Operating Instructions
Contents
1. 10 1 5 2 345 10 20 30 4050 1152 3456 810 BZ 30 3 5 113 1 45 Rated current Multiple of rated current gt 12463E02 08903E02 Tripping C characteristic curve UL gt Tripping time t s 3 5 3a Ro 10 10 1 h42 345 10 20 30 4050 113135 gt Rated current Selectivity class 3 acc to IEC EN 60898 3 acc to IEC EN 60898 149915 8562606300 Residual current circuit breaker with 5 2014 06 04 BA00 Ill en 08 integral overcurrent protection 8562 5 Technical Data Rated switching capacities Type Breaking capacity Version Characteristics Short circuit protection Ambient temperature 6 Residual current circuit breaker with Poles Series with 6 kA Series with 10 kA Series with 25 kA Vol Cur Vol Cur Vol Cur tage rent tage rent tage rent V kA V KA V kA AC acc to 1 2 ln 230 6 lon 230 110 ln l IEC EN 60898 lss 240 240 2 ln 230 10 ln 1230 25 AC acc to 1 Icu 240 10 Icu 240 15 lku l IEC EN 60947 2 1 N fleu 127 30 lu 127 40 lu 240 20 240 30 2 lu 230 25 Icu 1230 25 DC acc to 1 lou 60 20 leu 60 25 lou IEC EN 60947 2 l les les time constant 15 ms 2 125 25 125 30 125 15 5ms 5 ms DC acc to 2 125 10 125 15 IEC EN 60898 Sms 5 ms time constant lt 4 ms2. only for type 8562 54 2465 160 4 8562 54 2475 160 4 8562 54 2480 160 with series circuit of 2 poles 8562 5 6 resp 10 KA 2 pole 10 kA 1 pole N 25 KA to IEC Type A pulse current sensitive to IEC EN 61009 8562 54 246 8562 54 247 8562 54 248 10 kA 2 pole 25 kA 2 pole only Type 8562 54 2480 160 Characteristic B C to IEC EN 60898 Rated current range 6 40 A 6 40A Loads gt Electric heatings gt Operating equipment gt Lighting gt Light fitting groups gt Socket outlet circuits gt Motors gt Control circuits gt Transformers e t c e t c Normal temperature 30 C 30 C Thermal overload trip 1 13 1 45 In 1 13 1 45 In Magnetic trip 3 51 5 101 Back up protection with preceding fuse Preceding fuse type gG Miniature circuit breaker for tripping characteristic Cc B B C Type Rated current Iy min rated current max rated current A A A 8562 5 1 4 2 8 63 3 10 6 20 10 80 10 25 16 16 40 20 16 100 20 50 32 100 25 63 40 Only types 8562 54 2465 160 4 8562 54 2475 160 4 8562 54 2480 160 20 integral overcurrent protection 8562 5 60 C In case of different temperature range please consider correction factor 149915 8562606300 2014 06 04 BAO00 III en 08 Correction factors Correction factors for ambient temperatures other than 30
3. C Technical Data sin 0 5 6 A in 10A 140 140 120 120 SPS 100 100 80 80 0 10 20 30 40 50 60 C 0 10 20 30 40 50 60 C 10889E00 10887E00 16 40 A In 629 140 120 100 80 60 0 10 20 30 40 50 60 C 10888E00 Terminals Main contacts 1 5 10 mm clamp terminals Auxilliary contacts 4 5 mm clamp terminals Material Enclosure Epoxy resin 149915 8562606300 Residual current circuit breaker with 7 2014 06 04 BA00 III en 08 integral overcurrent protection 8562 5 Arrangement and Assembly Type 8562 5 8562 54 246 8562 54 247 8562 54 248 Auxiliary contact Version see circuit diagrams see circuit diagrams Rated working voltage max 255 VAC max 255 VAC Rated working current 5Aat230 VAC 2 A at 230 V AC 1Aat60 VDC 1 A at 400 V AC 2 A at 60 V DC Coupling relais Coil tension Ug 220 V Minimum switching 10 mA current Minimum switching 5A current Switching capacity min 250 mW amp Please contact the manufacturer if operating conditions are non standard Further technical data is given in the STAHL catalogue or is available upon request C The temperature class depends upon where the protective enclosure is installed Change the Miniature Circuit Breaker at the end of its service life to guarantee ongoing protection C Upstream fuse downstream Miniatur Circuit Breaker for b
4. erating Instructions Residual current circuit breaker with integral overcurrent protection gt 8562 5 Contents 1 2 1 2 2 2 3 Contents 1 LONIENIS art ee Te Er En ae e erR EERE EEE E aaa t Fenaaa 2 2 General Information nenn ne ee en 2 3 Safety INSU CONS use an aan ee ee 3 4 Conformity lo Slandards 2 u sem 3 5 FONCION aree e a E E E 3 6 technical Data ass ee ae nee 4 7 Arrangement and Assembly use er ame 8 8 INS Fe Fe UC 9 unse 10 9 COMMISSIONING seen E EE Aaaa aE E Ep epaiei 11 10 Maintenance a ee ee en 11 11 Iranspor and Storage ern 12 12 Deponien en 12 13 EC Declaration of Conformity een nenne 13 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Tel Fax 49 7942 943 0 49 7942 943 4333 Internet www stahl ex com Operating Instructions Information ID No 149915 8562606300 Publication Code 2014 06 04 BAO0 IIl en 08 Subject to alterations Symbols Warning This symbol indicates advice which if ignored puts your health or the ability of the device or components to function at risk C Note This symbol indicates important additional information tips and recommendations Residual current circuit breaker with 149915 8562606300 integral overcurrent protection 2014 06 04 BA00 Ill en 08 8562 5 Safety Instructions Safety Instructions The most important safety instructions are summarized in this
