Operating Instructions
Contents
1. Max cable lenght 2 5 m Note Twist USB USB leads up to shortly before the terminals Type 3 connection diagram any USB device with power supply Page 22 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Hard disk Exicom SHD xxx 12 Hard disk Exicom SHD xxx The optional hard disk Exicom SHD xxx can be mounted inside of the operator interfaces MT 4x6 Tx and MT 4x6 Fx Please specify when ordering if and which hard disk version you like to use Separate operating instructions for the hard disk Exicom SHD xxx are available 12 1 Installation of hard disk The installation of the hard disk Exicom SHD xxx is done during the manufacturing of the operator interfaces at R STAHL HMI Systems GmbH Any subsequent installation of the hard disk Exicom SHD xxx into the operator interfaces is NOT possible 12 2 Warnings N The ProVicom operator interfaces MT 4x6 Tx and MT 4x6 Fx may NOT BE OPERATED WITHOUT HARD DISK or DISCONNECTED SATA connection cabel in hazardous areas Zone 2 or 22 Therefor is a warning label at the SATA connection cabel of the hard disk Exicom SHD xxx This does not apply to the operator interfaces MT 4x6 if they are operated in industrial areas These operator interfaces will however lack ANY function whatsoever since the hard disk contains the operating system AN Itis NOT ALLOWED TO DISCONNECT the SATA and the power supply connection of2. ATC III SS TO i Y OT EOS er2T31Y UT perzraeds se spoujew T atq ITT 5 T2 g OT ZOS eT2r31q UT pergr2eds se spoyjeu Z ATG II SSPT2 H OI I0S 9l2T33V UT porzroads s spouasw z arg I SS9TO bursn paxta eq 3snu sjrnoit2 TTH pe32euuo2 eq Aew Tetquejed uyzes wory pea iosT sae JEY saorAasp Tuo srw OF SATJeUrsITe UP sy uorzezrienbe Tetqueqged Fo uo4s S owes oy ur pojvezboqur oq 5m seoatAep pejoeuuoo pue sesezrequr 1ojeriedo 9xx IW lL98 SUL Dur2TAd395 930g9q 509 jo umnwturw P I3TeA pue ae4od j2euuoostTp sezeudsourje STATISNqUO gt zo sT qewusI jo uorzrubr 3usAozd of yeyes tedur Aew s3ueuoduoo Jo uoranyrasang SNINHVM o1 20 BT gt er pqe2T TI o0 10 BD gt eIqe 5 t2 oa Td OI 29 gt 51 lt xwuI on zo 290A X UA snae eddy pejersossq jueudrnbg earpuesuruou 9naa3 ST DurMOT IO3 OU uou po4OTTI st snqeszedde po3vr2ossv yara snyezredde 4ueudrnbe earpussuruou Jo uorj3o2euuoore3u Ff snyeredde pea3eroosse bur T 38UT wsya psMOTTOJ 9q 35nu bDurMEZJp VOTRETTIEASUT S J941329jnU9EN peaciddy 79 eq 3snu snjereddy paseraossy eyg z poq uoT4921jT13392 07 zxorad DurMPIp O3 UOTSTA9SJ ON I Bunuunsnz suatpianapsne ajesun SUYO pep Bunuuzrez eseig jUsq Etueqio ejus ATY UBDIEM JBHEMEBA YO LONBIGSS IU esie pun Ly Jelepue ui JIU equ UOUNP Jepo jefiugdui3 wap uanp ors pep WAREN apam quomuob q iBusBnz ong u ou Eger Jopaw ProV en V 02 04 09 docx 20 04
3. Operating Instructions ProVicom Open HMI MT 4x6 Tx MT 4x6 Fx valid for HW Revision 2 4 Supplement R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 50767 K ln HW Rev MT 4x6 Tx 02 04 23 HW Rev MT 4x6 Fx 02 04 13 Operating instructions version 02 04 09 Issue 20 04 2011 Table of contents Operating Instructions ProVicom Open HMI Table of contents Description Page Installation off Windows XP Professional O1 O1 NEN OD GS amp C2 Oo CO 3 7 Keyboard features 8 4 Technical details 9 5 Conformity to standards 10 6 Certifications 11 6 2 DNV 11 6 3 GOST R 11 6 4 CNEX 11 o i9 o _ 8 1 Operator interfaces 12 12 8 1 1 All circuits in zone 2 8 2 Reader modules 12 9 1 External non power limited safe circuits 13 9 3 Outer intrinsically safe circuits 14 10 1 Type code with ATOM processor 17 11 1 Installation and operation 18 Page 2 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Table of contents 13 2 MT 4x6 Tx MENO Fx 15 2 SODDOEHUTS MDB 19 Front panel resistance 32 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 3 of 48 Table of contents Operating Instructions ProVicom Open HMI 21 1 1 Data sheet Mini Ex terminal 43 Declaration of EC conformity 46 47 22 23 Release Notes Page 4 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open
4. Testmethod ae No information available at present Thermal e Installation area 30 to 100 C DIN 53461 Page 36 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI UL Certification 20 UL Certification 20 1 General information The Open HMI operator interfaces may be installed and operated in areas covered by the NEC if the devices have been re fitted according to UL For this the operator interface has to be fitted with the appropriate conduit and metal cable glands and then be marked with the UL label This re fitting and labelling may only be carried out by the manufacturer Operator interfaces for installation in countries covered by the NEC have separate ordering numbers Please state these when ordering AN Once a device has been re fitted according to UL it may no longer be used in countries covered by ATEX Once the modification has been made the Open HMI devices may be installed in the following hazardous areas Class I Division 2 Groups A B C D Class Il Division 2 Groups F and G Class Ill hazardous locations Class I Zone 2 Group IIC Temperature classification T4 enclosure type 1 as defined by the NEC or in non hazardous areas Before installation and operation of the Open HMlIs users MUST refer to Control Drawing No 2010 11 7000 0 20 2 Safety Advice Before switching on the Open HMI devices and associated equipment its external equ
5. 3 RDb J J 4 4 RDa J 5 DDb 0 6 TxD 7 RDD 1 0 8 17707 o OKO 10 RD 1 RT 18 GND ooo X3 1 TxD 3 1772 J J 4 RD 5 DDb 0 6 TxD 7 RxXDb 0 8 RxDa J J ALA A 9 JDD 10 RD S RTS 18 GND S X4 USB interface connectiontypeA Operating Instructions ProVicom Open HMI Operation ce g Reader interface 7 PS2 interface for KBCLK external keyboard MSDAT mouse MSCLK GND Optical fiber connection type SC Ethernet optical fiber interface TxD Ethernet copper TxD Connection RxD RxD MP I pin Sub D RTS AS ND xD TxD N Data connection A TS PG Please also note that the COM interfaces may only be physically connected once The interconnection is either with a physical RS 232 or an RS 422 485 connection Do NOT connect the optional external keyboard to live equipment Please note that the Ethernet interface is designed either as an optical fiber version X10 or a copper version X11 depending on the version ordered For the optical fiber connection you have to use an optical fiber cable with 62 5 um core diameter and 125 um outer diameter Cables connected to the Ethernet terminals X11 must have a minimum cross section of 0 2 mm metrically A
6. op is IIC TA Il 3 2 D Ex tD A22 IP65 ibD T90 C 2ExdemnLfib slICT4X 2ExdemnL nL slICT4X DIP A22 TA90 C IP65 ExdembnAnl ib lIC T4 DIP A22 TA T90 C 8 Power supply 8 1 Operator interfaces Power supply 24 0 VDC min 20 4 VDC max 28 8 VDC Um 30 VDC for connected circuits in zone 1 Power consumption max 2 6 A 8 1 1 All circuits in zone 2 If the operator interface and all connected circuits are solely used in zone 2 the operator interface can be supplied with the required rated voltage of IJ d 24 VDC 20 1 5 Operation is in accordance with the label II 3 3 G Ex d e mb nA nL nL op is IIC T4 8 1 2 With circuits in zone 1 If the operator interface is run in zone 2 and connected to intrinsically safe circuits devices in zone 1 the following applies Um 30 VDC see EN 60079 11 2007 section 3 16 Operation is in accordance with the label Il 3 2 G Ex d e mb nA nL ib op is IIC T4 8 2 Reader modules a WCR1 external power supply module with limited Ex nL or intrinsically safe l S power Supply circuit b RSi1 internal limited Ex nL or intrinsically safe l S power supply circuit cg Please refer to section 9 3 for the relevant connection values for a and b Page 12 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Permitted maximum values 9 Permitted maximum values 9 1 External non power limited safe circuits
