Please read before start-up! Operating instructions
Contents
1. T 1 1 L aS MEET es 1 k f 5 Pe Lasse AAA AAA AC 1 every 8 working hours 2 al every 8 working hours 24 m VA BERD nX 1 12 Drawing and list of parts 12 3 Operating elements Potentiometer rotary knob for the speed regulation of the electric drive motor Emergency OFF switch Reversing switch for changing the turning direction main spindle Main switch with undervoltage release Opening and closing of clasp nut Retention screws for longitudinal slide Adjusting nut for tool clamping plate Ball ended crank for transversal slide adjustment Hand wheel for quick adjustment of the tool slide Clamping screw for clamping the tool slide Ball ended crank for longitudinal slide adjustment 12 Clamping lever for locking the tailstock sleeve 13 Adjusting nut for locking the tailstock on the guides 14 Ball ended crank for adjusting the tailstock sleeve pu Y St a Se 25 w WABECO ns 12 Drawing and list of parts 12 4 Headstock with gear transmission and tumbler gear 12 10 11 1 10 14 4 15 1 5 16 7 6 21 i E ys nO p 13 34 33 32 39 46 35 36 3f 40 42 41 43 45 38 26 23 24 22 24 27 26 29 30 31 26 WABECO Ly E 0 12 Drawing2. Euro pallet deposit If you have no further need of these articles or do not wish to use them again please dispose of them at the public recycling facilities The lathe consists of up to 98 of recyclable materials i e steel cast iron aluminium and 2 of chemical materials e g the coating of electrical leads printed circuits If you have trouble disposing of these parts in a proper manner we would be pleased to help you Upon mutual agreement we will take the complete machine back and dispose of it However the costs for transporting the machine to our plant must be at your expense EC Conformity declaration 5 1 Machine dimensions 6 2 Delivery and installation 6 3 Conditions for best results 7 4 Safety instructions 7 5 Start up and maintenance 8 5 1 Maintenance 8 5 2 Start up 8 5 3 Lubrication of the machine 8 5 4 Guidelines fort he periodical maintenance of the machine 9 6 Description of assembly groups 9 6 1 Design features 9 6 2 Headstock 10 6 2 1 Main spindle 10 6 2 2 Electrical equipment 10 6 2 3 Speed regulation 11 6 2 4 Speed transmission main spindle to lead screw 11 6 2 5 Tumbler gear adjustment 11 6 2 6 Protective cover for chuck 11 6 3 Bed with led screw drive 12 6 3 1 Overload clutch 12 6 3 2 Setting the bearing play of the lead screw 12 6 4 Tool slide 12 6 4 1 Transversal slide 12 6 4 2 Longitudinal slide 13 6 5 Tailstock 13 7 Applications 14 7 1 Longitudinal and transvers turning 14 7 2
3. MO 140 3 snl T Applications 7 2 2 Application of change gears for D4000 oe 0 A2 and B2 front toothed wheel A1 and B1 rear toothed wheel Table for automatic longitudinal feed wee ome 17 emuanf T Applications 7 2 3 Altering the feeds or thread pitches When altering the feeds or thread pitches proceed as follows 1 Changing the feed from 0 085 mm to 0 16 mm Loosen the fixing screw D of the change gear quadrant First loosen the knurled screw at the front of the headstock and open the protective cover Loosen and remove the hexagonal nuts and washers from the bolts A and B Loosen the hexagonal bolts A and B Remove the toothed belt connecting A and B Turn bolt B out of the quadrant with the two tooth pulleys and take them out Remove toothed belt of drive disc to A Remove both tooth belt pulleys Z 14 from their bolts A and B and change them for tooth belt pulley Z 18 or tooth belt pulley Z 20 respectively Mount bolt B together with both tooth belt pulleys into the change gear quadrant again by Slightly tilting the bolt and screwing it into the square nut located behind the quadrant Put on the toothed belt connecting B and C pull bolt B upwards imparting tension to the toothed belt Then tighten bolt B Put toothed belt of of drive disc on bolt A and from bolt A on bolt B Pull bolt A upwards until the toothed belt is under tension then tighten bolt A Move quadrant
4. Protective cover Hexagon socket screw Washer Hexagon socket screw 12 Drawing and list of parts 12 10 CNC drive X axis E Part No 13 14 15 16 20 39 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 38 Pcs NY BR BR DB WH LA HSH SB SS S Order No 11850002 11810004 11700049 11840009 10400901 11700026 10400902 11700089 10400903 10400904 10400905 11800003 11700047 11700088 10400906 10400907 11700024 11700050 11820007 10400908 11700052 Designation Feather Ball Cylindrical pin Ball ended crank Scale ring Cylindrical screw Belt pulley Threaded pin Motor holding plate Clamping plate Motor supports Stepping motor Saucer head screw Washer Belt pulley Flanged wheel Spiral clamping pin Hexagon nut Toothed belt Protection cover Cylindrical screw Ci WABECO D 12 Drawing and list of parts 12 11 CNC drive Z axis Part No 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Pcs DYD NNa A HBR HB DR IP Order No 10400801 11700087 10400802 11700021 10400803 11800003 11700088 11700039 11700050 10400804 11700026 1121021213 11700049 1121021212 11700048 11820006 10400805 11700019 Designation Belt pulley Z30 Threaded pin Motor plate Cylindrical screw Motor housing Stepping motor Washer Cylindrical screw Hexagon nut
