Barnstead Smart2Pure Water Purification System
Contents
1. 37 Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Ultrapure water system Pos R Ino Designation Fe 1 B1 Ultra pure water tank 17 0136 2 F1 Pretreatment cartridge consisting of prefilter hardness stabi F2 lizer and RO membrane for 3 l h performance 09 2003 for 6 I h performance 09 2006 3 F3 Filter cartridge 09 1020 4 F4 Sterile filter 09 1003 5 F5 Sterile vent filter 22 0091 6 F6 Ultrafiltration module 50133981 7 LIS 100 Float switch 50133991 8 P1 Pressure booster pump 19 0050 9 P2 Recirculation pump 19 0050 10 PS 200 Pressure switch 50133982 QISA 300 Ultra pure water conductivity measuring cell a TISA 500 Temperature sensor ne 12 uvA Replacement UV lamp 09 1002 UV Booster 22 0088 13 V1 Raw water solenoid valve 15 0062 14 V2 Pressure hold valve 15 0113 15 V3 Check valve 15 0114 16 V4 Rinsing solenoid valve 15 0062 17 V5 Ultra2. Class II external SMPS certified as Class I Ambient conditions DIN EN 61010 1 VDE 0411 1 2011 02 Usage Indoor rooms Height Up to 2000 m Temperature range From 5 C to 40 C Relative humidity Maximum relative humidity 80 at temperatures of up to 31 C linearly decreasing to 50 relative hu midity at 40 C Line voltage variation Not more than 10 of the line voltage Transient overvoltages As usually occur in the supply network overvoltage category II acc to IEC 60364 4 443 Note The rated level of transient overvoltage is the withstand impulse voltage acc to overvoltage cate gory Il of IEC 60364 4 443 Ventilation requirements There are no special requirements with regard to ven tilation Degree of pollution 2 Materials of parts that contact water Pump head Nylon with glass fibre UV Lamp High purity quartz UV Housing Filter cartridge Stainless steel PP UF Housing Polycarbonate Raw water solenoid valve PA Recirculation solenoid valve PA Rinsing solenoid valve PA Pressure hold valve Brass chemically nickel plated Dispensing valve POM Conductivity measuring cell PVC stainless steel Connectors POM Hoses PE Gaskets EPDM RO Membrane PA 13 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC _________________Vltrapure water syste
3. p E F oL 1 ae T N L F i U y a N I In of pt 4 ji a Abf F4 U rain A IL I Reinwasser Reinstwasser Ausgan Ausgan High purity water Ultrapure water outlet outlet IASTM type 21 IASTM type Il Ultra pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter Ultrafiltration module Float switch Pressure booster pump Recirculation pump Pressure switch Ultra pure water conductivity measuring cell Temperature sensor Raw water solenoid valve Pressure hold valve Check valve Rinsing solenoid valve Ultra pure water dispensing valve Recirculation solenoid valve Sterile overflow Pure water dispensing valve Check valve Check valve 17 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC oo _________________Vltrapure water system a I z o i ro Ya N eu II rain i 3o 4 Reinwasser Reinstwasser Ausgan Ausgan High purity water Ultrapure water outlet outlet ASTM type 2l IASTM type l B1 Ultra pure water tank F1 Pretreatment cartridge F2 Reverse osmosis membrane F3 Filter cartridge F4 Sterile filter F5 Sterile vent filter F6 Ultrafiltration module LIS 100 Float switch P1 Pressure booster pump P2 Recirculation
4. 30 1 uS cm be set then the word OFF appears in the display and limiting value evaluation is switched off If the limiting value of the conductivity is exceeded Limit value Conductivity the red Cond LED lights up and the buzzer sounds to signal a fault The fault message can be given out via the optional printer 26 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC __________________Ultrapure water system 13 3 Setting the limiting value for temperature Setting range 10 40 C Basic setting 35 C Three presses on the menu key the red Temp LED lights up enables the limiting value for the temperature to be set Use the up and down keys to make the setting The particular posi tion that is to be changed can be selected with the Enter key and is shown flashing in the dis play When the wanted value has been reached this must be confirmed with Enter Should a value of 41 C be set then the word OFF appears in the display and limiting value evaluation is switched off When the limiting value of the temperature is exceeded Limit value Temperature then the red Temp LED lights up and the buzzer additionally signals it The fault message can be given out via the optional printer 13 4 Communication A printer can be connected to the RS 232 interface for the print out of measured values The in terface works at a transmission rate of 9600 bits sec 8 data bits 1 stop bit and no parity The resistance in MOxcm an
5. Ultrapure water system 19 Terminal assignment H lt Anschl pannungsversorgun Connection voltage suppl i B K h NI NI Anschl leveausteverun Anschl potentialfreier Kontakt Connection level control Connection potential free contact Bod max 3 A br 3 Fe L Z A aal w El wT wee ie A nur Smart Pure only Smart2Pure 1 serie pannungsversorgung 2 wer supply 24V 34 ecirculation pump P2 Pressure switch F i ezirkulationspumpe P2 Druckschalter F ohwasser Magnetventil awwater solenoid valve p lmagnetventil insing solenoid valve ruckerh hungspumpe P ooster pump F ezirkulations Magnetventil ecirculation solenoid valve Fc xidation ot freier Kontakt ot freier Kontakt oxidation contact i ot free c
6. admission C US Important operating and or maintenance instructions Read the oper ating instructions with due care Risk of electric shock Electrical work on the system is only to be car ried out by qualified personnel information sign Protective conductor connection i General information Particularly important notes are marked with this Connect the power supply to an electrical socket with a protective connection The information provided in these operating instructions is only valid for the system which has the serial number which is to be entered on the front page Please enter the serial number of your Smart2Pure system in the space provided on the front page Read the serial number of your ultra pure water system from the type plate For quick and correct service please include the following information on all inquiries and re placement parts orders which relate to your system The serial number The article number 6 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z ___________________Vltrapure water system 3 Transport and packaging Each ultra pure water system is carefully checked and packed prior to dispatch but damage could nevertheless still occur during shipment 3 1 Examination on receipt Check the completeness of delivery against the delivery note Is the packaging damaged Inspect the system for damage 3 2 Complaints If damage has occurred to the system duri
