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Operating Instructions

1. E AH ME a aia E E P H RS485 RX 4 wire RS485 RX 4 wire C AOUT2 AOUT2 vid m GUT o kal T RS485 RX 4 wire RS485 RX 4 wire B CR fm H B Sk pour gt s TSR gt C TS 119 9 lt a EH k 20 DOUT ES ER S x 20 DOUT 3 S s v E E TS CEXI a zn TSR El E ii SE EB DOUT Nc a 22 DOUT 4 k AT TS 323 AF T EH KI ED ov 2 PZ ov Ce 28 Ce 28 DIN2 DOUT2 DIN2 DOUT2 DU DINA DINZDQUT2 DIN2 DOUT2 AOUT2 AOUT2 AOUT2 AOUT2 RS485 RX 4 wire RS485 RX 4 wire RS485 RX 4 wire RS485 RX 4 wire Technical changes reserved Rev 1 01 07 4 5 2 Standard Equipment 4 5 2 1 Power supply Controller Type ETR45 Power supply 230 VAC Range 85 250 VAC Ll Ne 2 Power consumption 6 5W Fuse 200mA time lag PSG Plastic Service GmbH 11 Operating instructions ETR45 amp ETR46 ETR45 ETR46 ETR46 24V 230 VAC 24V 18 24 VAC or 85 250 VAC 18 24 VAC or 18 36 VDC 18 36 VDC s I 34 3 v 4 2 a n a 4 6 5W 6 5W 6 5W 800mA time lag 200mA time lag 800mA time lag Fuse protection of the controller always externally 4 5 2 2 Sensor measurement inputs Compared to ETR45 with one measuring input ETR46 has three measuring inputs It can be selected d which of these three measuring inputs or which combination of these is used as actual value Furthermore the presetting of the set point for ETR46 can be done by measuring input additional to entry by keypad or data
2. ETR45 TCPT TS TS R RS 485 U DIO RS485 T CAN U DIO RS 485 R 230 VAC 24V Thermocouple Pt100 Optical coupler Optical coupler Relay Not existing Serial interface 2 wire Analog output 0 2 10VDC Analog output 0 4 20mA Digital inputs outputs Serial interface 4 wire Not existing CAN interface Analog output 0 2 10VDC Analog output 0 4 20mA Digital inputs outputs Serial interface 4 wire 85 250 VAC 24 VAC DC ETR46 TEPT U TS TS R IS DIO RS485 T CAN U DIO RS 485 R 230 VAC 24V RS485 4 wire only possible for option A RS485T and option B RS485R PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 Thermocouple Pt100 0 2 00VDC 0 4 20mA Optical coupler Optical coupler Relay Optical coupler Relay Optical coupler Relay Not existing Serial interface 2 wire Analog output 0 2 10VDC Analog output 0 4 20mA Digital inputs outputs Serial interface 4 wire Not existing CAN interface Analog output 0 2 10VDC Analog output 0 4 20mA Digital inputs outputs Serial interface 4 wire 85 250 VAC 24 VACIDC Technical changes reserved Rev 1 01 07 7 Chapter 4 Installation and Start up 4 3 Mounting and Housing The control panel cut out has to be prepared according to the following sketch ETR46 ETR45 45 mm 45 mm 0 5 0 0 0 5 0 0 u i gt i u 1r 55mm 0 5 0 0 92
3. 25 5 4 2 Software Version Period of Operation The display of software version and period of operation are only for reasons of maintenance Please keep this data ready in case of queries for the controller at PSG Plastic Service GmbH Press button for at least 12 seconds EB Ea EX Software identifier 1 Software identifier 2 Monitor version 1 Monitor version 2 Display Actual value set point ET oo Period of operation hours Period of operation days Period of operation years The firmware of the controller is of calendar week 07 2005 software identification 2 The period of operation is 10 days and 22 hours For software identifier 1 and the two monitor identifiers additional system information is available Exit dialog level by pressing button or button v 5 4 3 Activate Input block on User System Level The input on user level USEr and on system level SYS can be blocked by parameter 7 P 110 UL oc Entry Lock on User System level page 38 This setting overrides the setting of parameter 7 PO99 Edit Entry Mode Directly page 38 For setting of parameter 7 P1 10 ULoc Entry Lock on User System level page 38 gt 0 i e blocking active Loc is displayed in the actual value display After restart of the device all data entry except setpoint value and degree of operation is automatically blocked Unblocking is done by entry of Z P110 ULoc Entry Lock on User System level page 38 Z
4. 4 5 3 Options In addition to the standard equipment the controller can be equipped with two options Option A and B 4 5 3 1 Serial Interface RS485 2 wire Option A ETR45 ETR46 TX TX TX TX The RS485 connection admits to communicate with 32 controllers by PC over a great distance A shielded wire has to be used Configuration Define option Page34 P064 OPL A Definition of Option A define as rS Define communication protocol Page39 P102 S Pro Protocol of Serial Interface Define setting of interface Page39 P101 S Aar Address of serial interface Page39 P103 S bd Baud Rate of Serial Interface Page39 P104 S Sto Stop Bits of Serial Interface Page39 P105 S PAr Parity of Serial Interface Additional setting if communication protocol Page39 P109 m Adr MODBUS address is in mode MODBUS Technical changes reserved Rev 1 01 07 14 Chapter 4 Installation and Start up 4 5 3 2 Serial Interface RS485 4 wire Option A and B ETR45 Option A Option B TX TX 6 M id ETR46 Option A Option B DONE e RS485 4 wire only possible for option A RS485T and option B RS485R Configuration Define option Define communication protocol Define setting of interface Page34 P064 OPt A Definition of Option A define as rS Page34 P065 OPt b Definition of Option B define as rS Page39 P102 S Pro Protocol of Serial Interface Page39 P101 S Adr Address of serial int
5. 1500 0 C Minimum adjustable set point P052 SP Hi Upper Set Point Limit Value range 0 0 1500 0 C 500 0 Maximum adjustable set point P053 Cur d Current Supervision Function Value range 0 99 Prerequisite current transformer connected 0 Deactivated current monitoring 1 Measuring cycle 30 seconds Analysis of currents gt 0 3 A 2 Measuring cycle 30 seconds Analysis of currents gt 0 2 A 3 Measuring only for degree of operation gt 0 Measuring cycle 30 seconds Analysis of currents gt 0 3 A 4 Measuring only for degree of operation gt 0 Measuring cycle 30 seconds Analysis of currents gt 0 2 A 8 Master in Master Slave current measuring Measuring cycle 30 seconds 9 Slave in Master Slave current measuring Measuring cycle 30 seconds 11 19 Like 1 9 only with measuring cycle 15 seconds 21 29 Like 1 9 only with measuring cycle 10 seconds P054 Cur E Final Value of Measurement Range of Current Supervision Value range 0 999 9 100 0 Scaling of the current measuring input when the output signal of the current transformer is different from 42mV A or the feed line of the heating element is repeatedly led through the current transformer P055 CELS Temperature Unit C Celsius F Degrees Fahrenheit LED F on the front of the controller is illumi na ted 6 6 Display The displays are adjusted by means of this parameter group P056 deCP Display of Format of
6. A 6 10 Configuration of Operation PO99 Edit Entry Mode Directly on After selection the parameters in operator and system level can directly be changed by key pad In this mode the direct data entry for degree of operation set point value by decrease in crea se button is feasible oFF After selection the parameters in operator and system level can only be changed after un blocking by keypad by decrease increase but ton P100 iLoc Entry Lock on Info Level on No data entry on information level feasible OFF Data entry on information level feasible P110 ULoc Entry Lock on User System level After restart of the device all data entry except setpoint value and degree of operation is automatically blocked The unlocking of user level USEr is done by entering the value set here as code number see chapter 7Enter Code Number page 24 The unlocking of system lev Technical changes reserved Rev 1 01 07 el SYS is done by entering the value set here 10 as code number 0 No entry on user system level possible 1 100 Entry on user system level possible Input blocking is automatically reactivated 1 minute after the last key operation 6 11 Configuration of Data Interface The two optional available data interfaces are confi g ured by means of this parameter group P101 S Adr Address of serial interface Address of device for communication via the serial data interface with APSGII Pr
7. A SP3 A SP4 A SP2 r SP3 r SP4 r H oFF H on C oFF C on SP bA SP br AL CL t1 t2 t3 t4 t1 t2 t3 t4 iLoc Z P064 OPt A Definition of Option A oFF Sio dl dO AO AO O A PO65 OPt b Definition of Option B oFF CAn dl dO AO AO O Z P066 dO A Mode of Operation of Digital Output Option OFF HEAt CooL AL1 AL2 AL3 AL4 AL 1 Value range physical value A AL2 AL3 AL4 t1 t2 t3 t4 t1 t2 t3 t4 A P067 dO b Mode of Operation of Digital Output Option oFF HEAt CooL AL1 AL2 AL3 AL4 AL 1 B AL2 AL3 AL4 t1 t2 t3 t4 t1 t2 t3 t4 Z PO68 dIn A Mode of Operation of Digital Input Option oFF P on P oFF SP2 A SP3 A SP4 A A SP2 r SP3 r SP4 r H oFF H on C oFF C on SP bA SP br AL CL t1 t2 t3 t4 t1 t2 t3 t4 iLoc Z PO69 dIn b Mode of Operation of Digital Input Option B oFF P on P oFF SP2 A SP3 A SP4 A SP2 r SP3 r SP4 r H oFF H on C oFF C on SP bA SP br AL CL t1 t2 t3 t4 t1 t2 t3 t4 iLoc 7 P070 AO A Mode of Operation of Analog Output Op oFF out H out C SEn C IntF S C b S C C tion A 7 P071 AO b Mode of Operation of Analog Output Op oFF out H out C SEn C IntF S C b S C C tion B A P072 SEn Sensor Type of Measuring Input A L J niCr Pt A P073 SEn C Measuring Input for Control A b C A b b A A C C A C b b C 7 P074 Sen S Measuring Input for Presetting of Set oFF A b C Point 7Z P075 oFF A Off
8. Degree of Operation Heat ing Value range 0 100 Upper limitation of degree of operation in control mode P046 Out c Maximum Degree of Operation of Cooling Value range 100 0 Lower limitation of degree of operation in control mode Technical changes reserved Rev 1 01 07 P047 Out m Maximum Degree of Operation in Manual Mode Value range 100 100 Upper limitation of degree of operation in Z P002 mAnU Manual Mode page 28 Function also active with Z PO22 tC AL Autom Short Circuit Supervision of Sensor page 30 P048 CooL Heating Cooling on Controller operates as three position control ler Heating Cooling oFF Controller operates as two position controller Heating PO49 rEL H Relay Output Heating If degree of operation gt 0 on only one on off switching operation at control output during one sampling cycle sampling time is set to minimum 10 sec onds oFF output of degree of operation with quickly clocked short pulses e g output for Solid State Relays PO50 rEL C Relay Output Cooling If degree of operation O on only one on off switching operation at control output during one sampling cycle 2 sampling time is set to minimum 10 sec onds OFF output of degree of operation with quickly clocked short pulses e g output for Solid State Relays P051 SP Lo Lower Set Point Limit Value range 0 0
9. ETR45 amp ETR46 Actual value Parameter value Set point Parameter name Info button Escape button Decrease button Increase button Parameter button Edit Enter button Digital input 1 activated Digital output 2 activated Temperature unit F Output heating Output cooling alarm output 3 Alarm 1 Alarm 2 Communication RS485 CAN Bus see ZA P087 A3 d2 Alarm Flag 3 Definition 2 page 36 See setting of parameter 7 P100 iLoc Entry Lock on Info Level page 38 and chapter 7Two Meth ods of Data Entry at User and System Level page 23 See setting of parameter 7 P 1 10 ULOoc Entry Lock on User System level page 38 and chapter ZActivate Input block on User System Level page 25 Technical changes reserved Rev 1 01 07 18 Chapter 5 Display and Operation 5 2 Display of Examples of Operation Display of Buttons To illustrate the operation the symbols have the following meaning Press button Keep the button pressed Shortcut Keep button pressed and press button additionally Shortcut First keep button pressed then keep button additionally pressed Press button or button v Display of LED The display of actual value set point is in gray color for a better identification All other LED displays have a black background 209 arto Display when set point or one parameter value is flashing Steps of Operation in Flow Chart All steps of operation are explained by flow charts In the fl