5. and list of parts 12 4 Headstock with gear transmission and tumbler gear 12 4 1 Main spindle Part No Pcs N e S NNO S a AH S S Order No 10400101 10400104 10400105 10400106 10400107 10400108 10400109 10400110 10400111 10400112 10400113 10400114 11810005 10400116 10400117 10400118 10400119 10400120 10400121 10400122 Designation Tapered roller bearing Headstock Flange front Main spindle Oil wiper ring Feather key Flange rear Distance ring Toothed wheel Belt pulley Adjusting nut Countersunk screw Lubricating nipple Hexagon socket screw Short belt to gear Belt Cover plate Knurled screw Threaded pin Hexagon socket screw 12 4 2 Gear transmission Part No 23 24 25 26 27 28 29 Pcs ne Ce Ce Ce SO A Order No 10400123 10400124 10400125 10400126 10400127 10400128 10400129 10400130 10400131 Designation Belt pulley Ball bearing Bushing Axis Circlip Disc Lever Disc Nut 12 4 3 Tumbler gear Part No 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Pcs e o 10400132 10400133 10400134 10400135 10400136 10400137 10400138 10400139 10400140 10400141 10400142 10400143 11700053 11810009 11700077 Designation Toothed wheel Ball bearing Bolt Lever Clamping screw Retaining bolt Bushing Fea
6. hours according to the lubricating schedule 2 1 Lubricating points 3 bed guide 4 dovetail guide of transversal slide 5 dovetail guide of longitu dinal slide and 7 tailstock sleeve with the help of an oil can and a standard lubricating oil moving the slides and the sleeves to and fro while doing so All other lubricating points are to be greased at the designated lubricating nipples with a grease gun and standard roller bearing grease AF 1 lt is WABECO 15 gt 5 Start up and maintenance 5 4 Guidelines for the periodical maintenance of the machine Daily Grease the lubrication points in compliance with lubricating sched ule 2 1 every 8 operating hours Clean the machine and guides Every 3 months Check the tension of the Poly V and toothed belt and tighten as every 500 600 necessary operating hours Check the play inside the guideways and lead screws and adjust Check the bearing heat of the main spindle and the electric motor 6 Description of assembly groups 6 1 Design features e Solid large dimensioned grey cast iron machine bed e Sturdy cross ribbing makes the bed extremely stable and enables you to work without oscilla tions e The wide prismatic guide is ground e Transversal and longitudinal support with dovetail guides and adjustable gibs e All guides provided with a wiper for chips and dirt e Large dimensioned pivoting scale rings reading accuracy 0 05 mm e Main spindle is
7. lt th WA BECO 2 Please read before start up Operating instructions Universal Lathes Version of 09 2009 CC D4000 Walter Blombach GmbH Tool and Machine Factory D 42899 Remscheid Am Blaffertsberg 13 Phone 0049 2191 597 0 Fax 0049 2191 597 40 E Mail info wabeco remscheid de D 54673 Neuerburg WABECO Sir 1 10 Phone 0049 6564 9697 0 Fax 0049 6564 9697 25 E Mail neueroburg wabeco remscheid de Internet www wabeco remscheid de Dear customer Congratulations on choosing the WABECO Universal Lathe We have taken great care in its manufacture and we have given it a thorough quality control test These operating instructions are to help you to work with it safely and properly Therefore please read the respective instructions carefully and pay attention to them After unpacking the machine please check to see if any kind of damage has occurred during trans portation Any complaints must be made immediately Complaints made at a later date cannot be accepted If you have any questions or need any spare parts please quote the machine number located on the front of the motor see nameplate Duplications or copies of this document of any kind or of exerts require a written approval by WABECO Disposal of the lathe The transport and protective packaging made up of the following materials corrugated cardboard polystyrene free of freon polyethylene foil non returnable wooded pallet untreated
8. of the above mentioned directives the following appli cable and previously published standards have been adhered to EN ISO 12100 1 EN ISO 12100 2 EN 12840 EN 60204 1 D 54673 Neuerburg City Uu Shans le Technical Director 1 Machine dimensions Ax fixing holes 8 depth 20 mm 2 Delivery and installation The lathes are carefully packed in our factory Please check the following on delivery 1 whether the packaging has been damaged and or 2 whether the drilling and milling machine shows signs of damage in transit or if there is any other reason for complaint In this case we request your immediate notification Claims made at a later date cannot be accepted The drilling and milling machine must be installed on an appropriate level and firm base This would be for example abase cabinet such as in our accessories programme work bench strong enough to carry the weight of the machine without warping with an even surface see technical data and check with spirit level asteel plate The drilling and milling machine must be firmly screwed to the base Use the 9 mm holes in the ma chine base Good results and a minimum of vibration during operation can only be guaranteed if the above mentioned requirements for Secure mounting are observed The machine should be installed in a well lighted area and electrical cables with earthed sockets and O conductors must be installed close to the machine