7. pump PS 200 Pressure switch QISA 300 Ultra pure water conductivity measuring cell TISA 500 Temperature sensor UV1 UV Photo oxidation V1 Raw water solenoid valve V2 Pressure hold valve V3 Check valve V4 Rinsing solenoid valve V5 Ultra pure water dispensing valve V6 Recirculation solenoid valve V7 Sterile overflow V8 Pure water dispensing valve V9 Check valve V10 Check valve 18 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z __________________Ultrapure water system 9 Installation of the system 9 1 Installation area Consider the following requirements when selecting the installation area gt Feedwater pressure minimum 1 bar maximum 6 bar installed if the pressure is higher A The feedwater pressure is not to exceed 6 bar A pressure reducer must be gt Minimum temperature 2 C gt Level standing surface gt Ifthe system is to be wall mounted the wall must be smooth Please check that the wall has sufficient weight bearing capacity system weight Technical specifications gt A DN 50 floor drain must be available gt Free gravity flow to drain AN Free gravity fall to drain must be ensured gt An electric socket with protective conductor must be available for connection of the system to the voltage supply see Technical specifications Position the system so that there is no difficulty in separating the device from the electric mains gt Ther
8. 05 Particles gt 0 2 um lt 1 ml Flow rate l min 1 0 Typical amount dispensed 5 Litres per day Dependent on feedwater quality and disinfection ASTM II Product water quality in the tank Standard UV UF UV UF Conductivity uS cm Resistance MOxcm at 25 C Retention quota for bacteria and particles 0 067 0 1 0 067 0 1 0 067 0 1 99 99 99 0 067 0 1 99 Permeate l h performance 30r6 30r6 3 0r6 3 or 6 Tank content approx 6 approx 6 approx 6 Dimensions approx 6 Height 545 mm Width 305 mm Depth 400 mm Weight Smart2Pure Standard Smart2Pure UF Smart2Pure UV Smart2Pure UV UF 22 kg 22 kg 22 kg 22 kg Airborne sound emission Sound pressure level 12 49 db A Thermo Scientific Barnstead Smart2Pure Ultrapure water system Water connections Feedwater Hose 4 o d Concentrate Hose 1 4 o d Tank water overflow Hose 14 o d Pure water Hose 4 o d Outlet dispensing valve Hose 8 10 mm o d Electrical connections external switched mode power supply Input voltage AC 100 240 V 50 60 Hz 5 3 8 A Output voltage DC 24 V 3 8 A System connection DC 24 V 80 W Serial interface RS 232 Potential free contact max 30V 2A Protection Class
9. 10 8419 3588 India Sales 91 22 6716 2200 Service Toll free 1 800 22 8374 or 91 22 6716 2200 Japan Sales 81 45 453 9220 Service 81 45 453 9224 Enquiries from the Rest of Asia Australia New Zealand Sales 852 2885 4613 Service 65 6872 9720 Enquiries from Countries not listed Rest of EMEA Sales 49 6184 90 6940 or 33 2 2803 2000 Service 49 6184 90 6940 Enquiries from Europe Austria Sales 43 1 801 400 Service 43 1 801 400 39 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Ultrapure water system Belgium Sales 32 53 73 4241 Service 32 53 73 4241 Finland Nordic Baltic countries Sales 358 9 329 100 Service 358 9 329 100 France Sales 33 2 2803 2180 Service 33 825 800 119 Germany Postal Address Germany Thermo Electron LED GmbH Robert Bosch Stra e 1 D 63505 Langenselbold Phone Sales Toll free 0800 1 536 376 or 49 6184 90 6940 Service Toll free 0800 1 112110 or 49 6184 90 6940 E Mail info labequipment de thermoftsher com Italy Sales 39 02 95059 341 Service 39 02 95059 250 Netherlands Sales 31 76 579 5555 Service 31 76 579 5639 Russa CIS Sales 7 812 703 4215 Service 7 812 703 4215 Spain Portugal Sales 34 93 223 0918 Service 34 93 223 0918 Switzerland Sales 41 44 454 1212 Service 41 44 454 1212 UK Ireland Service 44 870 609 9203 Sales 44 870 609 9203 40 Thermo Thermo Scientific Barnstead Smart2Pure ithaca ill
10. IFIC oo _________________Vltrapure water system 10 The maximum operating temperature of the system is 40 C If neither a floor drain is not is available then proceed as follows during longer system standstills e g long holidays Switch the system off unplug the mains plug Shut off the supply of water to the ultra pure water system Do not re start the system with the water supply still in the shut off condition as the pump would then suffer damage The manufacturer will not accept any liability should this occur When installing the ultra pure water system ensure that there is sufficient working room around it for problem free operation of it as well as for filter replacement check ing connections etc The guarantee is valid for a period of 12 months Never look directly at a switched on UV lamp because UV light endangers eyesight Never switch the UV lamp on when is has been taken out of the metal cylinder Only authorized personnel are to carry out UV lamp replacement Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z _________________Vltrapure water system 6 Intended application Continually increasing requirements on ultra pure water quality ever stricter demands resulting from technological advances and increasingly lower detection limits in laboratories together with the need for user friendly systems and complete solutions were decisive for the develop ment of the novel Smart2Pure ultra pu