5. 10 mm single wire cable Permissible tightening 3 0 Nm 1 0 1 2 Nm torques for the options mentioned Permissible tightening 3 0 Nm Notice Auxiliary contacts can be led out through the main contact terminals observe the cross sections note the terminal marking 10 Residual current circuit breaker with integral overcurrent protection 8562 5 149915 8562606300 2014 06 04 BA00 III en 08 Commissioning Note As part of the installation procedure the tight fit of the clamping connection must be che cked according to IEC EN 60079 14 17 If necessary the clamping connections must be retightened to the relevant torques 8 3 Connection diagrams Circuit diagrams 07606E00 07621E00 S 96 92 95 95 91 11536E00 15104E00 Auxiliary contact 1W Auxiliary contact 2 W 06 08 98 08 96 98 06 08 a 14 5 a er H 05 95 06 95 05 3 13 07618E00 12218E00 12219E00 12469E00 Fault signalling contact Auxiliary contact 1S Auxiliary contact W Connecting relay 1 W with reset Fault signalling Fault signalling Auxiliary contact 1 S function for fault signal contact 1 S contact1 W only for types 8562 54 2465 160 4 and 8562 54 2475 160 4 After the circuit breaker has been activated the fault contact can be reset manually Connect the device according to the rating plate It has to be taken care that the neutral conductor is connected correctly 9 Comm
6. 120 V DC IN 6 40 A Ian 10 30 100 300 mA 1x 1 4 Ian lt 300 ms 5x1 4 lay lt 40 ms 180 255 V 50 60 Hz 250 A 8 20 us 2x10 switching cycles 104 switching cycles A acc to IEC EN 60947 2 yes IEC EN 60947 2 6 kV integral overcurrent protection 8562 5 8562 54 246 8562 54 247 8562 54 248 amp II 2 G Ex d e IIC Gb IM 2 Ex d e Mb Exd e IIC Exdel PTB 02 ATEX 1049 U IECEx PTB 06 0062U 500 V 2 pole 133 230 V AC 125 V DC with 2 contact strips connected in series 2 pole 12 V AC 12 V DC 253 V AC IN 6 40 A lan 10 30 100 300 mA 1 x 1 4 lay lt 300 ms 5x 1 4 lay lt 40 ms 180 255 V 50 60 Hz 250 A 8 20 us 2x104 switching cycles 104 switching cycles A acc to IEC EN 60947 2 yes IEC EN 60947 2 IEC EN 60898 1 EN DIN 60664 1 lt 6 2 kV 149915 8562606300 2014 06 04 BAO00 III en 08 Technical Data Type 8562 5 8562 54 246 8562 54 247 8562 54 248 Tripping characteristic curves Tripping characteristic curves Tripping characteristic curves D 1 118x1 1 145x1 9 30 C 1 BO oo marginal characteristic Measured in cold status BOO Tripping time t s Minutes gt n Ss N Tripping Time gt BOO ia N fa O 8 8 N
7. protected components regularly to ensure that its fitting installation and operation are in accordance with the regulations Refer to the corresponding national regulations e g IEC EN 60079 14 for the type and scope of tests The maintenance intervals must be chosen such that the occurrence of deficiences anticipated in the system can be avoided Note the following when establishing the intervals between checks the operating conditions degree of utilization of the Miniatur Circuit Breaker maloperation manufacturers instructions in technical documentation mechanical and electrical service life major changes in the whole system e g changes of zone allocation Remedial Action N Any defects which affect the explosion protection must be remedied immediately Take the device out of operation Disconnect it from the supply Replace the device 12 Residual current circuit breaker with 149915 8562606300 integral overcurrent protection 2014 06 04 BAO0 III en 08 8562 5 Transport and Storage 11 Transport and Storage Transport and Storage are only permitted in the original packing 12 Disposal A Observe the national standards for refuse disposal 149915 8562606300 Residual current circuit breaker with 13 2014 06 04 BA00 III en 08 integral overcurrent protection 8562 5 Konformitatserklarung Declaration of Conformity D claration de Conformit R STAHL Schaltger te GmbH Am Bahnhof