10. P012 SP 3 Set Point 3 Z PO13 SP 4 Set Point 4 Z PO14 rAP t Temperature Ramp Z P0O15 rAP A Automatic Temperature Ramp Z PO16 rAP G Temperature Band of Autom Tempera ture Ramp 7 P0O17 t1 Process Timer 1 7Z P018 t2 Process Timer 2 7Z P0O19 t3 Process Timer 3 Z PO20 t4 Process Timer 4 Z P021 AmAn Automatic Manual Mode Z PO22 tC AL Autom Short Circuit Supervision of Sen Sor A PO23 tC ti Testing Period for Manual Short Circuit Su pervision of Sensor Z PO24 APPL Application Z P025 H Pb Proportional Band of Heating Z P026H td Derivative Time of Heating A P027 H ti Integral Time of Heating A P028 H Ct Sampling Time of Heating Z P029 C Pb Proportional Band of Cooling Z P030 C td Derivative Time of Cooling 7 P031 C ti Integral Time of Cooling 7 P032 C Ct Sampling Time of Cooling A PO33 IdE H Identification Heating A PO34 IdE C Identification Cooling after Identification Heating Z POS35 idE L Loop Control 7 P036 SP Cb Set Point Cutback 7 P037 C Con Control Parameter Cooling constant after Identification Heating Z P038 GP rt Remote Group Z PO39 GP nr Group Number A P040 GP Fu Group Function A P041 Li 1d Definition of Temperature Limit 1 A P042 Li 2d Definition of Temperature Limit 2 A P043 Li 3d Definition of Temperature Limit 3 A P044 Li 4d Definition of Temperature Limit 4 Z P045 Out H Maximum Degree of Operation Heating Z PO46 OUut C Maximum D
11. POO6 ZonE Status of Zone page 28 oFF To output the alarm on a digital output it must be as si gned to an alarm flag The following setting must be done for the alarm hysteresis function Z POO7 Li 1 Temperature Limit 1 page 28 set up per limit va lue Z POO8 Li 2 Temperature Limit 2 page 28 set low er limit value set Z PO41 Li 1d Definition of Temperature Limit 1 page 32 128 a set Z P042 Li 2d Definition of Temperature Limit 2 page 32 128 m Alarm flag 1 should be used for example Set 7 P083 A1 d2 Alarm Flag 1 Definition 2 page 36 B The alarm flag should be output on digital output 1 for example Set 7Z P058 dO 1 Mode of Operation of Digital Output 1 page 33 AL 1 Instead of the parameters P007 P008 and P041 P042 also the parameters P009 P010 and P043 P044 could be used The used alarm flag example see above 7 P083 A 1 22 Alarm Flag 1 Definition 2 page 36 must be set to 4 7 Appendix 7 1 Parameters factory delivery status Designation characteristic analog mnemonic parameter A P001 SP Set Point Z P002 mAnU Manual Mode Z P003 Out Degree of Operation Z P004 Cur S Set Point of Heater Current Z PO05 Cur t Tolerance Band of Heater Current Z POO6 ZonE Status of Zone Z P007 Li 1 Temperature Limit 1 A POO8 Li 2 Temperature Limit 2 Z PO09 Li 3 Temperature Limit 3 A P010 Li 4 Temperature Limit 4 A P011 SP 2 Set Point 2 A
12. an existing control system Status and error messages are described and remedies are recommended for elimination of faults Protocol specifications of the serial interface and CAN Bus are not integral part of the operating instructions The specifications are available on request Symbols and explanation In case of non compliance with or inaccurate compliance there can result damage to the Caution ad device or injuries to persons Note Attention is drawn to a special feature Example Function is explained by an example 228 After June 2014 the design of the Info button Escape button was changed before June 2014 an i was shown in a circle 2 Warranty Conditions This product is subject to the legal warranty time periods for faults or deficiencies in manufacture Content of Warranty If there is a malfunction due to production PSG Plastic Service GmbH rectifies the fault or replaces the defective product at their own discretion The following repairs do not fall under the warranty and are liable to costs Malfunctions after the legal notice periods have expired Malfunctions caused through operating error of the user if the device is not operated as described in the man ual Malfunctions caused through other devices Changes or damage to the device which do not originate from the manufacturer For services due to these terms of guarantee please contact PSG Plastic Service GmbH 3 Installation
13. and safety references Before installation handling or operation of the device please read through this operating instructions A completely and carefully This controller fulfils the European Directives of security and EMC It is the responsibility of the operator to observe the directives at installation of the device Technical changes reserved Rev 1 01 07 PSG Plastic Service GmbH 5 Operating instructions ETR45 amp ETR46 CE marking The device complies with the European Directives for electromagnetic compatibility complies with EN 61326 1 and low voltages complies with EN 61010 1 Service and repair This device is maintenance free In case of error please contact PSG Plastic Service GmbH Repair by customer is prohibited Cleaning Employ no water or cleaning agents based on water for the cleaning of the device stick on labels You can clean the surface of the devices with a mild soap solution Storage If you should not put the device into operation immediately after unpacking protect it against moisture and coarse dirt Personnel The installation of the device may by carried out by qualified personnel only Wiring The wiring system must be implemented correctly according to the specifications in this operating manual All feeds and connecting terminals must be dimensioned for the corresponding amperage Furthermore all connec tions are to be carried out according to the valid VDE Specification and or the respect
14. defined by two parame ters definition groups Is at least one defined process alarm active the status of the alarm flag equals 1 The status of the alarm flags can be shown on the digital outputs The function of the alarm flag is defined by the alarm identifiers set 0 nothing set P082 A1 d1 Alarm Flag 1 Definition 1 Value range 0 255 4 Identifi Alarm cation 1 Current alarm on heating off current is measured for degree of operation 0 2 Current tolerance alarm 7Z PO07 Li 1 Temperature Limit 1 page 28 8 A POO8 Li 2 Temperature Limit 2 page 28 16 A POO9 Li 3 Temperature Limit 3 page 28 32 Z PO10 Li 4 Temperature Limit 4 page 28 64 Sensor short circuit 128 Sensor break sensor incorrect polarity P083 A1 d2 Alarm Flag 1 Definition 2 Default value 0 Identifi Alarm cation 1 Error during identification phase drift 2 Actual value greater than end of measure ment range Technical changes reserved Rev 1 01 07 Identifi Alarm cation 4 Hysteresis Limit Value Li3 Li4 Alarm Hysteresis Function 8 Hysteresis Limit Value Li1 Li2 Alarm Hysteresis Function 16 Without function 32 Without function 64 Alarm flag can be acknowledged 128 Alarm flag storing P084 A2 d1 Alarm Flag 2 Definition 1 Value range 0 255 8 P082 A1 d1 Alarm Flag 1 Definition 1 P085 A2 d2 Alarm Flag 2 Definition 2 Value range 0 255 0 P083 A1 d2 Alarm Flag 1 De
15. defines the status of the parameter at user level System Level hidden SYS a visible not changeable or 2 visible changeable The display at user level can individually be arranged for the application Is Loc displayed in the actual value display see chapter 7 Display Loc page 17 Technical changes reserved Rev 1 01 07 20 Chapter 5 Display and Operation 5 3 1 Direct data entry of set point and degree of operation the Vie data entry mode the set point and the degree of operation are directly changed by pressing the buttons or ea At direct data entry the data entry is accepted three seconds after the last entry The data entry is accepted immediately after pressing the button Py Pressing the button within the three seconds the data entry is canceled The program returns to main level and displays actual value set point and actual value degree of operation re spec tively Is Loc displayed in the actual value display see chapter 7Display Loc page 17 5 3 2 Information Level In the information level set point manual mode heating current and alarms are directly accessible by button 9 At information level set points for temperature can be changed manual mode can be switch on off and degree of operation can be adjusted an automatic current transfer can be made as well as display of alarms and acknowledgement Is Loc displayed in the actual value display see chapter 7 Display Loc page 17 Technical c
16. done due to the adju st ed set point PO34 IdE C Identification Cooling after Identifica tion Heating on The function only operates on Z P048 CooL Heating Cooling 32 on The control parameters Cooling are automati cally determined after completion of ZA PO33 IdE H Identification Heating page 30 The control parameters of cooling are calcu la ted according to the actual value pattern while the output is set to the least degree of operati on During identification phase Id is shown in the display After completion of the calculation of the con trol parameters the controller operates with the active set point again setting page OFF After completion of the identification Heating no identification Cooling is executed P035 idE L Loop Control on During identification phase Heating the control response at reaching the set point is additio n ally considered and if necessary a correction of the control parameters of heating is per for med oFF Function deactivated P036 SP Cb Set Point Cutback Value range 0 25 5 K The function only operates on setting 7 PO35 idE L Loop Control page 30 on The set point cutback function is embedded to prevent an overshoot in the identification phase The calcula ti on of the control parameters of heating is performed by a set point cutback reduced temperature set point The reafter the controller operates with the temperature set point In the
17. following diagram a complete trend ac tual set point value and degree of operation of an automatic control parameter calculation is described The trend was recorded with the following parameter setting ZA PO33 IdE H Identification Heating page 30 on Z PO34 IdE C Identification Cooling after Identifica tion Heating page 30 on Z PO35 idE L Loop Control page 30 on Z P036 SP Cb Set Point Cutback page 31 off Z P036 SP Cb Set Point Cutback page 31 20 150 Actual val ue 100 Setpoint aw i Degree of Operation 1 After set point jump from 0 C to 140 C the control parameters of heating are calculated during heating up 2 20 C set point cutback before reaching the set point of 140 C the calculation of the control parameters of heating is completed 3 The controller operates with the adjusted set point 4 After the actual value has reached the adjusted set point the calculation of the control parameters of cool ing is started 5 After the calculation of the control parameters of cooling is completed the controller operates with the adjusted set point PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 P037 C Con Control Parameter Cooling constant after Identification Heating In accordance with the dimensioning of the efficiency of heating and of cooling at zones the control parameters Cooling can generally be derived fr
