Operating Instructions - Cab Produkttechnik GmbH & Co KG
Contents
1. on the carriage of the lift pillar Fix it with the screws 1 and tighten the screws 21 Maintenance We recommend a constant check of the charge state of the battery pack NOTICE The battery pack should be charged daily after end of work So it is guaranteed that the Minilift is ready for operation on the following day An overcharging of the battery pack is not possible CAUTION An over discharge of the battery pack must be absolutely avoided 1 2 Fig 17 Battery charging Charging the battery pack Connect the Minilift to a mains outlet use the rolling up power cable 2 Switch on the Minilift on the switch 1 During the charge process the green LED flashes lf the charge process is finished the green LED remains on Disconnect the Minilift from the mains outlet The power cable rolls up automatically 22 3 1 45 6 7 8 Fig 18 Battery changing Changing the battery pack part number 8913868 WARNING Disconnect the power supply before changing the battery pack Switch off the Minilift on the switch 2 Loosen both screws 1 and remove the cover Use the Allen key 5 mm included in the delivery contents Loosen both screws 7 and remove the clamp 6 First take off plug 4 and then plug 5 from the appropriate socket Remove the battery pack 8 Insert the new battery pack and remount the clamp 6 First connect plug 5 and then plug 4 with2. part no 8914125 The platform P2 made of stainless steel can be lowered between the chassis up to the floor e g for the loading and unloading of pallets The loading roller in front of the platform makes it easy to load and unload products in longitudinal direction Platform P3 with bevel part no 8913745 The platform P3 made of stainless steel can be lowered between the chassis down to the floor e g for the loading and unloading of pallets The bevel in front of the platform makes it easy to pick up and to put down products V block V1 for platforms P1 and P3 part no 8914175 The V block serves for picking up round goods It is inserted easily into the provided drilling of the platform P1 or P3 and can be turned into the necessary working position Platform P4 with tree loading rollers part no 8914576 The platform P3 made of stainless steel It is particularly suitable for the transport of larger products The three loading rollers enable an easy loading and unloading in longitudinal and cross direction Platform P5 with tree loading rollers part no 8914577 The platform P5 made of stainless steel It is particularly suitable for the transport of larger products The three loading rollers enable an easy loading and unloading in longitudinal and cross direction Roller platform R1 part no 8914364 For loading and unloading heavy products the platform is equipped with rollers Stoppers 1
3. 1xxx LRxx 110 1xxx LRxx 98 37 EU EN 292 2 1995 06 EN 349 1993 06 EN 811 1996 12 EN 1494 2000 73 23 EEC EN 60204 1 1997 89 336 EEC EN 61000 6 3 2001 EN 61000 6 2 2001 EN 61000 3 2 2001 EN 61000 3 3 2001 24 25 CCI Gesellschaft fur Computer und Automations Bausteine mbH amp Co KG cab Produkttechnik GmbH amp Co KG Postfach 1904 D 76007 Karlsruhe Wilhelm Schickard Str 14 D 76131 Karlsruhe Telefon 49 0 721 66 26 111 Telefax 49 0 721 66 26 119 Web http www cabgmbh com e mail info cabgmbh com copyright by cab 9008286 xxx x Alle Rechte auch die der bersetzung vorbehalten Kein Teil des Werkes darf in irgendeiner Form Druck Fotokopie oder einem anderen Verfahren ohne schriftliche Genehmi gung von cab Produkttechnik GmbH amp Co KG Karlsruhe reproduziert oder unter Verwendung elektronischer Systeme verarbeitet vervielf ltigt oder verbreitet werden All rights reserved including those of the translations No part of this manual nor any translation may be reproduced or transmitted in any form or by any means for any purpose other than the purchaser s personal use without the express written permission of cab Produkttechnik GmbH amp Co KG Karlsruhe Angaben zu Lieferumfang Aussehen Leistung Ma en und Gewicht entsprechen unseren Kenntnissen zum Zeitpunkt der Drucklegung nderungen sind vorbehalten All specifications about delivery desi