8. 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Schutzschalter that the product Circuit breaker que le produit Disjoncteur Typ en type s type s 8562 5 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes 94 9 EG ATEX Richtlinie EN 60079 0 2009 94 9 EC ATEX Directive EN 60079 1 2007 94 9 CE Directive ATEX EN 60079 7 2007 Kennzeichnung marking marquage ll 2 G Ex d e IIC Gb amp im ExdelMb ise EG Baumusterpr fbescheinigung PTB 02 ATEX 1049 U EC Type Examination Certificate Physikalisch Technische Bundesanstalt Attestation d examen CE de type Bundesallee 100 38116 Braunschweig Germany Produktnormen nach Niederspannungsrichtlinie EN 60947 1 2007 A1 2011 Product standards according to Low Voltage Directive EN 60947 2 2006 A1 2009 Normes des produit pour la Directive Basse Tension EN 61008 1 2004 A11 2007 A12 2009 EN 61009 1 2004 Cor 2006 A11 2008 A13 2009 2004 108 EG EMV Richtlinie Nicht zutreffend nach Artikel 1 Absatz 3 2004 108 EC EMC Directive Not applicable according to article 1 paragraph 3 2004 108 CE Directive CEM Non applicable selon l article 1 paragraphe 3 Spezifische Merkmale und
9. Bedingungen f r den Einbau siehe Betriebsanleitung Specific characteristics and how to incorporate see operating instructions Caract ristiques et conditions sp cifiques pour l installation voir le mode d emploi Waldenburg 2012 05 31 Ort und Datum J P R ckgauer Dr S Jung d Place and date Leiter Entwicklung und Technik Leiter Qualit tsmanagement Lieu et date Director Research and Development Director Quality Management Directeur Recherche et D veloppement Directeur Assurance de Qualit F 4174 601 01 2011 STMZ 8562601020_01 EC Declaration of Conformity 149915 8562606300 Residual current circuit breaker with 15 2014 06 04 BAO0 III en 08 integral overcurrent protection 8562 5 EC Declaration of Conformity 16 Residual current circuit breaker with 149915 8562606300 integral overcurrent protection 2014 06 04 BAO0 III en 08 8562 5 17 Residual current circuit breaker with integral overcurrent protection 8562 5 149915 8562606300 2014 06 04 BAO0 III en 08
10. ack up protection loc max 100 KA 80 kA 400 V with fuse 7 Arrangement and Assembly These circuit breakers are explosion protected devices to IEC EN 60079 0 They must be fitted into an enclosure with type of protection increased safety e e g enclosure Type 8146 5 from R STAHL Schaltgerate GmbH 7 1 Mounting Orientation Vertical Handle at the bottom 04934T00 8 Residual current circuit breaker with 149915 8562606300 integral overcurrent protection 2014 06 04 BAO0 III en 08 8562 5 7 2 Dimensional Drawings Arrangement and Assembly Dimensional Drawings All Dimensions in mm Subject to Alterations 18 125 1 50 eo 110 r W of a B i o a 5 50 1501 125 el XS 97 50 54 8562 54 1 pole N 18__ 125 a oS 110 y N oO o wo o R550 RS 1 ao ca 2 27 Ns 97 50 99 8562 54 2 pole 18 125 a g2 110 4 x 3 wo lo oo le PE R550 RS Ab De 25 27 Rs 97 50 99 156 146 2550 72 12464E00 125 110 25 5 50 A Po Sen _ 25 97 50 8562 54 1 pole N with aux contact EN 1 g9 gt t 156 146 12466E00 8562 54 2 pole 12468E00 8562 54 2 p
11. issioning Before commissioning ensure that the device has been installed in accordance with the standards the connections have been correctly made the device is not damaged all screws and nuts are fully tightened 149915 8562606300 Residual current circuit breaker with 11 2014 06 04 BAO0 III en 08 integral overcurrent protection 8562 5 Maintenance 10 Maintenance 10 1 Maintenance Maintenance and repair work on the devicess may only be carried out by appropriately authorized and trained personnel Before any work commences the devices must be disconnected from the supply Function test of Fl switches circuit breakers For function testing in the on state press the test key T The Fl switch circuit breaker must be triggered immediately C The function test must be performed regularly at least once semiannually as long as there are no other regional or customer specific requirements for additional testing C Observe the relevant national regulations in the country of use The following items must be checked as part of the maintenance schedule Check that no cable connections are loose Check the plastic enclosure for cracks or other visible signs of damage Check that the permitted temperatures in accordance with IEC EN 60079 0 are adhered to Check the reset function of the switch lever Check that the device functions correctly Maintenance Intervals Check explosion
