Measuring equipment for extruders Operating instructions
Contents
1. gt Alarm set 1 page qe thee Eo 4 Password Entry l l ft a Only if odd E value gt 5000 Measure set up 1 page 7 Se eo u L E GRE 7 o Must be equal to t the value of the gt Alarm parameter parameter setting 1 B m LOO Larai pages Back to the operator mode Instrument configuration YES page 8 Back to the operator mode To access all levels a password has to be entered after pushing only if this is larger than 5000 This is done by holding down the cn Vy buttons and the instrument automatically selects ones tens hundreds and thousands and selectably increases or decreases If the right password is entered the selected level is reached by pushing Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Temperature measurement ampliefier TMV 4 Settings of alarm outputs Parameter explanation ALARM SET Alarm threshold menu AL alarm threshold Setting of alarm setpoint for alarm 1 e g 200 C AL2 alarm threshold Setting of alarm setpoint for alarm 2 e g 280 C Setting the hysteresis for alarm setpoint alarm 1 RL In Ae in e g 10 of a thermocouple type J 600 C 6 C AL2 hysteresis Setting the hysteresis for alarm setpoint alarm 2 in e g 10 of a thermocouple type J 600 C 6 C Alt Back to Al SP Settings2. OPTIONAL Analogue output high range _ 10000 9999 32000 AL Ari Alarm functions AL 1Lb AL _LE Resetby acknowledgement none _ none latching AL 2Lb AL2 Le Resetby acknowledgement none _ nonej latching Conf Configuration menu Con 1 Con Con 2 Con 2 _ 2nd part of configuration code O2 0 9999 IL1 digital input function nonE r ACH Unit Engineering units fC 0 Number of decimals oo i In1 Input filter filter time n constant 0 30s in 1Sh n iSh Input Shift sf 60 BO digits OPTIONAL T BUS PubLS OPTIONAL baud bAud Baudrte 9600 11200 2400 4800 9601 OPTIONAL Addr Addr Serial communications addessi 2 1 247 0 Code Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders 6 Display and operating elements Display Digital Alarm inputs outputs Menu n Selector arm button acknowledgement Reduce and or increase values Confirmation button Button functions and combinations Selects between parameter levels and configuration level By selecting within the _ parameter and configuration levels either the operating mode is reached or sub menus can be chosen e By activating in programme mode the selected value is decreased WY By activating in operating mode the MIN memory is evaluated and displayed By activating in programme mode the selected value is increa
3. 15 IL Nic 17 opt 29 Alarm 2 N L2 Nic ig Lap l Am vies e Nic 20 b 9 wc NIC nic 28 mok NIC nic 24 PMK JRT 23 Nic nic 35 ToC pikit 24 Nic Nic 36 r E a E Output resistance max 150 ohm Output resistance max 20 ohm Output resistance max 20 ohm Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders 5 Adjustment possibilities 5 1 Determination of configuration codes Digits of configuration code 1 First configuration code Con 1 TR Pt100 IEC751 99 9 300 C 99 9 572 F 10 TR Pt100 IEC751 200 600 C 328 1112 F O0 TC L Fe Const DIN43710 0 600 C 32 1112 F 10 TC J Cu45 Ni IEC584 0 600 C 32 1112F O TCT Cu CuNi_ ___ 200 400 C 328 752 FO TC K Chromel Alumel ICE584 0 1200 C 32 2192 F 10 TC S Pt10 Rh Pt ICE584 0 1600 C 132 2912 0 TC R Pt13 Rh Pt ICE584 eaan r 1 o 1 C C C o oC F C oF TC B Pt80 Rh o o C F C o C o C o TC E Ni10 Cr CuNi ICE584 0 600 32 1112 1 T iMo18 O 1100 32 2012 F T E Display mode EEE ee EEE ee Ge d Red o oo S e Red if alarm is active es ee rr E ee ee NEN ee ae Re TC W5 Re W26 Re 0 2000 32 3632 Keep to max values function does not exist C NI N C W3 Re W25 0 2000 32 3632 F F Rt Jalnl lolelo else o Rm O eeN S a Gneuss Kunsts
4. f nn nn 60 60 digit Password password 0 9999 factory default 3 3 Back to the cor parameter Measuring equipment for extruders Explanation of the configuration menu parameters Conf gt PASS gt Lon gt Lone gt jLI gt l Le gt Un E gt dP gt Fi LE gt IN Sh gt Prok gt bAUd gt Addr gt S_UUE gt LodE Entering the password for access to the relevant level First configuration code see page 5 Second configuration code see page 6 Reset of alarm 1 via input 1 terminal 5 Reset of alarm 2 via input 1 terminal 6 Selection of engineering units between C or F Adjustment of the decimal indication e g 0 1234 or 1 123 4 Response time seconds to react to a value adjustment Value by which the display is changed e g if entering 5 anda temperature value of 100 C the display shows a value of 105 C Selection between Modbus and Jbus for communication records Adjustment of the baud rate for communication e g 9600 9600 Baud Adjustment of the communication address 1 247 Switching behaviour of the alarm relay contacts of the analogue output in case of sensor break see sensor break monitoring Adjustment of password With a value of 2 5000 a password has to be entered before access is given to any of the parameter levels If the value is below 5000 a password has