4. V 5 to lower the platform 123 Fig 12 Operating elements The Minilift can be operated with two different lift speeds Key 4 or 5 is pressed light low speed slow speed Key 4 or 5 is pressed strong high speed First check the charge state of the battery pack green LED 3 charge state 100 60 yellow LED 2 charge state 59 30 red LED 1 charge state lt 30 The appropriate LED flashes if the Minilift is in rest During lifting and lowering the appropriate LED is on NOTICE When the red LED lights up the battery pack must be charged completely by connecting to a mains outlet see section Maintenance CAUTION An over discharge of the battery pack must be absolutely avoided 18 Safety Shutdown In certain operating and or error conditions an automatic safety shutdown may be performed along with a beep signal Condition Symptoms Error Solution Load retainer in upper end position Lifting the retainer against an obstacle Overload When the A key is pressed the red LED and the LED that indicates the current charge state flash by turns the platform cannot be lifted Lower the load retainer by pressing the W key if necessary leave the obstacle area or reduce the loading Load retainer in lower end position Lowering the load retainer against an obstacle When the VW key is pressed the red LED and the LED that indicates the current cha
5. at both sides of the platform prevent a slipping of the products during transport Stopper in rear position products are secured Stopper in front position products are not secured Roller thorn R2 part no 8913659 For picking up rollers with an inside core The transport rolls on the thorn facilitate the sliding on and off A stopper 2 prevents the slipping of the roller during the transport Stopper above roller is secured Stopper below roller is not secured Universal platform part no 8913656 The universal platform is constructed identically to the platform P3 Additionally the platform can be raised for picking up cases The case is slid into the adjustable fork Delivery Contents The Minilift can be delivered in two different conditions 1 The Minilft is mounted completely and packed up In this case you must not read the section Mounting the Minilift but you can go to the section Start Up directly 2 The Minilft is not mounted Fig 2 the components are packed up separately In this case you must read the section Mounting the Minilift by all means and you have to mount the Minilift NOTICE Be sure to preserve the original packaging for possible later shipment 1 Chassis 2 Lift Pillar with Control Panel 3 Handlebar for Minilift 70 2 Screws Part No 8913724 4 Handlebar for Minilift 110 1 Shoulder Screw part no 8914550 1 Screws M8x14 part no 590219
6. 0 lifting and lowering activities at 1 m lift height and 70kg load 3 LED green yellow red according to VDE DIN EN 61340 104 bis 10 Ohm 5 bis 40 C 15 bis 50 C 30 bis 95 non condensing Approval Certificates CE 89 73 EU 73 23 EEC 89 336 EEC Type Load Weight Lift Height to Height Length Width Capacity empty height go under pallets A B C D in kg in kg jinmm inmm in mm in mm in mm 70 1000 LR50 70 38 1000 90 1485 900 560 70 1000 LR75 70 38 1000 116 1485 921 560 70 1000 BR80 70 38 1000 90 1485 900 560 70 1500 LR50 70 42 1500 90 1985 900 560 70 1500 LR75 70 42 1500 116 1985 921 560 70 1000 BR80 70 42 1500 90 1985 900 560 110 1000 LR50 110 42 1000 90 1485 910 560 110 1000 LR75 110 42 1000 116 1485 931 560 110 1000 BR80 110 42 1000 90 1485 910 560 110 1500 LR50 110 46 1500 90 1985 910 560 110 1500 LR75 110 46 1500 116 1985 931 560 110 1000 BR80 110 46 1500 90 1985 910 560 Fig 1 Dimensions of the Minilift Load Retainers Platform P1 part no 8914254 The platform P1 made of stainless steel can be lowered between the chassis down to the floor e g for the loading and unloading of pallets Platform P2 with one loading roller
