When the dosing is finished the dosing units do not blink any more and the valves are closed To go back to the Process level in order to start a i ENTER new dosing press yes Figure 39 Doing a dosing in dosing modes LOC MEM or MEM MANU English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben
73. If this is the case connect the terminal to the terminal L of terminal block A and use a 300 mA fuse instead of a 125 mA fuse to protect the power supply Figure 41 Electrical connection of the digital inputs DI and of the transistor output DO4 in dosing modes EXT MEM EXT LOC or EXT T Restart the device If the DI4 input is at the low level not powered when energizing the device the four digital inputs will be active at high level If the DI4 input is at the high level not powered when energizing the device the four digital inputs will be active at low level Configure the device with this dosing mode see chap 9 7 9 Do a dosing as shown in Figure 42 If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem If the generation of alarms alarm for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 60 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS
74. MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben burkert FLUID CONTROL SYSTEMS Types 8025 8035 BATCH Batch controller Operating Instructions MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben We reserve the right to make technical changes without notice Technische nderungen vorbehalten Sous reserve de modifications techniques B rkert SAS 2013 Operating Instructions 1311 2_EU ML 00564510 ORIGINAL_FR Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 1 ABOUT THIS MANUAL ssscsseicetiesssceeccasccesedsssenccossscenscescatictoasstdeoosieetsoiiacietonssat nocsieeesoncasazieeasateccotiaaeecboqststcoaastieoct saarteboastniestdnasertbissis 5 1 1 Symbolsused eis ba ben ee anne ksin 5 1 2 Definition of the Word 5 2 INTENDED USE AND EXPORT OF THE 1 5 6 3 BASIC SAFETY INFORMAT ON 4 4 aa Aa a a a a a a aa a ak Ras daz 7 4 a d asla 9 4 1 Manufacturer s address and international contacts 9 42 Warranty conditions
75. O1 P positive transistor output DO1 Connector 3 connection of the flow sensor Terminal block 4 BINARY DI1 to DIA 4 digital inputs DO4 transistor output ISOG ISOGND ground common to the 4 digital inputs and the transistor output DO4 PE cable shielding p12 PE PE PE SENSOR TYPE COIL_ lt gt NPN PNP mn O ul wy FA a 1 7 39 LOAD SUPPLY Terminal block 5 wiring the DO2 relay output Terminal block 6 wiring the DO3 relay output Terminal block 7 wiring of the 115 230 V AC power supply Mark 18 time delay fuse to protect the 115 230 V AC power supply Selector see chap 7 6 4 Selector B see chap 7 6 4 Selector see chap 7 6 4 Selector see chap 7 6 4 Figure 20 Terminal assignment of a 115 230 V AC fed compact version 33 ia burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Installation and wiring MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 34 cst PE PE PE SENSOR TYPE COIL NPNPNP LOAD SUPPLY Terminal block 1 PE factory wired shield Terminal block 2 NC not connected L V red wire factory wire
76. ROL SYSTEMS Type 8025 8035 BATCH Maintenance and troubleshooting MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 120 Device state Output DO4 in Message Possible cause Recommended action LED STATE mode displayed any colour PU HLIM The message is displayed after Enter a higher quantity the pulse value has been entered per pulse See chap parameter PU of the transistor 197 997 output DO1 or upon validation of the settings of the Parameters menu The pulse value times the K factor of the device is lt 1 The quantity entered for a pulse is too low any colour _ flashes at a 10 Hz CONT NUE The power supply has been cut Check the electrical frequency for 2 during a dosing installation 7r r the dosing has been interrupted y Abort the current been energized dosing or continue the then flashes ata dosing in that case 1 Hz frequency check that the current dosing is correct any colour flashes at a 10 Hz Process The power supply has been cut Check that the PLC frequency for 2s level during the consultation of the knows that the device then flashes at a 1 Hz frequency messages of the Information menu via the digital inputs has returned to the Process level English Type 8025 8035 BATCH Spare parts and accessories FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released
77. Set selector LOAD depending on the type of signal sent out by the flow sensor and on the load vvanted on terminal 1 PULSE INPUT of terminal block FLOVV SENSOR See Table 5 page 40 Selector makes it possible to configure the type of signal the 8025 Batch panel or wall mounted version receives from the remote flow sensor SENSOR TYPE SENSOR TYPE COIL amp gt NPN PNP COIL lt gt NPN PNP Set the selector on the right default position when Set the selector on the left when the the signal from the flow sensor which is connected to signal from the flow sensor which is the 8025 Batch is either connected to the 8025 Batch is a sine wave signal coil a pulse signal NPN or PNP an on off signal Reed relay for example a 0 5 V DC standard voltage signal TTL for example Figure 29 Using selector SENSOR TYPE on a panel or wall mounted version When selector SENSOR TYPE above is set on NPN PNP selector If the device is energized with a 115 230 V AC power supply set makes it possible to configure the supply selector SENSOR SUPPLY on L default position voltage for the remote flow sensor MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben If the device is energized with a 12 36 V DC power supply set the voltage selector SENSOR SUPPLY depending on the A voltage supply needed by the remote flow sensor
78. YSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 16 Activating deactivating the generation of alarms for problems occuring during a dosing The following problems can occur during a dosing flow in the pipe whereas the valves are open a flow is measured in the pipe whereas the valves are closed These problems can be signalled by the generation of an alarm When an alarm is generated the device stops the process the valves connected to the relay outputs DO2 and DOS are closed the device state LED becomes orange and flashes fast a 3 5 Hz frequency is generated on the transistor output DO4 if it is configured to transmit the state of the device see chap 9 7 26 the outputs configured with the function ALARM are switched see chap 9 7 19 the message ALARM is displayed DURING 4 DISABLE ENABLE Activate or deactivate the generation of an alarm when no flow rate is measured in the pipe whereas the valves are open Confirm DEL 001 f the generation of alarms has been activated enter the duration the problem must be present value betvveen 1 and 200 s before gener ating the alarm Confirm Figure 78 Activating deactivating the generation of alarms for problems occuring during a dosing If you do not want to adjust another parameter go to t
79. a 1 Hz frequency To continue the dosing via the digital inputs CONTINUE let at least one of the 3 digital inputs DI2 or DI3 activated then send a pulse on DI4 To continue the dosing via the navigation keys if at least one of the 3 digital inputs DI1 DI2 or DIS is activated then press key 13 L The countdown of the dosing quantity continues To abort the dosing via the digital inputs deactivate the 3 digital inputs DI1 DI2 and DI3 then send a pulse on 14 To abort the dosing via the navigation keys if at least one of the 3 digital inputs DI1 012 or DIS is activated display RESET by pressing key or 2 then press key x The device is ready for a nevv dosing Figure 48 Interrupting the dosing in dosing mode EXT MEM MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 62 5 Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 6 4 Doing a dosing in dosing mode EXT LOC Dosing mode EXT LOC allows for selecting a dosing quantity from the memory of the device via the navigation keys or the digital inputs then starting the dosing via the digital input DI4 only DANGER Danger due to electrical voltage gt Shut down
80. a Teach In procedure Teach In of the dosing quantity can be done either via the digital inputs or using the navigation keys With the Teach In the device automatically determines the dosing quantity for each dosing made in dosing mode EXT REP or LOC REP the overfilling value to be corrected If the overfill correction function is deactivated before the Teach In is started it will be automatically activated with the DIRECT option at the end of the Teach In the ratio of fluid that passes through each valve if two valves are used Before starting the Teach In procedure Connect the valves to the DO2 and DOS outputs see chap 7 6 12 Parameter the operating of and the time delay before the valve connected to the DO2 output is opened see chap 9 7 24 f two valves are used configure output DO3 with the function valve and parameter the operating of the valve connected to the output see chap 9 7 25 If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem f the generation of alarms alarm AFTER for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed Se
81. acklit after a key press 00 s the display is constantly backlit Confirm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben BELEG DEF Or deactivate the backlight Confirm Figure 89 Diagram of the BACKLIT parameter of the Parameters menu If you do not want to adjust another parameter confirm the END parameter to save the settings or not and go back to the Process level 102 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS 98 Details of the Test menu vz To access the Test menu simultaneously press keys for at least 5 s This menu comprises the follovving configurable parameters TEST LI Checking the inputs functions See chap 9 8 1 TEST R Checking the outputs functions See chap 9 8 2 FREQUENCY Checking the paddle vvheel operation See chap 9 8 3 WARNING 181 1 Monitoring the flow rate in the pipe See chap 9 8 4 Monitoring the value of the daily volume or mass totalizer See chap VOLURE U 2 Monitoring the number of done dosings daily totalizer See BATEH U 9 8 6 CONFIG SAVE Saving the current user configuration of the device See chap 9 8 7 Laoag Restoring the saved configuration See chap 9 8 8 F
