OPERATING INSTRUCTIONS FAST ACTING DOOR
Contents
1. Reference to separate documents which must be com plied with D ETME 3 SAFETY RELATED REGULATIONS NOTICE For connecting programming and servicing the follo To avoid damage to the operator and at the door the wing regulations must be observed the list is not ex drive must be mounted only if haustive e the drive is undamaged Construction product standards e the ambient temperature is 20 Cto 60 C e the installation site altitude does not exceed 1 000 m e EN 13241 1 above sea level e EN 12445 e The use of the Operates as well as the standard cable is only allowed indoors e EN 12453 e For outdoor installation must be consulted with the e EN 12635 manufacturer e EN 12978 Electromagnetic compatibility EMC WARNING e Make sure that children can not access the door e EN 55014 1 control or the hand held transmitter e EN 61000 3 2 Ensure before moving the door that no persons or e EN61000 3 3 objects within range of the door Test all existing emergency command devices e EN 61000 6 2 Pay attention to possible crushing and shearing e EN 61000 6 3 points on the door system Never reach into a running gate into the guide rail or moving parts Machinery Directive e EN 60204 1 e EN 12100 1 INFORMATION For drives with fixed connection a main switch with Local protective regulations must be complied with app opriate building maih UES must Keiprovided 4 SAFETY INSTRUCTIONS WARNING Bef2. 15 ANNEX STAR DELTA CONNECTION The operator in the standard version is suitable as three phase motor for 230V 400V operation By rewiring is possible to switch the operator from the factory star connection for 3 400V to the delta connection for 3 230V The winding ends have to be rewired as shown below DANGER Danger of fatal electric shock Before commencing cabling works you MUST dis connect the drive system from the mains supply En sure that the electricity supply remains disconnected throughout the cabling works All IEC 80 and IEC 90 stators until the end of 2012 Star 3 400V Sternpunktklemme star point terminal SW BK BN GE YE leer empty W1 BL BU PE V1 RT RD U1 GN All IEC 80 and IEC 90 stators from 2013 and all IEC 63 stators Star 3 400V Sternpunktklemme star point terminal GE YE RT RD GN leer empty W1 BL BU PE V1 SW BK U1 BN 16 The nominal cross section of the wires in the terminal is max 2 5 mm2 After reconnecting the rotation direction of the drive has to be confirmed NOTICE If the motor is wired to delta 3 230 ensure that the control unit and the mains power supply are adapted to this voltage When reconnecting the motor cable to make sure that the individual lines are inserted deep enough into the connector and the screws are tightened properly torque max 0 5 Nm The connection can be checked by g
3. d DEE Q Gs o EPR AAA AG A an asma ISSE Cos wH 2o oz 1G De Ee3 I System decoupled motor operation system coupled manual operation Depending on the torque of the drive the chain sys tem is designed with different sized wheels and with different ratios Wheel Torque Ratio 180 Nm 300 Nm 450 Nm 550 650 Nm 7 11 Extending or shortening the chain The coil is joined via one or two coupling links marked by color yellow It can be opened at the coupling link and can be ex tended with a piece of chain and another coupling link When shortening the respective part is to be separa ted from the coil chain using a bolt cutter The coup ling links must be carefully bent together When making changes to the coil chain make sure that the chain is not twisted when mounted Nase OK OK chain not chain twisted twisted 7 12 Rotate the hand chain system The emergency chain system can be rotated by 180 so that the coil wheel is on the other side To do this the 4 fastening screws are unscrewed the housing is rotated by 180 and then re tightened M 7Nm D ETME 11 D ETME 8 TECHNICAL DATA All drives are equipped with DC brake A neutral conductor is urgently nee ded 9 DIMENSIONS The following illustrati
4. e Before installation ensure that the operator has been newly prepared after a lengthy storage period e Before installation ensure that no other sources of danger are present e Before installation ensure that the installation site has been cordoned off over a wide area B DANGER All components must be designed in relation to the construction and the ground for the loads during tripping of the safety catch device 5 2 Mounting the operator e Install the torque bracket NOTICE e Insert the feather key into the shaft To avoid damage to the operator and to the door the e The shaft end is greased before fitting the drive operator must be mounted on a bracket with a pen dulum foot or a torque support bracket so that it is vibration dampened When mounting the operator do not carry or pull at the cable DANGER With a continuous shaft groove the feather key has to be secured against moving D ETME N CAUTION In case of exceeding wear the teeth of the brass worm For operators with weights greater than 20 kg additional wheel B may collapse and allow the wheel to turn aids shall be used such as hooks or ropes for securing underneath the steel worm shaft A The pilot wheel and lifting On the drives corresponding eyes are provi C remains unaffected due to the relative rotation of ded the two wheels a set of hardened lock bolts D are released and will immediately and permanently block th