7. penHMI OI O Page 40 of 48 UL Certification Operating Instructions ProVicom Open HMI 0 0002 LLOLOZ ee memwBuwug PN aj Buiweig joquoD 9Xx LIW L3 SAAL jeueg Jodo UOT220UUOJ2 OU Zu Dbursnoy Jo eprsxoeq uo Gutpucq rerguugedrnbu 103 z23J3e2uoQ quey A IzX 99A EGZ m XW WA OPA ZT sun Sore tL o ava ESZ xeu apa woua SSEDSIUISSI SH SEXO TER ann IRA ESZ mu OPA G wouAa SPH LEST CCK OTT LINOD ZX 104 suoneurquioo e qissod puno 9 HIVE ZWO2 EX 10 suoneutquioo ajqissod 0928086S LZ2c 0 6p xe 00Zz8086S LZz 0 6p ial Auewag euBojoD ujoy 29205 tl Sad Jeigaboquamss w Hawg suie3s S INH THVLS H a SPA EGZ KUWA Fi SPA ZI wu Ie 0x i 7 N ou S SSEDSIU ZEZ 8N FLEX OFE EX au au rm au BE cree oy au ean au QOL ou X ow fe 8 au LD HR S 2 ess mm HES ou 2 SPA EGZ XT uA SPAS wou qup VONE Sepe sir Sy SEX OIL EX GBP Su ER 12 l amp J au SIH amp l u Xo ze 54 on ot e ou FLL E ou AU IY 2u L Ju gorse 04 ou g ven ESZ xu eersd OM SPAS wou a nern ee H iun voneominunuo2 EX j CCy Su OII dnoz5 z auoz I suorjeooT snopaezeH III 9 pue 3 sdnoz z ata II NOILWIOT SnOGNVZVHNON ig pue 9 g y sdnozp z ata I D usse 8 OL 6 Z 9 p aed SSPTO SSPTO SSPTO SSPTO SNOILWOOI GQSI4ISsvtTS sSnoquvzwH PL 9epo23
8. 09 docx 20 04 2011 Page 29 of 48 Maintenance service Operating Instructions ProVicom Open HMI 16 Maintenance service Associated equipment is subject to maintenance service and testing according to guidelines 1999 92 EC IEC 60079 19 EN 60079 17 and BetrSichVer Because the transmission of the devices remains reliable and stable over long periods of time regular adjustments are not required The following general principles apply for repairs purchase of spare parts or exchange of parts where these may be carried out by the user e Only original parts provided by the manufacturer must be used e Fuses may only be replaced by equivalent fuse types N Please also note Section 17 Troubleshooting The Open HMI series operator interfaces have no batteries and are thus maintenance free during their entire life cycle If Open HMI devices are in storage for longer than six months they should be operated for at least an hour at room temperature 20 C 5 C every six months oystem maintenance should focus on the following a Seal wear b Screen damage c All screws are tightened fast d All cables and lines are properly connected and undamaged 16 1 Servicing In accordance with IEC 60079 19 and EN 60079 17 operators of electric plants in hazardous areas are obliged to have them serviced by qualified electricians 16 2 Time function A capacitor ensures the continuation of the time function while the Open HMI oper
9. 2011 penHMI OI O Page 42 of 48 Operating Instructions ProVicom Open HMI Accessories 21 Accessories 21 1 Phoenix Contact terminal block 21 1 1 Data sheet Mini Ex terminal Please note that when connected to the operator interfaces the connection values for the explosion proof terminals are limited see also chapter Ex e terminals 0009 N na ODO INSPIRING INNOVATIONS Mini Terminal Block MBK Article description MBK 3 E Z Article no 1413036 EC TYPE EXAMINATION CERTIFICATE KEMA 01ATEX2134 U IECEx CERTIFICATE IECEx KEM 07 0008 U Marking Exell KEMA 01ATEX2134 U IECEx KEM 07 0008 U Assembly on mounting rails NS 15 acc to EN 60715 TH 15 Stripping length 8mm Torque 0 6 0 8 Nm Assembly instructions See page 2 Operating temperature range 50 C 110 C amp Technical data according to EN 60079 7 increased safety e Rated insulation voltage 250 V Rated voltage 275 V Nominal current 22 5 A Max rated current 28 A Connection capacity Rated cross section 2 5 mm AWG 14 Max conductor cross section 4 mm AWG 12 Connectable conductor 0 2 4mm rigid AWG 24 12 cross section 0 2 2 5 mm flexible AWG 24 14 Multi conductor connection 2 conductors of the same cross section 0 2 4mm rigid AWG 24 12 Gai fixo 0 2 2 5 mme flexible AWG 24 14 Data of insulation material Description PA 6 6 Creep resistance acc to IEC 60112 material group CTI 600 1 Accessories Des
10. Caustic soda Dibutyl phthalate Dioctyl phthalate Iron Il chloride FeCl Iron III chloride FeCla Haloalkanes Potassium soap Potassium hydroxide 3096 Sodium bisulfate Tetrachloroethylene Salt water Trichloroethylene Water Hydrogen peroxide lt 20 lt 25 Page 35 of 48 Front panel resistance Operating Instructions ProVicom Open HMI Property Test method Mechanic keyboard e Service life after imprint 5 million touches Autotype e MIT folding resistance 220000 folding operations method ASTM D2176 e point activation 1 million activations at any single point 3M method Thermal e Dimension stability Typically 0 1 method Polyester films have a limited resistance against UV light and should therefore not be exposed to sunlight for longer periods 19 3 3 Display Touch screen Polyester Chemical material Chemical Chemical see front see front membrane see front membrane e Chemical resistance membrane Property Test method Mechanical iren e Service life after imprint see front membrane B membrane e MIT folding resistance Thermal e Dimensional see front membrane see fro membrane e Dimension stabilit 19 3 4 Front panel seal Chemical material Chemical Chemical e Chemical resistance Alcohols Methanol DIN 53461 Glycerol Amines Ammonia Ketones Acetone Diluted acids Formic acid Acetic acid Hydrochloric acid Nitric acid 1096 bases Property Resistance
11. Germany T 149 0 52 35 3 00 d 49 0 52 35 3 4 12 00 mt www phoenixcontact com 2007 12 05 Phoenix Contact GmbH amp Ca KG Page 3 of 3 Rev 03 FlachsmarktstraBe 8 Technical modifications reserved 32825 Blomberg OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 45 of 48 Declaration of EC conformity Operating Instructions ProVicom Open HMI 22 Declaration of EC conformity Page 46 of 48 amp R STAHL HMI Systerns GmbH EG Konformit tserkl rung EC Declaration of Conformity CE D claration de Conformit Wir We Nous R STAHL HMI Systems GmbH Im Gewarbegebiet Pesch 14 D 50767 K ln erkl ren in alleiniger Verantwortung dass unser e Produkt e declare under our sole responsibility that the product s attestons sous notre responsabilit que le s produit s gekennzeichnet marked marqu ProVicom MT 306 S MT 316 S MT 336 S MT 336 VA MT 406 MT 416 MT 436 VA MT 456 VA MT 506 MT 516 MT 536 VA MT 556 VA II 3 3 G Ex d e mb nA nL nL op is HC T4 II 3 2 G Ex d e mb nA nL ib op is IIC T4 Il 3 2 D Ex tD A22 IP65 ibD T90 C bereinstimmend ist sind mit der den folgenden Norm en oder normativen Dokumenten is are in conformity with the following standard s or normative documents est sont conforme aux normeis ou aux documents normatifs suivants Bestimmung der Richtlinie Terms of the directive Prescription de la directive 2004 1
12. HMI Preface 1 Preface These operating instructions are intended for the safe installation of the Open HMI series operator interfaces and cover all Ex relevant aspects Furthermore these operating instructions contain all necessary information for assembly and connection of the operator interfaces N For the correct operation of all associated components please note in addition to these operating instructions all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected A Please also note that all certificates of the operator interfaces can be found in a separate document 2 Device function MT 4x6 The MT 4x6 Tx MT 4x6 Fx operator interfaces are intelligent display and operating devices which can run any software In line with ATEX directive 94 9 EC the operator interfaces are also suitable for installation in hazardous areas of zones 2 and 22 The MT 4x6 Tx MT 4x6 Fx operator interfaces can also be used as thin clients in a remote terminal environment As a standard all Open HMIs are equipped with a touch screen and several interfaces are based on the powerful Pentium Celeron M or ATOM technology up to 1 6 GHz clock frequency which makes them the most powerful devices on the market Their modular structure makes changes and maintenance easy OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 5 of 48 General Information Operating Instructions P