82. adiensecobuvadnteechieussaacuestcocsdanavictetuadasavitecCoodassbeeettbunsensssnectivcaancteey 46 8 1 Safety instructions ahnen een aueh een 46 6 2 COMMISSIONING procedure eneraiel 46 9 OPERATING AND ba das ay 47 9 1 Safety instructions un 47 9 2 Operating levels of the device isisisi aaa iaaa aa aa ada 47 9 3 Description of the navigation keys and the state 05 5 25 49 9 4 Using the navigation 5 50 9 5 Principle of a dosing and PLC scenarios 51 9 6 Details of the Process level cccssssssssssnsassesnnssssssnssessssseteesonsusesssusstessonuaseesonsaeeessanssssesuaseesonsaatessanautesssusseessoasaseet 54 9 6 1 Doing a dosing in dosing mode LOC MANU or MEM MANU nennen 55 9 6 2 Doing a dosing in dosing mode LOC MEM or 255 57 9 6 3 Doing a dosing in dosing mode EXT 59 9 6 4 Doing a dosing in dosing mode 2 a 63 9 6 5 Doing a dosing in dosing mode EXT T sera ee 67 2 9 6 6 Doing a dosing in dosing mode EXT n
83. alves pumps Power supy B 4 Plastic pipes If a direct earth connection is not possible fit a 100 nF 50 V capacitor between the negative power supply terminal and the earth Figure 16 8025 compact version and 8035 equipotentiality skeleton diagrams 29 fsfellEie per Type 8025 8035 burkert i FLUID CONTROL SYSTEMS Installation and vv r ng 8025 Batch panel or Povver cable shield vvall mounted Power supply Flow sensor Valve pump or earth rings not Pipes in plastic provided inserted into the pipe Power cable shield 25 8025 Batch panel or Power supply wall mounted Flow sensor If a direct earth connection is not possible fit a 100 nF 50 V capacitor between the negative power supply terminal and the earth Figure 17 8025 Batch panel mounted or wall mounted version equipotentiality skeleton diagram 7 6 2 Default position of the selectors Table 3 Default positions of selectors SENSOR SUPPLY LOAD and SENSOR TYPE Default position SENSOR SUPPLY A L LOAD GB 2 2KOhms SENSOR TYPE NPN PNP MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 30 tare ja Type 8025 8035 BATCH Installation and wiring burkert FLUID CONTROL SYSTEMS
84. and functions 9 7 1 Choosing the display language When the device is energized for the first time the display language is English LANGUAGE ENGLISH DEUTSCH FRANCAIS Confirm the displayed language the selected language is immediately active ITALIANO ESPANOL Figure 55 Diagram of the LANGUAGE parameter of the Parameters menu If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press 22 to save the settings or not and go back to the Process level 9 7 2 Choosing the dosing units the flow rate units the units and number of decimals of the volume or mass totalizers When the units of the dosing quantities are changed Reset both totalizers Manually convert the volume or mass values in the different settings If furthermore the unit changes from metric to gallon and vice versa convert the K factor using fol lowing formulae K factor in pulse US Gallon K factor in pulse l x 3 785 K factor in pulse IMP Gallon K factor in pulse l x 4 546 f the dosing units chosen is a mass unit convert the K factor depending on the density of the fluid to measure The number of decimals of a dosing quantity is chosen vvhen entering the quantity MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben The UNIT parameter allows for choosing the
85. antity via the navigation keys Confirm x gt Confirm vi RETURN 0K Y N Choose OK Y to confirm the chosen quantity Confirm by pressing key yz the output DO4 if it has been con figured to transmit the device state see chap 9 7 26 sends out 1 to 7 pulses corresponding to the number of the chosen memory V1 to V7 3 To start the dosing send a short pulse lt 2 s on the digital input DIA RETURN To choose another 456 1 dosing quantity confirm RETURN The dosing quantity is counted down To interrupt the dosing see Figure 46 Figure 44 Doing the dosing of a quantity from the device memory via the navigation keys and the digital input DI4 in dosing mode EXT LOC MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 64 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS Q If a warning message is generated by the device and no dosing is being done a long pulse gt 2 seconds on DI4 allows for remotely accessing to the Information menu whatever the state of the inputs DI1 to DI3 See chap 9 11 Process level the digital inputs DI1 DI2 and DI3 are deactived 156 L gt To choose the dosing quantity from the memory activate the digital inputs DI1 012 013 State of input 013 State of input DI2 State of input DI
86. ault configuration of the device Table 12 108 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS CONFIG P FACT SET S N To exit the function confirm VALID N To restore the default configuration of the device confirm VALID Y RETURN Figure 99 Restoring the default configuration of the device Table 12 Default configuration of the device LANGUAGE English Dosing UNITS litre UNIT of the flow rate l s UNIT of the totalizers litre 0 decimals K FACTOR 1 00 OPTIONAL dosing mode LOC MANU V1 to V7 0 00 Parameters A and B for dosing mode EXT T 0 Teach In dosing quantity for dosing modes EXT REP 0 and LOC REP OVERFILL CORRECTION yes direct tolerance 0 ALARME during dosing no Time delay 1s ALARME at the end of the dosing no Time delay 1s OUTPUT DO1 Pulse PU 0 0 Litre OUTPUT DO2 Valve 100 not inverted time delay before opening Os OUTPUT DO3 Alarm not inverted OUTPUT DO4 State 10 2 inactive BACKLIGHT level 9 activated for 30s FLOW WARNING W W 0 000 Time delay 1s VOLUME WARNING 0 BATCH WARNING 0 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben If you do not want to adjust another parameter confirm the END parameter to save the settings or not and go back to the
87. be present value betvveen 1 and 200 s before gener ating the alarm Confirm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Figure 74 Activating deactivating the generation of alarms for problems occuring at the end ofa dosing If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press Z to save the settings or not and go back to the Process level 92 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS 9 7 18 Configuring the outputs general diagram Configuring the transistor output DO1 to switch when an ALARA alarm is generated during or at the end of a dosing See chap 9 7 19 Configuring the transistor output DO1 to switch when a warning message is emitted by the device See chap 9 7 20 WARNING Configuring the transistor output DO1 to send a pulse when a END BOSE dosing is finished See chap 9 7 21 Configuring the transistor output DO1 as a pulse output PULSE proportional to a volume or a mass See chap 9 7 22 and 9 7 23 The output DO2 is dedicated to the control of the main valve installed into the pipe with high flow rate See chap 9 7 24 Configuring the relay output DO3 to control an auxiliary valve installed on a low flow pipe This configuration is
88. cified in these operating instructions 4 3 Information on the Internet You can find the user manuals and technical data sheets regarding the type 8025 or 8035 Batch at www burkert com are lia Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Descri ption 5 DESCRIPTION 5 1 Area of application When mounted in series with one or two valves the dosing controller 8025 or 8035 Batch enables the dosing of one or several quantities of a liquid It controls the opening or closing of the valves via the relay outputs and counts the quantity of flown liquid The dosing is done either locally by pressing the navigation keys under the display or remotely by a PLC via one up to four digital inputs The dosing principle is described in chap 9 5 The eight available dosing modes are described in chap 9 6 5 2 General description The 8025 Batch is a dosing controller available in compact wall mounted or panel mounted versions and the 8035 Batch is a dosing controller available in compact versions A compact version of the 8025 Batch is made up of a flow sensor with paddle wheel and an electronic module electronics integrated in a housing with cover and lid display and 2 cable glands A compact version of the 8035 Batch is made up of a flow sensor fitting type S030 with paddle wheel and an electronic module SE35 electronics integrated in a housing with cover and lid display and 2 cable glands
89. controller is energized with a 115 230 V AC voltage supplied by the dosing controller depending on the position of selector SENSOR SUPPLY of the 8025 either 5 VDC 30 mA max L 12V 27 V DC minus 12 V DC minus 12 5 V DC max 80 mA max L 27 80 mA max 6 3 5 Electrical connection Type of connection on the terminal blocks of the electronics and through cable glands for the compact and wall mounted versions 19 arelia LL r a Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Technical data Cable specifications cable type shielded Cross section of wires 0 2 to 1 5 mm Diameter of each cable for the M20x1 5 cable if only one cable is used per M20x1 5 cable gland 6 glands of the compact version to 12 mm if two cables are used per M20x1 5 cable gland 4 mm with the supplied multi way seal Diameter of each cable for the cable glands M16x1 5 of the wall mounted version 4 to 8mm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 20 tare iia Type 8025 8035 BATCH burkert Installation and wiring FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 7 INSTALLATION AND WIRING 7 1 Safety instructions DANGER Danger due to high pressure in the installation gt Stop the circulation of fluid cut off the pressure and drain th
90. d L OV black wire factory wired PE protective earth factory wired P negative transistor output DO1 brown wire factory wired P positive transistor output DO1 white wire factory wired Terminal block 3 BINARY DI1 to DIA 4 digital inputs DO4 transistor output ISOG ISOGND ground common to the 4 digital inputs and the transistor output DO4 PE cable shielding Terminal block 4 FLOW SENSOR Wiring the remote flow sensor The wiring depends on the type of output signal originating from the flow sensor see chap 7 6 7 Figure 21 Terminal block 5 wiring the DO2 relay output Terminal block 6 wiring the DOS relay output Terminal block 7 terminal 5 not connected terminal 6 positive 27 V DC power supply available to energize an external instrument terminal 7 OV earth of the power supply available to energize an external instrument terminal 8 protective earth for the cable shieldings terminal 9 negative transistor output DO1 terminal 10 positive transistor output DO1 Terminal block 8 wiring of the 115 230 V AC power supply Mark 9 time delay fuse to protect the 115 230 V AC power supply Selector see chap 7 6 7 Selector see Table 5 page 40 SelectorO see chap 7 6 7 Selector D see chap 7 6 7 Terminal assignment of a wall mounted version 115 230 VAC English Type 8025 8035 BATCH