5. of the analogue output PARAMETERISATION MEASURE MENU ME AS Messrs setio source Input signal for analogue output De Possible settings of analogue output signal mn between 0 20mA 0 10V or 4 20mA Analogue output i NE low limit Setting of minimum analogue output value 9999 32 000 Analogue output Setting of maximum analogue output value HIGH limit 9999 302000 Back to AgSre Temperature measurement ampliefier TMV 4 Alarm functions ALARMS PARAMETER MENU ct 37 Alarms parameterisation EL menu Ali al f alarm o Activate latching blocking for alarm 1 Reset by an pushing the asterisk key 0 mm AA iliii Activate latching blocking for alarm 2 Reset by FL c L E Latching Blocking 1 pushing the asterisk key noob bch Back to AL JLE Configuration menu if installed 7 u Rai ILt digital input Communications Must be equal to the fnciian bus dbuS value of the parameter non REH low os eo Code Back to the IL2 digital input Baud rate operator function sna menu non ACH xJ 4800 9660 Yes Engineering unit 7 7 z nn er OF 1 247 t F Entering digits ER A B C D ofthe N of decimals ANALOG configuration code a OPITION ae chapter 5 1 pages 4 6 i if installed P Entering digits E F G H of the configuration code chapter 5 1 pages 5 6 Safety Output 0 30s by sensor break Hif Ea Inputshift
6. to be entered only in the configuration level password adjusted by Gneu 33 sensor break monitoring The TMV 4 is equipped with a sensor break monitoring for the temperature sensor in use If one of these cables is disconnected and or the temperature sensor is not connected a sensor break is displayed by The analogue output reacts in accordance with the set parameter of S Out as follows Hi In case of sensor break the analogue output gives a signal of gt 21 mA Lo In case of sensor break the analogue output gives a signal of 0 mA In case of sensor break the alarm outputs react in accordance with the set parameter of configuration code 2 see page 6 as follows Con2 2200 and S Out Lo Con2 2200 and S Out Hi Con2 3300 and S Out Lo Con2 3300 and S Out Hi In case of sensor break the relays are open In case of sensor break the relays are closed In case of sensor break the relays are closed In case of sensor break the relays are open Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders Temperature measurement ampliefier TMV 4 9 Additional functions DISPLAYING THE PROCESS VARIABLES DISLAYING THE CONFIGURATION CODES Operator mode Operator mode in m fy Ht J J monl INi reading s Io 16043 omamo T TE E Pty tl ab Pests feu Hala a Hardware IN2 reading H a
7. 15V max 0 10V at 500 ohm resistance at 0 20 mA set parameter 3 Assembly The instrument is designed for panel assembly It is to be assembled in such a manner as to protect it from humidity dirt and vibration The ambient temperature is not to exceed 50 C 4 Electrical connection The instrument is only to be connected and operated by qualified personnel Please see attached diagram for wiring connections The local regulations for operating electrical factory equipment are to be stringently adhered to CE Mark For unrestricted operation of the instrument according to the guidelines of the electromagnetic compatibility 89 336 EWG all analogue wiring needs to be shielded The shield is to be one sided UL recommendation 1 Use copper conductors designed for temperatures up to 60 70 C 2 Minimum cross section of 1 mm to be utilized AWG 18 Analogue output For an analogue output of 0 10 V the pre installed 500 ohm resistance is to be used with a set parameter of 0 20 mA For all other outputs the pre installed 500 ohm resistance has to be removed from terminals 19 20 Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders Temperature measurement ampliefier TMV 4 Wiring configuration Ky Recorder Pie PTC Wi np 1 Nic Ik en 12 nic Supervision 3 c necls 27 ma arm eo wi T
8. Measuring equipment for extruders Temperature measurement ampliefier TMV 4 Operating instructions Temperature measurement amplifier TMV 4 CE Daum Certified according to ISO 9001 2008 Please refer to this instruction manual before connecting or operating the instrument Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Temperature measurement ampliefier TMV 4 Contents 1 General description 2 Technical details 3 Assembly 4 Electrical connection 5 Adjustment possibilities 6 Display and operating elements 7 Programme access barring 8 Commissioning 9 1 Additional functions 0 Error reading Measuring equipment for extruders 1 General description The Gneu temperature measurement amplifier type TMV 4 is a measurement amplifier for thermocouples or PT 100 measurement resistors Universal setting possibilities guarantee that up to two freely selectable limit contacts and one analogue signal of 0 20 mA or 4 20 mA resp 0 10 V can be processed A peak hold function simple operation via a touch sensitive keypad and extreme sturdiness guarantee a high ease of operation The unit can be protected against unauthorized use via possible software settings 2 Technical data Front housing with an installation depth of 110 mm including terminal block with quick lock function by means of plastic clamps for wa
9. g Display Reason Error elimination Sensor break Replace temperature sensor Check replace connecting cables Overflow Value too large to be displayed or configuration code 2 does not correspond to the connected temperature sensor 000 Overflow Value too small to be displayed or configuration code 2 does not correspond to the connected temperature sensor Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Temperature measurement ampliefier TMV 4 Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany Tel 49 5731 5307 0 Fax 49 5731 5307 77 Email gneuss gneuss com www gneuss com