5. mounted in any position of the gear motor is correct and all protective devices e Unsusceptible to vibrations are active e Maintenance free e Self controlling NOTICE e Excellent damping properties when device is trigge To avoid damage to the drive the following points must red be observed 6 1 Function e The types of cable and their diameters must be sel ected according to current regulations e The nominal currents and the type of connection must correspond to those on the motor type plate e The drive details must agree with the connected loads D ETME Connection to cable set for electronic limit switches DANGER Danger of fatal electric shock Before commencing cabling works you MUST dis Un lt BN connect the drive system from the mains supply En V1 SW BK sure that the electricity supply remains disconnected throughout the cabling works W1 BL BU leer empty 1 I I i i i PE i I I i I NOTICE i i Kabelsatz cable When mounting the motor cables to ensure that the AA A J individual wires are inserted deep enough and the screws are tightened so that a firm connection is made This connection can be checked by pulling the cables NOTICE When used with frequency converter control units only shielded cables shall be used 7A Connection to the control unit The operator is factory wired to the control unit If this 7 2 Mechanical limit switch is not
6. switch CLOSED T Y Zusatzendschalter 1 O en Add limit switch 1 N Betriebsendschalter AUF Limit switch OPEN 7 4 Setting the end positions mechanical limit switch For the adjustment of the cam an Allen key size 2 5 is required included with the drive The cam is fixed on the correct switch position using the locking screw after positioning rough setting Fine adjustment is possible via the precision set screw To set the limit switch the operator must be ready for operation completely mechanically fitted and electri cally connected Before the first activation of the operator the door should be in a center position to ensure there is suffi cient travel in both directions when starting On actuating the button OPEN the door must open Otherwise the two phases L1 and L2 have to be exchanged To do this control and drive must be disconnected from the main supply Setting the CLOSED end position e Bring the door in the CLOSED end position e Set the cam so that the CLOSED limit switch is ac tuated e Tighten the locking screw e The Safety limit switch CLOSED must be set so that it switches immediately when the limit switch CLOSED is passed over e Adjust the safety limit switch CLOSED Setting the OPEN end position e Bring the door in the OPEN end position s Set the cam so that the OPEN limit switch is actua ted e Ti
7. the case proceed as follows Cam ME 6 e Remove the cover from the operator from outside in 6 cams e Run the cable gland of the cable into the correspon RED Safety limit switch open ding fitting i GREEN Limit switch open e Connect the motor cable to the plug the plug is po larized GREEN Add Limit switch 1 e Connect the limit switch WORE ee AWG connect plug Mechanical limit switch connect according to dia RED Sale limitswitchiclose gram WHITE Add Limit switch 2 e Attach the cover back on the operator 7 3 Connection Connection Operators series TDA 2 Connection to cable set for mechanical limit switches Terminal 1 nn Mm 2 nce Betriebsendschalter ZU PO id com Limit switch CLOSED i i i i U1 BN l E NCC Sicherheitsendschalter i i le com Safety limit switch i i V1 SW BK Ka i i PE Z NCC Betriebsendschalter AUF i i i5 com Limit switch OPEN i W1 BL BU l l i i leer empty Kann nn 4 i i l i S i Kabelsatz Cable Poe Terminal 2 AS i Fo Zusatzendschalter 1 85 Add limit switch 1 Zusatzendschalter 2 Add limit switch 2 NO NC D ETME Operators series TDA 4 or TDA 6 PCB Zusatzendschalter 2 Add limit switch 2 388 2 Notbet tigung Thermoelement HE S Emergency operation Overload protection ZL LL 0L 6 Se se so H gt eleh 2200 o Sicherheitskreis n Safety chan O Betriebsendschalter ZU w Limit