91. e the units have been selected in chap 9 7 2 higher or equal to 6 divided by the fitting K factor in pulse litre Confirm G6 Y N Choose OK Y to start the dosing Confirm 4 Boe L The dosing quantity is counted down until O the dosing units blink To read the flow rate measured in the pipe press or Al To read the total dosing quantity press or once 0000 lt b To interrupt the dosing see Figure 38 When the dosing is finished MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben the dosing units do not blink any more and the valves are closed To go back to the Process level in order to start a new dosing ENTER press es Figure 37 Doing a manual dosing in dosing modes LOC MANU or MEM MANU 56 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben To interrupt the dosing press the valve connected to output DO2 and possibly the valve connected to output DO3 close the device state LED flashes at a 1 Hz frequency and the DO4 output if configured to transmit the device state see chap 9 7 26 generates a 1 Hz frequency CONTINUE gt Confirm to continue the dosing li 812 L The countdown of the dosin
92. e chap 10 3 4 to solve the problem Do not anticipate the quantity of liquid that flows after the valves have been closed Their closing must be controlled once the exact dosing quantity has been reached The liquid surplus is measured and will be corrected in the next dosings To exit parameter MODE GPTIONAL MODE 102 RER TEACH N To do a teach In procedure of the quantity to be dosed See Figure 70 GUERFILL 1 RETURN Figure 69 Configuring the dosing mode LOC REF 87 fafellEie Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions TEACH Y 4 ABORT To exit parameter MODE READY Y Place the tank to be filled at the end of the pipe Confirm by pressing the key ENTER or by sending out a pulse on DI4 If a time delay has been set when parameterizing DO2 the countdown of the delay is DELAS N started Then the device opens the valves connected to the relay outputs DO2 and DOS and the fluid flows through the pipe CLOSE Vl When the desired fluid quantity has been reached confirm by pressing the key 1 ENTER or send out a pulse on the digital input DI4 to close the valve 1 CLOSE Ve Is only displayed if the relay output DO3 has been configured to control a valve gt When the desired fluid quantity has been
93. e pipe before loosening the process connections gt Observe the fluid temperature pressure dependency depending on the fitting used Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for electrical equipment Danger due to high temperatures of the fluid gt Use safety gloves to handle the device gt Stop the circulation of fluid and drain the pipe before loosening the process connections Danger due to the nature of the fluid gt Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids WARNING Risk of injury due to non conforming installation gt The electrical installation can only be carried out by qualified and skilled staff with the appropriate tools gt Install appropriate safety systems correctly rated fuse and or circuit breaker For the 115 230 V AC fed ver sions insert a safety system between the phase and the neutral conductor gt Respect standard NFC 15 100 IEC 60364 Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the installation gt Take appropriate measures to avoid unintentional activation of the installation gt Guarantee a set or controlled restarting of the process subsequent to any intervention on the device
94. ectrical equipment Connect the valves to the DO2 and DOS outputs see chap 7 6 12 Wire the output DO4 and the digital inputs DI as described in Figure 41 chap 9 6 3 and depending on the following requirements the transistor output DO4 allows for transmitting the dosing state the digital input DI1 allows for starting a dosing whose dosing quantity is proportional to the activation duration of D 1 the digital input DI4 allows for interrupting or continuing a dosing It also allows for confirming an alarm if the generation of alarms has been activated on the device see chap 9 7 16 and 9 7 17 when a dosing has been interrupted the digital inputs DI2 and or DI3 allow for the navigation within the pause menu between the function CONTINUE and the function RESET Restart the device If the DI4 input is at the low level not powered when energizing the device the four digital inputs will be active at high level If the DI4 input is at the high level not powered when energizing the device the four digital inputs will be active at low level Configure the device with this dosing mode see chap 9 7 11 Do a dosing as shown in Figure 47 If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are
95. el 9 8 3 Checking the paddle vvheel operation Risk of disrupting the process due to accidental opening of the valves Before confirming the parameter FREQUENC and thus opening the valves make sure there is no risk for the process FREQUENE S N To exit the function confirm OK N n order the device controls the opening of the valves confirm OK Y The liquid flows through the pipe and the display shows the WARNING 38 00 HZ rotational frequency of the paddle wheel In order the device controls the closing of the valves confirm the displayed value Figure 93 Diagram of the FREQUENC parameter of the Test menu If you do not want to adjust another parameter go to the END parameter of the Test menu and press 24 to save the settings or not and go back to the Process level 105 fsfellEie Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions 9 8 4 Monitoring the flow rate in the pipe A malfunction in your process or in the flow sensor may be indicated either by too low or too high a flow rate The parameter FLOW W makes it possible to monitor the flow rate To disable the flow rate monitoring set W W To disable one of the limits set it to O When the warning message WARN LO or WARN HI is generated access to the information menu r go to the message and
96. el Flow sensor holder 8025 compact version PVDF Axis and bearing of the paddle wheel 8025 compact ceramics version Paddle wheel 8025 compact version PVDF O ring seal 8025 compact version FKM or EPDM delivered with the device Nut 8025 compact version PC Specifications of the fitting refer to the related operating instructions Cable clips PA English Type 8025 8035 BATCH Technical data FLUID CONTROL SYSTEMS Figure 3 Dimensions of the dosing controller 8025 Batch compact version mm Table 1 Dimension H of the dosing controller 8025 Batch compact version inserted in an S020 fitting mm Welding tab with radius in stainless MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 15 isfellSie BE 8 iL Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Technical data Welding tab with radius in stainless Saddle i i steel burkert FLOW Drilling jig Figure 4 Dimensions of the dosing controller 8025 Batch panel mounted version and of the drilling jig mm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Figure 5 Dimensions of the dosing controller 8025 Batch wall mounted version mm 16 English Type
97. entified by a dot after letter B 54 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 6 1 Doing a dosing in dosing mode LOC MANU or MEM MANU Dosing mode LOC MANU allows for entering a dosing quantity and starting the dosing via the navigation keys Dosing mode MEM MANU allows for either entering a dosing quantity and starting the dosing via the navigation keys or starting the dosing via the navigation keys of a quantity saved in the memory DANGER Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for electrical equipment Connect the valves to the DO2 and DOS outputs see chap 7 6 12 Wire the output DO4 as described in Figure 36 Terminal A ooo PE PE PE Supply 12 36V SENSOR A 125mA N SENSOR TYPE COIL NPN PNP LOAD SUPPLY o LED signalling the dosing state for example if the output DO4 has been configured to transmit the state of the device 9 The LED can be replaced by another indicating system depending on the configuration of
98. erating Non conforming operating could lead to injuries and damage the device and its surroundings gt The operators in charge of operating must have read and understood the contents of these operating instructions gt In particular observe the safety recommendations and intended use gt The device installation must only be operated by suitably trained staff 9 2 Operating levels of the device The device has tvvo operating levels the Process level and the Configuration level The Process level allovvs for starting a dosing reading the values of the main and daily totalizers of the quantity of fluid counted since the last reset reading the values of the main and daily totalizers of the done dosings since the last reset resetting the daily volume or mass totalizer resetting the daily totalizer of the done dosings accessing the Configuration level The Configuration level comprises four menus Parameters Test nformation and History and allovv for seting the device parameters setting the dosing mode on the device doing the Teach In of the quantity to be dosed only if dosing modes LOC REP or EXT REP are active on the device testing the inputs and the outputs of the device reading and confirming vvhen the device state LED is orange or red and vvhen no dosing is being done the vvarning and fault messages generated by the device consulting the history of the last 10 dosings 47
99. f the Test menu and press 24 to save the settings or not and go back to the Process level MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 8 2 Checking the outputs functions If a valve is connected to the output DO2 or this function will open the valve The function allows for checking the correct working of the outputs The device state LED flashes during the running check of the output working After having confirmed the output to be checked the display shows the current state of the output DOx ON or DOx OFF 104 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Check that the output functions correctly closes if the TEST DO 201 0010 operating mode is not inverted or opens ifthe operating mode is inverted g s lt h Check that the output functions correctly closes if the 001 OFF operating mode is not inverted or opens if the operating mode is inverted ENTER To exit the test press key 002 003 004 FREQUENE RETURN Figure 92 Diagram of the TEST DO parameter of the Test menu If you do not want to adjust another parameter go to the END parameter of the Test menu and press to save the settings or not and go back to the Process lev
