Operating Instructions for HY 20-11
Contents
1. Pull the ignition key Never leave the caterpillar unattended while the engine is running Never leave the driver seat during operation Lower the attachments completely before leaving the caterpillar Attachment Units Attachments may only be fastened with the recommended fastening devices Only operate the caterpillar when all safety guards are attached and in proper position Only NIKO attachment units may be used NIKO is not liable for the use of any other attachment There is danger of injury when mounting attachments to the caterpillar There is danger of being pinched and or cut in the area of the 3 point system Do not step between the caterpillar and the attachment during remote operation of the 3 point system It is not allowed to stand between caterpillar and attachment if the vehicle is not secured against rolling with the locking brake and or blocks e When driving curvy roads with connected or mounted attachments also observe the extra length and the flymass of the attachment Niko Maintenance and Service To avoid machine damage or life threatening injuries during maintenance of the machine the following points have to be observed under all circumstances All working steps for maintenance of the machine absolutely have to be conducted in the order listed First secure the immediate area for maintenance of the machine Shut down all power supplies and secure them against unintended restart Shut2. 50229 0229 50230 Motor clutch 25 inside U VV D DI U o N 112 S gt go go D D D 5 5 2 2 z el3lz Q Q lt 83 zio e ojo m 2 lt e z Hex head screw M8x25 DIN 933 Rubber damper U o o N D 5 O a AR D s Allen head screw M5 Washer 910 5 Nut M10 Pos 14 Axial flow pump APVC 11 11200 Pb4RS1 50253 Connection pipe Connection hose Hose nipple DN10 3 8 Hollow screw Fitting connection RSWV 151 Banjo bolt 1 Pressure hose DN 12 2 S N motor Pressure line Uj U VU DI UD ojo ojojoj O ala af a O DI U o o E q U U ojo ojo e N U U ojo n n N ire Double nipple Fitting connection GES 151 1 double nipple 50262 Pressure line U a Slewing joint Volume separator i Suction connection DN 16 1 2 Pressure hose motor Pos 29a Pressure hose motor 0268 Double nipple D D U o o w D 50231 50232 50233 50234 50235 50236 50237 50238 0239 0240 50241 50242 Banjo bolt 3 8 Fitting connection RSWV 121 3 8 uction hose DN 10 Leakage oil line Leakage oil line Pos 37 Manifold hydraulic oil 0279 0280 U U Uj UV UV D D
3. These symbols should make you aware that there is danger to life and personal health Caustic Materials Fire Hazard Corrosive Materials Poisonous Atzende Stoffe Caution Children Danger of Suffocation Smoking Prohibited Fire Hazzard Niko Transport To avoid machine damage or life threatening injuries during setup of the machine the following points absolutely have to be observed Transport of the machine may only be handled by qualified persons in observance of the safety information The machine may only be lifted using the holding points provided For transport of the machine only carrying devices and hardware described here may be used A Also read the chapter on General Safety Information 1 Dimensions and Weight e Total length 1 66 meters e Total width 0 90 meters e Total height 1 30 meters 2 Dependable Transport Devices and Aids The caterpillar can be transported on a pallet with a fork lift 3 Transport to the Operating Site The caterpillar gets transported to your site on a truck or trailer Startup To avoid machine damage or life threatening injuries during startup of the machine the following points absolutely have to be observed Assembly and installation of the machine may only be done by qualified persons in observance of the safety information Before first startup check that all tools and foreign parts are removed from the machine Test all safety devices and