11. Operating instructions Thermo Scientific Barnstead Smart2Pure Water Purification System Art no 50129869 3 Standard Art no Art no 50129870 3 UF Art no Art no 50129872 3 UV Art no Art no 50129688 3 UV UF Art no 50129873 6 Standard 50129874 6 UF 50129885 6 UV 50129887 6 UV UF 50129848 Stand 04 12 Rights to technical changes reserved Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC _________________Vltrapure water system EC Declaration of Conformity according to EC Machines Directive 2006 42 EG Appendix II A We herewith declare that the design and construction of the machine named below and the types of it that we have introduced into the market conform to the fundamental safety and health requirements of EC Directive 2006 42 EC This declaration loses its validity when changes which were not agreed to by us are made to the machine Manufacturer Thermo Electron LED GmbH Robert Bosch Stra e 1 D 63505 Langenselbold Germany Description of the machine Function Ultra pure water system Types Smart2Pure 3 Smart2Pure 3 UV Smart2Pure 3 UF Smart2Pure 3 UV UF Smart2Pure 6 Smart2Pure 6 UV Smart2Pure 6 UF Smart2Pure 6 UV UF Article nos 50129869 50129870 50129872 50129688 50129873 50129874 50129885 50129887 We also declare that the product complies with the following applicable Guide lines Directives Electromagnetic Compa
12. _________Vltrapure water system Contact Information Thermo Scientific North America USA Canada 1 866 984 3766 866 9 THERMO Europe Austria 43 1 801 40 0 Belgium 32 53 73 42 41 France 33 2 2803 2180 Germany national toll free 08001 536 376 Germany international 49 6184 90 6940 Italy 39 02 95059 448 Netherlands 31 76 579 55 55 Nordic Baltic CIS countries 358 9 329 10200 Russia 7 812 703 42 15 Spain Portugal 34 93 223 09 18 Switzerland 41 44 454 12 12 UK Ireland 44 870 609 9203 Asia Australia 61 39757 4300 China 86 21 6865 4588 or 86 10 8419 3588 India toll free 1800 22 8374 India 91 22 6716 2200 Japan 81 45 453 9220 New Zealand 64 9 980 6700 Other Asian countries 852 2885 4613 Countries not listed 49 6184 90 6940 2011 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fish er Scientific Inc and its subsidiaries Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details 44
13. ature sensor V1 Raw water solenoid valve V2 Pressure hold valve V3 Check valve V5 Ultra pure water dispensing valve V6 Recirculation solenoid valve V7 Sterile overflow V8 Pure water dispensing valve v9 Check valve 15 Speisewasser M F Eingang A N 5 O4 fy h Feedwater v1 Pi JF gt l v3 inlet L v2X Abfluss Drain B1 Ultra pure water tank F1 Pretreatment cartridge F2 Reverse osmosis membrane F3 Filter cartridge F4 Sterile filter F5 Sterile vent filter LIS 100 Float switch P1 Pressure booster pump P2 Recirculation pump PS 200 Pressure switch Thermo Scientific Barnstead Smart2Pure Ultrapure water system LF QISA 300 Q C B1 P2 ay TI Reinwasser Reinstwasser Ausgang Ausgang High purity water Ulfrapure water outlet outlet ASTM type 2 ASTM type 1 QISA 300 Ultra pure water conductivity measuring cell TISA 500 Temperature sensor UV1 UV Photo oxidation V1 Raw water solenoid valve V2 Pressure hold valve V3 Check valve V5 Ultra pure water dispensing valve V6 Recirculation solenoid valve V7 Sterile overflow V8 Pure water dispensing valve V9 Check valve 16 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC ___________________Ultrapure water system 2 a
14. cartridge cover by pressing the push button and take the cover off Remove the stoppers from the filter cartridge and pretreatment cartridge which are supplied and keep the stoppers for return shipment Fit the filter cartridge 8 in the free space at the back of the system and plug the 2 quick connect couplings on the cartridge connectors so that they snap audibly into po sition Now fit the pretreatment cartridge 9 in the free place at the front of the system and plug the 3 quick connect couplings on the cartridge connectors so that they snap audi bly into position Use the R 3 4 assembly kit that is supplied to make connection to the feedwater con nector 1 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z __________________Vltrapure water system Fit the dirt sieve that is provided in the assembly kit in the threaded feedwater hose connector before you fit this connector to a water tap that can be shut off If the possibility of withdrawal of ASTM Type 2 pure water is required use the stop cock which is supplied to make a 1 4 o d hose connection to the pure water connector 2 Use the 1 4 o d hose to make a free gravity fall connection from the system connec tor 3 and 4 to a waste water drain Screw the sterile vent filter 11 on the back of the system in the G 1 8 in the tank which is intended for it Open the feedwater tap and check that no connections leak Put the cartridge cover back on maki
15. d out by an expressly authorized service company The operating staff assigned is committed to carry out the weekly checks During the agreed term of validity of the guarantee the maintenance record sheet supplied in the operating instructions should be properly kept by entry of the results of weekly checks CAUTION For perfect functioning to be ensured the ultrafiltration membrane should be replaced every 2 years or as soon as a drop in performance is determined Cleaning and disinfection of your system is performed for reasons of hygiene and has no effect on the technical condition of the system The system must be cleaned and disinfected at least once yearly when the system has been switched to a currentless condition at the mains and the switching off has been secured against inadvertent switching back on Such work is only to be performed by appropriately trained skilled elec tricians f Control and maintenance work on electrical systems is only to be carried out 28 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z ________________ ltrapure water system 14 1 Maintenance intervals Consumable materials are to be replaced at the intervals given in the following Table or when there is a drop in performance Material Flow chart no Article no Interval Pretreatment cartridge F1 F2 09 2003 09 2006 12 Months Filter cartridge F3 09 1020 12 Months Sterilefiltercapsule F4 09 1003 12 Mo
16. d the temperature in C are given out at the serial interface sepa rated by a comma The conductivity is automatically scaled to three significant places Output is made 1x per hour When the system is in operation a press on the down key triggers a measured value output at the serial interface Print out e g 18 2 MOxcm 23 4 C The SUB D socket has the following pin assignment PIN 2 RXD PIN 3 TXD PIN 5 GND 13 5 Potential free contact The system is equipped with a potential free contact for the control of external equipment Max connected load 30V 2A The PIN assignment of the 5 pin socket is as follows Lv 27 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC _________________Vltrapure water system 14 Maintenance Regular maintenance of your system ensures that the value of it is maintained We recommend that you close a service contract with a service company which has been expressly authorized You then have the certainty of a high operational safety and reliability NOTE To ensure that system will work reliably for a long time it must be checked serviced and cared for at regular time intervals in accordance with these operating instructions For this reason the operating instructions must be readily available to operating and mainte nance staff at all times and be carefully followed Any maintenance work which should become necessary during the validity of the guarantee is only to be carrie