8. use may result in serious injury e Emergency operation must only be carried out when the motor is stationary The system must be disconnected from the power supply during emergency operation Emergency operation must only be carried out from a safe standing position Operators with a spring brake must be actuated against the closed brake when opening or closing the door 7 8 Accidental venting of the brake must be rendered impossible by preventive measures at the installati on site Pin Assignment Color RS 485 B 0 VDC RS 485 A INFORMATION counterbalance must only be vented in the closed 6 7 18 VDC Brown door position for testing purposes e f the door is moved beyond the CLOSED or OPEN end positions the operator can no longer be acti vated electrically 7 6 Setting the end positions electronic limit switch 7 9 Hand crank Please refer to the control unit operating manual for A insertion aid at the housing of emergency crank instructions on setting the end positions handle facilitates the insertion of the crank 7 7 Connection of the brake brake rectifier 1 Release the emergency hand crank from its fixing 2 Insert the hand crank with slight pressure and a little turning into the operator as far as it will go The brake rectifier is integrated in the drive and pre wired at the factory For the connection a neutral conductor is required 3 A micro switch is actuated and interr
9. D ETME OPERATING INSTRUCTIONS FAST ACTING DOOR OPERATOR 1 CONTENTS A anne 3 2 General instructions nen 3 3 Safety related regulations 4 4 Safety Instruccions eee eee eee 4 9 MOUNT aala 5 6 Anti Drop Safeguard een 6 7 Initial operation nenn 6 8 Technical data daa aaa aa 12 9 Dimensions sese eee eee eee 12 10 Drawings eee eee eee eee 13 Ts MAINTENANCE aman a AN 14 12 Transport Storage Disposal 14 13 Service Spare parts Accessories 14 14 Declaration of Conformity sese eee 15 15 ANNEX kaaa 16 2 GENERAL INSTRUCTIONS 2 1 Original operating instructions This manual is the original manual e Copyright protection any reproduction is permitted only with approval of the manufacturer e Subject to alterations in the interest of technical pro gress e All dimensions given in mm The diagrams in this manual are not to scale 2 2 Intended use The operator series TDA2 TDA4and TDA6 are desig ned exclusively for opening and closing high speed doors such as flexible doors which have to be secured against falling For other applications of the operators the manufactu rer must be consulted 2 3 Warranty The function and safety of the equipment is only gua ranteed if the warning and safety instructions included in these operating instructions are adhered to The manufacturer is
10. e gearbox INFORMATION The relevant instructions for the door must be observed when fitting the operator to the door Nebenstehende Maximalwerte diir fen auch bei frequenzgeregeltem Betrieb nicht berschritten werden maa ne max aul 6 ANTI DROP SAFEGUARD aaa nd The values in this table may not be Speed max Torque In accordance with the EN 12604 all TDA operators SE LE Ha Resin trolled operation are equipped with an integrated locking device which works in both directions 100 min 200 Nm The locking device is entrained load free and wear Bia 200 min free If the drive unit fails the locking device is auto ae matically triggered The load moved by the operator is TOR FV 7 119 then smoothly brought to a standstill in the position Hin Banag concerned en 30 min The power transmission between the motor and the 120 min Lalalala ly door shaft is interrupted after the drive unit fails The operator must be replaced 7 INITIAL OPERATION The anti drop safeguard device is distinguished by the Power operated doors shall be audited at least an following features nually by a trained person before first use and as re e Protection against worm shaft and worm gear failu quired WAN written proot re The operator of the door system shall be trained after e Independent of the rotational speed initial operation e Independent of the direction of rotation Before installation ensure that the direction of rotation e Can be
11. edy yourself please consult a specialist from the manufacturer of the door system or another specialist company D ETME 14 DECLARATION OF CONFORMITY We hereby declare that the products described below Fast acting door operators of the model ranges TDA2 TDA4 and TDA6 are in conformity with the essential requirements of the Machinery Directive 2006 42 EC In addition the partly completed machinery is in conformity with the Construction Products Directive 89 106 EC the Electromagnetic Compatibility Directive 2004 108 EC the Low Voltage Directive 2006 95 EC The following standards were applied EN 60204 1 EN 12100 1 DIN EN 12453 DIN EN 12604 EN 61000 6 2 EN 61000 6 3 EN 60335 1 EN 60335 2 103 Manufacturer and technical documentation management ETME GmbH Flohrstr 33 D 13507 Berlin The relevant technical documentation is compiled in accordance with Annex VII B of the Machinery Directive 2006 42 EC We undertake to transmit in response to a reasoned request by the market surveillance authorities this documentation in electronic form within a reasonable period of time The machinery is incomplete and must not be put into service until the machinery into which the partly completed machinery is to be incorporated has been declared in conformity with the provisions of the Machinery Directive 2006 42 EC Place Date Berlin den 01 01 2013 Manufacturer s signature rem Had Konrad Machill Technical Director 15 D ETME