4. adapted to the conditions of the terrain When driving on curvy terrain with attached or mounted attachments the additional length and the flywheel mass have to be considered Secure the caterpillar against rolling shut down the engine By shutting down the engine the hydraulic brake engages Pull the ignition key Never leave caterpillar unattended as long as the engine is running Don t ever leave the driver seat during operation Lower attachments completely before leaving the caterpillar Hydraulic fluid leaking at high pressure gasoline hydraulic oil can penetrate the skin and cause serious injuries So please consult a physician immediately otherwise serious infections may result The mounting of the chain requires sufficient knowledge and safety precautions Check screws and connecting elements for tightness and retighten if necessary The chain needs to be retightened initially after approx 10 hours after that when needed When working on electric equipment always remove the ground from the battery Mount attachments only with the recommended devices Only operate the caterpillar when all safety devices are attached and in proper position The driving speed always has to be adapted to the terrain 2 Explanation of Safety Symbols The following safety symbols are used in these Operating Instructions The symbols are intended to specifically make the reader aware of adjacent safety information
5. danger of pinching and cutting in the area of the 3 point system Do not step between the caterpillar and the attachment during remote operation of the 3 point system It is not allowed to stand between caterpillar and attachment if the vehicle is not secured against rolling with the locking brake and or blocks When driving curvy roads with connected or mounted attachments also observe the extra length and the flymass of the attachment Attachments may only be fastened with the recommended fastening devices Only operate the caterpillar when all safety guards are attached and in proper position Niko 60 65 mm 20 30 mm Tensioning Device for Chain Tensioner Niko Help with Breakdowns To avoid machine damage or life threatening injuries when handling breakdowns of the machine the following points must be observed Only attend to a breakdown if you are qualified to do so First secure the machine against unintended restart by Ensure that the machine can be brought to a safe state by a second person at any time Secure the operating range of moving machine parts Also read chapter General Safety Information Cause Remed filter Caterpillar does not move Check hydraulic oil check hoses check control lever release brake check brake mechanism press interrupt button read the motor manual Niko Warranty NIKO products are built using modern manufacturing technologies with a maximum of car
6. the emergency stop switching them on and off before starting with operation Before startup check the running direction of the motor A Also read the chapter General Safety Information Niko Operation To avoid machine damage or life threatening injuries during operation of the machine the following points absolutely have to be observed The machine may only be used operated for the purpose it is intended for Before startup of the machine inform yourself about appropriate action in case of breakdown Before startup of the machine check the functions of the following units Protective covers and emergency stop switch Also read chapter General Safety Information 1 Operator Working Area The exclusive work place of the driver is the driver seat 2 Operation Basic Rule e Check the caterpillar for traffic and operating safety before every startup Transport of persons passengers operators e Nobody except the driver himself may be transported Driving Operation e The driving speed has to be adapted to the environmental conditions and attachments mounted e When driving on curvy roads with connected or mounted attachment the additional length and the flymass of the attachments have to be observed e Never leave the driver seat while the vehicle is in operation danger of accident Leaving the Caterpillar Secure the caterpillar against unintended movement when leaving Shut down the engine
7. to pull the choke but the interrupt button has to be activated Driving the Caterpillar After the engine has started up first slightly pull in the safety bar so that it is located between both dead man buttons then the control lever can be operated Pull lever B in far enough to free up both switches approx halfway Move lever A in driving direction and adjust the driving speed Pull lever B up to the stop cruise control Now only the left right direction can be adjusted with lever A To newly adjust driving direction and speed bring lever B to center position When lever B is brought to home position the machine brakes immediately dead man switch Only use lever C when operating with accessory units When the safety bar is released the brake engages immediately dead man switch and the caterpillar stops immediately The engine s speed rpm can be adjusted with the gas lever By pressing the control lever forward or backward the caterpillar moves into the respective direction The speed can be varied by moving the control lever It can be fixed by pulling the safety and holding levers cruise control Turning the control lever to the left or right changes the driving direction accordingly This is also possible when the cruise control is active Hydraulic Control Valves Hydraulic Control Valve for Adjustment of the Foot Step on Right in Driving Direction By pressing the control valve lever in driving direction t