18. interface ETR45 AINAY QO ss a g ANA 1 e HM e ei ti E Configuration Define measuring input A Define measuring input B and C only ETR46 Define function for measuring inputs only ETR46 Define input range for set point ETR46 fH lt O ANB r 5 AIN C q Gr s gt e O9 9 g my Ct AIN A n E 8 i AINA E z E D GND Page35 P072 SEn Sensor Type of Measuring Input A Page35 PO75 oFF A Offset of Measuring Input A Page35 PO78 Aib L Lower Display Limit of Measuring Input B Page36 P079 Aib H Upper Display Limit of Measuring Input B Page36 PO80JAiC L Lower Display Limit of Measuring Input C Page36 P081 AiC H Upper Display Limit of Measuring Input C Page35 PO73 SEn C Measuring Input for Control Page35 PO074 Sen S Measuring Input for Presetting of Set Point Page32 P051 SP Lo Lower Set Point Limit Page32 P052 SP Hi Upper Set Point Limit Technical changes reserved Rev 1 01 07 12 Chapter 4 Installation and Start up 4 5 2 3 Digital outputs ETR45 ETR46 DOUT1 416 U DOUT1 K1 DH OV oa DOUT2 418 9 7 U DOUT2 Wi9 GOV oa DOUT3 420 e U O pouri KSH OV DOUT3 K2 dVn 01 DOUT G Ota O DOUT4 492 0 U 227 DOUT2 KA yov 4 DOUTA M3c 6G3 0v 423 Optical coupler outputs Relay outputs Optical coupler outputs Relay outputs The power supply of DOUT1 is controller inte
19. on system level where all parameters are visible and chan geable The factory made basic setting is marked with a bracket e g on For some parameters the value range ex ceeds the display range of the LED 9999 or 999 9 The complete value range is only adjustable via serial interface or CAN Bus interface Temperature parameters are specified in C by default They apply for F as well 6 1 Main functions P001 SP Set Point Value range 0 0 1500 0 At 0 C 32 F a no control signal is generated degree of operation 0 the control algorithm is initialized no other alarm except the heating circuit alarm is su pervised The setting of the unit for a set point C or F is done by parameter PO55 CELS Temperature Unit page 33 P002 mAnU Manual Mode on Manual mode active In manual mode the control is deactivated The manual entered actuating variable Z P003 Out Degree of Operation page 28 is sent to the control outputs Manual mode for example is used in case of a defect at the sensor when there is no actual temperature value for control and the control function for the zone has to be maintained OFF Controller is in control mode manual mode deactivated P003 Out Degree of Operation Value range 100 100 0 Actuating variable In control mode calculated by the controller in manual mode entered by the operator P021 AmAn Automatic Manual Mode P004
20. rise of temperature is the lea d ing zone and defines the set point of the ramp for all other zones 15 K before reaching the set point the automatic temperature ramp is completed The calculation of the control parameters by the function identification heating is not affec t ed by the automatic temperature ramp PSG Plastic Service GmbH 29 Operating instructions ETR45 amp ETR46 gt P016 rAP G Temperature Band of Autom Tem perature Ramp Value range 2 0 25 5 K 5 0 Maximal tolerable difference between actual value and set point of ramp during P015 rAP A Automatic Tem perature Ramp P017 t1 Process Timer 1 Value range 0 9999 seconds Four timers are available to carry out a sequence of functions The definition how the timers operate is de termined by the parameters P090 t1 d1 Mode of Op eration of Timer 1 Definition 1 to P0O9 7 t4 d2 Mode of Operation of Timer 4 Definition 2 P018 t2 Process Timer 2 Value range 0 9999 seconds P017 t1 Process Timer 1 P019 t3 Process Timer 3 Value range 0 9999 seconds P017 t1 Process Timer 1 P020 t4 Process Timer 4 Value range 0 9999 seconds P017 t1 Process Timer 1 P021 AmAn Automatic Manual Mode on Is an invalid measured value due to sensor break detected during control mode the con troller switches automatically over to manual mode The last averaged degree of operation determined b
21. the actual value reaches the 5K band around the set point directly after start of the controller After termination Start of timer 2 AL t3 Timer is started when the actual value reaches the 5K band around the set point directly after start of the controller After termination Start of timer 3 AL t4 Timer is started when the actual value reaches the 5K band around the set point directly after start of the controller After termination Start of timer 4 L t1 Timer is started when the actual value reaches the 5K band around the set point After termination Start of timer 1 L t2 Timer is started when the actual value reaches the 5K band around the set point After termination Start of timer 2 L t3 Timer is started when the actual value reaches the 5K band around the set point After termination Start of timer 3 L t4 Timer is started when the actual value reaches the 5K band around the set point After termination Start of timer 4 AL Timer is started when the actual value reaches the 5K band around the set point directly after start of the controller L Timer is started when the actual value reaches the 5K band around the set point AS Timer is started when set point gt 100 C and actual value lt 90 C AS t1 Timer is started when set point gt 100 C and actual value 90 C After termination Start of timer 1 AS t2 Timer is started when set point gt 100 C and actua
22. the factory made delivery sta PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 tus are shown exemplarily To change all parameters select 7System Level page 22 6 12 1 Application Hot Runner Control Start up Function After start the controller operates for a definite time with the set point for start up P013 SP 4 Set Point 4 page 29 is used for this function Define mode of operation for the start up timer after start of the controller Z PO90 t1 d1 Mode of Operation of Timer 1 Defini tion 1 page 37 SP4 A and Z P091 t1 d2 Mode of Operation of Timer 1 Definition 2 page 37 AL t2 Define period of start up mode 7 PO17 t1 Process Timer 1 page 29 600 sec onds Define temperature value on which the controller op erates in start up mode 7Z P013 SP 4 Set Point 4 page 29 100 Boost Function In the boost mode the temperature set point is in creased by an adjustable temperature value e g to heat up the hot runner nozzles before start of the pro duction The boost mode is automatically started after start up function or by a signal on the digital input 2 on ly ETR46 of the controller For boost mode 7 P012 SP 3 Set Point 3 page 28 is used Define mode of operation for the second digital input Z P063 dIn 2 Mode of Operation of Digital Input 2 page 34 t2 only ETR46 Define a temperature value that increases boosts the temperature 7Z P01
23. 0 0 The second set point is activated by a digital input or by a timer The same prerequisites apply 7Z P001 SP Set Point page 28 accordingly to P012 SP 3 Set Point 3 Value range 0 0 1500 0 P011 SP 2 Set Point 2 P013 SP 4 Set Point 4 Value range 0 0 1500 0 P011 SP 2 Set Point 2 P014 rAP t Temperature Ramp Value range 999 0 999 0 C Minute 0 Changes of the set point are not directly made but by the adjusted ramp value 0 Temperature ramp deactivated 20 Temperature ramp at set point increase acti vated 0 Temperature ramp at set point increase and decrease activated In the set point display the set point of the actual ramp is displayed In the following diagram a change of a set point from 50 C to 120 C with a temperature ramp of 10 C Minute is shown 120 F C 110r 100 F 90r P015 rAP A Automatic Temperature Ramp oFF on Consistent heating of several controllers Prerequisites Controller with CAN Bus interface Controller is connected with other control lers which should be heated consistent The allocation is done by the group function Controllers with the same P039 GP nr Group Number are heated consistent during active automatic temperature ramp Automatic ramp deactivated The automatic temperature ramp only works after the first change of the set point after switch on of the controller The zone with the slightest rate of
24. 10 VDC 2 10 Measurement range 2 10 VDC P077 oFF C Measurement range of Measuring In put C 0 20 4 20 Measurement range 4 20 mA Measurement range 0 20 mA P078 Aib L Lower Display Limit of Measuring In put B Value range 100 0 1500 0 0 0 Alb h 4 AIC h Alb L AIC L 0 2 VDC 0 4 mA 10 VDC 20 mA Defines the display value of measuring input B for a measured value of 0 respectively 2 VDC or 0 respec tively 4mA The characteristic of the display values for measuring input B is defined by Z PO79 Aib H Upper Display Limit of Measuring Input B page 36 The set point of control is linear output between AI L and Al H For the set point of control beneath Al L 0 is output above AI H maximal value is output Technical changes reserved Rev 1 01 07 35 36 Chapter 6 Configuration Setting P079 Aib H Upper Display Limit of Measuring In put B Value range 100 0 1500 0 999 9 PO078 Aib L Lower Display Limit of Measuring Input B P080 AiC L Lower Display Limit of Measuring In put C Value range 100 0 1500 0 0 0 PO078 Aib L Lower Display Limit of Measuring Input B P081 AiC H Upper Display Limit of Measuring In put C Value range 100 0 1500 0 999 9 P078 Aib L Lower Display Limit of Measuring Input B 6 8 Configuration of Alarm Flags The controller offers a total of four alarm flags The status of the alarm flags is
25. 100 0 C 0 out tings En Myen abling abling Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit hidE hidE hidE hidE Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit Edit hidE hidE hidE Edit Edit Edit Edit hidE hidE hidE Edit hidE hidE hidE hidE hidE hidE hidE hidE hidE Technical changes reserved Rev 1 01 07 41 42 Chapter 7 Appendix Designation characteristic analog mnemonic parameter Z P058 dO 1 Mode of Operation of Digital Output 1 oFF HeAt CooL AL1 AL2 AL3 AL4 AL 1 AL2 AL3 AL4 t1 t2 t3 t4 t1 t2 t3 t4 Co OP Co CL Z P059 dO 2 Mode of Operation of Digital Output 2 oFF HEAt CooL AL1 AL2 AL3 AL4 AL 1 AL2 AL3 AL4 t1 t2 t3 t4 t1 t2 t3 t4 Co OP Co CL Z P060 dO 3 Mode of Operation of Digital Output 3 oFF HEAt CooL AL1 AL2 AL3 AL4 AL 1 AL2 AL3 AL4 t1 t2 t3 t4 t1 t2 t3 t4 Co OP Co CL Z P061 dO 4 Mode of Operation of Digital Output 4 oFF HEAt CooL AL1 AL2 AL3 AL4 AL 1 AL2 AL3 AL4 t1 t2 t3 t4 t1 t2 t3 t4 Co OP Co CL 7Z PO62 dIn 1 Mode of Operation of Digital Input 1 OFF P on P oFF SP2 A SP3 A SP4 A SP2 r SP3 r SP4 r H oFF H on C oFF C on SP bA SP br AL CL t1 t2 t3 t4 t1 t2 t3 t4 iLoc Z PO63 dIn 2 Mode of Operation of Digital Input 2 oFF P on P oFF SP2
26. 2 SP 3 Set Point 3 page 28 Define mode of operation for the boost timer 7Z P092 t2 d1 Mode of Operation of Timer 2 Defini tion 1 page 38 SP3 r and 7Z P093 t2 d2 Mode of Operation of Timer 2 Definition 2 page 38 L Define period of boost mode Z P018 t2 Process Timer 2 page 29 300 sec onds Stand by Function If the digital input 1 is active the controller operates with the reduced set point Define mode of operation of digital input 1 Z P062 dIn 1 Mode of Operation of Digital Input 1 page 34 SP2 r 2 Define temperature value for lowering by 7Z P011 SP 2 Set Point 2 page 28 100 0 Alarm monitoring Technical changes reserved Rev 1 01 07 39 40 Chapter 6 Configuration Setting An alarm is generated when the temperature value ex ceeds the defined band around the temperature set point Define upper temperature limit 7Z P007 Li 1 Temperature Limit 1 page 28 5 C Define lower temperature limit Z POO8 Li 2 Temperature Limit 2 page 28 5 C Define identifiers of alarm flag 7Z P082 A1 d1 Alarm Flag 1 Definition 1 page 36 12 Alarm flag should be generated on digital output Z P059 dO 2 Mode of Operation of Digital Output 2 page 33 AL 1 6 12 2 Application Extrusion Three point zone Heating Cooling Activate cooling P048 CooL Heating Cooling page 32 on a Activate auto tuning for cooling 7 PO34 IdE C Iden tification