17. e must be sufficient working space around the system filter replacement etc gt The system must be easy to operate and check gt AnR 3 4 tap water connector is required 19 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC __________________Vltrapure water system 9 2 Installation Schwenkbares Display Tankverschluss Drehknopf zur Reinstwasserentnahme Schnellverschl sse Filterkatuschen Swivel display Tank cap Rotary knob for Ultra pure water Druckknopf der Abdeckhaube Quick connectors filter cartridges oe he E 38 p2 a i lt Ly ip E g 2 mL herr 8 9 11 Feedwater connector Hose 1 4 o d 6 er 2 Pure water connector Hose 1 4 o d 3 Concentrate connector Hose 1 4 o d 4 Tank water return connector Hose 1 4 o d 5 Power supply connector 4 pin 24V DC 6 Potential free contact connector 5 pin 7 Connector for optional printer 8 Filter cartridge 5 N 9 Pretreatment cartridge an a owen TUT 10 Sterile filter AN oN PN 11 Sterile vent filter ey GB BD A ss Proceed as follows to install your Smart2Pure ultra pure water system and put it into op eration 20 gt Stand the system at the installation location or if it is to be wall mounted hang it to the wall using the wall holder that is available as accessory Unlock the
18. er with an assembly kit consisting of Pretreatment cartridge for a 3 l h system for a 6 l h system Filter cartridge Sterile filter capsule 0 2 um Sterile vent filter Feedwater connecting kit R 3 4 Connecting hose o d 1 4 6 m Ball valve dia 1 4 Tabletop power pack 24 VDC Universal adapter Universal holder Connecting cord rubber connector to nema plug connector Connecting cord rubber connector to british ST plug connector Connecting cord rubber connector to euro plug connector Operating instructions Article no Article no Article no Article no Article no Article no Article no Article no Article no Article no Article no Article no Article no Article no Article no Article no Thermo Scientific Barnstead Smart2Pure Ultrapure water system 50129xxx 09 2003 09 2006 09 1020 09 1003 22 0091 25 0071 18 0137 15 0112 50129629 21 1006 21 1007 50132200 50132203 50132215 50129848 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC ___________________Vltrapure water system 5 Safety precautions Observe these safety precautions for your own safety gt Each system of the Smart2Pure series is a modern ultrapure through out water sys tem exclusively designed for the purification of tap water of drinking water quality gt Please do not start to install and operate your system until you have read through the information given in these operating instruction
19. ions for leakage 12 Replace the cartridge cover 13 Discard the first tank filling Schnellverschl sse Vorbehandlungskartusche Quick connectors pretreatment cartridge ou lt lt va ut a L m a ut zn E a TA yam m a a4 oO L gt Pretreatment cartridge 30 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z __________________ ltrapure water system 14 3 Replacing the filter cartridge Ui The filter cartridge must be replaced as soon as the maximum limiting value that is set for the ultra pure water is exceeded and also after every disinfec tion of the system Proceed as follows to replace the filter cartridge 1 2 10 11 12 13 Empty the storage tank Separate the system from the mains by unplugging the mains plug Shut off the supply of feedwater Open the dispensing valve and close it when water no longer flows out Take the cartridge cover off Remove the two quick connectors from the feedwater side and the ultra pure water side of the filter cartridge and close the cartridge connectors with the stoppers that have been saved Draw the spent filter cartridge out from the guide and replace it with the new filter car tridge Remove the stoppers from the new filter cartridge and save them Fit the quick connectors on the filter cartridge so that they audibly click into position Re open the supply of feedwater Connect the system to the mains a
20. m 8 How Smart2Pure functions Raw water solenoid valve V1 is closed during Stand by and standstills to prevent a flow of raw water into the system when it is not in operation It so protects external tank B1 from overflow ing In normal operation tap water at a maximum pressure of 6 bar flows into the system and is pumped by pressure booster pump P1 through the subsequent pretreatment F1 and reverse osmosis membrane F2 The latter retains all salts dissolved in the incoming water to the extent of the given retention quota and because of the molecular size of the membrane pores also re tains up to 99 of bacteria pyrogens and particles The reverse osmosis permeate flows on through the downstream purification stages such as UV photooxidation UV1 the 185 nm and 254 nm wavelengths of which reduce organic com pounds only in Smart2Pure versions UV and UV UF filter cartridge F3 and ultrafilter F6 with automatic rinsing only in Smart2Pure versions UF and UV UF to the tank The water constituents which were retained by the reverse osmosis membrane flow away in the concentrate that remains The special conductivity measuring probe QISA 300 with temperature compensation and tem perature probe TISA 500 permanently monitor the conductivity and temperature of the ultra pure water and the values of these are shown in the display The water in the storage tank is re circulated at regular intervals by recirculation pump P2 to ensure the c