12. ently pulling at the cable Delta 3 230V leer empty W1 GE YE BL BU PE V1 RT RD BN U1 GN SW BK Delta 3 230V leer empty W1 GN SW BK PE V1 RT RD BL BU U1 BN GE YE D ETME D ETME D ETME D ETME ETME gt Rolltorantriebe Kettenradantriebe PRODUKTE Sektionaltorantriebe gt Schnelllauftorantriebe gt Schiebetorantriebe K Steuerungen K Sicherheitssysteme K Zubeh r ETME Operators for Roller Shutters Chain Wheel Operators PRODUCTS gt Operators for Sectional Doors High Speed Doors Operators for Sliding Gates Controls K Safety Systems Accessories ETME GmbH Berlin K ln www etme de info etme de
13. ft fitting H8 Keyway acc to DIN 6885 25 6x8 30 8x7 40 12x8 55 16x10 2 Limit ratio 20 1 e g 40 1 available on request Refer to the table of technical data for the assignment of the sketches and for dimension L 1 TDA2 TDA4 Kurbellange Crank Length Kurbel Radius Crank Radius Lenge Kettentrieb Legth Chaindrive Breite Kettenseitig Width Chain Side Breite Kupplungsseitig Width Clutch Side Lk mm Rk mm Lc mm B mm B2 mm 230 185 165 120 95 12 D ETME Ma bild A Drawing A Ma bild C Drawing C 10 DRAWINGS aa anina PISS 1275 Ma bild B Drawing B D ETME 11 MAINTENANCE ANNUAL INSPECTION DANGER Danger of fatal electric shock e For maintenance of the operator when opening hou sings and work on electrical equipment the operator is disconnected from the main power e Observe the local safety regulations DANGER Serious injuries are possible due to uncontrolled door movement Before releasing the maintenance declutch system the door must be secured against falling HINWEIS e Es durfen nur Originalersatzteile und vom Hersteller auf den Antrieb abgestimmtes Zubeh r verwendet werden e Ver nderungen sind nur nach Absprache mit de
14. ghten the locking screw e The Safety limit OPEN switch must be set so that it switches immediately when the limit switch OPEN is passed over e Adjust the safety limit switch OPEN Additional limit switches e Bring the door to the desired position from the desi red direction e g partial open position from the po sition CLOSED e Set the switch cam so that the additional limit switch is actuated e Tighten the locking screw Correct the end positions With the fine adjustment screw a readjustment of the respective end position is possible Check of end positions Check if the end positions are set correctly and if the operator stops in the corresponding end position a Jl IE C 1 pa DI al a gt We Feststellschraube 7 locking screw Feineinstellschraube adjustment screw 7 5 Comnection of the electronic limit switch The electronic digital limit switch is an absolute value encoder It is connected via an RS485 interface to the control unit The encoder has a 6 pin connector on the serial interface which is connected to the control unit The safety switches of the operator are connected to the terminals 7 12 Unused terminals must be equip ped with a wire bridge D ETME WARNING Improper
15. m Hersteller zul ssig INFORMATION e Die Wartung von kraftbet tigten Fenstern T ren und Toren darf nur durch vom Unternehmer beauftragte Personen durchgef hrt werden die mit den jeweili gen Wartungsarbeiten vertraut sind e Die Arbeitsst ttenregel ASR A1 7 muss eingehalten werden 11 1 Gear unit The gear unit has lifetime lubrication and is mainte nance free The hollow shaft must be kept rust free Check for noise and oil leakage 11 2 Motor The motor is maintenance free 11 3 Fixtures All fastening screws must be checked for tightness and proper condition 11 4 Brakes Check the brake for functionality 11 5 Cabling Check power cord and cables regularly for damage and insulation failure 14 12 TRANSPORT STORAGE DISPOSAL The drive has been fully assembled at the factory ready wired tested and packaged To avoid damage the transport or storage in the origi nal packaging or equivalent make For the disposal of the national regulations must be observed INFORMATION Attention The gearbox contains oil A proper disposal must be ensured 13 SERVICE SPARE PARTS ACCESSORIES Only original spare parts and approved accessories may be used The use of non original spare parts and accessories may affect the functionality and the safety of the system For damages incurred thereby any lia bility and warranty is excluded In the case of malfunctions which you can not easily rem
