Operating Instructions for CRIMPING TOOL HP 95
Contents
1. Otherwise the crimp depth will not be sufficient If more than one crimp is made in the same place the cross section will be too small We can supply test pieces for checking the depth Order No 4103 Select the distance to the next pressing operations such that the tool is fully contacting a nondeformed area Selected distance all right identical pressing depth 2 ey 5 5 Lower tool 6 Cable plug Too close a distance pressed too deep 5 03000 B05eng 0695 Maintenance WARNING UNCOUPLE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE WORK If dirty Clean upper and lower tool Clean entire crimping cylinder Every week Check upper and lower tool for any damage Replace if necessary Every month Check marked areas for possible leakage and send in HP 95 for repair if necessary Every 3 months Load crimping head 1 into a vise Place 30mm wrench on coupling plug KS and fasten cylinder 2 KS 03000 B05eng 0695 Repairs Service novo_ress ScharnhorststraRe 1 Postfach 101163 D 41460 Neuss D 41411 Neuss Tel 02131 288 0 Telefax 02131 288552. for copper conductors with a cross section ranging in size from 10 to 95 mm2 8 AWG to 4 0 Minimum Quantity of the Pressing Operations Cross Section Min Qty of Pressings The HP95 can be operated with the hydraulic unit HA 1 ES Order No 31070 or the foot pump HA 1 FS Order No 2900 Technical specifications Diameter 65 mm 2 6 Length 350 mm 13 8 Weight 3 0 kg 6 6 Ib Operating pressure min 150 bar 2200 psi measured on hydr unit max 160 bar 2346 psi Power 595 kN 5 95 tonf Operation Crimping has three phases Phase 1 quick idle stroke and supercharging Phase 2 slow crimping stroke Phase 3 hydraulic shut off after completion of crimping and the return stroke The three phases are carried out automatically The piston returns after the hand switch H has been released 03000 B05eng 0695 Use 1 Connect the crimping tool to the HA 1 hydraulic unit by using the rapid action coupling S 2 Rapid action coupling Coupling Hold the coupling sleeve KM on to the sliding sleeve SH and slide it on to the coupling plug KS De coupling Hold the coupling sleeve KM on to the sliding sleeve SH and pull away from the coupling lug KS ES plug KS WARNING While hydraulic unit is connected keep fingers out of crimping area area between upper 10 and lower tool 11 RISK OF INJURY 3 Connect the crimping tools to the hydraulic unit HA 1 using t
3. not use the device when you are distracted 5 Do not lean too far forward Avoid abnormal stance Make sure that you have a secure standing position and maintain balance at all times 6 Leave safety devices where they belong 7 Hand tools may not be installed as fixtures 8 Repair and maintenance Have repairs and maintenance work carried out in an authorised NOVOPRESS specialist workshop Only use original and identical NOVOPRESS spare parts We reject all responsibility and liability for work carried out by third party personnel O09NP004 DOC SAFETY INSTRUCTIONS FOR HYDRAULIC EQUIPMENT 1 Please read the operating instructions Acquaint yourself with the hydraulic equipment 2 Provide the equipment with the necessary care Always keep the equipment in operational condition Cleanness is an essential requirement for good and safe working 3 Switch off the electric power supply to the hydraulic equipment e when the equipment is not in use e when maintenance work is to be carried out 4 Avoid unintentional switching on Keep hands and feet away from the switch when the equipment is not being used 5 Do not use the equipment in a manner in contravention of the instructions Never carry the equipment by the pipe or pull on the pipe Protect the piping from heat oil sharp edges and high levels of weight strain 6 Use only piping fittings and accessories wich have been designed for the operating pressure of the hy
4. 16518 Operating Instructions for novo Fess CRIMPING TOOL HP 95 03000 B05eng 0695 TABLE OF CONTENTS CE Conformity Attestation Safety Regulations Operative Range Technical Specifications Operation Crimping Maintenance 03000 B05eng 0695 novo ress CSD DIN EN ISO 9001 CE KONFORMIT TSERKL RUNG entsprechend EG Richtlinie 98 37 EG Novopress GmbH amp Co KG Scharnhorststr 1 D 41460 Neuss Verpresszylinder HP 95 1 EN 294 EN 349 EN ISO 12100 1 EN ISO 12100 2 Hiermit erkl ren wir da die nachfolgend bezeichnete Maschine aufgrund Ihrer Konzipierung und Bauart sowie der von uns in Verkehr gebrachten Ausf hrung den einschl gigen grundlegenden Sicherheits und Gesundheitsanforderungen entspricht Bei einer nicht bestimmungsgem en Anwendung der Maschine oder bei einer nicht mit uns abgestimmten nderung der Maschine verliert diese Erkl rung ihre G ltigkeit Die Konformit tserkl rung ist nur g ltig wenn die Maschine mit dem Hydraulikaggregat HA1ES oder HA3 betrieben wird Angewandte harmonisierte Normen insbesondere siehe Punkt 1 Nous d clarons par la pr sente que par sa conception et son type ainsi que par l ex cution que nous avons mise sur le march la machine d sign e ci apr s r pond aux exigences de s curit et de pr vention de la sant applicables La pr sente d claration perd sa validit si la machine n est pas utilis e conform men
