Page 1/5 Page 1 Operating Instructions for Cutting Unit Operating
Contents
1. feed belt 1s equipped with a vacuum device to prevent the bottles from tipping over on the feed belt Switch on the vacuum pump if required Switch the leak detector on and off with key K1 Start Stop on the control panel The leak test can be switched on and off with key K2 Leak test ON OFF If Leak test OFF is selected only the conveyer belt runs pass through mode It is only possible to change the function Leak test ON OFF with key K2 Leak test ON OFF when the system is stopped K1 Stop The reference leak can be switched on and off with key K3 Reference leak ON OFF Messages can be displayed directly by pressing key K4 Messages Further details on using the leak detector are given in the operating instructions for the leak detector 3 Care and Maintenance The condensate should be drained at the maintenance unit on the side of the switch cabinet regularly depending on the quantity of condensate in the compressed air network however at least once a month The filter in the maintenance unit should be checked for clogging once a month 4 Safety Precautions Page 5 52. plug cylinder Light barrier 4B3 should be offset by the width of the bottle to give the reject signal for leaky items Adjust the eject nozzle to the same interval in the lower third of the bottle Light barrier 5B2 is responsible for recognition of items in a prone position This is located below the eject cylinder Optional It is necessary to take the belt speed into consideration for all adjustments Allow the cutting belt to run slightly faster than the feed belt so that the bottles arrive at the cutting station with a slight interval in between This on the other hand must be matched to the speed on the cutting belt Adjust the speeds using the frequency converters in the left switch cabinet The blade can be heated for easier fuzz free cutting The heater can be switched on and off separately on the switch cabinet Set the temperature of the blade on the heater control using the arrow keys The speed of the belt on the leak detector can be set with the keypad on the display Follow the instructions for the leak detector Page 4 5 Mail info apis maschinenbau de www apis maschinenbau de Gewerbegebiet 1 D 98743 Spechtsbrunn Tel 49 0 36703 898 0 AN Fax 49 0 36703 898 20 MASCHINENBAU GMBH Page 5 Operating Instructions for Cutting Unit 2 2 Operation Switch on the unit with the main switch Switch on the drives for the cutting device and the blade heater on the left switch cabinet The
3. Mail info apis maschinenbau de www apis maschinenbau de Gewerbegebiet 1 D 98743 Spechtsbrunn Tel 49 0 36703 898 0 AN Fax 49 0 36703 898 20 MASCHINENBAU GMBH Page 1 Operating Instructions for Cutting Unit Operating Instructions for Lost Head Cutting Unit with Leak Detector AP WHS 01 Dear Customer We thank you for your confidence in our product Please read these operating instructions before using the appliance to facilitate start up and operation of the unit If you have any questions our APIS Team 1s available at any time Our address 1s APIS Maschinenbau GmbH Gewerbegebiet 1 D 98743 Spechtsbrunn Tel 49 36703 898 0 Fax 49 36703 898 20 Email APIS t online de Technical Data Mach Type AP WHS 01 Mach No Year of production Compressed air connection 2 8 bars Electrical power connection 230V AC 16A Table of Contents 1 Functional Description 2 Start up 3 Care and Maintenance 4 Safety Precautions Page 1 5 Mail info apis maschinenbau de www apis maschinenbau de Gewerbegebiet 1 D 98743 Spechtsbrunn Tel 49 0 36703 898 0 AN Fax 49 0 36703 898 20 MASCHINENBAU GMBH Page 2 Operating Instructions for Cutting Unit 1 Functional Description The AP LF 01 V unit serves for cutting off lost heads and subsequent leakage test The items are transferred from the conveyer belt to the feed belt for cutting and then transported on t
4. f the lost head and ensure that the item 1s hanging perpendicular in the machine For this purpose loosen the clamping screws on each of the clamping blocks and correct the position with the appropriate spindle After correcting the adjustment please retighten the clamping screws The guide and drive belt can be adjusted with t e spindle adjustment Adjust blade to cutting edge with the M8 clamping screws on blade block and appropriate intermediate position with feeler gauge 0 8 0 2mm between blade mount and B groove guide Page 3 5 P Mail info apis maschinenbau de Gewerbegebiet 1 D 98743 Spechtsbrunn Tel 49 0 36703 898 0 A Fax 49 0 36703 898 20 age 4 2 1 3 2 1 4 2 1 5 2 1 6 Dekel 2 1 8 Z9 MASCHINENBAU GMBH www apis maschinenbau de Operating Instructions for Cutting Unit Now adjust the plug to the cut item to be tested Position the item below the plug Adjust the height of the plug units so that the bottom of the sealing plate is approx 10 30 mm above the neck of the bottle when the plug cylinder is retracted After adjusting the height adjust the plug so that it is centered above the opening in the item Now adjust the light barrier for positioning the item in the test position Light barrier 4B2 is responsible for positioning the item in the test position The light barrier must be positioned so that the feed belt stops when the item 1s centered below the
5. o the cutting unit Guided by the lateral guide the specially shaped lost head engages in the guide channel and the drive belt for the cutting device The bottle rises slightly from the conveyer belt and rotates along the heated cutting blade where it is cut After cutting off the head is fed to the waste bin The bottle falls back onto the belt and is transferred to the leak testing belt in an upright position a Page 2 5 Mail info apis maschinenbau de Gewerbegebiet 1 D 98743 Spechtsbrunn Tel 4 49 0 36703 898 0 AN Fax 49 0 36703 898 20 Page 3 MASCHINENBAU GMBH www apis maschinenbau de Operating Instructions for Cutting Unit 2 Start up 2 1 Mechanical Stage Position the unit on the feed belt and adjust the height with the infinite hydraulic adjustment Complete the power connection 2 1 1 2 1 2 Take an item to be processed and place it on the cutting belt Loosen the mount on the lateral guide and slide it against the item so that a gap of approx 1 2mm remains on each side Ensure that the item is not blocked at any point by the lateral guide please observe diagonals on rectangular bottles As a rule the height of the lateral guide should be adjusted so that the railing is positioned in the middle of the item e Adjust the cutting device to the height e of the item with the aid of the spindle oz adjustment Adjust the cutting guide to the diameter o
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