100. g quantity continues Confirm to abort the dosing 0100 0 L The device is ready for a new dosing Figure 38 Interrupting the dosing in dosing modes LOC MANU or MEM MANU 9 6 2 Doing a dosing in dosing mode LOC MEM or MEM MANU Dosing mode LOC MEM allows for starting the dosing via the navigation keys of a quantity saved in the memory Dosing mode MEM MANU allows for either entering a dosing quantity and starting the dosing via the navigation keys or selecting a dosing quantity from the memory and starting the dosing via the navigation keys DANGER Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for electrical equipment Connect the valves to the DO2 and DOS outputs see chap 7 6 12 Wire the output DO4 as described in Figure 36 chap 9 6 1 Start the device again Configure the device with the dosing mode LOC MEM or MEM MANU see chap 9 7 7 or 9 7 8 Do a dosing as shown in Figure 39 57 imal lia burkert FLUID CONTROL SYSTEMS Operating and functions Type 8025 8035 BATCH MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 58
101. gation keys See chap 9 7 6 Configuring the dosing mode for starting the dosing via LOC mem the navigation keys of a quantity saved in the memory See chap 9 7 7 AANU Configuring the dosing mode for either entering a dosing quantity and starting the dosing via the navigation keys or starting the dosing via the navigation keys of a quantity saved in the memory See chap 9 7 8 Configuring the dosing mode for starting the dosing via the XT fit digital inputs of a quantity saved in the memory See chap 9 7 9 Configuring the dosing mode for selecting a quantity saved in the memory via the navigation keys or via the digital inputs then starting the dosing via the digital input DI4 See chap 9 7 10 EXT LOC Configuring the dosing mode for starting the dosing of a quantity proportional to the activation duration of the digital input DI1 See chap 9 7 11 Configuring the dosing mode for starting via the digital EXT REP inputs the dosing of the quantity determined by a Teach In 7 procedure See chap 9 7 12 Configuring the dosing mode for starting via the navigation keys the dosing of the quantity determined by a Teach In procedure See chap 9 7 13 LOC RER bounes 1 Enter up to 7 dosing quantities into the memory MAN 100019
102. hat the K factor corresponds to the increased or decreased very slowly fitting used Do a teach in procedure to determine the K factor of the fitting used Check that the flow rate in the pipe is high enough green The dosing does not start although the pro cedure has been correctly started Either the dosing quantity times the set K Set a dosing quantity that is higher or equal to factor is lower than 6 6 divided by the set K factor Either the pipe diameter is too high for the Reduce the pipe diameter dosing of small quantities green The display shows that the dosing has started Check the value of the time delay before the units blink but the valve connected to DO2 and or DO3 does not open opening of the valves Check that the flow rate in the pipe is high enough 10 3 6 Resolution of problems linked to warning messages not registered in the Information menu Device state Output DO4 in Message Possible cause Recommended action LED STATE mode displayed any colour PULLIM The message is displayed after Enter a lower quantity the pulse value has been entered parameter PU of the transistor output DO1 or upon validation of the settings of the Parameters menu The pulse value times the K factor of the device is gt 1000000 The quantity entered for a pulse is too high per pulse See chap 9 7 22 are lia 119 burkert FLUID CONT
103. he END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 91 11 Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions 9 7 17 Activating deactivating the generation of alarms for problems occuring at the end of a dosing When the following 3 criteria are fulfilled the dosing is finished no flow rate measured in the pipe the valves are closed and the quantity has entirely been dosed If a flow rate is measured in the pipe whereas the valves should be closed once the dosing is finished or when a dosing has been interrupted an alarm can be generated When an alarm is generated the device stops the process the valves connected to the relay outputs DO2 and DOS are closed the device state LED becomes orange and flashes fast a 3 5 Hz frequency is generated on the transistor output DO4 if it is configured to transmit the state of the device see chap 9 7 26 the outputs configured with the function ALARM are switched see chap 9 7 19 the message ALARM is displayed DISABLE ENRELE Activate or deactivate the generation of an alarm when a flow rate is measured in the pipe vvhereas the valves are closed Confirm RETURN 01 001 f the generation of alarms has been activated enter the duration the problem must
104. i rem o Risk of material damage if the cable glands are not tightly screwed on the housing gt Before installing the wall mounted housing on its support tighten the nuts of the entry item of the cables glands at a torque of 1 5 Nm The device in a wall mounted version has 4 holes in the bottom of the housing Remove the blanking strips covering the screws Blanking strips SENSOR L Uv bax sax S l n 5 SO 00 65 Figure 13 Installation of a wall mounted version Secure the housing to the support respecting the dimensions indicated in Figure 13 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Wire acc to instructions in chap 7 6 Close the housing and tighten the 4 screws of the cover 7 5 Installation of a 8035 Batch The electronic module SE35 Batch can be installed on a pipe by using a sensor fitting S030 Observe the fluid temperature pressure dependency depending on the material of the sensor fitting SO30 used 26 English Type 8025 8035 BATCH n ux Installation and wiring burkert MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben P bar Operating range lt 16 15
105. ignalled by the generation of a 200 ms pulse on the output DO1 and or DO3 and or DO4 if the dosing has not been aborted on purpose or interrupted by the generation of an ERROR T alarm AR The relay output DO3 can be configured to signal the end of the dosing if the output is not configured to control an auxiliary valve See chap 9 7 25 95 imal lca burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Operating and functions x END 0052 MINV SES INV N Choose the operating inverted or not inverted of the output Confirm Figure 79 Configuring the output DOT or DOS or DO4 to signal the end of the dosing If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press F zl to save the settings or not and go back to the Process level 9 7 22 Configuring the transistor output DO1 or DO4 as a pulse output proportional to a volume or a mass When the DO1 or DOA transistor output is configured as a pulse output proportional to a volume or a mass a pulse is transmitted on the output each time the parametered volume or mass of fluid has been measured by the device When the frequency emitted on the pulse output is between 0 6 and 300 Hz the duty cycle of the signal is between 45 and 60 When the frequency emitted on the pulse output is between 300 and 1500 Hz the duty cycle of the signal
106. imiin 70 English Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS 9 7 19 _ Configuring the transistor output DO1 or DO4 or the relay output to switch when an alarm is generated during or at the end of a dosing uu eee 94 9 7 20 Configuring the transistor output DO1 or DO4 or the relay output DO3 to switch when a warning message is emitted by the 95 9 7 21 Configuring the transistor output DO1 or DO4 or the relay output DO3 to sig nal the end of the dosing usseessneuseenennsuneunsunnunennnunnnnnnnnnnsnnnnnsunnnnennensnnnennnnnsnnsnnnunsunnnnnnnsnnnunennnne 95 9 7 22 Configuring the transistor output DO1 or DO4 as a pulse output proportional to a Volume OF a MASS u iiss crane eine endian eee ae ed 96 9 6 7 Doing a dosing in dosing mode LOC 73 9 7 Details of the Parameters 75 9 7 1 Choosing the display language ununessssesnnnenennsnnennsnnennennnunennennsnnennnnnnnnnnnennennnnnennnnnnnnennn 76 9 7 2 Choosing the dosing units the flow rate units the units and number of deci mals of the volume or mass 76 9 7 3 Entering the K factor of the fitting
107. ing of the valves automatic or ENTER vu 24 Overfilling uz ni osa END OF THE DOSING A Output DO4 STATE OFF mt Device state LED green not flashing flow rate Valves are closed ENTER Dosing unit stops blinking Totalizers are incremented Send 1 pulse on output END DOSE The different dosing modi are described in chap 9 7 5 01 51 5 a Fr Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions Table 6 Scenario of a dosing with no problem nor pause no dosing dosing end of the dosing Table 7 Scenario of a dosing with pause no dosing dosing dosing interrupted dosing continued if the dosing is not finished if the dosing finished during the pause or reset the dosing OFF Table 8 Scenario of a dosing with alarm no dosing dosing oon 3 5 Hz confirm the alarm if the dosing finished during the alarm if the dosing is not finished the dosing has been interrupted See Table 7 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 52 a Ea Type 8025 8035 BATCH Operating and functions burkert FLUID CONTROL SYSTEMS Table 9 Scenario of a dosing with pause and alarm during the pause no dosing d
108. ion and replace it if necessary Check that the installation is not shut dovvn Check that the povver source is vvorking properly MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben f the problem occurs again take contact vvith the retailer 114 English Type 8025 8035 BATCH Maintenance and troubleshooting burkert FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 10 3 2 Resolution of problems related to an error message and the device state LED is red Output DO1 and or DO2 and or DO3 Message displayed Possible cause Recommended action not switched PVVRFAIL The supply voltage is too low The device does not function Check that the supply voltage is between 12 and 36 V DC f the problem occurs again take contact vvith the retailer The user parameters are lost Start the device again If the message persists con figure the device again If the problem occurs again take contact vvith the retailer red 10Hz7 ERROR4 The totalizer values are Start the device again lost If the problem occurs again The values saved upon the take contact vvith the retailer next to last povver dovvn are retrieved red 0 Hz ERRORS Both ERROR3 and Start the device again ERROR4