13. Release Notes The chapter entitled Release Notes contains all the changes made in every version of the operating instructions Version 02 04 09 Correction of equipotential in section 15 1 General information Addition section 7 Product identification Deletion of previous information on the document versions Removal of all certificates to make up a separate document Inclusion of 40 C in the chapter entitled Technical Data Inclusion of Chinese CNEX certificate in chapter 6 Certificates Inclusion of Kazakh CKT certificate in chapter 6 Certificates Inclusion of UL certificate in chapter 6 Certificates Deletion of certificate information from chapter entitled Technical Data Addition of installation notes regarding NEC in chapter 13 2 Installation Inclusion of section 20 UL certificate Inclusion of note concerning separate documentation with certificates in section Preface Inclusion of comment 55 C with ATOM processors in chapter Technical Data Inclusion of section Operation in countries covered by NEC in the chapter Safety Advice section Installation and Operation Re named chapter Software Installation new name Installation via USB interfaces Insert Protect operator interfaces against permanent UV exposure into chapter Installation ET 4x6 Tx ET 4x6 Fx Adapted Autotype link Removal of ElexV and VDEO100 in chapter Installation Inclusion of comment not for NEC for terminal block OI
14. Tt e S 0r 97 an cp Ot ED B 25 M zog od Y oc0T IPA 6 S Don seur 9 6 ILIX lI3 seur O G IN lI3 xvuri 9Xp IW la2 xePur HXE IN LE SPA DE war NOIINOOT SDOGHVZWVHNON 8 OL 6 jusuidinhia ast SNPLEOUNLOL seol ap JOJO o p any unpuos any umpuo gt purt Diqce2 any i puas es puri oige OII dnoz z ouoz I suorje2oT snopzezeH III 9 pue 3 sdnoz5 z ata II Z fa pu d a v sdnor z ata I 9 SSPTS SSPTO SSPTD SSPTD IRX IN 9xx ri3 bursnoH puei aqua PL Spon s ngersdusL etado zeqra ezxrM aeddo3 qnqinpuaa MEILE egas esna SAIPUBOUILION SNOILVOOT GIHIJISSVIO SnOTNHVZVH S Li 0929086S LZ2 0 B xe o0z8086S LZz 0 6p ial ueu8cy eubojo2 uoy 4920S PL u2sag jeiqa6equamac w HWS suie3s S INH THVLS U 7 pue gt go suorgeurquos Prrea aJe sen eA pesodzedns t yur uoneonniunuez MU ce gt osod BurjTuzum wu OSET ui3buereaAewM CETTE TOTTdo Xeqqd AVY OTR I Hi IIZ BT ad ez 6T MOt t od wu 002 OSI OPA 6 5 20A Satpussutucu ebeg uo seotapy yT nDdes eeg NOILVOOTI SOOdEYYZVHNON L Sununumsnz sqationapsne sjasun GUYO yep Bunuyasz esa jUei EteqJ0 euer ay UBDIEM japewuaa YO LONBIGSSW esa pun vv JBIOPUE ui juoru exu onp Jepo 3etiugydui3 wap uaunp ors pep WERE apam quomo u jBusBnz ey uou Enten Jopaw ProV en V 02 04 09 docx 20 04 2011
15. X5 X7 l fuse A via power supply 500mA or other interfaces c ec e 9 V e g hard disc CD DVD drive Profibus Interface Connection diagram with VB USB INST1 hard disk CD DVD with power supply 11 5 USB interfaces The MT 4x6 operator interfaces have 4 USB interface channels e USBOat X4 for the internal connection of a USB Drive e USB1 at X5 for the connection of external USB devices e USB2 at X6 for the connection of an external USB Drive e USB3 at X7 for the connection of external USB devices LJ The connection diagram for the MT 4x6 interfaces can be found in chapter 15 2 connections MT 4x6 11 5 1 USBO and USB2 interfaces The USBO and USB2 I S USB interfaces X4 andX6 are intended for the internal or external connection of USB Drives The maximum value for the joint power supply of USBO and USB2 is 500 mA 11 5 2 USB1 and USB3 interfaces The USB1 and USBS interfaces X5 and X7 are intended for the connection of external USB devices The maximum value for the joint power supply of USB1 and USB3 is 500 mA Page 20 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Safety Advice 11 5 2 1 Connection versions for USB interfaces Both USB1 and USB3 interfaces have an identical structure AN If intrinsically safe devices are connected to the non intrinsical
16. X8 0 The maximum values for group IIC are Reader WCR1 connection voltage supply X8 1 2 The maximum values for group IIC are Page 14 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Permitted maximum values Reader WCH1 power supply Reader X8 3 4 The maximum values for group IIC are Reader WCRi1 signal input output X8 5 8 The maximum values for group IIC are Reader RSi1 connection voltage supply X8 1 2 The maximum values for group IIC are Reader RSi1 power supply Reader X8 3 4 The maximum values for group IIC are OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 15 of 48 Permitted maximum values Operating Instructions ProVicom Open HMI Reader RSi1 signal input output X8 5 8 The maximum values for group IIC are PS2 interface X9 Connection for keyboard mouse trackball joystick s maximum values group IIC are PTT L pairs directly above underneath us other may be used Do NOT connect the optional external keyboard to live equipment Page 16 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Type code 10 Type code ProVicom MT xxx 406 416 436 456 Product type Version MT xxx Fx MT xxx Tx MT xxx 4GB 4 GB CF memory card MT xxx 8GB 8 GB CF memory card MT xxx 16GB 16 GB CF memory card MT xxx 60GB 60 GB hard disk
17. cc ddd MT xxx AT Rx TFT bb cc ddd MTooo AT Rx SR bb cc ddd High Brightness Display 600 cd m MT 436 only MTooo AT Rx aaa Fx cc ddd Optical fiber Ethernet interface 100BaseFx Exopis MTooo AT Rx aaa Tx cc ddd Copper Ethernet interface 10 100BaseTx Ex nA MTooo AT Rx aaa bb 4GB ddd 111 amp 4GBCFmemoycad 1 1 MTooo AT Rx aaa bb BGB ddd 1 1 8GBCFmemorycad MTooo AT Rx aaa bb 16GB ddd 1 1 1 1 16GBCFmemorycartd MTooo AT Rx aaa bb 60GB ddd 60GBharddisk externa MT xxx AT Rx aaa bb 120GB ddd MTooo AT Rx aaa bb cc PES MTooo AT Rx aaa bb cc VA MT xxx WCR MT xxx WCR OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 17 of 48 Safety Advice Operating Instructions ProVicom Open HMI 11 Safety Advice This chapter is a summary of the key safety measures The summary is supplementary to existing rules which staff also have to study The safety of persons and equipment in hazardous areas depends on compliance with all relevant safety regulations Thus the installation and maintenance staff carry a particular responsibility requiring precise knowledge of the applicable regulations and conditions 11 1 Installation and operation Please note the following when installing and operating the device e he Open HMI devices may ONLY be installed and operated in countries covered by the NEC if the UL refitting was done at t
18. e Safety instructions contained in these operating instructions e Any damage may compromise the explosion protection Use the keyboard for its intended purpose only see Function Incorrect or unauthorized use and non compliance with the instructions in this manual will void any warranty on our part No changes may be made to the operator interface or its components that compromise explosion protection The operator interface may only be installed and operated in an undamaged condition Page 18 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Safety Advice 11 2 Special conditions e he housing of the operator interface must be protected against prolonged UV radiation e he operator interface and any connected equipment must be incorporated into the same potential equalization system see installation example in the Hardware Manual An alternative would be to connect only devices that are safely isolated from earth potential 11 3 Circuits in zone 21 It is permitted to connect intrinsically safe circuits of ibD protection type in zone 21 11 4 Installation via USB interfaces Installation of software on the operator interfaces 11 4 1 Software installation using a USB Memory Stick You may only use USB memory sticks permitted for use by R STAHL HMI Systems GmbH These USB memory sticks are below and in general referred to by R STAHL HMI Systems GmbH as USB i Drives Dat