27. 32 P044 Li 4d Definition of Temperature Limit 4 Page34 P068 dlIn A Mode of Operation of Digital Input Option A and Page34 P069 dIn b Mode of Operation of Digital Input Option B Define set point Page28 P011 SP 2 Set Point 2 to Page29 P013 SP 4 Set Point 4 Technical changes reserved Rev 1 01 07 16 Chapter 4 Installation and Start up Setting if digital input is used to start a timer Define duration of timer Technical changes reserved Rev 1 01 07 Page29 P017 t1 Process Timer 1 to Page29 P020 t4 Process Timer 4 Define mode of operation of timer Page37 PO90Jt1 d1 Mode of Operation of Timer 1 Definition 1 to Page38 P097 t4 d2 Mode of Operation of Timer 4 Definition 2 Define mode of operation of timer in case of disturbance Page38 P098 rES Mode of Operation of Timer after Soft Re set 5 Display and Operation 5 1 Front view LED displays Buttons LEDs ETR45 n j EE C3 Cj I n p Actual value Parameter value Set point Parameter name Info button Escape button Decrease button Increase button Parameter button Edit Enter button Output heating Output cooling alarm output 3 Digital input activated Temperature unit F Communication RS485 CAN Bus T Qomnmuoou ocnescolnmc 5 1 1 Display Loc Is Loc displayed in the actual value display an input blocking is active PSG Plastic Service GmbH 17 Operating instructions
28. Cooling after Identification Heating page 30 on Besides the controller is preset for the operation with an extruder 6 12 3 Application Hot Air To achieve optimal control results the automatic calcu lation of the heating control parameters should be de activated and the heating control parameters should be manually entered a Deactivate automatic calculation of heating control parameters A PO33 IdE H Identification Heating page 30 off Set heating control parameters Z P025 H Pb Proportional Band of Heating page 30 7 15 Z PO26 H td Derivative Time of Heating page 30 1 A P027 H ti Integral Time of Heating page 30 3 Z P028 H Ct Sampling Time of Heating page 30 0 3 In case these control parameters are not leading to an optimal result for your hot air zones please con tact PSG Plastic Service GmbH For a further adaptation of the heating control para m eters please watch the actual value as well as the dedicated degree of operation 6 12 4 Alarm Hysteresis Function To generate an alarm dependent on the exceeding of an absolute upper limit value that is pending as long Technical changes reserved Rev 1 01 07 as an absolute lower limit value is not under run the alarm hysteresis function can be used T A Alarm active Alarm inactive Li 2 Li 4 Li 1 Li 3 The function 2 generates an alarm even though 7 P001 SP Set Point page 28 0 2 generates no alarm when 7
29. Cur S Set Point of Heater Current Value range 0 0 999 0 A The measured heater current is compared with the set point The set point is manually or by automatic current transfer Alnformation Level page 20 entered Technical changes reserved Rev 1 01 07 P005 Cur t Tolerance Band of Heater Current Value range 0 100 20 Tolerance band around 7Z POO4 Cur S Set Point of Heater Current page 28 for supervision of heating cur rent P006 ZonE Status of Zone Activation Deactivation of zone OFF Zone deactivated No control signal is generated degree of op eration 096 The control algorithm is initialized No alarm supervision on Zone activated P007 Li 1 Temperature Limit 1 Value range 999 0 1500 0 5 The zone can be supervised by four temperature limit values With the four associated parameters Z POA1 Li 1d Definition of Temperature Limit 1 page 32 to Z PO4A Li 4d Definition of Temperature Limit 4 page 32 the function of the limit value is deter mined Z2 POA44A L i 4d Definition of Temperature Limit 4 page 32 P008 Li 2 Temperature Limit 2 Value range 999 0 1500 0 5 POOT Li 1 Temperature Limit 1 P009 Li 3 Temperature Limit 3 Value range 999 0 1500 0 0 POOT Li 1 Temperature Limit 1 P010 Li 4 Temperature Limit 4 Value range 999 0 1500 0 0 POOT Li 1 Temperature Limit 1 P011 SP 2 Set Point 2 Value range 999 0 1500
30. Like AAL1 page 33 Output inverted AL2 Like AZAL2 page 33 Output inverted AL3 Like ZAL3 page 33 Output inverted AL4 Like ZAL4 page 33 Output inverted t1 Output switched if timer 1 active t2 Output switched if timer 2 active t3 Output switched if timer 3 active t4 Output switched if timer 4 active t1 Output switched if timer 1 is not active t2 Output switched if timer 2 is not active t3 Output switched if timer 3 is not active t4 Output switched if timer 4 is not active Co OP Open valve For valve control Only degree of operation changes are output Not at P066 P067 Co CL Close valve For valve control Only degree of operation changes are output Not at P066 P067 P059 dO 2 Mode of Operation of Digital Output 2 PO058 dO 1 Mode of Operation of Digital Output 1 Default value CooL P060 dO 3 Mode of Operation of Digital Output 3 PO058 dO 1 Mode of Operation of Digital Output 1 Default value AL 1 P061 dO 4 Mode of Operation of Digital Output 4 A P058 dO 1 Mode of Operation of Digital Output 1 page 33 Default value AL 2 Technical changes reserved Rev 1 01 07 33 34 Chapter 6 Configuration Setting P062 dIn 1 Mode of Operation of Digital Input 1 Is digital input 1 active OFF Digital input without function P on itis indicated to the controller that the pow er controller for heating is connected Is digital input 1
31. P110 ULoc Entry Lock on User System level page 38 10 for User level USEr for System level SYS as code number see chapter 7Enter Code Number page 24 Input blocking is automatically reactivated 1 minute after the last key operation The setting of parameter 7 P110 ULoc Entry Lock on User System level page 38 0 deactivates the input block The setting of parameter 7 P110 ULoc Entry Lock on User System level page 38 is fail safe Technical changes reserved Rev 1 01 07 26 Chapter 5 Display and Operation 5 5 Messages amp Displays 5 5 1 Status Messages Display tCbr tCrC IdE drl IdC IdS mAnU AL SSr tCSC Err1 Err2 Status messages in case of alarm status or certain operating status will be al Meaning Sensor break Sensor incorrect polarity Identification error Temperature drift Identification heating Identification cooling Start up phase automatic adaptation of cooling Manual mode Measuring range exceeded tempera ture alarm Current alarm heating off Sensor alarm Ramp Setpoint Value 4 Setpoint Value 3 Setpoint Value 2 Automatic ramp slowest zone Automatic ramp Error automatic ramp Error automatic ramp slowest zone Error in calibration data Error in attributes Technical changes reserved Rev 1 01 07 Alarm x X XX X X X X X X Status ternately displayed with the actual value as additional information Fault Cor
32. PSG Plastic Service Group Operating Instructions Single Loop Temperature Controller ETR 45 amp ETR 46 MAN LI LI Ld PAR CE Rev 1 00 07 07 2015 Translation of original operating instructions Quick start up The temperature controller is ready for use One control zone for one heater and one thermocouple for measure ment of the actual value is set up for operation The start up of the control zone can be done in a few steps see chapter Display Loc ETR45 Step 1 Electrical connection Connect the thermocouple between terminal 10 and 11 2 A Solid State Relay SSR is used as a power con trol ler Notice the heat output at switching to select the correct SSR To activate the Solid State Relay connect it to ter mi nal 5 and 6 of the controller m Connect the heater with power supply and Solid State Relay Use ultra rapid micro fuse or ultra ra pid automatic circuit breaker for fuse protection of the heating circuit Connect the power supply of the controller by ter mi nal 1 and 2 e g 230 VAC Notice necessarily the specification of the A power supply of the controller 85 250 VAC or 24 V Provide fuse protection L N Delay action Fuse H iE m ultra rapid Heating Unit SSR E E m E pout 1 Temperature Sensor ETR46 Step 1 Electrical connection Connect the thermocouple between termina
33. Temperature Val ues Value range 0 1 1 0 Display data entry of all temperature values by LED display with or without decimal place Entry by serial data interface RS485 and CAN Bus interface always in format 0 1 P057 dmAn Display in Manual Mode out tEmP Display of actual value Display of degree of operation 6 7 Configuration of Hardware The mode of operation of in and outputs at the control ler is adjusted by means of this parameter group The setting in general has to be done once at start up P058 dO 1 Mode of Operation of Digital Output 1 oFF HEAt Cool Output without function Output of control signal Heating Output of control signal Cooling PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 AL1 Output switched if at least one alarm defined by A P082 A1 d1 Alarm Flag 1 Definition 1 page 36 or 7 P083 A 1 22 Alarm Flag 1 Definition 2 page 36 is active AL2 Output switched if at least one alarm defined by A P084 A2 d1 Alarm Flag 2 Definition 1 page 36 or A PO85 A2 d2 Alarm Flag 2 Definition 2 page 36 is active AL3 Output switched if at least one alarm defined by 7 P086 A3 d1 Alarm Flag 3 Definition 1 page 36 or 7 P087 A3 d2 Alarm Flag 3 Definition 2 page 36 is active AL4 Output switched if at least one alarm defined by A P088 A4 d1 Alarm Flag 4 Definition 1 page 36 or A PO89 A4 d2 Alarm Flag 4 Definition 2 page 36 is active AL1
34. ace converters SK232485 Art No 039060 converter RS232 RS485 and SKUSB422 Art No 039065 converter USB RS485 as well as the dedicated adaptation cable VK4852DR Art No 052220 as accessories Preparing update WinKonVis must be installed and licensed Optional Install the driver of the USB RS485 interface converter from the disk supplied Ensure that the interface connection between PC and controller functions e g by interface test menu item Op tions Interface PSGII Options in WinKonVis Technical changes reserved Rev 1 01 07 43 44 Chapter 7 Appendix Execute update Start WinKonVis and attach a project with a net controller The controller address of the attached controller must be identical with the address of the controller with which the firmware update should be car ried out LI E 1 4 LI 1 1 Li LJ P d I H 1 Li f 1 LJ LJ u n D ad P Hi Li Li LI Click with right hand mouse button on the controller in the left window Select the firmware update menu item in the context menu 99999 ADAM ZESTISSTT UA P roo Qa sere e 9 ugoy In the update dialog window the HEX file of the update firmware must first be se lected For this purpose click on the button File and select the corresponding HEX file in the selection dialog box Technical changes reserved Rev 1 01 07 If the HEX file is damaged then a warning appears It is absol