109. is between 40 and 50 When the frequency emitted on the pulse output is between 1500 and 2200 Hz detection on a pulse edge is possible MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 96 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben OUTPUT PULSE gt LITRE Choose the volume or mass unit of a pulse The available volume units depend on the chosen dosing unit See chap 9 7 2 Confirm 002 01008 Enter the volume of fluid value between 0 001 and RETURN 9999 9 for which a pulse is transmitted on the transistor output To deactivate the pulse output set PU to zero the output is always open and no pulse is transmitted Confirm gt If the message PU H LIM or PU L LIM is displayed see chap 10 3 6 Figure 80 Configuring the transistor output DOT or DO4 as a pulse output proportional to a volume or a mass gt If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press Z to save the settings or not and go back to the Process level 9 7 23 Configuring the transistor output DO1 or DO4 to transmit the rotational frequency of the paddle wheel When the transistor output DO1 or DO4
110. low flashing the dosing has been interrupted whatever the colour Fast flashing during a dosing an alarm related to the dosing has been generated Fast flashing when no dosing is being done the Information menu is being remotely con sulted via the digital inputs see chap 9 11 or the function of the digital inputs or of the outputs is being checked see chap 49 ar lca burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Operating and functions MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 50 9 4 move between parameters within a level or a menu Using the navigation keys lt to go to the next parameter to go to the previous parameter access the Parameters menu simultaneously for 5 s in the Process level if no dosing has been started access the Test menu ENTER simultaneously for 5 s in the Process level if no dosing has been started access the Information menu access the History menu VW for 2 s in the Process level when the device state LED is orange or red and no dosing has been started for 2 s in the Process level if no dosing has been started reset the daily volume or mass totalizer from the Process level SL simultaneously for 2 s when the daily volume or mass totalizer is displayed in the Process level reset the daily totalizer of the done dosi
111. make sure that the staff in charge have read and fully understood the contents of the operating instructions gt In particular observe the safety recommendations and intended use gt The device the installation must only be commissioned by suitably trained staff Protect this device against electromagnetic interference ultraviolet rays and when installed out doors the effects of the climatic conditions 8 2 Commissioning procedure Before commissioning the device Enter the K factor of the fitting used See chap 9 7 3 Wire the device depending on the desired dosing mode See chap 7 6 and chap 9 6 1 to 9 6 7 If the digital inputs are used place DI4 in the off position before energizing the device Set the dosing mode See chap 9 7 5 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 46 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 OPERATING AND FUNCTIONS 9 1 Safety instructions A Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system gt Observe all applicable accident protection and safety regulations for electrical equipment IN WARNING Risk of injury due to non conforming op
112. ms linked to warning messages not registered in the Infor mation MON 0222020000 0 0 119 11 SPARE PARTS AND ACCESSORIES sccsnssccssssssssesssneessaneessnseessnneeesnneessaneessnneeesaneeesaneessaneessaneeesanseecantessantescaneescaneescaeessaas 121 12 PACKAGING ER an qdak axn zuzmbc sg d sn 124 1 124 4 14 DISPOSAL OF THE PRODUCT 124 English Type 8025 8035 BATCH About this manual FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 1 ABOUT THIS MANUAL This manual describes the entire life cycle of the device Please keep this manual in a safe place accessible to all users and any new owners This manual contains important safety information Failure to comply with these instructions can lead to hazardous situations gt This manual must be read and understood 1 1 Symbols used DANGER Warns against an imminent danger gt Failure to observe this warning can result in death or in serious injury VVARNING Warns against a potentially dangerous situation gt Failure to observe this warning can result in serious injury or even death ATTENTION Warns against a possible risk gt Failure to observe this warning can result in substantial or minor injuries NOTE
113. nd the fluid flows through the pipe When the desired fluid quantity has been reached confirm by pressing the key ENTER or send out a pulse on the digital input DI4 to close the valve 1 s only displayed if the relay output DO3 has been configured to control a valve gt When the desired fluid quantity has been reached confirm by pressing the key ENTER or send out a pulse on the digital input DI4 to close the valve 2 The device is waiting for the flow rate to stop Confirm by pressing the key ENTER or by sending out a pulse on DI4 Choose VALID Y to confirm the dosing quantity determined by Teach in VALID Y N Choose VALID N to ignore the Teach In procedure result Figure 68 Determination of the dosing quantity using a Teach In procedure If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press z to save the settings or not and go back to the Process level MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 86 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 13 Configuring the dosing mode LOC REP The dosing mode allows for starting via the navigation keys the dosing of the quantity determined by
114. ngs from the Process level NZ simultaneously for 2 s when the daily totalizer of the done dosings is displayed in the Process level select the displayed parameter confirm the displayed value modify a numerical value to increase the blinking digit to select the digit at the left of the blinking digit To start a dosing see chap 9 6 1 5 Type 8025 8035 BATCH Operating and functions burkert FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 5 problem ALARM Output DO4 STATE 3 5 Hz Output ALARM ON Device state LED orange fast flashing Valves are closed Da or problem y PAUSE Output DO4 STATE 1 Hz Output ALARM OFF Device state LED green slow flashing Valves are closed RESET CONTINUE pia T or Principle of a dosing and PLC scenarios CHOOSING THE DOSING QUANTITY gt Output DO4 STATE OFF 4 1 Device state LED green not flashing Valves are close 000 0 L T or ENTER BA DOSING Output DO4 STATE ON Device state LED green not flashing Dosing unit flashes Time delay of DO2 is recorded opening of the valves 8592 L Filling clos
115. nnnnnennnnnnnnnnnennennnnn 29 7 6 2 Default position of the seleci rs u u 822 errang 30 7 6 3 Terminal assignment and use of the selectors 31 7 6 4 Wiring a compact 35 7 6 5 Wiringia panel version c an iiaa dars 37 7 6 6 Wiring a wall mounted 1 37 7 6 7 Connecting the remote flow sensor to a panel mounted or wall mounted version 38 7 6 8 Wiring the digital inputs DI1 to D 4 and the transistor output DO4 2 41 7 6 9 Wiring the DO1 transistor output of a compact a panel mounted or a wall mounted version 12 36 V eda EEEa EARTEN 42 7 6 10 Wiring the DO1 transistor output of a compact version 115 230 42 7 6 11 Wiring the DO1 transistor output of a wall mounted version 115 230 43 7 6 12 Wiring the relay outputs DO2 and DOS of a compact a panel mounted or a yyallemolunted version asma een 44 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 8 COMMISSIONING istissccsisssscsicecsscscscaccertitcctsnsteestoccisaateeseoccasideneecchus
116. nted 20 01 2015 Status RL released freigegeben System enabling to start and interrupt the dosing Switch D The LED be replaced by another indicating system depending on the configuration of the transistor output DO4 See chap 9 7 18 2 On a version energized with a 12 36 V DC voltage the power supply of the device can be used to energize the digital inputs DI and the transistor output DO4 If this is the case connect the terminal ISOG to the terminal L of terminal block A and use a 300 mA fuse instead of a 125 mA fuse to protect the power supply Figure 49 Electrical connection of the digital inputs DI and of the transistor output DO4 in the dosing mode EXT REP 70 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Restart the device f the DI4 input is at the low level not powered when energizing the device the four digital inputs will be active at high level If the DI4 input is at the high level not powered when energizing the device the four digital inputs will be active at low level Configure the device with this dosing mode see chap 9 7 12 Do a dosing as shown in Figure 50 If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated
117. number of decimals of the volume or mass totalizers Entering the K factor of the fitting used or having it defined through a teach in procedure A FACTOR Choosing the dosing mode among 8 possible modes OPTIONAL Entering up to 7 dosing quantities V1 to V7 Deactivating the overfill correction DVERFILL Activating the overfill correction and choosing its operating mode among 4 possible operatings Deactivating the generation of alarms for problems occuring during a dosing and or once the dosing is finished Activating the generation of alarms for problems occuring during a dosing and or once the dosing is finished and entering the time delays before generation OUTPUT Configuring the outputs DO1 to DO4 Resetting the 2 volume or mass totalizers and or the 2 totalizers of the done dosings and or the History menu RESET Setting the brightness of the display and how long it stays ON or deactivating the BACKLIT ok 7577 i MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben END SE N Y level Saving or not the changes made within the Param eters menu If the changes are saved the device operates with the new settings Figure 54 Diagram of the Parameters menu 75 ar lca Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating
118. of the fitting used If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 9 7 4 Determining the fitting K factor using a teach in procedure The device determines the flow rate in the pipe using the fitting K factor The TEACH V or TEACH F parameter allows the device to determine the fitting K factor using a Teach In procedure The K factor may also be directly entered see chap 9 7 3 The teach in can be done either depending on a known volume TEACH V or depending on the flow rate TEACH F in the pipe measured by a reference instrument MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Determining the fitting K factor using a teach in procedure depending on a volume TEACH V Before starting the Teach In procedure connect a valve to the relay output DO2 The device uses the new K factor as soon as SAVE YES is confirmed when leaving the Parameters menu 78 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS E The display shows the K factor of the fitting last entered or determined K FACTOR 5 using a Teach In procedure Place a tank with a known volume at the end of the pipe G6 Y N Choose OK Y and confirm the device opens the valve connected to the relay out