19. external MT xxx 120GB 120 GB hard disk external MT 436 HB High Brightness Display 600 cd m MT 436 only MT xxx RS Module for reader unit with integrated decoder and RS 232 interface MT xxx WCR Module for reader unit with Wiegand interface 10 1 Type code with ATOM processor ProVicom MT xxx AT Rx aaa bb cc ddd Frontplate Memory Ethernet interface Display variant Main memory ATOM processor 406 416 436 456 Version Description Type with MT xxx AT Basic device with ATOM processor MT xxx AT R1 aaa bb cc ddd Main memory 1 GB MT xxx AT R2 aaa bb cc ddd Main memory 2 GB MT xxx AT Rx TFT bb cc ddd TFT Display Standard MT xxx AT Rx SR bb cc ddd High Brightness Display 600 cd m MT 436 only MT xxx AT Rx aaa Fx cc ddd Optical fiber Ethernet interface 100BaseFx Ex op is MT xxx AT Rx aaa Tx cc ddd Copper Ethernet interface 10 100BaseTx Ex nA MT xxx AT Rx aaa bb 4GB ddd 4 GB CF memory card MT xxx AT Rx aaa bb 8GB ddd 8 GB CF memory card MT xxx AT Rx aaa bb 16GB ddd 16 GB CF memory card MT xxx AT Rx aaa bb 60GB ddd 60 GB hard disk external MT xxx AT Rx aaa bb 120GB ddd 120 GB hard disk external MT xxx AT Rx aaa bb cc PES Frontplate polyester MT xxx AT Rx aaa bb cc VA Frontplate stainless steel MT xxx RS Module for reader unit with integrated decoder and RS 232 interface Module for reader unit with Wiegand interface Product type Version O pee MAT MT xxx AT R1 aaa bb cc ddd MTooo AT R2 aaa bb
20. temperature class T6 When the Terminal Blocks are used in electrical apparatus of temperature classes T1 up to T5 the highest temperature of the insulating material shall not exceed the maximum value of the operating temperature range The Terminal Blocks and their appropriate accessories have to be assembled as specified below Fi End holder Terminal block Fixed bridge bor ixed bridge bar i FBRI 5 5 N NS 15 acc to S cias ous a skipped bridging Cover EN 60715 TH 15 f D MBK E eee E u ks esl ppp pu Um pn m j f C h amp 9 PONES 22221212 219 212 71212 2117 CII PEE es es estet er S ims A E E iQ E muane cem j LER TE A l a a A ZZ ee ees ee 2007 12 05 Page 2 of 3 e 0s Bysshe pe Technical modifications reserved Page 44 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Accessories Operational instructions Intrinsic safety i EN 60079 14 Clause 12 describes modular terminal blocks as simple apparatus when used in intrinsically safe circuits Testing by a notified body and marking is not required If terminal blocks be identifiable as part of an intrinsically circuit are marked by a colour the colour used shall be light biue Testing for compliance to intrinsically safe requirements including clearance creepage and solid insulation distances specified in
21. 08 EG Elektromagnetische Vertr glichkeit 2004 1 0WEC Electromagnatic compatibility 2004 108 CE Compatibilit lectromagn ti 94 9 EG Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explositionsgef hrdeten Bereichen 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres MISYCE Appareils el syst mes de protection destin s 4 tre utilis s en atmosph res explosiblas EG Baumusterpr fbescheinigung Nr ausgestellt durch benannte Stelle EC Type Examination Certificate No issued by notified body Attestation d examen CE de type No expos par organisme notifi Titel und oder Nr sowie Ausgabedatum der Norm Title and or No and date of issue of the standard Titre et ou No ainsi que date d mission des normes EN 61000 6 2 2005 EN 61000 6 4 2007 EN 51241 0 2008 EN 81241 1 2004 EN 61241 11 2006 EN 60079 0 2006 EN 60079 1 2007 EN 60079 72007 EN 60079 11 2007 EN 60079 15 2005 EN 60079 18 2004 EN 60079 28 2007 T V 07 ATEX 7471 X TUV Rheinland Industrie Service GmbH TOY Rheinland Group Am Grauen Stein 51105 Koln Cologne Deutschland Germany Allemagne K ln den 01 04 2010 Oe Nr Ort und Datum Joachim D ren Werner Bertges Place and date Technical Director Quality Manager lieu et date provicom ml 3 4 5x6 konf 4n 1 docx OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Release Notes 23
22. 1 Glycerol Oder Isopropyl alcohol ASTM F 1598 Methanol 95 Neopentyl glycol Octanol 1 2 Propylene glycol Triacetin Dowandol DRM PM Aldehydes Acetaldehyde Formaldehyde 37 42 Amines Ammonia lt 2 Esters Amyl acetate Ethylacetate N Butyl acetate Ethers 1 1 1 Trichloroethane Ether Dioxane Diethyl ether 2 Methyltetrahydrofuran 2 ME THF Aliphatic hydrocarbons Aromatic hydrocarbons Benzene Toluene Xylene Paint thinner white spirit Ketones Acetone Methyl ethyl ketone Cyclohexanone Methyl isobutyl ketone MIBK Isophorone Diluted acids Formic acid lt 50 Acetic acid lt 5 Phosphoric acid lt 30 Hydrochloric acid lt 10 Nitric acid lt 10 Trichloroacetic acid lt 50 Sulfuric acid lt 30 Diluted alkaloids Caustic soda lt 40 bases Page 34 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Household chemicals No specific material class OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Front panel resistance Ajax Ariel Domestos Downey Fantastic Formula 409 Gumption Jet Dry Lenor Persil Tenside Top Jop Vim Vortex Washing powder Fabric conditioner Whis Windex Petrol Drilling muds Braking fluid Decon foam Diesel oil Varnish Keroflux Paraffin oil Castor oil Silicone oil Solvent naphta Mineral turpentine Kerosene Acetonitrile Alkali carbonate Dichromates Potassium dichromate
23. EN 60079 0 EN 50014 and EN 60079 11 EN 50020 have been performed for circuits up to 60 V Compliance with distance requirements of EN 60079 14 Clause 12 2 3 for the connection of separated intrinsically safe circuit accessories is met A minimum distance of 50 mm to separate clamping units of intrinsically safe and non intrinsically safe circuits is required through the use of a separating plate or similar device Attestation of Conformity The above mentioned product is in line with the provisions of the below marked directive and their modification directive s 94 9 EC ATEX Directive Compliance with Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2004 EN 60079 7 2003 EN 50281 1 1 1998 A1 The conformity with the provisions of the ATEX directive were certified by Notified Body KEMA Quality B V Address Utrechtseweg 310 NL 6812 AR Arnhem The Netherlands Ident No 0344 Certificate No Date KEMA 01ATEX2134 U 2006 05 15 2 29 zn Blomberg 2007 12 05 A Gerhard Lafimann Dirk G rlitzer Business Unit Davice Connection siness Unit Industrial Connection Technology Technology EisFloprasanalli Head of Business Unit This attestation certifies the conformity with ihe indicated directive it does not however covenant any characteristics The instructions for safety and installation have to be observed Phoenix Contact GmbH amp Co KG FlachsmarktstraBe 8 32825 Blomberg
24. Input voltage X1 Rated voltage Power consumption for Urateg Max operating voltage Um RS 422 232 COM 1 X2 Rated voltage Max operating voltage Um RS 422 232 COM 2 X3 Rated voltage Max operating voltage Um USB 1 X5 Rated voltage Max operating voltage Um USB 3 X7 Rated voltage Max operating voltage Um Ethernet copper X11 Rated voltage Rated power 24 VDC 20 1 5 for exclusive operation in zone 2 2 4 A max 30 VDC applies for connected circuits in zone 1 RS 422 5 VDC RS 232 12 VDC 253 VAC RS 422 5 VDC RS 232 12 VDC 253 VAC 5 VDC 253 VAC 5 VDC 253 VAC 5 VDC 100 mW 9 2 External inherently safe optical interface Ethernet optical fiber X10 Wavelength Radiant power OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 1350 nm 35 mW Page 13 of 48 Permitted maximum values Operating Instructions ProVicom Open HMI 9 3 Outer intrinsically safe circuits USB 0 X4 The maximum values for group IIC are ju V qUJEJ59 V A pr c M 1 Rp wm m es s nel Lmpie AS a Se E e EEE IE EHE M Co L pairs directly above underneath each other may be used USB 2 X6 The maximum values for group IIC are apep A rv m vp ee B er l ae eo 9pr j6 8 18 1 80 43 f r ZIELE TI NEUE EEE C and L pairs directly above underneath each other may be used Reader X8 Uint 1 power supply circuit
25. OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 47 of 48 R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 D 50767 K ln Phone switchboard 49 0 221 5 98 08 200 hotline 59 Fax 260 E mail switchboard office stahl hmi de hotline support stahl hmi de www stahl de www stahl hmi de