7. 9 4 Screws M6x20 part no 5902178 Fig 2 Delivery Contents Minilift is not mounted 5 2 Screws Part No 8913723 Vy N 3 for mounting the load retainer 6 Operating Instructions 7 Allen Key DIN911 5 mm Fig 3 Delivery Contents Attachment Mounting the Minilift Mounting the Lift Pillar 12 13 7 Fig 4 Mounting the Lift Pillar 10 Loosen both screws 1 and remove the cover 3 Use the Allen key 5 mm included in the delivery contents Loosen the two screws 7 Use an Allen key 6 mm part number 5909034 The second screw is located under the chassis behind the motor plate 13 It is accessible through an opening in the motor plate Insert the lift pillar 5 into the setting 6 of the chassis NOTICE The sliding block 9 has to be guided into the nut 8 of the profile of the lift pillar Push the lift pillar as far as possible downward The spindle in the lift pillar must grasp at the gear wheel 2 Check whether the lift pillar is inserted properly by trying to move the carriage NOTICE The lift pillar is inserted properly if there is no air gap between the lift pillar 5 and the chassis 10 and it is not possible to slide the carriage 11 Correct the seat of the lift pillar if neccessary by turning it easily to the spindle in the lift pillar grasps at the gear wheel 2 Tighten the 2 screws 7 in the sliding block well Use an Allen key 6
8. cab Minilift 70 110 Operating Instructions Edition 11 04 N Contents Product DESENPIOR un nee nee ee enden 3 Safety Instructions een 4 Technical Specification sersa ae euer 4 Load FS SLING S eenia S a seen 6 Delivery Contents2 e ee ee ee 8 Mounting the MIMI una ei a an 10 Mountingsthe Eift Pillars 2 2e en E a oece cl alee eh aan ak 10 Mounting the Handlebar on the Min Zoe 12 Mounting the Handlebar on the Mint TIO ee ee etenlegeidels 13 Mounting the Load Retainer 0 2220022240000200000000n0nnnnnnnnnnn nenne nenne nennen 14 SITE Diane ee ee 15 Checking and Adjusting the SMULS ENSO Asse acne AORE 16 DIEE Li aA ee EA A ee een 18 Eontrel PANS oiiae een r O A ehe 18 Salely SIMULA OWN nenne EE RS 19 Fae LE 41 018 Brake E ee ee 20 Exchanging the Load Retainer ccccccsccccesseecesseeceeseecseeeceeseesseneecseneesseneesseas 21 Mamtenante cser a E A ehe 22 Charging the Battery Pack sesaeenerie r a e nenn 22 Changing the Battery Pack cccccccccccssseececeeessecceeeeeecsseaeeeesseseeeseaeesesssaaeeees 23 EC Conformity Declaration cccccccceccceeeeeeeeee eee eeeeesaeeeeeeseeeeeeaaeeeeeseaeeeeeeaeeeeeeeaas 24 Product Description The Minilift in lightweight construction serves for lifting and transporting loads up to 70 110 kg A good maneuverability in a small space and a minimal turning cycle are guaranteed by four steering castors The lowered chassi
9. gn performance and weight are given to the best of our current knowledge and are subject to change without prior notice
10. ht up If the LED does not light up the sensor must be shifted downwards see chapter c After the red LED has light up lower the load retainer manually After a displacement of 1mm minimum the red LED must go out If the LED remains on the sensor must be shifted upwards see chapter c If the sensor is adjusted correctly leave the service mode see chapter d c Adjusting the sensor Loosen the screws 1 and remove the cover 2 Use the Allen key 5 mm that is included in the delivery contents 16 1 2 3 4 1 Fig 10 Adjustment of the strut sensor Unplug the connector 6 Loosen the screws 5 and remove the cover plate 7 Loosen the screw 8 and shift the sensor assembly 9 downwards or upwards as necessary Tighten the screw 8 Fig 11 Adjustment of the strut sensor II Check the sensor again see chapter b If the sensor is adjusted correctly reassemble the cover plate 7 the connector 5 and the cover 2 Leave the service mode d Leaving the service mode Turn off the Minilift using the switch 3 Press both keys on the control panel until all LED s are off Switch on the Minilift The Minilift is ready for normal operation 17 Operation Control Panel The control panel 6 is located on the handlebar and it is removable for remote control It is equipped with three LED s to check the charge state of the battery pack and the keys A 4 to lift and