9. seated in adjustable taper roller bearings e Ground main spindle nose e Electronically infinitely adjustable spindle speeds e Clear and ergonomically arranged controls e Equipped with Emergency OFF push button e Main switch with undervoltage release e Motor switchable left right e Tailstock with its own prismatic guides e Large torque on main spindle via gear transmission 4 4 Quir 6 Description of assembly groups 6 2 Headstock 6 2 1 Main spindle The headstock is firmly screwed to the machine bed Inside the headstock the main spindle is seated on two adjustable precision tapered roller bearings If readjustment of the bearings is required please proceed in the following manner 1 Loosen the locking screw in the adjustment nut The adjustment nut is located at the rear end of the work spindle 2 Turn the adjustment nut in clockwise direction until the bearings run free of play again the main spindle can easily be turned by hand 3 Re tighten the locking screw Roller bearings adjusted too tightly become useless after a short period The spindle bore capacity is 20 mm For safety reasons the whole drive is completely covered with a protective hood and is fixed on to the headstock 6 2 2 Electrical equipment All the electrical equipment is housed in the box situated at the rear side of the headstock The AC motor is supplied already installed The sealed contact plug can be connected directl
10. so that the mains cable is not subject to any tension whatsoever The mains cable should be such that for example by means of a multiple socket a coolant unit can also be connected ibit 3 Conditions for best results Fix the machine to a sturdy level support Use sharp processing tools Adjust speed setting and feed to fit the material and diameter of the tool Clamp the tools so that the clamping position is as close as possible to the work piece Clamp the work pieces tightly and without vibrations Long pieces are to be supported by the tailstock or a fixed stay Apply coolant and lubricant for better surface quality finish and dimensional accuracy Fix processing tools and work pieces on clean clamping surfaces Grease the machine sufficiently Use the correct tools for removing material from the work pieces Set correct bearing clearances and align guides Safety instructions O ON 0 Ff NO ae ae lk a on The feed line for the motor must be connected to a sealed contact socket or junction box Have the socket or junction box checked by an electrician beforehand protection against chil dren The socket or junction box must be close enough to the equipment so that the live cable is subject to no stress whatsoever When maintenance or cleaning work is done the machine must be shutdown and the mains plug pulled Do not slow down work pieces or chucks by hand or any other objects Wear
11. that the slide can easily be moved back and forth by using the ball ended crank 57 Re tighten the hexagon nuts 12 after completion of the adjustment If axial play occurs in spindle 38 please proceed as follows First of all loosen the threaded pin 29 Now the scale support 27 can be turned to the right until there is no more axial play Re tighten the threaded pin 29 after completion of the adjustment After making the adjustment the spindle must still be easy turnable For calculating the displacement path of the slide on scale support 27 there is a large scale ring 29 divided into millimetres One notch corresponds to 0 05 mm of adjustment and this corre sponds to the same amount of chip removal from the work piece i e the actual slide travel amounts to 0 025mm only whereas the work piece diameter is reduced by 0 05mm 12 6 Description of the assembly groups 6 4 2 Longitudinal slide The longitudinal slide is clamped to the transversal slide upper part 5 by means of the clamping ring 5 After loosening the retaining screws operating elements Pos 6 the upper slide can be pushed or turned along the transversal slide This is suitable for lathing short tapered pieces A scale is engraved on the guide ring 2 so that you can read the exact setting The zero mark is on the upper part of the transversal slide The dovetail guides of the longitudinal slide can be adjusted as described for the transversal slid
12. to the front until toothed belt of drive disc is tensed to bolt A Then tighten fixing screw D mount washers and nuts on A and B and tighten Close the cover of the headstock and tighten again the screw with hexagonal recessed hole Changing the feed from 0 085 mm to metrical thread pitch 1 0 mm Proceed exactly as already described under pos 1 a c The procedure differs merely as described under 1b in additionally taking away the hexagonal socket screw off bolt C Changing bolt and the tooth belt pulley Z 48 running on bolt C First push bolt on bolt C then the tooth belt pulley Z 14 Bolt B with toothed belt will be needed for cutting very fine threads As the toothed belt Z14 is already on bolt A you do not have to make any changes Move the toothed belt from the drive disc to bolt A and from A to C f g Proceed as described under pos 1 f g 3 Changing the feed from 0 085 mm to pitch 12Z 1 Start the procedure exactly as already described Only toothed belt pulley Z 48 on bolt A has additionally to be substituted by toothed belt pulley Z 34 The feed is switched over via the lever grip on the front side of the cam box When cutting thread please make sure that the feed remains permanently switched on so that the turning chisel gets into the same position every time in the case of several cuttings For this reason when you have finished cutting the chisel is turned out with the cross slide and is brought back by m