26. V Isc 200 mA Po 1 18 W Ca 19 uF 29 uF La 2 uH 1 uH The capacitances Ca and inductances La that are right underneath each other are associated pairs LAN optical fibre X10 Wavelength 1350 nm Radiant power lt 35 mW LAN copper cable X11 Vnom 5 VDC Pnom 100 mW 20 3 2 Temperature range 20 C up to 50 C Page 38 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI UL Certification 20 4 UL modification Example for placement of cable glands out U ex1 USB2 Ex4 Speisung 24 VDC Ex e Conduit HUB HSK cable gland or threaded plug Ethernet connection Power supply Any cable glands at the operator interface that are not required MUST BE replaced by threaded plugs so that the opening in the housing is covered Please only use the cable glands for the cables indicated in the CONTROL DRAWINGS OI OpenHMI ProV en V 02 04 09 docx 20 04 201 1 Page 39 of 48 Operating Instructions ProVicom Open HMI UL Certification 20 5 Control Drawings 00004 LLOLOZ ke Bumeug joquoD 9xx LIN L3 ed jeueg Jodo T PU 2 Jo suora urquoo2 PIT A sar songea pozaodzodnz 1 LA ESZ eu SpA g ucuA en gi T Z G Ot eft T ad gp og ET 8 v2 M z09 og juatuidinba v Z0 T 91 aAIPUaIUIUOL DPA 6 S 20A SATPUSDUTUOU sonsa ssn ese3is3ul dS p 9x 93 T JX SPA EGZ ua Spa S u gt i pa
27. WG 24 Which cable cross sections are chosen should be decided on the basis of relevant regulations such as DIN VDE 0298 Factors that might require a larger cross section such as current increased temperatures cable bundling etc must also be taken into account OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 27 of 48 Operation Operating Instructions ProVicom Open HMI 15 2 1 Dip switch settings S3 and S4 No bus terminator resistor set Bus terminator resistor TxD line RS 422 485 No bus terminator resistor set No bus terminator resistor set Bus terminator resistor TxD line RS 422 485 No bus terminator resistor set Bus terminator resistor RxD line Bus terminator resistor RxD line Page 28 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Operation 15 3 Connections Ex e terminals X12 Up to 8 Ex e terminal blocks may be mounted inside the connection box of the housing NOT NEC Because these terminal blocks are exclusively mounted during production this option must be specified when ordering the product For devices with these optional terminal blocks please note the following e Either Ex e Ex nL or I S circuits may be connected to these terminal blocks Ex e Ex nL or l S circuits MUST NOT be connected at the same time on terminal block X12 When connecting cables please ensure that the cable isolation goes right up to the terminal part 15 3 1 La
28. a may only be copied onto the operator interfaces and software may only be installed with these USB Drives e n hazardous areas you may only use Ex i certified memory sticks supplied by R STAHL HMI Systems GmbH e n an industrial area a permitted non ex memory stick may be connected to the current limited USB interface of the operator interface after having been connected to any PC e R STAHL HMI Systems GmbH s USB i drives may also be connected to non intrinsically safe interfaces and can be used with the MT 4x6 series operator interfaces when connected to such interfaces If devices are connected to the power limited USB interfaces that have not been approved by R STAHL HMI Systems GmbH protective elements may become damaged thus compromising the current limiting of the interfaces In this case R STAHL HMI Systems GmbH can no longer guarantee the current limiting of the device OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 19 of 48 Safety Advice Operating Instructions ProVicom Open HMI 11 4 2 Software installation with external USB devices ooftware may be installed with the aid of any external USB devices subject to the following conditions e he software is installed in the safe area e the USB devices are connected to the USB interfaces USB1 or USB3 X5 or X7 with the VB USB INST1 connection cable MT 3x6 MT 4x6 USBI USB3 ex Ex e VB USB INST1 USB device paworsuppiy mains connection
29. ator interfaces are switched off The capacitor can keep up the time function for about five days while the device is switched off If the device is switched back on later than after an interval of five days the time has to be reset synchronized manually or via another connected system server 17 Troubleshooting Devices operated in hazardous areas must not be modified Repairs may only be carried out by qualified authorized staff specially trained for this purpose Repairs may only be carried out by specially trained staff who are familiar with all basic conditions of the applicable user regulations and have been authorized by the manufacturer Page 30 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Disposal 18 Disposal Disposal of packaging and used parts is subject to regulations valid in whichever country the device has been installed The disposal of devices sold after August 13th 2005 and installed in countries under the jurisdiction of the EU is governed by directive 2002 96 EC on waste electrical and electronic equipment WEEE Under this directive operator interfaces are listed in category 9 monitoring and control instruments We shall take back our devices according to our General Terms and Conditions 18 1 1 ROHS directive 2002 95 EC The prohibition of hazardous substances as detailed in directive 2002 95 EC ROHS does not apply to electronic equipment of categorie
30. belling l S circuits If intrinsically safe circuits are connected at terminal bar X12 all of these terminals and circuits must be marked uniquely and clearly visible according to EN 60079 11 If a color is used for the marking this has to be light blue 15 3 2 Connection details of the l S or Ex nL terminals Intrinsically safe l S or energy limited Ex nL circuits with the following safe maximum values may be connected to terminal block X12 U 30V I 5A 15 3 3 Connection details of the Ex e terminals For the alternatively permitted connection of Ex e circuits the following maximum values apply e Maximum nominal voltage if the fixed bridge bar is not used 275 V if the fixed bridge bar is used 175 V e Rated current 4A e Maximum rated current 5A 15 3 4 Cable types and cross sections Copper cables with the following cross sections may be used e Maximum cable cross section in mm AWG 4 12 e Minimum cable cross section in mm AWG 0 2 24 Multiple cable connection to the screw terminal 2 cables of the same cross section and cable type e flexible mm AWG 0 2 1 5 24 16 e rigid mm AWG 0 2 1 5 24 16 Which cable cross sections are chosen should be decided on the basis of relevant regulations such as DIN VDE 0298 Factors that might require a larger cross section such as current increased temperatures cable bundling etc must also be taken into account OI OpenHMI ProV en V 02 04
31. cm 15 48 cm 19 Resolution SVGA 800 x 600 Pixel XGA 1024 x 768 Pixel SXGA 1280 x 1024 Pixel Display Touch Screen on glass Touch Screen 8 wire analogue resistive Lighting CFL backlight Service life of backlight at 25 C 50 000h Brightness 350 cd m 250 cd m 300 cd m optional 600 cd m Keyboard Keyboard Polyester membrane on FR4 material 1 million actions Functional keys 12 8 8 Freely assignable number Soft keys no no no Cursor keys no no no Alphanumeric keys no no no Numeric keys no no no no no no optional optional Yes capacitor buffered maintenance free 4 days buffer RS 232 RS 422 RS 485 COM2 MPI with MPI Box SSW7 HMI RS 422 Alternatively Tx or Fx 10 100BaseTx 10 100 Mbit increased safty Ex e 100BaseFx 100 Mbit inherently safe Ex op is Multimode optical fiber cable with 62 5 um core diameter and 125 um outer diameter 2x Ex nA and 2x Exi or Ex nL For external keyboard option or mouse option both I S or Ex nL Connection for Barcode scanner Wiegand reader Proximity reader Data memory GB 4 8 or 16 Compact Flash card Silicon Drive Hard disc Exicom SHD xxx optional 60 GB or 120 GB Windows XP Professional further Software solutions see Homepage Power supply 24 VDC 20 4 up to 28 8 VDC Power consumption A Connections Via plug in screw terminals 2 5 mm green Max operating voltage Un 30 VDC for circuits in zone 1 Housin