21. n all segments of the 7 segment display are shown for 3 seconds During this time the complete measurement cycle is run through and tested In the basic setting the display shows the conductivity in uS cm The display automatically car ries out scaling in the range from 18 2 to 0 005 MOxcm The measurement mode that the measuring device is in is shown via the upper LED row The LED lights up green to show the appropriate unit i e either uS cm MOxcm or C If a measurement range end value is exceeded gt 199 uS cm or gt 0 005 MOxcm then 200 ap pears in the display When there is an interruption between the system and sensors the red LED Status Sens lights up and instead of a measured value is shown in the display The buzzer is addition ally triggered when connection to the temperature sensor is interrupted Quit button The buzzer that sounds when a fault occurs can be switched off with the Quit UP button This acoustic message is again activated when the limiting value is gone below The fault message is also given out via the potential free contact 20 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC _________________Vltrapure water system 13 System control 13 1 Menu The menu consists of three sub points Switching to dual mode together with selection of the measurement unit for the conductivity measurement Setting the conductivity limiting value Set ting the temperature limiting value Mon
22. n for 1 hour in normal operation to effective bacteria killing Discard two tank fillings of water Close the dispensing valve disconnect the system from mains supply Change the filter cartridge as described in the Operating Instructions supplied with the system an if necessary the pre treatment filter and the sterile filter Connect the system with mains supply Fill the tank completely once and discard the water produced from this tank filling Before dispensing water from the system let water run out for approx 15 minutes The system is then ready for use Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC __________________Vltrapure water system 15 Waste disposal When the packaging is no longer needed it can be disposed of as household waste Systems are in conformity with EEC Guideline 2002 95 EC The system is not to be thrown away as household waste but must be properly disposed of It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002 96 EC We therefore request our customers in Germany and other member States in the European Economic Area to contact our local service centre or our headquarters Thermo Electron LED GmbH Stockland 3 D 56412 Niederelbert Germany WEEE Reg no DE 12471402 In countries outside ofthe European Economic Area please contact your local authorities or waste disposal company 33 16 Trouble shooting Thermo Scientific Barnstead Sma
23. nd check the plug connections for leakage Replace the cartridge cover Discard the first tank filling Schnellverschl sse Filferkartusche Quick connectors filter cartridge Only use filter cartridges of article number 09 1020 in this system as this type of cartridge is specifically de signed for it Use of any other type in validates the warranty vu oy vo Be zu Fr Es m a 2 Ta Es U a PPE aS u IL 31 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC _________________Vltrapure water system 14 4 Disinfection Your system should be cleaned and disinfected at least once a year to eliminate any bacteria that are possibly in the system We recommend that you carry out cleaning and disinfection shortly before the time that the filter cartridge must to be replaced Use cleaning solutions as follows MICRO Chlor Granulate 1 box article no 09 2202 Europe only Cleaning Solution 1 syringe article no CMX 25 US market only A Please observe the information given in the safety data sheet supplied with Micro Chlor disinfectant to avoid possible health hazards Proceed as follows to disinfect your system 32 Disconnect the Smart2Pure from mains supply Open the lid of the storage tank pour the contents of a box respectively a syringe of cleaning solution into the water filled tank and then close the lid Connect the system with mains supply and let it ru
24. ng sure that the lock on the right side of the cover locks in place 21 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC __________________Vltrapure water system 9 3 Mounting the power pack voltage supply Jack view power supp niversal adapter gt Whenever possible mount the power pack on the wall to the left or right of the ultra pure water system where it is freely accessible gt Stick the universal holder which is supplied in the assembly kit to the back of the power pack as shown in the above Figure gt Stick the universal adapter to a smooth wall surface or screw it to the wall using the dowels and screws supplied in the assembly kit gt When the universal holder and universal adapter have been fitted hang the power pack in gt Plug the connecting cable appliance cable in the power pack socket gt Connect the power pack to the ultra pure water system 4 pin power supply connector pos 6 gt The system is now ready for use 22 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z _________________Ultrapure water system 10 Start up A The system must have warmed up or cooled down to room tempera ture before start up can be made Check that all hose connections have been correctly made as described in the Installation
25. ng transport Contact the post railway or forwarding agent immediately Keep the packaging including the outer cardboard box for possible inspection and return shipment 3 3 Packaging and return shipment Whenever possible use the original cardboard box and packaging material Should these no longer be available Pack the system in packing film and a strong cardboard box protected against damage from shock The time limit for complaints is 6 days after receipt of the goods The right to claim for damages expires when this time has elapsed 4 Extent of delivery The following versions of the Smart2Pure ultra pure water system series are available Each of these versions is optionally available with a performance of 3 I h or of 6 I h 50129869 Smart2Pure 3 Standard system 50129870 Smart2Pure 3 UF Standard system Ultrafiltration module 50129872 Smart2Pure 3 UV Standard system UV Photo oxidation 50129688 Smart2Pure 3 UV UF Standard system UV Photo oxidation Ultrafiltration module 50129873 Smart2Pure 6 Standard system 50129874 Smart2Pure 6 UF Standard system Ultrafiltration module 50129885 Smart2Pure 6 UV Standard system UV Photo oxidation 50129887 Smart2Pure6 UV UF Standard system UV Photo oxidation Ultrafiltration module Please compare the article number of the version you ordered with the article number given on the delivery note 1x Smart2Pure according to version togeth