119. on values before restarting the process See Figure 72 89 imal lia FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Operating and functions DISABLE DIRELT MEDIUN To deactivate the overfill correction Deducting the overfilling from the next dosing Slightly smoothing the overfilling values of the last dosings and deducting the calculated value from the next dosing Moderatly smoothing the overfilling values of the last dosings and deducting the calculated value from the next dosing Highly smoothing the overfilling values of the last dosings and deducting the calculated value from the next dosing f the overfill correction is active enter an overfill tolerance 0 000 value between 0 001 and 9999 dosing units in the units chosen at parameter BATCH of the sub menu UNIT Confirm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 90 ate jal RESET S N gt Reset or not the overfill correction table Confirm Figure 72 Configuring the overfill correction If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press 22 to save the settings or not and go back to the Process level Type 8025 8035 BATCH Operating and functions FLUID CONTROL S
120. open See chap exceeded when 9 7 24 and 9 7 25 the input DI1 has been deactivated or reduce the flow rate in the pipe Confirm the message by pressing the key ENTER or by sending out a pulse on DI4 the current dosing is aborted orange Switched 2 3 5 Hz fre ERROR T The message Set the values of the param 3 5 Hz quency can only appear eters A and B and the value flashing if the dosing of the activation duration T so mode EXT T is active The dosing quantity deter mined by the device depending on the activation duration of the digital input DI1 has exceeded the required thresholds that A T B lt 100 000 and A T B times the K factor of the fitting used is higher or equal to 6 Set an activation duration ii lt 3800 5 Confirm the message by pressing the key ENTER or by sending out a pulse on DIA the current dosing is aborted 2 If the output is configured to switch when an alarm is generated See chap 9 7 18 English Type 8025 8035 BATCH Maintenance and troubleshooting FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 10 3 5 Resolution of problems without message generation and the device status LED is green Device state Possible cause Recommended action LED green During a dosing the displayed quantity is Check t
121. osing ON dosing interrupted 1Hz ALARM 3 5 Hz confirm the alarm no dosing OFF if the dosing finished during the alarm 3 5 Hz Table 10 Scenario of a dosing with ERROR T if the dosing is not finished the dosing has been interrupted See Table 7 dosing ON ERROR T 3 5 Hz confirm the alarm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben OFF no pulse sent out on DOx output configured with function END DOSE 53 burkert FLUID CONTROL SYSTEMS Operating and functions Type 8025 8035 BATCH 9 6 Details of the Process level This level is active by default when the device is energized rupted when the power supply is restored to continue or abort the dosing depending on the dosing mode If the power supply of the device is shut down while a dosing is being done the dosing has been inter that is active on the device see chap 9 6 1 to 9 6 7 m Displayed in the Process level when the configured dosing mode is LOC MANU see chap 9 7 6 or MEM MANU see chap 9 7 8 Do a dosing by entering the quantity to be dosed using the navigation keys Displayed in the Process level when the configured dosing mode is LOC MEM see BATCH R chap 9
122. ot and go back to the Process level 84 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 12 Configuring the dosing mode EXT REP The dosing mode allows for starting via the digital inputs the dosing of the quantity determined by a Teach In procedure Teach In of the dosing quantity can be done either via the digital inputs or using the navigation keys With the Teach In the device automatically determines the dosing quantity for each dosing made in dosing mode EXT REP or LOC REP the overfilling value to be corrected If the overfill correction function is deactivated before the Teach In is started it will be automatically activated with the DIRECT option at the end of the Teach In the ratio of fluid that passes through each valve if two valves are used Before starting the Teach In procedure Connect the valves to the DO2 and DO3 outputs see chap 7 6 12 Parameter the operating of and the time delay before the valve connected to the DO2 output is opened see chap 9 7 24 If two valves are used configure output DO3 with the function valve and parameter the operating of the valve connected to the DO3 output see chap 9 7 25 If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7
123. ot the two volume or mass totalizers See chap 9 7 28 Resetting both totalizers of the done dosings See chap 9 7 29 Clearing the history table of the done dosings See chap 9 7 30 English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 28 Resetting the two volume or mass totalizers The function allows for resetting the two volume or mass totalizers RESET TUTRL RESET N RESET 9 Choose to reset or not the two totalizers Confirm Figure 86 Diagram of the TOTAL parameter of the sub menu RESET The daily totalizer can be reset from the Process level See chap 9 6 If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 9 7 29 Resetting the two totalizers of the done dosings The function allows for resetting the two totalizers of the done dosings Q Both totalizers are reset upon confirmation of SAVE YES when leaving the Parameters menu A dosing which has been aborted or interrupted by the generation of an ERROR T alarm is not counted lpesern pEseru 12 Choose to reset or not the two totalizers Confirm MISTORIC 6
124. pipe whereas the valves are closed when the dosing mode EXT T is active on the device the activation duration of the digital input DI1 does not respect the conditions described in chap EZAM 3 5 Hz frequency An error message has been generated by the device See chap 10 3 10 Hz frequency if the function is active on the device see Figure 84 The power supply has been cut during a dosing 10 Hz frequenoy for 2 seconds vvhen the device is started if the function is active on the device see Figure 84 Selected quantity Vn when the dosing mode EXT LOC is active see Figure 44 chap 9 6 4 OUTPUT n pulses generated at a 50 Hz frequency Confirm for the output DO4 to transmit the device state 102 OFF Activate deactivate the generation 10 2 GN of a 10 Hz frequency on the transistor output DO4 when the device gen erates a fault Confirm RETURN Figure 84 Configuring the transistor output DO4 to transmit the device state to save the settings or not and go back to the Process level If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press 9 7 27 General diagram of the RESET sub menu TOTAL BATCH HISTORIC RETURN Figure 85 General diagram of the RESET sub menu Choosing to reset or n
125. put proportional to a volume or a mass See chap 9 7 22 and RETURN 9 7 23 Figure 76 Diagram 2 2 of the OUTPUT parameter of the Parameters menu 9 7 19 Configuring the transistor output DO1 or DO4 or the relay output DOS to switch when an alarm is generated during or at the end of a dosing An alarm is generated during or at the end of a dosing can be parametered see chap 9 7 16 et 9 7 17 The generation of an alarm can be signalled by the switching of the output DO1 and or DO3 and or DO4 LE The relay output can be configured to switch when an alarm is generated during or at the end of a dosing if the output is not configured to control an auxiliary valve See chap 9 7 25 OUTPUT INV SES INV N Choose the operating inverted or not inverted of the output Confirm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 002 004 RETURN Figure 77 Configuring the output DOT or DOS or DO4 to signal the generation of an alarm during or at the end of a dosing If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level 94 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS M
126. put DO2 and the fluid flows through the pipe FILL END When the tank is full confirm FILL END the valve con nected to DO2 is closed Enter the volume value between 0 1 and 9999 9 in the units chosen for the totalizers at the UNIT parameter of fluid that passed in the circuit Confirm The device calculates the K factor of the fitting Kee 90 and displays it Confirm the displayed value TEACH F OPTIONAL RETURN VALID N Y Confirm or not the K factor determined through Teach In MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Figure 58 Teach in procedure depending on a volume If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level Determining the fitting K factor using a teach in procedure depending on a flow rate TEACH F Q The device uses the new K factor as soon as SAVE YES is confirmed when leaving the Parameters menu 79 fsfellEie burkert FLUID CONTROL SYSTEMS Type 8025 8035 BATCH Operating and functions A FACTOR 10 00 The display shows the K factor of the fitting last entered or determined MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben using a Teach In procedure TE
127. r go out of order as soon as they are activated gt To minimise or even avoid all damage due to an electrostatic discharge take all the precautions described in the EN 61340 5 1 and 5 2 norms gt Also ensure that you do not touch any of the live electrical components NOTE The device may be damaged by the fluid in contact with gt Systematically check the chemical compatibility of the component materials of the device and the fluids likely to come into contact with it for example alcohols strong or concentrated acids aldehydes alkaline com pounds esters aliphatic compounds ketones halogenated aromatics or hydrocarbons oxidants and chlo rinated agents MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben English Type 8025 8035 BATCH General information FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 4 GENERAL INFORMATION 4 1 Manufacturer s address and international contacts To contact the manufacturer of the device use following address B rkert SAS Rue du Giessen BP 21 F 67220 TRIEMBACH AU VAL You may also contact your local B rkert sales office The addresses of our international sales offices are available on the internet at www burkert com 4 2 Warranty conditions The condition governing the legal warranty is the conforming use of the device in observance of the operating conditions spe