13. 10400501 10400502 10400503 10400504 10400505 10400506 10400507 10400508 10400509 11700056 1040051 1 10400512 10400513 10400514 10400515 10400516 10400517 10400518 10400519 10400520 10400521 11810004 10400523 10400524 10400525 10400526 10400527 10400528 11850002 10400530 i 4 lt lt is WA BECO m 23 Designation Longitudinal slide lower part Guide ring Pin Hexagon socket screw Clamping ring Nut Longitudinal slide upper part Adjustable gib Threaded bolt Threaded pin Nut Pin Clamping claw Thrust disc clamping claw High nut Hexagon socket screw Washer Hexagon nut opindle bearing Grooved ball bearing Spindle Ball Pin Ball ended crank Thrust piece scale support Threaded pin Scale support Scale ring Feather Feather 33 12 Drawing and list of parts 12 8 34 15 25 19 20 30 33 27 28 Tailstock 14 23 22 21 24 16 18 17 QURD 12 Drawing and list of parts 12 8 Part No OF WD a ca a Jo Of WN o Tailstock Pcs Order No 10400601 10400602 10400603 10400604 10400605 10400606 10400607 10400608 10400609 10400610 1040061 1 10400612 10400613 10400614 10400615 10400616 11810005 10400618 11850002 11810004 10400621 10400622 10400623 10400624 10400625 10400626 10400632 11 00129 10400631 10400636 11 00130 10400635 11700030 10400634 11840018 Design
14. 2 Drawing and list of parts 12 7 Tool slide 12 7 1 Transversal slide BT 55 25 25 32 53 28 31 41 48 12 11 1 9 f 38 4 3 41 40 33 57 30 77 12 Drawing and list of parts 12 7 Tool slide 12 7 1 Transversal slide Part No CON OOF WD suh eh Sk 2 OOnN DOORN 20 Pcs lt WH B _ S PY NO PO BR BYP i YP NY NY OD NY PH NYP Ml Order No 10400401 10400402 10400403 10400404 10400405 10400406 10400407 10400408 10400409 10400410 10400411 10400412 10400414 10400415 10400416 10400417 10400417 10400419 10400420 10400421 10400422 10400423 11810005 10400425 10400426 10400427 10400428 10400429 10400430 10400431 11810004 10400433 10400438 10400439 10400440 10400441 11700055 10400446 10400447 10400448 10400452 11850002 10400454 10400455 10400456 10400457 Designation Lower part of transversal slide Nut Disc Hexagon bolt Upper part of transversal slide Adjustable gib Felt Felt Felt clamp Felt clamp Hexagon socket screw Hexagon screw Hexagon socket bolt Clasp holder Clasp nut Pin Guide rail Feather key clasp holder Switch lever Disc Flange Bushing Lubricating nipple Hexagon socket screw Pinion Scale support Thrust piece scale support Threaded pin Hand wheel Pin Ball Scale rin
15. Motor housing cover Cylindrical screw Belt pulley Z12 Cylindrical pin Pulley for toothed wheel Z12 Circlip Toothed belt Protective cover Nut WARECO 5 E 39 40 13 Circuit diagram mains plug emergency OFF main switch reversing switch Bu e i T S ial o ndr PERLE darent Jolla control electronics
16. Thread cutting and automatic feed 15 7 21 Thread cutting 15 7 2 2 Applictation of change gears 16 7 2 3 Altering the feeds or thread pitches 18 7 2 4 LH thread 19 8 Three jaw chuck and four jaw chuck 20 9 Collet chuck 20 10 Lubrication coolant unit 21 11 Declaration of noise levels 22 12 Drawing and list of parts 23 12 1 Diagram for reading the speed 23 12 2 Lubricating plan 24 12 3 Operating elements 25 12 4 Headstock with gear transmission and tumbler gear 26 12 4 1 Main spindle 27 12 4 2 Gear transmission 27 12 4 3 Tumbler gear 27 12 5 Bed with lead screw drive 28 12 6 Change gear quadrant 29 12 7 slide 30 12 7 1 Transversal slide 31 12 7 2 Lathe apron 32 12 7 3 Longitudinal slide 33 12 8 Tailstock 34 12 9 Motor box 36 12 10 CNC drive X axis 38 12 11 CNC drive Z axis 39 13 Circuit diagram 40 EC Conformity Declaration Version 07 2010 In the name of the manufacturer Walter Blombach GmbH Tool and Machine Factory based in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Phone 0049 2191 597 0 Fax 0049 2191 597 40 D 54673 Neuerburg WABECO Str 1 10 Phone 0049 6564 9697 0 Fax 0049 6564 9697 25 We hereby declare that the universal lathes specified below Universal Lathe type D4000 CC D4000 meet the following regulation requirements for standard series production directive for machines 2006 42 EG EMV directive 89 336 EWG In order to meet implement the requirements
17. ation Tailstock Upper part of sleeve shim Lower part of sleeve shim Tailstock sleeve Scale Threaded pin Ball handle Lower part of tailstock Threaded pin Shim Hexagon bolt Washer Hexagon nut Scale short Spindle Flange Lubricating nipple Hexagon socket screw Feather Ball Threaded pin Thrust piece Scale support Scale ring Ball ended crank Pin Clamping piece Sechskantschraube Eccentric shaft Eccentric bushing Fixing pin Washer Nut lever handle 12 Drawing and list of parts 12 9 Motor box 16 20 29 28 36 21 ATTE 32 26 33 k 11 23 31 12 Drawing and list of parts 12 9 Motor box Part No CON OOK WD OQ 20 O n a S AA Naaa HH HAH HH HSH Order No 11800001 11800008 11800014 11800005 10400705 10400706 10400707 11700057 10400709 11800004 11700002 10400720 11700057 10400722 10400723 10400724 11700013 11700051 10400728 11700026 11700059 10400731 11700026 11700060 11700061 Designation Main switch Emergency OFF switch Limit switch Circuit board Motor Motor box Circuit board holder Cylindric screw Reversing switch Potentiometer complete Nut Guide rail Cylindric screw Eccentric ring Set ring Protective cover chuck Hexagon socket screw Countersunk screw Motor box cover Hexagon socket screw Hexagon socket screw