8. Niko iko Operating Instructions for HY 20 11 NIKO GmbH Maschinen amp Fahrzeugbau Im M hlgut 1 D 77815 B hl Weitenung Niko Preface Dear customer We would like to thank you for your confidence in purchasing a NIKO product We have done our best to provide you with a performance oriented and dependable product We ask you to please read the operating instructions carefully before starting up the machine and to observe all the instructions The operating instructions will give you detailed information about operation and valuable information about startup maintenance and service As you know the warranty does not cover any claims resulting from operating error or inappropriate use When ordering spare parts accessories or when submitting complaints please include the following data Type Machine No Year of Build HY 20 11 Technical Improvements We always trying to improve our NIKO products We therefore reserve the right to implement all improvements and changes we deem necessary to our products without further announcement and without obligation of updating machines already sold We are glad to answer any further questions you may have and wish you lots of fun with your new NIKO product Best regards NIKO Maschinen amp Fahrzeugbau 74 Serr Dieter General Manager NIKO GmbH Maschinen amp Fahrzeugbau Im M hlgut 1 D 77815 B hl Weitenung Niko Table of Contents Pr
9. T N POT N DI POT N POT PO N DI POT POT POT NI N N DI N N N NJI NI NI NI NI NI NIN S O ol MD MD aj aj oy ol q NI 0 Gy A ojl N O ot 5 oj o NI O O 70 ajg o 3 6 D o D 3 n 3 o o S 5 S o Niko EC Conformity Declaration According to A of EG Machine Guidelines 89 392 EWG NIKO GmbH Maschinen amp Fahrzeugbau Im M hlgut 1 D 77815 B hl Weitenung Germany Hereby declares that the machine described as NIKO Climber Type HY 20 11 follows The manufacturer Machine No Complies with the safety and health requirements EC Machine Guidelines 89 392 EEC of the following EC Guidelines Version 93 44 EEC Harmonized standards applied DIN EN 292 Safety of machines Part 1 Basic definitions general design guidelines Part 2 EL TW Technical guidelines and specifications DIN EN 294 Safety distances to avoid contact of upper body parts with dangerous area Minimum distances to avoid pinching of body parts DIN EN 349 Machine safety emergency stop device DIN EN 418 Machine safety general requirements for electrical DIN EN 60204 machine equipment Part 1 This conformity declaration is voided by constructive changes affecting both technical data stated in the operating instructions and appropriate use altering the machine significantly B h
10. U U U VU UV D U ojo o olo o 0 O NIN Q OM OI eo nN O O O O DID POT NIN O aj A N 0 N Leakage oil line UV a Leakage oil line Pos 41 Pos 42 Art No Ba EE Emo poate EC Beau UNI poate poate EE Essa EET EE 50227 2922077 EOS Be BE 8 U U olo DI N N N Uj U Ul Uu D D D D D D D Ul D D D D D D D D D D D D U D D D D D D D v U U U U DI U 0 0 ojojo ojojo 0 Oj Oj NDI DN DI DN DI 0 DI DN HI ajl DN NDI ajl NIN NIN NDI ajl DN aj ajl ajl aoj aoj aoj ajajaja 0 n Co CO NI NY NI NI NI NI NI NI ON 0 0 Dl 0 D PP OD GY GY oY GY oO GY O GY gt A gt A gt oo O BND OC e O 9 ojl N aj A l ll Vi lli li lioj ll li Gay lii Gay Ga Gay ay of ll aay ll oy aj lll o O O O O Oj POI o oj O O O o O O 0 Pl O o 0 0 0 N DI POT POT POT POT POT PO
