Operating Instructions - Cab Produkttechnik GmbH & Co KG
Contents
1. can find in the mounting instruction of the load retainer Switch on the cablift Check the charge state of the cablift see chapter Control Panel Accomplish a function test by moving the load retainer into the upper and lower end position see chapter Operation RE ee i E PURE irn 7 See eee 5 EF dieu ae bete a ne bt a m a 4 AE Li r e ce Position OFF Position ON Operation Control Panel The control panel 6 is located on the handlebar and it is removable for remote control It is equipped with three LED s to check the charge state of the accumulator and the keys A 4 to lift and V 5 to lower the load retainer NOTICE To avoid faulty operations make sure that the LED s at the removed control panel are always located above 123 The cablift can be operated with two different lift speeds Key 4 or 5 is pressed light low speed creep speed Key 4 or 5 is pressed strong high speed First check the charge state of the accumulator green LED 3 charge state 100 60 yellow LED 2 charge state 59 30 red LED 1 charge state lt 30 The appropriate LED flashes if the cablift is in rest During lifting and lowering the appropriate LED is on NOTICE When the red LED lights up the accumulator must be charged completely by connecting to a mains outlet see section Maintenance CAUTION An over discharge of the accumulator must be absolutely a2. cab cablift Operating Instructions Edition 10 05 Product Description The cablift in lightweight construction serves for lifting and transporting loads up to 110 kg A good maneuverability in a small space and a minimal turning cycle are guaranteed by four steering casters The lowered chassis at the variants LR50 makes it possible to move under pallets boards and shelves The direction barrier on the rear casters prevents a slipping if the pavement Is inclining The cablift is secured by a parking brake during loading and unloading The precision spindle in the lift pillar driven by a direct current motor guarantees an even lifting and lowering A brush ledge protects the spindle from contamination cab offers load retainers for different applications We manufacture special platforms and retainers on request Types of the cablift Type Part No Carrying Lifting Guide Fixed Tare capacity height caster LR caster BR weight in kg lin mmi in mm Qinmm in kg cablift 1000 LR75 8914390 110 1000 75 42 cablift 1000 LR50 8914595 110 1000 50 42 cablift 1000 BR80 8914615 110 1000 80 42 cablift 1500 LR75 8914395 110 1500 75 46 cablift 1500 LR50 18914600 110 1500 50 46 cablift 1500 BR80 8914620 110 1500 80 46 Safety Instructions CAUTION Read the Operating Instructions before starting up the cablift Use the cablift only intended Use t
3. ck the position of the parking brake 1 Upper position A cablift can be moved and be steered with the front wheels Middle position B cablift can be moved and steered Lower position C cablift can not be moved NOTICE sig Always activate the parking brake during loading and unloading by pressing the brake lever 1 downwards 10 Maintenance We recommend a constant check of the charge state of the accumulator NOTICE The accumulator should be charged daily after end of work So it is guaranteed that the cablift is ready for operation on the following day An overcharging of the accumulator is not possible CAUTION An over discharge of the accumulator must be absolutely avoided Charging the Accumulator Connect the cablift to a mains outlet use the rolling up power cord 2 Switch on the cablift on the switch 1 During the charge process the green LED flashes CAUTION Do not open the machine during the charging If the charge process is finished the green LED remains on Disconnect the cablift from the mains outlet The power cord rolls up automatically CAUTION Make sure that the power cord is rolled up slowly and equably When rolling up non braked the power cord can be damaged 11 2 Changing the Accumulator part number 8913868 WARNING Disconnect the power supply before changing the accumulator Switch off the cabl
4. he cablift only on smooth and even floors Absolutely wear on use of the cablift industrial safety shoes Do not use the cablift to lift persons Be careful on crossing of unevennesses like thresholds tubes and cables Always activate the parking brake during loading and unloading Pay attention that the load retainer is faultless and properly fixed on the lift pillar Make sure that the size and the form of the loaded product corresponds to the used load retainer Attend in addition the dimension of the load retainer Do not exceed the maximal carrying capacity of the load retainer Make sure that the weight of the loaded product and the weight of the load retainer do not exceed the maximal carrying capacity of the cablift Do not enter the area under the lifted load and pay attention to any person entering this area Charge the accumulator only if the cablift is rested Do not open the machine during the charging Do not clean the cablift with water sprayers or something similar The cablift meets the requirements of the degree of protection IP 41 protection of electrical devices against wetness Technical Specifications Carrying capacity Net load Tare weight Lifting height Lifting speed Power on time Under ride height Emergency stop with acoustic signal Charging power Length of the power cord Accumulator Display of state of charge ESD conductable Surface resistance O