128. r of the Parameters menu and press to save the settings or not and go back to the Process level 9 7 10 Configuring the dosing mode EXT LOC This dosing mode allows for selecting a quantity saved in the memory via the navigation keys or via the digital inputs then starting the dosing via the digital input 014 OPTIONAL EXT LOC Confirm VOLUMES Confirm Enter up to 7 dosing quantities into the memory See 9 7 14 Figure 65 Configuring the dosing mode EXT LOC If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press 22 to save the settings or not and go back to the Process level 9 7 11 Configuring the dosing mode EXT T n this mode the dosing starts as soon as the digital input DI1 is switched If the conditions for calculating A and B are not respected an alarm ERROR T will be generated and the device vvill abort the current dosing 83 fsfellEie m Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions This dosing mode allows for starting the dosing of a quantity proportional to the activation duration of the digital input DI1 according to the formula X AT B where A is the proportionality factor in dosing units per second B is the offset in dosing units X is the dosing quantity in dosing units and T is the acti
129. reached confirm by pressing the key ENTER or send out a pulse on the digital input DI4 to close the valve 2 The device is waiting for the flow rate to stop Confirm by pressing the key ENTER or by sending out a pulse on D 4 Choose VALID Y to confirm the dosing quantity determined by Teach in VALID S N Choose VALID N to ignore the Teach In procedure result Figure 70 Determination of the dosing quantity using a Teach In procedure gt If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press to save the settings or not and go back to the Process level MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 88 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 14 Entering the dosing quantities in the device memory The parameter VOLUMES of the sub menu OPTIONAL allows for entering up to 7 dosing quantities in the device memory These quantities are then available when the dosing modes LOC MEM MEM MANU EXT MEM or EXT LOC is active OPTIONAL Kwmunes 0020 L The display alternately shows the called memory and the dosing quantity To modify the quantity press BA Enter the dosing
130. rical power source of all the conductors and isolate it before carrying out work on the system Observe all applicable accident protection and safety regulations for electrical equipment Wire the output DO4 as described in Figure 36 Connect the valves to the DO2 and DO3 outputs see chap 7 6 12 Start the device again Configure the device with this dosing mode see chap 9 7 13 Do a dosing as shown in Figure 52 If the generation of alarms alarm DURING for problems occuring during a dosing has been activated see chap 9 7 16 an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open See chap 10 3 4 to solve the problem If the generation of alarms alarm AFTER for problems occuring at the end of the dosing has been activated see chap 9 7 17 an alarm is generated if there is still flow in the pipe whereas the valves are closed See chap 10 3 4 to solve the problem 73 are lia mz Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Operating and functions Process level BATCHR 0K Y N Confirm Choose OK Y to start a new dosing Confirm The device shows the percentage of the quantity that has been already dosed symbol blinks To read the flow rate measured in the pipe press or Al To read the total dosing quantity press
131. rupting continuing or aborting a dosing t also allows for confirming an alarm if the generation of alarms has been activated on the device see chap 9 7 16 and 9 7 17 the digital inputs DI1 to DI3 allow for selecting one of the 7 dosing quantities stored in the memory of the device If all the 7 dosing quantities are not used only connect the necessary inputs When a dosing has been interrupted the digital inputs allow for the navigation within the pause menu between the function CON TINUE and the function RESET 59 are lia burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Operating and functions Terminal A 000000 BINARY R ETE ETP 2 ey Supply 5 36 VDC 12 36 0 PE PE PE SENSOR LH L 12V 277 2 OEE 2 SENSOR TYPE COIL lt gt NPNPNP gt LOAD SUPPLY oa po2 LED signalling the dosing state for example if the output DO4 has been configured to transmit the state of the device mx System enabling to start and interrupt the dosing Switch The LED can be replaced by another indicating system depending on the configuration of the transistor output DO4 See chap 9 7 18 2 On a version energized with a 12 36 V DC voltage the power supply of the device can be used to energize the digital inputs DI and the transistor output DO4
132. s to save the settings or not and go back to the Process level 9 7 8 Configuring the dosing mode MEM MANU This dosing mode allows for either entering a dosing quantity and starting the dosing via the navigation keys or starting the dosing via the navigation keys of a quantity saved in the memory OPTIONAL 1 MODE FER AMANU Confirm POLUMES Confirm MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Enter up to 7 dosing quantities into the memory See chap 9 7 14 Figure 63 Configuring the dosing mode MEM MANU f you do not vvant to adiust another parameter go to the END parameter of the Parameters menu and press 222 to save the settings or not and go back to the Process level English Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 9 Configuring the dosing mode EXT MEM This dosing mode allows for starting the dosing via the digital inputs of a quantity saved in the memory OPTIONAL XT MEN Confirm VULUHES Confirm Enter up to 7 dosing quantities into the memory See chap 9 7 14 Figure 64 Configuring the dosing mode EXT MEM If you do not want to adjust another parameter go to the END paramete
133. s FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben The activation duration of the digital input is counted even if the dosing has been interrupted To interrupt the dosing press pz the valve connected to output DO2 and possibly the valve connected to output DO3 close the device state LED flashes at a 1 Hz frequency and the DO4 output if configured to transmit the device state see chap 9 7 26 generates a 1 Hz frequency To continue the dosing via the digital inputs CONTINUE let the digital inputs DI2 and DI3 deactivated then send a pulse on D 4 To continue the dosing via the navigation keys when the digital inputs DI2 and D 3 are deactivated then press key J 113 L The counting of the dosing quantity continues To abort the dosing via the digital inputs activate one of the digital inputs DI2 or DI3 then send a pulse on 14 To abort the dosing via the navigation keys when the inputs DI2 and DI3 are deactivated display RESET by pressing key or then press key Process level the device is ready for a new dosing Figure 48 Interrupting the dosing in dosing mode EXT T 69 imal lia burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Operating and functions 9 6 6 Doing a dosing in dosing mode EXT REP The dosing mode EXT REP
134. s and a filling percentage lt 100 is entered the second valve connected to the relay output DOS will fill the remaining quantity Confirm INV SES INV NG Choose the operating inverted or not inverted of the relay output Figure 82 Configuring the DO2 relay output MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press Z to save the settings or not and go back to the Process level 98 English Type 8025 8035 BATCH burkert Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 7 25 Configuring the relay output DO3 to control an auxiliary valve Connect the auxiliary valve installed into the pipe with low flow rate to the relay output DO3 See chap 26125 The time delay before opening the auxiliary valve is the same as the time delay before opening the main valve If no auxiliary valve is necessary enter a filling rate of 100 in the settings of the relay output DO2 If the filling rate associated to the relay output DO2 is lt 100 the relay output DO3 is automatically configured to control the auxiliary valve that completes the filling up to 100 OUTPUT VALVE Confirm INV S
135. safety relating to the use of aggressive fluids A Various dangerous situations To avoid injury take care gt not to use the device in explosive atmospheres gt not to use the device for the dosing of gaz gt not to use the device in an environment incompatible with the materials it is made of gt not to subject the device to mechanical loads e g by placing objects on top of it or by using it as a step gt not to make any external or internal modifications to the device gt to prevent any unintentional power supply switch on gt to ensure that installation and maintenance work are carried out by qualified authorised personnel in posses sion of the appropriate tools gt to guarantee a defined or controlled restarting of the process after a power supply interruption gt to use the device only if in perfect working order and in compliance with the instructions provided in the oper ating instructions gt to observe the general technical rules when installing and using the device are lia burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Basic safety information NOTE Elements Components sensitive to electrostatic discharges gt This device contains electronic components sensitive to electrostatic discharges They may be damaged if they are touched by an electrostatically charged person or object In the worst case scenario these compon ents are instantly destroyed o
136. screw plugs position 6 Set including one M20x1 5 cable gland stopper gasket position 7 one multiway seal 2x6 mm for cable gland position 8 one black EPDM seal position 12 for the flow sensor one mounting instruction sheet Housing position 9 with snap ring and nut 127 Snap ring position 10 O Nut position 11 Set including one black EPDM seal position 12 for the flow sensor one green FKM seal position 12 for the flow sensor 14 Short flovv sensor Hall effect position 13 Long flovv sensor Hall effect position 14 Set with 8 FLOW foils MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 122 e ia Type 8025 8035 BATCH Spare parts and accessories FLUID CONTROL SYSTEMS Spare part 8035 Batch Electronic board mounted in the cover with lid with window foil and four screws position 1 Power supply board 115 230 VAC position 2 mounting instruction sheet Set including two M20x1 5 cable glands position 3 two neoprene flat seals position 5 for cable gland or screw plug two M20x1 5 screw plugs position 6 two 2x6 mm multiway seals position 8 Set including two M20x1 5 NPT1 2 reductions mounted o ring seal position 4 two neoprene flat seals for plug position 5 two M20x1 5 screw plugs position 6 Set including one M20x1 5 cable