11. mm Connect the plug 12 of the control panel with the corresponding socket 4 and fasten it Remount the cover 11 Mounting the Handlebar on the Minilift 70 Fig 5 Mounting the Handlebar on the Minilift 70 Mounting the Handlebar on the Minilift 70 Fasten the handlebar on both sliding blocks 1 in the lift pillar Use the Allen key 5 mm included in the delivery contents Put the control panel 2 into the retainer on the handle bar 12 Mounting the Handlebar on the Minilift 110 Fig 6 Mounting the Handlebar on the Minilift 110 Fasten the handlebar with the screw M8x14 on the sliding block 1 with the shoulder screw on the sliding block 2 in the lift pillar and with 4 screws M6x20 in four holes 3 at the chassis Use the Allen key 5 mm included in the delivery contents Put the control panel 4 into the retainer on the handlebar 13 Mounting the Load Retainer Fig 7 Mounting the load retainer Hang the load retainer 1 with both holes 2 into the two screws 4 on the carriage 3 of the lift pillar Fix the load retainer with the two screws 5 included in the delivery contents and tighten them Use the Allen key 5 mm included in the delivery contents 14 Start Up This switch of the Minilift 1 is on the chassis It has also the function of an automatic circuit breaker Fig 8 ON OFF Switch Switch on the Minilift Check the cha
12. rge state flash by turns the load retainer cannot be lowered Lift the load retainer by pressing the A key if necessary leave the obstacle area Motor too hot After pressing the A or W keys the yellow LED flashes for 5 seconds the load retainer cannot be lifted or lowered Wait until the motor has cooled down restart the operation If a fatal error occurs short circuit in the electronics or in the motor the Minilift will by switched off by the automatic circuit breaker in the switch 1 In this case try to switch on the Minilift again If the Minilift is switched off again call for service Fig 13 Switch 19 Parking Brake The Minilift is equipped with a parking brake 1 1 Fig 14 Parking brake Check the position of the parking brake 1 upper position A Minilift can be moved and steered with the front wheels middle position B Minilift can be moved and steered lower position C Minilift can not be moved Fig 15 Positions of the parking brake NOTICE Activate the parking brake during loading and unloading by pressing down the brake lever 1 on the chassis 20 Exchanging the Load Retainer Fig 16 Load retainer changing 1 Loosen and remove both screws 1 slide the load retainer 2 upward and put it up Use the Allen key 5 mm included in the delivery contents 2 Put the new load retainer in the screws 3
13. rge state of the Minilift see chapter Control Panel Implement a function test by moving the load retainer into the upper and lower end position see chapter Operation Check the function of the strut sensor see chapter Checking and Adjusting the Strut Sensor Position OFF Position ON Fig 9 Positions of the ON OFF Switch 15 Checking and Adjusting the Strut Sensor After the start up of the Minilift it is recommended to check the strut sensor adjustment escpecially if the Minilift was delivered as components The strut sensor is used to recognize the lower end position of the load retainer and to detect obstacles during load retainer lowering In order to check the sensor the Minilift must be switched in to the service mode WARNING Before starting unplug the power cord 4 a Starting the service mode Turn off the Minilift using the switch 3 Press both keys on the control panel until all LED s are off Hold pressed both keys and turn on the Minilift The Minilift carries out a selftest All LED s are switched on and off by turns Release the keys when the green LED is continuousely switched on The Minilift has reached the service mode In that mode the load retainer cannot be liftet or lowered by pressing the keys of the control panel b Checking the sensor adjustment Lift the load retainer manually After a displacement of about 3mm the red LED on the control panel must lig