5. ift on the switch 2 Loosen both screws 1 and remove the cover Use the Allen key 5 mm included in the delivery contents Loosen both screws 7 and remove the clamp 6 First take off plug 4 and then plug 5 from the appropriate socket Remove the accumulator 8 Insert the new accumulator and remount the clamp 6 First connect plug 5 and then plug 4 with the appropriate socket Remount the cover Dispose of the defective accumulator properly NOTICE Ig Before using the cablift the accumulator has to be charged completely by connecting to a mains supply EN cab Gesellschaft f r Computer und Automations Bausteine mbH Wilhelm Schickard Str 14 D 76131 Karlsruhe EU Conformity Declaration We declare herewith that as a result of the manner in which the machine designated below was designed the type of construction and the machines which as a result have been brought on to the general market comply with the relevant fundamental regulations of the EU Rules for Safety and Health In the event of any alteration which has not been approved by us being made to any machine as designated below this statement shall thereby be made invalid Device Type cablift 1x00 xRxx Applied EU Regulations and Norms EC Machinery Regulations 98 37 EU Machine Safety EN ISO 12100 2 2003 EN 349 1993 EN 811 1996 Mobile or local changeable lifting devices EN 1494 2000 and similar fitt
6. ings EC Voltage Regulations 73 23 EEC EN 60204 1 1997 EC Electromagnetic Compatibility 89 336 EEC Regulations Limits of disruptive transmitting EN 61000 6 3 2001 Limits of disruptive strength EN 61000 6 2 2001 Limits for harmonic current emission EN 61000 3 2 2001 Limits of voltage fluctuation and flicker EN 61000 3 3 1995 A1 2001 Signed for and on behalf of the Manufacturer cab Produkttechnik S mmerda Gesellschaft fur Computer und Automationsbausteine mbH 99610 S mmerda S mmerda 14 07 04 Erwin Fascher Managing Director F CCI Gesellschaft f r Computer und Automations Bausteine mbH amp Co KG cab Produkttechnik GmbH amp Co KG Postfach 1904 D 76007 Karlsruhe Wilhelm Schickard Str 14 D 76131 Karlsruhe Telefon 49 0 721 66 26 111 Telefax 49 0 721 66 26 119 Web http www cabgmbh com e mail info cabgmbh com copyright by cab 9008363 xxx x Alle Rechte auch die der bersetzung vorbehalten Kein Teil des Werkes darf in irgendeiner Form Druck Fotokopie oder einem anderen Verfahren ohne schriftliche Genehmi gung von cab Produkttechnik GmbH amp Co KG Karlsruhe reproduziert oder unter Verwendung elektronischer Systeme verarbeitet vervielf ltigt oder verbreitet werden All rights reserved including those of the translations No part of this manual nor any translation may be reproduced or transmitted in any form or by any means for any purpose other than the pu
7. peration temperature Storage temperature Humidity Safety requirements 110 kg Carrying weight minus weight of platform from 42 up to 46 kg up to 1000 1500 mm 85 mm s at 40 kg load 40 mm s creep speed 30 at max load 118 mm caster wheels front 75 mm 92 mm caster wheels front 50 mm 92 mm fixed rollers front 80 mm overload upper and lower end position block of platform 85 264 VAC 50 60 Hz 5 m with roll up maintenance free 7 2 Ah 18 VDC about 100 lifts of 70 kg at 1 m height 3 LED green yellow red according to VDE DIN EN 61340 104 up to 10 Ohm 5 up to 40 C 15 up to 50 C 30 up to 95 non condensing CE 98 37 EU 73 23 EEC 89 336 EEC cablift with caster wheels LR75 cablift with caster wheels LR50 1000 1500 1480 1980 1480 1980 1000 1500 654 703 1480 1980 703 460 560 Delivery Contents NOTICE Be sure to preserve the original packaging for possible later shipment 1 cablift 2 2 Screws part no 8913723 for mounting the load retainer 3 Operating Instructions 4 Allen Key DIN911 5 mm Start Up This switch of the cablift 1 is on the chassis It has also the function of an automatic circuit breaker 1 Mount the load retainer on the cablift Details to it you
8. rchaser s personal use without the express written permission of cab Produkttechnik GmbH amp Co KG Karlsruhe Angaben zu Lieferumfang Aussehen Leistung Ma en und Gewicht entsprechen unseren Kenntnissen zum Zeitpunkt der Drucklegung nderungen sind vorbehalten All specifications about delivery design performance and weight are given to the best of our current knowledge and are subject to change without prior notice
9. voided Emergency Stop In the following described operating and or error conditions an automatic safety shutdown takes place along with an acoustic signal Condition Symptoms Error Solution Load retainer in upper end position Lifting the retainer against an obstacle Overload When the A key is pressed the red LED and the LED that indicates the current charge state flash by turns the load retainer cannot be lifted Lower the load retainer by pressing the W key if necessary leave the obstacle area or reduce the loading Load retainer in lower end position Lowering the load retainer against an obstacle When the V key is pressed the red LED and the LED that indicates the current charge state flash by turns the load retainer cannot be lowered Lift the load retainer by pressing the A key if necessary leave the obstacle area Motor too hot After pressing the A or V keys the yellow LED flashes for 5 seconds the load retainer cannot be lifted or lowered Wait until the motor has cooled down restart the operation If a fatal error occurs short circuit in the electronics or in the motor the cablift will by switched off by the automatic circuit breaker in the switch 1 In this case try to switch on the cablift again If the cablift is switched off again call for service Parking Brake The cablift is equipped with a parking brake 1 Che
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