32. cription Article no Cover D MBK E 1415021 22 0 A 2 5 mm Fixed bridge bar FBRI 10 5 N 2770642 225A 4mm valid for colour variants 2007 12 05 Phoenix Contact GmbH amp Co KG Page 1 of 3 Rev 03 FlachsmarktstraBe B Technica modifications reserved 32825 Blomberg OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 43 of 48 Accessories Operating Instructions ProVicom Open HMI Important assembly instructions increased safety e The Terminal Blocks are suitable for use in enclosures in atmospheres with flammabie gases or combustible dust For flammable gases these enclosures must satisfy the requirements according to EN 60079 0 and EN 60079 7 For combustible dust these enclosures must satisfy the requirements according to EN 50281 1 1 When assembling with other certified series and sizes of terminal blocks and using belonging accessories the required creepage distances and clearances have to be observed When using the fixed bridge bars to achieve a skipped bridging the rated voltage is reduced to 176 V If conductors with smaller cross section as the rated cross section are used the belonging lower current has to be laid down in the EC Type Examination Certificate of the complete apparatus The Terminal Blocks may be used based on the self heating when used at the nominal current and at ambient temperatures of 50 C to 40 C at the mounting position in electrical apparatus e g junction and connection boxes for
33. ed according to DIN 42115 Part 2 i e the stability over 24 hours without visible changes to the operator interfaces 19 1 Design otructure Leiterplatte FRA Frontplatte PCB FRA front panel Frontfolie Polyester Aluminium Membrane top polyester Touch Polyester SIT Front Dichtung front seal Moosgummi CR Chloropren Rubber Neopren Diagram Frontfolie Polyester Membrane top polyester Silberlelishicht Printed EHI plane mn Distanzfolie Front Front spacer Schnappscheibe Haltefolie Fixing membrane ns Snap pad button Distanzfolie Schappscheibe Snap spacer ANN nn annn SWISS Leiterplatte FR4 PCB FR4 ZZ MMA EL CC ZZ ZZ Distanzfolie PCB PCB spacer 7 Alu Frontplatte eloxiert Aluminium front panel anodised Yom Kontaktierungen zwischen gedruckter Leitsilberschicht Leiterplatte und eloxalfreier Bohrung der Alu Frontplatte durch Leitpaste Connection between printed silver conductive plane PCB and through hole not anodisd in the aluminium front panel with conductive paint Page 32 of 48 Ol_OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Front panel resistance 19 2 Materials Front plate Stainless steel Front panel seal Chloropren Rubber Neopren 19 3 Material properties The selection of chemicals listed here is not exhaustive More comprehensive lists can be obtained for furth
34. er information from R STAHL HMI Systems GmbH Because of the numerous chemical substances available on the market these lists can only represent a selection Further information can also be found on the following homepage http macdermidautotype com 19 3 1 Entire device qe The chemical substances and resistances are the lowest common denominator of all materials used in the operator interface Thus the entire device has a somewhat lower chemical resistance than the individual materials Chemical material Chemical Chemical e Chemical resistance Alcohols Ethanol DIN 42115 Methanol DIN 53461 Glycerin Diluted alkaloids Caustic soda lt 2 bases Property Resistance Testmethod Mechanical e Service life after imprint 5 million touches Autotype e MIT folding resistance gt 20000 folding operations method ASTM D2176 Thermal e Dimensional Max 0 2 at 120 longitudinal Autotype e Dimension stability Typically 0 1 method Polyester films have a limited resistance against UV light and should therefore not be exposed to sunlight for longer periods OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 33 of 48 Front panel resistance Operating Instructions ProVicom Open HMI 19 3 2 Membrane top Property suce niatenai Chemical substances Test method class group Chemical e Chemical Alcohols 1 3 Butanediol resistance 1 4 Butanediol Cyclohexanol Diacetone alcohol Ethanol DIN 42115 Glycol DIN 53 46
35. ezna4ezedus NOILVOOTI SnOGHVZVHNON S y c L ebeg uo SeorApy Ajranoeg ses 5 K Sunuumsnz sqationapsne WAUN UYO Yep Bunuyasz esalg jUETIBYRqION MPE Sy U amp pJ8w JELENA quaruaneigssiu esie pun Ly JeJepue ui jiu agug ucunp sepo aetiugydui3 wap uaanp OF prep wogaoagny apam juoimuob yotin oug You JERE ADA Jopav Page 41 of 48 ProV en V 02 04 09 docx 20 04 2011 penHMI OI O Operating Instructions ProVicom Open HMI UL Certification 9xx AALS ed jeueg JojgIedo 0 0002 LLOLOZ atean aan Anog uageougaz oy oid gafium ayy Sg GNP Burg esa hunpiy ra Bumesq joguoo m Htl 99 0 33 8 z o u ad 002 33 ad o9 erqes 1 erae pesn eq Aeu sontea bDurMOTTO3 9u3 uMouxun oz9v sio49uezed oTqwo UDUM rx S88T ST z8ABJeym T Jy ust zo gt ua3bueT qab5ue e qgo ejnposqe Fo uoraeuruzejeg E Ix STEFI zZeustgest T uy3b5uer Ix Tages X USTqe29 s 2D yabust Up u35uo pue 2 u3b5uo orqv2o Fo uor3vuruzo3od z duy sse TT of xewstgeo xEuSI qeoT jo uorajeuruzeijeg dy sse to o5 xeueTqv23 xeu rpeqeo pue xeue yqeo Jo uorjeururea3eg I 01 6 8 Z 9 09780885 L22 0 6p xeJ ooz8086S LZZz 0 B ial ueuJ85 8ubojo2 uoy 2920S PL uosag Jelqaiequanmes u Hquis suie3s S INH THVLS H 5978735 P JFUN SYA UTU3T uor4erl v3sur 103 OL YAAN SPOD rz320 3 TeuoTZeN HF 3o N OT EOS 9I2T343V O3 Jez ara E OT EOS STOTIAY UT perjTOeds se spoujeu Z
36. g Stainless steel Front plate Aluminum with polyester membrane or stainless steel touch and safety glass Protection type IP66 according to EN 60529 no gt no gt N D OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 9 of 48 Conformity to standards Operating Instructions ProVicom Open HMI Temperature range fT housing insulation and 40 50 C front cover 20 60 C The used heater must be construed in the way that inside of the enclosure of the operator interface the temperature will NOT fall below 20 C 30 C only front plate For devices with ATOM processor 55 C at a maximum of 6 hours not for permanent operation Relative humidity 90 at 40 C without condensation 22 bis 500Hz 9 8m s2 1g 9 bis 500Hz 9 8m s2 1g 150m s2 ca 15g 11ms 250m s2 ca 25g 6ms Front w x h 400 x 270 372 x 270 440 x 340 535 x 425 LUE Wo 385 5 x 257 5 359 5 x 257 5 427 5 x 327 5 522 5 x 412 5 Wallthicness 8 oj 8 oj 8 y 5 Conformity to standards The MT 4x6 Tx MT 4x6 Fx operator interfaces comply with the following standards and directives Classification Increased safety e Encapsulation m Intrinsic safety iD dust Page 10 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Certifications 6 Certifications The Open HMI operator interfaces have been approved for the following scopes By ATEX directive 94 9 EC for installatio
37. he factory H see chapter UL certificate After such a re fitting the device may therefore no longer be operated in areas covered by ATEX e he national regulations for installation and assembly apply e g EN 60079 14 e he operator interfaces may be installed in zones 2 or 22 e heinstallation must be compliant with any applicable regulations e he operator interface must only be switched on when it is closed e After switching the operator interface off wait for at least 1 minute before opening it e he safe maximum values of the connected field device s must correspond to the values listed on the data sheet e When used in zone 2 and zone 22 intrinsically safe category 2 devices or energy limited category 3 associated equipment may be connected to the intrinsically safe circuits e f category 2 equipment is connected to the intrinsically safe circuits in zone 1 Um must adhere to EN 60079 11 2007 section 3 16 when connecting the power supply and the non energy limited circuites of the ProVicom MT 4x6 e For the maximum connectable L and C values of the intrinsically safe circuits the associated above underneath each other pairs of values must be applied e Exe Ex nL or I S circuits MUST NOT be connected at the same time on terminal block X12 e he external leads of the operator interfaces must not be connected under strain e National safety and accident prevention rules e Generally accepted technical rules