35. al changes reserved Rev 1 01 07 By call of user level USEr is shortly shown in the LED dis play In the user level it is feasible to scroll forward and back ward between the parameters t depends on the unblocking ZUnblocking of Parameters at User Level page 23 which pa rameters at the user level are vi sible and changeable too The user level can always be left by button to return to actual value set point display Is Loc displayed in the actual value display see chapter 7Display Loc page 17 By call of system level SYS is shortly shown in the LED display n the system level it is feasible to scroll forward and backward between the parameters The system level can always be left by button to return to actual value set point display Is Loc displayed in the actual value display see chapter 7Display Loc page 17 PSG Plastic Service GmbH 23 Operating instructions ETR45 amp ETR46 5 3 5 Two Methods of Data Entry at User and System Level It can be chosen between two methods of data entry for parameters at user and system level The method of data entry is defined by the parameter 7 PO99 Edit Entry Mode Directly page 38 The difference between the two methods is shown by the example of a change of a set point at user level Display Actual value set Deactivate input block point Press buttons consecutively RH in between 0 5 seconds Select user level Display 1i Actual value set point Di
36. ation Activate Input block on User System Level Messages amp Displays Status Messages 6 Configuration Setting Main functions Control parameter Group functions Definition of Temperature Limit Values Configuration of Base functions Rev 1 01 07 Technical changes reserved Display Configuration of Hardware Configuration of Alarm Flags Definition of Timers Configuration of Operation Configuration of Data Interface Basic settings for Special Applications Application Hot Runner Control Application Extrusion Application Hot Air Alarm Hysteresis Function 7 Appendix Parameters factory delivery status Firmware update Version History PSG Plastic Service GmbH Operating Instructions ETR45 amp ETR46 41 47 Rev 1 01 07 Technical changes reserved 3 4 Chapter 1 Introduction 1 Introduction The compact controller models ETR45 and ETR46 are one zone temperature controllers dimensions 48x48mm and 48x96mm with adaptive parameter adjustment They are applicable for all purpose applications in extremely fast to extremely slow zones The controllers are available in different specifications This has to be considered at installation and start up For details please refer to chapter ZEquipment implementation Ordering designations as well as 7Configuration Set ting These operating instructions assist in case of first installation and start up of the controller as well as in case of changes and adjustment of
37. by the 4th set point H oFF Heating output is switched off H on Heating output is switched on C oFF Cooling output is switched off C on Cooling output is switched on SP bA SP br AL CL Stored alarms outputs are reset P091 t1 d2 Mode of Operation of Timer 1 Defini tion 2 With the second parameter of a timer is defined how the timer is started and which action is per formed after ter mination of the timer For parameter t rES Auto a Soft Reset has the same effect like controller start OFF Timer is not started Auto Timer is automatically started after controller start A t1 Timer is automatically started after controller start After termination Start of timer 1 A t2 Timer is automatically started after controller start After termination Start of timer 2 A t3 Timer is automatically started after controller start After termination Start of timer 3 A t4 Timer is automatically started after controller start After termination Start of timer 4 t1 After termination Start of timer 1 t2 After termination Start of timer 2 t3 After termination Start of timer 3 t4 After termination Start of timer 4 AL t1 Timeris started when the actual value reaches the 5K band around the set point directly after start of the controller After termination Start of timer 1 PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 AL t2 Timer is started when
38. correct configuration can lead to damage to the control section or to injuries to persons The wiring system is implemented on the screwed terminals on the rear side with the appropriate cable lugs Ca bles with a cross section of 0 5 to 1 5mm can be employed The start up of the controller includes the electrical installation as well as the correct configuration Succeeding the terminal allocation and instructions on the configuration are given in detail 4 5 1 Connection overview The terminal overview is glued on one side of the controller next to the type plate All feasible connections are drawn in Only controller configured variants can be used ETR45 ETR46 With power supply With power supply 24 V With power supply With power supply 24 V 85 250 VAC 85 250 VAC DINTHDOUT1 DIN1 DOUT1 DOI 3 ROUTE AQUPT PIN SASS DC RSMO XE DINRSABS TX ROMS TES DIN DOUTI DINIHDOUTI RS485 TX 4 wire RS485 TX 4 wire AOUT1 AQUT1 AOUT1 AOUT1 AOUT1 AOUT1 RS485 TX 4 wire RS485 TX 4 wire RS485 TX 4 wire RS485 TX 4 wire RS485 TX 4 wire RS485 TX 4 wire At E EE 12VDC Bee EB EB EH ER N DIN 24V PEE A soc EI TANT E R 24V pour de pour E om ER TS En DN EE m 2 SS JA E DIN2 E 15 DIN2 E 15 1 E DOUT gt SS vm dB wE un va E 2 ov El DEO Un 5H oo uw o
39. d by the acknowledgement of the alarm P024 APPL Application Without function 6 2 Control parameter This parameter group consists of the control parame ters and the parameters that affect the automatic con trol parameter calculation P025 H Pb Proportional Band of Heating Value range 0 0 25 5 6 5 P026 H td Derivative Time of Heating Value range 0 2000 seconds 50 P027 H ti Integral Time of Heating Value range 0 2000 seconds 50 P028 H Ct Sampling Time of Heating Value range 0 2 90 0 seconds 0 2 P029 C Pb Proportional Band of Cooling Value range 0 0 25 5 6 5 Technical changes reserved Rev 1 01 07 P030 C td Derivative Time of Cooling Value range 0 2000 seconds 50 P031 C ti Integral Time of Cooling Value range 0 2000 seconds 50 P032 C Ct Sampling Time of Cooling Value range 0 2 90 0 seconds 1 0 P033 IdE H Identification Heating on The control parameters Heating are calcula t ed after the first change ofthe set point grea ter than 50K after reset of a zone A PO006 ZonE Status of Zone page 28 off or switch on of controller or after setpoint value 0 C 32K are calculated during heating up During the identification phase Id and actual value are shown alternately in the display OFF Function deactivated No parameter calculation for control parame ters of heating is done during the heating up phase The heating is
40. e of Operation of Digital Input 1 Page34 P063JdIn 2 Mode of Operation of Digital Input 2 Is digital input used to activate a set point Define set point Page28 P011 SP 2 Set Point 2 to Page29 P013 SP 4 Set Point 4 Technical changes reserved Rev 1 01 07 PSG Plastic Service GmbH 13 Operating instructions ETR45 amp ETR46 Setting if digital input is used to start a timer Define duration of timer Page29 P017 t1 Process Timer 1 to Page29 PO20 t4 Process Timer 4 Define mode of operation of timer Page37 P0O90Jt1 d1 Mode of Operation of Timer 1 Definition 1 to Page38 P097 t4 d2 Mode of Operation of Timer 4 Definition 2 Define mode of operation of timer in case of disturbance Page38 PO98J t rES Mode of Operation of Timer after Soft Re set 4 5 2 5 Heating Current Monitoring ETR45 ETR46 STI 9 k 5 GND 62 6 Do only use current transformers available in the accessories by PSG Plastic Service GmbH Configuration Define measuring method Page32 P053 Cur d Current Supervision Function Define upper limit of measurement range Page33 PO54 Cur E Final Value of Measurement Range of Current Supervision Define heating current and tolerance Set point of current either directly entered Page28 PO04 Cur S Set Point of Heater Cur rent or by automatic current transfer Page20 Information Level Page28 P005 Cur t Tolerance Band of Heater Current
41. egree of Operation of Cooling A P047 Out m Maximum Degree of Operation in Manual Mode Z P048 CooL Heating Cooling Z PO49 rEL H Relay Output Heating Z PO5O rEL C Relay Output Cooling Z P051 SP Lo Lower Set Point Limit Z P052 SP Hi Upper Set Point Limit Z P053 Cur d Current Supervision Function Z PO54 Cur E Final Value of Measurement Range of Current Supervision Z PO55 CELS Temperature Unit Z PO56 deCP Display of Format of Temperature Values Z P057 dmAn Display in Manual Mode Value range physical value 0 1500 0 oFF on 100 100 0 0 999 0 0 100 oFF on 999 0 1500 0 999 0 1500 0 999 0 1500 0 999 0 1500 0 999 0 1500 0 999 0 1500 0 999 0 1500 0 999 0 999 0 oFF on 2 0 25 5 9999 9999 9999 9999 oFF on oFF on oooo 0 999 0 255 0 0 25 5 0 2000 0 2000 0 2 90 0 0 0 25 5 0 2000 0 2000 0 2 90 0 oFF on oFF on oFF on 0 0 25 5 oFF on s32 32 200 200 205 200 255 0 100 100 0 100 100 9 9 9 9 9 9 9 oFF on oFF on oFF on 0 0 1500 0 0 0 1500 0 0 99 0 0 999 0 F C 1 0 0 1 tEmP out PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 Standard My Set 0 OFF 0 0 0 20 on 5 5 0 oko 9 o oFF o o o oFF oFF 6 5 50 50 0 2 6 5 50 50 1 0 on oFF oFF 0 0 oFF o o o9 9 9 O e 100 100 100 oFF oFF on 0 0 500 0
42. erface Page39 P103 S bd Baud Rate of Serial Interface Page39 P104 S Sto Stop Bits of Serial Interface Page39 P105 S PAr Parity of Serial Interface Additional setting if communication protocol Page39 P109 m Adr MODBUS address is in mode MODBUS 4 5 3 3 CAN Bus Option B ETR45 Tt CAN L CAN H ETR46 CAN H CAN L Up to 127 controllers can be connected by CAN Bus Beside the communication with a superior control visualiza tion system the remote control function is feasible For more detailed information please refer to Configuration of Data Interface Configuration Define option Define setting of interface Page34 P065 OPt b Definition of Option B define as CAn Page39 P106 C bAS CAN base address Page39 P107 C bd CAN baud rate Page39 P108 C OP CAN Auto Operational Mode 4 5 3 4 Analog Outputs Option A and B ETR45 oe TT ETR46 Both options of the controller can be of the analog output type Configuration Define option Technical changes reserved Rev 1 01 07 Page34 P064 OPt A Definition of Option A and Page34 PO65 OPt b Definition of Option B define as AO or AO O Stipulate function of the analog outputs PSG Plastic Service GmbH 15 Operating instructions ETR45 amp ETR46 Page35 P070 AO A Mode of Operation of Analog Output Op tion A and Page35 P071 AO b Mode of Operation of Analog Output Op tion B 4 5 3 5 Digital in outpu
43. ess and change set point with and v m Conio soir entry with button and return with or to actual set point value display Step 3 Adjust set point Press button repeatedly until SP is shown in the MM P Press and change set point with and v m c et point entry with button Ij and return with or to actual set point value display Technical changes reserved Rev 1 01 07 1 Introduction 2 Warranty Conditions 3 Installation and safety references 4 Installation and Start up Scope of supply Equipment implementation Ordering designations Type plate Type designation Mounting and Housing Exchange of Controller Electrical Connection and Base Configuration Connection overview Standard Equipment Power supply Sensor measurement inputs Digital outputs Digital inputs Heating Current Monitoring Options Serial Interface RS485 2 wire Option A Serial Interface RS485 4 wire Option A and B CAN Bus Option B Analog Outputs Option A and B Digital in outputs Option A and B 5 Display and Operation Front view Display Loc Display of Examples of Operation Display of Buttons Display of LED Steps of Operation in Flow Chart Operation Levels Direct data entry of set point and degree of operation Information Level User Level System Level Two Methods of Data Entry at User and System Level Unblocking of Parameters at User Level Additional Operating Functions Enter Code Number Software Version Period of Oper