5. draulic unit BURSTING PRESSURE OR TEST PRESSURE IS NOT OPERATING PRESSURE Avoid squashing or bending of the piping Piping must not be painted over 7 Replace the hydraulic piping e when cracks squashed or bent points are to be seen when blistering is established when hydraulic fluid escapes when pipe fittings are damaged when discolouration is established on the outer layer e g due to the influence of solvents 8 The hydraulic fluid used in the system is kerosene based This requires particular care and attention e Avoid continuous contact with the skin e ensure that the hydraulic fluid does not get into the eyes or mouth Hydraulic pipes have to be replaced after 5 years of usage despite of the circumstance that no damages should be remarkable 9 The equipment must not be operated if it has leaks and there is a danger of hydraulic fluid coming into contact with persons open fire heating equipment electric cabling ground water foods and other substances which are intended for human consumption 10 Hydraulic units with petrol engines e must not be operated in closed rooms due to the DANGER OF INTOXICATION e donot pour in petrol while the motor is running or in the vicinity of open fire DANGER OF EXPLOSION 009NP006 DOC HYDRAULIC CRIMPING TOOL HP 95 Order No 3000 Operative Range WARNING THE HP 95 IS A HAND TOOL AND SHOULD NOT BE USED AS A STATIONARY TOOL The HP 95 can crimp cable lugs and connectors
6. he connector A Note The HP 95 can only be oprerated with the hand switch H The foot switch F is used only for the EMERGENCY STOP function see operating instructions HA 1 HA 2 4 Carry out a few idle strokes to remove air from the system The hydraulic unit should be on a higher level than the crimping tool during this operation 5 The hand switch H is a swivelling switch and can be locked into any desired position Proceed as follows Slacken the set screw in the nut SW 36 between hand switch H and coupling plug Tighten the nut SW 36 Tighten the set screw 03000 B05eng 0695 Crimping Place the end of the cable with the terminal into the crimping head Then A HA1ES Press the hand switch H and keep pressed until the control valve shuts the machine off Then release the hand switch H NOTE The piston must return completely before the next crimp is made OTHERWISE THE NEXT PRESSING WILL BE TOO DEEP HA1FS Operate the pressure lever 4 until the piston stroke stops and the gauge 1 constantly shows the maximum pressure By pressing the release lever 3 oil is released from the crimping cylinder NOTE Keep the release lever pressed until the gauge shows Zero and the piston has returned to its original position OTHERWISE THE NEXT PRESSING WILL BE TOO DEEP 03000 B05eng 0695 NOTE Crimping should not be interrupted before the hydraulic valve has automatically shut off
7. hydraulisen yksik n HA1ES tai HA3 kanssa K ytetyt harmonisoidut standardit varsinkin katso Kohta 1 Declaramos pelo presente que a m quina a seguir designada na sua planifica o e constru o assim como no modelo por n s comercializado obedece s respectivas exig ncias fundamentais de seguran a e de sa de A presente declara o perde a validade em caso de uso impr prio da m quina ou em caso de modifica es na m quina que n o tenham sido acordadas antecipadamente connosco A declara o de conformidade v lida somente quando a m quina accionada com o agregado hidr ulico HA1ES ou HA3 Normas harmonizadas aplicadas especialmente vide par grafo 1 s 03000 ce 03000c05 doc GENERAL SAFETY REGULATIONS Read all safety regulations and instructions 1 Keep the place of work clean Disorderly work places and work benches invite accidents Ensure that lighting is good 2 Keep children away Do not allow unauthorised persons to touch the device or the cable Keep unauthorised persons away from your place of work 3 Wear suitable working clothing Do not wear any wide clothes nor jewellery they may get caught up in moving parts When working in the open it is recommended that you wear rubber gloves and non slip footwear Wear a hair net if you have long hair 4 Always be alert Only use a device after having been instructed in its operation Concentrate on your work Proceed sensibly Do