38. he operator interface has been properly installed according to instructions the device is undamaged the terminal compartment is clean all screws are tightened fast the screws on the cable inlets are tightened fast before switching the operator interface on its external bonding terminal PA connector is properly connected to the equipotential bonding system at its place of use the cover of the terminal compartment is completely closed e there is no strain on any of the cables OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 25 of 48 Operation Operating Instructions ProVicom Open HMI 15 2 Connections MT 4x6 Power supply of the operator interface Terminal X1 Power supply operator interface 24 VDC Power supply operator interface 24 VDC Power supply operator interface GND Power supply operator interface GND TxD b gt lt No Serial COM interface RxD b RS 422 485 RxD a TxD b TxD a RxD b RxD a TxD RxD RTS Serial COM interface RS 232 GND TxD b Serial COM2 interface RxD b RS 422 485 RxD a TxD b TxD a RxD b RxD a Serial CONM2 interface RS 232 RxD RTS GND USB interface connection type A USBO VCC USB1 USB USB GND VCC USB2 USB USB GND GND VCC USB3 USB USB GND Page 26 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 2 lt gt lt oje x Oo x N Terminal Pin 1 TKD
39. ipotential bonding terminal must be properly connected to the equipotential bonding system at its place of installation As an alternative you may connect devices to the Open HMls that have been safely disconnected from the earth potential 20 2 1 Caution AN Non observance of this safety advice may lead to an explosion e The substitution of any component of the Open HMI devices may affect safety in hazardous areas and is therefore NOT permitted e Connected equipment must NOT be disconnected from the operator interface when still live except if the environment is known to be free of ignitable concentrations OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 37 of 48 UL Certification Operating Instructions ProVicom Open HMI 20 3 Permitted maximum values 20 3 1 Electrical Power supply X1 Vnominal 24 0 VDC min 20 4 VDC max 28 8 VDC Vmax 30 VDC Imax 24A Interfaces RS 232 RS 422 and RS 485 X2 X3 RS 422 RS 485 Vnom 5 VDC Vmax 253 VAC RS 232 Vnom 12 VDC Vmax 253 VAC Memory Stick USBi Drive X4 USB interface X6 Entity parameters for nonincendive field wiring Voc 59V Isc 1 02A Po 6 02W Ca 8yF 13 uF 30 UF 43 uF La 10yuH 5 WH 2 uH 1 uH The capacitances Ca and inductances La that are right underneath each other are associated pairs USB interfaces X5 X7 Vnom 5VDC Vmax 253 VAC PS2 interface X9 Entity parameters for nonincendive field wiring Voc 5 9
40. ly safe USB interfaces of the MT 4x6 operator interfaces R STAHL HMI Systems GmbH can no longer guarantee the intrinsic safety of these devices The following versions are possible 1 2 If a USB device that is not connected to the mains is connected voltage can be supplied from the internal power supply terminal 1 If a USB device that is connected to the mains is connected the internal power supply terminal 1 must not be connected The power must then be supplied externally The interrupting capacity of the fuses of the internal USB power supplies is 1 5 kA The tripping characteristic of the fuses is T time lag type T fuse The USB accessory parts are fitted inside an appropriate housing 11 5 2 2 Terminals Flexible cables of between 0 2 2 5 mm may be connected to the X5 and X7 terminals The maximum cable length for the connection with the USB interfaces X5 and X7 is 2 5 m The insulation of the wire must reach right up to the terminal body 11 5 2 2 1 Type 1 connection version MT 3x6 MT 4x6 The USB device does not require an external power supply as it uses less than 500 mA No connection to the mains via any other terminals Suiteable for zones 2 or 22 l USB1 USB3 l l l l Ex e USB device X5 X7 No connection id to the mains us 22 T USB e g WLAN stick l us amp 23 g USB J GND 4 GND typical i wire colour i Connection diagram type 1 OI OpenHMI P
41. mple serve as a sub distribution unit for supply and signal lines of accessories mounted in separate housings and connected to the Exicom device s interfaces These terminal blocks are installed during production of the operator interface Customers must not attempt to mount the blocks into the devices themselves e he Open HMI devices may only be installed in countries covered by the NEC if they have been fitted with the appropriate Conduit Hub and metal cable glands e he operator interface s front should be protected by a canopy against permanent exposure to UV light This increases the front membrane s lifespan The canopy MUST NOT be too close to the front plate and sufficient air circulation must be ensured 14 Assembly and disassembly 14 4 General information Assembly and disassembly are subject to general technical rules Additional specific safety regulations apply to electronic and pneumatic installations 14 2 Cut out MT 4x6 Make a cut out with the following dimensions Width me Depth of cut out Material thickness interface jupto8mm MT 406 385 5 0 5mm 257 5 0 5 mm up to 8 mm MT 416 359 5 0 5 mm 257 5 0 5 mm MT 436 427 5 0 5 mm 327 5 0 5 mm MT 456 522 5 0 5 mm 412 5 0 5 mm Page 24 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Operation 15 Operation 15 1 General information When operating the devices particular care shall be taken that t
42. n in zones 2 und 22 DNV Det Norske Veritas GOST R Russian certification CNEX Nanyang Explosion Protected Electrical Apparatus Research Institute Chinese certification CKT CAA JSC The National Center of Expertise and Certification Almaty Branch Kazakh certification UL Underwriters Laboratories 6 1 ATEX The ATEX certification is listed below the following number Certificate number TUV 07 ATEX 7471 X 6 2 DNV The DNV certification is listed below the following numbers Certificate number A 11822 File number 899 60 Job Id 262 1 001689 3 63 GOST R The GOST R certification is listed below the following number Certificate number POCC DE l Bb04 B01280 6 4 CNEX The CNEX certification is listed below the following number Certificate number CNEx10 1833X 65 CKT The CKT certification is listed below the following numbers Certificate number KCC No 1018112 KZ 0 02 0317 KZ 7500317 01 01 14106 6 6 UL The UL certification is listed below the following number UL File Number E202379 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 11 of 48 Product identification Operating Instructions ProVicom Open HMI 7 Product identification R STAHL HMI Systems GmbH Type code MT 4x6 Tx MT 4x6 Fx CE classification CE 0158 Testing authority and certificate T V 07 ATEX 7471 X number Ex classification ATEX directive 94 9 EC Il 3 3 G Ex d e mb nA nL nL op is IIC T4 IL 3 2 G Ex d e mb nA nL ib
43. on Coordinator service Stopping the Distributed Transaction Coordinator service will also stop these se ruices Message Queuing Do you want to continue this operation lt Y N N vy Due to that these MSDTC service is necessary for the SQL Server and the SQL Server is necessary for Siemens WinCC this message MUST BE confirmed with YES Otherwise the MSDTC service will not run 3 Keyboard features Pressing two keys at once e g F1 F7 is not supported by the operator interfaces In such a case the system considers the key that was pressed first as active and implements the associated functions and or key bit functions The key pressed second is ignored Pressing any three of the following keys at the same time has the same effect as pressing Ctrl Alt Del The keys are F1 F2 F7 and F8 MT 406 only Pressing the S1 S10 softkeys on the MT 406 has the same effect as pressing the numerical keys 0 9 As an alternative you may also allocate the Shift F1 Shift F10 functions to the S1 S10 keys If this is required it must be stated when ordering as it can only be done by the manufacturer before delivery Page 8 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI Technical details 4 Technical details Function Equipment MT 406 MT 416 MT 436 MT 456 Display type TFT Color 262144 colors Display size 26 cm 10 4 38