18. axis screw 26 and nut of gear transmission lever 6 2 4 Speed transmission main spindle to lead screw The toothed wheel 11 on the main spindle drives the two intermediate wheels 32 on the tumbler gear On the centre of rotation of the tumbler gear there is a toothed wheel 40 with a toothed belt wheel 41 The toothed wheel is driven by the intermediate gears and the toothed belt wheel as sumes the drive of the gear combination on the change gear quadrant 6 2 5 Tumbler gear adjustment As shown in the diagram 2 2 the right hand wheel on the tumbler gear engages with the toothed wheel of the main spindle This setting is required for LH threads i e if the spindle is turning in an anti clockwise direction looking at the chuck the tool slide will move away from the chuck After loosening the clamping screw 36 then the tumbler gear can be pivoted over to the right so that the left hand intermediate gear engages with the toothed wheel of the main spindle This set ting serves for cutting right hand threads or the slide moves towards the chuck while the sense of rotation the main spindle stays the same 6 2 6 Protective cover for chuck The main spindle of the machine will only run with the chuck protective hood 24 closed For safety reasons it is not possible to switch the machine on if the protective hood is open 11 uum 6 Description of assembly groups 6 3 Bed with lead screw drive 6 3 1 Overload clu
19. e The parts have a different numbering in the drawing hexagon nut 11 threaded pins 10 ball ended crank 24 Likewise as described in the case of the transversal slide the axial play of the spindle can be ad justed Here the parts are numbered differently spindle 21 spindle bearings 19 threaded pin 26 scale support 27 As described in the case of the transversal slide the longitudinal slide is also provided with a read ing scale for its travel path Here one scale mark corresponds to a feed motion of 0 05mm As the diameter is not taken into consideration with the longitudinal slide the feed motion of 0 05 mm cor responds to the actual path One revolution of the crank corresponds to a path of 2mm 6 5 Tailstock The tailstock can be displaced along the lathe bed and may be locked in any position by tightening the hexagon nut 13 The tailstock consists of an upper and lower part The upper part can be dis placed up to 10 mm for turning long slim tapers To do so please proceed as follows Loosen hexagonal nut 13 and with the help of the two threaded pins 9 push the upper part in the desired direction The central position of the tailstock is shown by the notch embossed on the side Find out by doing some trial turns if the work piece is cylindrical and if necessary correct the tailstock setting Solid tailstock sleeve The solid tailstock sleeve which is provided with a millimetre scale 5 is designed i
20. eans of a change of direction of the motor via the reversing switch into the origi nal position 18 uum T Applications 7 2 4 LH thread To cut an LH thread all you have to do is bring the RH change wheel on the tumbler gear and link it into the drive wheel on the main spindle In figure 2 4 you can see the position when cutting an LH thread In order to pivot the tumbler gear all you have to do is loosen the clamping screw tumbler gear clamping screw 19 8 Three jaw chuck four jaw chuck The three jaw chuck serves to clamp circular triangular and hexagonal work pieces centrically to the spindle axis The four jaw chuck serves to clamp square work pieces centrically to the spindle axis Danger of accident Do not try to clamp larger workpieces The chucking power is then too low and the jaws can detach themselves Mounting of turning jaws The jaws and guides are numbered from 1 3 Open the chuck by means of the chuck key until the jaws loosen order 3 2 1 resp 4 3 2 1 Now take the inner jaws beginning with the number 1 and put this in the guide number 1 Push the jaw number 1 in the direction of the centre point of the chuck and at the same time turn the chuck key direction tighten When the transverse spiral has taken hold of number 1 number 2 must be put in the guide provided The same now happens to number 2 as to number 1 Proceed with num ber 3 and number 4 in the same
21. g Clamping piece Hexagon socket bolt Guide piece Hexagon socket screw Threaded pin Guide rail Guide rail Threaded pin Washer Feather Spindle bearing Grooved ball bearing Spindle Ball ended crank 12 Drawing and list of parts 12 7 Tool slide 12 7 2 Lathe apron 32 35 21 11 37 25 24 32 93 23 25 33 28 2B 27 31 30 Part No Pcs Order No Designation 11 14 11700026 Hexagon socket screw 13 1 10400413 Lathe apron 15 1 10400415 Clasp holder 16 2 10400416 Clasp nut 17 2 11700075 Pin 18 2 10400417 Guide rail 19 1 11700076 Feather key clasp holder 20 1 11840012 Switch lever 21 1 10400421 Disc 22 1 10400422 Flange 23 1 10400423 Bushing 24 2 11810005 Lubricating nipple 25 7 11700070 Hexagon socket screw 26 1 10400426 Pinion 27 1 10400427 Scale support 28 1 10400428 Thrust piece scale support 29 1 11700077 Pin 30 1 11840008 Handwheel 31 1 11700049 Pin 32 1 11810004 Ball 33 1 10400433 Scale ring 34 1 10400434 Flange 35 1 10400435 Bushing 36 1 10400436 Intermediate gear 37 1 10400437 Washer 53 1 11850002 Feather Cis WA BECO 2 12 Drawing and list of parts 12 7 Tool slide 12 7 3 Longitudinal slide Part No CONOR WD d amp a a O LA EJ Pcs et COO S Ss ae as eB es eS es eae es QW AS aS eS eS oO Order No