11. blocks Pull the ignition key Only refill fuel when the engine is shut off Observe the recommended quality of oil and fuel and store them only in approved containers Caution when draining hot oil danger of scalding Dispose of used oil in a responsible manner Oil and cooling agent are under pressure danger of scalding Reinstall safety devices after service Do not use starter liquid when using electric starter Niko The starter liquid is flammable and explosive Empty used and apparently empty pressurized spray cans completely in an open area free of sparks and flames Electrical Equipment When working on the electrical equipment always disconnect the battery minus position Make sure to reconnect in the correct order first the plus position then the minus position Caution with battery gases they are highly explosive Avoid sparking and open flames as well as smoking near the battery Only use original fuses Too strong fuses can destroy the electrical equipment Activate the starter only for a short time otherwise the coil will overheat Let the starter cool down Do not weld drill saw or grind on the caterpillar or the safety frame If damage has occurred have the parts replaced Attachment Units Before attaching units bring the 3 point system lever into proper position to avoid unintended raising and lowering There is danger of injury when mounting attachments to the caterpillar There is
12. down all compressed air units Only use the operating fuels recommended Only use spare parts specifically listed in our spare parts lists Also read chapter General Safety Information 1 Cleaning and Lubricating Clean and lubricate all clutches plugs and movable parts after every operation 2 Service Check chain tension initially after approx 10 hours afterwards at least every 50 hours and adjust if necessary Retighten lug nuts after 50 operating hours Change motor oil after approx 50 hours Change hydraulic oil and filter after approx 150 hours Check or change fuel filter and spark plugs Check valve adjustment intake 0 10 mm outlet 0 15mm Clean and oil carburetor and steering linkage Clean motor oil cooler by freeing it thoroughly from dirt and grass Check chain tension and adjust if necessary Check hydraulic connections and hoses for tightness Observe the maintenance plan provided by the manufacturer Periodically clean motor oil cooler and steering linkage by freeing them thoroughly from dirt and grass Briggs amp Stratton Oil filter No 492932 Air filter No 394018S Air filter rubber No 272490S Spark plugs No 491055 Hydraulic filter No E 084 78 Oil combination No 10W 30MC Engine Maintenance Do not perform any maintenance work while the engine is running When working on the engine always disconnect the battery minus position Secure the standing caterpillar on inclines using
13. e subjected to numerous quality controls This is why NIKO offers a 12 months warranty if the following conditions are met 1 2 3 4 The warranty starts at date of purchase The warranty includes material and manufacturing defects For subsupplier parts hydraulics electronics engine we are only responsible to the extend of the warranty of the respective subsupplier During the warranty period fabrication and material defects are handled free of charge by replacement or refitting of parts in question Others further claims such as trade discount or damage compensation not concerning the delivered products are explicitly excluded Warranty claims are exclusively handled by authorized repair shops NIKO manufacturing representatives or the manufacturer Excluded from the warranty are damages due to wear soiling corrosion and all faults caused by inappropriate use and its consequences Also unauthorized repairs or changes of original conditions void the warranty No recovery of damages is possible if spare parts other than original NIKO parts are used Therefore please pay special attention to the operating instructions Direct any questions you may have to our manufacturing representatives or directly to the manufacturer Warranty claims have to be submitted to the manufacturer within 30 days form the date of damage Please provide the date of purchase and the machine number and use the warranty form provided War
14. ew M6x16 DIN 933 50318 Control button 50347 Hex head screw M12x50 DIN 933 50319 Holding bar pivotable 50348 Washer M12 DIN 125 50320 Washer M8 DIN 9021 50349 Nut M12 DIN 985 50321 head screw M8x50 DIN 933 50350 Stroke cylinder 933 50323 head screw M12x35 DIN 50352 Hex head screw M6x20 DIN 933 933 Pos 24 50324 Washer M12 DIN 125 Pos 53 50353 Washer M6 DIN 9021 25 50325 protector Pos 54 50354 Nut M6 DIN 985 SI posee ree p Pos 26 50326 Washer M10 DIN 125 Pos 55 50355 head screw M6x65 DIN 933 Pos 27 50327 Hex head screw M10x50 DIN 33 Pos 56 50356 Spacer 28 50328 Hex head screw Pos 57 50357 Fuel tank 10 iko 0 LL 0Z 3 m 11 Niko D o 5 al al al al O O ojl O O N N N LI E A SIR j N aj A o 5 lt 23 50245a Pos 45a 50245b Pos 45b Suction hose DN 16 Stud M10x30 a 50202 50203 50204 50205 50206 50207 50208 50209 50210 50211 50212 50213 50214 50215 50216 50217 50218 50219 50220 50221 50222 50223 50224 50225 50226 50227 50228