44. ows XP Embedded When using the Windows XP Embedded operating system together with the Open HMI series operator interfaces users have the option of write protection for their C drive This is NOT the case with the Windows XP Professional operating system LJ For further information regarding this write protection please refer to the OpenHMI help en chm help file in the STAHL directory on the operating interface or on the CD DVD that is delivered with the device You will find the file on the CD DVD in the following directory Handbuecher ManualsVSoftware eng Recommendation For applications that require constant writing to the data carrier R STAHL HMI Systems GmbH recommends you use an external memory such as a USB stick or a network server OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 7 of 48 General Information Operating Instructions ProVicom Open HMI 3 6 Installation off Windows XP Professional If Windows XP Professional will be installed by customers you will get a message of the MSDTC service after the installation of the Windows XP Professional image This message is the following The following services are dependent on the distributed transaction coordinator service Stopping the distributed transaction coordinator service will also stop these services Message Queuing Do you want to continue this operation c C WINDOWS system37 net exe he following services are dependent on the Distributed Transacti
45. re users have to select certain settings Please follow the instructions of the Wizard carefully LJ For further information regarding this Wizard please refer to the OpenHMI help en chm help file in the STAHL directory on the operating interface or on the CD DVD that is delivered with the device You will find the file on the CD DVD in the following directory Handbuecher ManualsVSoftware eng Page 6 of 48 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Operating Instructions ProVicom Open HMI General Information 3 5 Switching off and shutting down The Microsoft Windows operating system stores important data regardless of the application in the RAM whilst the system is running Before the PC or operator interface is switched off this data must be stored on the hard disk For the operator interface to function safely and without faults it is therefore vitally important that the operator interface is shut down properly see illustration below and NOT simply switched off A If this is not done the existing image of the operator interface may become damaged and the device may cease functioning Shut Down Windows Ends your session and shuts down Windows so that vau can safely turn off power Once the data has been stored on the hard disk Windows informs the user that the PC the operator interface may now be switched off N Only switch off the operator interface once this message has appeared 3 5 1 Notes on Wind
46. roV en V 02 04 09 docx 20 04 2011 Page 21 of 48 Safety Advice Operating Instructions ProVicom Open HMI 11 5 2 2 2 Type 2 connection version e The USB device does require an external power supply to function because it uses over 500 mA e g hard disks CD DVD drives e The USB device is connected to the mains via other interfaces e g USB serial converter USB Profibus interface Suiteable for zones 2 or 22 USB device ext power supply connected to X5 X7 mains via power supply onm or other USB interfaces typical wire colour e g hard disc CD DVD drive Profibus Interface Type 2 connection diagram e g hard disk CD DVD with power supply 11 5 2 2 3 Type 3 connection version e The USB device does require an external power supply to function because it uses over 500 mA e g hard disks CD DVD drives e The USB device is connected to the mains via other interfaces e g USB serial converter USB Profibus interface e The USB device needs the VCC connection of the operator interface internal supply terminal 1 to function MT 3x6 MT 4x6 Suiteable for zones 2 or 22 I USB1 USB3 I USB device power supply connected to gt Al A E n R Ci ee Pe m EU BEER mains via 3 III IL TR power supply LU HL Lana or other Er interfaces ee l l ext l l l
47. roVicom Open HMI 3 General Information 3 1 Licensing issues The Open HMI series operator interfaces are fully pre installed with the Windows XP Embedded or Windows XP Professional operating systems The license sticker is affixed on the back of the operator interface next to the type plate Please note that according to the license issued for Windows XP Embedded the application of this system as an Office PC is not permitted 3 2 Recovery Stick To restore your Open HMI device to its original state you will need a Recovery Stick which is available as an optional extra This recovery stick USB drive also available intrinsically safe contains the factory image with which the system can be restored to delivery status within a very short time Please note that you can restore the operator interfaces to their original state only with the aid of the Recovery Stick As an option the recovery stick can also contain a backup software with which you can back up your own device configuration 3 3 Backup We expressly point out that it is the responsibility of the user to generate a backup of the operator interfaces and thus their overall functionality We expressly recommend to store such a backup of the operator interfaces on an external storage medium USB stick recovery stick CD DVD or similar and or on the company network 3 4 Initial start up When the device is started for the first time a Wizard starts whe
48. s 8 and 9 and is therefore not applicable to the equipment described in these operating instructions 18 1 2 China ROHS labeling According to new Chinese legislation in force since 01 03 2007 all devices containing hazardous substances must be labeled accordingly For our operator interfaces the following conditions apply Names and contents of toxic or hazardous substances or elements Toxic or hazardous substances and elements Pat Lead Mercury Cadmium Hexavalent Poly Poly Chromium brominated brominated Biphenyls diphenyl ethers HC P a Cd PBB PBDE O0 O O O Display es Te E E OEE E all PCBs XxX O O O oO O p Miscellaneous O O O O O O O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirements in SJ T11363 2006 X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials for this part is below the limit requirements in SJ T11363 2006 OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 31 of 48 Front panel resistance Operating Instructions ProVicom Open HMI 19 Front panel resistance This section contains information on the resistance of the operator interfaces to various environmental factors These have an impact on the mechanical thermal and chemical stability of the operator interfaces The resistance to chemicals was test
49. the hard disk Exicom SHD xxx from the operator interface WHILE ENERGIZED Also therefor is a warning label at the hard disk Exicom SHD xxx 12 3 Changing of hard disk The hard disk Exicom SHD xxx may be exchanged This exchange is only allowed by qualified and authorized staff with knowledge in explosion protection AN Please note the instructions and advices for the exchange of the hard disk Exicom SHD xxx written in the operating instructions anyway OI OpenHMI ProV en V 02 04 09 docx 20 04 2011 Page 23 of 48 Installation Operating Instructions ProVicom Open HMI 13 Installation 13 4 General information Electrical installations are subject to the relevant regulations for installation and operation such as RL 1999 92 EC RL 94 9 EC und IEC EN 60079 14 The operators of electrical installations in hazardous environments must ensure that the equipment is kept in proper condition is operated according to instructions and that maintenance and repairs are carried out 13 2 MT 4x6 Tx MT 4x6 Fx e he operator interfaces may be installed in zones 2 or 22 The circuits must be installed according to applicable regulations e he operator interfaces may be mounted in any position e he PA connector of the operator interface located at the back of the housing is internally connected to the GND supply cable X1 pins 3 and 4 e Exe terminal blocks may be mounted inside the connection box of the housing NOT NEC They can for exa
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