BA6214 Operating Instructions BRINKMANN Pressure Boosting
Contents
1. Max del Max del Height Length Weight Power Nels pressure volume level spec weight 1 H l 60 Hz Type PSI bar GPM l min Inches mm Inches mm lbs kg HP kW dBA 05 26 3 190 i FH1707S47 220 6 57 0 1449 19 7 500 3 2 17 3 81 329 60 8 1545 331 i 596 2 FH1708S47 252 610 FH1710S57 312 21 8 167 630 62 8 1594 23 5 9 21 3 81 FH1709S57 283 620 355 761 FH1711S66 346 24 0 170 640 66 5 1690 27 2 692 3962 164 1 Noise emissions measured in accordance with DIN 45635 at a distance of 1 m The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BA6214 Edition 08 2015 Page 5 of 13 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national acci dent prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the follow ing hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due t2. Page 9 of 13 10 Spare Parts 10 1 Spare part list for Pressure Boosting Pumps Series FH11 FH1402S18 FH1408S47 29 26 16 7 1h s e ey A FH1702S18 FH1706S38 ae ees NU N Wo A ik Sao AUGU ul e o DOO IO BUN NDP On S Parallel pin Hexagon head cap screw Hexagon socket head cap screw Serrated lock washer Hexagon nut Hexagon cap nuts Woodruff key DIN DIN DIN DIN DIN DIN DIN j en N 933 66 912 67 6798 69 934 70 917 71 6888 72 Item Description Stator with terminal board Motor flange End shield Motor shaft with rotor Terminal box up to 5 4 HP Terminal box frame from 6 7 HP and over Terminal box cover from 6 7 HP and over Fan Fan cover Gasket G
3. 10 3 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model type The ordering of spare parts should contain the follow ing details 1 Pumptype e g FH1407S47 2 Pump No e g 08156214 The date of the construction year is a component of the pumps type number 3 Voltage Frequency and Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Impeller item No 57 11 Repair 11 1 Exchange the rotary mechanical seal FH11 FH17 1 Disconnect the pump from the power supply 2 Loosen the M5 screws and pull out coupling shield 70 Remove clamp coupling 69 1 69 2 and par allel pin 76 Loosen and pull off the hexagon cap nuts 81 the stud bolt 71 connection cover 51 and the pump casing 67 from the pump unit Remove pump unit with pump shaft 52 from the pump body 50 2 Take off rotating axial face seal unit 74 1 74 5 and mech seal washer 66 from the shaft 52 and clean the shaft Pay attention to the drilled hole for the parallel pin 76 that it is without any bur Check the sliding surface for the rotary shaft seal 73 for any damage o a Remove complete seal 74 6 74 7 from the pump body 50 and clean the seat O aS Mounting of the new axial face seal Ensure that the sliding surfaces of the ring and the rotating axial face seal unit are fre
4. 7 8 Distance plate Ball bearing DIN 628 Coupling 9 Socket head cap screw DIN 912 10 Threaded pin DIN 705 11 Bearing cover 12 Socket head cap screw DIN 912 Nilos ring 16 Nilos ring 21 Shaft nut 22 Socket head cap screw DIN 912 1 50 Pump body 51 Connection cover 52 Pump shaft 53 Diffusor with sliding ring 54 Entering stage with sliding ring 55 Outflow stage 56 Bearing stage with sliding ring 57 Impeller 58 Spacer long 2 x per stage g 59 Spacer short 1 x per bearing stage 12 3 60 Sliding ring 6 7 OO 61 Shaft sleeve 62 Supporting ring 63 Spiral backup ring 69 64 Mech seal stop ring cover 82 65 Mech seal stop half ring 80 a Ses 70 H TO AS 16 66 Mech seal washer 73 67 Pump casing 52 69 Clamp coupling 70 Coupling shield with M5 screw 63 f 66 71 Stud bolt 72 eea 65 72 O ring ee al of 73 Rotary shaft seal a ea a 74 Mechanical seal 75 Retaining ring ph sg 76 Parallel pin DIN 7 77 Hexagon head cap screw DIN 933 78 Hexagon socket head cap screw DIN 912 l a 79 Serrated lock washer 53 2 80 Hexagon nut DIN 934 60 81 Hexagon cap nuts DIN 917 67 82 Woodruff key DIN 6888 32 83 Distance plate 77 s 84 Hexagon socket pipe plug DIN 906 81 SF 62 eee h i instead of impeller 60 Hz BA6214 Edition 08 2015 Page 11 of 13
5. toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be pre vented see for example the VDE Specifications and the bye laws of the local power supply utili ties e The pumps are only secured safely if properly attached to the floor and to the lined up pump or tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for maintenance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facili ties must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and ac