44. f Operation of Timer after Soft Re run StoP Auto run hidE set Z P099 Edit Entry Mode Directly oFF on on hidE Z P 100 iLoc Entry Lock on Info Level oFF on oFF hidE 7 P 101 S Adr Address of serial interface 0 255 0 hidE 7 P102 S Pro Protocol of Serial Interface PSG2 rtU PSG2 hidE 7 P103 S bd Baud Rate of Serial Interface 1200 2400 4800 9600 19 2 38 4 19 2 hidE 7 P 104 S Sto Stop Bits of Serial Interface 1 2 1 hidE 7Z P 105 S PAr Parity of Serial Interface no odd EvEn no hidE Z P106 C bAS CAN base address 0 127 32 hidE 7 P107 C bd CAN baud rate 78 8 100 125 250 500 800 1000 250 hidE Z P108 C OP CAN Auto Operational Mode oFF Auto Auto hidE Z P109 m Adr MODBUS address 0 255 1 hidE Z P 1 10 ULoc Entry Lock on User System level 0 100 0 hidE 7 2 Firmware update The firmware of the controller is continuously undergoing further development Because the controller can be up dated the device can be maintained at the latest software after purchase The controller firmware in the form of a file HEX File is clear of all charges The firmware is updated with the aid of the program WinKonVis Art No 039020 executable from Microsoft Win dows 98 over the serial interface RS485 option The program as well as the controller firmware can be delivered on request on CDROM or per Email or directly be loaded from the homepage of PSG Plastic Service GmbH For execution of the update there exist two interf
45. finition 2 P086 A3 d1 Alarm Flag 3 Definition 1 Value range 0 255 2 P082 A1 d1 Alarm Flag 1 Definition 1 P087 A3 d2 Alarm Flag 3 Definition 2 Value range 0 255 0 P083 A 1 d2 Alarm Flag 1 Definition 2 EB By setting of A3 d the status of the alarm flag is output on the digital outputs and on the LED B and or E output cooling alarm output 3 P088 A4 d1 Alarm Flag 4 Definition 1 Value range 0 255 1 P082 A 1 d1 Alarm Flag 1 Definition 1 P089 A4 d2 Alarm Flag 4 Definition 2 P083 A 1 d2 Alarm Flag 1 Definition 2 Value range 0 255 0 6 9 Definition of Timers The controller offers a total of four timers where com plex sequences of functions can be realized The function and how the timer acts are defined by two parameters P090 t1 d1 Mode of Operation of Timer 1 Defini tion 1 With the first parameter of a timer is defi ned which func tion is performed when the timer is ac tive oFF No function P on The power controller of heating is switched on P oFF The power controller of heating is switched off SP2 A The controller operates with the 2nd set point SP3 A The controller operates with the 3rd set point SP4 A The controller operates with the 4th set point SP2 r The set point is increased or decreased by the 2nd set point SP3 r The set point is increased or decreased by the 3rd set point SP4 r The set point is increased or decreased
46. finition of Option A Setting of function of option A Technical changes reserved Rev 1 01 07 The factory made default setting depends on the de vice specification For controllers without options the default setting is in each case oFF oFF Option A not available rs Interface RS485 dl Digital input dO Digital output AO Analog output 0 10VDC 0 20mA AO O Analog output 2 10VDC 4 20mA P065 OPt b Definition of Option B Setting of function of option B The factory made default setting depends on the de vice specification oFF Option B not available CAn CAN Bus dl Digital input dO Digital output AO Analog output 0 10VDC 0 20mA AO O Analog output 2 10VDC 4 20mA P066 dO A Mode of Operation of Digital Output Option A Prerequisite Option A is configured as digital output PO058 dO 1 Mode of Operation of Digital Output 1 P067 dO b Mode of Operation of Digital Output Option B Prerequisite Option B is configured as digital output PO058 dO 1 Mode of Operation of Digital Output 1 P068 dIn A Mode of Operation of Digital Input Op tion A Prerequisite Option A is configured as digital input Adl page 34 PO62 dIn 1 Mode of Operation of Digital Input 1 P069 dIn b Mode of Operation of Digital Input Op tion B Prerequisite Option B is configured as digital input dl page 34 PO62 dIn 1 Mode of Operation of Digital Input 1 P070 AO A Mode of Ope
47. hanges reserved Rev 1 01 07 Select setpoint value Display actual value set point f there is no operating function chosen a mation level can directly be left by button PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 21 ioe Select Enable antryot Change Degree of Oper y setpoint setpoint Confirm change ation value mao En Select manual mode Deactivate man ual mode Select Heating current Change degree of oper ation Confirm change Activating man ual mode Enable entry of degree of operation Select alarm Enable current No current transfer Display cur Change current setpoint display transfer rent setpoint value value Guo m Execute current transfer Activate current transfer edgement of alarms Select acknowl edge of alarms No acknowl Acknowledge alarms Jing data entry i e the upper LED display is flashing the infor or amp s Loc displayed in the actual value display see chapter 7 Display Loc page 17 Technical changes reserved Rev 1 01 07 22 Chapter 5 Display and Operation 5 3 3 User Level Display actual value set point Select user level Exit user level Display for about 1 second Scroll backwards Scroll forwards 5 3 4 System Level Display actual value set point Select system level Exit system level Display for about 1 second Scroll backwards Scroll forwards Technic
48. inactive the control is stopped no control signal and no current tol eran ce alarms are generated P oFF itis indicated to the controller that the pow er controller for heating is disconnected SP2 A the controller operates with the 2nd set point SP3 A the controller operates with the 3rd set point SP4 A the controller operates with the 4th set point SP2 r the set point is increased or decreased by the 2nd set point SP3 r the set point is increased or decreased by the 3rd set point SP4 r the set point is increased or decreased by the 4th set point H oFF the heating output is permanently switched off H on the heating output is permanently switched on C oFF the cooling output is permanently switched off C on the cooling output is permanently switched on SP bA SP br AL CL the activated and stored alarm outputs are reset t timer 1 started by switch on edge t2 timer 2 started by switch on edge t3 timer 3 started by switch on edge t4 timer 4 started by switch on edge t1 timer 1 started by switch off edge t2 timer 2 started by switch off edge t3 timer 3 started by switch off edge t4 timer 4 started by switch off edge iLoC entry by membrane keypad is locked No entry by membrane keypad is feasible P063 dIn 2 Mode of Operation of Digital Input 2 PO62 dIn 1 Mode of Operation of Digital Input 1 P064 OPt A De
49. ive national specifications 8 Ensure in particular that the AC power supply is not connected with the logic output or the low voltage in put Overload protection For the power supply of the controller and the controller outputs use a fuse protection or a circuit breaker That protects the printed circuit board against overload Maximum Voltage for Devices with Power Supply of 85 250VAC For controllers with a power supply of 85 250VAC the maximum applied voltage on the terminals has to be less than 250 VAC DO NOT connect the controller to three phase systems or grounded midpoints In case of an error the voltage of the power supply can exceed 250 VAC Under these circumstances the device is not reliable Voltage transients on power supply terminals and between power supply and ground should not exceed 2 5 kV For transients expect to exceed 2 5 kV the power supply voltage should be limited to 2 5 kV by an over voltage protection Environment Conducting contamination must not reach the proximity of the device connecting terminals in the control cabinet In order to achieve suitable ambient air conditions install an air filter in the air inlet of the control cabinet If the controller should be in a condensing environment low temperatures install a thermostat controlled heating unit in the control cabinet Technical changes reserved Rev 1 01 07 Chapter 4 Installation and Start up 4 Installation and Start up 4 1 Scope of
50. l 10 and 11 A Solid State Relay SSR is used as a power control ler Notice the heat output at switching to select the correct SSR To activate the Solid State Relay connect it to termi nal 17 and 24 of the controller For the power supply of the control output iil there must be an additional connection be t ween terminal 1 and 16 Connect the heater with power supply and Solid State Relay Use ultra rapid micro fuse or ultra rapid auto matic circuit breaker for fuse protection of the heating circuit Connect the power supply of the controller by terminal 13 and 14 e g 230 VAC l Notice necessarily the specification of the power supply of the controller 85 250 VAC or 24 V Provide fuse protection Delay action B Br Fuse ultra rapid pour SE SSR a Heating am mB 19 H 20 E 21 22 oor E 28 Step 2 Adjust sensor type Press button repeatedly until SEn is shown in the display _ Choose sensor type with the buttons or v Confirm sensor type wit and return to actual set point value display with amp Step 2 Adjust sensor type 2 Press button repeatedly until SEn is shown in the display _ Choose sensor type with the buttons or v Confirm sensor type wi and return to actual set point value display with S Step 3 Adjust set point Press button repeatedly until SP is shown in the MM P Pr
51. l value lt 90 C After termination Start of timer 2 AS t3 Timer is started when set point gt 100 C and actual value lt 90 C After termination Start of timer 3 AS t4 Timer is started when set point gt 100 C and actual value lt 90 C After termination Start of timer 4 P092 t2 d1 Mode of Operation of Timer 2 Defini tion 1 PO90Jt1 d1 Mode of Operation of Timer 1 Defini tion 1 P093 t2 d2 Mode of Operation of Timer 2 Defini tion 2 9 P091 t1 d2 Mode of Operation of Timer 1 Defini tion 2 Technical changes reserved Rev 1 01 07 37 38 Chapter 6 Configuration Setting P094 t3 d1 Mode of Operation of Timer 3 Defini tion 1 PO90 t1 d1 Mode of Operation of Timer 1 Defini tion 1 P095 t3 d2 Mode of Operation of Timer 3 Defini tion 2 P091 t1 d2 Mode of Operation of Timer 1 Defini tion 2 P096 t4 d1 Mode of Operation of Timer 4 Defini tion 1 PO90 t1 d1 Mode of Operation of Timer 1 Defini tion 1 P097 t4 d2 Mode of Operation of Timer 4 Defini tion 2 P091 t1 d2 Mode of Operation of Timer 1 Defini tion 2 P098 t rES Mode of Operation of Timer after Soft Reset A soft reset stands for a sensor break a reset of a set point to zero or a passivation of a zone run StoP Auto Timer keeps on running Timer is stopped and reset Timer is stopped reset and after soft reset started again in case of t d2 Auto and or
52. mm 0 5 0 0 45 mm When fitting more than one controller in a control panel the correct spacing of the controllers is necessary A spa c ing of 10mm in horizontal and 38mm in vertical direction is recommended Technical changes reserved Rev 1 01 07 PSG Plastic Service GmbH 9 Operating instructions ETR45 amp ETR46 The controllers ETR45 and ETR46 are equipped with a straightforward mounting system The housing can be mounted removed without any tools To mount the controller remove the securing brackets Press the securing brackets at the end 1 move it backward 2 out of the guides Pass the controller into the front side of the control panel cut out or re move it from the front side Refit the securing brackets into the guides again and push it forward Technical changes reserved Rev 1 01 07 10 Chapter 4 Installation and Start up 4 4 Exchange of Controller For an exchange of a controller the housing need not to be removed Press the lock at the lower end of the front side and remove the controller from the housing see figure A Only controllers of the same type should be exchanged Notice to take over the setting of the controller 4 5 Electrical Connection and Base Configuration The controller may be installed and put into operation by specialist personnel only Before switch on of the control zones it is to be ensured that the controller is configured for the appli cation An in