137. stor output DO4 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben Wiring of the digital inputs DI1 to DI4 and wiring of the transistor output DO4 are described in chap 9 6 1 to 9 6 7 because they depend on the dosing mode configured 41 are lia burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Installation and wiring MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 42 7 6 9 Wiring the DO1 transistor output of a compact a panel mounted or a wall mounted version 12 36 V DC 12 36 V DC 12 36 V DC i Power supply of Power supply of the device the device ut L Py Pe E TP Supp 41 0o 12 36Vde PE PE PE 001 PE PE PE If a direct earth connection is not possible fit a 100 nF 50 V capacitor between the negative power supply terminal and the earth Figure 81 NPN wiring of the DOT transistor output Figure 32 PNP wiring of the DO7 transistor output Configure transistor output DO1 acc to chap 9 7 19 to 9 7 23 7 6 10 Wiring the DO1 transistor output of a compact version 115 230 V AC Wire the transistor output DO1 as described in chap 7 6 9 Configure transistor output DO1 acc to chap 9 7 19 to 9 7 23 English Type 8025 803
138. t of a wall mounted version 115 230 V AC Configure transistor output DO1 acc to chap 9 7 19 to 9 7 23 7 6 12 Wiring the relay outputs DO2 and DO3 of a compact a panel mounted or a wall mounted version To do a dosing connect a valve to the relay output DO2 The device can control either a dosing with a single valve connected to the relay output DO2 or a dosing with 2 valves connected to the relay outputs DO2 and DOS In this case connect the main valve for the highest flow rates to output DO2 and the auxiliary valve for low flow rates to output DOS English Type 8025 8035 BATCH n ux Installation and vviring burkert If a single valve is used connect a load to relay output DOS suited for the configuration of the output BS sm Es 230 V AC Figure 35 Wiring of the DO2 and DO3 relay outputs To configure relay output DO2 see chap 9 7 24 To configure relay output DO3 see chap 9 7 18 MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 45 16 Type 8025 8035 BATCH burkert FLUID CONTROL SYSTEMS Commissioning 8 COMMISSIONING 8 1 Safety instructions WARNING Danger due to non conforming commissioning Non conforming commissioning could lead to injuries and damage the device and its surroundings gt Before commissioning
139. tenance gt Only use the device as intended gt Observe any existing restraints when the device is exported MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben English Type 8025 8035 BATCH burkert Basic safety information FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 3 BASIC SAFETY INFORMATION This safety information does not take into account any contingencies or occurences that may arise during installation use and maintenance of the devices the local safety regulations for which the operating company is responsible including the staff in charge of installation and maintenance A Danger due to high pressure in the installation gt Stop the circulation of fluid cut off the pressure and drain the pipe before loosening the process connections Danger due to electrical voltage gt Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system Observe all applicable accident protection and safety regulations for electrical equipment Danger due to high temperatures of the fluid gt Use safety gloves to handle the device gt Stop the circulation of fluid and drain the pipe before loosening the process connections Danger due to the nature of the fluid gt Respect the prevailing regulations on accident prevention and
140. urrent consumption burkert Made in France S N 20 000 no h s r CE uu Protection class of the device 11 5 Manufacturing code Specifications of the relay outputs DO2 and DO3 Warning Before using the device take into account the technical specifications described in these oper ating instructions Specifications of the transistor outputs DO1 and DO4 10 Serial number 11 Order code Figure 1 Name plate of a non UL device Type of the device BATCH SE35 8035 HALL SUPPLY 12 36V 100 mA Sensor specifications DO184 5 36V 100mA DO2 amp 3 2xRelay 30V and 42V peak or 60V max IP65 Specifications of the transistor outputs DO1 S N 20 000 and DO4 00564398 A SARC wayma Power supply and max current consumption Made in France 2 e Protection class of the device Manufacturing code Conformity logos Warning Before using the device take into account the technical specifications described in these oper ating instructions Specifications of the relay outputs DO2 and DO3 10 Serial number 11 Order code Figure 2 Name plate of a UL device MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 12 English Type 8025 8035 BATCH Technical data FLUID CONTROL SYSTEMS 6 TECHNICAL DATA 6 1 Operating conditions Ambient temperature 8025 compact 10 to 50 C 115 2
141. vation duration of the digital input DI1 in seconds with a resolution of 5 ms Calculate constants A and B see example in Table 11 in order the activation duration T is within a time interval related to the process the activation duration T is lower than the real filling duration taking into account the flow rate in the pipe g g A T B is always lower than 100 000 dosing units A T B is higher than or equal to 6 divided by the set K factor in pulse litre the minimum activation duration 100 ms is observed the maximum activation duration 300 s is observed OPTIONAL EXT 2 gt A 0 000 Enter the value of constant A in dosing units per second the dosing units have been configured in chap 9 7 2 Confirm B 0 000 Enter the value of constant B in dosing units Confirm RETURN Figure 66 Configuring the dosing mode EXT T Table 11 Calculation example of constants A and B Dosing quantities Required activation durations T Value of constant A Value of constant B 110 litres 2 seconds MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 120 litres 4 seconds 130 litres 6 seconds 150 litres 10 seconds 100 litres If you do not want to adjust another parameter go to the END parameter of the Parameters menu and press B z to save the settings or n
142. ve connected to output DO3 close the device state LED flashes at a 1 Hz frequency and the DO4 output if configured to transmit the device state see chap 9 7 26 generates a 1 Hz frequency To continue the dosing via the digital inputs CONTINUE Let the DI1 digital input activated then send a pulse on DIA To continue the dosing via the navigation keys when the digital input DI1 is activated display CONTINUE by pressing key or 50 then press key 25 19 5 The counting of the dosing quantity continues To abort the dosing via the digital inputs Deactivate the DI1 digital input then send a pulse on DIA To abort the dosing via the navigation keys when the digital input DI1 is activated then press key Process level the device is ready for a nevv dosing Figure 51 Interrupting the dosing in dosing mode EXT REP MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 72 Type 8025 8035 BATCH Operating and functions FLUID CONTROL SYSTEMS MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 6 7 Doing a dosing in dosing mode LOC REP The dosing mode LOC REP allows for starting via the navigation keys the dosing of the quantity determined by a Teach In procedure DANGER Danger due to electrical voltage gt Shut down the elect
143. vel 9 8 7 Saving the user set configuration You may save the current configuration of the device in order to restore it later VALD S N To exit the function confirm VALID N To save the current user configuration of the device confirm VALID Y Figure 97 Saving the current user configuration If you do not want to adjust another parameter confirm the END parameter to save the settings or not and go back to the Process level 9 8 8 Restoring the saved configuration You can restore the configuration of the device that has been previously saved see chap 9 8 7 The device will use the restored configuration as soon as SAVE YES is confirmed when leaving the Test menu VALID S N To exit the function confirm VALID N To restore the device configuration that has been previ ously saved confirm VALID Y FACT SET Figure 98 Restoring the configuration previously saved If you do not want to adjust another parameter confirm the END parameter to save the settings or not and go back to the Process level MAN 1000199281 EN Version B printed 20 01 2015 Status RL released freigegeben 9 8 9 Restoring the default configuration The device will use the default configuration as soon as SAVE YES is confirmed when leaving the Test menu The parameter makes it possible to restore the def
144. xpansion 40xDN 5xDN Pipe with 2 elbows at 90 in 3 dimensions 20xDN 5xDN Pipe with 1 elbow at 90 or 1 T piece 15xDN 5xDN With pipe reduction Figure 8 Upstream and downstream distances depending on the design of the pipes 23 5 burkert Type 8025 8035 BATCH FLUID CONTROL SYSTEMS Installation and wiring Respect the following additional mounting conditions to ensure that the measuring device operates correctly Ensure that the pipe is always filled in the section around the device see Figure 9 When mounting vertically ensure that the flow direction is in an upward direction see Figure 9 Horizontal mounting Le Correct Incorrect Vertical mounting flow direction Correct Incorrect Figure 9 Filling of the pipe If necessary use a flow conditioner to improve measurement precision 7 2 2 Installation onto the pipe Install the S020 fitting into the pipe taking into account the recommendations in chap 7 2 1 Check that there is a seal on the fitting and that it is not damaged Replace the seal if necessary Check that there is a seal mark 6 on the flow sensor Insert the nut mark 3 on the fitting Insert the snap ring mark 2 into the groove mark 5 Position the device in order the arrow on the side of the housing indicates the direction of the flow The totalizers will increment

Operating Instructions Types 8025

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