6. 1 or where electrical safety is involved with Ln Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of the Product 2 1 General description of the pump Pumps of this type are multi stage rotary pumps Series FH use closed impellers in order to minimizing power consumption and to optimize hydraulic pump efficiencies The pump shaft and the motor shaft are connected by a coupling The pump shaft is sealed by a rotating mechanical seal These Pumps are not self priming Pump and motor form a compact and space saving unit The pumps can be mounted next to the coolant tank or the lined up pump BA6214 Edition 08 2015 8 Servicing and Maintenance cceeeeee 8 9 Troubleshooting Guide cceeeeeteeeeeetees 9 10 Spare Parts ecccccsceeccisecicvseeedeeceeeedve reer scene 10 11 TW ROP All sce sealers Nie ode e ie 12 12 DISPOSAl 2c isd ana n a eee en 12 13 WARRANTY ccccecscceessecsseeseseeeeseessseeesseesenees 13 2 2 Intended use In combination with pre pumps or central coolant supply pumps of series FH work as pressure booster up to 26 bar increase within the limiting application in accordance with table 1 Limit of Application Table 1 Type FH11 FH17 Mediums Industry water coolant cooling and cutting oils
7. 308 125 7 57 4 4 3 3 74 FH1106S28 8 1 308 132 3 60 5 4 4 0 74 8 320 9 78 8 325 80 330 0 0 34 2 669 134 340 33 5 6 8 8 2 4 9 7 9 7 FH1110847 248 8 44 7 1136 229 FH1111847 276 88 232 FH1112S47 300 234 FH1113S50 322 22 1 89 340 46 0 1168 20 9 532 245 111 FH1114857 342 23 8 90 350 48 5 1232 235 596 249 113 FH1115857 362 25 0 90 350 251 114 1 Noise emissions measured in accordance with DIN 45635 at a distance of 39 37 Inches 1 m The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BA6214 Edition 08 2015 81 7 4 5 5 74 al 11 5 13 8 10 3 77 Page 3 of 13 Max del Max del Height Length Weight Power Noise pressure volume level spec weight 1 H l 60 Hz Type PSI bar GPM l min Inches mm Inches mm lbs kg HP kW dBA FH1402S18 60 4 0 124 460 25 6 651 66 FH1403S28 31 5 801 12 1 308 132 3 60 54 4 0 74 FH1404S28 128 490 33 0 837 74 FH1405838 156 10 2 130 500 77 FH1406S38 182 12 2 132 510 223 101 FH1409S57 277 18 6 142 545 60 8 1545 23 5 596 298 135 23 17 3 81 FH1410S57 300 820 8 143 550 300 136 FH1411S66 330 22 8 146 560 64 6 1641 27 2 692 306 139 FH1412S66 360 25 0 148 570 309 140 1 Noise emissions measured in accordance with DIN 45635 at a distance of 1 m The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BA6214 Edition 08 2015 Page 4 of 13
8. for occuring hydraulic pressure FH11 17 M20x1 5 K 2xM25x1 5 2xM32x1 5 2xM40x15 ye BEE G1 1 2 Leakage G 1 2 1 fizz 45 Dimensions in Inches mm Dim for 6 7 HP to 13 8 HP Dim for 17 HP Dim up 23 HP ATTENTION Pay attention of the max tightening torque for piping connection Type Pipe connection Cast iron FH11 17 G1 110 ft Lbs 150 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor The suction port cannot support the weight of the supply pipe BA6214 Edition 08 2015 5 2 Electric wiring A All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed 5 2 1 Circuit Tension voltage and frequency must correspond with the shown specificat
9. BA6214 EJBRINKMANN Operating Instructions BRINKMANN Pressure Boosting Pumps FH11 FH17 Ih BRINKMANN PUMPS Inc 47060 Cartier Drive Wixom MI 48393 USA Phone 1 248 926 9400 www brinkmannpumps com Fax 1 248 926 9405 sales brinkmannpumps com Subject to change without prior notice Order No BA6214 ENGLISH Brinkmann Pumps Inc Edition 08 2015 Page 1 of 13 Brinkmann Pressure Boosting Pumps series FH11 FH17 Contents 1 Indication to the manual cceseeeeeeeeees 2 2 Description of the Product cceceeee 2 5 3 Safety instructions cceeeeeseeeeeseteeeseneeees 6 4 Transportation and Storage ccceeeeeeeeeees 6 5 Installation and Connection cscccceeeees 7 6 Start up Shut down eeceeeeeeeeseeeeeeeeeeees 8 T Operationvescnt sss etei ii 8 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation operation and maintenance of the pump It is therefore imperative that this manual be read by the responsible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identi fied by the following symbol Safety sign according with ISO 3864 B 3
10. In addition to the warranty that this product will conform to the description in Brinkmann s catalog and that any such non conforming material will be repaired or replaced as above stated BRINKMANN further warrants that it conveys good title to this product free of all liens of any kind whatever unknown to the first Buyer These are the sole warranties of BRINKMANN with respect to this product BRINKMANN MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY DISCLAIMED BY BRINKMANN AND EXCLUDED FROM THIS SALE The Buyer s exclusive and sole remedy on account or in respect of the product herein con tained that does not conform to the description thereof or to any express or implied war ranty shall be to secure replacement thereof as aforesaid BRINKMANN shall not in any event be liable for the cost of any labor expended on any such material or for any special direct indirect incidental or consequential damages to anyone by reason of the fact that such goods do not conform to the description thereof or to any express or implied warranty BA6214 Edition 08 2015 Page 13 of 13