53. om the control pa ra meters Heating on The control parameters Cooling are not deter mined after identification Heating OFF Is the function deactivated the control para m eters Cooling are derived from the control pa rameters Heating after identification Hea ting 6 3 Group functions To use the controller overall and operating functions the controller has to be allocated to a group P038 GP rt Remote Group Value range 0 32 With the remote operation function the operation of multiple controllers is facilitated For all controllers allo cated to one remote operation group the operations on information level are synchronously processed It is ne gligible on which controller of the remote operation group the operation is processed Prerequisite for all group function is the net working ofthe controllers by CAN Bus inter face P039 GP nr Group Number Value range 0 32 For all controllers allocated to one remote operation group the automatic ramp the timers are controller overall synchronized P040 GP Fu Group Function Value range 0 255 6 4 Definition of Temperature Limit Val ues This parameter group determines how the temperature limit values adjusted by the main functions are evalu at ed D A combination of several alarms can be used for one temperature limit value In this case the sum of all identifiers has to be en tered for the parameter 5 is equivalent
54. otocol page 39 P102 S Pro Protocol of Serial Interface PSG PSGII Protocol rtU Modbus RTU Interface specifications are available on request P103 S bd Baud Rate of Serial Interface Value range 1200 2400 4800 9600 19 2 38 4 Transfer rate of serial interface P104 S Sto Stop Bits of Serial Interface Value range 1 2 Number of stop bits of serial data interface P105 S PAr Parity of Serial Interface Parity bit for the detection of transfer errors no No parity bit EvEn The parity bit complements the 1 bits in the bit string to a even number of 1 bits odd The parity bit complements the 1 bits in the bit string to a odd number of 1 bits P106 C bAS CAN base address Value range 0 127 32 Resulting Node id of the controller C bAS S Adr P107 C bd CAN baud rate Value range 78 8 100 125 250 500 800 1000 Transfer rate of CAN Bus P108 C OP CAN Auto Operational Mode In case of networking of several controllers by CAN Bus without CAN Bus Master at least one controller has to send out the auto operational command oFF Controller sends no auto operational com mand Auto Controller sends auto operational command cyclical P109 m Adr MODBUS address Value range 0 255 1 6 12 Basic settings for Special Applica tions The temperature controllers can easily be adapted to any application For some applications the parameter modifications based on
55. ow charts the display as well as the buttons are shown in combination Please follow the arrows in the flow chart to comprehend the steps of operation Technical changes reserved Rev 1 01 07 PSG Plastic Service GmbH 19 Operating instructions ETR45 amp ETR46 5 3 Operation Levels Beside the direct data entry the operation and configuration of the controller takes place in 3 sublevels starting from the main level Enabling User level Le Direct data en Direct data entry of set point the controller is in control mode and degree of operation the try of set point controller is in manual mode only for Z2 P099 Edit Entry Mode Directly page 38 on and degree of operation In the main level actual value and set point and actual value and degree of operation respec tively are displayed Main level Display and operation of the often used process parameters set point manual mode heating Information Level current alarm Is Loc displayed in the actual value display see chapter 7Display Loc page 17 Display and operation of parameters that are occasionally displayed and changed The list of User Level Mio E USE parameters can be arranged individually i Is Loc displayed in the actual value display see chapter 7 Display Loc page 17 Display and operation of a parameters Unblocking at user level Additionally to the parameter value each parameter has an unblock information at user level This
56. r added P Alarm hysteresis function added P041 P044 P083 P085 P087 P089 In detail the following amendments were made OptionA B RS485 4 wire added Parameter OPt A interface RS485 named rS Resulting address CAN corrected Example of application hot runner control added Functional extension S C b and S C C for parameter AO A AO b Specification for set point of control for measuring input for presetting of set point SEn C Set point of control scaled by parameter Aib L Aib H AiC L AiC H From software version 011308 Code number 211 212 from software version 015107 Combination of keys for jump into system level revised chapter 5 3 5 3 4 Edit ON OFF changed chap 5 3 5 Description of parameters t rES t d2 chap 6 9 Edit chap 6 10 specified Update of parameter list in appendix PSG Plastic Service GmbH Pirnaer Strasse 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de
57. ration of Analog Output Option A Prerequisite Option A is configured as analog output AAO page 34 or 7AO O page 34 oFF out H Output of degree of operation of heating Output without function out C Output of degree of operation of cooling SEn C Output of value defined by 7Z PO73 SEn C Measuring Input for Control page 35 S C b Output of value defined by P073 SEn C Measuring Input for Control page 35 scaled by para meter Aib L and Aib H S C C Output of value defined by PO73 SEn C Measuring Input for Control page 35 scaled by para meter AiC L and AiC H IntF Output of specified value by serial interface or CAN Bus P071 AO b Mode of Operation of Analog Output Option B Prerequisite Option B is configured as analog output AAO page 34 or 7AO O page 34 PO70 AO A Mode of Operation of Analog Output Option A P072 SEn Sensor Type of Measuring Input A L Fe CuNi Type L J Fe CuNi Type J niCr Ni CrNi Type K Pt Resistance thermometer Pt100 P073 SEn C Measuring Input for Control Parameter is only valid for ETR46 Presetting which of the three actual values or a combination of these are used for control A Input A b Input B C Input C A b Difference measuring input A measuring in put B b A _ Difference measuring input B measuring in put A A C Difference measuring input A measuring in put C C A Difference measuring input C measu
58. rection Control thermocouple or wiring Thermocouple wiring wrong Correct wiring Cool zone down and then start identifi cation again Determination of heating control pa ra meters can not start because the zone was influenced by another zone at identification Start identification again Control heating unit and power control ler e g SSR Control if the sensor related with the heating unit is connected with the con troller Control power controller e g SSR Control if the current transformer relat ed to the heating unit is connected with the controller Control thermocouple wiring Control parameter setting 7 P023 tC ti Testing Period for Manual Short Cir cuit Supervision of Sensor page 30 and 7Z PO22 tC AL Autom Short Cir cuit Supervision of Sensor page 30 Send controller to PSG Plastic Service GmbH Send controller to PSG Plastic Service GmbH Display Err3 HoFF Meaning Error in channel data Actuator deactivated PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 27 Alarm Status Fault Correction X Send controller to PSG Plastic Service GmbH Technical changes reserved Rev 1 01 07 28 Chapter 6 Configuration Setting 6 Configuration Setting The parameters for configuration and setting of the controller are functionally grouped It depends on the unblocking of a parameter whether it is visible and or changeable The unblocking is done
59. ring in put C C b Difference measuring input C measuring in put B b C Difference measuring input B measuring in put C For measuring input B and C the limit ranges confi g ured by Alb L Aib H AiC L und AiC H are valid P074 Sen S Measuring Input for Presetting of Set Point i Parameter is only valid for ETR46 OFF Presetting of set point by keypad serial inter face or CAN Bus PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 A Presetting of set point by measuring input A b Presetting of set point by measuring input B C Presetting of set point by measuring input C Exceeds the input value the measurement range the current set point of control is set to Z P001 SP Set Point page 28 otherwise the input value is taken for current set point of control The function set point value change is executed for a set point change gt 0 5 C For measuring input B and C the input ranges confi g ured by Aib L Aib H AiC L und AiC H are valid P075 oFF A Offset of Measuring Input A Value range 100 0 100 0 0 0 Correction of the actual value display of measuring in put A dependent on temperature unit E g for compen sation of the measurement error caused by the output resistance of a resistance thermometer Pt100 Actual value display measured value Offset of Measuring Input A P076 oFF b Measurement range of Measuring In put B 0 10 Measurement range 0
60. rnally al As power supply for the outputs of the optical couplers ready wired either the controller internal voltage or an external d c voltage 24 VDC can be used The controller outputs are according to the type designation Configuration Which output on digital outputs Page33 P058 dO 1 Mode of Operation of Digital Output 1 to Page34 P061 dO 4 Mode of Operation of Digital Output 4 Is a relay connected to the control output Page32 PO49 rEL H Relay Output Heating heating or cooling Page32 PO5OJrEL C Relay Output Cooling Is control output used for output of alarm Page36 P082 A 1 d1 Alarm Flag 1 Definition 1 to Page36 P089 A4 d2 Alarm Flag 4 Definition 2 Additional setting if output is used for output Define alarm limits of temperature limit alarms Page28 P007 Li 1 Temperature Limit 1 to Page28 PO10 Li 4 Temperature Limit 4 Define mode of operation of alarm limits Page32 PO41 Li 1d Definition of Temperature Limit 1 to Page32 PO44 Li 4d Definition of Temperature Limit 4Page32 P044 Li 4d Definition of Temperature Limit 4 4 5 2 4 Digital inputs ETR45 ETR46 FU inten 7 TU TU Xx tUe DIN Oed TN L 2 DINI OVintem 6 e 0V 3 DIN2 OV 4 OV intern As power supply either the controller internal voltage or an external d c voltage 24 VDC can be used Configuration Define mode of operation of digital inputs Page34 P062 dIn 1 Mod