22. ged The chisel is taken back to its home position via the reversing switch by means of a change of direction of the motor It is advisable to cut a 4 5 mm wide groove on the thread end in order to be able to disengage the threading tool better In the case of a long thread diameter the lathe centre should travel along with the cutting head in order to avoid the work piece from being pushed to one side Diagram 1 Setting the thread turning chisel 15 ba 4 Wa OV LEU T Applications 7 2 2 Application of change gears for D4000 For automatic longitudinal turning there are two feed rates available 0 085 mm and 0 16 mm revolution The machine is delivered with the gears producing a feed of 0 085 mm revolution put on Putting on different combinations of gears enables you to cut metric threads ranging from 0 25 to 7 0 mm in pitch The same applies to inch threads ranging from 10 threads to 40 threads in pitch Table on thread cutting optional accessories B te 20 14 18 16 14 20 36 28 40 D 140 140 140 140 140 140 140 140 140 140 as 7 0 a o ia sao sao van 120 vao ze 10 11 12 13 14 16 18 T9 20 24 20 32 36 40 B 36 36 36 36 36 36 14 3 18 24 18 18 14 18 D 120 120 120 140 140 140 120 140 120 120 120 120 120 120 MO
23. ime as possible without paying attention to the finish on the surface of the work piece They can be used for longitudinal and transverse turning Offset side turning tool Used for smoothing clean surface in the case of longitudinal and transverse turning Outside thread turning tool Used for cutting of outside threads Narrow square nose cutting tool Used for the cutting of grooves and slicing of work pieces When inserting the parting tool No 5 pay careful attention to the exactness of the centre height of the turning tool Work with low speed and cool the tool use solu ble oil or emulsion for cooling serves to lubricate and for the removal of chips The slicing tool is to be clamped as short as possible and at 90 degrees to the workpiece Right side tool Used for the hollowing out of boreholes Clamp as short as possible in order to avoid oscillations of the turning tool which might otherwise occur uneven surface T Applications 7 1 Longitudinal and transverse turning For the reason of the power at the turning chisel take care that the tool is short and fast fixed If the lever arm is to long the turning chisel curves and springs back The cutting part enters uneven into the work piece and is producing a waved surface Take care that the turning chisel is placed on the middle of the turning piece The control of the height position of the middle of the work piece is done with the live lathe center in the tai
24. lstock For the regulation of the height position of the turning chisel use with straight sheet steel pieces 7 2 Thread cutting and automatic feed 7 2 1 Thread cutting The thread turning chisel is a form turning chisel with the profile of the thread to be cut It is ground according to jigs diagram 1 and must be adjusted exactly to the middle of the work piece as oth erwise the profile of the thread would be distorted In order to obtain the correct position of the flanks of the thread to the axis of the work piece the grinding jig is put against the work piece and the turning tool is adjusted in accordance with it The feed of the thread turning chisel is affected via the lead screw and must correspond to the thread pitch The gearwheels in the accessories establish the connection between the feed gears and the lead screw By fitting different combinations of gearwheels it is possible to cut metric and inch RH and LH threads The different axis distances of the toothed wheels can be adjusted by piv oting the cutting edge and adjusting the cutting screws The feed is switched on by hand on the cam box When cutting thread please make sure that the feed remains continuously switched on so that the turning chisel always goes back to the same position when carrying cut several cuttings For this reason when the cutting is finished the turn ing chisel is disengaged from the cross slide because otherwise the flanks and the cuts would be dama
25. lubricant to the machining area When using lubrication coolant especially water based emulsions a number of health and safety measures must be observed which we would like to recommend 1 Use concentrated products free of nitrites 2 Use concentrates without secondary amins 3 Use products with the lowest possible allergy potential When mixing a refill of cooling lubricant please observe the following clean rinse the circulation system tray filter determine the concentration necessary to meet the technical demands concentrate water 1 5 1 30 check the water has a low level of nitrites 50 mg NO 3 test strip A cleaning plan should determine at what intervals the system should be cleaned of swarf and other waste A service plan should determine the following when to check the concentration in use daily weekly when to check the pH values weekly when to check assess the bacteria count monthly when to check the nitrate content weekly The information in brackets can be varied according to the production circumstances In order to reduce splashing we recommend the attachment of a splash guard and or reducing the amount sprayed from the nozzle Since steps to protect the skin must be taken it is advisable to wear gloves and aprons The skin should be cleaned with acidic syndets without abrasive ingredients and rich cream should be applied to regenerate the skin Please also take note