26. nnnannnnnnnnn anna 22 10 Star UD ee AIEUIE EURERUNTUEEUEEEERERTENTUNSAIROELLERERROLENEE E e IRA EN 23 11 Brief operating instructions uuussuesssssennnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 24 12 Operating elenent une ee ea 25 13 System Control ossein een 26 TA MEMU en E A E WER NIPTERRTEDERER 26 13 2 Setting the limiting value for the conductivity nueessneesssssssnnnnnnnnennnnnnnnnnnnnnnnnnnnnn ann 26 13 3 Setting the limiting value for temperature cccecccceee cece eeeeeeeeeeeeeeeeeeeeeseeeeneeeeeeeneee 27 134 ORIEN COIN ances res a teetee usenet ogeuraiwidi edema EA 27 13 5 Potential free COINAGE nee en ae es 27 14 M lnlenanice zn ea 28 14 1 Maintenance imeV alscasuessuuscaregeen ses are nie der et 29 14 2 Replacing the pretreatment Cartridge 24 44444440044HsRnRnnaHan Runner annnnnnnnnnennnnn 30 14 3 Replacing the filter CAM MOO vias esse ee 31 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Ultrapure water system BADER ee ee 32 15 Waste disposal a see 33 16 Trouble Sh00009 n nn 34 17 Replacement parts and consumable materials 37 18 ACCESSOS nee ie esse ernennen 39 19 Temilnalassigannent seesn ah 41 20 Maintenance fechtd e rttr annn rten nnnn nnr en nnne 43 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC _________________Vltrapure water system 2 Explanatory notes on the operating instructions EU Mark of Conformity Q CSA
27. nths Ultrafiltration membrane F6 50133981 24 Months Please keep in mind that the life of your consumables is directly dependent on the quality of the feed water and the amount of water used daily The interval is contingent on the feedwater quality so that a shorter one may be necessary 29 Thermo Thermo Scientific Barnstead Smart2Pure SSIENTIFIC _________________Ultrapure water system 14 2 Replacing the pretreatment cartridge The pretreatment cartridge must be replaced when operation of the system with insufficient preconditioning has led to module blockage and a corresponding drop in the stated capacity Proceed as follows to replace the pretreatment cartridge 1 Empty the storage tank 2 Separate the system from the mains by unplugging the mains plug 3 Shut off the supply of feedwater 4 Open the dispensing valve and close it when water no longer flows out 5 Take the cartridge cover off 6 Remove the three quick connectors from the pretreatment cartridge and close the connectors of it with the stoppers that have been saved 7 Draw the spent pretreatment cartridge out from the guide and replace it with the new pretreatment cartridge 8 Remove the stoppers from the new pretreatment cartridge and save them 9 Fit the quick connectors on the pretreatment cartridge so that they audibly click into position 10 Re open the supply of feedwater 11 Connect the system to the mains and check the plug connect
28. o dual measurement mode Mono measurement mode In this mode only the conductivity is displayed The temperature can be read as long as the Enter key is pressed Dual measurement mode In this mode temperature and conductivity are shown alternating in a 2 second takt The LED for the unit switches with the display A single press on the menu key brings the measurement mode that has last been set to display Use the up or down key to switch between the permanent conductivity display and the alternat ing conductivity temperature display The display shows c for conductivity or ct for conductiv ity temperature Switching between the measurement units uS cm or MOxcm can also be made here The unit selected must be confirmed with Enter The corresponding LED indicates which unit is opera tive The following combinations are hereby possible ct MOQxcm c MOxcm up down ct uS cm c yS cm 13 2 Setting the limiting value for the conductivity Setting range 0 055 30 uS cm Basic setting off Important note The limiting value can only be entered in uS cm Two presses on the menu key the red Cond LED lights up enable the limiting value for the conductivity to be set Use the up and down keys to make the setting The particular position that is to be changed can be selected with the Enter key and is shown flashing in the display When the wanted value has been reached it must be confirmed with Enter Should a value of
29. onstant high water quality Float switch LIS 100 monitors the water level inside the tank Pressure hold valve V2 is factory adjusted A change in this adjustment could lead to damage to the reverse osmosis membrane Because of fluc tuations in the temperature and pressure of the feedwater however Ser vice or authorized personnel must carry out a check on the adjustment of it as shown by the concentrate flow that is linked to it and re adjust it if necessary after putting the system into operation and at regular intervals thereafter Concentrate flow for Smart2Pure to be checked adjusted every 3 months Permeate Concentrate flow l h flow l h Smart2Pure 3 3 50 Smart2Pure 6 6 50 System Jruckhalfeventil Pre re hold valve ay JEL E mel 14 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z ____________________Vltrapure water system Speisewasser Eingang Feedwater inlet Ci 4 oP u j p2 T Reinwasser Reinstwasser Ausgang Ausgang High purity water Ultrapure water outlet outlet ASTM type 2 ASTM type 11 B1 Ultra pure water tank F1 Pretreatment cartridge F2 Reverse osmosis membrane F3 Filter cartridge F4 Sterile filter F5 Sterile vent filter LIS 100 Float switch P1 Pressure booster pump P2 Recirculation pump PS 200 Pressure switch QISA 300 Ultra pure water conductivity measuring cell TISA 500 Temper