15. he foot rest and the holding bar lift upward and to the front so that it is possible to stand horizontally above the machine when driving uphill For downhill driving the foot step has to be moved to the initial position by pulling the control valve lever back Hydraulic Control Valve for Hydraulic Unit Lifting Moving By pulling the control valve lever against driving direction the accessory units can be lifted up by pulling the lever into driving direction they can be lowered When fertilizer spreader or turbo sprayer with movable frames are attached the units are shifted to the front or the rear 3 Way Shut Off valve with Hydraulic Connections For oil supply of hydraulically driven accessory units such as leave cutter fertilizer spreader stacker and rod brush Only activate shut off valve when accessory units are used lever C see diagram on previous page For this please observe the General Safety Guidelines Niko 4 Technical Data Dimensions Length 1 66 meters Width 0 90 meters Height 1 30 meters Weight 400 kg Robust frame carrying capacity up to 1200 kg Hydraulically adjustable foot step Hydrostatic drive via dual pump 11 cbm 2 oil engines 7 hp each Oil cell multiple disk brake Dual control valve or triple control valve at additional charge Specialty oil filter with injector Electro magnetic brake Rubber chains 230 x 38 x 72 cm or alternately 190 x 38 x 72 cm Special 3 point holder 4 cyc
16. ic install foreign accessory units Only NIKO accessory units may be used Observe all technical data 2 Assembly Sicherheitsb gel Safety bar Halteb gel Holding bar Steuerhebel Control lever Schnellspanner Fast tensioner Benzin Diesel Tank Knieschoner Haltegriff Verstellbarer Fu tritt Fuel diesel tank Knee protector Holding grip Adjustable foot step Niko Sicherheitsb gel Halteb gel Steuerhebel Haltegriff Benzin Diesel Tank 4 i Knieschner Schnellspanner Verstellbarer FuBtritt Niko Oil fill pipe with Oilstick Tensioning leverfor accessory units Oiltank Gear pump and Il axial flow pumps Fast Tensioner 3 Point Oil engine with brake Hydraulic cylinder for unit lifting iko Sicherheitsb gel Hydrauliksteuerventil Totmannschaltung f r Verstellb FuBtritt Hydrauliksteuerventile f r Ger teaushebung Steuerhebel Gashebel Halteb ge Luftfilter 3 Wege Hahn lk hler Knieschoner Benzinmotor Handstarteinrichtung Q lfilter FuBtritt Niko 3 Functional Description Startup Procedure Pull the choke lever on the engine when the engine is cold in driving direction to the left and turn the ignition key clockwise As soon as the engine starts up the choke can first be reduced then released completely Once the engine is warmed up it is not necessary
17. l Date Serr Dieter General Manager 13 Niko General Safety Information 1 Operator Care The Caterpillar Hydro 20 11 was constructed and manufactured according to an endangerment analysis and after careful selection of the harmonized norms to be observed as well as further technical specifications It fulfills state of the art requirements and ensures a maximum of safety However these safety standards can only be maintained in practical use when all necessary measures are taken It is the responsibility of the machine operator to plan these measures and monitor their execution The operator especially has to make certain that the machine is only used for the intended purpose see chapter Product Description the machine is only operated in faultless and functional condition and especially that the functionality of the safety devices is regularly checked personal safety equipment for operating personnel maintenance personnel and repair personnel is available and being used the operating instructions are complete and in readable condition readily available at the machine operating site the machine is only operated maintained and repaired by qualified and authorized personnel and that the personnel is instructed regularly as to applicable questions of work safety and environmental protection and has knowledge of the operationg instructions and especially the safety information safety and warning label