26. n such a way that the lathe centre drill barrel or chuck are automatically ejected when turning back Tool clamping An inner cone CM 2 which is worked into the tailstock sleeve 4 serves to accept the tools By screw ing the upper T handle 7 the tailstock sleeve can easily be clamped in any position The tailstock sleeve can be moved axially over a threaded spindle by using the crank 25 located at the rear end 7 4 Quir T Applications 7 1 Longitudinal and transverse turning Longitudinal turning In the case of longitudinal turning tool moves parallel to the axis of the work piece For roughing at longitudinal turning the use of either a straight or arcuated turning tool is favourably For smoothing the use of pointed or broad turning tools is favourable Transverse turning The tooling of the face is known as transverse turning In the case of transverse turning the turning tool is moved at 90 degrees to the turning axis of the piece being turned In so doing the compound rest is to be locked The main cutting edge of the turning tool is to be exactly centred so that no scar remains in the middle of the work piece The arcuated tool is used for transverse turning to 1 2 to 3 to 4 to 5 to 6 14 MOO Y NNNNNNNNNNN RRS AAA IWS iwn AL D 0 dl Roughing tools arcuated to the left and or right By using them a maximum on mate rial is to be cut off in as short a t
27. of the enclosed information on the general operating instructions 21 AN lt ts WABECO 55 22 Declaration of noise levels in accordance with DIN EN 24871 German Industrial Standard Noise levels while running idle Acoustic capacity level 67 dB A Sound pressure level on operator s ear 63 dB A The stated values reflect emission levels and not necessarily working levels Although there is a corre lation between the level of emission and the level of stress this cannot be used reliably in order to de termine whether additional safety measures are necessary or not Other factors which influence the actual stress level or employees are the characteristics of the work ing area other sources of noise i e the number of machines and other processes going on nearby and so on Apart from that the permitted stress levels may vary from country to country This informa tion is to allow the user of the machine to assess the dangers and risks more accurately Noise levels in accordance with DIN 45635 part 1 noise level in work area idle phase LpA 63 dB A load phase LpA 67 dB A 12 12 1 Drawing and list of parts Diagram for reading the speed V m min 4000 ns FT 01250 T 1000 1600 NN ONS z pf fj Wf NEN ANAT T J ILIA NNNNN SL FT TPE NT NINING E N Un e 12 Drawing and list of parts 12 2 Lubricating plan i s L i i
28. safety goggles when working with the machine Do not remove the chips with the hand Use corresponding aids hand brush paint brush Always keep the protective hood of the drive closed The turning tools must be tightly clamped at the correct height and as short as possible The turning tools must never be replaced when the machine is running Never leave the clamping chuck key in even when not in operation Always pay attention to the clamping width of the lathe chuck lathe chucks 2 max 40mm drill chucks max 100mm Never take measurements on work pieces during the lathing process risk of accidents and damage to the measuring gauges Do not wear loose clothing ties shirt sleeves jewellery etc When working between centres always centre well in order to prevent the work piece from be ing slung away In addition make sure that the locking screw of the tailstock is tightened When using the automatic feed always take care that the cross support does not get in contact with the chuck or the tailstock Never leave the machine alone when in operation When machining wood use the lathe centre instead of the lathe chuck to support the work piece The machine must be secured so that it cannot be switched on by children Make sure that other people do not operate the machine Always keep the machine dry Frequently check the machine for damage Any damaged parts must be replaced by original parts and are to be fitted b
29. tch In order to avoid damage to the drive system of the lead screw an overload clutch is fitted on the lead screw drive side The clutch becomes effective when the machine is overloaded and also when the machine hits an end stop in longitudinal direction The clutch is adjusted with the hexagon nuts 18 and counter screwed 6 3 2 Setting the bearing play of the lead screw On the right hand side the lead screw is seated radially in a bronze bushing 10 and axially in two axial bearings 9 8 These two axial bearings allow the lead screw to be adjusted free of play 6 If the bearing play needs to be readjusted first of all loosen the outer of the two capstan nuts 14 Then the inner nut is turned against the axial bearing so that the lead screw has no more air axi ally Then the outer capstan nut is countered against the inner one 6 4 Tool slide 6 4 1 Transversal slide The front part of the transversal slide rests on a V guide and the rear part on a surface guide The slide is kept on the bed from below by means of the guide rail 46 The cylindrical screw 39 can be found at the front on the right The clamping piece 38 is clamped to the bottom of the V guide by using this screw This clamping version is suitable for face turning and parting The dovetail guide of the transversal slide is adjustable If readjustment is necessary loosen the hexagon nuts 12 Adjust the threaded pins 45 with the Allen key not too tight so