11. Kinetic viscosity 115 SSU 25 mm s of the medium Temperature of 30 175 F 0 80 TC medium max inlet 375 PSI 26 bar _pressure max operation 775 PSI 54 bar pressure Particle size in 0 04 Inches 1 mm the medium min delivery 1 of Q max volume Dry running The pumps are not suitable for dry running Motor cycle Motors less 4 0 HP max 200 from 4 0 HP to 5 4 HP max 40 from 6 7 HP to 14 HP max 20 from 15 0 HP and higher max 15 time per hour Ambient 104 F 40 TC temperature Set up altitude 3280 ft 7000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications 2 3 Type Designation Type Designation FH11 08S 38 eae 60 Hz Number of stage Pump range Page 2 of 13 2 4 Technical data FH1107S31 177 11 9 FH1108S38 200 13 8 172 6 7 5 0 74 176 Max del Max del Height Length Weight Power Noise pressure volume level spec weight 1 H l 60 Hz Type PSI bar GPM Ymin Inches mm Inches mm lbs kg HP kW dBA FH1102S18 50 3 4 74 275 24 2 615 8 3 212 86 0 39 1 75 1 3 66 FH1103S18 78 5 2 7 285 25 2 641 8 3 212 94 8 43 2 5 7 9 66 FH1104S28 100 6 8 7 290 29 4 747 12 1 308 103 6 47 3 5 2 6 66 FH1105S28 124 8 2 7 300 31 5 1 12 1
12. asket from 6 7 HP and over Retaining ring Retaining ring 1 75 3 5 HP DIN Thread rolling screw DIN Ball bearing DIN Ball bearing 1 75 3 5 10 HP DIN Ball bearing DIN Slotted cheese head screw DIN Hexagon socket head cap screw DIN Parallel pin DIN Retaining ring up to 7 5 HP DIN Retaining ring up to 7 5 HP DIN Socket head cap screw DIN Bearing cover 10 HP and over Socket head cap screw 10 HP and over DIN Shaft nut 10 HP and over Compensation disk O ring from Shaft seal 10 HP and over Rotary shaft seal Nut 15 HP and over DIN Pump body Connection cover Pump shaft Diffusor with sliding ring Entering stage with sliding ring Outflow stage Bearing stage with sliding ring Impeller Spacer long 2 x per stage Spacer short 1 x per bearing stage Sliding ring Shaft sleeve Supporting ring Spiral backup ring Mech Seal stop ring cover Mech seal stop half ring Mech seal washer Pump casing Clamp coupling Coupling shield with M5 screw Stud bolt O ring 471 7500 625 628 625 84 912 472 471 912 931 934 83 Distance plate instead 73 Rotary shaft seal of impeller 60 HZ 74 Mechanical seal 84 Hexagon socket pipe plug DIN 906 75 Retaining ring BA6214 Edition 08 2015 Page 10 of 13 10 2 Spare part list for the pressure boosting pumps series FH1409S57 FH1412S66 FH1707S47 FH1711S66 Item Description 1 Motor 2 Bearing housing 3 Bearing shaft 4 Woodruff key DIN 6888 5 Ball bearing DIN 628 6
13. ave failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump Pre pump does not work Pump mechanism faulty Pipe blocked Check the pre pump replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BA6214 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 08 2015 Remove foreign objects Replace impeller Replace bearing bushing
14. cessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transportation and Storage Protect the pump against damage when transporting The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any trans portation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point Page 6 of 13 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The liquid entrance is situated at the pump body The pressure connection is at the connection cover in the end of the pump unit They are marked with arrows Possible leakage will be caught by a leakage chamber and returned to the tank by means of a leakage line from the leakage bore on the upper side of the flange To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection Therefore pipe bends should be used not pipe angles The pipework must be qualified
