Installation and Operating Instructions
Contents
1. BA 15d Lamp socket E 26 Lamp socket BA 15d F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de Glass disc for luminaire with socket E26 for part 2 Glass disc for luminaire with socket BA 15d for part 2 O ring gasket silicon d 90 x 2 5 for part 4a 4b Part No 0823 092 00 1350 044 00 1775 142 00 1775 168 00 5692 008 00 0862 065 00 0862 072 00 5904 014 00 1202 020 00 1202 013 00 Screw with self locking nut for lamp socket Lamp socket angle bracket assembly 3 x 1 2 in NPT threaded cable entry holes for alternative cable connection Refit lamp socket angle bracket assembly 6 with lamp Tighten screw 5 Check terminal box gaskets for any damage and renew if necessary then screw on cover 4a and tighten Switch power on Description Halogen Lamp Voltage type 120 V 100 W Spot BA 15d 3232 272 00 Socket P AIPENMEIER Lumiglas All dimensions in mm unless stated otherwise Subject to change without prior notice 02 14 F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de P AIPENMEIER2. Lumiglas Installation and Operating Instructions C 0093 104 00 c UL Listed Lumiglas Luminaires USL 08 Ex 1 T3B T4A e General notes on safety e Mechanical installation of carrier brackets to be ordered Read these instructions as well as data sheet USL 08 Ex separately and luminaires thoroughly before commencing work on the unit and keep it handy for reference during installation When installing the luminaire it is vital that it is totally Fixing with straight Fixing with cranked sealed to explosion proof standard before switching it on carrier brackets carrier brackets for use Any unused entry holes left after correct installation for use on with combinded light procedure must be sealed with suitable plugs included lighting port only and sight port in delivery These plugs conform at least to requirements of Class Div 1 amp 2 Group C amp D for explosion hazardous areas For luminaires with 35 and 50 W lamps use only cabling approved for use at 90 C and for luminaires with 100 W lamps only cabling approved for use at 110 C Before unbolting a flange from the sight port ensure the vessel is empty and not under pressure that the plant is switched off and that it remains switched off and safe whilst the work on the sight port proceeds When drilling the flange for luminaire carrier brackets ensure that any securing screw can never protrude beyond the flange face and touch the glass disc That can lead
3. accordance with tightening nuts to recommended torque the values diagramm above depend on sight glass diameter and materials and are Never drill on a smaller pitch circle diameter than that given in the relevant data sheet Tighten nuts in given above That can lead to damage of the sight glass diametrically opposed sequence and eventual glass failure After installation the sight glass must be thoroughly The lateral spacing of the M8 threaded holes depends on checked for any leakage Please refer to all standards the sight glass size and is automatically determined when and regulations pertaining to work on pressure the holes are positioned as per diagram vessels The core diameter of the holes is 6 8 mm if the cover flange is 20 mm or less thick the holes should be drilled through If the cover flange is thicker than 20 mm clearance depth of the hole should be 18 mm and thread taken to 15 mm depth F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de P AIPENMEIER Lumiglas e Installation of carrier brackets Caution Do not look into light Danger of impaired eyesight Before fitting the carrier brackets refit the sight glass cover Cera WAS x20 flange ensuring the nuts are tightened in diametrically opposed sequence to avoid distorsion The bracket feet have elongated holes that enab
4. ion P AIPENMEIER Carrier bracket a ee a 7 Elongated hole KKK Terminal box Cable terminal for 120 V AC F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de Dimensions and components of Lumiglas luminaires USL 08 Ex Terminal box open Cover 4b removed Item Part Luminaire body Screwed lens ring Terminal box with terminal block Acess cover for lamp exchange Acess cover for cable connection e Lamp exchange Switch off power to luminaire Unscrew cover 4a Loosen screw 5 4 fi SS a MSS are N RSSSN RSSSS kL ASA LL IN 35 W or 50 W Lamp Socket E 26 Lumiglas 4 4 A U N N RE SS P NSS Ne 1 SSS Xi F WG AN SNS SESS LLL ES SSX A LLLLLLYLLL Male VL TEE LLLLLE N pere o AN B 2 VOL ds 50 W or 100 W Lamp Socket BA 15d Item Part 5 6 7 Withdraw lamp socket angle bracket assembly 6 complete with lamp Unscrew E 26 or pull out BA 15d defective lamp Fit new lamp e Replacement parts for Lumiglas luminaires USL 08 Ex Description Housing cover part 4a 4b Threaded lens ring 2 without glass Threaded ring for part 2 O ring gasket silicon d 110 x 3 for part 2 Reflector Spot f r socket
5. le the brackets to be set for width of the luminaire body Fit the carrier brackets using bolts spring and flat washers Spring washer included in delivery as shown in adjoining sketch The flat washer is important It supports the spring washer so that it remains loaded in any position over the elongated Flat washer hole Fit the luminaire using the remaining bolts and spring washers between the brackets Cover flange e Electrical installation First complete the mechanical installation The luminaire is earthed via the cable conduit Power supply is 120 V AC Caution These luminaires should only be connected by electricians suitably qualified for work in explosion hazardous areas e Wiring Unscrew luminaire cover W from terminal box Fit cable conduit to one or other of the three cable entries and screw in at least to depth of five full threads Any remaining entry to be sealed by explosion proof plugs P supplied see under General notes on safety Cover the thread of plug P with lubricant grease before fitting e g with AEMA SOL 68 Pass cable through conduit into terminal box and secure cores to both terminals Check terminal box gasket for any damage and renew if necessary then screw on cover W and tighten e Caution Never switch the luminaire on even for test purposes until it is fully sealed to explosion proof state threaded NPT right lleft or top Advantage easy connect
6. to glass failure later Do not work on the luminaire without clear instructions from the safety engineer responsible for the type work Only work on sight glass and luminaire if you have had the appropriate training Never exchange a lamp with one of a higher wattage e g a 35 W by a 50 W lamp That can lead to dangerous increase in luminaire temperature and exceeding the specified temperature class Mechanical installation Ensure that the vessel is not under pressure the plant is switched off and that it remains switched off and safe whilst work proceeds on the sight port Have the installation instructions for the sight glass handy and dismantle the sight glass precisely according to those instructions Clean area around the sight glass so that sealing faces remain clean Remove cover flange loosening each nut a little at a time in diametrically opposed sequence so as not to distort flange If the glass sticks to the base flange do not disturb it If glass sticks to cover flange carefully ease it off Clean the cover flange and drill and tap two blind M8 holes for the luminaire carrier bracket IMPORTANT See diagrams on page 1 and 2 for details Check each gasket and replace any damaged ones Refit the cover flange in accordance with makers instructions and DIN 28120 or 28121 e Threaded holes for carrier brackets IMPORTANT Avoid any distortion of the flange by Mark position of threaded holes in
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