10. ll thicknesses of up to 10 mm Colour Dimensions Weight Panel cut out size IP rating Thermocouples Resistance thermocouples Cold junction compensation Output resistance Pt100 Output resistance thermocouples Limit value relay Fail safe feature Accuracy dark grey 96 mm x 48 mm 1 8 DIN approx 250 g 92 0 x 45 0 Front IP 65 connection IP 00 L J T K S R B N E NI NiMo18 W3 W5 IEC 584 Rj gt 10MQ Pt100 IEC751 by means of NTC Max 200 Max 1500 Up to 2 over the overall measuring span freely adjustable relays Switching capacity 250 VAC 2A 120 VAC 4A Performance control sensor connections 0 1 of measuring value Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders Power supply 100 230 VAC 10 50 60 Hz Power consumption approx 4 W optional 24 VDC Display 5 digit seven segment LEDs 15 mm high luminous green or red when exceeding a preset alarm parameter indicating range 99999 99999 arithmetic overflow is indicated by 5 cross ledgers Measuring unit C F selectable Connection of the instrument On the reverse via a 36 pole terminal block Ambient conditions Operating temperature 0 50 C humidity level 5 95 no condensation Analogue output 0 20 mA or 4 20mA at current load 750 ohm
11. r a code ee 9 00 TET G m S0Oct m iaa aka EN P Conditioned k EEE 3 1 part of confi Er r Jang ln en ee Ich Enaineeri f Minimum value Cand 2d part of confi ngineering units read guration index table 2 page 25 Saono 8540 5301 I agn ale oe j e Back to Nt Icnen PN man EEG 3 0 ee Peak hold During normal operation of the TMV 4 the internal peak hold can be evaluated and deleted The highest and lowest point of the temperature range ever reached is registered This function allows temperature spikes to be registered Every time the unit is switched on again this measurement is re activated Push The minimum temperature value is displayed for five seconds The maximum temperature value is displayed for five seconds All values are deleted and reset to the current actual value Measurement resumes until next point of deletion or until the unit is switched on and off again Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders Display of measuring values During normal operation of the instrument it is possible to allow the measuring value to be displayed in time intervals By pushing twice the following displays and settings are possible Un EA lE U Deactivate activate the interval display of the measuring unit during operation YES no N gt 10 Error readin
12. sed By activating in operating mode the MAX memory is evaluated and displayed By activating within the parameter levels or the configuration level all sub menus are switched over or the changed value is stored 2 By activation the internal peak hold function MIN MAX is deleted and updated or the kK alarm outputs are reset if reset by acknowledgement is active 7 Programme access barring The TMV 4 allows all accessibility levels to be password protected to be set in the configuration menu under parameter LodE see page 11 Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders 8 Commissioning Listed below is a step by step breakdown for start up and commissioning purposes 1 Confirm no supply voltage 2 Connect TMV 4 according to wiring diagram page 4 3 Connect supply voltage After approx 3 seconds the TMV 4 is ready for operation 4 During first commissioning the unit immediately switches to configuration codes 1 and 2 see tables page 5 and 6 Adjustment levels see also table on page 7 By repeatedly activating the button the TMV 4 switches from operating mode to parameter mode AAL SPSP_ ERS AL Rr and to configuration mode Conf On pushing again the instrument is set back to operating mode Operator mode Direct access to the parameter only if Code lt 5000
13. tofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders Example for configuration code 1 03 thermocouple type J 2 _ in case of alarm display colour ft 1 1 1 changes to red j N Z j i O function does not exist m m Fa CIE Digits for configuration code 2 F 5 H maad COGIC second configuration code Con 2 eee Type of alarm and function Alarm output Contact closed in case of sensor break Contact closed if limit value is exceeded Contact open if limit value is exceeded Example for configuration code 2 1 Limit value output 1 is active in case of sensor break 2 Ifthe limit value is exceeded alarm output 2 is closed 00 Function does not exist Gneuss Kunststofftechnik GmbH Moenichhusen 42 32549 Bad Oeynhausen Germany E mail gneuss gneuss com web www gneuss Measuring equipment for extruders 5 2 Parameters Main Menu Parameter Parameter Name Default value Available settings PASS AL 5F Alarm Set OPTIONAL AL 1SP_ AL I5P__ AL1 alarm threshold 2 0 0 finalvalue OPTIONAL AL 2SP_ AL I5P__ AL2 alarm threshold 2 0 0 finalvale OPTIONAL AL ihy AL_ 1 hy OPTIONAL AL 2hy At 2 hy ERS Setting of analogue output OPTIONAL Analogue output source A OPTIONAL AO tyP AG_EYP Analogue output type 0 20 4 20mA OPTIONAL Analogue output low range 0 _ 9999 32000
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