15. e from grease and dirt Moisten the angle sleeve 74 7 of the counter ring lightly with rinse water water with washing up liq uid and push the unit into the seat of the pump body 50 Slide the mech seal washer 66 first and then the axial face seal 74 1 74 5 onto the pump shaft 52 Lubricate lightly the lip of the rotary shaft seal 73 and push it into the pump body 50 Then insert the pump shaft 52 with the pump unit through the rotary shaft seal 73 lt Fit together the coupling clamp 69 with the paral lel pin 76 around the shafts tighten the hexagon socket head cap screws 78 with the serrated lock washer 79 lightly Be sure that the key of the motor shaft 4 coin BA6214 Edition 08 2015 cides with the key groove of the coupling clamp 69 1 Press the pump shaft 52 toward the motor and tighten the screws The distance between the two shaft ends must be zero Lubricate the O ring seal 72 Put on the spiral backup ring 63 the O ring seal 72 the connection cover 51 and the pump cas ing 67 and screw evenly the stud bolt 71 and the hexagon cap nuts 81 During the assembly from 63 and 72 take care of the order See the pump drawing 10 Fit the coupling shield 70 into the pump body 50 and tighten the M5 screws 11 Reconnect pump to the power supply Note torques for the screw connections When putting the pump back into use make sure t
16. ed from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level The valve on the suction side of the pump must be opened 1 or 2 seconds before starting up the pump to avoid the damage resulting from low pression Do not switch on pressure boosting pump FH before positive inlet pressure by a primary pump or by a static head pressure from a central filtration system is established Max inlet pressure 375 PSI 26 bar CAUTION avoid hydraulic shocks Care has to be taken that the pump station will not run empty Leakage hole Ea iz BA6214 Edition 08 2015 A If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Page 8 of 13 9 Troubleshooting Guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads h
17. he direction of rotation is correct Tightening torques for screwed connections Thread M4 M5 M6 M8 M10 Strength 4 8 4 8 8 8 8 8 8 8 10 0 classes Tightening 0 7 2 2 3 3 4 5 11 15 22 30 torque 1 3 15 20 22 30 ft Ibs Nm Clamp Clamp coupling coupling 744 74 BON ee Oj 69 j AA Pe 76 79 12 Disposal When disposing of the pump or the packaging materi als the local and national regulation for proper dispos al must be complied with Prior to its disposal the pump must be completely drained and decontaminated if necessary Page 12 of 13 13 WARRANTY Brinkmann Pumps Inc warrants that the product contained herein conforms to the descrip tion in Brinkmann s catalog and that if this product shall fail to conform to the description thereof or to any express or implied warranty Brinkmann shall upon written notice of such nonconformity within one year of the date of its shipment from BRINKMANN S plant repair or replace such non conforming material at the original point of delivery Brinkmann will furnish instructions for disposition of the goods If however Brinkmann provides a written warranty as to this specific product which is not in conformity to the above warranty then as to such specific product the specific written warranty shall prevail
18. ion on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed according to the wiring diagram shown inside the terminal box cover Please see above sample wiring dia grams Wiring diagram e g Up to 13 4 HP Voltage changing 1 2 YY Y e g 230 460 V 60 Hz CO O O CO ro lt High Voltage 23 Hp Delta connection 3 x 460 V 60 Hz There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfering signals might occur Non sinus shaped supply voltage from a variable fre quency drive might result in elevated motor tempera tures Page 7 of 13 6 Start up Shut down 6 1 Start up ATTENTION Switch off at the mains After connection the electrical wires close the termi nal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnect
19. o hazardous substances being released 3 2 Unauthorized modes of operation A e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when in stalling or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installation 3 4 Qualification and training of operating per sonnel The personnel responsible for operation mainte nance inspection and assembly must be adequately qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the machine manufactur er or supplier on behalf of the plant operator Moreo ver the plant operator is to make sure that the con tents of the operating manual are fully understood by the personnel BA6214 Edition 08 2015 3 5 Safety instructions relevant for operation e f hot or cold machine components involve haz ards they must be guarded against accidental contact e Guards for moving parts e g coupling must not be removed from the machine while in operation e Any leakage of hazardous e g explosive
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