30. ther key Toothed wheel Z52 Toothed wheel Z16 Flanged wheel Washer Nut Lubricating nipple Threaded pin 2 12 Drawing and list of parts 12 Drawing and list of parts 12 5 Bed with lead screw drive 28 11 18 17 13 11 19 12 1 6 B 13 Part No Pcs Order No Designation 1 1 10400201 Toothed rack 3 1 10400203 Machine bed 4 1 10400204 Supporting bearing front 5 1 10400205 Bushing 6 1 10400206 Lead screw 7 1 10400207 Supporting bearing rear 8 2 10400208 Grooved ball bearing axial 10 1 10400210 Bushing 11 4 1040021 1 Hexagon socket screw 12 6 10400212 Hexagon socket screw 13 2 11810005 Lubricating nipple 14 2 10400214 Nut 17 1 10400217 Disc 18 2 10400218 Nut 19 2 10400219 Hexagon socket screw m WABECO k 12 Drawing and list of parts 12 6 Change gear quadrant Part No 1 2 3 4 5 6 7 8 a lll cto NOOR conc Pcs PMOPMPONDNRNHINNNNHNYNPN AWA H Order No 10400301 10400302 10400303 10400304 10400305 10400306 10400307 10400308 10400309 10400310 10400311 10400312 10400313 10400314 11700053 11810009 11700054 Cis WWABECO 1 Designation Change gear quadrant Shearing bushing Feather key of shearing bushing Toothed belt wheel Z48 Bushing Disc Disc Change gear bolt Bushing Feather key for bushing Toothed belt Toothed belt wheel Z14 Change gear bolt Disc Nut Lubricating nipple Square nut 17 29 1
31. way Subsequently examine the position of the jaws Mounting of drilling jaws If afterwards you again want to work with outer jaws the process repeats itself in the same order first jaw 1 then 2 then 3 then 4 9 Collet chuck Only those workpieces may be used which accord to the nominal diameter of the collet chuck Mounting of the tool holder When working with the collet chuck the concentric chuck must be removed from the work spindle In order to do this loosen the three tightening screws by means of the Allan key SW6 included in the accessories Now the chuck can be lifted from the concentric flange of the work spindle and the closer can be inserted into the work spin dle by gently pushing it Subsequently insert the required collet chuck into the closer and by means of the hand draw in tube which is fed in through the hollow work spindle from the gear side draw the collet chuck into the closer 20 10 Lubrication coolant unit The lubrication coolant unit consists of 1 Tray with lubrication coolant tank which supplies the feed pump with lubrication coolant General content of 19 litres Feed pump with the following electrical data nominal voltage 230 V frequency 50 Hz nominal current input 0 4A nominal output 0 07 kW ON OFF switch and mains supply with a length of 2 m with earthed plug Adjustable flexible pressure hose with stop valve and nozzle for transporting the cooling
32. y an expert or by us 7 4 W uu 5 Start up and maintenance The longtime serviceability is vitally dependent upon appropriate care The lathe needs to be cleaned after every turning job In case the lathe is to be installed in a moist cellar room all bare parts need to be oiled after use to avoid corrosion An overall and constant lubrication of all moving parts is highly significant In case of backlash inside the bearings or inside the guideways of the slides read just in time to avoid the bearing or the guideways of the slides being destroyed Prior to the initial operation the machine must once more be cleaned with great care and all lubrication points have to be lubricated with grease Thoroughly oil the cross support lead screws guiding rods and spindle sleeve Check all spindles by hand in order to ensure they run smoothly Please pay particular attention to the following before putting the machine into operation 1 Ensure that the machine is free from protective agent preservative and all sliding surfaces are clean and oiled We recommend the use of petroleum or similar to remove protective agent Lubricate the machine according to the lubricating instructions Release the longitudinal slide clamp and check the slide travel manually for both axes Ensure that the protective hoods are closed Check the condition of the chuck 5 3 Lubrication of the machine The lathe should be lubricated every 8 operating
33. y to the 220 V mains supply via a sealed contact socket All 230V machines are fitted with a main switch with undervoltage release i e this switch must be switched on before the machine can be switched on via the reserving switch The main switch must also be switched on again following a power failure If you wish to change the sense of rotation of the motor by means of a reversing switch in the case of Electronic Lathe 10600 the reversing switch must remain in the O position for about one second so that the relay on the controller board has enough time to switch over Before connecting the machine to the mains supply the earthing has to be checked 10 DIU D X 6 Description of assembly groups 6 2 3 Speed regulation The rotational speed of the work spindle can be adjusted infinitely variable from 45 and 2300 rom by means of the potentiometer loated at the front of the machine Should you require the lower rotation level with a minimum speed of 30 min the drive belt must be relocated Please proceed as follows see headstock After removing the protective cover release the driving belt To do this loosen the nut of the transmission gear lever and the axis screw 26 Back the toothed belt wheel 23 so that the drive belt can easily be put on to the other wheel transmission 12 and 23 Tension the belts by pushing the toothed belt wheel 23 until the belts cannot slip off the pulleys Re tighten the
Download Pdf Manuals
Related Search