30. ontact ot freier Kontakt ot free contact iveau Kontakt LI Level contact LI Ci CC IG Temperatursensor TISA IG Temperature sensor TISA GN Temperatursensor TISA G Temperature sensor TISA Leitf higkeitsmesszelle Reinstwasser QISA3 Conductivity measuring cell DISA3 41 42 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC ___________________Ultrapure water system 20 Maintenance record Please keep this carefully updated as correct keeping of this maintenance record is a condition of the guarantee Customer address Location Type of system Serial no Year made Resistance Temperature Flow rate of Resistance Flow rate of Flow rate of ultra pure wa ultra pure wa ultra pure wa permeate permeate concentrate ter ter ter ASTM Type MOxcm L min MOxcm Pretreatment Filter cartridge Cleaning Remarks Signature cartridge replaced disinfection replaced yes no yes no yes no Each false entry is considered to be a falsification of documents The following times are to be observed to assure the quality of the system gt 1x weekly record measured values gt 1x yearly replace the pretreatment cartridge gt 1x yearly replace the filter cartridge 43 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC ________
31. pure water dispensing valve 50133988 18 V6 Recirculation solenoid valve 15 0062 19 V7 Sterile overflow 15 0009 20 V9 Check valve 15 0019 21 V10 Check valve 15 0114 22 Board with display 16 0351 23 System control board 16 0337 24 Fuse holder for glas tube fuse 5 x 20mm 50133979 Glas tube fuse 5 x 20mm 3 15 A slow fuse 50131758 25 Tabletop power pack 50129629 Wear part i 38 We ask for your understanding that the guarantee we give becomes invali dated when replacement parts accessories or consumables from other manufacturers are used in this system as we have no influence on their appropriateness or their quality Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z ___________________Ultrapure water system 18 Accessories Designation Article no Disinfection agent MICRO Chlor pack of 12 cans Europe only 09 2202 Cleaning Solution 1 syringe US market only CMX25 Printer 09 2207 Wall holder 09 2212 The address to contact when your system requires service Overview of Thermo Scientific International Sales Organization Postal address USA Thermo Scientific 275 Aiken Road Asheville NC 28804 USA Enquiries from USA Canada Sales 1 866 984 3766 Service 1 800 438 4851 Enquiries from Latin America Sales 1 866 984 3766 Service 1 866 984 3766 Enquiries from Asia China Sales 86 10 8419 3588 Service Toll free 8008105118 Support Mobile 4006505118 or 86
32. re water systems Smart2Pure systems have been specifically designed to produce sterile filtered ultra pure water which is free of particles salts and organic compounds 6 1 Application areas Analytical techniques in laboratories HPLC High Performance Liquid Chromatography IC lon Chromatography ICP Inductive Coupled Argon Plasma AAS Atomic Absorption Spectrophotometry TOC analyzers Total Organic Carbon etc Reagent and solution preparation Cell culture media Tissue culture media Make up water for reagents used in on line analytical systems Water for high purity rinsing in laboratories 11 Thermo Scientific Barnstead Smart2Pure Ultrapure water system 7 Technical specifications Demands made on the feedwater Source Drinking water acc to DIN 2000 Blocking index SDI Max lt 3 for all versions If the value is higher a pre filter must be installed upstream Free chlorine concentration lt 0 1 mg l Manganese content lt 0 05 mg l Iron content lt 0 05 mg l pH Range 4 11 Temperature 2 35 C Pressure 1 6bar ASTM I Product water quality at dispensing valve Standard UV UF UV UF Conductivity uS cm 0 055 0 055 0 055 0 055 Resistance MOxcm at 25 C 18 2 18 2 18 2 18 2 ppb 5 10 1 5 5 10 1 5 CFU ml lt 1 lt 1 lt 1 Bacterial endotoxines EU ml lt 0 005 lt 0 0
33. rt2Pure Ultrapure water system Fault Cause Remedy System does not start No supply of current Power pack or system control defect Supply current Replace the power pack or system control Water cannot be dispensed Feedwater supply is off The feedwater and rinse water connectors are mixed up Feedwater pressure lt 1 bar Open the feedwater tap Reverse the connections Increase feedwater pressure Resistance lt 18 2 MOxcm The system has a UF module higher conductivity possible Air in the UF module because of empty tank Spent exchanger capacity Wait until the tank is again filled and a rinse is triggered Insert new filter cartridge System control no longer re acts but LED s light up Improper operation Voltage fault Unplug the mains plug for 5 seconds Water leaks out Leaky hose connection Feedwater pressure gt 6 bar Component defect e g UV quartz tube Check and seal the hose connection Install an upstream pressure reducer Replace the component Volume that can be dis pensed is too small UF Module blocked Sterile filter blocked Air in the sterile filter Tank is not yet sufficiently filled Replace the UF module Replace the sterile filter Vent the sterile filter Wait until the tank is full 34 Fault message Red LED is lit up Limit value Cond Thermo Scientific Barnstead Smart2Pure Spent filter cartridge Limiting value
34. s gt Please note that the manufacturer is freed from all liability when the system is used for other than the intended purpose and or is improperly operated gt Lifting and carrying the ultra pure water system e g to the installation location should be carried out by two people To lift it each takes hold of it under the base plate at two corners gt The CE mark is invalidated when constructional changes are made to the system or foreign products are installed in it gt Protect the system from frost The temperature at the installation area must be at least 20 gt Observe all general rules and regulations that are valid at the installation location in cluding the current accident prevention regulations gt The feedwater pressure must be min 1 bar and max 6 bar An additional pressure re ducer must be installed should it be higher gt According to DIN EN 1717 water purification systems must be equipped with a device that safeguards the tap water against contamination gt A suitable electric socket must be made available for the system refer to Technical Specifications gt The installation area must have a drain at floor level with at least DN 50 pipe and which allows free run off gt When the system is to be wall mounted please previously check that the wall has a sufficient load bearing capacity refer to Technical Specifications for the weight Thermo Thermo Scientific Barnstead Smart2Pure SCIENT