16. not liable for injury to persons or damage to property if these occur as a result of the warnings and safety advice being disregarded D ETME The CE declaration and the warranty will void if com ponents are changed Only original spare parts and by the manufacturer ap proved accessories shall be used These parts are used to maintain the quality and safety of the machine Changes are only permitted after consultation with the manufacturer 2 4 Target group Only qualified and trained specialists are permitted to mount the operator and perform mechanical mainte nance Only qualified and trained electricians may connect the operator and carry out the electrical maintenance Qualified and trained people have knowledge of gene ral and specific safety and accident prevention regula tions the relevant regulations and standards training in the use and maintenance of adequate safety equipment as well as the ability to recognize hazards associated with their work 2 5 Key to symbols DANGER Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury WARNING Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury CAUTION Indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injury NOTICE Indicates an imminent danger of damage or destruction INFORMATION
17. ons show all relevant dimensi ons of our operator series Dimensions of Manual Override D Zz T ow Ow 25 o Sl D o o gt z 32 mas 38 23 25 gt u 3 O 5 Z Q Z xo o 3 oa lt zo gt ss Z gt c92 De Di o 9 G Ho SE oz SG co 95 ao m CSS ta g 92 o BS 37 es lt Q 30 50 BNG lt 5 Sc o2 9 Z 2 o 2 S5 50 SS 42 ao 23 a Gs So ae 3 ao 3 i 35 z D TOI o o o 30 Z 2 Dz so o ao So 2e 827 So 8 22 llaa Se 03 lE al se ss 2 o 0 3 c5 H IE 93182 e Se ae E 23 oF 5 Aalan llea 98 22 857 82 55 155 o lep llar ski ee 2 29 an Zo Ei E ce G S Zo Di 5 a TE 8 L o3 o Ey Cc NG o aa 3 ony oo a 3 o o o Sn Bo Ss c Q Ng Ea 3 2 2 amp Ena 22 75 mis 7o Bl 2 g nG 32 FE 2 Se ts 3S 2 Ca 5 2 Antriebstype Ma Mn n2 TOR D U P Operator Type beng i stw Nm Nm min FV mm IV kw TDA2 40 120 40 34 120 5 083 15 25 apa 0 55 TDA2 75 120 75 65 120 5 083 15 30 1 3 400 TDA2 48 94 48 34 94 5 083 15 25 eo 0 55 3 230 TDA2 85 94 85 KG 94 5 083 20 30 3 400 1 TDA4 85 134 85 1 134 7 119 20 30 eo 155 3 400 TDA4 125 134 125 mS 134 7 119 20 30 age 22 3 400 3 230 TDA4 125 93 125 115 93 7 119 10 40 3 400 143 TDA4 180 93 180 160 93 7 119 40 40 en 2 2 TDA4 120 70 120 100 70 71119 10 30 s2930 1 0 3 400 TDA4 155 70 155 145 TO 7 119 40 40 naya 15 C 341 ce 54 29 TDA4 230 70 230 200 70 7 119 40 40 ER 22 52 C 355 dE 54 32 1 All hollow sha
18. ore installation ensure that DANGER e the operator is installed with the intended covers or guards Failure to observe the instructions in this docu ment can result in mortal danger e all seals are correctly and e all glands and screws are tightened correctly DANGER Risk of death by electric shock e When installing the operator when opening housings and work on electrical equipment the operator has to be disconnected from the power Observe the local safety regulations D ETME 5 MOUNTING e When using collars slide the collar onto the shaft e Secure the feather key against sliding 5 1 Preparation yag 9 e Connect the drive to the shaft e Attach the drive to the bracket e Slide the counter bearing onto the shaft e Check that the delivery is complete e Check if all accessories for your installation situati onare prosent 6 9 bracket e Attach the counter bearing to the bracket e Check if the system has a suitable mains connec f e The brackets must be mounted so that the shaft is tion and a mains switch in the horizontal e Remove all unnecessary components from the deat e The fixation against axial displacement of the shaft is made on the opposite side at counter bearing Remove all devices which are not required after by means of a screw or with collars on both sides installation of the drive system e Before installation ensure that the operator is not blocked
19. upts the ener gy supply to the motor via the safety circuit in the Bi control system roh Option Schaltkontakt 4 Open or close the door using the hand crank ba LO E Options NE contact 5 Ifthe crank is removed the micro switch automati RK Bremse Brake cally releases ine Cones system The door can be pa IS U Spannung 230 VAC operated electrically again NOH IS N Voltage 230 VAC 7 8 Emergency operation During maintenance works or in the case of an electri cal fault the door can be moved towards the OPEN or CLOSED positions with the help of the emergency operation equipment 7 10 Hand chain By pulling the release lever the coiler shaft of the hand chain system is shifted and thus switches between motor and manual operation When switching to manual mode a micro switch is ac tuated and interrupts the safety circuit No motor ope ration is possible 1 Red handle HAND system coupled Switching to manual mode the operating force is max 390 N 2 Open or close the door using the hand chain 3 Green handle MOTOR system decoupled Switching to motor operation the operating force is max 390 N 4 The door can be operated again electrically 10 a
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