12. of Conformity These documents are available for download in the download area on the internet page www stahl ex com C The devices are approved for use in hazardous areas of Zones 1 and 2 Function The series 8562 residual current circuit breaker with overcurrent protection is used in hazardous areas and protects cables against overload and short circuit and also personnel by limiting the duration of residual currents by switching off It is designed for fitting into an enclosure with type of protection Increased safety e 149915 8562606300 Residual current circuit breaker with 2014 06 04 BAO0 III en 08 integral overcurrent protection 8562 5 Technical Data 6 Technical Data Type Explosion protection Gas explosion protection ATEX IECEx Certificates ATEX IECEx Electrical data Rated insulation voltage No of poles Rated operational voltage Minimal voltage Upmin Maximal voltage Upmax Rated working and leakage currents Tripping time at rated residual current Working area of the control unit Rated frequency Impact strength Service life Mechanical Electrical Utilization category Isolation function Pulse resistance 4 Residual current circuit breaker with 8562 5 amp Il 2 G Ex d e IIC Gb amp IM 2 Ex d e I Mb Ex d e IIC Exdel PTB 02 ATEX 1049 U IECEx PTB 06 0062U 500 V 1 pole N 2 pole 127 230 VAC 1 pole N 100 V AC 2 pole 127 V AC 250 V AC 53
13. ole with aux contact and reset function 149915 8562606300 2014 06 04 BA00 III en 08 125 110 M Wi 25 97 50 Residual current circuit breaker with integral overcurrent protection 8562 5 12465E00 12467E00 Installation 8 Installation 8 1 Main Connection Connect the cables with particular care Choose suitable cables and route them accordingly to ensure that the maximum permissible conductor temperatures are not exceeded To ensure that creepage distances are maintained remove precisely 10 17 or 21 mm of insulation see chapter Rated connection cross section The conductor must not be damaged scored when stripping the insulation Only heat resistant cables must be used if connected directly 8 2 Rated connection cross section Solid stranded or finely stranded copper wires can be used 1 or 2 wires of the same cross section can be fitted under one terminal Both wires must be made of the same material No preparation is necessary prior to connecting the wires C When terminal sleeves are fitted they must be applied with a suitable tool Conductor Main contact terminals Auxiliary contact terminals single wire 2x1 5 10 mm 17mm 2x0 75 2 5 mm 10 mm 04937T00 1 x 10 mm bend the end of the conductor 21mm 04938T00 stranded or flexible stranded 2x 1 5 6 mm 17 mm 2x 0 75 1 5 mm 10 mm torques for
14. section They supplement the corresponding regulations which the staff responsible must study When working in areas subject to explosion hazards the safety of personnel and plant depends on complying with all relevant safety regulations Assembly and maintenance staff working on installations therefore have a particular responsibility They require precise knowledge of the applicable standards and regulations As a user please observe national safety and accident prevention regulations national assembly and installation regulations e g IEC EN 60079 14 generally recognised technical regulations safety instructions and information in these operating instructions characteristic values and rated operating conditions on the rating and data plates instruction plates on the unit that any damage can invalidate the Ex protection Use the devices in accordance with their designated use and for their intended purpose only see Function on page 3 Incorrect or impermissible use or non compliance with these instructions invalidates our warranty provision No modifications or alterations to the devices impairing their explosion protection are permitted The devices must only be fitted and operated if they are undamaged dry and clean Conformity to Standards Conformity with standards and regulations is specified in the corresponding certificates and declarations of the manufacturer e g EC Declaration
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