35. section Switch the system on by plugging the mains plug in a suitable electric socket with protective conductor After a brief self test the system begins to produce ultra pure water Wait until the first tank filling has been completed and discard this water This could take approx 1 or 2 hours according to the system type 6 or 3 I h Subse quently check the concentrate flow and adjust this as described in the How Smart2Pure functions section Withdraw at least 1 litre of water before you screw the sterile filter 10 that is sup plied in the outlet of the dispensing valve Now set the wanted display mode the limiting value for the conductivity and also the limiting value for the temperature as described in the System control section 23 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z _________________Vltrapure water system 11 Brief operating instructions The purity ofthe water produced is shown at the front of the system either in uS cm or in MOxcm Ultra pure water can be withdrawn from the dispensing valve at the front of the system Menu One press on the menu key brings you to the first submenu where you can select from the fol lowing choice 1 Display of the water quality only in uS cm 2 Alternatively the display can show the water quality in uS cm and the temperature one after the other at 2 second intervals dual measuring mode 3 Display of the water quality in MOxcm mono mea
36. set too low The system is equipped with a UF module higher conductivity is possible Ultrapure water system Replace with new filter cartridge art no 09 1006 Check match the limiting value setting Fault message Red LED is lit up Limit value Temp Fault message Red LED is lit up Status Sens Anzeige im Display Temperature in the system is too high Limiting value is set too low Feedwater temperature too high Interruption in cable to the conductivity measuring cell Measuring cell defect Reduce temperature by letting water flow out Check and match the limiting value setting Reduce the feedwater temperature Check the cable and the plug connection Replace the measuring cell Fault message Red LED is lit up Status Sens The display shows and buzzer simultaneously sounds an acoustic message Interruption in cable to the conductivity measuring cell Temperature sensor defect Check the cable and the plug connection Replace the measuring cell 35 36 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC _________________Vltrapure water system 17 Replacement parts and consumable materials R ckansicht ohne Tank Back side without tank 2
37. suring mode 4 Alternatively the display can show the water quality and the temperature one after the other at 2 second intervals dual measuring mode A second press on the menu key brings you to the second menu where you can set the limiting value for the conductivity of the ultra pure water only in uS cm A third press on the menu key brings you to the third menu where you can set the limiting value for the temperature e When a limiting value is exceeded this is signalled by a buzzer The alarm signal can be switched off by a press on the quit up button Leave your Smart2Pure ultra pure water system in operation even at weekends and during holiday times Only then can the automatic recirculation effectively pro tect against increasing conductivity values in the storage tank When the Smart2Pure ultra pure water system is to be out of operation for longer than 72 hours the ultra pure water inside the system will take up carbon dioxide and so will not be able to immediately produce ultra pure water of 18 2 MOxcm quality To prevent this the filter cartridge should be prematurely replaced whereby the storage tank must be emptied so that fresh ultra pure water flows through the system 24 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z _________________ ltrapure water system 12 Operating elements Limit value Cond Temp Status Sensor After switching o
38. tibility Directive 2004 108 EG Harmonized standards applied DIN EN ISO 12100 1 Safety of machines Part 1 Principles DIN EN ISO 12100 2 Safety of machines Part 2 Technical Guidelines DIN EN ISO 14121 1 Safety of machines Part 1 Risk Assessment DIN EN 61326 1 Authorized person for documentation Detlef Opp Stockland 3 D 56412 Niederelbert Niederelbert 1 April 2011 Detlef Opp Technical documentation manager Signature Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z ___________________Vltrapure water system Preface Dear Sir or Madam With your decision to purchase this ultra pure water system from the Smart2Pure series you have selected a high quality product Thank you for the confidence you have placed in us Before you start to install and operate your ultra pure water system please carefully read the information that is given in these operating instructions on how it is to be properly installed and operated This is particularly important as we the manufacturer cannot accept liability for any damage occurring as a result of improper operation of the system or from use of it for other than the in tended purpose Niederelbert 15 04 2011 Thermo Thermo Scientific Barnstead Smart2Pure SCIENTIFIC Z ___________________Vltrapure water system 1 Contents ad tc ol gt anne ee 3 gee 6 0 coe eee mee a ence Pere oan eee ere ere ee tee 4 2 Explanatory notes on the operating instr
39. uctions nennen 6 3 Transport and Packaging una 7 3 1 Examination on reCeipt cccceccceecceeccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeseeeeeeeeeeeeeeeetness 7 3 2 Complaints naeh 7 3 3 Packaging and return SIMOMEIGs wcossstiaaliaccclectadesiacidsterctaneeasbbantsica ddeabssebsssbolaadcstadsestdanstene 7 4 Extent of delivery seiten nein en eeiieemnEbEe 8 5 Safety precautions seen een 9 6 Intended application seen 11 6 1 Application areas nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnsnnnnnnnnnnnnnnnnnnn nenne 11 7 Technical Specifications ususss000s00nnennnnnnnnnnnnnnnnnnnnnn nennen 12 8 How Smart2Pure functions uusssnnsnnnsnnnnnneennnnnnnnnnnnnnnnnnen nn 14 8 1 Flow chart Smart2Pure Standard uu 00000nnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 15 8 2 Flow chart Smart2Pure UV usunsssunensnnsnnnnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 16 8 3 Flow chart Smart2Pure UF uuusnsneensnnennnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 17 8 4 Flow chart Smart2Pure UV UF unsuuessneessnuesanunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 18 9 Installation of the system u 19 9 1 Installation area ee ee 19 9 2 Installation essen een er ee 20 9 3 Mounting the power pack voltage suppIy uussrsrsesssannannnnnnnnnnnnn
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