18. le fuel engine 20 hp Dead man switch Operating hour counter Odometer Double acting stroke cylinder Oil cooler Continuous speed 0 8 km h forward and backward Niko Hydro 20 11 Bild Hydro 01 Niko __ Art No Description 80101 sou pos Rubber chain BOTO SEES pes Craters 50104 4 nut M20 sss poss Spring washer 6 pos UGG 280108 7 Distributor Distributor sus ono Foe 10 Washer Ls Pos TT Hex head sew WROD Bal bearing no RS E ona pe 50114 Pos 14 Spacer pipe 021 25 52 am Posto Hox head serow OTe DN possi ox head sew Some oio Washer gos rom oanmezo He head screw WASONO sm emeg axe 0 L sz pesci pater 12 von 20 amp ros Locking tng BOAT sus poss oras Gorwolples Pos 30 Hox head screw eeo Dna Nut M4 DIN Pos 29 Nut M4 DIN 985 Pos 32 Allen head screw M4x16 DIN 912 Pos 33 emsonnglve Possa Pressure spring Pos35 emsonngbo Posas Pos pot CS smao Paso eman 3 3 50137 20 OAPAH PIIS LL 0Z Niko Pos 6 50306 Hex head screw M10x50 DIN 33 35 50335 Control rods length 335mm Pos 16 50316 Hex head screw M8x55 45 50345 Hex head scr
19. oduct Description 1 Appropriate Use 2 Assembly 3 Functional Description 4 Technical Data Spare Parts Lists 5 EC Conformity Declaration e General Safety Information 1 Operator Care 2 Description of Safety Symbols e Transport 1 Dimensions and Weight 2 Dependable Transport Devices and Aids 3 Transport to the Operating Site e Startup e Operation 1 Operator Working Area 2 Operation e Maintenance 1 Cleaning and Lubrication 2 Service e Help with Breakdowns e Machine Data NIKO GmbH Maschinen 4 Fahrzeugbau Im M hlgut 1 D 77815 B hl Weitenung Niko Product Description This special machine was built for use on inclines in swampy areas and uneven and difficult to reach areas The application starts where others have already stopped At an inclination of 30 65 depending on the ground conditions It s low weight minimal ground pressure easy on the ground surface the ease in handling and work safety are baffling All accessory units are hydraulic driven 1 Appropriate Use The hydrostatic Mini Caterpillar HY 20 11 is exclusively intended for the following use For driving on uneven ground and on steep inclines The machine is not intended for any other purpose than described above any other use is considered inappropriate use We especially note here that it is prohibited to on macadamized surfaces for extended periods of time A drive in street traff
20. ranty repairs can only be carried out by an authorized repair shop after consulting with NIKO Please advise your repair shop accordingly Repairs done under warranty do not extend the warranty period Faulty transport is not a manufacturing fault and therefore is not the responsibility of the manufacturer Claims for damages other than on the products itself are excluded This includes liability for damages resulting from operating error Unauthorized modifications to the product can lead to damages and release the shipper from any responsibility for these damages
21. s remain on the machine and are in readable condition aside from the information in the operating instructions the generally applicable safety and accident protection guidelines are observed applicable regulations are observed when using official roadways before starting work you know about all devices and control elements as well as their functions When work is already in progress it will be too late for this the engine is started only from the driver seat The engine may not be started by hot wiring the electrical connections on the starter since the machine may start moving immediately the clothing of the driver fit tightly Avoid baggy clothing Check the immediate area before starting to drive CHILDREN Make sure you can see sufficiently 1 Operator Care Before refueling shut down the engine and pull the ignition key Do not refuel in closed rooms Wipe away spilled gasoline immediately danger of ignition To avoid danger of fire keep machine in clean condition Be careful when handling battery acid POISONOUS amp CORROSIVE Check the caterpillar for traffic and operating safety before each startup The vehicle may only be operated by persons who are in good physical and mental condition It is not allowed to take medication or drink alcohol before operating the vehicle The vehicle may not be operated by minors It is prohibited to transport passengers The driving speed must be
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