8. ipering og konstruksjon samt utf relsen som vi har brakt pa markedet tilsvarer de respektive grunnleggende krav til sikkerhet og helse Ved en bruk av maskinen som ikke er formalstjenlig eller ved en endring av maskinen som ikke er avstemt med oss mister denne erkl ringen sin gyldighet Konformitetserkl ringen er bare gyldig hvis maskinen drives med hydraulikkaggregatet HA1ES eller HA3 Benyttede harmoniserte standarder szrlig se punkt 1 Formular Nr Norm 001NP037 doc Si dichiara che la macchina appresso descritta soddisfa per concetto tipo e modello messo in commercio le esigenze di base di sicurezza e sanita relative a tali apparecchiature In caso di uso non appropriato della macchina o in caso di una sua modifica eseguita senza il nostro accordo questa dichiarazione non ha pi effetto La dichiarazione di conformit valida solo se la macchina messa in funzione con il gruppo idraulico HA1ES o HA3 Norme armonizzate applicate in particolare vedi punto 1 T ten vakuutamme ett seuraavassa nimetty kone vastaa suumnittelunsa rakenteensa sek meid n taholtamme liikenteeseen p stetyn mallinsa puolesta asiaankuuluvia perustavaa laatua olevia turvallisuus ja terveysm r yksi Jos konetta ei k ytet m r ysten mukaisesti tai jos koneeseen tehd n muutos ilman meid n suostumustamme ei t m selvitys en p de Standardinmukaisuusselvitys on vain silloin voimassa kun konetta k ytet n
9. met het hydraulische aggregaat HA1ES of HA3 wordt aangedreven Toegepaste geharmoniseerde normen in het bijzonder zie punt 1 AA Gesch ftsf hrer s 03000 ce 03000c05 doc Con la presente declaramos que la maquina denominada a continuaci n por su concepto y por su construcci n cumple con los requisitos fundamentales de seguridad y sanidad en vigor Lo dicho aplica exclusivamente a la m quina en su versi n original tal y cual ha sido fabricada por nosotros El empleo inapropiado de la misma asi como cualquier modificaci n ejecutada sin nuestra intervenci n hace que esta declaraci n pierda su validez Para que esta declaraci n de conformidad tenga validez la maquina se habra de operar categ ricamente con un grupo hidr ulico tipo HA1ES o tipo HAS Normas armonizadas aplicadas en particular v ase bajo el punto 1 Harmed f rs krar vi att nedan n mnd maskin motsvarar de tillampliga och principiella s kerhets och h lsof reskrifterna bade gallande koncipieringen och konstruktionen samt gallande den av oss salda modellen Anvands denna maskin inte enligt anvisningarna eller f r ndras maskinen pa ett satt som vi inte har godk nt g ller denna f rs kran ej Konformitetsf rs kran galler endast om maskinen drivs med hydraulikaggregat HA1ES eller HA3 Tillampade harmoniserade normer i synnerhet se punkt 1 Herved erkl rer vi at den i det f lgende betegnede maskinen pa grunn av dens kons
10. t aux instructions ou dans le cas d une modification de la machine laquelle nous n avons pas donn notre accord La d claration de conformit n est valable que si la machine est utilis e avec le groupe hydraulique HA1ES ou HA3 Normes harmonis es utilis es en particulier voir point 1 Datum Herstellerunterschrift 01 08 05 Angaben zum Unterzeichner Formular Nr Norm 001NP037 doc We hereby declare that with respect to its design and construction the machine stated below and the model thereof which we have brought into circulation conform with the applicable basic requirements on health and safety Any use of the machine other than that for which it is intended and any modification made thereto without our consent shall render this declaration null and void This declaration of conformity shall only be valid if the machine is operated with hydraulic unit HA1ES or HA3 Applied harmonized standards in particular see Item 1 above Hiermede verklaren wij dat de hierna genoemde machine op grond van haar constructie en type alsmede de door ons in de handel gebrachte uitvoering aan de desbetreffende fundamentele eisen ten aanzien van de veiligheid en de gezondheid voldoet Wordt de machine niet overeenkomstig haar bestemming gebruikt of worden hieraan niet met ons overeengekomen wijzigingen aangebracht dan verliest deze verklaring haar geldigheid De conformiteitsverklaring is slechts geldig indien de machine
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