61. set of Measuring Input A 99 9 99 9 7Z P0O76 oFF b Measurement range of Measuring Input B 0 10 2 10 7 P0O77 oFF C Measurement range of Measuring Input 0 20 4 20 C 7Z PO78 Aib L Lower Display Limit of Measuring Input B 100 0 1500 0 A PO79 Aib H Upper Display Limit of Measuring Input B 100 0 1500 0 Z P080 AiC L Lower Display Limit of Measuring Input C 100 0 1500 0 Z P081 AiC H Upper Display Limit of Measuring Input C 100 0 1500 0 A P082 A1 d1 Alarm Flag 1 Definition 1 0 255 A P083 A1 d2 Alarm Flag 1 Definition 2 0 255 Z P084 A2 d1 Alarm Flag 2 Definition 1 0 255 A P085 A2 d2 Alarm Flag 2 Definition 2 0 255 A P086 A3 d1 Alarm Flag 3 Definition 1 0 255 7 P087 A3 d2 Alarm Flag 3 Definition 2 0 255 A P088 A4 d1 Alarm Flag 4 Definition 1 0 255 A PO089 A4 d2 Alarm Flag 4 Definition 2 0 255 Z PO90 t1 d1 Mode of Operation of Timer 1 Definition 1 0FF P on P oFF SP2 A SP3 A SP4 A SP2 r SP3 r SP4 r H oFF H on C oFF C on Z P091 t1 d2 Mode of Operation of Timer 1 Definition 2 oFF Auto A t1 A t2 A t3 A t4 t1 t2 t3 t4 AL t1 AL t2 AL t3 AL t4 L t1 L t2 L t3 L t4 AL L AS AS t1 AS t2 AS t3 AS t4 Z P092 t2 d1 Mode of Operation of Timer 2 Definition 1 oFF P on P oFF SP2 A SP3 A SP4 A SP2 r SP3 r SP4 r H oFF H on C oFF C on 7Z P093 t2 d2 Mode of Operation of Timer 2 Definition 2 oFF Auto A t1 A t2 A t3 A t4 t1 t2 t3 t4 AL t1 AL t2 AL t3 AL t4 L t1 L t2 L
62. splay for about 1 Select user level second Setpoint value flashes Setpoint value Display for about 1 sec flashes ond Change of setpoint value Change setpoint value directly Confirm change and call the Confirm change Uu Pea pararet and call the next parameter l Direct Data Entry Edit on Unblock Data Entry Edit oFF The set point can be entered directly af Before data entry the input blocking must be enabled at user level ter selec tion Unblocking is not neces The input blocking is an additional step to prevent unintentional pa sary rameter changes which are feasible by the direct data entry Is Loc displayed in the actual value display see chapter 7 Display Loc page 17 For input blocking also refer to Enter Code Number page 24 5 3 6 Unblocking of Parameters at User Level Select unblocking level Eg Display Actual value set point Select system level Display for about 1 sec ond Confirm unblocking and call unblocking for the next parameter Setpoint value flashes Is Loc displayed in the actual value display see chapter 7 Display Loc page 17 Technical changes reserved Rev 1 01 07 24 Chapter 5 Display and Operation For each parameter the unblocking defines whether the parameter is visible and changeable at user level The display at user level can individually be arranged for the application Parameter visible Parameter change Edit h dE Loc able yes yes no no
63. supply The controller is packed in a robust cardboard box Check the packaging and then the temperature controller for identifiable damage incurred during transit If damage is identified then please get in touch with the transportation company l In case of damage DO NOT put the controller into operation Two securing brackets see figure and the operating instructions are in cluded in the box iiid EU In LR 4 2 Equipment implementation Ordering designations When ordering the controller it is important to specify what options are required refer to The exact specification can be read on the type plate on the cardboard box the controller housing and the printed circuit board Type plate on cardboard box Type plate on controller housing Type plate on printed circuit board 4 2 1 Type plate The following information can be taken from the type plate PSG D 68309 Mannheim 1 A Type designation ETR 46 ANI aei 2 Revision identification of the printed circuit boards TC PTUITSRRR ee 3 Revision identification of the controller software RS485 230 V 4 Order number Hw000000 Swo12305 SNr 3005039110 5 Serial number Technical changes reserved Rev 1 01 07 4 2 2 Type designation The type designation specifies the controller model and consists of the following options Controller Type Input A Input B Input C Digital output 1 Digital output 2 Digital output 3 Digital output 4 Option A Option B Voltage
64. t3 L t4 AL L AS AS t1 AS t2 AS t3 AS t4 Technical changes reserved Rev 1 01 07 Standard My Set HEAt CooL AL1 AL2 oFF oFF oFF oFF oFF oFF oFF oFF oFF oFF oFF 0 0 0 0 999 9 0 0 999 9 TAA ONWOAOF o n o h E oFF oFF tings En My en abling jabling hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE Edit hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE hidE PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 Designation characteristic analog Value range physical value Standard My Set En My en mnemonic parameter tings abling abling Z PO94 t3 d1 Mode of Operation of Timer 3 Definition 1 0FF P on P oFF SP2 A SP3 A SP4 A oFF hidE SP2 r SP3 r SP4 r H oFF H on C oFF C on A POY5 t3 d2 Mode of Operation of Timer 3 Definition 2 oFF Auto A t1 A t2 A t3 A t4 t1 t2 t3 t4 oFF hidE AL t1 AL t2 AL t3 AL t4 L t1 L t2 L t3 L t4 AL L AS AS t1 AS t2 AS t3 AS t4 Z PO96 t4 d1 Mode of Operation of Timer 4 Definition 1 0FF P on P oFF SP2 A SP3 A SP4 A oFF hidE SP2 r SP3 r SP4 r H oFF H on C oFF C on 7 P097 t4 d2 Mode of Operation of Timer 4 Definition 2 oFF Auto A t1 A t2 A t3 A t4 t1 t2 t3 t4 oFF hidE AL t1 AL t2 AL t3 AL t4 L t1 L t2 L t3 L t4 AL L AS AS t1 AS t2 AS t3 AS t4 Z PO98 t rES Mode o
65. to the sum of identifiers 1 and 4 is entered when an alarm should be generated on exceeding an absolute alarm limit value Technical changes reserved Rev 1 01 07 31 Chapter 6 Configuration Setting P041 Li 1d Definition of Temperature Limit 1 Value range 0 255 The default value 0 defines a relative alarm limit value Identifica Alarm mode tion 1 Absolute alarm limit value Otherwise Alarm limit value relative to set point 2 Alarm is generated after reaching the alarm value first time Otherwise Alarm is always generated 4 Only valid for absolute alarm limit values Alarm on actual value gt limit value Otherwise Alarm on actual value limit value 8 Without function 16 Only valid for ETR46 Supervise measuring input A 32 Only valid for ETR46 Supervise measuring input B 64 Only valid for ETR46 Supervise measuring input C 128 Hysteresis Limit Value Li1 Li2 for P041 and P042 Hysteresis Limit Value Li3 Li4 for P043 and P044 Alarm Hysteresis Function P042 Li 2d Definition of Temperature Limit 2 Value range 0 255 PO41 Li 1d Definition of Temperature Limit 1 P043 Li 3d Definition of Temperature Limit 3 Value range 0 255 PO41 Li 1d Definition of Temperature Limit 1 P044 Li 4d Definition of Temperature Limit 4 Value range 0 255 PO41 Li 1d Definition of Temperature Limit 1 6 5 Configuration of Base functions P045 Out H Maximum
66. ts Option A and B ETR45 Digital outputs OVa 13 15 14 16 Digital inputs TUS e 0V Gu OQ b ONA 13 15 14 16 Configuration Define option Option digital output dO is defined Define mode of operation of digital output Is control output used for output of heating or cooling Is control output used for output of alarm Additional setting if output is used for output of temperature limit alarms Option digital input dl is defined Define mode of operation of digital input Is digital input used to activate a set point TU mt Grove H C yeu ETR46 Digital outputs OV ox TU or eae r 4 0V i Core 26 28 25 27 Digital inputs Pu db Gm 26 28 25 27 Page34 P064 OPt A Definition of Option A and Page34 P065 OPt b Definition of Option B define as dl or dO Page34 P066 aO A Mode of Operation of Digital Output Option A and Page34 P067 dO b Mode of Operation of Digital Output Option B Page32 PO49 rEL H Relay Output Heating Page32 PO50 rEL C Relay Output Cooling Page36 P082 A 1 d1 Alarm Flag 1 Definition 1 to Page36 P089 A4 d2 Alarm Flag 4 Definition 2 Define alarm limits Page28 P007 Li 1 Temperature Limit 1 to Page28 PO10 Li 4 Temperature Limit 4 Define mode of operation of alarm limits Page32 P041 Li 1d Definition of Temperature Limit 1 to Page32 PO44 Li 4d Definition of Temperature Limit 4Page
67. utely necessary to end the update procedure and provide a non damaged HEX file Start firmware update through clicking on the button Start A progress column displays the current status of the update procedure The up date process lasts about 4 minutes with deactivated verify function and with acti vated verify function about 7 minutes After successful firmware update the con troller is restarted The dialog box can be closed PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46 Technical changes reserved Rev 1 01 07 45 46 Chapter 7 Appendix 7 3 Version History Version Date 1 01 07 7 6 2015 1 01 06 5 28 2014 1 01 05 7 26 2013 1 01 04 02 05 2010 1 01 03 05 20 2009 1 01 02 05 08 2008 1 01 01 08 08 2007 Manufacturer Suppli er Technical changes reserved Rev 1 01 07 Changes In detail the following amendments were made Output cooling alarm output 3 P110 added from firmware 012615 Co OP Co CL at P058 added from firmware 011712 In detail the following amendments were made Cross reference P092 to P097 new Info button Escape button design changed In detail the following amendments were made 2 Analog outputs option A B 0 2 VDC 0 4 mA Configuration digital outputs adapted P082 Change of Setpoint Value Correction of typing errors P075 P086 P087 specified In detail the following amendments were made Parameter numbe
68. y the controller is used as the new degree of operation oFF Function deactivated Technical changes reserved Rev 1 01 07 Chapter 6 Configuration Setting P022 tC AL Autom Short Circuit Supervision of Sensor on The function supervises the status and the wi r ing of the sensor of short circuit The function is calculated by means of the ac tual value the degree of operation and a Z PO28 H Ct Sampling Time of Heating page 30 dependent time This assures the detection of already existing as well as sud denly arising short circuits A short circuit alarm of a sensor is displayed if a after a sampling time dependent time no temperature rising is detected although the controller outputs the maximum degree of operation a sudden drop of temperature is detected After detection of a short circuit of the sensor tCSC is shown in the actual value display and the zone is deactivated The zone can be ac ti vated by the acknowledgement of the alarms Alnformation Level page 20 OFF Function deactivated P023 tC ti Testing Period for Manual Short Circuit Supervision of Sensor Value range 0 999 seconds Is the temperature increase after the expiration of the testing period not 5K although the controller outputs the maximum degree of operation a short circuit alarm was detected The zone is deactivated degree of operation 096 In the actual value display tCSC is shown The zone can be activate
69. yes no To return from unblocking to system level use button o For factory made settings concerning unblocking please refer to Appendix page 41 5 4 Additional Operating Functions 5 4 1 Enter Code Number Code numbers are used to call complex functions or system functions Select entry of code number Change code number Activate function by code number Display actual value set point The following code numbers exist for this controller Code number 1 100 111 211 212 445 999 Function Input blocking see parameter 7 P110 ULoc Entry Lock on User System level page 38 is tem porary released 1 minute after the last key operation activated again Start automatic identification cooling Prerequisite to start the function is that the zone is in a adjusted status Deactivate input block see parameter 7 PO99 Edit Entry Mode Directly page 38 Activate input block see parameter PO99 Edit Entry Mode Directly page 38 All data entry except set point data entry is locked The input blocking is fail safe By entry of code number 211 the data entry blocking is deactivated Stop identification heating The function that calculates the control parameters during heating is directly stopped Perform controller reset After activation of the code number the controller makes a new start Technical changes reserved Rev 1 01 07 PSG Plastic Service GmbH Operating instructions ETR45 amp ETR46

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