14. s at the variants LR50 makes it possible to move under pallets boards and shelves The direction barrier on the rear castors prevents a slipping if the pavement is inclining The Minilift is secured by a parking brake during loading and unloading The precision spindle in the lift pillar driven by a direct current motor guarantees an even lifting and lowering A brush ledge protects the spindle from contamination cab offers load retainers for different applications We manufacture special platforms and retainers on request Types of the Minilift Type Part No Load Lift Guide Fixed Weight capacity height castor castor empty inkg inmm Winmm Ginmm in kg 70 1000 LR50 8914360 70 1000 50 38 70 1000 LR75 8914380 70 1000 19 38 70 1000 BR80 8914605 70 1000 80 38 70 1500 LR50 8914365 70 1500 50 42 70 1500 LR75 8914385 70 1500 75 42 70 1500 BR80 8914610 70 1500 80 42 110 1000 LR50 8914595 110 1000 50 42 110 1000 LR75 8914390 110 1000 75 42 110 1000 BR80 8914615 110 1000 80 42 110 1500 LR50 8914600 110 1500 50 46 110 1500 LR75 8914395 110 1500 75 46 110 1500 BR80 8914620 110 1500 80 46 Safety Instructions CAUTION Read the Operating Instructions before starting up the Minilift Use the Minilift only on smooth and even floors m Do not use the Minilift to lift persons Be careful on crossing of
15. the appropriate socket Remount the cover Dispose of the defective battery pack properly NOTICE Before using the Minilift the battery pack has to be charged completely by connecting to a mains outlet 23 a Gesellschaft f r Computer und Automations Bausteine mbH Wilhelm Schickard Str 14 D 76131 Karlsruhe EU Conformity Declaration We declare herewith that as a result of the manner in which the machine designated below was designed the type of construction and the machines which as a result have been brought on to the general market comply with the relevant fundamental regulations of the EU Rules for Safety and Health In the event of any alteration which has not been approved by us being made to any machine as designated below this statement shall thereby be made invalid Device Minilift Applied EU Regulations and Norms EC Machinery Regulations Machine Safety Mobile or local changeable lifting devices and similar fittings EC Voltage Regulations EC Electromagnetic Compatibility Regulations Limits of disruptive transmitting Limits of disruptive strength Limits for harmonic current emission Limits of voltage fluctuation and flicker Signed for and on behalf of the Manufacturer cab Produkttechnik S mmerda Gesellschaft f r Computer und Automationsbausteine mbH 99610 S mmerda S mmerda 14 07 02 p Giek ner Erwin Fascher Managing Director Type 70
16. unevennesses like thresholds tubes and cables Always activate the parking brake during loading and unloading fixed on the lift pillar Pay attention that the load retainer is faultless and properly The load capacity depends on the type of the Minilift Do not exceed the maximal load capacity max e Make sure that the size and the form of the loaded product corresponds to the used load retainer Attend in addition the dimension of the load retainer Make sure that the weight of the loaded product corresponds to the load capacity of the load retainer e Do not enter the area under the lifted load and pay attention Rt to any person entering this area Charge the battery pack only if the Minilift is rested The Minilift meets the requirements of the degree of protection IP 41 protection of electrical devices against wetness Technical Specifications Lift Speed Guide Castor in front Fixed Castor in front Guide Castor at the back about 85 mm s at 40 kg load 40 mm s slow speed 50 75 mm Castor 80 mm 125mm Safety disconnection with beep signal Voltage Length of the power cable Storage Battery Battery Charge Indicator ESD Protection Surface Resistance Operating Temperature Storage Temperature Humidity overload upper and lower end position meeting an obstacle 85 264 VAC 50 60 Hz 5 m with unroll unit lead gel service free 7 2 Ah 18 VDC 10
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